JPH0753911B2 - Chromate treatment method for galvanized steel sheet - Google Patents
Chromate treatment method for galvanized steel sheetInfo
- Publication number
- JPH0753911B2 JPH0753911B2 JP1089415A JP8941589A JPH0753911B2 JP H0753911 B2 JPH0753911 B2 JP H0753911B2 JP 1089415 A JP1089415 A JP 1089415A JP 8941589 A JP8941589 A JP 8941589A JP H0753911 B2 JPH0753911 B2 JP H0753911B2
- Authority
- JP
- Japan
- Prior art keywords
- zinc
- chromate
- steel sheet
- chromium
- plated steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/37—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also hexavalent chromium compounds
- C23C22/38—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also hexavalent chromium compounds containing also phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/24—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds
- C23C22/30—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds containing also trivalent chromium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Electroplating Methods And Accessories (AREA)
- Chemically Coating (AREA)
- Laminated Bodies (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、電気亜鉛めっき鋼板、電気亜鉛合金めっき鋼
板および合金化亜鉛めっき鋼板(此等の鋼板を以下総称
して亜鉛系めっき鋼板と称する)の表面に均一塗布性に
優れかつ耐食性、耐アルカリ性、耐溶接性ならびに塗装
性(塗膜付着性および塗装後の耐食性)の優れたクロメ
ート皮膜を形成し得るクロメート処理方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application] The present invention relates to an electrogalvanized steel sheet, an electrogalvanized steel sheet, and an alloyed galvanized steel sheet (these steel sheets are generically referred to as a zinc-based plated steel sheet). ), A chromate treatment method capable of forming a chromate film excellent in uniform coating property and excellent in corrosion resistance, alkali resistance, welding resistance and coatability (coating adhesion and corrosion resistance after coating).
[従来の技術] クロメート処理液は古くはクロム酸または重クロム酸水
溶液からなるものであったが、クロメート皮膜形成後酸
またはアルカリで処理された場合に難溶性ある皮膜を形
成する方法が種々提案されている。以下、これらの従来
技術と、その利害得失について説明する。[Prior Art] Chromate treatment solutions have long been composed of chromic acid or dichromic acid aqueous solutions, but various methods have been proposed for forming a poorly soluble coating when treated with acid or alkali after forming the chromate coating. Has been done. Hereinafter, these conventional techniques and the advantages and disadvantages thereof will be described.
亜鉛系めっき鋼板の表面に難溶性クロメート皮膜を形成
させる方法として特開昭50−158535号公報の発明は無水
クロム酸−りん酸−水溶性または水分散性高分子化合物
系のクロメート液であって、その処理液中のCr6+はエチ
レングリコールなどの還元剤で70%以上Cr3+に還元され
たものを使用する。しかしながらこの発明の実施によっ
て形成されるクロメート皮膜は高分子を含有するので、
難溶性、耐食性、塗装性において優れているが溶接性が
劣るといった弱点を有している。As a method for forming a poorly soluble chromate film on the surface of a zinc-based plated steel sheet, the invention of JP-A-50-158535 discloses a chromate solution of chromic anhydride-phosphoric acid-water-soluble or water-dispersible polymer compound. As for Cr 6+ in the treatment solution, use one that has been reduced to Cr 3+ by 70% or more with a reducing agent such as ethylene glycol. However, since the chromate film formed by the practice of this invention contains a polymer,
It is excellent in poor solubility, corrosion resistance, and paintability, but has weaknesses such as poor weldability.
次に、特公昭61−58522号公報に開示されているクロメ
ート液はクロム酸−クロム酸還元生成物−シリカゾル系
の成分を特定したものである。しかしながら、この発明
の方法でクロメート皮膜が形成された表面処理鋼板を加
工して塗装するに際し、塗装前のアルカリ洗浄によりク
ロメート皮膜中の主として6価クロムが溶出し易い、す
なわち、耐アルカリ性が悪いので皮膜の耐食性が低下す
るといった問題および皮膜がシリカを含有するので溶接
たとえばスポット溶接性が悪いといった問題を有してい
る。Next, the chromate solution disclosed in Japanese Examined Patent Publication No. Sho 61-58522 specifies the components of chromic acid-chromic acid reduction product-silica sol system. However, when the surface-treated steel sheet on which the chromate film is formed by the method of the present invention is processed and coated, mainly hexavalent chromium in the chromate film is easily eluted by the alkali cleaning before coating, that is, the alkali resistance is poor. There are problems that the corrosion resistance of the coating is lowered and that the coating contains silica, so that welding, for example, spot weldability is poor.
次に、クロメート処理液中の6価クロム還元剤としてシ
ランカップリング剤を使用することを開示したものとし
て特開昭58−22383号公報ならびに特開昭62−83478号公
報が挙げられる。此等の発明の方法で形成される皮膜は
何れも塗膜付着性に優れているものの、前者の発明の方
法で形成されるクロメート皮膜はシリカ、有機高分子を
含有しないため耐アルカリ性が悪い、後者の発明におい
てはコロイダルシリカを含有しているためスポット溶接
性が不充分であるといった問題を有しているのである。
上記したクロメート処理方法における従来技術の各成分
の性能を検討すると、有機高分子やシリカゾルは耐食性
等を高めるが溶接性を悪化させる傾向がある。またシラ
ンカップリング剤はCr6+を還元する傾向があるためクロ
メート皮膜の耐食性を不安定にする傾向がある。Next, JP-A-58-22383 and JP-A-62-83478 disclose the use of a silane coupling agent as a hexavalent chromium reducing agent in a chromate treatment liquid. Although the films formed by the methods of these inventions have excellent coating film adhesion, the chromate film formed by the former method does not contain silica or organic polymer and thus has poor alkali resistance. Since the latter invention contains colloidal silica, it has a problem of insufficient spot weldability.
When the performance of each component of the prior art in the above chromate treatment method is examined, the organic polymer and silica sol tend to enhance the corrosion resistance but deteriorate the weldability. Further, since the silane coupling agent tends to reduce Cr 6+ , it tends to make the corrosion resistance of the chromate film unstable.
[発明が解決しようとする課題] したがって本発明は亜鉛系めっき鋼板のクロメート処理
方法における従来技術の抱える諸問題を解決して、均一
塗布性に優れかつ耐食性、耐アルカリ性、耐溶接性、加
工性ならびに塗装性の優れたクロメート皮膜を形成させ
る方法を提供しようとするものである。[Problems to be Solved by the Invention] Accordingly, the present invention solves various problems of the prior art in the chromate treatment method of zinc-based plated steel sheet, and has excellent uniform coating property, corrosion resistance, alkali resistance, weld resistance, and workability. Another object of the present invention is to provide a method for forming a chromate film having excellent coatability.
[課題を解決するための手段] 本発明においては、亜鉛系めっき鋼板のクロメート処理
方法における従来技術の抱える問題を解決するために、
先づ、塗布される水系クロメート液に次に掲げるような
工夫を講じた。すなわち a.シランカップリング剤の作用を有効に発揮させるため
に6価クロムと3価クロムの含有量をそれぞれ特定しか
つクロム比(Cr3+/Cr6+重量比)も特定したこと。[Means for Solving the Problems] In the present invention, in order to solve the problems of the prior art in the chromate treatment method for zinc-based plated steel sheet,
First, the following measures were taken for the aqueous chromate solution to be applied. That is, a. In order to effectively exert the action of the silane coupling agent, the content of hexavalent chromium and the content of trivalent chromium are specified, and the chromium ratio (Cr 3+ / Cr 6+ weight ratio) is also specified.
b.クロメート液の均一塗布性を向上させるためにクロメ
ート液にC4〜C8の第3級アルコールおよびアセトニトリ
ルから選ばれる有機溶剤を特定量含有させること。この
溶剤は35℃以内の温度においてクロメート液内に比較的
に安定して存在しうるので前記の効果を持続しかつクロ
メート皮膜の品質に悪影響を与えない。b. an organic solvent selected from tertiary alcohols and acetonitrile C 4 -C 8 be specific amount in the chromate solution in order to improve the uniform application of the chromate bath. This solvent can remain relatively stable in the chromate solution at temperatures up to 35 ° C., so that it maintains the above-mentioned effects and does not adversely affect the quality of the chromate film.
c.クロメート液中にりん酸イオンを特定量含有させて皮
膜の耐アルカリ性と耐食性の向上に寄与させること。従
ってPO4 3-/Cr6++Cr3+の比の値も特定したこと。c. Containing a specific amount of phosphate ion in the chromate solution to contribute to the improvement of alkali resistance and corrosion resistance of the coating. Therefore, the value of the ratio of PO 4 3- / Cr 6+ + Cr 3+ was also specified.
d.クロメート液を塗布する前に、クロメート液に該液中
のCr6+濃度に対する特定モル比でもってシランカップリ
ング剤を添加、混合して次いでその混合液を亜鉛系めっ
き鋼板表面に塗布するようにしたこと。この手段によ
り、めっき表面に塗布されたクロメート液中のCr6+はク
ロメート塗布液の乾燥過程においてシランカップリング
剤ならびに溶剤による還元作用を被りかつシラノール基
の結合作用により網目状結合が進行して耐食性ならびに
耐アルカリ性の優れたクロメート皮膜を形成させること
ができること。d. Before applying the chromate solution, a silane coupling agent is added to the chromate solution at a specific molar ratio with respect to the Cr 6+ concentration in the solution, mixed, and then the mixture solution is applied to the surface of the zinc-based plated steel sheet. What I did. By this means, Cr 6+ in the chromate solution applied to the plating surface is subjected to the reducing action of the silane coupling agent and the solvent in the process of drying the chromate coating solution, and the network bond proceeds due to the binding action of the silanol group. Be able to form a chromate film with excellent corrosion resistance and alkali resistance.
e.形成皮膜が溶接性を阻害しないように、水系クロメー
ト液に皮膜を層間絶縁抵抗を高めるシリカや有機高分子
を含有させないようにしたこと。e. The coating should not contain silica or organic polymer, which increases the interlayer insulation resistance, in the aqueous chromate solution so that the formed coating does not impair the weldability.
本発明者は、水系クロメート液に以上概説した如き創意
工夫をなすことによって本発明を完成するに到った。す
なわち、本発明は、6価クロム3.0〜50g/と、3価ク
ロム2.0〜40g/と、りん酸イオン(PO4 3-)1.0〜100g/
と、炭素数4〜8の第3級アルコールおよびアセトニ
トリルから選ばれる少なくとも一種類の有機溶剤の3〜
50g/とからなり、かつクロム比(Cr3+/Cr6+重量比)
が0.25〜1.5であり、さらに、全クロムに対するりん酸
イオンの重量比(PO4 3-/Cr6++Cr3+)が0.1〜1.2である
水系クロメート液にシランカップリング剤を該クロメー
ト液中の6価クロム濃度に対するモル比で0.05〜0.30の
範囲内で添加混合したのち、該クロメート液を亜鉛系め
っき鋼板表面に塗布し次いで乾燥してその表面にクロム
付着量が10〜200mg/m2のクロメート皮膜を形成させるこ
とを特徴とする亜鉛系めっき鋼板のクロメート処理方法
に関する。The inventor of the present invention has completed the present invention by making an ingenuity as described above for an aqueous chromate solution. That is, the present invention includes a hexavalent chromium 3.0~50g /, 3 chromium 2.0~40G / a, phosphoric acid ions (PO 4 3-) 1.0~100g /
And 3 to at least one organic solvent selected from tertiary alcohols having 4 to 8 carbon atoms and acetonitrile.
Consists of 50g / and chromium ratio (Cr 3+ / Cr 6+ weight ratio)
Is 0.25 to 1.5, and the weight ratio of phosphate ions to total chromium (PO 4 3- / Cr 6+ + Cr 3+ ) is 0.1 to 1.2. A silane coupling agent is added to the aqueous chromate solution in the chromate solution. After adding and mixing in a molar ratio of 0.05 to 0.30 with respect to the hexavalent chromium concentration, the chromate solution is applied to the surface of the zinc-plated steel sheet and then dried to give a chromium adhesion amount of 10 to 200 mg / m 2 on the surface. The present invention relates to a chromate treatment method for a zinc-based plated steel sheet, which comprises forming the chromate film.
本発明の方法に使用する水系クロメート液の構成につい
て先ず説明する。本クロメート液は水を溶媒としている
ものであって3.0〜50g/Cr6+と2.0〜40g/のCr3+を基
本成分として含有する。3.0g/未満のCr6+および2.0g/
未満のCr3+量では満足な耐食性を示すクロメート皮膜
を形成させ難くなり、逆に50g/超のCr6+量、40g/超
のCr3+量では、クロメート液の粘度が高くなり且つクロ
メート液の安定性が悪くなってクロム付着量の制御もし
にくくなる。又クロム量において重要なことはCr6+とCr
3+の含有比率であって、クロム比(Cr3+/Cr6+)が0.25
〜1.5の範囲内であることが必要である。クロム比が、
0.25未満ではクロメート液中のCr6+濃度がそれだけ高く
なるので、該液にシランカップリング剤を配合したとき
にシランカップリング剤によるクロメート液中のCr6+の
還元反応が起こり易くなる、それに伴ってクロメート液
が加熱され、この結果クロメート液中の溶剤によるCr6+
の還元反応の進行および溶剤の揮散なども起こり易くな
ってクロメート液の品質低下を紹来する。逆に、クロム
比が1.5超ではクロメート液がゲル化し易くなりかつ形
成するクロメート皮膜の耐食性が低下する。クロム比の
制御はエタノール、メタノール、蓚酸、澱粉、蔗糖など
の還元剤を必要により添加することにより行なう。First, the constitution of the aqueous chromate solution used in the method of the present invention will be described. This chromate solution uses water as a solvent and contains 3.0 to 50 g / Cr 6+ and 2.0 to 40 g / Cr 3+ as basic components. Cr 6+ less than 3.0 g / and 2.0 g /
If the amount of Cr 3+ is less than, it will be difficult to form a chromate film that exhibits satisfactory corrosion resistance. Conversely, if the amount of Cr 6+ is greater than 50 g / and the amount of Cr 3+ is greater than 40 g /, the viscosity of the chromate solution will be high and chromate The stability of the liquid becomes poor and it becomes difficult to control the chromium deposition amount. Also important in the amount of chromium is Cr 6+ and Cr
The content ratio of 3+ and the chromium ratio (Cr 3+ / Cr 6+ ) is 0.25.
Must be in the range of ~ 1.5. The chrome ratio is
If it is less than 0.25, the Cr 6+ concentration in the chromate solution becomes so high that when the silane coupling agent is added to the solution, the reduction reaction of Cr 6+ in the chromate solution by the silane coupling agent easily occurs. As a result, the chromate solution is heated, and as a result, Cr 6+ is generated by the solvent in the chromate solution.
The progress of the reduction reaction and the volatilization of the solvent are likely to occur, leading to deterioration of the quality of the chromate solution. On the other hand, when the chromium ratio exceeds 1.5, the chromate solution is likely to gel and the corrosion resistance of the formed chromate film is deteriorated. The chromium ratio is controlled by adding a reducing agent such as ethanol, methanol, oxalic acid, starch or sucrose, if necessary.
他の成分として、本発明のクロメート液は1.0〜100g/
のPO4 3-を含有する。PO4 3-は好ましくはオルトりん酸
(H3PO4)の形で添加される。PO4 3-量が1.0g/未満で
はクロメート皮膜の耐食性、耐アルカリ性が低下し、逆
に100g/超ではクロメート液中のCr6+のシランカップ
リング剤による還元を急速に進行させるのでクロメート
液の品質を低下させる。PO4 3-量において、特に重要な
のはクロメート液中の/全クロム(Cr6++Cr3+)量に対
する比率である。PO4 3-/全Crの比は0.1〜1.2の範囲が好
ましい。この比が0.1未満ではクロメート皮膜の耐アル
カリ性ならびに耐食性が低下する傾向を示し、逆に1.2
超ではクロメート液中のCr6+のシランカップリング剤に
よる還元作用が極度に進行し易くなり塗布前にクロメー
ト液中のCr6+を大巾にないしは殆どCr3+に還元してしま
うのでクロメート液の品質が低下し、本発明の目的に適
合する皮膜を形成し難くなる。As another component, the chromate solution of the present invention is 1.0 to 100 g /
Containing PO 4 3- . PO 4 3- is preferably added in the form of orthophosphoric acid (H 3 PO 4). PO 4 3- amount decreases corrosion resistance, alkali resistance of the chromate film is less than 1.0 g /, because 100 g / super In the contrary to progress rapidly reduced with a silane coupling agent of Cr 6+ in the chromate bath chromate bath Reduce the quality of. Of the PO 4 3− amount, what is particularly important is the ratio to the amount of total chromium (Cr 6+ + Cr 3+ ) in the chromate solution. The ratio of PO 4 3- / total Cr is preferably in the range of 0.1 to 1.2. If this ratio is less than 0.1, the alkali resistance and corrosion resistance of the chromate film tend to decrease, and conversely 1.2
If it exceeds the limit, the reduction action of Cr 6+ in the chromate solution by the silane coupling agent is extremely likely to proceed, and the Cr 6+ in the chromate solution is reduced to a large amount or almost Cr 3+ before coating. The quality of the liquid deteriorates, and it becomes difficult to form a film suitable for the purpose of the present invention.
さらに他の成分としてクロメート液の塗布性を向上させ
るための、濡れ性向上剤としてC4〜C8の第3級アルコー
ルおよびアセトニトリルから選ばれる少なくとも一種類
の溶剤、場合によっては前記溶剤の複数の混合物をクロ
メート液に3〜50g/配合する。前述の溶剤は何れも約
35℃以内のクロメート液において液中のCr6+に対する安
定性が比較的高く、かつクロメート皮膜の品質に何等悪
影響を及ぼすことなく、クロメート液のめっき表面への
濡れ性を向上させる効果を付与する。従って、濡れ性向
上に対応する分だけ高速操業時におけるクロメート液の
均一塗布性の向上に寄与する。溶剤量が3g/未満では
その効果を確認し難くなり、50g/超ではそれ以上加え
ることによる効果の向上は期待できずかつ経済的にも作
業環境的にも好ましくない。一般に、前述の溶剤はクロ
メート液中の全クロム濃度または塗布速度などに対し比
例的に加えられる。C4〜C8の第3級アルコールとしては
具体的にはt−ブタノール、t−アミルアルコールなど
を挙げることができる。To improve the coating property of the chromate solution as another component, at least one solvent selected from a C 4 to C 8 tertiary alcohol and acetonitrile as a wettability improver, and in some cases, a plurality of the above solvents may be used. The mixture is added to the chromate solution at 3 to 50 g / formula. All of the above solvents are approximately
It has a relatively high stability against Cr 6+ in the chromate solution within 35 ° C, and it has the effect of improving the wettability of the chromate solution on the plating surface without any adverse effect on the quality of the chromate film. . Therefore, the amount corresponding to the improvement of the wettability contributes to the improvement of the uniform coating property of the chromate solution during the high speed operation. If the amount of solvent is less than 3 g /, it will be difficult to confirm the effect, and if it exceeds 50 g / g, the effect cannot be expected to be improved by adding more than that, and it is not preferable economically and in working environment. Generally, the above-mentioned solvent is added in proportion to the total chromium concentration in the chromate solution or the coating speed. The tertiary alcohol of C 4 -C 8 specifically t- butanol, and the like t- amyl alcohol.
尚、水系クロメート液に必要に応じて0.2〜10g/の亜
鉛イオンを配合して耐アルカリ性をさらに向上させるこ
とができる。亜鉛イオンの量が0.2g/未満ではそれに
よる向上効果を確認し難く、逆に10g/超では処理液に
Cr3+が沈殿し易くなるので好ましくない。Znイオンは亜
鉛華、炭酸亜鉛、りん酸亜鉛または水酸化亜鉛の形でク
ロメート液に添加する。さらにまた、必要に応じてクロ
メート液に錯弗化物を単独であるいは亜鉛と共に添加す
ることができる。添加量はFに換算して0.2〜8g/の範
囲内が好ましい。錯弗化物の好ましい具体例は、フルオ
ロジルコニウム酸、フルオロチタン酸、フルオロけい酸
またはフルオロほう酸であり、これらを前記量だけクロ
メート液に加えることにより、クロメート液による亜鉛
系めっき表面のエッチングが進行して、溶出してきた金
属イオン、あるいはその金属イオンとクロメート液に添
加された亜鉛イオンを錯弗化物が錯化して、その金属ま
たは亜鉛錯化物がクロメート皮膜の構成成分となり皮膜
の耐食性ならびに塗布性の向上に寄与するのである。F
換算量が0.2g/未満では錯弗化物添加の効果の確認が
難しく、一方8g/超ではクロメート皮膜の耐食性が低
下するようになる。If necessary, 0.2-10 g / zinc ion can be added to the aqueous chromate solution to further improve the alkali resistance. If the amount of zinc ion is less than 0.2 g /, it is difficult to confirm the improvement effect, and conversely, if it exceeds 10 g /, it becomes a treatment liquid.
Cr 3+ tends to precipitate, which is not preferable. Zn ions are added to the chromate solution in the form of zinc white, zinc carbonate, zinc phosphate or zinc hydroxide. Furthermore, if necessary, complex fluoride can be added to the chromate solution alone or together with zinc. The addition amount is preferably in the range of 0.2 to 8 g / converted to F. A preferred specific example of the complex fluoride is fluorozirconic acid, fluorotitanic acid, fluorosilicic acid or fluoroboric acid. By adding these amounts to the chromate solution, etching of the zinc-based plating surface by the chromate solution proceeds. As a result, complexed fluorides complex the eluted metal ions, or the zinc ions added to the chromate solution with the metal ions, and the metal or zinc complex compound becomes a constituent of the chromate film, resulting in corrosion resistance and coating properties of the film. It contributes to improvement. F
If the converted amount is less than 0.2 g /, it is difficult to confirm the effect of adding the complex fluoride, while if it exceeds 8 g, the corrosion resistance of the chromate film is reduced.
上述の如き水系クロメート液はシランカップリング剤を
配合した後は約35℃以下、好ましくは約25℃以下の温度
に維持することおよび調整後なるべく速く使用するのが
望ましい。塗布の際はあらかじめ、クロメート液にシラ
ンカップリング剤をクロメート液中のCr6+のモル濃度に
対するモル比(シランカップリング剤/Cr6+モル比)で
0.05〜0.30の範囲内で添加し混合する。シランカップリ
ング剤としては特定するものではないが、好ましいもの
として下記[I]および[II]で示されるものを挙げる
ことができる。It is desirable that the aqueous chromate solution as described above is maintained at a temperature of about 35 ° C. or lower, preferably about 25 ° C. or lower after blending with the silane coupling agent, and is used as soon as possible after the adjustment. Before coating, apply the silane coupling agent to the chromate solution in a molar ratio (silane coupling agent / Cr 6+ molar ratio) to the molar concentration of Cr 6+ in the chromate solution.
Add within the range of 0.05 to 0.30 and mix. The silane coupling agent is not particularly specified, but preferable ones include those represented by the following [I] and [II].
[I]YRSiX [II]YSiX R・・・アルキル基 X・・・メトキシ基またはエトキシ基 Y・・・ビニル基、メルカプト基、グリシドキシ基また
はメタクリロキシ基 具体的には、シランカップリング剤として、ビニルトリ
メトキシシラン、ビニルトリエトキシシラン、γ−メル
カプトプロピルトリメトキシシラン、γ−グリシドキシ
プロピルトリメトキシシラン、γ−グリシドキシプロピ
ルメチルジメトキシシラン、γ−メタクリロキシプロピ
ルトリメトキシシラン、γ−メタクリロキシプロピルメ
チルジメトキシシランなどを挙げることができる。尚、
前述のごとく本発明においてはシランカップリング剤の
種類を特定するものではないが、前記一般式で示される
ものは水系クロメート液への溶解性が良くかつクロメー
ト皮膜の耐食性の向上に比較的に大きく寄与するので特
に好ましいものとして挙げられるものである。[I] YRSiX [II] YSiX R ... Alkyl group X ... Methoxy group or ethoxy group Y ... Vinyl group, mercapto group, glycidoxy group or methacryloxy group Specifically, as a silane coupling agent, vinyl is used. Trimethoxysilane, vinyltriethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-methacryloxy Examples thereof include propylmethyldimethoxysilane and the like. still,
As described above, the present invention does not specify the type of the silane coupling agent, but the one represented by the above general formula has a relatively high solubility in an aqueous chromate solution and is relatively large in improving the corrosion resistance of the chromate film. It is particularly preferable because it contributes.
シランカップリング剤の添加モル比が0.05未満ではクロ
メート皮膜の耐アルカリ性向上効果を確認し難くなり、
逆に0.3超ではクロメート液の安定性が徐々に低下する
傾向、すなわち、クロメート液中にCr3+が増大しゲル化
し易くなる傾向を示すようになる。より好ましくは、モ
ル比で0.1〜0.2の範囲内で混合することである。If the addition molar ratio of the silane coupling agent is less than 0.05, it becomes difficult to confirm the effect of improving the alkali resistance of the chromate film,
On the other hand, if it exceeds 0.3, the stability of the chromate solution tends to gradually decrease, that is, Cr 3+ increases in the chromate solution and gelation tends to occur easily. More preferably, they are mixed in a molar ratio within the range of 0.1 to 0.2.
前述のごとくシランカップリング剤を混合したクロメー
ト液は、例えばロールコーターなどで亜鉛系めっき鋼板
表面に塗布され次いで乾燥する。本発明では乾燥条件を
特定するものではないが、好ましくはめっき鋼板の板温
が60〜150℃で5〜10秒間乾燥してクロム付着量として1
0〜200mg/m2のクロメート皮膜を形成させる。ただし、
水系クロメート液にシランカップリング剤を配合した後
は混合液の液温を約35℃好ましくは約25℃以下に維持す
る。クロム濃度が比較的に低い場合には約1ケ月間充分
に安定しているが、逆にクロム濃度が高い場合には前記
配合後一週間以内に塗布する必要がある。The chromate solution mixed with the silane coupling agent as described above is applied to the surface of the zinc-based plated steel sheet by, for example, a roll coater, and then dried. In the present invention, the drying conditions are not specified, but preferably the plate temperature of the plated steel sheet is 60 to 150 ° C. and dried for 5 to 10 seconds to obtain a chromium adhesion amount of 1
A chromate film of 0 to 200 mg / m 2 is formed. However,
After the silane coupling agent is added to the aqueous chromate solution, the temperature of the mixed solution is maintained at about 35 ° C, preferably about 25 ° C or lower. When the chromium concentration is relatively low, it is sufficiently stable for about 1 month. On the contrary, when the chromium concentration is high, it is necessary to apply within one week after the above formulation.
クロム付着量は特に限定されないが、10mg/m2未満では
皮膜の耐食性、塗装後の耐食性が不充分であり、200mg/
m2超ではクロメート皮膜のクロム付着量の制御が困難と
なり、又耐食性の向上効果が飽和してそれ以上の効果が
期待し難くかつクロメート皮膜の一部が外力により除去
され易くなるので塗膜付着性低下の因となる。尚、本発
明において特定した水系クロメート液のpHは特定するも
のではないが望ましくは1.0〜3.0位である。The amount of chromium deposited is not particularly limited, but if it is less than 10 mg / m 2 , the corrosion resistance of the coating and the corrosion resistance after coating are insufficient, and 200 mg / m 2
If it exceeds m 2, it will be difficult to control the amount of chromium deposited on the chromate film, and the effect of improving corrosion resistance will saturate, and it will be difficult to expect any further effect, and part of the chromate film will be easily removed by external force. It causes a decrease in sex. The pH of the aqueous chromate solution specified in the present invention is not specified, but is preferably 1.0 to 3.0.
[作用] 水系クロメート液にシランカップリング剤を配合して亜
鉛系めっき鋼板の表面に塗布して乾燥する過程におい
て、主として乾燥時の熱エネルギーにより水系クロメー
ト液中のCr6+、Cr3+およびPO4 3-の各成分がめっき表面
と反応して次の(a)および(b)にて夫々表わされる
無色皮膜と(c)にて表わされる緑色系皮膜および
(d)および(e)で表わされる黄金色系皮膜とがクロ
メート皮膜の形成成分となる。[Function] In the process of blending a silane coupling agent in an aqueous chromate solution and applying it to the surface of a zinc-plated steel sheet and drying, Cr 6+ , Cr 3+ and Cr 3+ in the aqueous chromate solution are mainly caused by thermal energy during drying. When each component of PO 4 3- reacts with the plating surface, the following colorless coatings (a) and (b), a green coating (c) and (d) and (e) The represented golden color film is a forming component of the chromate film.
(a)Zn(OH)2 (b)Cr(OH)2 (c)CrPO4・4H2O (d)ZnO・3Zn(OH)2・CrO3,3Zn(OH)2・CrO3, 2Zn(OH)2・CrO3などで表わされるクロム酸亜鉛系化
合物 (e)Cr(OH)3・Cr(OH)・CrO4(クロミッククロメ
ート) 次に、シランカップリング剤について説明する。(A) Zn (OH) 2 (b) Cr (OH) 2 (c) CrPO 4・ 4H 2 O (d) ZnO ・ 3Zn (OH) 2・ CrO 3 , 3Zn (OH) 2・ CrO 3 , 2Zn ( OH) 2 · CrO 3 and other zinc chromate compounds (e) Cr (OH) 3 · Cr (OH) · CrO 4 (chromic chromate) Next, the silane coupling agent will be described.
ここに、トリメトキシ基を有するシランカップリング剤
を例にとりこれをYRSi(OCH3)3で示すとこれは下式
(1)に示されるような加水分解をする、すなわち、 (1)YRSi(OCH3)3+3H2O →(f)YRSi(OH)3+3CH3OH クロメート液の塗布後の加熱エネルギーによって例えば
前記(d)のクロミッククロメートはさらに第1図で例
示されるような縮合反応を起こすと共に、さらに第2図
で例示されるようにクロミッククロメートはシランカッ
プリング剤の加水分解成分(f)と架橋結合し、または
メタノールはクロミッククロメート中の6価クロムを還
元する。かくして、クロミッククロメートとシランカッ
プリング剤の加水分解生成物と複雑な架橋結合を行なっ
て網目状の高分子構造対を形成するものと推察される。
従って、第1図および第2図で示される網目状高分子ク
ロム化合物の組織内に前述の(a),(b),(c),
(d)の各成分が封鎖された状態又は前記高分子クロム
化合物と結合した状態で存在するものと推定される。Here, taking a silane coupling agent having a trimethoxy group as an example and showing it as YRSi (OCH 3 ) 3 , this causes hydrolysis as shown in the following formula (1), that is, (1) YRSi (OCH 3 3 ) 3 + 3H 2 O → (f) YRSi (OH) 3 + 3CH 3 OH The heating energy after application of the chromate solution causes, for example, the chromic chromate of (d) above to cause a condensation reaction as illustrated in FIG. Together, the chromic chromate crosslinks with the hydrolyzed component (f) of the silane coupling agent or methanol reduces hexavalent chromium in the chromic chromate, as further illustrated in FIG. Thus, it is presumed that complicated cross-linking is carried out with the hydrolysis product of the chromic chromate and the silane coupling agent to form a network-like polymer structure pair.
Therefore, the above-mentioned (a), (b), (c), within the structure of the network polymer chromium compound shown in FIG. 1 and FIG.
It is presumed that each component of (d) exists in a blocked state or in a state of being bound to the high molecular weight chromium compound.
この様に形成された網目状分子構造を有するクロメート
皮膜はシラノール基の結合効果も加わって耐アルカリ性
が強い、すなわち、アルカリ洗浄によって皮膜中のクロ
ムが溶出し難い皮膜となる。しかも網目状分子構造は耐
食性ならびに塗布性の向上にも寄与していると推定され
る。The chromate film having a network-like molecular structure thus formed has a strong alkali resistance due to the addition of a silanol group binding effect, that is, a film in which chromium in the film is difficult to elute by alkali cleaning. Moreover, it is presumed that the network-like molecular structure also contributes to the improvement of corrosion resistance and coatability.
さらに、本皮膜はシリカ及び有機高分子化合物を含有し
ないので層間絶縁抵抗値が比較的に低いので、耐溶接性
も優れているのである。Furthermore, since the present coating does not contain silica and organic polymer compounds, the interlayer insulation resistance value is relatively low, and therefore the welding resistance is also excellent.
以下に、本発明の効果をさらに具体的に説明するために
実施例を挙げ、比較例と共に示す。Hereinafter, examples will be given in order to more specifically explain the effects of the present invention, and will be shown together with comparative examples.
[実施例] (1)クロメート塗布液の調製方法 第1表に示されるクロメート塗布液No.Aは、まず無水ク
ロム酸200gを水500gで溶解し、この水溶液にりん酸(75
%水溶液)を86g、メタノールを18g添加し80〜90℃で1
時間加熱しCr3+/Cr6+の重量比が1.0になるように還元し
冷却した後、t−ブタノールを26g及び水を加えて全量
を1kgとした。以下、この液を水系クロメート液と称す
る。[Examples] (1) Method for preparing chromate coating solution Chromate coating solution No. A shown in Table 1 was prepared by first dissolving 200 g of chromic anhydride in 500 g of water and adding phosphoric acid (75
% Aqueous solution) and methanol (18 g) at 80-90 ° C
After heating for a period of time to reduce the Cr 3+ / Cr 6+ weight ratio to 1.0 and cooling, 26 g of t-butanol and water were added to bring the total amount to 1 kg. Hereinafter, this solution is referred to as an aqueous chromate solution.
次にこの水系クロメート液を、全クロム量(Cr6++C
r3+)が40g/となるようにまたt−ブタノールの量が1
0g/となるよに、水で希釈し、シランカップリング剤
(東芝シリコーン製、γ−グリシドキシプロピルトリメ
トキシシラン)を9g/添加攪拌して、クロメート塗布
液No.Aを調製した。Next, this water-based chromate solution was added to the total chromium content (Cr 6+ + C
r 3+ ) is 40 g / and the amount of t-butanol is 1
It was diluted with water to 0 g /, and a silane coupling agent (manufactured by Toshiba Silicone, γ-glycidoxypropyltrimethoxysilane) was added and stirred at 9 g to prepare a chromate coating solution No. A.
以下、クロメート塗布液No.B〜Kはクロメート塗布液N
o.Aと同様の手順で、第1表に示す組成になるよう調製
した。Below, chromate coating liquids No.B to K are chromate coating liquids N
It was prepared to have the composition shown in Table 1 by the same procedure as oA.
(2)クロメート処理方法 このようにして調製されたクロメート塗布液は下記に示
すプロセスで電気亜鉛めっき鋼板及び電気亜鉛ニッケル
合金めっき鋼板の表面に塗布し、乾燥して得られたもの
を第2表に示した。(2) Chromate treatment method The chromate coating solution thus prepared was applied to the surface of an electrogalvanized steel sheet and an electrogalvanized nickel alloy-plated steel sheet by the process shown below, and dried to obtain one obtained in Table 2. It was shown to.
被処理鋼板(*1)→アルカリ脱脂(*2)→水洗→ロ
ール絞り→乾燥(風乾)→クロメート塗布→ロール絞り
→乾燥(*3)→評価試験 (*1)被処理鋼板は、両面電気亜鉛めっき鋼板(亜鉛
めっき量20g/m2/20g/m2)及び、両面電気亜鉛ニッケル
合金めっき鋼板(めっき量20g/m2/20g/m2、ニッケル11w
t%含有)で、そのサイズは200×300mm板厚0.8mmのオイ
リング材を使用した。Steel plate to be treated (* 1) → Alkali degreasing (* 2) → Washing → Roll squeezing → Drying (air drying) → Chromate application → Roll squeezing → Drying (* 3) → Evaluation test (* 1) The steel sheet to be treated is double-sided Galvanized steel sheet (galvanized amount 20g / m 2 / 20g / m 2 ) and double-sided electric zinc nickel alloy plated steel sheet (plated amount 20g / m 2 / 20g / m 2 , nickel 11w
(T% content), and the size used was an oiling material with a size of 200 × 300 mm and a plate thickness of 0.8 mm.
(*2)アルカリ脱脂は弱アルカリ製の脱脂剤(日本パ
ーカライジング製・パルクリーン342)2%水溶液で、
温度60℃、スプレー30秒行なった。(* 2) Alkaline degreasing is a 2% aqueous solution of weak alkaline degreasing agent (Nippon Parkerizing Palclean 342).
Spraying was performed for 30 seconds at a temperature of 60 ° C.
(*3)乾燥は、板温が100℃で乾燥時間を7秒とし
た。(* 3) For drying, the plate temperature was 100 ° C. and the drying time was 7 seconds.
(3)塗装板作製方法 クロメート処理鋼板はそのままの状態、又は下記(4)
−(a)に記すアルカリ洗浄した後、焼付型メラミンア
ルキッド塗料(大日本塗料製・デリコン700白)を塗装
し、140℃で20分間焼付乾燥して、塗装板(塗膜厚25μ
m)を作製した。(3) Painted plate manufacturing method Chromate treated steel plate is as it is, or (4) below
-After alkali cleaning described in (a), apply baking type melamine alkyd paint (Dainippon Paint Co., Ltd. Dericon 700 white), bake and dry at 140 ° C for 20 minutes, and paint plate (coating thickness 25μ
m) was prepared.
(4)性能評価試験 (a)耐アルカリ性試験 クロメート処理鋼板を下記条件でアルカリ洗浄し、その
前後におけるクロム付着量を螢光X線で測定(mg/m2)
し、耐アルカリ性として下式によって表示した。すなわ
ち%の値が小さい程耐アルカリ性が優れていることを示
し、0の値は本試験において全くアルカリに影響されて
いないことを示す。(4) Performance evaluation test (a) Alkali resistance test Chromate-treated steel sheets were washed with alkali under the following conditions, and the amount of chromium deposited before and after that was measured by fluorescent X-ray (mg / m 2 ).
The alkali resistance was expressed by the following formula. That is, the smaller the value of% is, the more excellent the alkali resistance is, and the value of 0 is that the alkali is not affected in this test.
アルカリ洗浄は、珪酸ソーダを主成分とするアルカリ脱
脂剤(日本パーカライジング製・パルクリーンN364S)
の2%水溶液で、温度60℃、2分間のスプレー処理をし
た。 Alkali cleaning is an alkaline degreasing agent whose main component is sodium silicate (Nippon Parkerizing PALCLEAN N364S)
Was spray-treated for 2 minutes at a temperature of 60 ° C.
(b)耐食性 電気亜鉛めっき鋼板 アルカリ洗浄前後における試験片(サイズ70×150mm)
でJIS−Z−2371に規定された塩水噴霧試験を150時間行
ない、試験片の全面積に対する白錆発生状態から耐食性
を評価した。(B) Corrosion resistance Electrogalvanized steel sheet Test piece before and after alkaline cleaning (size 70 x 150 mm)
The salt spray test prescribed in JIS-Z-2371 was carried out for 150 hours, and the corrosion resistance was evaluated from the state of white rust generation on the entire area of the test piece.
◎:白錆発生面積率 0% ○: 同上 10% △: 同上 10%以上30%未満 ×: 同上 30%以上 電気亜鉛ニッケル合金めっき鋼板 アルカリ洗浄前後における試験片で、塩水噴霧4時間、
乾燥(60℃)2時間、湿潤(50℃、RH95%以上)2時間
を1サイクルとする複合腐食試験法により、50サイクル
試験を実施し、試験片の全面積に対する赤錆発生状態か
ら耐食性を評価した。◎: White rust occurrence area ratio 0% ○: Same as above 10% △: Same as above 10% or more and less than 30% ×: Same as above 30% or more Electrogalvanized nickel alloy plated steel sheet A test piece before and after alkaline cleaning, salt spray for 4 hours,
A 50-cycle test is conducted by the compound corrosion test method, which consists of dry (60 ° C) 2 hours and wet (50 ° C, RH 95% or more) 2 hours as one cycle, and corrosion resistance is evaluated from the state of red rust on the entire area of the test piece. did.
◎:赤錆発生面積率 0% ○: 同上 10% △: 同上 10%以上30%未満 ×: 同上 30%以上 (c)塗装板耐食性 塗膜に素地金属まで達するキズをカッターで入れ、塩水
噴霧試験を電気亜鉛めっき鋼板は200時間、電気亜鉛ニ
ッケル合金めっき鋼板は300時間実施した。実施後接着
テープ(セロテープ)剥離を行ない 判定はキズからの最大片側剥離巾を測定した(単位m
m)。◎: Red rust occurrence area ratio 0% ○: Same as above 10% △: Same as above 10% or more and less than 30% ×: Same as above 30% or more (c) Corrosion resistance of coated plate A scratch that reaches the base metal in the coating film is inserted with a cutter, and a salt water spray test is performed. The electrogalvanized steel sheet was carried out for 200 hours, and the electrogalvanized nickel alloy plated steel sheet was carried out for 300 hours. After execution, peel off the adhesive tape (cellophane tape) and judge the maximum peeling width on one side from the scratch (unit: m
m).
(d)塗膜密着性 ゴバン目試験 アルカリ洗浄することなく塗装された試験片に対し、1m
m平方のマス目を素地金属まで達するようにカッターで
切り込み、接着テープ(セロテープ)を試験片面に貼り
付けて急速に剥がし、塗膜の剥離程度を観察した。(D) Adhesion of coating film Gobang eye test 1m for a test piece coated without alkali cleaning
A square of m square was cut with a cutter so as to reach the base metal, an adhesive tape (cellophane tape) was attached to one surface of the test piece and rapidly peeled off, and the degree of peeling of the coating film was observed.
エリクセン押出試験 アルカリ洗浄することなく塗装された試験片に対し、エ
リクセン押出機により6mm押出し、セロテープを貼り付
けて急速に剥がし、塗膜の剥離程度を観察した。Erichsen Extrusion Test 6 mm was extruded by an Erichsen extruder with respect to a test piece coated without alkali cleaning, and a cellophane tape was adhered to rapidly exfoliate, and the degree of exfoliation of the coating film was observed.
上記項目の塗膜密着性は塗膜の剥離程度によってつぎの
4段階に分けて評価した。The coating film adhesion of the above items was evaluated according to the following four stages according to the degree of peeling of the coating film.
◎:塗膜剥離 0% ○: 同上 10% △: 同上 10%以上30%未満 ×: 同上 30%以上 (e)耐溶接性 電気亜鉛ニッケル合金メッキ鋼板について、スポット溶
接を以下の条件で連続的に行なうと、徐々に溶接端子が
劣化し溶接性が悪くなるので、その劣化度により溶接性
が判断出来る。すなわち、打点100点毎に30×100mmの別
の試験片を溶接し、その試験片の引張剪断強度が400kg
維持できるまでの打点回数を記録した。◎: Coating peeling 0% ○: Same as above 10% △: Same as above 10% or more and less than 30% ×: Same as above 30% or more (e) Welding resistance For electric zinc nickel alloy plated steel sheet, spot welding is continuously performed under the following conditions. If it is carried out, the welding terminal gradually deteriorates and the weldability deteriorates. Therefore, the weldability can be judged by the deterioration degree. That is, for each 100 hit points, another test piece of 30 × 100 mm is welded, and the tensile shear strength of the test piece is 400 kg.
I recorded the number of hits until I could maintain it.
溶接面:塗布面−無塗布面 加圧力:200kg 電流:8.5kA 通電時間:10サイクル 電極:R40(ラジアス型)、材質・クロム−銅 (f)クロメート塗布液の均一塗布性試験 第1表に示したクロメート塗布液No.Gに水溶性有機溶剤
を添加していき、ロールコーター塗布におけるクロメー
ト被膜の均一塗布性を評価した。併せて、クロメート塗
布液の表面張力を第3表に示した。Welding surface: Coated surface-Non-coated surface Pressure: 200kg Current: 8.5kA Energization time: 10 cycles Electrode: R40 (radius type), material-Chromium-copper (f) Chromate coating solution uniform coating test A water-soluble organic solvent was added to the indicated chromate coating liquid No. G to evaluate the uniform coatability of the chromate film in roll coater coating. In addition, Table 3 shows the surface tension of the chromate coating solution.
クロメート皮膜の均一塗布性は次の3段階に分けて表示
した。The uniform coatability of the chromate film is shown in the following three stages.
○:均一 △:若干ハジキ有り ×:ハジキ多い シランカップリング剤を含有するクロメート皮膜は、シ
ランカップリング剤の有機官能基、即ち、ビニル基、メ
ルカプト基、グリシドキシ基またはメタクリロキシ基が
上塗樹脂の官能基と反応して塗装密着性を向上させる。○: Uniform △: Slight repelling ×: Large repelling In the chromate film containing the silane coupling agent, the organic functional group of the silane coupling agent, that is, the vinyl group, the mercapto group, the glycidoxy group or the methacryloxy group reacts with the functional group of the overcoat resin to improve coating adhesion.
従って、本発明の範囲内の実施例No.1〜12は、塗装密着
性に優れ、シランカップリング剤を含有しない比較例N
o.3、5、8及び請求の範囲外の添加量または含有量の
比較例No.1、4、6は、塗装密着性が劣る。Therefore, Examples No. 1 to 12 within the scope of the present invention are excellent in coating adhesion and Comparative Example N containing no silane coupling agent.
o.3, 5, 8 and Comparative Examples Nos. 1, 4, 6 having addition amounts or contents outside the claimed range have poor coating adhesion.
[発明の効果] 以上の通り、本発明によれば、亜鉛系めっき鋼板の表面
に均一塗布性に優れ、且つ耐アルカリ性、耐食性、塗装
性(塗膜密着性及び塗装後の耐食性)、ならびに耐溶接
性の優れたクロメート皮膜を形成させることができる。[Advantages of the Invention] As described above, according to the present invention, the surface of a zinc-based plated steel sheet is excellent in uniform coating property, and also has alkali resistance, corrosion resistance, coatability (coating adhesion and corrosion resistance after coating), and corrosion resistance. It is possible to form a chromate film having excellent weldability.
第1図はクロミッククロメートの縮合反応を示す図、 第2図はクロミッククロメートの架橋反応を示す図であ
る。FIG. 1 is a diagram showing a condensation reaction of chromic chromate, and FIG. 2 is a diagram showing a crosslinking reaction of chromic chromate.
Claims (8)
〜40g/と、りん酸イオン(PO4 3-)1.0〜100g/と、
炭素数4〜8の第3級アルコールおよびアセトニトリル
から選ばれる少なくとも一種類の有機溶剤の3〜50g/
とからなりかつクロム比(Cr3+/Cr6+重量比)が0.25〜
1.5であり、さらに全クロムに対するりん酸イオンの重
量比(PO4 3-/Cr6+Cr3+)が0.1〜1.2である水系クロメ
ート液に、シランカップリング剤を該クロメート液中の
6価クロム濃度に対するモル比で0.05〜0.30の範囲内で
添加混合した後、該水系クロメート液を亜鉛系めっき鋼
板表面に塗布し次いで乾燥してその表面にクロム付着量
が10〜200mg/m2のクロメート皮膜を形成させることを特
徴とする亜鉛系めっき鋼板のクロメート処理方法。1. Hexavalent chromium 3.0 to 50 g / and trivalent chromium 2.0
~ 40g /, phosphate ion (PO 4 3- ) 1.0-100g /,
3 to 50 g / at least one organic solvent selected from tertiary alcohols having 4 to 8 carbon atoms and acetonitrile
And has a chromium ratio (Cr 3+ / Cr 6+ weight ratio) of 0.25 to
A silane coupling agent was added to an aqueous chromate solution having a weight ratio of phosphate ions to total chromium (PO 4 3- / Cr 6 + Cr 3+ ) of 0.1 to 1.2 and hexavalent chromium in the chromate solution. After adding and mixing in a molar ratio of 0.05 to 0.30 in terms of concentration, the aqueous chromate solution is applied to the surface of a zinc-plated steel sheet and then dried to deposit chromium on the surface of a chromium coating of 10 to 200 mg / m 2 . A method for chromating a zinc-based plated steel sheet, which comprises forming
の第3級アルコールはt−ブタノールまたはt−アミル
アルコールから選ばれる請求項1に記載の亜鉛系めっき
鋼板のクロメート処理方法。2. The number of carbon atoms contained in the aqueous chromate solution is 4-8.
The method for chromate treatment of galvanized steel sheet according to claim 1, wherein the tertiary alcohol is selected from t-butanol and t-amyl alcohol.
リング剤は下記[I]および[II]で示されるものから
選ばれる請求項1または2に記載の亜鉛系めっき鋼板の
クロメート処理方法。 [I]YRSiX [II]YSiX R・・・アルキル基 X・・・メトキシ基またはエトキシ基 Y・・・ビニル基、メルカプト基、グリシドキシ基また
はメタクリロキシ基3. The method for chromate treatment of zinc-plated steel sheet according to claim 1, wherein the silane coupling agent contained in the aqueous chromate solution is selected from those represented by the following [I] and [II]. [I] YRSiX [II] YSiX R ... Alkyl group X ... Methoxy group or ethoxy group Y ... Vinyl group, mercapto group, glycidoxy group or methacryloxy group
布した後の乾燥を、該めっき鋼板の板温60〜150℃で5
〜10秒間行なう請求項1から3までの何れか1項に記載
の亜鉛系めっき鋼板のクロメート処理方法。4. A zinc-based plated steel sheet is coated with a water-based chromate solution and dried at a plate temperature of 60 to 150.degree.
The method for chromate treatment of a zinc-plated steel sheet according to any one of claims 1 to 3, which is carried out for 10 seconds.
2〜10g/含有する請求項1から3までの何れか1項に
記載の亜鉛系めっき鋼板のクロメート処理方法。5. The water-based chromate solution further contains zinc ions in an amount of 0.
The chromate treatment method of the zinc-based plated steel sheet according to any one of claims 1 to 3, containing 2 to 10 g /.
鉛または水酸化亜鉛から供給されるものである請求項1
から5までの何れか1項に記載の亜鉛系めっき鋼板のク
ロメート処理方法。6. The zinc ion is supplied from zinc white, zinc carbonate, zinc phosphate or zinc hydroxide.
5. The chromate treatment method for zinc-plated steel sheet according to any one of 1 to 5.
換算して0.2〜8g/含有する請求項1から6までの何れ
か1項に記載の亜鉛系めっき鋼板のクロメート処理方
法。7. The chromate treatment method for zinc-plated steel sheet according to claim 1, wherein the aqueous chromate solution further contains complex fluoride in an amount of 0.2 to 8 g / F.
オロチタン酸、フルオロけい酸またはフルオロほう酸か
ら供給される請求項1から7までの何れか1項に記載の
亜鉛系めっき鋼板のクロメート処理方法。8. The chromate treatment method for zinc-plated steel sheet according to claim 1, wherein the complex fluoride is supplied from fluorozirconic acid, fluorotitanic acid, fluorosilicic acid or fluoroboric acid.
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1089415A JPH0753911B2 (en) | 1989-04-07 | 1989-04-07 | Chromate treatment method for galvanized steel sheet |
| ZA902660A ZA902660B (en) | 1989-04-07 | 1990-04-05 | Surface treatment for zinciferous surfaces |
| DE90106675T DE69003716T2 (en) | 1989-04-07 | 1990-04-06 | Surface treatment for zinc-containing surfaces. |
| EP90106675A EP0391442B1 (en) | 1989-04-07 | 1990-04-06 | Improved surface treatment for zinciferous surfaces |
| DK90106675.3T DK0391442T3 (en) | 1989-04-07 | 1990-04-06 | Coating for zinc-containing surfaces |
| AT90106675T ATE95575T1 (en) | 1989-04-07 | 1990-04-06 | SURFACE TREATMENT FOR ZINC CONTAINING SURFACES. |
| NZ233236A NZ233236A (en) | 1989-04-07 | 1990-04-06 | A process for coating a zinc surface with a chromium-containing film |
| ES90106675T ES2045616T3 (en) | 1989-04-07 | 1990-04-06 | IMPROVED SURFACE TREATMENT FOR ZINCIFER SURFACES. |
| KR1019900004800A KR930007389B1 (en) | 1989-04-07 | 1990-04-07 | Method for chromating zinc or zinc alloy plated steel sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1089415A JPH0753911B2 (en) | 1989-04-07 | 1989-04-07 | Chromate treatment method for galvanized steel sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02267277A JPH02267277A (en) | 1990-11-01 |
| JPH0753911B2 true JPH0753911B2 (en) | 1995-06-07 |
Family
ID=13970020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1089415A Expired - Fee Related JPH0753911B2 (en) | 1989-04-07 | 1989-04-07 | Chromate treatment method for galvanized steel sheet |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP0391442B1 (en) |
| JP (1) | JPH0753911B2 (en) |
| KR (1) | KR930007389B1 (en) |
| AT (1) | ATE95575T1 (en) |
| DE (1) | DE69003716T2 (en) |
| DK (1) | DK0391442T3 (en) |
| ES (1) | ES2045616T3 (en) |
| NZ (1) | NZ233236A (en) |
| ZA (1) | ZA902660B (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07100873B2 (en) * | 1989-09-27 | 1995-11-01 | 日本パーカライジング株式会社 | Chromate coating solution for zinc-based plated steel sheet |
| JPH0696778B2 (en) * | 1990-10-05 | 1994-11-30 | 新日本製鐵株式会社 | Chromate treatment method for galvanized steel sheet |
| JPH0753913B2 (en) * | 1990-11-14 | 1995-06-07 | 新日本製鐵株式会社 | Method for manufacturing organic composite plated steel sheet |
| JP2743220B2 (en) * | 1991-04-22 | 1998-04-22 | 新日本製鐵株式会社 | Polyurethane heavy duty anti-corrosion coated steel |
| AU757539B2 (en) | 1997-08-21 | 2003-02-27 | Henkel Kommanditgesellschaft Auf Aktien | Process for coating and/or touching up coatings on metal surfaces |
| DE19740248A1 (en) * | 1997-09-12 | 1999-03-18 | Henkel Kgaa | Aqueous chromating or post-passivating solution |
| PL339409A1 (en) * | 1997-09-17 | 2000-12-18 | Chemetall Plc | Method of and agents for preventing corrosion of metal substrates |
| JP4165943B2 (en) * | 1998-11-18 | 2008-10-15 | 日本ペイント株式会社 | Rust-proof coating agent for zinc-coated steel and uncoated steel |
| US6663700B1 (en) * | 2000-10-31 | 2003-12-16 | The United States Of America As Represented By The Secretary Of The Navy | Post-treatment for metal coated substrates |
| US6669764B1 (en) * | 2000-10-31 | 2003-12-30 | The United States Of America As Represented By The Secretary Of The Navy | Pretreatment for aluminum and aluminum alloys |
| JP3873642B2 (en) * | 2001-03-21 | 2007-01-24 | Jfeスチール株式会社 | Tinned steel sheet |
| DE10162756A1 (en) * | 2001-12-20 | 2003-07-10 | Walter Hillebrand Gmbh & Co | Schwarzpassivierungsverfahren |
| RU2547374C1 (en) * | 2014-01-31 | 2015-04-10 | Закрытое акционерное общество "ФК" | Chromating composition for treating zinc-plated steel |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6256580A (en) * | 1985-09-05 | 1987-03-12 | Nippon Parkerizing Co Ltd | Chromate coating liquid for galvanized steel sheets |
-
1989
- 1989-04-07 JP JP1089415A patent/JPH0753911B2/en not_active Expired - Fee Related
-
1990
- 1990-04-05 ZA ZA902660A patent/ZA902660B/en unknown
- 1990-04-06 DK DK90106675.3T patent/DK0391442T3/en active
- 1990-04-06 EP EP90106675A patent/EP0391442B1/en not_active Expired - Lifetime
- 1990-04-06 ES ES90106675T patent/ES2045616T3/en not_active Expired - Lifetime
- 1990-04-06 NZ NZ233236A patent/NZ233236A/en unknown
- 1990-04-06 AT AT90106675T patent/ATE95575T1/en not_active IP Right Cessation
- 1990-04-06 DE DE90106675T patent/DE69003716T2/en not_active Expired - Fee Related
- 1990-04-07 KR KR1019900004800A patent/KR930007389B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| KR930007389B1 (en) | 1993-08-09 |
| ES2045616T3 (en) | 1994-01-16 |
| EP0391442A1 (en) | 1990-10-10 |
| KR900016497A (en) | 1990-11-13 |
| DE69003716T2 (en) | 1994-02-17 |
| NZ233236A (en) | 1992-05-26 |
| ATE95575T1 (en) | 1993-10-15 |
| DK0391442T3 (en) | 1993-12-20 |
| JPH02267277A (en) | 1990-11-01 |
| ZA902660B (en) | 1991-01-30 |
| EP0391442B1 (en) | 1993-10-06 |
| DE69003716D1 (en) | 1993-11-11 |
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