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JPH0666244A - Windmill vane - Google Patents

Windmill vane

Info

Publication number
JPH0666244A
JPH0666244A JP4222815A JP22281592A JPH0666244A JP H0666244 A JPH0666244 A JP H0666244A JP 4222815 A JP4222815 A JP 4222815A JP 22281592 A JP22281592 A JP 22281592A JP H0666244 A JPH0666244 A JP H0666244A
Authority
JP
Japan
Prior art keywords
main girder
longitudinal direction
wind turbine
strength
turbine blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4222815A
Other languages
Japanese (ja)
Other versions
JP3337243B2 (en
Inventor
Nozomi Kawasetsu
川節  望
Masatomo Shinohara
正朝 篠原
Yoichi Iwanaga
洋一 岩永
Tamotsu Shimada
保 島田
Akihiro Suzuki
章弘 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP22281592A priority Critical patent/JP3337243B2/en
Publication of JPH0666244A publication Critical patent/JPH0666244A/en
Application granted granted Critical
Publication of JP3337243B2 publication Critical patent/JP3337243B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Landscapes

  • Wind Motors (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

PURPOSE:To enhance the strength of a main girder in its longitudinal direction so as to make it easy to make a windmill vane bigger and lightweight by stacking layers of one-way roving cloth one atop another along the longitudinal direction of the main girder, and stacking glass cloth and a glass mat over the stack of layers of one-way roving cloth into the shape of a bondage. CONSTITUTION:To enhance the strength of a main girder 1 in its longitudinal direction, plural layers of one-way roving cloth 12 composed solely of warp with only a slight amount of reinforcing weft for holding the warp are stacked one atop another along the longitudinal direction of the main girder 1. Only one layer of normal glass cloth 11, where warp and weft are knitted in the ratio of 1:1, and a glass mat 10 are stacked over the stack of layers of roving cloth 12 into the shape of a bondage using the tape winding method. This stack holds the layers of one-way roving cloth 12 first stacked, and the use of the glass mat 10 secures an appropriate amount of resin, thereby securing the strength of the main girder 1 not only in its longitudinal direction but also in its cross direction to some extent. These alternate stacks are added when necessary.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、風力発電装置などに適
用される風車翼に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wind turbine blade applied to a wind turbine generator or the like.

【0002】[0002]

【従来の技術】図2は風力発電装置などに使用されてい
る従来の風車翼の説明図である。図において、本風車翼
は繊維強化プラスチックスFRP製で主桁1、外皮2,
3、接着層4,5、ウレタンフォーム6,7などから構
成されている。図における符号8,9は外皮2,3の接
合部である。このような風車翼における主要な強度部材
である主桁1はガラス繊維強化プラスチックスGFRP
製で、幅が約200mmで縦糸と横糸とが同じ割合で編ま
れている通常のガラスクロス11とガラスマット10と
を交互に包帯状に巻き付けるテープワインディング製
法、或いは風車翼の長手方向にガラスクロス11とガラ
スマット10とを交互に積層するハンドレイアップ製法
の何れかで製作されている。
2. Description of the Related Art FIG. 2 is an explanatory view of a conventional wind turbine blade used in a wind turbine generator or the like. In the figure, the wind turbine blade is made of fiber reinforced plastic FRP, main girder 1, outer skin 2,
3, adhesive layers 4 and 5, urethane foams 6 and 7, and the like. Reference numerals 8 and 9 in the figure are joint portions of the outer skins 2 and 3. The main girder 1 which is a main strength member in such a wind turbine blade is a glass fiber reinforced plastic GFRP.
Tape winding method in which a normal glass cloth 11 and a glass mat 10 having a width of about 200 mm and a warp yarn and a weft yarn knitted at the same ratio are alternately wound in a bandage shape, or a glass cloth is formed in the longitudinal direction of the wind turbine blade. 11 and the glass mat 10 are alternately laminated by a hand lay-up manufacturing method.

【0003】[0003]

【発明が解決しようとする課題】上記のように従来のF
RP製の風車翼における主桁1は、縦糸と横糸とが同じ
割合で編まれている通常のガラスクロス11とガラスマ
ット10とを交互に積層する構造となっており、素材の
種類等で若干の差はあるがGFRPの材料特性として引
張り強さが10〜20kgf/mm2 、引張り弾性率が100
0〜1500kgf/mm2 程度のものしか得られない。例え
ば、250KWの風車翼の場合は引張り強さが12kgf/mm
2 、引張り弾性率は1200kgf/mm2 である。風車翼は
回転による遠心力と、風を受けて回転することにより繰
り返される曲げ荷重を受ける。これらの負荷応力は何れ
も風車翼の長手方向に加わるものである。従って、風車
翼の強度部材である主桁1は風車翼の長手方向の強度を
特に必要とし、風車翼における500KW級以上の大型化
には風車翼の軽量化とともに風車翼の主要な強度部材で
ある主桁1の、特に風車翼の長手方向の強度特性の向上
が必要である。
As described above, the conventional F
The main girder 1 of the wind turbine blade made of RP has a structure in which a normal glass cloth 11 and a glass mat 10 in which warp yarns and weft yarns are knitted at the same ratio are alternately laminated. GFRP has a tensile strength of 10 to 20 kgf / mm 2 and a tensile elastic modulus of 100.
Only 0-1500 kgf / mm 2 can be obtained. For example, in the case of a 250 KW wind turbine blade, the tensile strength is 12 kgf / mm.
2 , the tensile elastic modulus is 1200 kgf / mm 2 . The wind turbine blade receives centrifugal force due to rotation and a bending load that is repeated by receiving wind and rotating. All of these load stresses are applied in the longitudinal direction of the wind turbine blade. Therefore, the main girder 1, which is a strength member of the wind turbine blade, requires a particular strength in the longitudinal direction of the wind turbine blade, and in order to increase the size of the wind turbine blade to 500 KW or more, it is necessary to reduce the weight of the wind turbine blade as well as the main strength member of the wind turbine blade. It is necessary to improve the strength characteristics of a certain main girder 1, especially in the longitudinal direction of the wind turbine blade.

【0004】[0004]

【課題を解決するための手段】本発明に係る風車翼は上
記課題の解決を目的にしており、外皮の長手方向に挿入
された主桁により強度が保持される風車翼において、上
記主桁の長手方向に一方向ロービングクロスが積層され
るとともに上記一方向ロービングクロスの積層上にガラ
スクロスとガラスマットとが包帯状に積層された構成を
特徴とする。
SUMMARY OF THE INVENTION A wind turbine blade according to the present invention is intended to solve the above problems, and in a wind turbine blade whose strength is maintained by a main girder inserted in the longitudinal direction of the outer skin, The unidirectional roving cloth is laminated in the longitudinal direction, and the glass cloth and the glass mat are laminated on the laminated unidirectional roving cloth in a band shape.

【0005】[0005]

【作用】即ち、本発明に係る風車翼においては、外皮の
長手方向に挿入された主桁により強度が保持される風車
翼における主桁の長手方向に一方向ロービングクロスが
積層されるとともに一方向ロービングクロスの積層上に
ガラスクロスとガラスマットとが包帯状に積層されてお
り、先ず一方向ロービングクロスが主桁の長手方向に積
層されることにより主桁の長手方向の強度が向上する。
この積層はロービングクロスだけとし、ガラスマットは
併用しない。次に、一方向ロービングクロスの積層上に
通常のガラスクロスとガラスマットとが包帯状に積層さ
れる。この積層は最初に積層した一方向ロービングクロ
スを保持し、ガラスマットを使用することにより適度な
樹脂量を確保し、主桁の長手方向のみならず横方向の強
度も或る程度確保する。必要に応じ、これらの積層が交
互に繰り返される。
That is, in the wind turbine blade according to the present invention, the unidirectional roving cloth is laminated in the longitudinal direction of the main girder of the wind turbine blade whose strength is maintained by the main girder inserted in the longitudinal direction of the outer skin. The glass cloth and the glass mat are laminated on the laminated roving cloth in a band shape. First, the unidirectional roving cloth is laminated in the longitudinal direction of the main girder to improve the strength of the main girder in the longitudinal direction.
This lamination is made of roving cloth only and no glass mat is used. Then, a normal glass cloth and a glass mat are laminated in a bandage shape on the laminated unidirectional roving cloth. This lamination retains the unidirectional roving cloth laminated first and secures an appropriate amount of resin by using a glass mat, and secures not only the longitudinal strength of the main girder but also the transverse strength to some extent. These laminations are repeated alternately as needed.

【0006】[0006]

【実施例】図1は本発明の一実施例に係る風車翼の説明
図である。図において、本実施例に係る風車翼は風力発
電装置などに使用され、繊維強化プラスチックスFRP
製で主桁1、外皮2,3、接着層4,5、ウレタンフォ
ーム6,7などから構成されている。図における符号
8,9は外皮2,3の接合部である。このような風車翼
における主要な強度部材である主桁1は、風車翼全体の
重量の約7〜8割を占めており、主桁1の高強度化及び
軽量化は風車翼の大型化および軽量化、風車タワーの小
型、軽量化等に対して非常に重要である。風車翼は回転
による遠心力と、風を受けて回転することにより繰り返
される曲げ荷重とを受ける。これらの負荷応力は何れも
風車翼の長手方向に加わるものである。従って、風車翼
の強度部材である主桁1は風車翼の長手方向の強度を特
に必要とし、風車における500KW級以上の大型化には
風車翼の軽量化とともに風車翼の主要な強度部材である
主桁1の、特に風車翼の長手方向の強度特性の向上が必
要である。
1 is an explanatory view of a wind turbine blade according to an embodiment of the present invention. In the figure, the wind turbine blade according to the present embodiment is used for a wind turbine generator or the like, and is made of fiber reinforced plastic FRP.
It is made of a main girder 1, outer skins 2, 3, adhesive layers 4, 5, urethane foam 6, 7, and the like. Reference numerals 8 and 9 in the figure are joint portions of the outer skins 2 and 3. The main girder 1 which is a main strength member in such a wind turbine blade occupies about 70 to 80% of the weight of the entire wind turbine blade, and the higher strength and the lighter weight of the main girder 1 increase the size and size of the wind turbine blade. It is very important to reduce the weight and the size and weight of the wind turbine tower. The wind turbine blade receives a centrifugal force due to rotation and a bending load which is repeated by receiving wind and rotating. All of these load stresses are applied in the longitudinal direction of the wind turbine blade. Therefore, the main girder 1, which is the strength member of the wind turbine blade, requires the strength in the longitudinal direction of the wind turbine blade in particular, and it is a main strength member of the wind turbine blade as well as the weight reduction of the wind turbine blade in order to increase the size of the wind turbine to 500 KW or more. It is necessary to improve the strength characteristics of the main girder 1, particularly in the longitudinal direction of the wind turbine blade.

【0007】本風車翼においては図に示すように、先ず
主桁1の長手方向の強度を向上させるため、縦糸だけの
クロスで横糸は縦糸を保持する補強用として若干入って
いる一方向ロービングクロス12が主桁1の長手方向に
複数層に積層されている。なお、ロービングクロス12
は2〜6層が適当であるが、これに限ることはない。こ
の積層はロービングクロス12だけで、通常用いられて
いるガラスマットは使用されていない。次に、このロー
ビングクロス12の積層上に縦糸と横糸とが同じ割合で
編まれている通常のガラスクロス11とガラスマット1
0とが同時にテープワインディング法により包帯状に1
層だけ積層されている。この積層は一方向ロービングク
ロス12を強固に保持すること、またガラスマット10
を使用することにより適度な樹脂量を確保すること、さ
らに主桁1の長手方向のみならず横方向の強度も或る程
度確保することなどを目的としている。そして、これら
の積層が交互に繰り返されて所定の板厚を形成してい
る。
In the present wind turbine blade, as shown in the figure, first, in order to improve the strength of the main girder 1 in the longitudinal direction, a unidirectional roving cloth in which only the warp threads are included and the weft threads are slightly included as reinforcements for holding the warp threads. 12 are laminated in a plurality of layers in the longitudinal direction of the main girder 1. The roving cloth 12
2 to 6 layers are suitable, but not limited to this. This stack is made up of only the roving cloth 12, and the commonly used glass mat is not used. Next, a normal glass cloth 11 and a glass mat 1 in which warp yarns and weft yarns are knitted in the same ratio on the laminated roving cloth 12.
0 and 1 at the same time as a bandage by the tape winding method
Only layers are stacked. This stack firmly holds the unidirectional roving cloth 12, and the glass mat 10
The purpose is to secure an appropriate amount of resin and to secure the strength of the main girder 1 not only in the longitudinal direction but also in the lateral direction to some extent. Then, these laminations are alternately repeated to form a predetermined plate thickness.

【0008】従来の構造を有するGFRP製の主桁と、
本実施例におけるGFRP製の主桁1とを、実際の主桁
1製造用の金型に積層して試作した。試作された主桁は
おおよそ長さが3m、断面は長軸が250mm、短軸が1
50mm、肉厚が20mmの楕円形で、これらの主桁からそ
れぞれ引張り試験用のテストピースを切り出して主桁の
長手方向及び横方向の引張り特性を調査した。その結果
を表1に示す。
A main girder made of GFRP having a conventional structure,
The main girder 1 made of GFRP in this example was laminated on an actual die for manufacturing the main girder 1 for trial production. The prototype main girder has a length of approximately 3 m, and the cross section has a major axis of 250 mm and a minor axis of 1.
Test pieces for tensile test were cut out from these main girders, each having an elliptical shape with a thickness of 50 mm and a wall thickness of 20 mm, and the tensile properties in the longitudinal direction and the transverse direction of the main girders were investigated. The results are shown in Table 1.

【0009】[0009]

【表1】 [Table 1]

【0010】従来の構造を有する主桁は長手方向と横方
向との強度特性に差がなく、引張り強さは10〜13kg
f/mm2 、引張り弾性率は1200〜1500kgf/mm2
あった。これに対し、本実施例に係る主桁1は長手方向
の引張り強さが24〜26kgf/mm2 、引張り弾性率が2
200〜2600kgf/mm2 であり、横方向の引張り強さ
が10〜12kgf/mm2 、引張り弾性率が1200〜15
00kgf/mm2 と引張り方向により強度特性に差があり、
長手方向の強度特性がかなり向上している。このように
主桁1は従来の構造を有する主桁と比較して長手方向で
約2倍程度に強度が向上しており、風車翼の軽量化、強
度の信頼性が充分に期待できる。なお、主桁1の横方向
の強度は表1に示す程度の強度特性があれば十分で、特
に問題となることはない。これにより、風車翼の大型
化、軽量化が容易で、風車タワーの小型、軽量化ができ
るとともに、高強度化により風車翼の寿命及び信頼性の
向上が図られる。
The main girder having the conventional structure has no difference in the strength characteristics in the longitudinal direction and the transverse direction, and the tensile strength is 10 to 13 kg.
f / mm 2 and tensile elastic modulus were 1200 to 1500 kgf / mm 2 . On the other hand, the main girder 1 according to the present embodiment has a tensile strength in the longitudinal direction of 24 to 26 kgf / mm 2 , and a tensile elastic modulus of 2.
200 to 2600 kgf / mm 2 , tensile strength in the transverse direction is 10 to 12 kgf / mm 2 , and tensile elastic modulus is 1200 to 15
There is a difference in strength characteristics depending on the pulling direction, such as 00 kgf / mm 2 ,
The strength characteristics in the longitudinal direction are considerably improved. As described above, the main girder 1 has about twice as much strength in the longitudinal direction as compared with the main girder having the conventional structure, and the weight reduction of the wind turbine blade and the reliability of the strength can be expected sufficiently. The strength of the main girder 1 in the lateral direction is sufficient as long as it has strength characteristics as shown in Table 1, and there is no particular problem. As a result, it is possible to easily increase the size and weight of the wind turbine blade, reduce the size and weight of the wind turbine tower, and improve the life and reliability of the wind turbine blade by increasing the strength.

【0011】[0011]

【発明の効果】本発明に係る風車翼は前記のように構成
されており、主桁の長手方向の強度が向上するので、風
車翼の大型化、軽量化が容易になる。
The wind turbine blade according to the present invention is constructed as described above, and since the strength of the main girder in the longitudinal direction is improved, it is easy to increase the size and weight of the wind turbine blade.

【図面の簡単な説明】[Brief description of drawings]

【図1】図1(a)は本発明の一実施例に係る風車翼の
斜視図、同図(b)は同図(a)におけるb−b断面
図、同図(c)はその主桁の平面図、同図(d)は同図
(c)におけるd−d断面図、同図(e)は同図(d)
におけるe部詳細図である。
FIG. 1 (a) is a perspective view of a wind turbine blade according to an embodiment of the present invention, FIG. 1 (b) is a sectional view taken along line bb in FIG. 1 (a), and FIG. A plan view of the girder, the same figure (d) is a sectional view taken along the line dd in the same figure (c), and the same figure (e) is the same figure (d).
3 is a detailed view of an e portion in FIG.

【図2】図2(a)は従来の風車翼の斜視図、同図
(b)は同図(a)におけるb−b断面図、同図(c)
はその主桁の平面図、同図(d)は同図(c)における
d−d断面図、同図(e)は同図(d)におけるe部詳
細図である。
2 (a) is a perspective view of a conventional wind turbine blade, FIG. 2 (b) is a sectional view taken along line bb in FIG. 2 (a), and FIG. 2 (c).
Is a plan view of the main girder, FIG. 7D is a sectional view taken along the line d-d in FIG. 7C, and FIG. 8E is a detailed view of portion e in FIG.

【符号の説明】[Explanation of symbols]

1 主桁 2,3 外皮 4,5 接着層 6,7 ウレタンフォーム 8,9 接合部 10 ガラスマット 11 ガラスクロス 12 一方向ロービングクロス 1 Main girder 2,3 Outer skin 4,5 Adhesive layer 6,7 Urethane foam 8,9 Joint 10 Glass mat 11 Glass cloth 12 Unidirectional roving cloth

───────────────────────────────────────────────────── フロントページの続き (72)発明者 島田 保 長崎市飽の浦町1番1号 三菱重工業株式 会社長崎造船所内 (72)発明者 鈴木 章弘 長崎市飽の浦町1番1号 三菱重工業株式 会社長崎造船所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor, Yasushi Shimada 1-1, Nagano-shi, Atsunoura-machi Nagasaki Shipyard Co., Ltd. In-house

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 外皮の長手方向に挿入された主桁により
強度が保持される風車翼において、上記主桁の長手方向
に一方向ロービングクロスが積層されるとともに上記一
方向ロービングクロスの積層上にガラスクロスとガラス
マットとが包帯状に積層されたことを特徴とする風車
翼。
1. In a wind turbine blade, the strength of which is maintained by a main girder inserted in the longitudinal direction of an outer skin, a unidirectional roving cloth is laminated in the longitudinal direction of the main girder, and a unidirectional roving cloth is laminated on the laminated unidirectional roving cloth. A wind turbine blade characterized in that a glass cloth and a glass mat are laminated in a bandage shape.
JP22281592A 1992-08-21 1992-08-21 Windmill wing Expired - Fee Related JP3337243B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22281592A JP3337243B2 (en) 1992-08-21 1992-08-21 Windmill wing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22281592A JP3337243B2 (en) 1992-08-21 1992-08-21 Windmill wing

Publications (2)

Publication Number Publication Date
JPH0666244A true JPH0666244A (en) 1994-03-08
JP3337243B2 JP3337243B2 (en) 2002-10-21

Family

ID=16788347

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22281592A Expired - Fee Related JP3337243B2 (en) 1992-08-21 1992-08-21 Windmill wing

Country Status (1)

Country Link
JP (1) JP3337243B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006161669A (en) * 2004-12-07 2006-06-22 Toray Ind Inc Blade member
KR101037309B1 (en) * 2006-12-06 2011-05-27 스미토모 덴소 가부시키가이샤 Exterior protective assembly of the wire harness for the door and layout of the wire harness for the door
WO2011077881A1 (en) 2009-12-22 2011-06-30 三菱重工業株式会社 Wind wheel blade and wind-driven electricity generation device using same
US8043067B2 (en) 2006-03-24 2011-10-25 Mitsubishi Heavy Industries, Ltd. Wind turbine blade with sufficiently high strength and light weight
US8419373B1 (en) 2011-10-12 2013-04-16 Mitsubishi Heavy Industries, Ltd. Wind turbine blade, wind turbine generator equipped with wind turbine blade and method of designing wind turbine blade

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Cited By (10)

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JP2006161669A (en) * 2004-12-07 2006-06-22 Toray Ind Inc Blade member
US8043067B2 (en) 2006-03-24 2011-10-25 Mitsubishi Heavy Industries, Ltd. Wind turbine blade with sufficiently high strength and light weight
US8475135B2 (en) 2006-03-24 2013-07-02 Mitsubishi Heavy Industries, Ltd. Wind turbine blade with sufficiently high strength and light weight
KR101037309B1 (en) * 2006-12-06 2011-05-27 스미토모 덴소 가부시키가이샤 Exterior protective assembly of the wire harness for the door and layout of the wire harness for the door
WO2011077881A1 (en) 2009-12-22 2011-06-30 三菱重工業株式会社 Wind wheel blade and wind-driven electricity generation device using same
US8172542B2 (en) 2009-12-22 2012-05-08 Mitsubishi Heavy Industries, Ltd. Wind turbine blade and wind turbine generator using the same
US8419373B1 (en) 2011-10-12 2013-04-16 Mitsubishi Heavy Industries, Ltd. Wind turbine blade, wind turbine generator equipped with wind turbine blade and method of designing wind turbine blade
WO2013054404A1 (en) * 2011-10-12 2013-04-18 三菱重工業株式会社 Wind turbine blade, wind power generation device provided with same, and design method for wind turbine blade
CN103270296A (en) * 2011-10-12 2013-08-28 三菱重工业株式会社 Windmill blade, wind power generation device having same, and design method of windmill blade
JP5297558B1 (en) * 2011-10-12 2013-09-25 三菱重工業株式会社 Wind turbine blade, wind turbine generator equipped with the wind turbine blade, and wind turbine blade design method

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