JPH0698482B2 - Brazing jig - Google Patents
Brazing jigInfo
- Publication number
- JPH0698482B2 JPH0698482B2 JP61065865A JP6586586A JPH0698482B2 JP H0698482 B2 JPH0698482 B2 JP H0698482B2 JP 61065865 A JP61065865 A JP 61065865A JP 6586586 A JP6586586 A JP 6586586A JP H0698482 B2 JPH0698482 B2 JP H0698482B2
- Authority
- JP
- Japan
- Prior art keywords
- brazing
- jig
- porosity
- brazing jig
- sintered body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Ceramic Products (AREA)
Description
【発明の詳細な説明】 (発明の技術分野) 本発明はろう付治具に関する。TECHNICAL FIELD OF THE INVENTION The present invention relates to a brazing jig.
(発明の技術的背景とその問題点) 金属を他部材と接合する場合はろう付が行われている。
これは接合される物質よりも融点の低い物質(ろう材)
を接合部に例えば挾持して、高温加熱によりろう材を溶
融し、接合するものである。この加熱処理において、上
記の接合部材の相互の位置を維持して接合するために、
治具(ろう付治具)が用いられる。このろう付治具は、
ろう付の際の急激な加熱・冷却の繰返しによるヒートシ
ョックに強く、耐摩耗性の良好なことが要求される。こ
のようなろう付治具として金属製のものあるいはセラミ
ック焼結体でなるものが用いられている。これらのなか
でセラミック焼結体でなるものは耐熱性に優れており好
ましいものであるが、まだ改善の余地が残されていた。
すなわち従来のセラミック焼結体は出来るだけ緻密に焼
結したもの、すなわち気孔率が0%に近いもの(理論密
度100%)が用いられているが、これは高硬度であり、
研削等の加工が容易でなく、特に高精度の必要な治具、
あるいは複雑な形状の治具の加工が難かしかった。ま
た、熱伝導性が大きいためろう付工程の冷却の際の接合
される物質、およびろう材は急冷され熱収縮が大きくな
り、おのおのの熱収縮の差によりろう付部でクラック等
の欠陥を生じる場合があった。(Technical background of the invention and its problems) Brazing is performed when a metal is joined to another member.
This is a substance with a lower melting point than the substances to be joined (brazing material)
Is held in the joint portion, and the brazing filler metal is melted by high temperature heating and joined. In this heat treatment, in order to maintain the mutual positions of the above-mentioned joining members and join them,
A jig (brazing jig) is used. This brazing jig is
Strong resistance to heat shock due to repeated rapid heating and cooling during brazing and good wear resistance are required. As such a brazing jig, one made of metal or one made of a ceramic sintered body is used. Among these, ceramic sintered bodies are preferable because they have excellent heat resistance, but there is still room for improvement.
That is, a conventional ceramic sintered body is used which is sintered as densely as possible, that is, one having a porosity close to 0% (theoretical density 100%), which has high hardness,
Jigs that require high precision, especially because processing such as grinding is not easy,
Alternatively, it was difficult to process a jig having a complicated shape. In addition, because of its high thermal conductivity, the materials to be joined during cooling in the brazing process and the brazing material are rapidly cooled and the heat shrinkage increases, and defects such as cracks occur in the brazing part due to the difference in the heat shrinkage. There were cases.
(発明の目的) 本発明は、加工性およびろう付時の特性の良好なろう付
治具を提供することを目的とする。(Object of the Invention) It is an object of the present invention to provide a brazing jig having good workability and good brazing characteristics.
(発明の概要) 本発明者は、上記目的を達成するために鋭意研究を重ね
た結果、多孔質の半焼結のセラミック焼結体を用いるこ
とにより、優れたろう付治具が得られることを見い出し
た。(Summary of the Invention) As a result of intensive studies to achieve the above object, the present inventor has found that an excellent brazing jig can be obtained by using a porous semi-sintered ceramic sintered body. It was
すなわち、本発明のろう付治具は気孔率が10%を超え50
%以下の半焼結のセラミック焼結体を用いたことを特徴
とする。気孔率を10%を超え50%以下としたのは、気孔
率が余り低いと、従来のものと変わりがなく、また余り
気孔率が高いと加工性は良くなるが強度が低くなる。ま
たセラミック焼結体に気孔を存在させることにより、断
熱性が向上してろう付時にろう付治具に熱が吸収されに
くくなる。このため、ろうに熱が多く伝わり溶解しやす
くなり良好なろう付状態をもたらす。また冷却過程にお
いて接合される物質は冷却速度が小さくなり、したがっ
て急激な熱収縮を避けることができる。これは特に肉厚
が厚いもの、または大きい部品等のろう付接合に対して
効果がある。That is, the brazing jig of the present invention has a porosity of more than 10% and 50% or more.
% Or less semi-sintered ceramic sintered body is used. The porosity of more than 10% and 50% or less is the same as the conventional one when the porosity is too low, and the workability is improved but the strength is decreased when the porosity is too high. In addition, the presence of pores in the ceramic sintered body improves the heat insulating property and makes it difficult for the brazing jig to absorb heat during brazing. For this reason, a large amount of heat is transferred to the brazing material, and the brazing material is easily melted, resulting in a good brazing state. In addition, the materials to be joined in the cooling process have a low cooling rate, so that rapid heat shrinkage can be avoided. This is particularly effective for brazing joining of thick parts or large parts.
本発明のろう付治具として用いられるセラミック焼結体
としては、窒化ケイ素、炭化ケイ素、窒化ホウ素のいず
れかのセラミック焼結体がろう付の際の急加熱、急冷の
繰り返しによるヒートショックに強く好ましい。As the ceramic sintered body used as the brazing jig of the present invention, any ceramic sintered body of silicon nitride, silicon carbide, or boron nitride is resistant to heat shock due to repeated rapid heating and rapid cooling during brazing. preferable.
本発明のろう付治具は次のようにして得ることができ
る。すなわち所望の気孔率を得るためには、焼結温度を
低くコントロールしていわゆる半焼結の状態で焼結を完
了する。この場合形状が複雑であり、高い寸法精度が必
要なものに対しては、気孔率が10〜30%程度として強度
を高くしたものが好ましく、この際の焼結温度は窒化ケ
イ素の場合約1600〜1700℃が適当である。形状が単純で
あり、高い寸法精度を必要としないものに対しては、気
孔率が30〜50%程度が好ましく、この際の焼結温度は約
1400〜1600℃が適当である。The brazing jig of the present invention can be obtained as follows. That is, in order to obtain a desired porosity, the sintering temperature is controlled to be low and the sintering is completed in a so-called semi-sintered state. In this case, if the shape is complicated and high dimensional accuracy is required, it is preferable to increase the strength by setting the porosity to about 10 to 30%, and the sintering temperature at this time is about 1600 in the case of silicon nitride. 〜1700 ℃ is suitable. For those that have a simple shape and do not require high dimensional accuracy, a porosity of about 30 to 50% is preferable, and the sintering temperature at this time is about
1400 to 1600 ° C is suitable.
(発明の実施例) 本発明の実施例を以下に説明する。(Examples of the Invention) Examples of the present invention will be described below.
実施例1 窒化ケイ素にイットリア5重量部、アルミナ3重量部、
窒化アルミニウム3重量部を混合したセラミック混合物
を射出成形した。その後約1500℃で2時間の焼結を行い
気孔率約40%のろう付治具(治具1)を得た。この治具
を用い、アルミナセラミックとFe-Ni-Co系封着合金を85
0℃で0.5時間保持しろう付した。このろう付工程を200
回行った場合の結果を第1表に示す。表中加工性は治具
1を基準1とした場合の加工性の度合であり、例えば加
工コストを表わしている。摩耗不良率および損傷不良率
はろう付工程を200回行った場合のろう付け治具の不良
率である。また、ろう付不良率はろう付製品の不良率で
あり、例えば、ろう付製品のろうのはがれ等の不良であ
る。Example 1 Silicon nitride in 5 parts by weight of yttria, 3 parts by weight of alumina,
A ceramic mixture mixed with 3 parts by weight of aluminum nitride was injection molded. Then, sintering was performed at about 1500 ° C. for 2 hours to obtain a brazing jig (jig 1) having a porosity of about 40%. Alumina ceramics and Fe-Ni-Co based sealing alloys can
It was held at 0 ° C for 0.5 hour and brazed. This brazing process is 200
Table 1 shows the results when the test was repeated. The workability in the table is the degree of workability when the jig 1 is used as the reference 1, and represents, for example, the processing cost. The wear defect rate and the damage defect rate are the defect rates of the brazing jig when the brazing process is performed 200 times. The defective brazing rate is the defective rate of the brazing product, for example, the defective brazing of the brazing product.
比較として実施例1と同様の製造方法により成形された
セラミック成形体を1800℃で2時間の焼結を行い、得ら
れた気孔率はほぼ0%のろう付治具(治具2)を用いた
場合も併せて示す。さらに比較して耐摩耗材であるFe-C
r系合金よりなるろう付治具(治具3)を用いた場合に
ついても併せて示す。For comparison, a ceramic molded body molded by the same manufacturing method as in Example 1 was sintered at 1800 ° C. for 2 hours, and a brazing jig (jig 2) having a porosity of about 0% was used. The case where it is present is also shown. In comparison, wear-resistant material Fe-C
The case of using a brazing jig (jig 3) made of an r-based alloy is also shown.
本発明のろう付治具は射出成形等により一度で成形が可
能であり、研削加工も多孔質であるため容易であり、大
量に成形が可能である。また、ろう付不良も従来のもの
に対し減少することができる。 The brazing jig of the present invention can be molded at once by injection molding or the like, and the grinding process is also easy because it is porous, and a large amount can be molded. In addition, brazing defects can be reduced as compared with the conventional one.
実施例2 実施例1と同様のセラミック混合物をラバープレスによ
り円柱状に成形後加工を施し所定の形状に成形した。そ
の後約1650℃で2時間の焼結を行い気孔率約20%のセラ
ミック焼結体とし、その後寸法精度を上げるため研削加
工を施しろう付治具(治具4)を得た。Example 2 The same ceramic mixture as in Example 1 was molded into a columnar shape by a rubber press and then processed into a predetermined shape. After that, sintering was performed at about 1650 ° C. for 2 hours to obtain a ceramic sintered body with a porosity of about 20%, and then grinding was performed to improve dimensional accuracy to obtain a brazing jig (jig 4).
このろう付治具について実施例1と同様のろう付工程を
200回行った結果を第2表に示す。For this brazing jig, the same brazing process as in Example 1 was performed.
The results of 200 times are shown in Table 2.
この結果から明らかなように従来のものに対し加工性が
良好であり、ろう付不良も減少することができる。 As is clear from this result, the workability is better than that of the conventional one, and brazing defects can be reduced.
(発明の効果) 本発明のろう付治具は、加工性が良く、かつろう付時の
状態が良好であるため、製造コストが小さく、かつ信頼
性の高いろう付状態を得ることができる。(Effects of the Invention) The brazing jig of the present invention has good workability and is in a good brazing state, so that it is possible to obtain a brazing state with low manufacturing cost and high reliability.
Claims (2)
のセラミック焼結体を用いたことを特徴とするろう付治
具。1. A brazing jig comprising a semi-sintered ceramic sintered body having a porosity of more than 10% and 50% or less.
素、窒化ホウ素のいずれかである特許請求の範囲第1項
に記載のろう付治具。2. The brazing jig according to claim 1, wherein the ceramic sintered body is one of silicon nitride, silicon carbide and boron nitride.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61065865A JPH0698482B2 (en) | 1986-03-26 | 1986-03-26 | Brazing jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61065865A JPH0698482B2 (en) | 1986-03-26 | 1986-03-26 | Brazing jig |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62224475A JPS62224475A (en) | 1987-10-02 |
| JPH0698482B2 true JPH0698482B2 (en) | 1994-12-07 |
Family
ID=13299319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61065865A Expired - Lifetime JPH0698482B2 (en) | 1986-03-26 | 1986-03-26 | Brazing jig |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0698482B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050119016A (en) * | 2004-06-15 | 2005-12-20 | 김계태 | De-binder setter and apparatus for de-binder with the same |
| DE102006024281B4 (en) * | 2006-05-24 | 2012-12-06 | Melzer Maschinenbau Gmbh | Use of a method for soldering of conductive components |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60120048A (en) * | 1983-12-02 | 1985-06-27 | 株式会社東芝 | Coupling jig |
-
1986
- 1986-03-26 JP JP61065865A patent/JPH0698482B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62224475A (en) | 1987-10-02 |
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