JPH0669901B2 - Hydraulic inorganic papermaking product and method for producing the same - Google Patents
Hydraulic inorganic papermaking product and method for producing the sameInfo
- Publication number
- JPH0669901B2 JPH0669901B2 JP14655084A JP14655084A JPH0669901B2 JP H0669901 B2 JPH0669901 B2 JP H0669901B2 JP 14655084 A JP14655084 A JP 14655084A JP 14655084 A JP14655084 A JP 14655084A JP H0669901 B2 JPH0669901 B2 JP H0669901B2
- Authority
- JP
- Japan
- Prior art keywords
- papermaking
- inorganic
- pulp
- hydraulic
- hydraulic inorganic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Description
【発明の詳細な説明】 A 本発明の技術分野 本発明は石綿を使用しなくても本質的に機械的性能の優
れた水硬性無機質抄造製品と、そのような抄造製品を得
るための製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION A. Technical Field of the Invention The present invention relates to a hydraulic inorganic papermaking product which is essentially excellent in mechanical performance without using asbestos, and a production method for obtaining such a papermaking product. It is about.
B 従来技術とその問題点 水硬性無機質抄造製品は、石綿ストレート板に代表され
るように石綿のような繊維質とセメントのような水硬性
物質とを主成分とする複合体である。B Conventional Technology and Problems Thereof A hydraulic inorganic papermaking product is a composite mainly composed of fibrous material such as asbestos and hydraulic material such as cement as represented by an asbestos straight board.
その主たる製造方法は、石綿等の繊維成分とセメント等
の水硬性結合成分を他の添加剤と共に5〜30重量%の水
分散液(抄造スラリー)とした後、これを丸網又は長網
上に抄き上げ、脱水後成型、硬化、乾燥して製品とする
湿式抄造法である。Its main production method is to prepare a fiber component such as asbestos and a hydraulic binding component such as cement together with other additives in an amount of 5 to 30% by weight of an aqueous dispersion (papermaking slurry), and then use this on a round net or a Fourdrinier. It is a wet papermaking method in which the product is obtained by making it into paper, dehydration, molding, curing and drying.
この方法は簡単な設備で生産性が高く、高強度の安価な
不燃材を提供するものであり、かかる製品は建築材料と
して幅広い分野で多量に使用されている。This method provides inexpensive, high-strength, non-combustible materials with high productivity with simple equipment, and such products are widely used as building materials in a wide range of fields.
かかる水硬性無機質抄造製品での石綿の役割は (1) 抄造工程における高生産性付与効果 (a) 併用される繊維質の均一な分散性の付与 (b) 水硬性物質を主とする粒子状物質の捕捉と適当
な水性の付与 (c) メーキングロールや成型ロールでの層間剥離
や、皺、水割れ現象の防止 (d) 表面平滑性、プレス成型時の型付け性の付与 (e) グリーンシートの強力向上(取扱性の向上) (2) 製品物性の確保(水硬性物質の補強) (a) 曲げ、引張り、衝撃強度等の機械的物性の向上 (b) 寸法安定性の付与 (c) 耐久性の向上 と言われている。さらに例えば不燃性を損わない等水硬
性物質の本来有している特長をほとんど低下させること
がない。加えて非常に安価な物質である。The role of asbestos in such hydraulic inorganic papermaking products is (1) the effect of imparting high productivity in the papermaking process (a) imparting uniform dispersibility of the fibers used in combination (b) particulates mainly composed of hydraulic substances Capturing substances and imparting appropriate aqueous properties (c) Prevention of delamination on the making rolls and molding rolls, wrinkles, and water cracking (d) Surface smoothness, imparting moldability during press molding (e) Green sheet (2) Securing physical properties of products (reinforcement of hydraulic materials) (a) Improvement of mechanical properties such as bending, pulling and impact strength (b) Addition of dimensional stability (c) It is said to improve durability. Furthermore, the characteristics inherent to hydraulic materials such as non-combustibility are hardly reduced. In addition, it is a very inexpensive substance.
かくの如く無機質抄造製品における石綿の役割は極めて
重要であり、すぐれた物性を有する安価な該製品は石綿
の存在なしにはあり得ないとまで言われる所以である。As described above, the role of asbestos in the inorganic papermaking product is extremely important, which is why it is said that an inexpensive product having excellent physical properties cannot exist without the presence of asbestos.
石綿のかかるすぐれた特性は、石綿がフイブリル状物質
であること、水硬性物質との親和性に富むこと、高強
力、高ヤング率であること、無機質繊維であること、保
水性が高いこと等に起因する。Asbestos's excellent properties are that it is a fibrillar substance, has a high affinity with hydraulic substances, high strength, high Young's modulus, inorganic fiber, high water retention, etc. caused by.
一方石綿は該石綿を含有する製品を製造する時及び加
工、施工する時に空気中にその粉塵を発生する。On the other hand, asbestos generates dust in the air when manufacturing, processing, and constructing a product containing the asbestos.
近年石綿の微細な粉塵が人体に吸引されると、肺がん等
を引き起こすことが明らかにされつつあり、その使用は
しだいに法則制等により制限されはじめ、使用禁止の方
向へ向う気配すらある。In recent years, it has been revealed that when fine dust of asbestos is inhaled into the human body, it causes lung cancer, and its use gradually begins to be restricted by laws and regulations, and there is even a sign that the use is prohibited.
さらに石綿産出国が特定国に偏在しており、又資源枯渇
の問題もある。Furthermore, asbestos-producing countries are unevenly distributed in specific countries, and there is also the problem of resource depletion.
かかる状況下で多量に石綿を含む水硬性無機質抄造製品
にかわつて石綿を全く含まずに石綿使用時と同等の高生
産性と高性能を高くする水硬性無機質抄造製品の提供が
強く望まれている。Under such circumstances, it is strongly desired to provide a hydraulic inorganic papermaking product which has a high productivity and high performance equivalent to that when using asbestos without including asbestos instead of a hydraulic inorganic papermaking product containing a large amount of asbestos. .
従来から石綿を他の物質で代替することにより湿式抄造
法で製品を作る試みがなされたきたが充分ではなくごく
限定的な用途に使用されているのみである。Conventionally, attempts have been made to produce products by a wet papermaking method by substituting asbestos with other substances, but they are not sufficient and are used only for very limited applications.
その理由は既述の如く石綿のすぐれた水硬性物質捕捉
性、層間剥離防止、型付け性付与、すぐれた補強性等を
満足する代替物がないことによる。The reason is that as described above, there is no substitute that satisfies the excellent hydraulic substance trapping property of asbestos, the prevention of delamination, the imparting of moldability, and the excellent reinforcing property.
特開昭55−121947号、同55−121948号はパルプ、凝集
剤、ガラス繊維の組合せにより、ガラス繊維の分散性、
水硬性物質等の捕捉性を向上し、石綿代替を計つたもの
であるが、分散性、捕捉性共に不充分である。特に捕捉
性は、疑集剤の効果はうかがわれるものの、たかだか70
%程度の歩留りであり、操業生産上問題である。さらに
層間剥離等の問題も解決されていない。JP-A-55-121947 and JP-A-55-121948 disclose the dispersibility of glass fiber by combining pulp, a flocculant, and glass fiber.
Although it is an alternative to asbestos by improving the trapping property of hydraulic substances, the dispersibility and the trapping property are insufficient. Especially, regarding the trapping property, although the effect of the collecting agent can be seen, it is at most 70
The yield is about%, which is a problem in operational production. Furthermore, problems such as delamination have not been solved.
又特公昭57−60315号にはパルプと比較的細い繊維(例
えばロツクウール)にて水硬性物質の捕捉性を上げ、耐
アルカリガラス繊維にて製品物性をあげる技術が開示さ
れている。Japanese Patent Publication No. 57-60315 discloses a technique in which pulp and a relatively thin fiber (for example, rock wool) are used to improve the trapping property of a hydraulic substance, and an alkali glass fiber is used to enhance the physical properties of the product.
該技術も水硬性物質の捕捉性が不充分であり、又層間剥
離、型付け性が大きな問題である。さらに耐アルカリガ
ラス繊維の分散性が悪いために補強効果が不充分で、製
品の表面性も悪い。This technique also has an insufficient trapping property for hydraulic substances, and has a serious problem of delamination and moldability. Further, since the alkali glass fiber has poor dispersibility, the reinforcing effect is insufficient and the surface property of the product is also poor.
特開昭55−144466号には、合成無機繊維、天然有機繊維
及びセメント粒子より小さい粒子の微細物からなる繊維
強化セメント性製品の製造方法が開示されているが、セ
メントの捕捉性が不充分であり、又パルプを代表例とす
る天然有機繊維、ロツクウールを代表例とする合成無機
繊維のみからでは充分な補強性は得られない。JP-A-55-144466 discloses a method for producing a fiber-reinforced cementitious product comprising synthetic inorganic fibers, natural organic fibers, and fine particles of particles smaller than cement particles, but the cement trapping ability is insufficient. In addition, sufficient reinforcement cannot be obtained only from natural organic fibers typified by pulp and synthetic inorganic fibers typified by rock wool.
又耐アルカリ性のないロツクウール、劣化しやすいパル
プの組合せのみではセメント製品に最も要求される耐久
性が問題である。Further, the durability which is most required for cement products is a problem only with the combination of rock wool having no alkali resistance and pulp which easily deteriorates.
ヨーロツパ特許出願公開明細書第0,0068,741AIには、5
〜15%の多量のパルプ、30〜40%のシリカ、0.05〜1%
の補強繊維、残部セメントで、オートクレーブ養生をな
すことによりボードを得る技術が開示されている。かか
る技術はパルプを主体としたものであるが、セメントの
歩留り等抄造上の問題があり、又耐久性等の問題も有し
ている。European Patent Application Publication No. 0,0068,741AI has 5
~ 15% bulk pulp, 30-40% silica, 0.05-1%
There is disclosed a technique for obtaining a board by subjecting an autoclave to curing with the reinforcing fiber and the remaining cement. Although such a technique is mainly based on pulp, it has a problem in papermaking such as yield of cement, and also has a problem in durability.
イギリス特許出願公開明細書第2,101,645Aには、5〜15
の多量のパルプ、5〜40%の水酸化カルシウムとの反応
性に富んだ超微粒のシリカ、ロツクウール、ガラス繊
維、ポリプロピレン等の補強繊維よりなる技術が開示さ
れている。通常のシリカと水酸化カルシウムを反応させ
るには高圧のオートクレーブ養生が必須とされており、
該イギリス公開出願が同一出願人による前述のヨーロツ
パ公開出願0,068,741AI等がその例である。該イギリス
公開出願のシリカは常圧下で反応するものであるが、そ
の手段として超微粒にして表面積を著しく大きくした非
常に特殊なものであり、またセメント歩留り等の抄造性
に問題があり、さらに多量のパルプを主体とするもので
あるために耐久性に問題がある。British Patent Application Publication No. 2,101,645A contains 5-15
Of a large amount of pulp, ultrafine silica highly reactive with 5 to 40% calcium hydroxide, rock wool, glass fiber, and reinforcing fiber such as polypropylene are disclosed. High pressure autoclave curing is required to react ordinary silica and calcium hydroxide,
An example thereof is the above-mentioned European publication application 0,068,741AI, which is filed by the same applicant as the British publication application. The silica of the UK published application is one that reacts under normal pressure, but as a means thereof, it is a very special one in which the surface area is remarkably increased by forming ultrafine particles, and there is a problem in papermaking properties such as cement yield, and Since it is mainly composed of a large amount of pulp, there is a problem in durability.
以上のいづれの公知技術も既述の如き数々のすぐれた特
性を有する石綿を代替するには不充分であり、石綿使用
時の高生産性、すぐれた製品物性には遠く及ばない。None of the above-mentioned known techniques is sufficient to substitute asbestos having various excellent properties as described above, and far falls short of high productivity when using asbestos and excellent product physical properties.
本発明者等はかかるすぐれた特性を有する石綿を代替す
るためには、種々の成分を複合し、それぞれの特性に加
えて相乗作用を引き出すことがポイントと考え、鋭意研
究の結果特願昭58−131451号の発明等を提案した。しか
しながら繊維状物質の分散性、セメント等の捕捉性、層
間剥離防止性、表面性、型付性等がやや不足であり、こ
れ等の改善に力点をおいて研究した結果が本発明であ
る。In order to substitute the asbestos having such excellent properties, the present inventors consider that the point is to combine various components and bring out a synergistic effect in addition to the respective properties. -131451 invention is proposed. However, the dispersibility of fibrous substances, the ability to capture cement and the like, the property of preventing delamination, the surface property, the moldability, etc. are somewhat insufficient, and the present invention is the result of research conducted with an emphasis on improving these properties.
C 本発明の構成 本発明の要旨は(a)本発明で規定する無機粉末と
(b)パルプの分散液に、(c)補強用繊維、(d)繊
維状無機物を分散させたうえで、(e)セメント等の水
硬性無機物を添加してなる抄造用スラリーを、(f)疑
集剤を加えつつ抄き上げてなる水硬性無機質抄造製品及
びその製造方法である。C Structure of the Invention The gist of the present invention is to disperse (c) a reinforcing fiber and (d) a fibrous inorganic substance in a dispersion liquid of (a) the inorganic powder and (b) pulp specified in the present invention, (E) A hydraulic inorganic papermaking product obtained by making a papermaking slurry by adding a hydraulic inorganic substance such as cement, and (f) making a papermaking product while adding a suspicious agent, and a method for producing the same.
本発明の特徴とするところは石綿を全く使用せずして石
綿使用時と同等又はそれ以上の高生産性が上げられ、そ
の物性が石綿含有製品とほぼ同等である水硬性無機質抄
造製品を提供できることであり、種例の成分を複合する
ことによりはじめて成し得たものである。The feature of the present invention is to provide a hydraulic inorganic papermaking product which has the same or higher high productivity as that of using asbestos without using asbestos at all, and whose physical properties are almost the same as those of the product containing asbestos. It is possible and can be achieved for the first time by combining the components of the species.
即ち、パルプ及び無機粉末の作用で補強用繊維等の分散
性を向上させ、さらにパルプ、無機粉末、繊維状無機
物、疑集剤、セメント等の水硬性物質の相互作用によつ
てセメント等の粒子状物質を捕捉し、さらに積層シート
間の剥離防止、波状等の径付性生板の取扱い性等の抄造
性を著しく改善し、加えて良好な分散状態にある補強用
繊維によりその板材の物性が著しく向上したものであ
る。That is, the dispersibility of the reinforcing fibers and the like is improved by the action of the pulp and the inorganic powder, and the particles of the cement and the like are further produced by the interaction of the hydraulic substance such as the pulp, the inorganic powder, the fibrous inorganic substance, the collecting agent, and the cement. Of sheet-like materials, further preventing peeling between laminated sheets, and significantly improving paper-making properties such as handling properties of corrugated green board, etc. In addition, physical properties of the board material by reinforcing fibers in a good dispersed state Is significantly improved.
D 本発明のの詳細な説明 石綿のない系での湿式抄造製品の第一の問題点は補強繊
維等の繊維質の分散不良である。D Detailed Description of the Invention The first problem of wet papermaking products in an asbestos-free system is poor dispersion of fibrous materials such as reinforcing fibers.
かかる分散性は本発明の特定した無機粉末を特定した方
法で使用することによつてのみ著しく改善される。Such dispersibility is significantly improved only by using the specified inorganic powders of the present invention in a specified manner.
即ち本発明の構成成分であるパルプを抄造スラリー全固
形分に対して1〜5重量%相当になるような濃度に分散
させた水分散液に平均粒子径が2×10-3〜1×10-4mmの
無機粉末の2〜20重量%相当量添加するか、あるいは無
機粉末の分散液にパルプを添加するかした後、パルパー
等で撹拌分散した水分散液を作成し、該水分散液に本発
明構成成分の補強用繊維ならびに繊維状無機物を添加
し、撹拌分散した上で所定量の水硬性無機物を加えて抄
造用スラリーとなす方法である。That is, an average particle diameter of 2 × 10 −3 to 1 × 10 5 is obtained by dispersing a pulp, which is a constituent component of the present invention, in an aqueous dispersion in which the pulp has a concentration of 1 to 5% by weight based on the total solid content of the papermaking slurry. After adding 2 to 20% by weight of the inorganic powder of 4 mm or adding pulp to the dispersion of the inorganic powder, an aqueous dispersion is prepared by stirring with a pulper or the like to prepare the aqueous dispersion. In this method, the reinforcing fiber and the fibrous inorganic substance of the constituents of the present invention are added, and the mixture is stirred and dispersed, and then a predetermined amount of the hydraulic inorganic substance is added to obtain a papermaking slurry.
かかる無機粉末とパルプの水分散液に補強繊維等を添加
することによつてのみ満足すべき分散性が得られるもの
であり、無機粉末、パルプがそれぞれ単独でも、又補強
繊維等の水分散液に無機粉末、パルプを添加しても満足
すべき結果は得られない。Satisfactory dispersibility can be obtained only by adding reinforcing fibers or the like to an aqueous dispersion of such inorganic powder and pulp. Inorganic powder and pulp may be used alone or an aqueous dispersion of reinforcing fibers or the like. Satisfactory results cannot be obtained even if inorganic powder and pulp are added.
石綿のない系での湿式抄造製品製造の第2の問題点は既
述の如くセメント等の水硬性無機物やその他の粒状物質
の捕捉性である。The second problem in the production of wet papermaking products in a system without asbestos is the trapping property of hydraulic inorganic substances such as cement and other particulate substances as described above.
さらにはメーキングロールに巻取り積層する場合、切断
後シート状へ展開する時のひび割れ現象、積層シート間
の層間剥離、波状等の型付け性、表面の平滑性が不良と
いう問題がある。Further, in the case of winding and laminating on a making roll, there is a problem that a crack phenomenon when developing into a sheet after cutting, delamination between laminated sheets, moldability such as corrugation, and surface smoothness are poor.
抄造スラリー中の固形分の捕捉率は85%以上、好ましく
は90%以上が必要である。かかる種々の問題点は平均粒
子径が1×10-2〜1×10-4mmの無機粉末を抄造スラリー
固形分に対して2〜20重量%、パルプ1〜5重量%、石
綿以外の繊維状無機物質0.5〜10重量%、水硬性無機物
に対して50〜500ppmの凝集剤の組合せによつてのみ満足
すべき解決がなされることを見い出した。特に平均粒子
径が1×10-3〜1×10-4mmの無機粉体を用いると、後述
する実施例からも明らかなように、捕捉率の極めて優れ
た結果が得られる。The capture rate of solids in the papermaking slurry must be 85% or more, preferably 90% or more. The various problems are such that the inorganic powder having an average particle size of 1 × 10 −2 to 1 × 10 −4 mm is 2 to 20% by weight, pulp 1 to 5% by weight, and fibers other than asbestos with respect to the solid content of the papermaking slurry. It has been found that a satisfactory solution can only be achieved with a combination of 0.5 to 10% by weight of particulate inorganic material and 50 to 500 ppm of flocculant with respect to the hydraulic inorganic material. In particular, when an inorganic powder having an average particle size of 1 × 10 −3 to 1 × 10 −4 mm is used, as will be apparent from the examples described later, an extremely excellent capture rate can be obtained.
本発明の無機粉末とは水に難溶性であつて平均粒子径が
2×10-3〜1×10-4mmの無機物であれば何でもよい。The inorganic powder of the present invention may be any inorganic substance as long as it is poorly soluble in water and has an average particle size of 2 × 10 −3 to 1 × 10 −4 mm.
代表的なものとして天然または合成の炭酸塩がある。例
えば、天然の石灰石、重質炭カル、合成の軽質炭カル等
の炭酸カルシウムや塩基性炭酸マグネシウム、ドロマイ
トなどである。Typical examples are natural or synthetic carbonates. For example, there are calcium carbonate, basic magnesium carbonate, dolomite, etc. such as natural limestone, heavy calcium carbonate, and synthetic light carbon.
又二酸化硅素含有無機物も好適な例である。代表的なも
のは粒状鉱物であり、例えばカオリン、クレー、ボール
クレー、ロウ石クレーである。さらには珪藻土、珪石粉
があり、合成品の含水あるいは無水珪酸、工業廃棄物と
してのシリカダスト、シリカクローム、石炭灰、フライ
アツシユ等も含む。Further, inorganic substances containing silicon dioxide are also suitable examples. Typical examples are granular minerals such as kaolin, clay, ball clay, and wax clay. Further, there are diatomaceous earth and silica stone powder, and synthetic water-containing or anhydrous silicic acid, silica dust as industrial waste, silica chrome, coal ash, fly ash, etc. are also included.
その他アルミナ微細粉、じや絞岩等も用いることが出来
る。In addition, fine alumina powder, shavings and chopped rock can be used.
以上一例であつて、これに限定されるものではない。か
かる無機物の平均粒子径は2×10-3〜1×10-4mmである
ことが重要である。2×10-3mmを越える場合は繊維質の
分散性向上に寄与せず、セメント等の捕捉性を低下させ
るし、小さなひび割れの発生により型付性も悪くする。
又1×10-4mm未満では効果がやや低下し、又経済的に好
ましくない。天然品、合成品ともに平均粒子径が2×10
-3mm以上の場合は適当に粉砕し、規定の範囲にして使用
すればよい。配合量は抄造スラリー固形分に対して2〜
20重量%でなければならない。2重量%未満では効果が
なく、20重量%より多くてはセメント等の捕捉性はよい
ものの、層間剥離が起り、型付け性が悪化する等好まし
くない。The above is one example, and the present invention is not limited to this. It is important that the average particle size of such an inorganic substance is 2 × 10 −3 to 1 × 10 −4 mm. If it exceeds 2 × 10 -3 mm, it does not contribute to the improvement of the dispersibility of the fibrous material, the capturing property of cement, etc. is deteriorated, and the moldability is deteriorated due to the generation of small cracks.
On the other hand, if it is less than 1 × 10 -4 mm, the effect is slightly lowered and it is not economically preferable. Average particle size is 2 × 10 for both natural and synthetic products
If it is -3 mm or more, crush it appropriately and use it within the specified range. The compounding amount is 2 to the solid content of the papermaking slurry.
Must be 20% by weight. If it is less than 2% by weight, there is no effect, and if it is more than 20% by weight, the trapping property of cement and the like is good, but delamination occurs and moldability deteriorates, which is not preferable.
本発明におけるパルプ配合量は抄造スラリー固形分に対
して1〜5重量%でなければならない。1重量%未満で
は粒子状物質の捕捉性が低下し、5重量%より多くては
製品の難燃性を損うし、又層間剥離を増長するので好ま
しくない。The pulp content in the present invention must be 1 to 5% by weight based on the solid content of the papermaking slurry. If it is less than 1% by weight, the trapping property of particulate matter is lowered, and if it is more than 5% by weight, the flame retardancy of the product is impaired and delamination is increased, which is not preferable.
パルプの種類としては天然、合成いづれのパルプでもよ
い。天然パルプは、針葉樹、広葉樹からの未晒、晒パル
プが主として用いられるが、ワラ、竹、木綿、麻、ラミ
ー、こうぞ、みつまた等から得られるパルプも使用でき
る。又新聞紙や紙袋、ダンボール箱等から得られる回収
枯紙も使用できる。The type of pulp may be natural pulp or synthetic pulp. As the natural pulp, unbleached or bleached pulp from softwood or hardwood is mainly used, but pulp obtained from straw, bamboo, cotton, hemp, ramie, kozo, mitsumata or the like can also be used. Also, recovered dead paper obtained from newspapers, paper bags, cardboard boxes, etc. can be used.
カナディアンフリーネスとしては30〜750mlが好まし
く、より好ましくは50〜300mlである。The Canadian freeness is preferably 30 to 750 ml, more preferably 50 to 300 ml.
合成パルプとしてはポリオレフイン系パルプ、例えばSW
P(三井ゼラパツク製ポリエチレン系パルプ)やポリア
ラミド系パルプ、例えばケブラーパルプ(デユポン製)
が使用できるし、又これ等に形状が類似したフイブリル
状の物質であれば何でもよい。As synthetic pulp, polyolefin pulp, such as SW
P (polyethylene-based pulp manufactured by Mitsui Zerapack) and polyaramid-based pulp, such as Kevlar pulp (manufactured by Deyupon)
Can be used, and any fibrillar substance having a shape similar to these can be used.
本発明における繊維状無機物質としては太さ3〜15μ
m、長さ0.1〜10mmで、石綿以外であれば天然のもので
も人造のものでもよい。The fibrous inorganic substance in the present invention has a thickness of 3 to 15 μm.
m, length 0.1 to 10 mm, other than asbestos may be natural or man-made.
人造繊維状無機物質としては、ガラス系繊維、例えば一
般的なAガラス、Eガラス繊維があり、又酸化ジルコニ
ウムを添加した耐アルカリガラス繊維があり、さらにシ
ラス繊維、スラグウール、ロツクウール、セラミツク繊
維等も用いることができるし、又該繊維等の2種以上を
組合せて使用してもよい。As the artificial fibrous inorganic substance, there are glass fibers such as general A glass and E glass fiber, and alkali resistant glass fibers to which zirconium oxide is added, and further, shirasu fiber, slag wool, rock wool, ceramic fiber, etc. Can also be used, or two or more kinds of the fibers and the like can be used in combination.
かかる繊維状無機物質は、他の物質との相乗作用によつ
て抄き上げ時のセメント等の粒状物質の捕捉性向上に特
に効果的であり、その効果は長さが短さい方が大きい。
従つて繊維状無機物質の長さは、抄き上げる時の長さ、
即ち製品巾の長さを意味し、原料の長さではない。原料
の長さは10mm以上であつても、ミキサー、パルパー、チ
エスト等で折損し、60%以上が0.1〜10mm、好ましくは
1〜5mmになればよい。繊維の太さは直径が円換算で3
μ未満では水性が異常に悪化し、又健康障害上もよく
ないと言われている。15μ以上では効果がない。配合量
は抄造スラリー固形分に対して0.5〜10重量%、好まし
くは1〜5重量%である。0.5%未満では効果が乏しい
し、10重量%より多くてはグリーンシートが硬くなり過
ぎてメイキングロールへの沿形性が悪く、又シート状へ
展開する場合にひび割れや層間剥離が起こりやすく、又
型付け性も不良となる。Such a fibrous inorganic substance is particularly effective in improving the ability to capture a particulate substance such as cement at the time of paper making due to a synergistic action with other substances, and the longer the effect, the greater the effect.
Therefore, the length of the fibrous inorganic substance is the length when the paper is made,
That is, it means the length of the product width, not the length of the raw material. Even if the length of the raw material is 10 mm or more, it may be broken by a mixer, pulper, cheest, etc., and 60% or more may be 0.1 to 10 mm, preferably 1 to 5 mm. The diameter of the fiber is 3 in terms of diameter
If it is less than μ, it is said that the water quality is abnormally deteriorated and it is not good for the health. There is no effect at 15μ or more. The blending amount is 0.5 to 10% by weight, preferably 1 to 5% by weight, based on the solid content of the papermaking slurry. If it is less than 0.5%, the effect is poor, and if it is more than 10% by weight, the green sheet becomes too hard and the creeping property to the making roll is poor, and cracks and delamination easily occur when developing into a sheet shape. The moldability is also poor.
凝集剤は一般的な凝集剤でよい。有機決、無機系、ある
いはアニオン、ノニオン、カチオン、いづれのイオン性
のものでもよいが、セメント疑集剤として一般に用いら
れているアニオン系高分子凝集剤が好ましく用いられ
る。The coagulant may be a common coagulant. Organic, inorganic, or anionic, nonionic, cationic, or ionic ones may be used, but anionic polymer flocculants generally used as cement cements are preferably used.
凝集剤の使用量は水硬性無機物に対して50〜500ppmが好
ましい。50ppm未満では効果が乏しく、500ppmを越えて
は疑集力が強すぎて疑集体が大きなブロツク状になつた
り水性が良過ぎてヘツド差がとれないなどのために均
一なシートを作ることがむづかしい。さらに、フエルト
を汚染し生産性を損う結果となる。The amount of the flocculant used is preferably 50 to 500 ppm with respect to the hydraulic inorganic substance. If it is less than 50 ppm, the effect is poor, and if it exceeds 500 ppm, the gathering power is too strong and the gathering body becomes a large block, or the water quality is too good to make a head difference, so it is difficult to make a uniform sheet. . In addition, it contaminates felt and results in loss of productivity.
以上の如く、特定した無機粉末、パルプ、繊維状無機
物、凝集剤をそれぞれ特定した量で組合せることによつ
てのみ、石綿なしの系での水硬性湿式抄造製品の製造に
おける第2の問題点である水硬性無機物質の粒状物質の
捕捉性不足、さらにメーキングロールよりシート状へ展
開時のひび割れ、層間剥離、型付け性及び表面性不良等
を解決することが可能となつた。As described above, the second problem in the production of a hydraulic wet papermaking product in a system without asbestos only by combining the specified inorganic powder, pulp, fibrous inorganic substance, and coagulant in the specified amounts, respectively. It is possible to solve the problems of insufficient trapping of the granular substance of the hydraulic inorganic substance, cracks when the sheet is spread from the making roll, delamination, moldability and surface property.
その理由は判然としないが、それぞれ単品の効果から予
想されるよりも驚くべき大きな効果を呈することより考
えて、相乗作用があるものと考えられる。The reason for this is not clear, but it is considered that there is a synergistic effect in view of the surprisingly large effects that are expected from the effects of each of them.
石綿は既述の如く抄造性向上と共に製品の補強の役割を
有している。石綿のない場合は一般に補強繊維の組合せ
が必要であり、本発明においても公知の補強用繊維を使
用する必要がある。Asbestos has the role of improving the paper-making property and reinforcing the product as described above. In the absence of asbestos, a combination of reinforcing fibers is generally required, and it is necessary to use known reinforcing fibers in the present invention.
補強用繊維は水硬性無機質硬化体の弱点である引張り、
曲げ、衝撃強度を向上させるものであるが、特に引張
り、曲げ強度の向上が重要である。そのための繊維が具
備すべき条件は、繊維の引張強度、ヤング率が高いこ
と、セメント等の水硬性無機質との接着がよいこと、耐
アルカリ性があること、健康上無害であること、さらに
安価であることが望ましい等である。Reinforcing fibers are the weak points of hydraulic inorganic cured products, such as tension,
Although it improves bending and impact strength, it is particularly important to improve tensile strength and bending strength. Fibers for that purpose must have tensile strength, high Young's modulus, good adhesion to hydraulic minerals such as cement, alkali resistance, harmless to health, and cheaper. Is desirable.
上記条件を満たす最も好ましい補強用繊維はポリビニル
アルコール(以下PVAと略記)系繊維であり、さらにポ
リアクリルニトリル系繊維も好ましく用いられる。これ
らの補強用繊維の引張り強度はデニール当り5g以上、ヤ
ング率はデニールあたり90g以上が必要である。The most preferable reinforcing fiber satisfying the above conditions is a polyvinyl alcohol (hereinafter abbreviated as PVA) fiber, and a polyacrylonitrile fiber is also preferably used. These reinforcing fibers must have a tensile strength of 5 g or more per denier and a Young's modulus of 90 g or more per denier.
配合量は抄造スラリー固形分に対して0.5〜5重量%、
好ましくは1〜3重量%でなければならない。0.5重量
%未満では補強効果がなく5重量%を越えると分数不良
となり均一なシートが得られないうえに高価となる。The compounding amount is 0.5 to 5% by weight with respect to the solid content of the papermaking slurry,
It should preferably be 1 to 3% by weight. If it is less than 0.5% by weight, there is no reinforcing effect, and if it exceeds 5% by weight, fractional defects occur and a uniform sheet cannot be obtained, and it becomes expensive.
さらに繊度は0.1〜20デニールが好ましい範囲である。
又アスペクト比(繊維の直径と繊維長の比)は200〜150
0が分散性、補強性の兼合いで好ましい範囲である。Further, the fineness is preferably in the range of 0.1 to 20 denier.
The aspect ratio (ratio of fiber diameter to fiber length) is 200-150.
0 is a preferable range in consideration of both dispersibility and reinforcing property.
本発明で使用できる水硬性無機物は基本的に水硬性無機
物であれば何でもよいが、代表的なものはポルトランド
セメントである。ポルトランドセメントには普通ポルト
ランドセメント、中庸熱ポルトランドセメント、早強ポ
ルトランドセメント、超早強ポルトランドセメント、白
色ポルトランドセメント、耐硫酸塩ポルトランドセメン
トがある。混合セメントとしての高炉セメント、シリカ
セメント、フライアツシユセメントがある。特殊セメン
トとしてのアルミナセメント、超速硬セメント、コロイ
ドセメント、油井セメントが用いられる。その他石こう
を用いた半水セツコウ及び水和セツコウとスラグとの混
合水硬性物、マグネシアなども用いることも可能であ
る。The hydraulic inorganic material that can be used in the present invention may be basically any hydraulic inorganic material, but a typical one is Portland cement. Portland cements include ordinary Portland cements, moderate heat Portland cements, early strength Portland cements, ultra early strength Portland cements, white Portland cements and sulfate resistant Portland cements. There are blast furnace cement, silica cement and fly-ash cement as mixed cement. Alumina cement, super rapid hardening cement, colloidal cement, and oil well cement as special cement are used. In addition, it is also possible to use semi-hydrated gypsum using gypsum, a mixed hydraulic material of hydrated gypsum and slag, magnesia and the like.
又目的に応じ水硬性無機物の一部を他の物質に置きかえ
ることも可能である。例えば膨張性混和材としてのカル
シウムサルホアルミネート系のもの、軽量化剤としての
パーライト、シラスバルーン、その他セピオライト、ア
タパルジヤイト等を用いることができる。It is also possible to replace a part of the hydraulic inorganic substance with another substance depending on the purpose. For example, calcium sulphoaluminate type as an expansive admixture, perlite, shirasu balloon, other sepiolite, attapulgite, etc. as a weight reducing agent can be used.
E 本発明の効果、用途 以上述べてきた如く本発明は無機粉末、パルプ、ポリビ
ニルアルコール系またはポリアクリロニトリル系の補強
用繊維、石綿以外の繊維状無機物、疑集剤のそれぞれ特
定した材料を、特定の方法で使用し、かつ特定の範囲内
にて複合することにより、それぞれの特性に材料間の相
乗作用による効果が加わつて高生産性で高性能の石綿な
しの水硬性湿式無機質抄造製品を提供することに成功し
たものである。E Effects and Uses of the Present Invention As described above, the present invention specifies the specified materials of the inorganic powder, pulp, polyvinyl alcohol-based or polyacrylonitrile-based reinforcing fiber, fibrous inorganic material other than asbestos, and suspicious agent, respectively. Providing a highly productive and high-performance asbestos-free hydraulic wet inorganic papermaking product by adding the effect of the synergistic effect between materials to each property by using in the method of and combining within a specific range. It was successful in doing.
F 実施例 以下実施例をもつて本発明を説明する。F. Examples The present invention will be described below with reference to examples.
実施例−1 平均直径2×10-3mmのカオリンとカナディアンフリーネ
ス100mlのNUKP(針葉樹未晒パルプ)を白水に入れたス
ラツシヤー付パルパーに添加し、約2%の濃度として10
分間撹拌した。Example-1 Kaolin having an average diameter of 2 × 10 −3 mm and Canadian freeness 100 ml of NUKP (unbleached softwood pulp) were added to a pulper with a slurry in white water to give a concentration of about 2% of 10
Stir for minutes.
しかる後繊維状無機物である平均直径4μのスラグウー
ル及び補強用繊維であるPVA繊維を同時に添加し、2分
間撹拌した。After that, slag wool having an average diameter of 4 μm which is a fibrous inorganic substance and PVA fiber which is a reinforcing fiber are added at the same time and stirred for 2 minutes.
スラグウールはあらかじめパルパーに投入してシエアー
を加えた後、ふるい分けして0.5〜2mmにしたものを使用
した。The slag wool was put in a pulper in advance, added with siaer, and then sieved to 0.5-2 mm.
又PVA繊維は繊度1.4デニール、強度12.8g/dr(drはデニ
ールの略)、ヤング率300d/dr、繊維長4mmのものを使用
した。The PVA fiber used had a fineness of 1.4 denier, strength of 12.8 g / dr (dr stands for denier), Young's modulus of 300 d / dr, and fiber length of 4 mm.
かかる水分散液に水硬性物質であるポルトランドセメン
トを添加し、5分間撹拌した後にチエストに移送し、約
120g/の抄造用スラリーとした。Portland cement, which is a hydraulic substance, was added to the aqueous dispersion, stirred for 5 minutes, and then transferred to Tiesto,
120 g / papermaking slurry was prepared.
該抄造用スラリーをアニオン系疑集剤(市川毛織の1Kフ
ロツクT−210)及び必要量の白水を添加しつつ、抄造
槽(バツト)へ導入して60メツシユの丸網上に抄き上
げ、メーキングローラーに巻き取り、切断後の生板を50
kg/cm2で加圧成型した。養生条件は50℃、24時間の加熱
養生後、気乾状態で4週間放置とした。The slurry for papermaking was introduced into a papermaking tank (bat) while adding an anionic scavenger (1K Flock T-210 from Iorikawa Kori) and a required amount of white water, and was made up on a 60 mesh circular net, Wind it up on the making roller and cut the raw plate into 50 pieces.
It was pressure molded at kg / cm 2 . The curing conditions were heating at 50 ° C. for 24 hours, and then left in an air-dried state for 4 weeks.
配合量及びデーターを表−1に示した。該表中に示した
分散性は、繊維状物質の分散状態を意味し、抄造スラリ
ーを丸網へ抄き上げる際の丸網ネツト上のデコボコ状態
を観察し、デコボコの少ない非常に良好な分散状態を
◎、デコボコの多い分散不良状態を×とし、その間を2
ランクにわけて〇、△とした。バツト水位は充分均一な
シートを抄き上げ可能な場合を◎、水位がほとんど取れ
ずに均一なシートしか出来ない場合及び水が悪過ぎて
バツトより抄造スラリーがオーバーするような状態を
×、その中間のランクを〇、△として定性的に判断し
た。又ポルトランドセメント等の捕捉率(%)は抄造槽
内の抄き上げ前のスラリー濃度(W1)と丸網を通して排
出された排水濃度(W2)から として求めた。層間剥離性はメーキングロール後の生板
を手で層間を剥離させることにより定性的に判定した。
剥離方向に力を加えても層間が不明瞭で剥離しにくい状
態を◎、簡単に剥離する状態を×、その間を2ランクに
わけて〇、△とした。The compounding amount and data are shown in Table 1. The dispersibility shown in the table means the dispersion state of the fibrous substance, and when the papermaking slurry is made into a net, the unevenness on the net is observed and the dispersion is very good. The state is ◎, the poor dispersion state with a lot of unevenness is ×, and the interval is 2
The rank was divided into ◯ and △. Butt water level is ◎ when it is possible to make a sufficiently uniform sheet, and when the water level is hardly taken and only a uniform sheet can be made, or when the water is too bad and the papermaking slurry exceeds the papermaking slurry, the The middle rank was evaluated qualitatively as ◯ and △. The capture rate (%) of Portland cement, etc. is determined from the slurry concentration (W 1 ) before paper making in the paper making tank and the wastewater concentration (W 2 ) discharged through the gauze. Sought as. The delamination property was qualitatively determined by manually delaminating the green plate after the making roll.
A state in which the layers are not clear even when a force is applied in the peeling direction and peeling is difficult is indicated by ⊚, a state in which peeling is easily performed is indicated by ×, and the space between them is divided into two ranks and is indicated by ◯ and Δ.
型付け時のひび割れはメーキングロール後の生板に通常
の波形成型を施してひび割れ状態を観察した。Regarding the cracks at the time of molding, the raw plate after the making roll was subjected to ordinary corrugation and the cracked state was observed.
曲げ強度はJISA 1408「建築用ボード類の曲げ試験方
法」により測定し、縦方向と横方向の平均値で示した。
水硬性物質等の捕捉性が変わると補強繊維の配合量が実
質的に変わることになるので、真の補強性を比較するた
めに歩留り補正した曲げ強度を示した。The bending strength was measured according to JIS A 1408 "Bending test method for building boards", and shown as an average value in the vertical and horizontal directions.
Since the compounding amount of the reinforcing fiber changes substantially when the trapping property of the hydraulic material or the like changes, the yield-corrected bending strength is shown to compare the true reinforcing property.
衝撃強度はJISK−7110のIzod試験法により縦方向のみを
ノツチなしで測定した。The impact strength was measured by the Izod test method of JIS K-7110 only in the longitudinal direction without notching.
比較例−1〜5 配合量及び測定データーを表−1に示したが、比較例−
1〜4は本発明を構成する物質のうち水硬性物質以外の
5種の成分のうちいづれか1種が欠けた場合である。Comparative Examples-1 to 5 The compounding amounts and the measurement data are shown in Table-1.
1 to 4 are cases in which any one of the five components other than the hydraulic substance out of the substances constituting the present invention was missing.
参考例−1 石綿6D 13%、未叩解NUKP 2%、残部ポルトランドセメ
ントよりなる配合組成の石綿板を実施例−1と同じ抄造
機にて抄造し、参考例とした。Reference Example-1 An asbestos board having a compounding composition consisting of asbestos 6D 13%, unbeaten NUKP 2%, and the balance Portland cement was made by the same paper making machine as in Example-1, and used as a reference example.
表−1より実施例−1は比較例に比しすぐれた抄造性と
物性を有し、石綿を使用した参考例−1と同等ないしそ
れ以上であることが1目瞭然である。 From Table-1, it is obvious that Example-1 has excellent paper-making properties and physical properties as compared with Comparative Examples, and is equal to or higher than Reference Example-1 using asbestos.
逆に本発明の構成要素が一つでも欠けると、石綿並の抄
造性及び物性を得ることは出来ない。On the contrary, if even one of the constituent elements of the present invention is lacking, it is not possible to obtain papermaking properties and physical properties comparable to asbestos.
実施例−2〜3;比較例−6〜7 実施例−1中のNUKPのカナデイアンフリーネスを250ml
にした上で配合量を1.5%(実施例−2)、4%(実施
例−3)、0.5%(比較例−6)、10%(比較例−7)
とした以外は全て実施例−1と同一方法で抄造した結果
を表−2にまとめた。Examples-2 to 3; Comparative Examples-6 to 7 250 ml of canadien freeness of NUKP in Example-1
In addition, the compounding amount was 1.5% (Example-2), 4% (Example-3), 0.5% (Comparative example-6), 10% (Comparative example-7).
Table 2 summarizes the results of papermaking by the same method as in Example 1 except for the above.
実施例はいずれも満足すべき結果であるが、比較例は何
等かの問題がある。なおパルプの多い比較例−7は水硬
性無機質板の特長である寸法安定性が著しく不良となり
好ましくない。 The examples all have satisfactory results, but the comparative examples have some problems. Comparative Example-7, which contains a large amount of pulp, is not preferable because the dimensional stability, which is a characteristic of the hydraulic inorganic plate, is extremely poor.
実施例−4〜5;比較例−8〜9 実施例−1中のスラグウールの配合量を4%(実施例−
4)、9%(実施例−5)、0.2%(比較例−8)、13
%(比較例−9)とした以外は全て実施例−1に従つて
抄造した結果を表−3に示した。Examples-4 to 5; Comparative Examples-8 to 9 The compounding amount of the slag wool in Example-1 was 4% (Example-
4), 9% (Example-5), 0.2% (Comparative Example-8), 13
Table 3 shows the results of papermaking according to Example-1 except that the percentage was set to (Comparative Example-9).
比較例−8はPVA系繊維の分散が悪く、補強性が低下
し、又ポルトランドセメント等の捕捉性が不満足であ
る。比較例−9は生板が硬く、層間剥離が起こり型付け
性不良である。又メーキングロールよりシート状へ展開
する時にひび割れ現象を呈した。 In Comparative Example-8, the PVA-based fibers were poorly dispersed, the reinforcing property was lowered, and the capturing property of Portland cement etc. was unsatisfactory. In Comparative Example-9, the green plate is hard and delamination occurs, resulting in poor moldability. Also, when it was developed into a sheet from a making roll, it exhibited a cracking phenomenon.
実施例−6;比較例−10 実施例−1中のカオリンの粉砕度をかえて1×10-3mm
(実施例−6)、2×10-2mm(比較例−10)とした以外
は実施例−1と同方法で抄造した。その結果を表−4に
まとめた。同表には実施例1の結果も併記した。Example-6; Comparative example-10 Changing the pulverization degree of kaolin in Example-1 to 1 × 10 -3 mm
(Example-6) Papermaking was carried out by the same method as in Example-1 except that 2 x 10-2 mm (Comparative Example-10) was used. The results are summarized in Table-4. The results of Example 1 are also shown in the table.
平均粒子径が本発明の範囲より大きいと分散性、ポルト
ランドセメントの捕捉性が低下し、型付け性等が悪くな
る。 When the average particle diameter is larger than the range of the present invention, dispersibility and portland cement capturing ability are deteriorated, and moldability and the like are deteriorated.
実施例−7;比較例−11 実施例−1におけるカオリンを重質炭カルにかえた以外
は全く同様な方法で抄造した(実施例−7)。Example-7; Comparative Example-11 Papermaking was carried out in the same manner as in Example-1, except that kaolin was replaced with heavy coal (Example-7).
実施例−7において重質炭カルの添加時期をポルトラン
ドセメントと同時に添加する以外は実施例−7と全く同
方法にて抄造した(比較例−11)。それぞれの結果を表
−5に示した。Papermaking was carried out by the same method as in Example-7, except that the addition time of heavy carbon was added at the same time as Portland cement in Example-7 (Comparative Example-11). The respective results are shown in Table-5.
実施例の方法に従つて炭カルを添加するとPVA繊維の分
散性が良好で、その結果外観、表面平滑性が良く、又補
強効果も大きい。比較例の方法では充分な分散性が得ら
れないために、外観、表面平滑性に欠け、補強効果も悪
い。 When calcium carbonate is added according to the method of Example, the dispersibility of the PVA fiber is good, and as a result, the appearance and surface smoothness are good, and the reinforcing effect is large. Since the method of the comparative example cannot obtain sufficient dispersibility, the appearance and surface smoothness are poor and the reinforcing effect is poor.
G 本発明の用途 本発明によつて得られる石綿を含有しない水硬性無機質
抄造製品は、従来からの石綿含有製品の代替として利用
できるのであるが、石綿を含有していないということで
その用途は更にひろがることが期待できる。G Use of the present invention The asbestos-free hydraulic inorganic papermaking product obtained according to the present invention can be used as a substitute for a conventional asbestos-containing product, but since it does not contain asbestos, its application is It can be expected to spread further.
用途例を記載するならば、波形無石綿板、シングル等の
屋根材、無石綿平板、パーライト板、パルプセメント
板、サイデイング材、カーテンウオール、耐火間仕切
壁、外壁パネル等の建築物、船舶等の内外装材、あるい
は無石綿管等がある。To describe application examples, corrugated asbestos boards, roofing materials such as singles, asbestos-free flat boards, perlite boards, pulp cement boards, siding materials, curtain walls, fireproof partition walls, outer wall panels and other structures, ships, etc. There are interior and exterior materials or asbestos-free pipes.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C04B 24:00) 2102−4G (72)発明者 岡崎 正樹 岡山県岡山市海岸通1丁目2番1号 株式 会社クラレ内 (72)発明者 板谷 蒼太郎 岡山県岡山市海岸通1丁目2番1号 株式 会社クラレ内 (56)参考文献 特開 昭59−8653(JP,A) 特開 昭54−99131(JP,A) 特開 昭54−136708(JP,A) 特開 昭50−147545(JP,A) 特開 昭55−100256(JP,A) 特開 昭51−62811(JP,A) 特公 昭57−42580(JP,B2)─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification number Reference number within the agency FI technical display location C04B 24:00) 2102-4G (72) Inventor Masaki Okazaki 1-2-2 Kaigandori, Okayama City, Okayama Prefecture No. 1 Kuraray Co., Ltd. (72) Inventor Sotaro Itaya 1-2-1 Kaigandori, Okayama City, Okayama Prefecture Kuraray Co., Ltd. (56) Reference JP-A-59-8653 (JP, A) JP-A-54 -99131 (JP, A) JP 54-136708 (JP, A) JP 50-147545 (JP, A) JP 55-100256 (JP, A) JP 51-62811 (JP, A) ) JP-B-57-42580 (JP, B2)
Claims (8)
粉末が抄造スラリー固形分に対して2〜20重量%(以下
特に断らない限り抄造スラリー固形分に対する重量
%)、パルプが1〜5%、ポリビニルアルコール系又は
ポリアクリロニトリル系の補強用繊維が0.5〜5%、石
綿を除く繊維状無機物が0.5〜10%、凝集剤が50〜500pp
m(対水硬性無機物)、残部が主として水硬性無機物よ
りなる水硬性無機質抄造製品。1. An inorganic powder having an average particle diameter of 2 × 10 −3 to 1 × 10 −4 mm is 2 to 20% by weight based on the solid content of the papermaking slurry (hereinafter, referred to as% by weight based on the solid content of the papermaking slurry unless otherwise specified). ), 1-5% pulp, 0.5-5% polyvinyl alcohol-based or polyacrylonitrile-based reinforcing fibers, 0.5-10% fibrous inorganic substances except asbestos, and 50-500 pp flocculant.
m (hydraulic inorganic), the remainder is mainly hydraulic inorganic papermaking products.
スペクト比200〜1500、引張り強度が5g/デニール以上、
ヤング率が90g/デニール以上である特許請求の範囲第1
項記載の水硬性無機質抄造製品。2. The reinforcing fiber has a fineness of 0.1 to 20 denier, an aspect ratio of 200 to 1500, and a tensile strength of 5 g / denier or more,
Claim 1 whose Young's modulus is 90 g / denier or more.
The hydraulic inorganic papermaking product according to the item.
算)、長さが0.1〜10mmである特許請求の範囲第1項ま
たは第2項記載の水硬性無機物抄造製品。3. The hydraulic inorganic papermaking product according to claim 1, wherein the fibrous inorganic material has a diameter of 3 to 15 μm (equivalent to yen) and a length of 0.1 to 10 mm.
0mlである特許請求の範囲第1〜3項のいずれかに記載
の水硬性無機質抄造製品。4. The Canadian freeness of pulp is 30 to 75.
The hydraulic inorganic papermaking product according to any one of claims 1 to 3, which has a volume of 0 ml.
平均直径2×10-3〜1×10-4mmの無機粉末を添加する
か、該無機粉末の分散液にパルプを添加するかして攪拌
分散した水分散液に、ポリビニルアルコール系又はポリ
アクリロニトリル系の補強用繊維を0.5〜5%、石綿を
除く繊維状無機物を0.5〜10%添加し、攪拌分散した分
散液に残部の主として水硬性無機物を添加してなる抄造
スラリーを、50〜500ppm(対水硬性無機物)の凝集剤を
添加しつつ抄造することを特徴とする水硬性無機質抄造
製品の湿式抄造方法。5. An inorganic powder having an average diameter of 2 × 10 −3 to 1 × 10 −4 mm of 2 to 20% is added to a 1 to 5% pulp aqueous dispersion or a dispersion of the inorganic powder is added. 0.5 to 5% of polyvinyl alcohol-based or polyacrylonitrile-based reinforcing fibers and 0.5 to 10% of fibrous inorganic substances excluding asbestos are added to an aqueous dispersion in which pulp is added and stirred and dispersed, and the mixture is stirred and dispersed. A wet papermaking method for a hydraulic inorganic papermaking product, characterized in that a papermaking slurry prepared by adding the balance of hydraulic inorganic matter to the liquid is added while adding a coagulant of 50 to 500 ppm (to hydraulic inorganic matter).
スペクト比200〜1500、引張り強度が5g/デニール以上、
ヤング率が90g/デニール以上である特許請求の範囲第5
項記載の水硬性無機質抄造製品の湿式抄造方法。6. The reinforcing fiber has a fineness of 0.1 to 20 denier, an aspect ratio of 200 to 1500, and a tensile strength of 5 g / denier or more,
Claim 5 whose Young's modulus is 90 g / denier or more.
A method for wet-making a hydraulic inorganic paper-making product according to the item.
算)、長さが0.1〜10mmである特許請求の範囲第5項ま
たは第6項記載の水硬性無機物抄造製品の湿式抄造方
法。7. A wet papermaking method for a hydraulic inorganic papermaking product according to claim 5, wherein the fibrous inorganic material has a diameter of 3 to 15 μm (equivalent to yen) and a length of 0.1 to 10 mm.
0mlである特許請求の範囲第5〜7項のいずれかに記載
の水硬性無機質抄造製品の湿式抄造方法。8. The Canadian freeness of pulp is 30 to 75.
It is 0 ml, The wet papermaking method of the hydraulic inorganic papermaking product in any one of Claims 5-7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14655084A JPH0669901B2 (en) | 1984-07-13 | 1984-07-13 | Hydraulic inorganic papermaking product and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14655084A JPH0669901B2 (en) | 1984-07-13 | 1984-07-13 | Hydraulic inorganic papermaking product and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6126544A JPS6126544A (en) | 1986-02-05 |
| JPH0669901B2 true JPH0669901B2 (en) | 1994-09-07 |
Family
ID=15410194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14655084A Expired - Fee Related JPH0669901B2 (en) | 1984-07-13 | 1984-07-13 | Hydraulic inorganic papermaking product and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0669901B2 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3608544C1 (en) * | 1986-03-14 | 1987-04-09 | Redco Nv | Lightweight insulation panels and methods of making the same |
| JPH01138160A (en) * | 1987-11-20 | 1989-05-31 | Kubota Ltd | Manufacturing method for fiber-reinforced inorganic products |
| JPH0323248A (en) * | 1989-06-16 | 1991-01-31 | Kubota Corp | Manufacturing method for inorganic building materials |
| JP2514462B2 (en) * | 1990-10-22 | 1996-07-10 | 株式会社クボタ | Cement board manufacturing method |
| IT1242840B (en) * | 1990-10-26 | 1994-05-18 | Lastre Spa | PRODUCTION OF FIBROCEMENT PRODUCTS WITHOUT ASBESTOS FIBERS |
| JP2001181007A (en) * | 1999-12-22 | 2001-07-03 | Kuraray Co Ltd | Hydraulic material sheet molding |
| CN113119570A (en) * | 2021-04-01 | 2021-07-16 | 吴江市丽星包装材料有限公司 | Preparation method of carton packaging material |
| JPWO2023080122A1 (en) * | 2021-11-02 | 2023-05-11 |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5230694B2 (en) * | 1974-05-17 | 1977-08-10 | ||
| JPS5162811A (en) * | 1974-11-29 | 1976-05-31 | Asahi Chemical Ind | Banjofukugotaino seizoho |
| JPS5499131A (en) * | 1978-01-23 | 1979-08-04 | Kuraray Co | Cement composition |
| JPS5849584B2 (en) * | 1978-04-17 | 1983-11-05 | 東亜グラウト工業株式会社 | Ground stabilizer containing defibrated waste paper stock |
| JPS55100256A (en) * | 1979-01-22 | 1980-07-31 | Nihon Valqua Kogyo Kk | Production of fiber reinforced cement plate |
| JPS5742580A (en) * | 1980-08-27 | 1982-03-10 | Asahi Glass Co Ltd | Ceramic bonding composition and bonding method therefor |
| JPS598653A (en) * | 1982-06-30 | 1984-01-17 | 松下電工株式会社 | Manufacture of fiber reinforced cement board |
-
1984
- 1984-07-13 JP JP14655084A patent/JPH0669901B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6126544A (en) | 1986-02-05 |
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