JPH08199055A - Flame-retardant polycarbonate resin composition with excellent light resistance, moldability and impact resistance - Google Patents
Flame-retardant polycarbonate resin composition with excellent light resistance, moldability and impact resistanceInfo
- Publication number
- JPH08199055A JPH08199055A JP7025774A JP2577495A JPH08199055A JP H08199055 A JPH08199055 A JP H08199055A JP 7025774 A JP7025774 A JP 7025774A JP 2577495 A JP2577495 A JP 2577495A JP H08199055 A JPH08199055 A JP H08199055A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- component
- monomer
- polycarbonate resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 29
- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 21
- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 21
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims description 10
- 239000003063 flame retardant Substances 0.000 title claims description 10
- 239000000178 monomer Substances 0.000 claims abstract description 67
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 21
- 229920000578 graft copolymer Polymers 0.000 claims abstract description 20
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229920001971 elastomer Polymers 0.000 claims abstract description 15
- 229920001577 copolymer Polymers 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 12
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 12
- 230000026030 halogenation Effects 0.000 claims abstract description 11
- 238000005658 halogenation reaction Methods 0.000 claims abstract description 11
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims abstract description 5
- 150000002366 halogen compounds Chemical class 0.000 claims description 21
- 238000010559 graft polymerization reaction Methods 0.000 claims description 18
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 8
- 239000012964 benzotriazole Substances 0.000 claims description 8
- 239000004611 light stabiliser Substances 0.000 claims description 8
- 239000011342 resin composition Substances 0.000 claims description 8
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 7
- 150000001412 amines Chemical class 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 150000001463 antimony compounds Chemical class 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 5
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 229920005989 resin Polymers 0.000 abstract description 15
- 239000011347 resin Substances 0.000 abstract description 15
- -1 acrylic ester Chemical class 0.000 abstract description 10
- 238000002156 mixing Methods 0.000 abstract description 5
- 125000000217 alkyl group Chemical group 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract description 3
- 239000004593 Epoxy Substances 0.000 abstract description 2
- 239000000654 additive Substances 0.000 abstract description 2
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 2
- 229920000126 latex Polymers 0.000 description 18
- 239000004816 latex Substances 0.000 description 16
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- 238000003756 stirring Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- SURQXAFEQWPFPV-UHFFFAOYSA-L iron(2+) sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O SURQXAFEQWPFPV-UHFFFAOYSA-L 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 4
- 108700004121 sarkosyl Proteins 0.000 description 4
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 4
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 3
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- BACYUWVYYTXETD-UHFFFAOYSA-N N-Lauroylsarcosine Chemical compound CCCCCCCCCCCC(=O)N(C)CC(O)=O BACYUWVYYTXETD-UHFFFAOYSA-N 0.000 description 3
- LIHWHSFUYJUXQH-UHFFFAOYSA-N O.O.[Na].C(CN(CC(=O)O)CC(=O)O)N(CC(=O)O)CC(=O)O Chemical compound O.O.[Na].C(CN(CC(=O)O)CC(=O)O)N(CC(=O)O)CC(=O)O LIHWHSFUYJUXQH-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 3
- 239000005060 rubber Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 2
- ZJRAAAWYHORFHN-UHFFFAOYSA-N 2-[[2,6-dibromo-4-[2-[3,5-dibromo-4-(oxiran-2-ylmethoxy)phenyl]propan-2-yl]phenoxy]methyl]oxirane Chemical compound C=1C(Br)=C(OCC2OC2)C(Br)=CC=1C(C)(C)C(C=C1Br)=CC(Br)=C1OCC1CO1 ZJRAAAWYHORFHN-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 229920000800 acrylic rubber Polymers 0.000 description 2
- 229920001893 acrylonitrile styrene Polymers 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- NAJAZZSIKSSBGH-UHFFFAOYSA-N butane-1,1,1,2-tetracarboxylic acid Chemical compound CCC(C(O)=O)C(C(O)=O)(C(O)=O)C(O)=O NAJAZZSIKSSBGH-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 229960000878 docusate sodium Drugs 0.000 description 2
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 2
- NZNAAUDJKMURFU-UHFFFAOYSA-N tetrakis(2,2,6,6-tetramethylpiperidin-4-yl) butane-1,2,3,4-tetracarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CC(C(=O)OC1CC(C)(C)NC(C)(C)C1)C(C(=O)OC1CC(C)(C)NC(C)(C)C1)CC(=O)OC1CC(C)(C)NC(C)(C)C1 NZNAAUDJKMURFU-UHFFFAOYSA-N 0.000 description 2
- KYPOHTVBFVELTG-OWOJBTEDSA-N (e)-but-2-enedinitrile Chemical compound N#C\C=C\C#N KYPOHTVBFVELTG-OWOJBTEDSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- WHFHDVDXYKOSKI-UHFFFAOYSA-N 1-ethenyl-4-ethylbenzene Chemical compound CCC1=CC=C(C=C)C=C1 WHFHDVDXYKOSKI-UHFFFAOYSA-N 0.000 description 1
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- BPZIYBJCZRUDEG-UHFFFAOYSA-N 2-[3-(1-hydroxy-2-methylpropan-2-yl)-2,4,8,10-tetraoxaspiro[5.5]undecan-9-yl]-2-methylpropan-1-ol Chemical compound C1OC(C(C)(CO)C)OCC21COC(C(C)(C)CO)OC2 BPZIYBJCZRUDEG-UHFFFAOYSA-N 0.000 description 1
- HWUGMDUGNYFQTA-UHFFFAOYSA-N 2-methyl-2-(2,4,8,10-tetraoxaspiro[5.5]undecan-5-yl)propan-1-ol Chemical compound OCC(C)(C)C1OCOCC11COCOC1 HWUGMDUGNYFQTA-UHFFFAOYSA-N 0.000 description 1
- TVONJMOVBKMLOM-UHFFFAOYSA-N 2-methylidenebutanenitrile Chemical compound CCC(=C)C#N TVONJMOVBKMLOM-UHFFFAOYSA-N 0.000 description 1
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- APMOEFCWQRJOPS-UHFFFAOYSA-N 5-ethenyl-1,5-dimethylcyclohexa-1,3-diene Chemical compound CC1=CC=CC(C)(C=C)C1 APMOEFCWQRJOPS-UHFFFAOYSA-N 0.000 description 1
- YWWJLQRZAGRCMK-UHFFFAOYSA-N 5-oxo-5-(1,2,2,6,6-pentamethylpiperidin-4-yl)oxypentane-1,2,3-tricarboxylic acid Chemical compound CN1C(C)(C)CC(OC(=O)CC(C(CC(O)=O)C(O)=O)C(O)=O)CC1(C)C YWWJLQRZAGRCMK-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- GGAUUQHSCNMCAU-UHFFFAOYSA-N butane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)CC(C(O)=O)C(C(O)=O)CC(O)=O GGAUUQHSCNMCAU-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- KSAVQLQVUXSOCR-UHFFFAOYSA-M sodium lauroyl sarcosinate Chemical compound [Na+].CCCCCCCCCCCC(=O)N(C)CC([O-])=O KSAVQLQVUXSOCR-UHFFFAOYSA-M 0.000 description 1
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- KSYNLCYTMRMCGG-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate;dihydrate Chemical compound O.O.[Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O KSYNLCYTMRMCGG-UHFFFAOYSA-J 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Inorganic Compounds Of Heavy Metals (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、耐光性、成形性および
耐衝撃性に優れた難燃性ポリカーボネート系樹脂組成物
に関する。FIELD OF THE INVENTION The present invention relates to a flame-retardant polycarbonate resin composition having excellent light resistance, moldability and impact resistance.
【0002】[0002]
【従来の技術、および発明が解決しようとする課題】ポ
リカーボネート樹脂と、ABS樹脂、AAS樹脂等との
混合物を難燃化する方法については、従来からいくつか
の方法が提案されており、これらは各種ハロゲン化合物
あるいは、さらにアンチモン化合物を併用するものであ
る。また、これらの耐光性の改良にベンゾトリアゾール
系紫外線吸収剤と立体障害アミン系光安定剤を併用する
ことが良く知られている。2. Description of the Related Art As a method for making a mixture of a polycarbonate resin and an ABS resin, an AAS resin, or the like flame-retardant, some methods have been heretofore proposed. Various halogen compounds or antimony compounds are used together. Further, it is well known that a benzotriazole-based ultraviolet absorber and a sterically hindered amine-based light stabilizer are used in combination for improving these light resistances.
【0003】例えば、特開平1−22958号公報で
は、ポリカーボネート樹脂とゴム強化ビニル系共重合体
とのブレンド物の難燃化を高分子量の臭素化エポキシ化
合物と三酸化アンチモンを添加して行うということが提
案されている。For example, Japanese Patent Laid-Open No. 1-22958 discloses that a blend of a polycarbonate resin and a rubber-reinforced vinyl copolymer is flame retarded by adding a high molecular weight brominated epoxy compound and antimony trioxide. Is proposed.
【0004】また、特開平6−25522号公報では、
難燃化ポリカーボネート樹脂組成物において2種の異な
る特定の分子量を有する特定化学構造のハロゲン化合物
を特定比率で配合することによりウェルド強度を高くす
ることが提案されている。Further, in JP-A-6-25522,
It has been proposed to improve the weld strength by blending two kinds of halogen compounds having a specific chemical structure having specific molecular weights different from each other in a specific ratio in a flame retardant polycarbonate resin composition.
【0005】しかし上記の方法で得られる樹脂組成物
は、難燃性、耐熱性およびウェルド強度に優れたもので
はあるが耐光性、耐衝撃性がいまだ充分とはいえない。
現在難燃ポリカーボネート樹脂は、OA機器等に広く使
用されているが蛍光灯やその他の光による変色を軽減さ
せるため、耐光性の向上が強く求められている。また、
成形品の薄肉化による高度の成形性と耐衝撃強度が要求
されている。However, although the resin composition obtained by the above method is excellent in flame resistance, heat resistance and weld strength, it is still insufficient in light resistance and impact resistance.
Currently, flame-retardant polycarbonate resins are widely used in office automation equipment and the like, but there is a strong demand for improvement in light resistance in order to reduce discoloration due to fluorescent lamps and other light. Also,
A high degree of moldability and impact strength are required due to the thinning of molded products.
【0006】本発明者らは、かかる状況に鑑み、難燃
性、耐熱性およびウェルド強度を保持し、かつ耐光性、
成形性および耐衝撃性に優れた難燃性ポリカーボネート
系樹脂を提供することを目的として、鋭意研究を進めた
結果、本発明に到達したものである。In view of such circumstances, the present inventors have maintained flame retardancy, heat resistance and weld strength, and have light resistance,
The present invention has been achieved as a result of intensive research conducted for the purpose of providing a flame-retardant polycarbonate resin having excellent moldability and impact resistance.
【0007】[0007]
【課題を解決するための手段】本発明の上記の目的は、
下記の(A)〜(H)成分からなる樹脂組成物であっ
て、(A)成分50〜90重量部、(B)成分10〜5
0重量部および(C)成分0〜30重量部からなる樹脂
混合物100重量部に対し、(D)成分と(E)成分と
が総量で5〜40重量部(ただし、(D)成分/(E)
成分との比率は重量比で2.0〜0.25である)、
(F)成分が2〜30重量部、(G)成分が0.01〜
2.0重量部、および(H)成分が0.01〜1.0重
量部(ただし、(G)成分/(H)成分の比率は重量比
で0.5〜20である)となるように配合してなること
を特徴とする耐光性、成形性および耐衝撃性に優れた難
燃性ポリカーボネート系樹脂組成物により達成される。SUMMARY OF THE INVENTION The above objects of the present invention are as follows.
A resin composition comprising the following components (A) to (H), wherein the component (A) is 50 to 90 parts by weight and the component (B) is 10 to 5:
The total amount of the component (D) and the component (E) is 5 to 40 parts by weight (however, the component (D) / ((D) component / ( E)
The ratio with the components is 2.0 to 0.25 by weight),
The component (F) is 2 to 30 parts by weight, and the component (G) is 0.01 to.
2.0 parts by weight and 0.01 to 1.0 parts by weight of the component (H) (however, the ratio of the component (G) / the component (H) is 0.5 to 20). It is achieved by a flame-retardant polycarbonate resin composition excellent in light resistance, moldability and impact resistance, which is characterized by being blended with
【0008】(A)ポリカーボネート樹脂。(A) Polycarbonate resin.
【0009】(B)少なくとも50重量%がブタジエン
単位から構成される平均粒子径0.25〜0.50μm
のゴム質重合体(a)5〜80重量部の存在下に、第1
段目のグラフト重合用単量体として、アクリル酸エステ
ル単量体(b)2〜50重量部をグラフト重合し、しか
る後第2段目以降のグラフト重合用単量体として、芳香
族ビニル単量体(i)10〜85重量%、シアン化ビニ
ル単量体(ii)5〜40重量%およびこれらと共重合可
能な他のビニル単量体(iii) 0〜35重量%(これら
(i)〜(iii) 成分の合計量は100重量%)からなる
ビニル単量体(c)93〜18重量部(これら(a)〜
(c)成分の合計量は100重量部)をグラフト重合し
て得られる多段グラフト共重合体。(B) An average particle diameter of at least 50% by weight consisting of butadiene units 0.25 to 0.50 μm
In the presence of 5 to 80 parts by weight of the rubbery polymer (a) of
As the graft polymerization monomer for the second step, 2 to 50 parts by weight of the acrylic acid ester monomer (b) is graft-polymerized, and then the aromatic vinyl monomer is used as the graft polymerization monomer for the second and subsequent steps. 10-85% by weight of the monomer (i), 5-40% by weight of the vinyl cyanide monomer (ii) and 0-35% by weight of another vinyl monomer (iii) copolymerizable therewith (these (i )-(Iii) The total amount of the components is 100% by weight) 93-18 parts by weight of the vinyl monomer (c) (these (a)-
A multistage graft copolymer obtained by graft-polymerizing (c) the total amount of the component (100 parts by weight).
【0010】(C)シアン化ビニル単量体15〜40重
量%、芳香族ビニル単量体60〜85重量%および他の
ビニル単量体0〜35重量%を重合して得られる共重合
体。(C) Copolymer obtained by polymerizing 15 to 40% by weight of vinyl cyanide monomer, 60 to 85% by weight of aromatic vinyl monomer and 0 to 35% by weight of other vinyl monomer. .
【0011】(D)下記の一般式(I)で示されるハロ
ゲン化率が10重量%以上の高分子量ハロゲン化合物。(D) A high molecular weight halogen compound represented by the following general formula (I) having a halogenation ratio of 10% by weight or more.
【化5】 Embedded image
【0012】(E)下記の一般式(II)で示されるハロ
ゲン化率が10重量%以上の低分子量ハロゲン化合物。(E) A low molecular weight halogen compound represented by the following general formula (II) having a halogenation ratio of 10% by weight or more.
【化6】 [Chemical 6]
【0013】(F)アンチモン化合物。(F) Antimony compound.
【0014】(G)下記の一般式(III) で示される化合
物またはその化合物の縮合物であるベンゾトリアゾール
系紫外線吸収剤。(G) A benzotriazole type ultraviolet absorber which is a compound represented by the following general formula (III) or a condensate of the compound.
【化7】 [Chemical 7]
【0015】(H)下記の一般式(IV)で示される立体
障害アミン系光安定剤。(H) A sterically hindered amine light stabilizer represented by the following general formula (IV).
【化8】 Embedded image
【0016】以下、本発明を詳しく説明する。まず本発
明の各成分について説明する。 (A)ポリカーボネート樹脂 本発明において用いられるポリカーボネート樹脂(A)
としては、4,4´−ジオキシアリールアルカン系ポリ
カーボネートであり、特に2,2´−(4,4´−ジヒ
ドロキシジフェニル)プロパンのカーボネートが好まし
いが、少量のポリテレフタレートカーボネート共重合体
を配合したものも用いられる。The present invention will be described in detail below. First, each component of the present invention will be described. (A) Polycarbonate resin Polycarbonate resin (A) used in the present invention
Is a 4,4'-dioxyarylalkane-based polycarbonate, and a carbonate of 2,2 '-(4,4'-dihydroxydiphenyl) propane is particularly preferable, but a small amount of a polyterephthalate carbonate copolymer was blended. Things are also used.
【0017】樹脂成分(A)、(B)および(C)10
0重量部中のポリカーボネート樹脂(A)の割合は50
〜90重量部であり、ポリカーボネート樹脂の量が50
重量部未満であると耐衝撃性が低下したり、ウェルド強
度が低下する傾向がある。また、ポリカーボネート樹脂
が90重量部を越えると成形時の流動性の低下や耐薬品
性の低下の傾向がある。Resin components (A), (B) and (C) 10
The proportion of the polycarbonate resin (A) in 0 parts by weight is 50
~ 90 parts by weight, the amount of polycarbonate resin is 50
If the amount is less than parts by weight, impact resistance tends to decrease and weld strength tends to decrease. On the other hand, if the polycarbonate resin exceeds 90 parts by weight, the fluidity at the time of molding and the chemical resistance tend to decrease.
【0018】(B)多段グラフト共重合体 また、本発明における多段グラフト共重合体(B)は、
少なくとも50重量%がブタジエン単位から構成される
平均粒子径0.25〜0.50μmのゴム質重合体
(a)5〜80重量部の存在下に、第1段目のグラフト
重合用単量体として、アクリル酸エステル単量体(b)
2〜50重量部をグラフト重合し、しかる後第2段目以
降のグラフト重合用単量体として、芳香族ビニル単量体
(i)10〜85重量%、シアン化ビニル単量体(ii)
5〜40重量%およびこれらと共重合可能な他のビニル
単量体(iii) 0〜35重量%(これら(i)〜(iii) 成
分の合計量は100重量%)からなるビニル単量体
(c)93〜18重量部(これら(a)〜(c)成分の
合計量は100重量部)をグラフト重合して得られるも
のである。(B) Multistage Graft Copolymer Further, the multistage graft copolymer (B) in the present invention is
The first stage monomer for graft polymerization in the presence of 5 to 80 parts by weight of a rubbery polymer (a) having an average particle size of 0.25 to 0.50 μm, in which at least 50% by weight is composed of butadiene units. As an acrylic acid ester monomer (b)
2 to 50 parts by weight are graft-polymerized, and then, as a monomer for graft polymerization in the second and subsequent stages, aromatic vinyl monomer (i) 10 to 85% by weight, vinyl cyanide monomer (ii)
A vinyl monomer comprising 5 to 40% by weight and another copolymerizable vinyl monomer (iii) 0 to 35% by weight (the total amount of these components (i) to (iii) is 100% by weight). (C) 93 to 18 parts by weight (the total amount of these components (a) to (c) is 100 parts by weight) is obtained by graft polymerization.
【0019】ゴム質重合体(a)としては、ポリブタジ
エンおよびブタジエン単位が50重量%以上のブタジエ
ン−スチレン共重合体、ブタジエン−アクリロニトリル
共重合体等が挙げられる。これらは単独でまたは2種以
上混合して用いることができる。また肥大化剤等を使用
して平均粒子形0.25〜0.50μmのゴム質重合体
(a)を得ても良い。ゴム質重合体(a)の平均粒子径
がこの範囲を外れると、耐衝撃性が低下するようにな
る。Examples of the rubbery polymer (a) include polybutadiene and a butadiene-styrene copolymer having a butadiene unit content of 50% by weight or more, a butadiene-acrylonitrile copolymer, and the like. These may be used alone or in combination of two or more. Further, a rubbery polymer (a) having an average particle shape of 0.25 to 0.50 μm may be obtained by using a thickening agent or the like. If the average particle size of the rubbery polymer (a) is out of this range, the impact resistance will be reduced.
【0020】多段グラフト共重合体(B)中のゴム質重
合体の量が5重量部未満では、得られる樹脂組成物から
の成形品の耐衝撃性が劣り、また、80重量部を越える
場合にはゴム質重合体の凝集が生じやすくなり樹脂の流
動性が劣るようになる。When the amount of the rubber-like polymer in the multi-stage graft copolymer (B) is less than 5 parts by weight, the molded product from the obtained resin composition has poor impact resistance, and when it exceeds 80 parts by weight. In this case, the rubbery polymer is apt to aggregate, and the fluidity of the resin becomes poor.
【0021】第1段目のグラフト重合用単量体として用
いるアクリル酸エステル単量体は、炭素数1〜8のアル
キル基を有するアクリル酸アルキルエステルであり、そ
の中でもアクリル酸エチル、アクリル酸ブチル等が好ま
しく用いられる。グラフト重合時のアクリル酸エステル
単量体の使用量が2重量部未満では、得られる樹脂組成
物からの成形品の耐光性が劣り、また、50重量部を越
える場合には、成形品の耐低温衝撃性に劣るようにあ
る。The acrylic acid ester monomer used as the first stage graft polymerization monomer is an acrylic acid alkyl ester having an alkyl group having 1 to 8 carbon atoms, among which ethyl acrylate and butyl acrylate are used. Etc. are preferably used. When the amount of the acrylic acid ester monomer used in the graft polymerization is less than 2 parts by weight, the light resistance of the molded product from the obtained resin composition is poor, and when it exceeds 50 parts by weight, the resistance of the molded product to light is deteriorated. It seems to be inferior in low temperature impact resistance.
【0022】なお、本発明においては、第1段目のグラ
フト重合の際、ゴムを架橋させ、またグラフト効率を高
めるために、上記のアクリ酸エステル単量体と共にエチ
レングリコールジ(メタ)アクリレート、ジビニルベン
ゼン等の架橋剤、メタクリル酸アリル、アクリル酸アリ
ル、トリアリルイソシアヌレート等のグラフト交叉剤を
用いることが好ましい。それらの使用量は、アクリル酸
エステル単量体に対して0.05〜1.0重量%の範囲
である。In the present invention, ethylene glycol di (meth) acrylate, together with the above-mentioned acrylic acid ester monomer, is added in order to crosslink the rubber and enhance the grafting efficiency during the first stage graft polymerization. It is preferable to use a cross-linking agent such as divinylbenzene and a graft crossing agent such as allyl methacrylate, allyl acrylate, triallyl isocyanurate. The amount thereof used is in the range of 0.05 to 1.0% by weight based on the acrylic acid ester monomer.
【0023】第2段目以降のグラフト重合用単量体とし
て用いる芳香族ビニル単量体としては、スチレン、α−
メチルスチレン、o−メチルスチレン、1,3−ジメチ
ルスチレン、p−メチルスチレン、t−ブチルスチレ
ン、ハロゲン化スチレン、p−エチルスチレン等が挙げ
られ、これらは単独でまたは併用して使用することがで
きる。Aromatic vinyl monomers used as the monomers for the second and subsequent stages of graft polymerization include styrene and α-
Methyl styrene, o-methyl styrene, 1,3-dimethyl styrene, p-methyl styrene, t-butyl styrene, halogenated styrene, p-ethyl styrene and the like can be mentioned, and these can be used alone or in combination. it can.
【0024】さらにグラフト重合用単量体として用いる
シアン化ビニル単量体としては、アクリロニトリル、メ
タクリロニトリル、エタクリロニトリル、フマロニトリ
ル等が挙げられ、これらは単独でまたは併用して使用す
ることができる。Further, examples of the vinyl cyanide monomer used as the monomer for graft polymerization include acrylonitrile, methacrylonitrile, ethacrylonitrile, fumaronitrile and the like, and these can be used alone or in combination. .
【0025】また、グラフト重合時に用いることができ
る共重合可能な他のビニル単量体としては、メタクリル
酸メチル、メタクリル酸エチルのようなメタクリル酸エ
ステル単量体、N−フェニルマレイミドのようなマレイ
ミド単量体等が挙げられるが、特にこれらに限定される
ものではない。この共重合可能な他の単量体は第2段目
以降のグラフト重合用単量体中35重量%までの範囲で
必要に応じて使用される。Other copolymerizable vinyl monomers that can be used in the graft polymerization include methacrylic acid ester monomers such as methyl methacrylate and ethyl methacrylate, and maleimides such as N-phenylmaleimide. Examples thereof include monomers, but are not particularly limited thereto. This other copolymerizable monomer is optionally used in the range of up to 35% by weight in the graft polymerization monomer from the second stage.
【0026】本発明における多段グラフト共重合体
(B)は、ゴム質重合体の存在下にアクリル酸エステル
単量体が第1段目にグラフト重合されていることが特に
重要であり、第2段目以降のグラフト重合用単量体は混
合して一度に一括してグラフト重合されていても、また
は分割し多段グラフト重合されていてもよい。In the multistage graft copolymer (B) of the present invention, it is particularly important that the acrylic ester monomer is graft polymerized in the first stage in the presence of the rubbery polymer, The monomers for graft polymerization after the second step may be mixed and graft polymerized at once, or may be divided and subjected to multi-step graft polymerization.
【0027】樹脂成分(A)、(B)および(C)10
0重量部中の多段グラフト共重合体(B)の割合は10
〜50重量部であり、10重量部に満たないものは流動
性の低下や耐光性の低下などを招きやすく、また、50
重量部を越えると耐熱性の低下とウェルド強度の低下を
招くようになる。Resin components (A), (B) and (C) 10
The proportion of the multi-stage graft copolymer (B) in 0 parts by weight is 10
If the amount is less than 10 parts by weight, fluidity, light resistance, etc. are liable to be decreased, and if less than 50 parts by weight,
If it exceeds the weight part, heat resistance and weld strength are deteriorated.
【0028】(C)共重合体 本発明において用いられる共重合体(C)はシアン化ビ
ニル単量体15〜40重量%、芳香族ビニル単量体60
〜85重量%を重合して得られるものであり、シアン化
ビニル単量体および芳香族ビニル単量体は、グラフト重
合体(B)で用いられるものと同じものが使用できる。(C) Copolymer The copolymer (C) used in the present invention is 15 to 40% by weight of vinyl cyanide monomer and 60 of aromatic vinyl monomer.
The vinyl cyanide monomer and the aromatic vinyl monomer can be the same as those used in the graft polymer (B).
【0029】シアン化ビニル単量体の含有量は、共重合
体(C)に用いる単量体の合計量に対して15〜40重
量%である。この範囲を外れる場合は耐衝撃性、耐薬品
性あるいは成形品の着色の少なくとも一つが劣るものと
なる。また、芳香族ビニル単量体の含有量は、共重合体
(C)に用いる単量体の合計量に対して60〜85重量
%であり、この範囲を外れる場合は耐衝撃性、射出成形
性が低下する。The content of the vinyl cyanide monomer is 15 to 40% by weight based on the total amount of the monomers used in the copolymer (C). If it is out of this range, at least one of impact resistance, chemical resistance and coloring of the molded product will be poor. The content of the aromatic vinyl monomer is 60 to 85% by weight based on the total amount of the monomers used in the copolymer (C). Sex decreases.
【0030】共重合体(C)には、上記の単量体の他に
劣位量の共重合可能な他のビニル単量体を用いることが
できる。これらの単量体としては、メタクリル酸メチル
等のメタクリル酸エステル、2−ビニルピリジン、4−
ビニルピリジン等のビニルピリジン、N−フェニルマレ
イミド等のマレイミド単量体等が挙げられるが、特にこ
れらに限定されるものではない。これらの共重合可能な
単量体は、共重合体(C)中35重量%までの範囲で必
要に応じて使用される。As the copolymer (C), inferior amounts of other copolymerizable vinyl monomers can be used in addition to the above monomers. Examples of these monomers include methacrylic acid esters such as methyl methacrylate, 2-vinylpyridine, 4-
Examples thereof include vinylpyridines such as vinylpyridine and maleimide monomers such as N-phenylmaleimide, but are not particularly limited thereto. These copolymerizable monomers are optionally used in the range of up to 35% by weight in the copolymer (C).
【0031】樹脂成分(A)、(B)および(C)10
0重量部中の共重合体(C)の割合は0〜30重量部で
あり、30重量部を越えると耐衝撃性の低下、ウェルド
強度に低下を招きやすい。Resin components (A), (B) and (C) 10
The proportion of the copolymer (C) in 0 parts by weight is 0 to 30 parts by weight, and if it exceeds 30 parts by weight, impact resistance and weld strength are likely to be deteriorated.
【0032】なお共重合体(C)は、多段グラフト共重
合体(B)中のゴム質重合体割合が多い場合に併用する
ことが成形性、耐熱性の面から好適である。The copolymer (C) is preferably used in combination when the proportion of the rubbery polymer in the multi-stage graft copolymer (B) is high in terms of moldability and heat resistance.
【0033】(D)高分子ハロゲン化合物および(E)
低分子量ハロゲン化合物 本発明に使用される高分子量ハロゲン化合物(D)とし
ては、ハロゲン化率が10重量%以上であり、上記の一
般式(I)で示され、平均重合度nが35〜100であ
るものである。また、低分子量ハロゲン化合物(E)と
しては、ハロゲン化率が10重量%以上で、高分子量ハ
ロゲン化合物(D)と同じ分子構造の上記の一般式(I
I)で示され、平均重合度nが0〜10のものである。(D) High molecular halogen compound and (E)
Low molecular weight halogen compound The high molecular weight halogen compound (D) used in the present invention has a halogenation rate of 10% by weight or more, is represented by the above general formula (I), and has an average degree of polymerization n of 35 to 100. Is what is. The low molecular weight halogen compound (E) has a halogenation ratio of 10% by weight or more and has the same molecular structure as that of the high molecular weight halogen compound (D).
I), having an average degree of polymerization n of 0-10.
【0034】高分子量ハロゲン化合物(D)の平均重合
度nが、100を越えると樹脂への分散性が悪くなり、
物性の低下を招いたり、成形加工時の流動性が低下する
傾向がある。一方、nが35未満であると、耐衝撃性の
低下、耐熱性の低下を招く。また、低分子量ハロゲン化
合物(E)の平均重合度nが10を越えると、ウェルド
強度の改良効果が低下するようになる。When the average degree of polymerization n of the high molecular weight halogen compound (D) exceeds 100, the dispersibility in the resin is deteriorated,
There is a tendency that the physical properties are deteriorated and the fluidity at the time of molding is deteriorated. On the other hand, when n is less than 35, impact resistance and heat resistance are deteriorated. When the average degree of polymerization n of the low molecular weight halogen compound (E) exceeds 10, the effect of improving the weld strength is reduced.
【0035】これらの高分子ハロゲン化合物(D)およ
び低分子量ハロゲン化合物(E)は、その両末端はエポ
キシ基からなるものである。The high molecular halogen compound (D) and the low molecular weight halogen compound (E) have epoxy groups at both ends.
【0036】これらの高分子量ハロゲン化合物(D)と
低分子量ハロゲン化合物(E)との配合割合は、(D)
成分/(E)成分の重量比で2.0〜0.25の範囲が
好ましく、重量比が2.0を越えるとウェルド強度の改
良効果が小さく、一方、重量比が0.25未満では耐熱
性が低下するようになる。The mixing ratio of the high molecular weight halogen compound (D) and the low molecular weight halogen compound (E) is (D).
The weight ratio of component / (E) component is preferably in the range of 2.0 to 0.25. When the weight ratio exceeds 2.0, the effect of improving the weld strength is small, while when the weight ratio is less than 0.25, heat resistance is low. Sex will be reduced.
【0037】また、高分子量のハロゲン化合物(D)と
低分子量のハロゲン化合物(E)の総量は、上記樹脂成
分(A)、(B)および(C)の合計量100重量部に
対して5〜40重量部である。5重量部未満では難燃性
が低下し、一方、40重量部を越えると機械的性質が低
下するようになる。The total amount of the high molecular weight halogen compound (D) and the low molecular weight halogen compound (E) is 5 with respect to 100 parts by weight of the total amount of the resin components (A), (B) and (C). ~ 40 parts by weight. If it is less than 5 parts by weight, the flame retardancy is lowered, while if it exceeds 40 parts by weight, the mechanical properties are lowered.
【0038】(F)アンチモン化合物 さらに、本発明において用いられるアンチモン化合物
(F)としては、三酸化アンチモン、五酸化アンチモ
ン、アンチモン酸ソーダ等が挙げられ、これらに各種表
面処理を施したものが市販されているが、表面処理を施
したものであっても差し支えない。(F) Antimony Compound Further, examples of the antimony compound (F) used in the present invention include antimony trioxide, antimony pentoxide, sodium antimonate, and the like, which are commercially available with various surface treatments. However, a surface-treated product may be used.
【0039】かかるアンチモン化合物(F)の配合割合
は、上記樹脂成分(A)、(B)および(C)の合計量
100重量部に対して2〜30重量部である。2重量部
未満では難燃効果が不十分であり、一方、30重量部を
越えると機械的性質が低下する傾向にある。The compounding ratio of the antimony compound (F) is 2 to 30 parts by weight based on 100 parts by weight of the total amount of the resin components (A), (B) and (C). If it is less than 2 parts by weight, the flame retardant effect is insufficient, while if it exceeds 30 parts by weight, the mechanical properties tend to deteriorate.
【0040】(G)ベンゾトリアゾール系紫外線吸収剤 本発明に使用されるベンゾトリアゾール系紫外線吸収剤
(G)としては、2−(5−メチル−2−ヒドロキシフ
ェニル)ベンゾトリアゾール、2−(3−テトラブチル
−2−ヒドロキシ−5−メチルフェニル)−5−クロロ
ベンゾトリアゾール、2,2−メチレンビス[4−
(1,1,3,3−テトラメチルブチル)−6−(2H
−ベンゾトリアゾール−2−イル)フェノール]等が挙
げられる。(G) Benzotriazole UV Absorber The benzotriazole UV absorber (G) used in the present invention includes 2- (5-methyl-2-hydroxyphenyl) benzotriazole and 2- (3- Tetrabutyl-2-hydroxy-5-methylphenyl) -5-chlorobenzotriazole, 2,2-methylenebis [4-
(1,1,3,3-tetramethylbutyl) -6- (2H
-Benzotriazol-2-yl) phenol] and the like.
【0041】ベンゾトリアゾール系紫外線吸収剤(G)
の配合割合は、上記樹脂成分(A)、(B)および
(C)の合計量100重量部に対して0.01〜2.0
重量部である。0.01重量部未満では耐光性の改良効
果が少なく、一方、2.0重量部を越えると耐熱性が低
下するようになる。Benzotriazole type ultraviolet absorber (G)
The compounding ratio is 0.01 to 2.0 with respect to 100 parts by weight of the total amount of the resin components (A), (B) and (C).
Parts by weight. If it is less than 0.01 part by weight, the effect of improving the light resistance is small, while if it exceeds 2.0 parts by weight, the heat resistance is lowered.
【0042】(H)立体障害アミン系光安定剤 本発明に使用される立体障害アミン系光安定剤(H)と
しては、N−メチルテトラキス(2,2,6,6−テト
ラメチル−4−3,9−ビス(1,1−ジメチル−2−
ヒドロキシエチル)−2,4,8,10−テトラオキサ
スピロ[5,5]ウンデカン)ブタンテトラカルボキシ
レート、N−メチルテトラキス(1,2,2,6,6−
ペンタメチル−4−ピペリジル)1,2,3,4−ブタ
ンテトラカルボキシレート、N−メチルテトラキス
(2,2,6,6−テトラメチル−4−トリデシル)ブ
タンテトラカルボキシレート等が挙げられる。一般式
(IV)で示される化合物において、R11が、水素の場合
は耐光性の改良効果が少なく好ましくない。(H) Sterically hindered amine light stabilizer As the sterically hindered amine light stabilizer (H) used in the present invention, N-methyltetrakis (2,2,6,6-tetramethyl-4-) is used. 3,9-bis (1,1-dimethyl-2-
Hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane) butanetetracarboxylate, N-methyltetrakis (1,2,2,6,6-)
Pentamethyl-4-piperidyl) 1,2,3,4-butanetetracarboxylate, N-methyltetrakis (2,2,6,6-tetramethyl-4-tridecyl) butanetetracarboxylate and the like can be mentioned. In the compound represented by the general formula (IV), when R 11 is hydrogen, the effect of improving the light resistance is small, which is not preferable.
【0043】立体障害アミン系光安定剤(H)の配合割
合は、上記樹脂成分(A)、(B)および(C)の合計
量100重量部に対し0.01〜1.0重量部である。
0.01重量部未満では耐光性の改良効果が少なく、一
方、1.0を重量部を越えると耐熱性が低下する。The mixing ratio of the sterically hindered amine light stabilizer (H) is 0.01 to 1.0 part by weight based on 100 parts by weight of the total amount of the resin components (A), (B) and (C). is there.
If it is less than 0.01 part by weight, the effect of improving the light resistance is small, while if it exceeds 1.0 part by weight, the heat resistance is lowered.
【0044】これらのベンゾトリアゾール系紫外線吸収
剤(G)と立体障害アミン系光安定剤(H)とを併用す
ることによって耐光性が良好となり、その使用割合は
(G)成分/(H)成分の重量比で0.5〜20であ
り、さらに好ましくは(G)成分/(H)成分の比率は
重量比で1.0〜10である。重量比が0.5未満では
耐光性の改良効果が少なく、耐熱性が低下する傾向があ
る。また、重量比が20を越えると耐光性の改良効果が
低下する傾向があり、耐熱性も低下する。By using these benzotriazole-based UV absorbers (G) and sterically hindered amine-based light stabilizers (H) in combination, the light resistance is improved, and the ratio of use is (G) component / (H) component. Is 0.5 to 20, and more preferably the ratio of the component (G) / the component (H) is 1.0 to 10. If the weight ratio is less than 0.5, the effect of improving the light resistance is small, and the heat resistance tends to decrease. Further, if the weight ratio exceeds 20, the effect of improving the light resistance tends to decrease, and the heat resistance also decreases.
【0045】本発明の樹脂組成物には、必要に応じて改
質剤、離型剤、安定剤、染料、顔料等の添加剤を適宜加
えることができる。Additives such as modifiers, release agents, stabilizers, dyes and pigments can be added to the resin composition of the present invention as needed.
【0046】本発明の樹脂組成物を調製する方法として
は、通常の樹脂のブレンドで用いられるヘンシェルミキ
サー、タンブラー等の装置を使用することができる。ま
た、賦形についても単軸押出機、二軸押出機、射出成形
機等の通常の賦形に用いられる装置を使用することがで
きる。As a method for preparing the resin composition of the present invention, an apparatus such as a Henschel mixer and a tumbler used for blending ordinary resins can be used. Further, regarding shaping, a device used for usual shaping such as a single-screw extruder, a twin-screw extruder, an injection molding machine or the like can be used.
【0047】[0047]
【実施例】以下、実施例および比較例により本発明をさ
らに詳細に説明する。実施例および比較例中「部」、
「%」とあるのはそれぞれ「重量部」「重量%」を表わ
す。なお例中の各物性の評価は下記の方法によった。EXAMPLES The present invention will be described in more detail with reference to Examples and Comparative Examples. “Part” in Examples and Comparative Examples,
"%" Means "part by weight" and "% by weight", respectively. The evaluation of each physical property in the examples was carried out by the following methods.
【0048】(1)アイゾット衝撃強度 ASTM D−256に準じて、6.3mm(厚み)の
ノッチ付き試片を使用して測定した。(1) Izod impact strength It was measured according to ASTM D-256 using a notched test piece of 6.3 mm (thickness).
【0049】(2)熱変形温度 ASTM D−648に準じて測定した。(曲げ応力
4.6kgf/cm2 )。(2) Heat distortion temperature It was measured according to ASTM D-648. (Bending stress 4.6 kgf / cm 2 ).
【0050】(3)ショートショット圧(SS圧) SS圧は、M−100「(株)名機製作所」を用いて1
00mm角板(厚さ3mm)をシリンダー温度240℃
で成形するときの成形可能な最小圧力を成形機の最大圧
力(2000kgf/cm2 )に対する百分率で表示し
た。(3) Short shot pressure (SS pressure) SS pressure is 1 using M-100 "Meiki Seisakusho Co., Ltd."
Cylinder temperature of the 00mm square plate (thickness 3mm) 240 ℃
The minimum pressure that can be used for molding is expressed as a percentage with respect to the maximum pressure of the molding machine (2000 kgf / cm 2 ).
【0051】(4)耐光性 ASTM D−4459に準じて測定した。キセノンア
ークウェザーメーターでの200、400、600時間
後の試験片の変色度合いを色差計で測定し未暴露サンプ
ルとの差(ΔE)で表わした。(4) Light resistance The light resistance was measured according to ASTM D-4459. The degree of discoloration of the test piece after 200, 400, and 600 hours with a xenon arc weather meter was measured with a color difference meter and expressed as the difference (ΔE) from the unexposed sample.
【0052】(5)ウェルド強度 3.2mm(厚み)×12.7(幅)×127mm(長
さ)のサイズで長さ方向の両側にゲートを設けて中心に
ウェルドを生じさせた試片を用い、ウェルド部が破壊中
心になるように試片3.2mm(厚み)×12.7mm
(幅)×15mm(長さ)を切り出しダインシュタット
衝撃強度を測定した。(5) Weld strength A test piece having a size of 3.2 mm (thickness) × 12.7 (width) × 127 mm (length), in which gates were provided on both sides in the longitudinal direction to cause a weld at the center 3.2mm (thickness) x 12.7mm so that the weld part becomes the fracture center
(Width) × 15 mm (length) was cut out and the Dynestadt impact strength was measured.
【0053】(6)燃焼性 1.6mm(厚み)×12.7mm(幅)×127mm
(長さ)の試片を用いてUL−94の垂直燃焼テストを
行った。(6) Flammability 1.6 mm (thickness) x 12.7 mm (width) x 127 mm
The vertical burning test of UL-94 was performed using the (length) test piece.
【0054】また実施例、比較例に使用した各成分は次
の通りである。 (A)ポリカーボネート樹脂 三菱化成(株)製、平均分子量22000のビスフェノ
ールA型ポリカーボネート樹脂。The components used in Examples and Comparative Examples are as follows. (A) Polycarbonate resin Mitsubishi Kasei Co., Ltd. bisphenol A type polycarbonate resin having an average molecular weight of 22000.
【0055】(B)グラフト共重合体 下記の製造例によって得られたグラフト共重合体B−1
〜B−3を使用した。(B) Graft Copolymer Graft copolymer B-1 obtained by the following production example
~ B-3 was used.
【0056】B−1:固形分含量が33%、平均粒子径
0.08μmのポリブタジエンラテックス20部(固形
分として)にアクリル酸n−ブチル単位85%、メタク
リル酸単位15%からなる共重合ラテックス0.5部
(固形分として)を撹拌しながら添加し、30分間撹拌
を続け平均粒子径0.38μmの肥大化ゴムラテックス
を得た。B-1: Copolymerized latex consisting of 20 parts of polybutadiene latex having a solid content of 33% and an average particle diameter of 0.08 μm (as solid content), 85% of n-butyl acrylate units and 15% of methacrylic acid units. 0.5 part (as solid content) was added with stirring, and stirring was continued for 30 minutes to obtain an enlarged rubber latex having an average particle diameter of 0.38 μm.
【0057】これに下記の単量体混合物を添加し充分に
撹拌した後、N−ラウロイルサルコシンナトリウム0.
5部を溶解させ系内を窒素置換して酸素を除去した。 アクリル酸n−ブチル 79.55部 メタクリル酸アリル 0.3部 エチレングリコールジメタクリレート 0.15部 t−ブチルヒドロペルオキシド 0.2部The following monomer mixture was added to this and sufficiently stirred, and then N-lauroyl sarcosine sodium salt (0.1%) was added.
Five parts were dissolved and the system was replaced with nitrogen to remove oxygen. N-Butyl acrylate 79.55 parts Allyl methacrylate 0.3 parts Ethylene glycol dimethacrylate 0.15 parts t-Butyl hydroperoxide 0.2 parts
【0058】さらに内温を45℃まで昇温させ下記の組
成物を投入した。 ロンガリット 0.5部 硫酸第一鉄・7水塩 0.0003部 エチレンジアミン四酢酸ナトリウム・2水塩 0.0009部 純水 10部 その後、内温75℃で90分間撹拌しながら保持し複合
ゴム状重合体ラテックスを得た。Further, the internal temperature was raised to 45 ° C. and the following composition was added. Rongalit 0.5 parts Ferrous sulfate heptahydrate 0.0003 parts Ethylenediaminetetraacetic acid sodium dihydrate 0.0009 parts Pure water 10 parts Then, while stirring at an internal temperature of 75 ° C for 90 minutes, it is a composite rubber. A polymer latex was obtained.
【0059】引き続いて下記の組成物を20リットルの
撹拌機付き反応器に仕込んだ。 複合ゴム状重合体ラテックス(固形分として) 50部 N−ラウロイルサルコシンナトリウム 1.2部 ロンガリット 0.4部 硫酸第一鉄・7水塩 0.001部 エチレンジアミン四酢酸ナトリウム・2水塩 0.003部 純水 100部Subsequently, the following composition was charged into a 20 liter reactor equipped with a stirrer. Complex rubbery polymer latex (as solid content) 50 parts N-lauroyl sarcosine sodium 1.2 parts Rongalit 0.4 parts Ferrous sulfate heptahydrate 0.001 part Ethylenediaminetetraacetic acid sodium dihydrate 0.003 Part Pure water 100 parts
【0060】そして撹拌しながら75℃まで昇温し、さ
らに下記の単量体混合物を120分かけて滴下投入させ
てグラフト重合を行った。 アクリロニトリル 15部 スチレン 35部 t−ブチルヒドロペルオキシド 0.3部 n−オクチルメルカプタン 0.1部Then, the temperature was raised to 75 ° C. with stirring, and the following monomer mixture was added dropwise over 120 minutes to carry out graft polymerization. Acrylonitrile 15 parts Styrene 35 parts t-Butyl hydroperoxide 0.3 parts n-octyl mercaptan 0.1 parts
【0061】単量体混合物滴下投入後、さらに1時間撹
拌しながら保持して、グラフト共重合体ラテックスを得
た。このグラフト共重合体ラテックスを希硫酸に投入し
て凝固させた後、脱水、洗浄、乾燥させてグラフト共重
合体B−1の粉末を得た。After the dropping of the monomer mixture, the mixture was held for 1 hour while stirring to obtain a graft copolymer latex. The graft copolymer latex was added to dilute sulfuric acid to coagulate it, followed by dehydration, washing and drying to obtain a powder of the graft copolymer B-1.
【0062】B−2:固形分含量が33%、平均粒子径
0.08μmのポリブタジエンラテックス20(固定分
として)にアクリル酸n−ブチル単位89%、メタクリ
ル酸単位11%からなる共重合ラテックス0.5部(固
形分として)を撹拌しながら添加し、30分間撹拌を続
け平均粒子径0.20μmの肥大化ゴムラテックスを得
た。B-2: Copolymerized latex 0 consisting of 89% of n-butyl acrylate unit and 11% of methacrylic acid unit in polybutadiene latex 20 (as a fixed component) having a solid content of 33% and an average particle size of 0.08 μm. 0.5 part (as solid content) was added with stirring, and stirring was continued for 30 minutes to obtain a bloated rubber latex having an average particle diameter of 0.20 μm.
【0063】これに下記の単量体混合物を添加し充分に
撹拌した後N−ラウロイルサルコシンナトリウム0.5
部を溶解させ系内を窒素置換して酸素を除去した。 アクリル酸n−ブチル 79.55部 メタクリル酸アリル 0.3部 エチレングリコールジメタクリレート 0.15部 t−ブチルヒドロペルオキシド 0.2部The following monomer mixture was added thereto, and the mixture was thoroughly stirred and then N-lauroyl sarcosine sodium 0.5.
Part was dissolved, and the system was replaced with nitrogen to remove oxygen. N-Butyl acrylate 79.55 parts Allyl methacrylate 0.3 parts Ethylene glycol dimethacrylate 0.15 parts t-Butyl hydroperoxide 0.2 parts
【0064】さらに内温を45℃まで昇温させ下記の混
合物を投入した。 ロンガリット 0.5部 硫酸第一鉄・7水塩 0.0003部 エチレンジアミン四酢酸ナトリウム・2水塩 0.0009部 純水 10部 その後、内温75℃で90分撹拌しながら保持し複合ゴ
ム状重合体ラテックスを得た。The internal temperature was further raised to 45 ° C., and the following mixture was added. Rongalit 0.5 parts Ferrous sulfate heptahydrate 0.0003 parts Sodium ethylenediaminetetraacetate dihydrate 0.0009 parts Pure water 10 parts Then, hold for 90 minutes at an internal temperature of 75 ° C with stirring to form a composite rubber. A polymer latex was obtained.
【0065】引き続いて下記の組成物を20リットルの
撹拌機付き反応器に仕込んだ。 複合ゴム状重合体ラテックス(固形分として) 45部 N−ラウロイルサルコシンナトリウム 1.2部 ロンガリット 0.4部 硫酸第一鉄・7水塩 0.001部 エチレンジアミン四酢酸ナトリウム・2水塩 0.003部 純水 100部Subsequently, the following composition was charged into a 20 liter reactor equipped with a stirrer. Composite rubbery polymer latex (as solid content) 45 parts N-lauroyl sarcosine sodium 1.2 parts Rongalit 0.4 parts Ferrous sulfate heptahydrate 0.001 part Ethylenediaminetetraacetic acid sodium dihydrate 0.003 Part Pure water 100 parts
【0066】そして撹拌しながら75℃まで昇温し、さ
らに下記の単量体混合物を120分かけて滴下投入して
グラフト重合を行った。 アクリロニトリル 17部 スチレン 38部 t−ブチルヒドロペルオキシド 0.3部 n−オクチルメルカプタン 0.1部Then, the temperature was raised to 75 ° C. with stirring, and the following monomer mixture was added dropwise over 120 minutes to carry out graft polymerization. Acrylonitrile 17 parts Styrene 38 parts t-Butyl hydroperoxide 0.3 parts n-octyl mercaptan 0.1 parts
【0067】単量体混合物滴下投入後、さらに1時間撹
拌しながら保持してグラフト共重合体ラテックスを得
た。このグラフト共重合体ラテックスを希硫酸に投入し
て凝固させた後、脱水、洗浄、乾燥させてグラフト共重
合体B−2の粉末を得た。After the monomer mixture was added dropwise, the mixture was held for 1 hour with stirring to obtain a graft copolymer latex. The graft copolymer latex was added to dilute sulfuric acid to coagulate, and then dehydrated, washed and dried to obtain a powder of the graft copolymer B-2.
【0068】B−3:撹拌機付き反応器に純水200部
を入れ撹拌しながら窒素置換を充分に行った後、内温を
80℃まで昇温した。過硫酸カリウム0.06部を加
え、下記の混合物を30分間にわたって連続的に滴下し
て平均粒子径0.27μmの架橋樹脂ラテックスを得
た。 アクリロニトリル 3.25部 スチレン 9.75部 トリアリルイソシアヌレート 0.06部 ジオクチルスルホサクシネート 0.3部B-3: 200 parts of pure water was put into a reactor equipped with a stirrer, and nitrogen substitution was sufficiently carried out while stirring, and then the internal temperature was raised to 80 ° C. 0.06 part of potassium persulfate was added, and the following mixture was continuously added dropwise over 30 minutes to obtain a crosslinked resin latex having an average particle diameter of 0.27 μm. Acrylonitrile 3.25 parts Styrene 9.75 parts Triallyl isocyanurate 0.06 parts Dioctyl sulfosuccinate 0.3 parts
【0069】さらに過硫酸カリウム0.24部を追加添
加し、下記の混合物を80℃で2時間にわたって連続的
に滴下して、平均粒子径0.30μmのアクリル系ゴム
ラテックスを得た。 アクリル酸n−ブチル 42.3部 アクリロニトリル 4.7部 トリアリルイソシアヌレート 0.3部 ジオクチルスルホサクシネート 0.3部Further, 0.24 part of potassium persulfate was additionally added, and the following mixture was continuously added dropwise at 80 ° C. for 2 hours to obtain an acrylic rubber latex having an average particle diameter of 0.30 μm. N-Butyl acrylate 42.3 parts Acrylonitrile 4.7 parts Triallyl isocyanurate 0.3 parts Dioctyl sulfosuccinate 0.3 parts
【0070】引き続きこのアクリル系ゴムラテックスに
下記の混合物を80℃で2時間にわたって連続的に滴下
した。 アクリロニトリル 10部 スチレン 30部 n−オクチルメルカプタン 0.04部 過酸化ベンゾイル 0.20部Subsequently, the following mixture was continuously added dropwise to this acrylic rubber latex at 80 ° C. for 2 hours. Acrylonitrile 10 parts Styrene 30 parts n-octyl mercaptan 0.04 parts Benzoyl peroxide 0.20 parts
【0071】このようにして得たグラフト重合体ラテッ
クスを5倍量の塩化カルシウム水溶液に投入して凝固し
た後、脱水、洗浄、乾燥してグラフト共重合体B−3の
粉末を得た。The thus obtained graft polymer latex was poured into a 5-fold amount of calcium chloride aqueous solution to coagulate, dehydrated, washed and dried to obtain a powder of graft copolymer B-3.
【0072】(C)共重合体(C) Copolymer
【0073】C−1:懸濁重合法で得られたアクリロニ
トリル−スチレン共重合体(組成;アクリロニトリル2
5%,スチレン75%)、固有粘度0.48(DMF
中、25℃)。C-1: Acrylonitrile-styrene copolymer obtained by suspension polymerization (composition: acrylonitrile 2
5%, styrene 75%), intrinsic viscosity 0.48 (DMF
Medium, 25 ° C).
【0074】C−2:懸濁重合法で得られたアクリロニ
トリル−スチレン共重合体(組成;アクリロニトリル2
9%,スチレン71%)、固有粘度0.58(DMF
中、25℃)。C-2: Acrylonitrile-styrene copolymer obtained by suspension polymerization method (composition: acrylonitrile 2
9%, styrene 71%), intrinsic viscosity 0.58 (DMF
Medium, 25 ° C).
【0075】(D)高分子ハロゲン化合物 テトラブロモビスフェノールA,エピクロルヒドリンお
よびテトラブロモビスフェノールAジグリシジルエーテ
ルを用い、水酸化リチウムを触媒として合成した上記一
般式(I)のn=70(ハロゲン化率52%)およびn
=90(ハロゲン化率52%)の化合物。(D) High molecular halogen compound Tetrabromobisphenol A, epichlorohydrin and tetrabromobisphenol A diglycidyl ether were used to synthesize lithium hydroxide as a catalyst, and n = 70 (halogenation rate 52) %) And n
= 90 (halogenation rate 52%).
【0076】(E)低分子量ハロゲン化合物 テトラブロモビスフェノールA,エピクロルヒドリンお
よびテトラブロモビスフェノールAジグリシジルエーテ
ルを用い、水酸化リチウムを触媒として合成した上記一
般式(II)のn=1(ハロゲン化率57%)およびn=
6(ハロゲン化率57%)の化合物。(E) Low molecular weight halogen compound Tetrabromobisphenol A, epichlorohydrin and tetrabromobisphenol A diglycidyl ether were used to synthesize lithium hydroxide as a catalyst, and n = 1 (halogenation ratio 57 %) And n =
A compound of 6 (halogenation rate 57%).
【0077】(F)アンチモン化合物 鈴裕化学(株)製、三酸化アンチモン。(F) Antimony compound Antimony trioxide manufactured by Suzuhiro Chemical Co., Ltd.
【0078】ベンゾトリアゾール系紫外線吸収剤Benzotriazole type ultraviolet absorber
【0079】G−1:2−(3−テトラブチル−2−ヒ
ドロキシ−5−メチルフェニル)−5−クロロベンゾト
リアゾール(アデカスタブLA−36、旭電化(株)
製)。G-1: 2- (3-tetrabutyl-2-hydroxy-5-methylphenyl) -5-chlorobenzotriazole (Adeka Stab LA-36, Asahi Denka Co., Ltd.)
Made).
【0080】G−2:2,2−メチレンビス[4−
(1,1,3,3−テトラメチルブチル)−6−(2H
−ベンゾトリアゾール−2−イル)フェノール](アデ
カスタブLA−31、旭電化(株)製)。G-2: 2,2-methylenebis [4-
(1,1,3,3-tetramethylbutyl) -6- (2H
-Benzotriazol-2-yl) phenol] (Adeka Stab LA-31, manufactured by Asahi Denka Co., Ltd.).
【0081】(H)立体障害アミン系光安定剤(H) Hindered amine amine light stabilizer
【0082】H−1:N−メチルテトラキス(2,2,
6,6−テトラメチル−4−3,9−ビス(1,1−ジ
メチル−2−ヒドロキシエチル)−2,4,8,10−
テトラオキサスピロ[5,5]ウンデカン)ブタンテト
ラカルボキシレート(アデカスタブLA−63、旭電化
(株)製)。H-1: N-methyltetrakis (2,2,
6,6-Tetramethyl-4-3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-
Tetraoxaspiro [5,5] undecane) butane tetracarboxylate (Adeka Stab LA-63, manufactured by Asahi Denka Co., Ltd.).
【0083】H−2:N−メチルテトラキス(1,2,
2,6,6−ペンタメチル−4−ピペリジル)1,2,
3,4−ブタンテトラカルボキシレート(アデカスタブ
LA−52、旭電化(株)製)。H-2: N-methyltetrakis (1,2,
2,6,6-pentamethyl-4-piperidyl) 1,2,
3,4-butane tetracarboxylate (ADEKA STAB LA-52, manufactured by Asahi Denka Co., Ltd.).
【0084】H−3:テトラキス(2,2,6,6−テ
トラメチル−4−ピペリジル)1,2,3,4−ブタン
テトラカルボキシレート(アデカスタブLA−57、旭
電化(株)製)。H-3: Tetrakis (2,2,6,6-tetramethyl-4-piperidyl) 1,2,3,4-butane tetracarboxylate (Adeka Stab LA-57, manufactured by Asahi Denka Co., Ltd.).
【0085】[実施例1〜9,比較例1〜11]上記の
(A)〜(H)成分を用いて表1および表2に示す割合
でヘンシェルミキサーで混合し、35mmφ二軸押出機
(東芝機械(株)製、TEM−35B)にてシリンダー
温度250℃で押し出して実施例1〜9、比較例1〜1
1の樹脂組成物のペレットを得た。この樹脂組成物のペ
レットを用いて、射出成形機((株)名機製作所製、M
−100)にてシリンダー温度240℃、金型温度60
℃で各種試験片を成形し物性を評価した。その結果を表
1および表2に示す。[Examples 1 to 9 and Comparative Examples 1 to 11] The components (A) to (H) were mixed in the proportions shown in Tables 1 and 2 with a Henschel mixer, and a 35 mmφ twin screw extruder ( Extruded at a cylinder temperature of 250 ° C. with a TEM-35B manufactured by Toshiba Machine Co., Ltd. Examples 1 to 9 and Comparative Examples 1 to 1
A pellet of the resin composition of No. 1 was obtained. An injection molding machine (made by Meiki Seisakusho Co., Ltd., M
Cylinder temperature 240 ° C, mold temperature 60 at -100)
Various test pieces were molded at ℃ and the physical properties were evaluated. The results are shown in Tables 1 and 2.
【0086】[0086]
【表1】 [Table 1]
【0087】[0087]
【表2】 [Table 2]
【0088】[0088]
【発明の効果】本発明の難燃性ポリカーボネート系樹脂
組成物は、難燃性、耐熱性およびウェルド強度に優れる
と共に耐光性、成形性および耐衝撃性に非常に優れてお
り、電気器具やOA機器等の用途に極めて有用である。INDUSTRIAL APPLICABILITY The flame-retardant polycarbonate resin composition of the present invention is excellent in flame retardancy, heat resistance and weld strength, and is also extremely excellent in light resistance, moldability and impact resistance. It is extremely useful for applications such as equipment.
フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C08K 5/3475 KKK C08L 25/08 LEC 51/04 LLC 71/10 LQK (72)発明者 池辺 孝浩 広島県大竹市御幸町20番1号 三菱レイヨ ン株式会社大竹事業所内Continuation of front page (51) Int.Cl. 6 Identification number Office reference number FI Technical display location C08K 5/3475 KKK C08L 25/08 LEC 51/04 LLC 71/10 LQK (72) Inventor Takahiro Ikebe Otake, Hiroshima Prefecture 20-1 Miyuki-cho, Yokohama-shi Mitsubishi Rayon Co., Ltd. Otake Office
Claims (1)
組成物であって、(A)成分50〜90重量部、(B)
成分10〜50重量部および(C)成分0〜30重量部
からなる樹脂混合物100重量部に対し、(D)成分と
(E)成分とが総量で5〜40重量部(ただし、(D)
成分/(E)成分との比率は重量比で2.0〜0.25
である)、(F)成分が2〜30重量部、(G)成分が
0.01〜2.0重量部、および(H)成分が0.01
〜1.0重量部(ただし、(G)成分/(H)成分の比
率は重量比で0.5〜20である)となるように配合し
てなることを特徴とする耐光性、成形性および耐衝撃性
に優れた難燃性ポリカーボネート系樹脂組成物。 (A)ポリカーボネート樹脂。 (B)少なくとも50重量%がブタジエン単位から構成
される平均粒子径0.25〜0.50μmのゴム質重合
体(a)5〜80重量部の存在下に、第1段目のグラフ
ト重合用単量体として、アクリル酸エステル単量体
(b)2〜50重量部をグラフト重合し、しかる後第2
段目以降のグラフト重合用単量体として、芳香族ビニル
単量体(i)10〜85重量%、シアン化ビニル単量体
(ii)5〜40重量%およびこれらと共重合可能な他の
ビニル単量体(iii) 0〜35重量%(これら(i)〜(i
ii) 成分の合計量は100重量%)からなるビニル単量
体(c)93〜18重量部(これら(a)〜(c)成分
の合計量は100重量部)をグラフト重合して得られる
多段グラフト共重合体。 (C)シアン化ビニル単量体15〜40重量%、芳香族
ビニル単量体60〜85重量%および他のビニル単量体
0〜35重量%を重合して得られる共重合体。 (D)下記の一般式(I)で示されるハロゲン化率が1
0重量%以上の高分子量ハロゲン化合物。 【化1】 (E)下記の一般式(II)で示されるハロゲン化率が1
0重量%以上の低分子量ハロゲン化合物。 【化2】 (F)アンチモン化合物。 (G)下記の一般式(III) で示される化合物またはその
化合物の縮合物であるベンゾトリアゾール系紫外線吸収
剤。 【化3】 (H)下記の一般式(IV)で示される立体障害アミン系
光安定剤。 【化4】 1. A resin composition comprising the following components (A) to (H): 50 to 90 parts by weight of component (A), (B)
The total amount of the component (D) and the component (E) is 5 to 40 parts by weight (however, (D)
Component / (E) component ratio by weight is 2.0 to 0.25.
2 to 30 parts by weight of the component (F), 0.01 to 2.0 parts by weight of the component (G), and 0.01 of the component (H).
To 1.0 part by weight (however, the ratio of (G) component / (H) component is 0.5 to 20 by weight). And a flame-retardant polycarbonate resin composition having excellent impact resistance. (A) Polycarbonate resin. (B) For the first stage graft polymerization in the presence of 5 to 80 parts by weight of a rubbery polymer (a) having an average particle size of 0.25 to 0.50 μm, in which at least 50% by weight is composed of butadiene units As a monomer, 2 to 50 parts by weight of an acrylic acid ester monomer (b) is graft-polymerized, and then the second
Aromatic vinyl monomer (i) 10 to 85% by weight, vinyl cyanide monomer (ii) 5 to 40% by weight, and other copolymerizable with these as the monomer for graft polymerization after the second stage. Vinyl monomer (iii) 0 to 35% by weight (these (i) to (i
ii) It is obtained by graft-polymerizing 93 to 18 parts by weight of a vinyl monomer (c) consisting of 100% by weight of the components (the total amount of these components (a) to (c) is 100 parts by weight). Multi-stage graft copolymer. (C) A copolymer obtained by polymerizing 15 to 40% by weight of a vinyl cyanide monomer, 60 to 85% by weight of an aromatic vinyl monomer and 0 to 35% by weight of another vinyl monomer. (D) The halogenation rate represented by the following general formula (I) is 1
0% by weight or more of high molecular weight halogen compound. Embedded image (E) The halogenation rate represented by the following general formula (II) is 1
Low molecular weight halogen compounds of 0% by weight or more. Embedded image (F) Antimony compound. (G) A benzotriazole-based ultraviolet absorber which is a compound represented by the following general formula (III) or a condensate of the compound. Embedded image (H) A sterically hindered amine light stabilizer represented by the following general formula (IV). [Chemical 4]
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP02577495A JP3431714B2 (en) | 1995-01-23 | 1995-01-23 | Flame-retardant polycarbonate resin composition with excellent light resistance, moldability and impact resistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP02577495A JP3431714B2 (en) | 1995-01-23 | 1995-01-23 | Flame-retardant polycarbonate resin composition with excellent light resistance, moldability and impact resistance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08199055A true JPH08199055A (en) | 1996-08-06 |
| JP3431714B2 JP3431714B2 (en) | 2003-07-28 |
Family
ID=12175204
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP02577495A Expired - Fee Related JP3431714B2 (en) | 1995-01-23 | 1995-01-23 | Flame-retardant polycarbonate resin composition with excellent light resistance, moldability and impact resistance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3431714B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11217495A (en) * | 1997-11-25 | 1999-08-10 | General Electric Co <Ge> | Polycarbonate composition containing hindered amine light stabilizer and polyether |
| WO2007004762A1 (en) * | 2005-06-30 | 2007-01-11 | Cheil Industries Inc. | Polycarbonate resin composition with good light reflectance |
| WO2007024044A1 (en) * | 2005-08-26 | 2007-03-01 | Cheil Industries Inc. | Flame retardant polymer compositions |
| US8669342B2 (en) | 2012-08-07 | 2014-03-11 | Hyundai Motor Company | Non-painting and high-gloss polycarbonate resin composition |
| WO2017098992A1 (en) * | 2015-12-08 | 2017-06-15 | 日本エイアンドエル株式会社 | Thermoplastic resin composition |
-
1995
- 1995-01-23 JP JP02577495A patent/JP3431714B2/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11217495A (en) * | 1997-11-25 | 1999-08-10 | General Electric Co <Ge> | Polycarbonate composition containing hindered amine light stabilizer and polyether |
| WO2007004762A1 (en) * | 2005-06-30 | 2007-01-11 | Cheil Industries Inc. | Polycarbonate resin composition with good light reflectance |
| WO2007024044A1 (en) * | 2005-08-26 | 2007-03-01 | Cheil Industries Inc. | Flame retardant polymer compositions |
| US8669342B2 (en) | 2012-08-07 | 2014-03-11 | Hyundai Motor Company | Non-painting and high-gloss polycarbonate resin composition |
| WO2017098992A1 (en) * | 2015-12-08 | 2017-06-15 | 日本エイアンドエル株式会社 | Thermoplastic resin composition |
| JPWO2017098992A1 (en) * | 2015-12-08 | 2017-12-07 | 日本エイアンドエル株式会社 | Thermoplastic resin composition |
| US20180346709A1 (en) * | 2015-12-08 | 2018-12-06 | Nippon A&L Inc. | Thermoplastic resin composition |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3431714B2 (en) | 2003-07-28 |
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