JPH07196831A - Polytetrafluoroethylene porous membrane and method for producing the same - Google Patents
Polytetrafluoroethylene porous membrane and method for producing the sameInfo
- Publication number
- JPH07196831A JPH07196831A JP35054293A JP35054293A JPH07196831A JP H07196831 A JPH07196831 A JP H07196831A JP 35054293 A JP35054293 A JP 35054293A JP 35054293 A JP35054293 A JP 35054293A JP H07196831 A JPH07196831 A JP H07196831A
- Authority
- JP
- Japan
- Prior art keywords
- stretching
- polytetrafluoroethylene
- porous membrane
- less
- sec
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
- B01D71/36—Polytetrafluoroethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/005—Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2327/18—Homopolymers or copolymers of tetrafluoroethylene
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
(57)【要約】
【目的】 PTFE成形体を未焼成状態で延伸したもの
において、大寸法の結節部が実質的に存在しない繊維構
造体からなる多孔膜及びその製造方法を提供する。
【構成】 ポリテトラフルオロエチレン未焼成体を未焼
成状態に保持して延伸して形成したポリテトラフルオロ
エチレン多孔膜であって、走査型電子顕微鏡観察による
表面形態において平均寸法が直径1μmの円より大きい
結節部が実質的に存在しない繊維構造体からなることを
特徴とするポリテトラフルオロエチレン多孔膜。ポリテ
トラフルオロエチレン未焼成体を327℃未満の温度に
おいて100%/秒以下、好ましくは50%/秒以下、
さらに好ましくは20%/秒以下の延伸速度で1軸以上
の方向に少なくとも50倍の伸張面積倍率で延伸させる
ことを特徴とするポリテトラフルオロエチレン多孔膜の
製造方法。(57) [Summary] [PROBLEMS] To provide a porous membrane composed of a fibrous structure in which a PTFE molding is stretched in an unsintered state and substantially free of large-sized knots, and a method for producing the same. [Structure] A polytetrafluoroethylene porous film formed by stretching a non-sintered polytetrafluoroethylene in an unsintered state, the surface morphology of which is observed by a scanning electron microscope. A polytetrafluoroethylene porous membrane comprising a fibrous structure substantially free of large knots. 100% / sec or less, preferably 50% / sec or less of the polytetrafluoroethylene unsintered body at a temperature of less than 327 ° C,
More preferably, the method for producing a polytetrafluoroethylene porous membrane is characterized by stretching at a stretching area ratio of at least 50 times in the direction of uniaxial or more at a stretching speed of 20% / sec or less.
Description
【0001】[0001]
【産業上の利用分野】本発明は、ポリテトラフルオロエ
チレン(以下、PTFEという)多孔膜、その焼成体お
よびそれらの製造方法に関するものである。本発明に係
るPTFE多孔膜は、半導体工業や医薬品工業などにお
けるクリーンルーム用の優れたエアフィルター材等とし
て使用される。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polytetrafluoroethylene (hereinafter referred to as PTFE) porous membrane, a fired body thereof and a method for producing them. The PTFE porous membrane according to the present invention is used as an excellent air filter material for clean rooms in the semiconductor industry, pharmaceutical industry and the like.
【0002】[0002]
【従来の技術】PTFEファインパウダーと潤滑剤の混
合物からなる押出成形体(時には、圧延成形されること
もある)、いわゆるペースト成形体を潤滑剤を除去した
後に延伸することにより多孔化する技術については各種
のものが知られている。この技術を延伸時の熱処理状態
から分類すると、(1)成形体を未焼成体として延伸する
方法(例えば、特公昭42−13560、特公昭51−
18991、特公昭56−45773、特公昭56−1
7216など)、(2)焼成体として延伸する方法(例え
ば、特開昭53−55378、特開昭55−5537
9、特開昭59−109534、特開昭61−2074
46)、及び(3)半焼成体として延伸する方法(例え
ば、特開昭58−145735、特開昭59−1528
25、特開平3−221541)の3種類に分かれる。
なお、いずれの場合も延伸はPTFEの融点(327
℃)未満の加熱温度で行なわれるが、一部は熱処理をし
ながら延伸される場合がある。2. Description of the Related Art A technique for extruding an extruded body (sometimes rolled and formed) made of a mixture of PTFE fine powder and a lubricant, that is, a so-called paste molded body, by removing the lubricant and then stretching it to make it porous. Various things are known. When this technology is classified according to the heat treatment state during stretching, (1) a method of stretching a molded body as an unsintered body (for example, Japanese Patent Publication No. 42-13560, Japanese Patent Publication No. 51-
18991, JP-B-56-45773, JP-B-56-1
7216), and (2) a method of stretching as a fired body (for example, JP-A-53-55378 and JP-A-55-5537).
9, JP-A-59-109534, JP-A-61-2074
46) and (3) a method of stretching as a semi-baked body (for example, JP-A-58-145735, JP-A-59-1528).
No. 25, JP-A-3-221541).
In either case, the stretching is performed at the melting point of PTFE (327
The heating temperature is less than (.degree. C.), but a part may be stretched while being heat-treated.
【0003】これらの技術のなかで、(1)の未焼成体の
形態で延伸する方法はこの技術分野における先駆的な技
術である。この方法は、基本的にPTFEペースト成形
体から液体潤滑剤を蒸発除去(乾燥)した後、未焼成体
のままPTFEの融点より低い加熱温度で1軸以上の方
向に比較的高速度で延伸するものである。この方法によ
って製造されるPTFE多孔質体はきわめて小さい繊維
により相互に連結された1μmより大きな大寸法の結節
部を含む繊維構造を有し、その気孔率は40〜97%と
高く、きわめて高強度である。この方法の特徴は、延伸
倍率を大きくすると、成形体の厚みがほとんど減少しな
いことである。このことは、延伸倍率を大きくしても、
結節と繊維で囲まれて生じた空間の数と大きさが増加す
ることを意味する。即ち、延伸倍率を増していくと、孔
径が大きくなって空間が広がり、気孔率が増すのみであ
ることを意味している。Among these techniques, the method (1) of stretching in the form of a green body is a pioneering technique in this technical field. This method basically evaporates and removes (drys) the liquid lubricant from the PTFE paste molded body, and then stretches the unsintered body at a heating temperature lower than the melting point of PTFE at a relatively high speed in a uniaxial or more direction. It is a thing. The PTFE porous body produced by this method has a fiber structure including large size knots larger than 1 μm interconnected by extremely small fibers, and has a high porosity of 40 to 97% and an extremely high strength. Is. The characteristic of this method is that the thickness of the molded body is hardly reduced when the draw ratio is increased. This means that even if the draw ratio is increased,
This means that the number and size of the spaces created by the nodules and fibers are increased. That is, it means that as the draw ratio increases, the pore diameter increases, the space expands, and the porosity only increases.
【0004】(2)の焼成体の形態で延伸する方法は、成
形体をPTFEの融点以上の温度に加熱焼成した後、あ
るいは、融点以上に加熱焼成しながら延伸する方法であ
る。しかし、これらの方法では圧延方向に直角方向に延
伸できるのみで、一般に空孔率の大きい多孔体を製造す
ることは困難である。The method (2) of stretching in the form of a fired body is a method of stretching the molded body after heating and firing it to a temperature above the melting point of PTFE, or while heating and firing above the melting point. However, these methods can only draw in a direction perpendicular to the rolling direction, and it is generally difficult to produce a porous body having a high porosity.
【0005】(3)の半焼成体の形態で延伸する方法は、
成形体を延伸前に熱処理し、特開昭59−152825
において定義される一定の「半焼成状態」にした後に2
軸以上の方向に延伸する方法である。この方法の特徴
は、延伸倍率が大きくなるにしたがって孔径が小さくな
り、実質的に大寸法の結節部のない繊維のみからなる構
造を有するきわめて薄い膜が得られることである。例え
ば、特開平5−202217号によれば、この方法で製
造されるPTFE多孔膜は実質的に大寸法の結節部のな
い繊維のみからなる構造を有する多孔膜であって、その
平均孔径は、通常0.5〜0.2μmできわめて小さ
く、さらに膜厚も延伸前の成形体の厚みの1/20〜1
/100程度に減少するのが特徴である。しかし、この
方法は後の延伸に好都合な「半焼成状態」を得るための
温度範囲がきわめて狭く、このような状態を実現するの
は実際上非常に困難である。The method of stretching in the form of the semi-baked body of (3) is
The molded body is heat-treated before stretching, and is disclosed in JP-A-59-152825.
2 after being brought to a certain "semi-baked state" as defined in
This is a method of stretching in the direction of the axis or more. The feature of this method is that the pore diameter becomes smaller as the draw ratio becomes larger, and an extremely thin membrane having a structure consisting of fibers having substantially no large size knots is obtained. For example, according to Japanese Patent Laid-Open No. 5-202217, the PTFE porous membrane produced by this method is a porous membrane having a structure consisting only of fibers having substantially no knots and having an average pore size of Usually 0.5 to 0.2 μm, which is extremely small, and the film thickness is 1/20 to 1 of the thickness of the molded product before stretching.
The feature is that it is reduced to about / 100. However, this method has a very narrow temperature range for obtaining a "semi-baked state" which is convenient for the subsequent stretching, and it is extremely difficult to realize such a state in practice.
【0006】以上に示したように、PTFE成形体を未
焼成体として延伸する方法では、繊維と繊維により相互
に連結された結節部からなる繊維構造を有し、孔径が比
較的大きく、膜厚も大きい多孔膜が得られるのに対し、
一方、半焼成状態を保持しながら延伸する方法では、実
質上大寸法の結節部のない繊維のみからなる構造を有す
る孔径が小さく、きわめて薄い膜が得られるものとこれ
までは考えられてきた。言い換えると、実質上大寸法の
結節部が存在しない繊維のみからなる構造を有する孔径
の小さいきわめて薄い膜は、特開平5−202217号
にも述べられているように、これまで成形体を半焼成状
態で延伸する方法以外の方法では製造できないとされて
きた。例えば、未焼成状態で延伸する方法では、孔径を
小さくしようとすれば延伸倍率を小さくする必要がある
と考えられてきたのである。As described above, in the method of stretching a PTFE molded body as an unsintered body, it has a fiber structure composed of fibers and knots interconnected by the fibers, has a relatively large pore diameter, and a film thickness. While a large porous film can be obtained,
On the other hand, it has been considered so far that the method of stretching while maintaining the semi-baked state can obtain an extremely thin film having a small pore size having a structure consisting of substantially large-sized fibers without knots. In other words, an extremely thin membrane having a small pore size, which has a structure composed of only fibers having substantially no large-sized knots, has been hitherto semi-baked as described in JP-A-5-202217. It has been said that it cannot be produced by a method other than the method of stretching in the state. For example, in the method of stretching in an unfired state, it has been considered necessary to reduce the stretching ratio in order to reduce the pore size.
【0007】本発明に類似する先行技術としては、未焼
成状態で延伸する方法によりもとの長さの50倍以上の
高倍率に延伸してロッドやフィルムを製造する方法に関
する特公昭56−45773号の発明がある。しかし、
この発明の目的は、高強度で高度な多孔性物質を製造す
ることにあり、その場合の多孔性物質とは繊維と結節部
とからなる構造のものを意味する。そして、このような
多孔質物質を得るには少なくとも2000%/秒を超え
る延伸速度で延伸することを必須の要件とするものであ
る。これに対し、本発明は、実質上大寸法の結節のない
繊維のみからなる構造の多孔質膜の形成を未焼成状態で
延伸することにより達成することを目的とするものであ
り、その手段として、100%/秒以下の延伸速度、好
ましくは50%/秒以下の延伸速度で、さらにより好ま
しくは20%/以上の延伸速度で延伸することを必須の
要件とするものである。As a prior art similar to the present invention, JP-B-56-45773 relating to a method of producing a rod or a film by stretching at a high ratio of 50 times or more of the original length by a method of stretching in an unsintered state. There is an invention of the issue. But,
An object of the present invention is to produce a high-strength and highly porous material, and the porous material in that case means a structure having fibers and knots. Then, in order to obtain such a porous material, it is an essential requirement to stretch at a stretching rate of at least 2000% / sec. On the other hand, the present invention aims to achieve the formation of a porous film having a structure consisting of substantially no-dimensional fibers without knots by stretching in a non-fired state, and as a means therefor. It is an essential requirement that the stretching is performed at a stretching rate of 100% / sec or less, preferably at a stretching rate of 50% / sec or less, and more preferably at a stretching rate of 20% / sec or more.
【0008】ここで、PTFEファインパウダーからペ
ースト成形を経て未焼成状態での延伸により多孔質体製
品を製造する工程を概観する。この方法に適するPTF
Eファインパウダーは、非結晶質の含有量が少ない、9
8%以上の結晶化度を有するPTFEが好ましいとされ
る。このようなPTFEファインパウダーはミネラルス
ピリット、ナフサのような潤滑剤と混合すると、これを
吸収してペースト化する。このPTFEペーストは、押
出成形のほかカレンダー成形のようなせん断変形を与え
る成形法により経済的に成形できることはよく知られて
いるとおりである。ペーストは、通常、チューブ、ロッ
ド及びテープのような様々な断面形状に成形される。成
形後潤滑剤は、通常乾燥することにより、成形体から除
去される。次いで、潤滑剤を除去された成形体は延伸に
より多孔質構造化されるのであるが、この成形から延伸
に至るまでの工程として、3種類の工程があることは既
に述べた。未焼成状態で延伸する方法においては、潤滑
剤が除去された成形体は、PTFEの融点未満の温度、
好ましくは融点未満であって融点に近い高温度下におい
て1軸以上の方向に延伸される。延伸後の多孔質構造化
した成形体には、その微細構造を固定するために、通
常、PTFEの融点以上の温度に加熱した後冷却させ
る、いわゆる焼成処理が施されて製品とされる。製品の
焼成の程度は、製品用途に応じてその最高温度の高さや
その温度における保持時間の長さを加減することにより
制御される。また、用途によってはまったく焼成処理が
なされない場合もある。[0008] Here, an overview of the process for producing a porous product by subjecting PTFE fine powder to paste molding and then stretching in an unfired state will be made. PTF suitable for this method
E fine powder has a low content of amorphous, 9
PTFE having a crystallinity of 8% or more is preferred. When such a PTFE fine powder is mixed with a lubricant such as mineral spirit or naphtha, it absorbs this and becomes a paste. It is well known that this PTFE paste can be economically molded by a molding method such as calender molding which gives shear deformation in addition to extrusion molding. Pastes are typically formed into various cross sectional shapes such as tubes, rods and tapes. After molding, the lubricant is usually removed from the molded body by drying. Next, the molded body from which the lubricant has been removed is made into a porous structure by stretching, and it has already been described that there are three types of steps from this molding to stretching. In the method of stretching in the unfired state, the molded body from which the lubricant has been removed has a temperature below the melting point of PTFE,
Preferably, it is stretched in a uniaxial or more direction at a high temperature below the melting point and close to the melting point. The molded product having a porous structure after stretching is usually subjected to a so-called baking treatment, in which the molded product is heated to a temperature equal to or higher than the melting point of PTFE and then cooled in order to fix the fine structure of the molded product. The degree of baking of the product is controlled by adjusting the height of the maximum temperature and the length of holding time at that temperature depending on the application of the product. In addition, depending on the application, there are cases where the baking treatment is not performed at all.
【0009】未焼成状態での延伸処理により成形体は多
孔質化するが、その微細構造は、延伸温度、延伸速度、
延伸倍率などによって影響を受ける。この構造は非常に
多くの微細な繊維とそれら繊維によって互いに連結され
ている結節部とからなり、その結節部の大きさや配置は
延伸条件によって変化する。例えば、1軸方向に延伸す
ると、結節部分は延伸方向に直角に島状に配置され、結
節部分を互いに連結する繊維は延伸方向に平行に配向さ
れる。また、2軸方向に延伸すると、結節部分は粒子又
は数個ないし数百個のファインパウダーの粒子の集合か
らなり、それらを連結する繊維は結節部分から2次元方
向に配向されるが、その配向の度合いは延伸条件によっ
て変化する。従来の多孔膜では、繊維直径は約0.1μ
m程度の微細なものであり、その結節部分はその大きさ
が場合によっては約400μmにも達する大寸法のもの
である。その1軸延伸により形成される繊維構造の代表
的な例についての電子顕微鏡写真を図1に示す。The shaped body is made porous by the stretching treatment in the unsintered state, and its fine structure depends on the stretching temperature, the stretching speed,
It is affected by the draw ratio. This structure consists of a large number of fine fibers and knots connected to each other by the fibers, and the size and arrangement of the knots change depending on the stretching conditions. For example, when stretched in the uniaxial direction, the knot portions are arranged in an island shape at right angles to the stretch direction, and the fibers that connect the knot portions to each other are oriented parallel to the stretch direction. When stretched in the biaxial direction, the nodule is composed of particles or an aggregate of several to several hundred fine powder particles, and the fibers connecting them are oriented in the two-dimensional direction from the nodule. The degree depends on the stretching conditions. In the conventional porous membrane, the fiber diameter is about 0.1μ
The size of the nodule is as large as about m, and the size of the nodule is as large as about 400 μm in some cases. An electron micrograph of a typical example of the fiber structure formed by the uniaxial stretching is shown in FIG.
【0010】この未焼成状態での延伸による多孔化の特
徴は、延伸工程において成形体の延伸方向に対して直角
方向(垂直方向)の寸法が変化しないことである。言い
換えると、1軸方向の延伸では成形体の厚さと幅が、一
方、2軸方向の延伸では成形体の厚さが極くわずかしか
変化しないことである。これは、体積の増加が空孔率の
増加、すなわち、密度の低下によるものであることを示
している。この空孔率の増加は結節部分の間の空隙、す
なわち、空間が増大することにより、また、微細繊維の
数と長さが増加して空間の大きさが大きくなることによ
って起こる。したがって、未焼成状態での延伸による方
法では延伸前のもとの成形体の厚みよりも薄い膜を製造
することは本質的に困難である。A feature of the porosification by stretching in the unfired state is that the dimension of the molded body in the direction perpendicular to the stretching direction (vertical direction) does not change in the stretching step. In other words, the thickness and width of the molded body change in uniaxial stretching, whereas the thickness of the molded body changes only slightly in biaxial stretching. This indicates that the increase in volume is due to an increase in porosity, that is, a decrease in density. This increase in porosity is caused by an increase in voids, that is, spaces between the nodules, and also by an increase in the number and length of fine fibers and an increase in the size of the spaces. Therefore, it is essentially difficult to produce a film thinner than the original thickness of the molded product before stretching by the method of stretching in an unfired state.
【0011】[0011]
【発明が解決しようとする課題】本発明では、PTFE
成形体を未焼成状態で延伸したものにおいて、大寸法の
結節部が実質的に存在しない繊維構造体からなる多孔膜
及びその製造方法を提供することをその課題とする。DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention
It is an object of the present invention to provide a porous membrane composed of a fiber structure in which a molded body is stretched in an unfired state and substantially free of large-sized knots, and a method for producing the porous membrane.
【0012】[0012]
【課題を解決するための手段】本発明者らは、前記課題
を解決すべく鋭意研究を重ねた結果、PTFE成形体
を、「未焼成状態」で延伸して延伸膜を形成させるに際
し、その延伸速度を、非常に遅い速度でかつ50倍以上
の伸張面積倍率で延伸するときには、意外にも大寸法の
結節部が実質的に存在しない繊維構造の多孔膜が得られ
ることを見出し、本発明を完成するに至った。Means for Solving the Problems As a result of intensive studies to solve the above problems, the present inventors have found that when a PTFE molded article is stretched in an “unbaked state” to form a stretched film, It was found that, when the stretching speed is extremely slow and the stretching area ratio is 50 times or more, a porous membrane having a fiber structure can be obtained, which is surprisingly free of large-sized knots. Has been completed.
【0013】即ち、本発明によれば、ポリテトラフルオ
ロエチレン未焼成体を未焼成状態に保持して延伸して形
成したポリテトラフルオロエチレン多孔膜であって、走
査型電子顕微鏡観察による表面形態において平均寸法が
直径1μmの円より大きい結節部が実質的に存在しない
繊維構造体からなることを特徴とするポリテトラフルオ
ロエチレン多孔膜が提供される。That is, according to the present invention, there is provided a polytetrafluoroethylene porous film formed by holding a non-sintered polytetrafluoroethylene body in an unsintered state and stretching it, and in a surface morphology observed by a scanning electron microscope. There is provided a polytetrafluoroethylene porous membrane, which is characterized by comprising a fibrous structure substantially free of knots having an average size larger than a circle having a diameter of 1 μm.
【0014】また、本発明によれば、ポリテトラフルオ
ロエチレン未焼成体を327℃未満の温度において10
0%/秒以下、好ましくは50%/秒以下、さらに好ま
しくは20%/秒以下の延伸速度で1軸以上の方向に少
なくとも50倍の伸張面積倍率で延伸させることを特徴
とするポリテトラフルオロエチレン多孔膜の製造方法が
提供される。Further, according to the present invention, the unbaked polytetrafluoroethylene is treated at a temperature of less than 327 ° C.
Polytetrafluoro characterized by being stretched at a stretching area ratio of at least 50 times in the direction of uniaxial or more at a stretching speed of 0% / sec or less, preferably 50% / sec or less, more preferably 20% / sec or less. A method for producing an ethylene porous membrane is provided.
【0015】さらに、前記多孔膜を327℃以上の温度
に加熱処理してなるポリテトラフルオロエチレン多孔膜
焼成体が提供される。Further, there is provided a polytetrafluoroethylene porous film fired body obtained by heating the porous film to a temperature of 327 ° C. or higher.
【0016】さらにまた、前記の方法でテトラフルオロ
エチレン多孔膜を得た後、327℃以上温度に加熱処理
することを特徴とするポリテトラフルオロエチレン多孔
膜焼成体の製造方法が提供される。Further, there is provided a method for producing a polytetrafluoroethylene porous film fired body, which comprises heat-treating at a temperature of 327 ° C. or higher after obtaining the tetrafluoroethylene porous film by the above method.
【0017】以下、本発明を、多孔膜及びその製法を含
めて詳細に説明する。本発明の多孔膜を製造する方法に
おいて、非晶質の少ない高結晶化度のPTFEファイン
パウダーを原料として使用し、これを潤滑剤でペースト
化した後せん断力を与える方法で成形し、その成形体か
ら潤滑剤を除去するまでの工程は、従来公知の工程と同
じ工程を採用することができる。PTFE成形体を製造
するには、その原料としては、非晶質の含有量が少な
い、98%以上の結晶化度を有するPTFEファインパ
ウダーが使用される。このPTFEファインパウダーに
ミネラルスピリット、ナフサのような潤滑剤を均一に混
合し、ペースト化する。次いで、このペーストを、押出
成形やカレンダー成形のようなせん断変形を与える成形
法により、製品目的に応じた形態に成形する。通常、テ
ープ状に成形するが、必ずしもこれに限定されるもので
はなく、製品目的に応じてロッドやチューブのような様
々な断面形状にも成形してもよい。成形後潤滑剤を、乾
燥することにより、成形体から除去する。乾燥には潤滑
剤の沸点以上に加熱して潤滑剤を除去する方法のほか、
これに空気、窒素のような気体流を伴わせてもよく、あ
るいは場合により減圧下で乾燥させてもよい。また、潤
滑剤と相溶性がありかつ沸点が潤滑剤の沸点より低い抽
出剤で抽出除去した後に乾燥する方法も採用することが
できる。次いで、潤滑剤が除去された成形体はこれを、
327℃(PTFEの融点)未満の温度、好ましくは2
00℃〜320℃の温度範囲で1軸以上の方向に延伸さ
せる。この延伸においては、100%/秒以下の延伸速
度、好ましくは50%/秒以下の延伸速度、さらにより
好ましくは20%/秒以下の比較的遅い延伸速度を採用
する。そして、この際の延伸は、もとの成形体の面積の
50倍以上の面積倍率を達成するように行う。延伸は2
段、3段というように成形体を延伸機のピンフレームに
把持し直す多段で行ってもよく、その場合、1段目では
従来の速い延伸速度で延伸した後、2段目で本発明によ
る比較的遅い延伸速度をもって延伸してもよい。要する
に、最終段階の延伸で本発明による比較的遅い延伸速度
を採用することが必要である。どのような段数の延伸方
法を採用するかは経済性を考慮して決定される。この延
伸により、実質上大寸法の結節部が存在しない繊維構造
からなる特有な膜構造を有する多孔膜が形成される。こ
の多孔膜は、必要に応じ、その微細構造を固定するため
に、327℃以上の温度に加熱後冷却する焼成処理を施
してもよいが、必ずしも常にその必要はなく、時には焼
成処理をまったくしなくてもよい。The present invention will be described in detail below, including the porous membrane and the method for producing the same. In the method for producing a porous film of the present invention, a high crystallinity PTFE fine powder with a small amount of amorphous is used as a raw material, which is formed into a paste with a lubricant and then formed by a shearing force, The same steps as the conventionally known steps can be adopted as the steps up to the removal of the lubricant from the body. To produce a PTFE molded product, as a raw material thereof, a PTFE fine powder having a low amorphous content and a crystallinity of 98% or more is used. A lubricant such as mineral spirit or naphtha is uniformly mixed with this PTFE fine powder to form a paste. Next, this paste is molded into a form according to the purpose of the product by a molding method such as extrusion molding or calender molding that imparts shear deformation. Usually, it is formed into a tape shape, but the shape is not necessarily limited to this, and may be formed into various sectional shapes such as a rod and a tube depending on the purpose of the product. After molding, the lubricant is removed from the molded body by drying. For drying, in addition to the method of heating the lubricant above the boiling point to remove the lubricant,
This may be accompanied by a gas flow such as air or nitrogen, or optionally dried under reduced pressure. Also, a method of extracting and removing with an extractant having compatibility with a lubricant and having a boiling point lower than the boiling point of the lubricant and then drying can be employed. Then, the molded body from which the lubricant has been removed
Temperature below 327 ° C (melting point of PTFE), preferably 2
It is stretched in a direction of uniaxial or more in a temperature range of 00 ° C to 320 ° C. In this stretching, a stretching rate of 100% / sec or less, preferably 50% / sec or less, and more preferably a relatively slow stretching rate of 20% / sec or less is adopted. The stretching at this time is performed so as to achieve an area ratio of 50 times or more the area of the original molded body. Stretch 2
The molded body may be re-gripped into a pin frame of a stretching machine in multiple stages such as three stages, in which case the first stage is stretched at a conventional high stretching speed, and then the second stage is performed according to the present invention. Stretching may be performed at a relatively slow stretching speed. In short, it is necessary to employ a relatively slow stretching speed according to the invention in the final stage of stretching. The number of stages of stretching method to be adopted is determined in consideration of economic efficiency. By this stretching, a porous membrane having a peculiar membrane structure composed of a fiber structure having substantially no large-sized knots is formed. This porous membrane may be optionally subjected to a firing treatment of heating to a temperature of 327 ° C. or higher and then cooling in order to fix its fine structure, but this is not always necessary, and sometimes the firing treatment is not performed at all. You don't have to.
【0018】明細書でいう「延伸速度」は、相対するピ
ンフレームを離反させることにより延伸する場合におい
ては、延伸前の初期のフレーム間距離に対するフレーム
の離反速度の割合(パーセント/秒)でもって定義さ
れ、速度の異なる相対する1対のロール間で延伸する場
合においては、ロール間距離に対するロールの回転速度
差の割合(パーセント/秒)でもって定義される。The term "stretching speed" as used in the specification refers to the ratio (percentage / second) of the separating speed of the frame to the initial inter-frame distance before stretching when the opposite pin frames are stretched. In the case of stretching between a pair of opposing rolls having different speeds, it is defined as the ratio (percent / second) of the rotational speed difference of the rolls to the distance between the rolls.
【0019】明細書でいう「延伸倍率」は、相対するピ
ンフレームを離反させることにより延伸する場合におい
ては、延伸前の初期のフレーム間距離に対する延伸後の
最終のフレーム間距離の比(倍)、又は延伸前の初期の
フレーム間距離に対する成形体が引き伸ばされた距離
(延伸後の最終のフレーム間距離から延伸前の初期のフ
レーム間距離を差し引いた値)の割合(パーセント)で
もって定義され、速度の異なる相対する1対のロール間
で延伸する場合においては、1対のロールの回転速度の
比(倍)、又は第1ロールの回転速度に対する成形体が
引き伸ばされた距離(1対のロールの回転速度差)の割
合(パーセント)をもって定義される。したがって、例
えば延伸倍率5倍はパーセント表示にすると400%と
なる。The term "stretch ratio" as used in the specification means the ratio (times) of the final inter-frame distance after stretching to the initial inter-frame distance before stretching when stretching is performed by separating the opposing pin frames. , Or defined as the ratio (percentage) of the distance the molded body is stretched (the value obtained by subtracting the initial interframe distance before stretching from the final interframe distance after stretching) with respect to the initial interframe distance before stretching. In the case of stretching between a pair of rolls having different speeds, the ratio of the rotation speeds of the pair of rolls (times), or the stretched distance (one pair of rolls) of the molded body with respect to the rotation speed of the first roll. It is defined as the ratio (percentage) of the difference in the rotational speed of the rolls. Therefore, for example, a draw ratio of 5 times is 400% when expressed as a percentage.
【0020】本発明のPTFE多孔膜は、「走査型電子
顕微鏡(SEM)観察による表面形態において直径1μ
mの円より大きな平均寸法の結節部が実質的に存在しな
い繊維構造体」から構成されるものである。前記したよ
うに、従来法による未焼成状態での延伸による多孔膜
は、寸法の大きな多数の結節部の存在により特徴づけら
れるが、本発明の多孔膜においては、このような従来の
多孔膜に見られた大寸法の結節部は実質上存在しない。
本発明の多孔膜においては、繊維の折れ曲れ部、繊維の
分岐部あるいは繊維が放射状に伸びるその中心部等の繊
維直径より大きな太径部分は存在する。しかし、このよ
うな太径部分は、従来の多孔体に見られる大きな寸法の
結節部とは実質上相違するものであり、むしろ従来から
呼ばれている結節部の範囲から除外されるべきものと考
えられるが、従来結節部との明確な区別も困難であるこ
とから、本明細書では、便宜上結節部と定義する。The PTFE porous film of the present invention has a diameter of 1 μm in a surface morphology observed by a scanning electron microscope (SEM).
The fibrous structure is substantially free of knots having an average size larger than a circle of m ”. As described above, the porous film obtained by stretching in the unsintered state by the conventional method is characterized by the presence of a large number of large-sized knots, but in the porous film of the present invention, such a conventional porous film is The large size nodules seen are virtually absent.
In the porous membrane of the present invention, there are large-diameter portions larger than the fiber diameter, such as the bent portion of the fiber, the branched portion of the fiber, or the central portion where the fiber extends radially. However, such a large-diameter portion is substantially different from the large-sized knotted portion found in the conventional porous body, and rather should be excluded from the conventionally-known knotted portion. Although conceivable, since it is difficult to clearly distinguish it from a conventional knot, in the present specification, it is defined as a knot for convenience.
【0021】本発明の多孔膜では、結節部の大きさは、
平均寸法で1μm以下であり、直径1μmの円より小さ
いものである。この場合、結節部の寸法は、SEM写真
で測定することによって決定される。結節部の寸法を決
定する場合、SEM視野の中から任意にあるいは非作意
的に選択された約1200μm2〜500μm2の範囲、
好ましくは880μm2の面積を1視野いっぱいに収め
たSEM写真に基づいて統計的にその寸法を決定しなけ
ればならない。また、その寸法は、きわめて例外的な視
野を取り上げて決定するするものではなく、通常の正常
な感覚をもって平均的な視野に基づいて決定されるもの
でなければならない。SEM写真上の結節部の寸法の測
定は画像解析装置を使用するような機械的・電子的な方
法であってもよいし、手で測る方法であってもよいが、
一般的には手で測定される。また、「平均1μm以下」
とは、統計的な意味での平均的な数値を指し、例外的な
数値をもってこれをことさら強調するものであってはな
らない。結節部の大きさが平均寸法で1μm以下である
ことは既に述べたとおりであるが、実際に結節部を評価
する際には、結節部と繊維部の境界がどこにあるか判断
がむつかしい場合や結節部が細長くて短軸方向は1μm
円内に入るが長軸方向にはみだすために結節部が円より
大きいのかどうか判断するのが困難な場合など、現実的
には判断に困る場合もまれに遭遇する。このような場合
には、次のような基準に基づいて判断されるべきであ
る。すなわち、その結節部のいずれかの部分において
(場合により結節部との境界が不明確な繊維部も含め
て)直径1μmの円が内包される箇所が存在することを
もって、その結節部は「直径1μmの円より大きい」と
判断される。In the porous membrane of the present invention, the size of the nodule is
The average size is 1 μm or less, which is smaller than a circle having a diameter of 1 μm. In this case, the size of the nodule is determined by measuring the SEM photograph. In determining the size of the nodules, arbitrarily or non-conception to selected about 1200μm 2 ~500μm 2 ranging from the SEM field,
Preferably, the size must be statistically determined based on an SEM photograph in which an area of 880 μm 2 fills one visual field. Also, the size should not be determined by taking a very exceptional field of view, but by a normal and normal sensation based on the average field of view. The measurement of the size of the nodule on the SEM photograph may be performed by a mechanical / electronic method using an image analysis device, or by a hand.
Generally measured by hand. Also, "average 1 μm or less"
Means an average number in a statistical sense and should not be emphasized with exceptional numbers. As described above, the average size of the nodules is 1 μm or less. However, when actually evaluating the nodules, it may be difficult to determine where the boundaries between the nodules and the fiber parts are. The nodule is elongated and 1 μm in the minor axis direction.
Although it is difficult to judge whether or not the nodule is larger than the circle because it enters the circle but protrudes in the long axis direction, there are rare cases where it is difficult to make the judgment in reality. In such cases, judgment should be made based on the following criteria. That is, there is a portion in which a circle with a diameter of 1 μm is included in any part of the nodule (including a fiber part where the boundary with the nodule is unclear in some cases), and the nodule has a “diameter”. It is larger than a circle of 1 μm ”.
【0022】本発明のPTFE多孔膜を特定するにあた
っては、繊維:結節部の面積比や結節部の占有面積率を
もって評価するのは適切でない。なぜなら、繊維と繊維
の単なる交差点や合流点、繊維の折れ曲がり点を結節部
から除外することが困難であるからである。また、本発
明の多孔質膜はきわめて膜厚の薄いものであるが、依然
として3次元構造を有しており、延伸倍率が大きくなる
ほど膜厚が小さくなり、結果的に、SEM視野上、繊維
と繊維の重なり等が増加するなど結節部の数が変動する
からである。本発明の多孔膜を構成する繊維構造体に存
在する結節部において、1μmを超える大寸法の結節部
の数は、実施例で示すように、撮影面積880μm2当
り0〜1個であり、実質上ゼロである。When the PTFE porous membrane of the present invention is specified, it is not appropriate to evaluate it by the fiber: nodule area ratio or the occupied area ratio of the nodule. This is because it is difficult to exclude simple intersections, confluences, and bending points of fibers from the knots. Further, although the porous membrane of the present invention is extremely thin, it still has a three-dimensional structure, and the membrane thickness becomes smaller as the draw ratio becomes larger, and as a result, the membrane becomes fiber-like in the SEM field of view. This is because the number of knots changes as the number of overlapping fibers increases. In the nodules present in the fibrous structure constituting the porous membrane of the present invention, the number of large nodules exceeding 1 μm is 0 to 1 per photographing area 880 μm 2 as shown in the examples, It is above zero.
【0023】本発明のPTFE多孔膜の厚みは延伸前の
成形体の厚みの20分の1から400分の1の範囲に減
少しており、通常、10μm以下であり、その下限は特
に制約されないが、一般には、0.1μmである。本発
明の多孔膜における平均細孔径は極めて小さく、通常、
0.5μm以下である。この平均細孔径の下限は特に制
約されないが、一般的には0.1μmである。The thickness of the PTFE porous membrane of the present invention is reduced to 1/20 to 1/400 of the thickness of the molded product before stretching, is usually 10 μm or less, and its lower limit is not particularly limited. However, in general, it is 0.1 μm. The average pore size in the porous membrane of the present invention is extremely small,
It is 0.5 μm or less. The lower limit of the average pore size is not particularly limited, but is generally 0.1 μm.
【0024】[0024]
【発明の効果】本発明のPTFE多孔膜は、特開平5−
202217号でも指摘されているように、従来の未焼
成状態で延伸する方法では到底得られなかったものであ
る。それ故、本発明は、従来、半焼成状態で延伸する方
法でしか製造できないとされてきた上述のような大寸法
の結節部が実質上存在しない繊維のみからなる構造で厚
さの薄いPTFE多孔膜及びその製造を実現する新規な
方法を提供するものである。The porous PTFE membrane of the present invention is disclosed in
As pointed out in Japanese Patent No. 202217, the conventional method of stretching in an unfired state could not be obtained at all. Therefore, the present invention has a thin PTFE porous structure having a structure consisting only of fibers substantially free of large-sized knots as described above, which has been conventionally considered to be produced only by a drawing method in a semi-fired state. The present invention provides a new method for realizing a membrane and its manufacture.
【0025】本発明のPTFE多孔膜はエアフィルター
として使用できるだけでなく、電池の隔膜や加湿器の隔
膜やパーベイパレーションの隔膜としても使用すること
ができる。また、清浄環境が要求される用途に用いられ
るファブリク素材として使用することができる。The PTFE porous membrane of the present invention can be used not only as an air filter but also as a battery diaphragm, a humidifier diaphragm, or a pervaporation diaphragm. In addition, it can be used as a fabric material used in applications requiring a clean environment.
【0026】[0026]
【実施例】以下、実施例により本発明を詳細に説明す
る。以下の実施例で示す「平均孔径」は、コールター・
ポロメーター(コールター・エレクトロニクス社(米
国)製)で測定されるミーンフローポアサイズ(MF
P)である。また、「膜厚」は、株式会社テクロック製
SM−1201型ダイヤルゲージ(1000分の1mm
の膜厚計)を使用して測定される値であり、多孔膜の1
2枚を重ねて全体の膜厚を測定し、その全体の膜厚を重
ねた膜の枚数で除した値である。The present invention will be described in detail below with reference to examples. The "average pore size" shown in the examples below is for Coulter
Mean flow pore size (MF) measured with a porometer (Coulter Electronics (USA))
P). The "film thickness" is the SM-1201 dial gauge manufactured by Teclock Co., Ltd. (1/1000 mm
The thickness of the porous film is measured using the
It is a value obtained by measuring the total film thickness by stacking two films and dividing the total film thickness by the number of stacked films.
【0027】実施例1〜5 PTFEファインパウダー(ダイキン工業株式会社製
「ポリフロン・ファインパウダーF104」)からペー
スト押出、ロール圧延、潤滑剤乾燥の通常の方法で製造
した厚み0.2mm、幅150mmの未焼成テープを、
2軸延伸機を用いて延伸温度300℃、延伸速度50%
/秒の条件で、まず幅方向に約5倍(400%)に延伸
(第1延伸)した後、次いで2軸方向に同時に延伸(第
2延伸)した。第2延伸における延伸は、2軸それぞれ
の方向に同じ倍率で、実施例1では2.0倍(100
%)、実施例2では3.0倍(200%)、実施例3で
は4.5倍(350%)、実施例4では6.0倍(50
0%)、実施例5では7.5倍(650%)の5種類の
延伸倍率に延伸した。すなわち、最終的な伸張面積倍率
は、最初の延伸も含めてそれぞれ、実施例1では5.0
×2.0×2.0=20倍、実施例2では45倍、実施
例3では101倍、実施例4では180倍、実施例5で
は281倍となる。延伸の後、いずれも多孔膜の四辺を
固定した状態で370℃で5分間加熱して焼成した。Examples 1 to 5 PTFE fine powder ("Polyflon Fine Powder F104" manufactured by Daikin Industries, Ltd.) manufactured by a usual method of paste extrusion, roll rolling, and lubricant drying, and having a thickness of 0.2 mm and a width of 150 mm. Unbaked tape,
Using a biaxial stretching machine, stretching temperature 300 ° C, stretching speed 50%
First, the film was stretched about 5 times (400%) in the width direction (first stretching), and then simultaneously stretched in the biaxial direction (second stretching) under the condition of / sec. The stretching in the second stretching is the same in each direction of the two axes, and is 2.0 times (100 times in Example 1).
%), 3.0 times (200%) in Example 2, 4.5 times (350%) in Example 3, and 6.0 times (50% in Example 4).
0%), and in Example 5, it was drawn at five draw ratios of 7.5 times (650%). That is, the final stretch area ratio is 5.0 in Example 1, including the first stretch.
× 2.0 × 2.0 = 20 times, 45 times in Example 2, 101 times in Example 3, 180 times in Example 4, and 281 times in Example 5. After stretching, the porous membrane was heated and baked at 370 ° C. for 5 minutes with all four sides fixed.
【0028】延伸後も膜厚は、いずれの場合も、もとの
未焼成未延伸テープに比べて大幅に減少し、延伸倍率が
大きくなると厚さは激減した。延伸後の膜表面をSEM
で観察すると、面積伸張倍率45倍以下では大寸法の結
節部の存在が明らかに認められたが、45倍を超えると
大寸法の結節部はほとんど認められない繊維のみからな
る構造へと変化した。膜強度は面積伸張倍率が大きくな
るにしたがい向上した。空孔率は伸張面積倍率45倍以
上になると伸張倍率にかかわらずほぼ一定値になった。
また、ガーレー数は伸張面積倍率が大きくなるにしたが
い激減した。In each case, the film thickness after stretching was greatly reduced as compared with the original unsintered unstretched tape, and the thickness was drastically reduced when the stretching ratio was increased. SEM the film surface after stretching
When the area expansion ratio was 45 times or less, the presence of large-sized knots was clearly observed, but when it exceeded 45 times, the large-sized knots were scarcely observed, and the structure was changed to fibers. . The film strength improved as the area expansion ratio increased. When the expansion area ratio was 45 times or more, the porosity became almost constant regardless of the expansion ratio.
The Gurley number decreased sharply as the stretched area ratio increased.
【0029】参考例1 実施例1〜5の第2延伸に使用した第1延伸後の多孔膜
を参考例1とする。このものは、第1延伸の後、多孔膜
の四辺を固定した状態で370℃で5分間加熱して焼成
した。Reference Example 1 The porous film after the first stretching used in the second stretching of Examples 1 to 5 is referred to as Reference Example 1. After the first stretching, this was heated and baked at 370 ° C. for 5 minutes with the four sides of the porous film fixed.
【0030】実施例1〜5と参考例1の延伸条件を表1
に示す。また、実施例1〜5の多孔膜の性状を表2に示
し、それらのSEM写真を図3〜7に示す。実施例1〜
5において製造された多孔膜の繊維径はいずれも0.1
0μm〜0.2μmの範囲にあった。参考例の繊維径は
平均0.22μmであった。The stretching conditions of Examples 1 to 5 and Reference Example 1 are shown in Table 1.
Shown in. In addition, the properties of the porous membranes of Examples 1 to 5 are shown in Table 2, and their SEM photographs are shown in FIGS. Example 1
The fiber diameters of the porous membranes manufactured in No. 5 are all 0.1
It was in the range of 0 μm to 0.2 μm. The fiber diameter of the reference example was 0.22 μm on average.
【0031】[0031]
【表1】 [Table 1]
【0032】[0032]
【表2】 [Table 2]
【0033】実施例6〜11 PTFEファインパウダー(旭硝子株式会社製「ファイ
ンパウダーCD123」)からペースト押出、ロール圧
延、潤滑剤乾燥の通常の方法で製造した厚み0.2m
m、幅150mmの未焼成未延伸テープを、2軸延伸機
を用いて延伸温度300℃、延伸速度50%/秒の条件
で、まず幅方向に約5倍に延伸(第1延伸)した後、次
いで2軸方向に同時に延伸(第2延伸)した。延伸は、
すべて延伸温度300℃で行ない、実施例6では10%
/秒、実施例7では25%/秒、実施例8では50%/
秒、実施例9では75%/秒、実施例10では100%
/秒、実施例11では200%/秒の6種類の延伸速度
で、それぞれ2軸方向に同時に又は逐次に延伸倍率各
7.5倍に延伸した。すなわち、最終的な伸張面積倍率
は、いずれの実施例ももとの未焼成未延伸テープの5×
7.5×7.5=281倍に延伸した。延伸の後、いず
れも膜の四辺を固定した状態で380℃で10分間加熱
して焼成した。Examples 6 to 11 Thickness 0.2 m produced from PTFE fine powder ("Fine Powder CD123" manufactured by Asahi Glass Co., Ltd.) by a usual method of paste extrusion, roll rolling and lubricant drying.
An unsintered unstretched tape having a width of m and a width of 150 mm was first stretched about 5 times in the width direction (first stretching) using a biaxial stretching machine at a stretching temperature of 300 ° C. and a stretching speed of 50% / sec. Then, it was simultaneously stretched in the biaxial direction (second stretching). Stretching
All stretching was carried out at a temperature of 300 ° C. and 10% in Example 6.
/ Sec, 25% / sec in Example 7, 50% / sec in Example 8
Seconds, 75% / sec in Example 9 and 100% in Example 10.
Per second, and in Example 11, at six kinds of stretching speeds of 200% / second, they were simultaneously or sequentially stretched in a biaxial direction at a stretching ratio of 7.5 times. That is, the final stretched area ratio is 5 × of the original unsintered unstretched tape in any of the examples.
It was stretched 7.5 times 7.5 = 281 times. After stretching, the film was heated and baked at 380 ° C. for 10 minutes in a state where all four sides of the film were fixed.
【0034】実施例11の延伸速度200%/秒では膜
の破断が起こったが、その他の延伸速度では破断が起こ
らず、10μm以下の厚さのきわめて薄い膜が製造でき
た。膜厚は、いずれももとの未焼成未延伸テープに比べ
て大幅に減少した。延伸後の膜表面をSEMで観察する
と、いずれも1μmよろい大きい寸法の結節部が実質上
認められない繊維のみからなる構造のものであることが
観察された。膜強度は未焼成未延伸テープと比較して大
幅に向上した。Although the film was broken at the drawing speed of 200% / sec in Example 11, the film was not broken at other drawing speeds, and an extremely thin film having a thickness of 10 μm or less could be produced. The film thickness was significantly reduced as compared with the original unsintered unstretched tape. When the surface of the stretched film was observed by SEM, it was observed that the structure was composed of only fibers in which no knots having a large dimension of 1 μm were substantially observed. The film strength was significantly improved compared to the unfired unstretched tape.
【0035】参考例2 実施例6〜11の第2延伸に使用した第1延伸後の多孔
膜を参考例2とする。このものを第1延伸の後、多孔膜
の四辺を固定した状態で370℃で5分間加熱して焼成
した。Reference Example 2 The porous film after the first stretching used in the second stretching of Examples 6 to 11 is referred to as Reference Example 2. After the first drawing, this was heated and baked at 370 ° C. for 5 minutes with the four sides of the porous film fixed.
【0036】実施例6〜11と参考例2の延伸条件を表
3に示す。また、実施例6〜11の多孔膜の性状を表4
に示す。図8に実施例8で製造した多孔膜のSEM写真
を示す。The stretching conditions of Examples 6 to 11 and Reference Example 2 are shown in Table 3. Table 4 shows the properties of the porous membranes of Examples 6 to 11.
Shown in. FIG. 8 shows an SEM photograph of the porous film produced in Example 8.
【0037】[0037]
【表3】 [Table 3]
【0038】[0038]
【表4】 [Table 4]
【0039】比較例1 従来法である未焼成状態で延伸する方法で製造された多
孔膜(図2)と実施例5の多孔膜(図7)の繊維構造を
比較した。従来法で製造された多孔膜は、PTFEファ
インパウダー(ダイキン工業株式会社製「ポリフロン・
ファインパウダーF104」)からペースト押出、ロー
ル圧延、潤滑剤乾燥の通常の方法で製造した厚み0.2
mm、幅150mmの未焼成未延伸テープを、2軸延伸
機を用いて延伸温度300℃、テープの幅方向に延伸速
度200%/秒で約6倍に、テープの長手方向に延伸速
度500%/秒で約6倍に延伸して製造された。延伸の
後、多孔膜の四辺を固定した状態で370℃で5分間加
熱して焼成された。Comparative Example 1 The fiber structure of the porous membrane (FIG. 2) produced by the conventional method of stretching in an unfired state and the porous membrane of Example 5 (FIG. 7) were compared. The porous film produced by the conventional method is PTFE fine powder ("Polyflon.
Fine powder F104 ") with a thickness of 0.2 produced by the usual methods of paste extrusion, roll rolling, and lubricant drying.
mm, width 150 mm, unstretched unstretched tape is stretched by a biaxial stretching machine at a stretching temperature of 300 ° C., a stretching rate of 200% / sec in the width direction of the tape, and a stretching rate of 500% in the longitudinal direction of the tape. It was produced by stretching about 6 times per second. After the stretching, the porous film was heated and baked at 370 ° C. for 5 minutes with the four sides fixed.
【0040】[0040]
【表5】 [Table 5]
【図面の簡単な説明】[Brief description of drawings]
【図1】代表的なPTFE(1軸)延伸多孔膜のSEM
写真(倍率3000倍、以下同じ)。FIG. 1 SEM of a typical PTFE (uniaxial) stretched porous membrane
Photograph (magnification 3000x, same below).
【図2】代表的なPTFE(2軸)延伸多孔膜のSEM
写真。FIG. 2 SEM of a typical PTFE (biaxial) stretched porous membrane
Photo.
【図3】実施例1で製造したPTFE多孔膜のSEM写
真。FIG. 3 is an SEM photograph of the PTFE porous membrane produced in Example 1.
【図4】実施例2で製造したPTFE多孔膜のSEM写
真。FIG. 4 is an SEM photograph of the PTFE porous membrane produced in Example 2.
【図5】実施例3で製造したPTFE多孔膜のSEM写
真。5 is a SEM photograph of the PTFE porous membrane produced in Example 3. FIG.
【図6】実施例4で製造したPTFE多孔膜のSEM写
真。FIG. 6 is an SEM photograph of the PTFE porous membrane produced in Example 4.
【図7】実施例5で製造したPTFE多孔膜のSEM写
真。FIG. 7 is an SEM photograph of the PTFE porous membrane produced in Example 5.
【図8】実施例8で製造したPTFE多孔膜のSEM写
真。FIG. 8 is an SEM photograph of the PTFE porous membrane produced in Example 8.
Claims (6)
未焼成状態に保持して延伸して形成したポリテトラフル
オロエチレン多孔膜であって、走査型電子顕微鏡観察に
よる表面形態において平均寸法が直径1μmの円より大
きい結節部が実質的に存在しない繊維構造体からなるこ
とを特徴とするポリテトラフルオロエチレン多孔膜。1. A polytetrafluoroethylene porous film formed by stretching a non-sintered polytetrafluoroethylene in an unsintered state, the average size of which is 1 μm in diameter when observed by a scanning electron microscope. A polytetrafluoroethylene porous membrane comprising a fibrous structure having substantially no knots larger than a circle.
327℃未満の加熱温度において100%/秒以下の延
伸速度で1軸以上の方向に少なくとも50倍の伸張面積
倍率で延伸させることを特徴とする、請求項1に記載す
るポリテトラフルオロエチレン多孔膜を製造する方法。2. A polytetrafluoroethylene unsintered body is stretched at a stretching area ratio of at least 50 times in a uniaxial or more direction at a stretching rate of 100% / sec or less at a heating temperature of less than 327 ° C. A method for producing the polytetrafluoroethylene porous membrane according to claim 1.
327℃未満の加熱温度において50%/秒以下の延伸
速度で1軸以上の方向に少なくとも50倍の伸張面積倍
率で延伸させることを特徴とする、請求項1に記載する
ポリテトラフルオロエチレン多孔膜を製造する方法。3. A non-sintered polytetrafluoroethylene material is stretched at a stretching area ratio of at least 50 times in a uniaxial or more direction at a heating rate of less than 327 ° C. and a stretching rate of 50% / sec or less. A method for producing the polytetrafluoroethylene porous membrane according to claim 1.
327℃未満の加熱温度において20%/秒以下の延伸
速度で1軸以上の方向に少なくとも50倍の伸張面積倍
率で延伸させることを特徴とする、請求項1に記載する
ポリテトラフルオロエチレン多孔膜を製造する方法。4. A non-sintered polytetrafluoroethylene body is stretched at a stretching area ratio of at least 50 times in a uniaxial or more direction at a stretching rate of 20% / sec or less at a heating temperature of less than 327 ° C. A method for producing the polytetrafluoroethylene porous membrane according to claim 1.
多孔膜を327℃以上の温度に加熱処理してなる、請求
項1に記載するポリテトラフルオロエチレン多孔膜焼成
体。5. The fired polytetrafluoroethylene porous film according to claim 1, which is obtained by heating the polytetrafluoroethylene porous film according to claim 1 to a temperature of 327 ° C. or higher.
トラフルオロエチレン多孔膜を得た後、327℃以上の
温度に加熱処理することを特徴とする、請求項5に記載
するポリテトラフルオロエチレン多孔膜の製造方法。6. The polytetrafluoroethylene according to claim 5, wherein the polytetrafluoroethylene porous film is obtained by the method according to any one of claims 2 to 4 and then heat-treated at a temperature of 327 ° C. or higher. A method for producing a fluoroethylene porous membrane.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35054293A JPH07196831A (en) | 1993-12-28 | 1993-12-28 | Polytetrafluoroethylene porous membrane and method for producing the same |
| EP94309864A EP0661336A1 (en) | 1993-12-28 | 1994-12-28 | A porous polytetrafluoroethylene film and a manufacturing method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35054293A JPH07196831A (en) | 1993-12-28 | 1993-12-28 | Polytetrafluoroethylene porous membrane and method for producing the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH07196831A true JPH07196831A (en) | 1995-08-01 |
Family
ID=18411198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP35054293A Withdrawn JPH07196831A (en) | 1993-12-28 | 1993-12-28 | Polytetrafluoroethylene porous membrane and method for producing the same |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0661336A1 (en) |
| JP (1) | JPH07196831A (en) |
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| US5910277A (en) * | 1996-05-17 | 1999-06-08 | Nitto Denko Corporation | Process of making a porous PTFE membrane |
| US6214093B1 (en) | 1998-07-08 | 2001-04-10 | Nitto Denko Corporation | Filter medium for air filters |
| US6548023B1 (en) | 1998-06-18 | 2003-04-15 | Ngk Spark Plug Co., Ltd. | Gas sensor |
| JP2007516880A (en) * | 2003-12-30 | 2007-06-28 | ボストン サイエンティフィック リミテッド | Uniaxial stretching of fluoropolymer products |
| JP2008084576A (en) * | 2006-09-26 | 2008-04-10 | Toyota Motor Corp | Method for producing porous membrane for fuel cell electrolyte membrane |
| US7846238B2 (en) | 2006-03-28 | 2010-12-07 | Nitto Denko Corporation | Method of manufacturing porous polytetrafluoroethylene membrane, filter medium, and filter unit |
| JP2012107242A (en) * | 2003-03-06 | 2012-06-07 | Gore Enterprise Holdings Inc | Ptfe membrane and gasket made therefrom |
| WO2020067182A1 (en) * | 2018-09-28 | 2020-04-02 | ダイキン工業株式会社 | Filter medium for air filter, filter pack, air filter unit, and manufacturing methods therefor |
| JP2020532422A (en) * | 2017-11-28 | 2020-11-12 | エルジー・ケム・リミテッド | Method for manufacturing a fluororesin porous membrane |
| CN114761101A (en) * | 2019-12-05 | 2022-07-15 | 日东电工株式会社 | Polytetrafluoroethylene stretched porous film, and air-permeable filter medium and filter member using same |
| WO2022255453A1 (en) * | 2021-06-04 | 2022-12-08 | ダイキン工業株式会社 | Air filter medium, pleated filter medium, air filter unit, mask filtering medium, and method of recycling air filter medium |
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|---|---|---|---|---|
| US6054230A (en) * | 1994-12-07 | 2000-04-25 | Japan Gore-Tex, Inc. | Ion exchange and electrode assembly for an electrochemical cell |
| US5476589A (en) * | 1995-03-10 | 1995-12-19 | W. L. Gore & Associates, Inc. | Porpous PTFE film and a manufacturing method therefor |
| US5552100A (en) * | 1995-05-02 | 1996-09-03 | Baxter International Inc. | Method for manufacturing porous fluoropolymer films |
| JP3262708B2 (en) * | 1996-03-26 | 2002-03-04 | 日本電信電話株式会社 | Composite polymer electrolyte membrane |
| EP1512966B1 (en) | 1997-08-29 | 2007-10-03 | Ngk Spark Plug Co., Ltd | Oxygen sensor |
| US6635384B2 (en) | 1998-03-06 | 2003-10-21 | Gore Enterprise Holdings, Inc. | Solid electrolyte composite for electrochemical reaction apparatus |
| US6485809B1 (en) | 1999-08-11 | 2002-11-26 | W. L. Gore & Associates Gmbh | Low stress to seal gasket |
| TW201533125A (en) | 2013-11-29 | 2015-09-01 | Daikin Ind Ltd | Modified polytetrafluoroethylene fine powder and uniaxially oriented porous body |
| CA2932016C (en) | 2013-11-29 | 2019-06-11 | Asahi Kasei Kabushiki Kaisha | Polymer electrolyte membrane |
| KR102112645B1 (en) | 2013-11-29 | 2020-05-19 | 아사히 가세이 가부시키가이샤 | Polymer electrolyte film |
| EP3075767B1 (en) * | 2013-11-29 | 2025-04-16 | Daikin Industries, Ltd. | Porous body, polymer electrolyte membrane, filter material for filter, and filter unit |
| CN117861465B (en) * | 2022-12-19 | 2025-03-07 | 飞潮(上海)新材料股份有限公司 | Polytetrafluoroethylene membrane with gradient pore structure and preparation method thereof |
| CN116870717A (en) * | 2023-08-25 | 2023-10-13 | 杭州科百特过滤器材有限公司 | A high air permeability PTFE porous membrane and its preparation process |
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|---|---|---|---|---|
| US3315020A (en) * | 1962-03-21 | 1967-04-18 | Gore & Ass | Process for preparing biaxially fibrillated sheets |
| SE392582B (en) * | 1970-05-21 | 1977-04-04 | Gore & Ass | PROCEDURE FOR THE PREPARATION OF A POROST MATERIAL, BY EXPANDING AND STRETCHING A TETRAFLUORETENE POLYMER PREPARED IN AN PASTE-FORMING EXTENSION PROCEDURE |
| JPS6157328A (en) * | 1984-07-23 | 1986-03-24 | Nok Corp | Manufacture of polytetrafluoroethylene porous material |
| US4902423A (en) * | 1989-02-02 | 1990-02-20 | W. L. Gore & Associates, Inc. | Highly air permeable expanded polytetrafluoroethylene membranes and process for making them |
| CA2074349C (en) * | 1991-07-23 | 2004-04-20 | Shinji Tamaru | Polytetrafluoroethylene porous film and preparation and use thereof |
-
1993
- 1993-12-28 JP JP35054293A patent/JPH07196831A/en not_active Withdrawn
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1994
- 1994-12-28 EP EP94309864A patent/EP0661336A1/en not_active Withdrawn
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