JPH0745044Y2 - Plastic fiber molding equipment - Google Patents
Plastic fiber molding equipmentInfo
- Publication number
- JPH0745044Y2 JPH0745044Y2 JP1395589U JP1395589U JPH0745044Y2 JP H0745044 Y2 JPH0745044 Y2 JP H0745044Y2 JP 1395589 U JP1395589 U JP 1395589U JP 1395589 U JP1395589 U JP 1395589U JP H0745044 Y2 JPH0745044 Y2 JP H0745044Y2
- Authority
- JP
- Japan
- Prior art keywords
- tube
- winding
- plastic fiber
- fiber molding
- bobbin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000835 fiber Substances 0.000 title claims description 18
- 239000004033 plastic Substances 0.000 title claims description 15
- 238000000465 moulding Methods 0.000 title claims description 12
- 238000004804 winding Methods 0.000 claims description 31
- 239000011162 core material Substances 0.000 claims description 17
- 229920000178 Acrylic resin Polymers 0.000 claims description 7
- 239000004925 Acrylic resin Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 239000003921 oil Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010035 extrusion spinning Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Landscapes
- Light Guides In General And Applications Therefor (AREA)
Description
【考案の詳細な説明】 [産業上の利用分野] 本考案は、光ファイバのプラスチックファイバ成形装置
に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a plastic fiber molding device for an optical fiber.
[従来の技術] プラスチックファイバはコア材とクラッド材より形成さ
れ、コア材としてはアクリル系熱硬化性樹脂が用いら
れ、クラッド材としてはフッ素系樹脂が用いられる。こ
のように、コア材が熱効果性のため、プラスチックファ
イバの製造方法では、従来熱可塑性樹脂をコア材として
用いる場合のような連続押出紡糸方法は行なわれていな
い。[Prior Art] A plastic fiber is formed of a core material and a clad material, an acrylic thermosetting resin is used as the core material, and a fluorine resin is used as the clad material. As described above, since the core material is thermally effective, the continuous extrusion-spinning method, which is conventionally used in the case of using the thermoplastic resin as the core material, has not been performed in the method for producing the plastic fiber.
プラスチックファイバの場合の一つの方法としては、前
もって押出し成形されたクラッド材となるフッ素樹脂の
チューブ内に液状のコア材を注入し、その後コア材が反
応、硬化する温度まで加熱し、硬化させることによりコ
アとクラッド層を一体化させていた。In the case of plastic fiber, one method is to inject a liquid core material into a fluororesin tube that will be a clad material that has been extruded in advance, and then heat it to a temperature at which the core material reacts and cures and cure it. The core and the clad layer were integrated by.
コア材を加熱、硬化させる方法としては、アクリル樹脂
が硬化する温度、約80℃以上に加熱されたシリコン油な
どの温液体中に巻取ドラムを入れ、コア材を注入された
チューブを巻取ドラムに巻き取りながら硬化、成形する
ようにしている。To heat and cure the core material, put the take-up drum in a warm liquid such as silicon oil heated to a temperature at which the acrylic resin cures, about 80 ° C or higher, and take up the tube in which the core material is injected. It is made to cure and be molded while being wound on a drum.
第3図は従来のプラスチックファイバの成形ラインを示
す機器の構成図で、図において1はコア用アクリル系樹
脂を貯蔵するタンク、2はアクリル系樹脂を加圧する加
圧装置、3はチューブ接続部4のロータリジョイント、
5はアクリル系樹脂の導入管、6は送り出しリール、7
は押出し、成形されたフッ素系樹脂のチューブで、送り
出しリール6に巻き取られ、その端部7aはロータリジョ
イント3を介し導入管5に接続されている。FIG. 3 is a block diagram of an apparatus showing a conventional plastic fiber molding line, in which 1 is a tank for storing acrylic resin for core, 2 is a pressurizing device for pressurizing acrylic resin, and 3 is a tube connecting portion. 4 rotary joint,
5 is an acrylic resin introduction pipe, 6 is a delivery reel, 7
Is an extruded and molded fluororesin tube which is wound around the delivery reel 6 and whose end 7a is connected to the introduction pipe 5 through the rotary joint 3.
8はガイドロール、9は油層、10はシリコン油などの
油、11は油槽9内に設置されたチューブ7の巻取りボビ
ン、12は巻取りボビン11の駆動モータである。Reference numeral 8 is a guide roll, 9 is an oil layer, 10 is oil such as silicone oil, 11 is a winding bobbin for the tube 7 installed in the oil tank 9, and 12 is a drive motor for the winding bobbin 11.
プラスチックファイバの成形に際しては、加圧装置2に
よりコア用アクリル系樹脂を加圧し、これをロータリジ
ョイント3を介してチューブ7に注入する。そして、送
り出しリール6よりチューブ7を繰り出して巻取りボビ
ン11で巻き取りながら硬化、成形する。In molding the plastic fiber, the acrylic resin for core is pressurized by the pressure device 2 and injected into the tube 7 via the rotary joint 3. Then, the tube 7 is unwound from the delivery reel 6 and cured and molded while being wound by the winding bobbin 11.
第4図は巻取りボビン11の断面図で、チューブ7を2
層、3層と重ねてゆくとチューブ7相互でクロスす振る
部分が発生するようになる。Fig. 4 is a cross-sectional view of the winding bobbin 11, showing the tube 7
When the layers are overlapped with three layers, a portion where the tubes 7 cross each other is generated.
また、送り出しリール6に巻かれたチューブ7が全部繰
り出されると、最終段階で巻取りボビン11に巻き取られ
たチューブ7はアクリル系樹脂が完全に硬化するまでそ
のまま油中に浸漬しておいて、その後別途巻換機を使っ
て油槽9から引き上げるようにしていた。When all the tubes 7 wound on the delivery reel 6 are fed out, the tubes 7 wound on the take-up bobbin 11 in the final stage are immersed in oil as they are until the acrylic resin is completely cured. After that, a separate rewinding machine was used to lift the oil tank 9.
なお、上記プロセスでコアが均一に硬化するまでに少な
くとも80℃以上、150℃以内で、1時間以上の浸漬保持
が必要である。今、これを直線状の油槽、例えば押出機
の冷却水槽のような油槽にした場合、上記のような巻取
りボビンを用いることなくプラスチックファイバをスト
レートに硬化させることができるが、長尺のプラスチッ
クファイバを長時間かけて硬化させるため、油槽の長さ
が極めて長くなってしまうか、または硬化速度、つまり
引き取り速度が極めて遅くなってしまうのであまり効果
的な方法とは言えない。In the above process, it is necessary to keep the core immersed for at least 80 ° C. and 150 ° C. for 1 hour or more before the core is uniformly cured. Now, when this is used as a linear oil tank, for example, an oil tank such as a cooling water tank of an extruder, it is possible to straighten the plastic fiber without using the take-up bobbin as described above. Since the fiber is hardened over a long period of time, the length of the oil tank becomes extremely long, or the hardening speed, that is, the take-up speed becomes extremely slow, which is not a very effective method.
[考案が解決しようとする課題] 従来技術よりば、上記の如く油中での巻取りボビンへの
チューブ巻取りは整列巻きが難しく、チューブを2層、
3層と重ねてゆくと相互でクロスする部分ができ巻取ら
れた部分に小曲りが生じ光伝送損失に悪い影響を与える
といった欠点があった。[Problems to be Solved by the Invention] As compared with the prior art, it is difficult to wind the tube around the take-up bobbin in oil as described above.
When the three layers are stacked, crossing portions are formed and a small bend is generated in the wound portion, which adversely affects the optical transmission loss.
また、チューブの送り出しの最終段階では、上記の如く
油中で硬化させた後、巻き換えて油槽から引き上げるよ
うにしているので、作業が不連続になり効率が悪くなる
といった欠点があった。Further, at the final stage of feeding the tube, since it is cured in oil as described above and then rewound and pulled up from the oil tank, there is a drawback that the work becomes discontinuous and the efficiency becomes poor.
本考案は、従来技術の欠点を解消し、プラスチックファ
イバの成形工程における作業効率を向上させることがで
きる一方、巻取りボビンに巻き付けられるチューブの小
曲りを排除し、伝送特性を向上させることができるプラ
スチックファイバ成形装置を提供することを目的とす
る。INDUSTRIAL APPLICABILITY The present invention can solve the drawbacks of the prior art and improve the work efficiency in the plastic fiber molding process, while eliminating the small bend of the tube wound around the winding bobbin and improving the transmission characteristics. An object of the present invention is to provide a plastic fiber molding device.
[課題を解決するための手段] 本考案では、液温体中の巻取りボビンの胴部にチューブ
が整列巻きにされ、上記胴部の巻き付け側より上記チュ
ーブを巻き付けながら引き出し側より引き出すようにす
るため、上記巻取りボビンに上記巻き付け側の径より上
記引き出し側の径が小さくなるようにしたテーパを形成
した胴部を設けたことを特徴とする。[Means for Solving the Problem] In the present invention, the tubes are wound in a line around the body of the take-up bobbin in the liquid temperature body, and the tube is pulled out from the withdrawing side while winding the tube from the winding side of the body. To this end, the winding bobbin is provided with a tapered body portion whose diameter on the pull-out side is smaller than that on the winding side.
[作用] 本考案では、チューブに注入されたコア材を加熱、硬化
させるため温液体中に設置された巻取りボビンの胴部に
テーパを設け、送り出しリールより繰り出されたチュー
ブを巻き付け側から胴部に巻き付けて整列巻きにし、引
出し側から同時に引き出すようにした。[Operation] In the present invention, the body of the take-up bobbin installed in the warm liquid for heating and hardening the core material injected into the tube is provided with a taper, and the tube fed from the delivery reel is wound from the winding side to the body. It was wound around the part to form an aligned roll and pulled out simultaneously from the drawer side.
よって、作業を連続して行なうことが可能となり、かつ
巻き付けられたチューブがクロスして小曲りするのを排
除できる。Therefore, the work can be continuously performed, and the wound tube can be prevented from crossing and bending.
[実施例] 回、図面を参照して本考案の一実施例について説明す
る。[Embodiment] An embodiment of the present invention will be described with reference to the drawings.
第1図は本実施例による巻取りボビンの断面図である。FIG. 1 is a sectional view of a winding bobbin according to this embodiment.
本実施例は第2図に示す成形ラインの巻取ボビン11をし
たもので、巻取りボビン13の胴部には、巻き付け側Aの
径より引き出し側Bの径が小さくなるようにしたテーパ
を形成している。In this embodiment, the winding bobbin 11 of the forming line shown in FIG. 2 is used, and the body of the winding bobbin 13 is tapered so that the diameter of the drawing side B is smaller than the diameter of the winding side A. Is forming.
よって、送り出しリール6より繰り出されたチューブ7
はチューブガイド14を介して巻き付け側Aに巻き付けら
れると斜面に沿って順次、図の右側へ送られて整列巻き
となり、引き出し側Bより引き上げリール15により引出
され、巻き取られる。Therefore, the tube 7 delivered from the delivery reel 6
When wound around the winding side A through the tube guide 14, they are sequentially sent to the right side of the drawing along the slope to form an aligned winding, which is drawn out from the drawing side B by the pull-up reel 15 and wound up.
なお、本実施例に係る試作の状況は下記のとおりであ
る。The status of the prototype according to this embodiment is as follows.
コア径1.5mm、クラッド径2.2mmのアクリル系プラスチッ
クファイバ成形作業において、巻取りボビン13の胴径を
πD=1000mm(φD=318.3mm)とし、胴部テーパを1/1
0とし、ドラム内幅を50mmとしたステンレス製のものを
用い、これを100℃のシリコン油中に浸漬し、毎分03mの
速度で巻き付けながら引き上げ作業を行なった。浸漬時
間は約70分でである。これにより連続的にコア樹脂の硬
化から引き上げまで行なうことができ小曲りも全くなく
安定した伝送特性のファイバが得られた。In the acrylic plastic fiber molding work with a core diameter of 1.5 mm and a clad diameter of 2.2 mm, the winding bobbin 13 has a barrel diameter of πD = 1000 mm (φD = 318.3 mm) and a barrel taper of 1/1
A stainless steel drum having an inner width of 50 mm and a drum inner diameter of 50 mm was immersed in silicon oil at 100 ° C., and was pulled up while being wound at a speed of 03 m / min. The immersion time is about 70 minutes. As a result, the core resin can be continuously cured and pulled up, and a fiber having stable transmission characteristics without any small bend was obtained.
第2図は巻取りボビン13の斜視図で、フッ素樹脂を表面
にコーティングした案内板16を付設すると巻き取られた
チューブ7が緩んだ場合でも山崩れを防ぐことができる
ので有効である。FIG. 2 is a perspective view of the winding bobbin 13, and it is effective to attach a guide plate 16 coated with a fluororesin on the surface thereof, because it is possible to prevent the landslide even if the wound tube 7 becomes loose.
また、案内板16はガイドコロや耐熱ベルトなどを用いて
もよい。The guide plate 16 may be a guide roller, a heat resistant belt, or the like.
以上の如く、本実施例によれば巻取りボビンへのチュー
ブの巻き付けおよび引き出しは連続作業となり作業効率
を向上させることができる。また、巻取りボビンへの巻
付け時に発生するチューブの小曲りを排除して伝送特性
を向上させることができる。As described above, according to this embodiment, the winding of the tube on the winding bobbin and the withdrawal of the tube are continuous operations, and the working efficiency can be improved. In addition, it is possible to improve the transmission characteristics by eliminating the small bending of the tube that occurs when winding the winding bobbin.
[考案の効果] 本考案によれば、従来技術の欠点を解消し、プラスチッ
クファイバの成形工程における作業効率を向上させるこ
とができる一方、巻取りボビンに巻き付けられるチュー
ブの小曲りを排除し、伝送特性を向上させることができ
るプラスチックファイバ成形装置を得ることができる。[Advantages of the Invention] According to the present invention, the drawbacks of the prior art can be solved and the working efficiency in the plastic fiber molding process can be improved, while the small bending of the tube wound around the take-up bobbin can be eliminated for transmission. It is possible to obtain a plastic fiber molding device capable of improving the characteristics.
第1図は本考案の一実施例による巻取りボビンの断面
図、第2図は第1図の巻取りボビン斜視図、第3図は従
来のプラスチックファイバの成形ラインを示す機器の構
成図、第4図は第3図の巻取りボビンの断面図である。 1:タンク、2:加圧装置、3:ロータリジョイント、6:送り
出しリール、7:チューブ、13:巻取りボビン、15:引き上
げリール。FIG. 1 is a sectional view of a winding bobbin according to an embodiment of the present invention, FIG. 2 is a perspective view of the winding bobbin of FIG. 1, and FIG. 3 is a structural view of equipment showing a conventional plastic fiber molding line. FIG. 4 is a sectional view of the winding bobbin of FIG. 1: Tank, 2: Pressurizing device, 3: Rotary joint, 6: Delivery reel, 7: Tube, 13: Take-up bobbin, 15: Lifting reel.
Claims (1)
素系樹脂のチューブを温液体中に設置された巻取ボビン
に巻き付けて上記温液中に浸漬した状態で加熱、硬化さ
せるようにしたプラスチックファイバ成形装置におい
て、上記巻取ボビンの胴部に上記チューブが整列巻きに
され、上記胴部の巻き付け側より上記チューブを巻き付
けながら引き出し側より引き出すようにするため、上記
巻取りボビンに、上記巻き付け側の径より上記引き出し
側の径が小さくなるようにしたテーパを形成した胴部を
設けたことを特徴とするプラスチックファイバ成形装
置。1. A fluororesin tube filled with an acrylic resin core material is wound around a winding bobbin installed in a warm liquid and heated and cured while being immersed in the warm liquid. In a plastic fiber molding apparatus, the tubes are aligned and wound around a body portion of the winding bobbin, and the winding bobbin is provided with the tube so that the tube is pulled out from the winding side of the body portion while winding the tube. A plastic fiber molding device, characterized in that a barrel portion having a taper is provided such that the diameter on the pull-out side is smaller than the diameter on the winding side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1395589U JPH0745044Y2 (en) | 1989-02-08 | 1989-02-08 | Plastic fiber molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1395589U JPH0745044Y2 (en) | 1989-02-08 | 1989-02-08 | Plastic fiber molding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02104304U JPH02104304U (en) | 1990-08-20 |
| JPH0745044Y2 true JPH0745044Y2 (en) | 1995-10-11 |
Family
ID=31224716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1395589U Expired - Lifetime JPH0745044Y2 (en) | 1989-02-08 | 1989-02-08 | Plastic fiber molding equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0745044Y2 (en) |
-
1989
- 1989-02-08 JP JP1395589U patent/JPH0745044Y2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02104304U (en) | 1990-08-20 |
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