JPH0625514A - Thermoplastic polyester composition and film - Google Patents
Thermoplastic polyester composition and filmInfo
- Publication number
- JPH0625514A JPH0625514A JP15084992A JP15084992A JPH0625514A JP H0625514 A JPH0625514 A JP H0625514A JP 15084992 A JP15084992 A JP 15084992A JP 15084992 A JP15084992 A JP 15084992A JP H0625514 A JPH0625514 A JP H0625514A
- Authority
- JP
- Japan
- Prior art keywords
- particles
- film
- organic polymer
- polyester
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 48
- 239000000203 mixture Substances 0.000 title claims abstract description 30
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 10
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 10
- 239000002245 particle Substances 0.000 claims abstract description 90
- 229920000620 organic polymer Polymers 0.000 claims abstract description 40
- 239000010419 fine particle Substances 0.000 claims abstract description 35
- 239000010954 inorganic particle Substances 0.000 claims abstract description 27
- 229920006267 polyester film Polymers 0.000 claims abstract description 5
- 238000010030 laminating Methods 0.000 claims description 3
- -1 polyethylene terephthalate Polymers 0.000 abstract description 22
- 229920001577 copolymer Polymers 0.000 abstract description 17
- MYRTYDVEIRVNKP-UHFFFAOYSA-N divinylbenzene Substances C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 abstract description 16
- 229920000139 polyethylene terephthalate Polymers 0.000 abstract description 14
- 239000005020 polyethylene terephthalate Substances 0.000 abstract description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 abstract description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 abstract description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract description 4
- 238000005979 thermal decomposition reaction Methods 0.000 abstract description 4
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 abstract description 3
- 239000000377 silicon dioxide Substances 0.000 abstract description 3
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 33
- 229920000642 polymer Polymers 0.000 description 27
- 238000000034 method Methods 0.000 description 20
- 238000005299 abrasion Methods 0.000 description 18
- 150000001875 compounds Chemical class 0.000 description 14
- 239000002002 slurry Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 9
- 125000000524 functional group Chemical group 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 6
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 150000002894 organic compounds Chemical class 0.000 description 6
- 238000006068 polycondensation reaction Methods 0.000 description 6
- 238000009835 boiling Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920006037 cross link polymer Polymers 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000005809 transesterification reaction Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 3
- 239000011654 magnesium acetate Substances 0.000 description 3
- 229940069446 magnesium acetate Drugs 0.000 description 3
- 235000011285 magnesium acetate Nutrition 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 3
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 235000012771 pancakes Nutrition 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- YLZLYCHMISLRGG-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;butyl prop-2-enoate Chemical compound CCCCOC(=O)C=C.C=CC1=CC=CC=C1C=C YLZLYCHMISLRGG-UHFFFAOYSA-N 0.000 description 1
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 1
- ZZJVDYQPZOHNIK-UHFFFAOYSA-N 2,6-dihydroxybenzenesulfonic acid Chemical compound OC1=CC=CC(O)=C1S(O)(=O)=O ZZJVDYQPZOHNIK-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- KBKNKFIRGXQLDB-UHFFFAOYSA-N 2-fluoroethenylbenzene Chemical compound FC=CC1=CC=CC=C1 KBKNKFIRGXQLDB-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- FQMIAEWUVYWVNB-UHFFFAOYSA-N 3-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OC(C)CCOC(=O)C=C FQMIAEWUVYWVNB-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- YHWATFGGLCVDCB-UHFFFAOYSA-N C(=C)C=1NC(=CC=1)C=C1C=CC(=N1)C=C1C=CC(=N1)C=C1C=CC=N1 Chemical compound C(=C)C=1NC(=CC=1)C=C1C=CC(=N1)C=C1C=CC(=N1)C=C1C=CC=N1 YHWATFGGLCVDCB-UHFFFAOYSA-N 0.000 description 1
- JCQVREJRFDMGBE-UHFFFAOYSA-N C=CC1=CC=CC=C1.CCC=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C Chemical compound C=CC1=CC=CC=C1.CCC=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C JCQVREJRFDMGBE-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- VEPKQEUBKLEPRA-UHFFFAOYSA-N VX-745 Chemical compound FC1=CC(F)=CC=C1SC1=NN2C=NC(=O)C(C=3C(=CC=CC=3Cl)Cl)=C2C=C1 VEPKQEUBKLEPRA-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000011258 core-shell material Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- RJUVPCYAOBNZAX-VOTSOKGWSA-N ethyl (e)-3-(dimethylamino)-2-methylprop-2-enoate Chemical compound CCOC(=O)C(\C)=C\N(C)C RJUVPCYAOBNZAX-VOTSOKGWSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- FKIRSCKRJJUCNI-UHFFFAOYSA-N ethyl 7-bromo-1h-indole-2-carboxylate Chemical compound C1=CC(Br)=C2NC(C(=O)OCC)=CC2=C1 FKIRSCKRJJUCNI-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- MSYLJRIXVZCQHW-UHFFFAOYSA-N formaldehyde;6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound O=C.NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 MSYLJRIXVZCQHW-UHFFFAOYSA-N 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- SNKMVYBWZDHJHE-UHFFFAOYSA-M lithium;dihydrogen phosphate Chemical compound [Li+].OP(O)([O-])=O SNKMVYBWZDHJHE-UHFFFAOYSA-M 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N methyl ethyl ketone Substances CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、粒径が極めて微細な有
機高分子微粒子および無機粒子を含有してなる熱可塑性
ポリエステル組成物に関するものであり、詳しくは成形
品にした際の平坦性、耐摩耗性に優れる熱可塑性ポリエ
ステル組成物およびフィルムに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermoplastic polyester composition containing organic polymer fine particles having extremely fine particle diameters and inorganic particles, and more specifically to flatness when formed into a molded article, The present invention relates to a thermoplastic polyester composition and a film having excellent abrasion resistance.
【0002】[0002]
【従来の技術】一般に熱可塑性ポリエステル、例えばポ
リエチレンテレフタレートは優れた力学特性、化学特性
を有しており、フィルム、繊維等の成形品として広く用
いられている。特にポリエチレンテレフタレートフィル
ムは平坦性、機械的強度および寸法安定性等に優れてお
り、磁気記録媒体のベースフィルムとして好適である。
一方、近年の磁気記録用媒体の開発に伴ない、ベースフ
ィルムに要求される特性は次第に厳しくなってきてい
る。2. Description of the Related Art Generally, thermoplastic polyesters such as polyethylene terephthalate have excellent mechanical properties and chemical properties and are widely used as molded articles such as films and fibers. In particular, the polyethylene terephthalate film is excellent in flatness, mechanical strength and dimensional stability and is suitable as a base film for a magnetic recording medium.
On the other hand, with the recent development of magnetic recording media, the properties required for the base film have become increasingly severe.
【0003】例えば、ビデオテープのような高密度の記
録を要する場合、ベースフィルムの表面はより平坦性が
要求される。しかし、表面が平坦になると表面の摩擦、
摩耗が増大し、フィルム表面に傷が発生したり、摩耗粉
が生じる等多くの弊害を生じる。For example, when high density recording such as a video tape is required, the surface of the base film is required to be flatter. However, when the surface becomes flat, surface friction,
Abrasion increases, scratches are generated on the film surface, abrasion powder is generated, and many other problems occur.
【0004】成形品、例えば磁気テープ用フィルムの耐
摩耗性が低い場合、磁気テープの製造工程中にフィルム
の摩耗粉が発生しやすくなり、磁気層を塗布する工程で
塗布抜けが生じ、その結果、磁気記録の抜け(ドロップ
・アウト)等を引き起こす。また、磁気テープを使用す
る際は多くの場合、記録、再生機器等と接触しながら走
行させるため、接触時に生じる摩耗粉が磁性体上に付着
し、記録、再生時に磁気記録の抜け(ドロップ・アウ
ト)を生じる。When the wear resistance of a molded product, for example, a film for magnetic tape is low, abrasion powder of the film is apt to be generated during the manufacturing process of the magnetic tape, resulting in coating omission in the process of applying the magnetic layer, resulting in , Cause magnetic recording dropout. In addition, when using a magnetic tape, in most cases, it is run while contacting with a recording / reproducing device, etc., so abrasion powder generated at the time of contact adheres to the magnetic material, and a dropout (drop / drop) of magnetic recording occurs at the time of recording / reproducing. Out).
【0005】すなわち、磁気テープ用フィルムは、磁気
テープ製造工程中においてもまた磁気テープとして使用
する場合においても滑り性や耐摩耗性を有することが必
要である。That is, the magnetic tape film is required to have slipperiness and abrasion resistance both during the magnetic tape manufacturing process and when used as a magnetic tape.
【0006】平坦性、耐摩耗性を改良する方法として
は、磁性層と反対の面に適当なコーティングを施す、い
わゆるバックコート法は有効であるが、著しくコストが
高くなる上、特性上の諸問題もあり、実用上有効な手法
ではない。As a method for improving flatness and wear resistance, a so-called back coating method, in which an appropriate coating is provided on the surface opposite to the magnetic layer, is effective, but it is extremely expensive and has various characteristics. There are problems, and it is not a practically effective method.
【0007】また、特開平3−221556号では、平
均粒径0.01μm以上0.1μm未満の架橋高分子粒
子(c)および平均粒径0.1〜5μmの架橋高分子粒
子(d)を含有させ易滑性、耐摩耗性を向上させている
が、効果は十分ではなく、特に高速走行させた場合には
効果が小さい。Further, in JP-A-3-221556, crosslinked polymer particles (c) having an average particle size of 0.01 μm or more and less than 0.1 μm and crosslinked polymer particles (d) having an average particle size of 0.1 to 5 μm are used. Although it is contained to improve slipperiness and wear resistance, the effect is not sufficient, and the effect is small especially when the vehicle is run at high speed.
【0008】[0008]
【発明が解決しようとする課題】本発明の目的は、粒径
が極めて小さい有機高分子微粒子と特定の粒径を有する
無機粒子をポリエステル中に含有させることにより、優
れた平坦性、滑り性、耐摩耗性を有するポリエステル組
成物およびフィルムを提供することにある。The object of the present invention is to provide an organic polymer fine particle having an extremely small particle diameter and an inorganic particle having a specific particle diameter in a polyester to obtain excellent flatness, slipperiness, and It is intended to provide a polyester composition and a film having abrasion resistance.
【0009】[0009]
【課題を解決するための手段】前記した本発明の目的
は、次の構成によって達成される。 (1)粒径が0.002μm以上0.10μm未満であ
る有機高分子微粒子をポリエステルに対して0.01〜
10重量%、粒径が0.002μm以上5μm未満であ
る無機粒子を有機高分子微粒子に対して重量比0.00
1〜10となるよう含有してなる熱可塑性ポリエステル
組成物、(2)(1)のポリエステル組成物よるなる二
軸配向ポリエステルフィルム、(3)(1)のポリエス
テル組成物を少なくとも片面に積層してなることを特徴
とする二軸配向積層ポリエステルフィルム。The above-mentioned object of the present invention is achieved by the following constitution. (1) An organic polymer fine particle having a particle diameter of 0.002 μm or more and less than 0.10 μm is added to the polyester in an amount of 0.01
Inorganic particles having a particle size of 10% by weight and 0.002 μm or more and less than 5 μm are used in a weight ratio of 0.00 with respect to the organic polymer particles.
1 to 10 are laminated on at least one surface of the thermoplastic polyester composition, (2) the biaxially oriented polyester film comprising the polyester composition of (1), and (3) the polyester composition of (1) A biaxially oriented laminated polyester film characterized in that
【0010】本発明における熱可塑性ポリエステルと
は、芳香族ジカルボン酸あるいはそのジアルキルエステ
ル等の二官能性成分とグリコール成分を原料として重縮
合反応によって製造されるものであり、ポリエチレンテ
レフタレートを主体とするものが好ましい。該ポリエス
テルはホモポリエステルであってもコポリエステルであ
ってもよく、共重合の例としては、アジピン酸、セバシ
ン酸、フタル酸、イソフタル酸、ナフタレン−2,6−
ジカルボン酸、5−ナトリウムスルホイソフタル酸等の
ジカルボン酸成分、トリメリット酸、ピロメリット酸等
の多価カルボン酸成分、およびテトラメチレングリコー
ル、ヘキサメチレングリコール、ジエチレングリコー
ル、プロピレングリコール、ネオペンチルグリコール、
ポリオキシアルキレングリコール、p−キシリレングリ
コール、1,4−シクロヘキサンジメタノール、5−ナ
トリウムスルホレゾルシン等のジオール成分が挙げられ
る。The thermoplastic polyester in the present invention is produced by a polycondensation reaction using a bifunctional component such as an aromatic dicarboxylic acid or its dialkyl ester and a glycol component as raw materials, and is mainly composed of polyethylene terephthalate. Is preferred. The polyester may be a homopolyester or a copolyester, and examples of the copolymerization include adipic acid, sebacic acid, phthalic acid, isophthalic acid, naphthalene-2,6-
Dicarboxylic acid, dicarboxylic acid component such as 5-sodium sulfoisophthalic acid, polyvalent carboxylic acid component such as trimellitic acid and pyromellitic acid, and tetramethylene glycol, hexamethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol,
Examples include diol components such as polyoxyalkylene glycol, p-xylylene glycol, 1,4-cyclohexanedimethanol, and 5-sodium sulforesorcin.
【0011】本発明では、有機高分子微粒子の粒径が
0.002μm以上0.10μm未満であると、耐摩耗
性が良好となり望ましい。好ましくは0.002μm以
上0.08μm未満、より好ましくは0.002μm以
上0.07μm未満である。In the present invention, when the particle size of the organic polymer fine particles is 0.002 μm or more and less than 0.10 μm, abrasion resistance is good, which is desirable. It is preferably 0.002 μm or more and less than 0.08 μm, and more preferably 0.002 μm or more and less than 0.07 μm.
【0012】本発明における有機高分子微粒子は、例え
ばポリスチレンもしくは架橋ポリスチレン粒子、スチレ
ン・アクリル系およびアクリル系架橋粒子、スチレン・
メタクリル系およびメタクリル系架橋粒子などのビニル
系粒子、ベンゾグアナミン・ホルムアルデヒド、シリコ
ーン、ポリテトラフルオロエチレン、ポリフェニルエス
テル、フェノール樹脂などの粒子が挙げられるが、これ
らに限定されるものではなく、粒子を構成する部分のう
ち少なくとも一部がポリエステルに対し不溶の有機高分
子微粒子であれば如何なる粒子でも良い。好ましくは、
一般に分子中に唯一個の脂肪族の不飽和結合を有するモ
ノビニル化合物(A)と、架橋剤として分子中に2個以
上の脂肪族の不飽和結合を有する化合物(B)との共重
合体が挙げられる。The organic polymer fine particles in the present invention include, for example, polystyrene or crosslinked polystyrene particles, styrene-acrylic and acrylic crosslinked particles, styrene.
Examples of the particles include vinyl particles such as methacrylic and methacrylic crosslinked particles, particles of benzoguanamine formaldehyde, silicone, polytetrafluoroethylene, polyphenyl ester, phenol resin, etc. Any particle may be used as long as it is an organic polymer fine particle in which at least a part of the formed portion is insoluble in polyester. Preferably,
Generally, a copolymer of a monovinyl compound (A) having only one aliphatic unsaturated bond in the molecule and a compound (B) having two or more aliphatic unsaturated bonds in the molecule as a crosslinking agent is Can be mentioned.
【0013】上記共重合体における化合物(A)の例と
しては、スチレン、α−メチルスチレン、フルオロスチ
レン、ビニルビリン、エチルビニルベンゼンなどの芳香
族モノビニル化合物、アクリロニトリル、メタクリロニ
トリルなどのシアン化ビニル化合物、メチルアクリレー
ト、エチルアクリレート、プロピルアクリレート、ブチ
ルアクリレート、オクチルアクリレート、ドデシルアク
リレート、ヘキサデシルアクリレート、2−エチルヘキ
シルアクリレート、2−ヒドロキシエチルアクリレー
ト、グリシジルアクリレート、N,N′−ジメチルアミ
ノエチルアクリレートなどのアクリル酸エステルモノマ
ー、メチルメタクリレート、エチルメタクリレート、プ
ロピルメタクリレート、イソプロピルメタクリレート、
ブチルメタクリレート、sec−ブチルメタクリレー
ト、アリルメタクリレート、フェニルメタクリレート、
ベンジルメタクリレート、2−エチルヘキシルメタクリ
レート、2−ヒドロキシエチルメタクリレート、グリシ
ジルメタクリレート、N,N′−ジメチルアミノエチル
メタクリレートなどのメタクリル酸エステルモノマー、
アクリル酸、メタクリル酸、マレイン酸、イタコン酸な
どのモノまたはジカルボン酸およびジカルボン酸の酸無
水物、アクリルアミド、メタクリルアミドなどのアミド
系モノマーを使用することができる。Examples of the compound (A) in the above copolymer include aromatic monovinyl compounds such as styrene, α-methylstyrene, fluorostyrene, vinylbilin and ethylvinylbenzene, and vinyl cyanide compounds such as acrylonitrile and methacrylonitrile. Acrylic acid such as, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, octyl acrylate, dodecyl acrylate, hexadecyl acrylate, 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, glycidyl acrylate, N, N'-dimethylaminoethyl acrylate Ester monomer, methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate,
Butyl methacrylate, sec-butyl methacrylate, allyl methacrylate, phenyl methacrylate,
Methacrylic acid ester monomers such as benzyl methacrylate, 2-ethylhexyl methacrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate, N, N'-dimethylaminoethyl methacrylate,
Mono- or dicarboxylic acids such as acrylic acid, methacrylic acid, maleic acid and itaconic acid, and acid anhydrides of dicarboxylic acids, and amide monomers such as acrylamide and methacrylamide may be used.
【0014】化合物(B)の例としては、ジビニルベン
ゼン化合物あるいはトリメチロールプロパントリアクリ
レート、トリメチロールプロパントリメタクリレート、
あるいはエチレングリコールジアクリレート、エチレン
グリコールジメタクリレート、ポリエチレングリコール
ジアクリレート、ポリエチレングリコールジメタクリレ
ート、1,3−ブチレングリコールジアクリレート、
1,3−ブチレングリコールジメタクリレート、トリメ
チロールプロパントリアクリレート、トリメチロールプ
ロパントリメタクリレートなどの多価アクリレートおよ
びメタクリレートが挙げられる。化合物(B)のうち、
粒径をコントロールする面でジビニルベンゼン、エチレ
ングリコールジメタクリレートまたはトリメチロールプ
ロパントリメタクリレートを用いることが好ましい。こ
れら化合物(A)、(B)はそれぞれ2種以上を用いて
共重合体を形成することもできる。Examples of the compound (B) include divinylbenzene compound, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate,
Alternatively, ethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, 1,3-butylene glycol diacrylate,
Mention may be made of polyvalent acrylates and methacrylates such as 1,3-butylene glycol dimethacrylate, trimethylolpropane triacrylate and trimethylolpropane trimethacrylate. Of the compound (B),
From the viewpoint of controlling the particle size, it is preferable to use divinylbenzene, ethylene glycol dimethacrylate or trimethylolpropane trimethacrylate. These compounds (A) and (B) can also be used as a copolymer by using two or more kinds.
【0015】本発明の有機高分子微粒子の組成として好
ましいものを例示すると、ブチルアクリレート−ジビニ
ルベンゼン共重合体、エチルビニルベンゼン−ジビニル
ベンゼン共重合体、2−エチルヘキシルアクリレート−
ジビニルベンゼン共重合体、2−エチルヘキシルアクリ
レート−エチレングリコールジメタクリレート共重合体
などの架橋高分子微粒子が挙げられる。また、ブチルア
クリレート−エチルビニルベンゼン−ジビニルベンゼン
共重合体、スチレン−エチルビニルベンゼン−ジビニル
ベンゼン共重合体、2−エチルヘキシルアクリレート−
エチレングリコールジメタクリレート−ジビニルベンゼ
ン共重合体などのように3成分系、またはそれ以上の多
成分系で微粒子を製造してもよい。Preferred examples of the composition of the organic polymer fine particles of the present invention include butyl acrylate-divinylbenzene copolymer, ethylvinylbenzene-divinylbenzene copolymer, 2-ethylhexyl acrylate-
Examples thereof include crosslinked polymer fine particles such as divinylbenzene copolymer and 2-ethylhexyl acrylate-ethylene glycol dimethacrylate copolymer. In addition, butyl acrylate-ethyl vinyl benzene-divinyl benzene copolymer, styrene-ethyl vinyl benzene-divinyl benzene copolymer, 2-ethylhexyl acrylate-
The fine particles may be produced by a three-component system such as ethylene glycol dimethacrylate-divinylbenzene copolymer, or a multi-component system of more than three components.
【0016】本発明で用いる有機高分子微粒子の製造に
際しては、さらに化合物(A)、(B)以外の成分を添
加してもよく、粒径をコントロールしたり、耐熱性、分
散性を向上させるために微量の無機物での被覆、親和性
を向上させるための表面処理などを実施してもよい。ま
た、例えば市販のジビニルベンゼンの不純物であるジエ
チルベンゼンなどが含有されていてもよい。In the production of the organic polymer fine particles used in the present invention, components other than the compounds (A) and (B) may be added to control the particle size and improve heat resistance and dispersibility. Therefore, coating with a slight amount of an inorganic substance, surface treatment for improving affinity, and the like may be performed. In addition, for example, diethylbenzene which is an impurity of commercially available divinylbenzene may be contained.
【0017】本発明で用いる有機微粒子は、本発明が粒
径および総添加量として本発明の添加量を満足するもの
であれば、2種以上混合して用いても構わない。The organic fine particles used in the present invention may be used as a mixture of two or more kinds as long as the present invention satisfies the particle diameter and the total addition amount of the present invention.
【0018】ここでいう架橋度とは、有機高分子微粒子
を形成する分子中に唯一個の脂肪族の不飽和結合を有す
るモノビニル化合物(A)と、架橋剤として分子中に2
個以上の脂肪族の不飽和結合を有する化合物(B)の中
の(B)成分の重量%を意味し、具体的には次式で示さ
れるものである。 架橋度(%)=B/(A+B)×100The term "degree of crosslinking" as used herein means the monovinyl compound (A) having only one aliphatic unsaturated bond in the molecule forming the organic polymer fine particles, and 2 in the molecule as a crosslinking agent.
It means the weight% of the component (B) in the compound (B) having one or more aliphatic unsaturated bonds, and is specifically represented by the following formula. Crosslinking degree (%) = B / (A + B) × 100
【0019】また、本発明の有機高分子微粒子の耐熱性
に関し、熱天秤による熱分解温度(10%減量温度)が
350℃以上の耐熱性を有する粒子が好ましく、さらに
好ましくは360℃以上、特に好ましくは380℃以上
である。350℃未満では、ポリエステル組成物製造
時、溶融成形時あるいは成形品の回収再利用時に粒子が
凝集して成形品の表面均一性、耐摩耗性などを疎外する
傾向にある。このような耐熱性を有するためには化合物
(B)の架橋剤により高度に架橋する必要がある。架橋
剤の種類に特に限定はないが、中でもジビニルベンゼン
が好ましく、有機高分子を形成するモノマー全体に対し
て、純粋なジビニルベンゼンとして好ましくは5重量%
以上、さらに好ましくは8重量%以上である。Regarding the heat resistance of the organic polymer fine particles of the present invention, particles having a heat decomposition temperature of 350 ° C. or higher by a thermobalance are preferable, more preferably 360 ° C. or higher, and particularly preferably 360 ° C. or higher. It is preferably 380 ° C. or higher. If the temperature is lower than 350 ° C, particles tend to aggregate during production of the polyester composition, during melt molding, or during recovery and reuse of the molded product, so that the surface uniformity and wear resistance of the molded product tend to be alienated. In order to have such heat resistance, it is necessary to highly crosslink with the crosslinking agent of the compound (B). The type of cross-linking agent is not particularly limited, but divinylbenzene is preferable, and pure divinylbenzene is preferably 5% by weight with respect to the entire monomers forming the organic polymer.
More preferably, it is 8% by weight or more.
【0020】本発明で用いる有機高分子微粒子は、公知
の製造方法によって得られるものを用いることができ
る。公知の製造方法としては、以下のような例えば乳化
重合による方法がある。 (1)ソープフリー重合法、すなわち乳化剤を使用しな
いか、あるいは極めて少量の乳化剤を用いて重合する方
法。 (2)乳化重合に先だって重合系内へ重合体粒子を添加
しておいて乳化重合させるシード重合法。 (3)単量体成分の一部を乳化重合させ、その重合系内
で残りの単量体を重合させるコアーシェル重合方法。 (4)特開昭54−97582号公報、および特開昭5
4−126288号公報に示されているユーゲルスタッ
ト等による重合方法。 (5)(4)の方法において膨潤助剤を用いない重合方
法。 さらに、粒径をコントロールするために、重合の任意の
段階で成分濃度、温度、撹拌状態等を変更してもよい。As the organic polymer fine particles used in the present invention, those obtained by a known production method can be used. As a known production method, there is a method such as the following by emulsion polymerization. (1) Soap-free polymerization method, that is, a method of using no emulsifier or using an extremely small amount of emulsifier. (2) A seed polymerization method in which polymer particles are added to the polymerization system prior to emulsion polymerization and emulsion polymerization is performed. (3) A core-shell polymerization method in which a part of the monomer components is emulsion-polymerized and the remaining monomers are polymerized in the polymerization system. (4) JP-A-54-97582 and JP-A-5-97582
A polymerization method using Eugelstat or the like disclosed in JP-A-4-126288. (5) A polymerization method which does not use a swelling aid in the method of (4). Further, in order to control the particle size, the component concentration, temperature, stirring state, etc. may be changed at any stage of the polymerization.
【0021】本発明では、有機高分子微粒子が官能基を
有していても構わない。そのような官能基の種類に特に
限定はないが、例えばカルボキシル基、水酸基、スルホ
ン酸基、エステル基およびカルボキシル基の金属塩など
を挙げることができる。In the present invention, the organic polymer fine particles may have a functional group. The kind of such a functional group is not particularly limited, and examples thereof include a metal salt of a carboxyl group, a hydroxyl group, a sulfonic acid group, an ester group, and a carboxyl group.
【0022】官能基の導入方法に特に限定はないが、粒
子の耐熱性の点から一度高架橋の母体となる粒子を製造
し、その母体粒子の表面に官能基を導入することが好ま
しい。特に粒子の分散性から、好ましくはポリエステル
と非反応性の官能基を導入することが望ましい。例え
ば、カルボキシル基のナトリウム塩を導入する場合、母
体粒子としてスチレン−ジビニルベンゼン共重合体を用
いて、ジビニルベンゼンにより高度に架橋した粒子を製
造し、その後メタクリル酸により粒子表面にカルボキシ
ル基を導入する。そして粒子製造系内をアルカリ側にす
ることで、粒子表面に−COONaの官能基が導入され
る。また、上述の有機高分子微粒子スラリーには、スラ
リー中の粒子分散性を良好にするために、アニオン系、
カチオン系、ノニオン系等の界面活性剤を添加してもよ
い。添加時期は、粒子製造時の任意の時期、あるいは粒
子製造後にスラリー中に添加してもよい。本発明におけ
る無機粒子の粒径は、0.002μm以上5μm未満で
ある。好ましくは0.004μm以上4μm未満、より
好ましくは0.005μm以上3μm未満であると走行
性、耐摩耗性が良好になるので望ましい。The method of introducing the functional group is not particularly limited, but from the viewpoint of the heat resistance of the particle, it is preferable to once produce a particle that becomes a highly crosslinked matrix and introduce the functional group on the surface of the matrix particle. Particularly, from the viewpoint of dispersibility of particles, it is desirable to introduce a functional group which is preferably non-reactive with polyester. For example, when introducing a sodium salt of a carboxyl group, a styrene-divinylbenzene copolymer is used as a base particle to produce particles highly crosslinked with divinylbenzene, and then a carboxyl group is introduced onto the particle surface with methacrylic acid. . The functional group of -COONa is introduced on the surface of the particles by making the inside of the particle production system alkaline. Further, the above-mentioned organic polymer fine particle slurry, in order to improve the particle dispersibility in the slurry, an anionic system,
A cationic or nonionic surfactant may be added. The particles may be added at any time during the production of the particles, or may be added to the slurry after the production of the particles. The particle size of the inorganic particles in the present invention is 0.002 μm or more and less than 5 μm. It is preferably 0.004 μm or more and less than 4 μm, and more preferably 0.005 μm or more and less than 3 μm because the running property and wear resistance are improved.
【0023】本発明に用いる無機粒子の種類は特に限定
されないが、例えば、酸化ケイ素、カオリン、酸化チタ
ン、酸化アルミニウム、炭酸カルシウム、ケイ酸アルミ
ニウム、タルク、硫酸バリウム、リン酸ナトリウム、リ
ン酸1リチウム、リン酸3リチウム、リン酸カルシウ
ム、カーボンブラック、グラファイト、ジルコニア、炭
酸マグネシウム、酸化タングステン等が例示できる。中
でも、酸化ケイ素、カオリン、酸化チタン、炭酸カルシ
ウム、炭酸マグネシウム等が好ましく用いることができ
る。これらの無機粒子には公知である表面処理、例え
ば、特開昭62−223339号公報、特開昭63−3
12345号公報、特開昭63−280763号公報な
どに示される処理を施してもよい。さらに、これらの無
機粒子は2種以上を併用してもよい。The type of the inorganic particles used in the present invention is not particularly limited, but for example, silicon oxide, kaolin, titanium oxide, aluminum oxide, calcium carbonate, aluminum silicate, talc, barium sulfate, sodium phosphate, monolithium phosphate. Examples thereof include trilithium phosphate, calcium phosphate, carbon black, graphite, zirconia, magnesium carbonate, and tungsten oxide. Among them, silicon oxide, kaolin, titanium oxide, calcium carbonate, magnesium carbonate and the like can be preferably used. Known surface treatments are applied to these inorganic particles, for example, JP-A-62-223339 and JP-A-63-3.
You may perform the process shown by 12345 gazette, Unexamined-Japanese-Patent No. 63-280763, etc. Further, these inorganic particles may be used in combination of two or more kinds.
【0024】ポリエステルへの有機高分子微粒子の添加
量は、0.01〜10重量%である。好ましくは0.0
3〜8重量%、さらに好ましくは0.05〜6重量%で
あることが平坦性、耐摩耗性の点で望ましい。ポリエス
テルへの無機粒子の添加量は、有機高分子微粒子に対し
て重量比0.001〜10であり、好ましくは重量比
0.005〜8、さらに好ましくは重量比0.01〜6
であることが平坦性、耐摩耗性の点で望ましい。有機高
分子微粒子と無機粒子の粒径の比(無機粒子の粒径/有
機高分子微粒子の粒径)は、好ましくは0.1〜10
0、特に好ましくは0.2〜30であると走行性、耐摩
耗性が良好となり望ましい。The amount of the organic polymer fine particles added to the polyester is 0.01 to 10% by weight. Preferably 0.0
It is desirable that the content is 3 to 8% by weight, and more preferably 0.05 to 6% by weight, in terms of flatness and wear resistance. The amount of the inorganic particles added to the polyester is 0.001 to 10 by weight, preferably 0.005 to 8 by weight, and more preferably 0.01 to 6 by weight with respect to the organic polymer particles.
Is desirable in terms of flatness and wear resistance. The ratio of the particle size of the organic polymer particles to the inorganic particles (particle size of the inorganic particles / particle size of the organic polymer particles) is preferably 0.1 to 10.
When it is 0, particularly preferably 0.2 to 30, running property and wear resistance are good, which is desirable.
【0025】微細な有機高分子微粒子と無機粒子を併用
すると、フィルムが高速走行した際に突起の硬さが分布
をもち、走行性、耐摩耗性を両立することができる。When fine organic polymer fine particles and inorganic particles are used in combination, the hardness of the protrusions has a distribution when the film runs at high speed, and it is possible to achieve both running properties and abrasion resistance.
【0026】本発明の有機高分子微粒子および無機粒子
の添加方法は特に限定されず、有機粒子と無機粒子を同
時にまたは別々に添加してもよい。例えば、ポリエステ
ル原料のグリコールスラリーとしてポリエステル製造工
程、すなわちエステル交換、エステル化、重縮合反応中
に添加したり、溶融ポリエステルの混練中に添加するこ
とができる。The method of adding the organic polymer fine particles and the inorganic particles of the present invention is not particularly limited, and the organic particles and the inorganic particles may be added simultaneously or separately. For example, it can be added as a glycol slurry of the polyester raw material during the polyester production process, that is, during the transesterification, esterification, polycondensation reaction, or during the kneading of the molten polyester.
【0027】有機高分子微粒子を単独で添加する場合、
好ましくはベント式押出機において有機高分子微粒子の
水および/または沸点200℃以下の有機化合物スラリ
ーとしてポリエステルに添加し、加熱減圧下で水および
/または沸点200℃以下の有機化合物を有機化合物を
除去し、溶融混練することにより得られる方法の方がよ
り分散性が向上するので望ましい。ベント式成形機は少
なくとも1つのベント孔を設けた溶融成形機で、例えば
押出成形機であっても射出成形機であってもよい。水お
よび/または沸点200℃以下の有機化合物を除去する
ためのベント孔の少なくとも1つは減圧下に保持する必
要がある。また、ベント孔の減圧度は100Torr以
下に保持することが好ましく、50Torr以下がより
好ましく、30Torr以下がさらに好ましい。沸点2
00℃以下の有機化合物の例としては、メタノール、エ
タノール、エチレングリコールなどのアルコール類、ベ
ンゼン、トルエンなどの炭化水素化合物、その他として
エステル類、ケトン類、アミン類などが挙げられるが、
特に制限されない。中でもハンドリング性、除去性など
の観点から水が好ましい。もちろん水および/または有
機化合物は2種以上の混合溶媒でもよく、その場合、水
リッチ系の混合溶媒が好ましい。When the organic polymer fine particles are added alone,
It is preferable to add water and / or organic compound slurry having a boiling point of 200 ° C. or less to the polyester as fine organic polymer particles in a vent type extruder, and remove water and / or an organic compound having a boiling point of 200 ° C. or less under heating and reduced pressure. However, the method obtained by melt-kneading is more preferable because the dispersibility is further improved. The vent-type molding machine is a melt molding machine having at least one vent hole, and may be, for example, an extrusion molding machine or an injection molding machine. At least one of the vent holes for removing water and / or an organic compound having a boiling point of 200 ° C. or lower needs to be kept under reduced pressure. The degree of pressure reduction in the vent hole is preferably maintained at 100 Torr or less, more preferably 50 Torr or less, still more preferably 30 Torr or less. Boiling point 2
Examples of organic compounds having a temperature of 00 ° C. or lower include alcohols such as methanol, ethanol and ethylene glycol, hydrocarbon compounds such as benzene and toluene, and other compounds such as esters, ketones and amines.
There is no particular limitation. Of these, water is preferable from the viewpoints of handling properties and removability. Of course, the water and / or the organic compound may be a mixed solvent of two or more kinds, in which case a water-rich mixed solvent is preferable.
【0028】この方法によれば、有機高分子微粒子を水
および/または沸点200℃以下の有機化合物スラリー
の状態でポリエステルに添加、混合することが可能であ
る。例えばポリエステル合成反応時に添加する場合、水
分あるいは界面活性剤によって著しくポリエステル合成
反応が遅延されるなどの該悪影響を回避でき、作業性が
良好となる。さらに、比較的耐熱性の悪い架橋高分子粒
子でもポリエステルに混合できる。無機粒子を有機高分
子微粒子と別々に添加する場合、好ましくは無機粒子を
エチレングリコールスラリーとして添加する方法が分散
性の点で望ましい。According to this method, the organic polymer fine particles can be added to and mixed with the polyester in the state of water and / or an organic compound slurry having a boiling point of 200 ° C. or less. For example, when added during the polyester synthesizing reaction, the adverse effects such as significant delay of the polyester synthesizing reaction due to water or a surfactant can be avoided, and the workability is improved. Further, even crosslinked polymer particles having relatively poor heat resistance can be mixed with polyester. When the inorganic particles are added separately from the organic polymer fine particles, the method of adding the inorganic particles as an ethylene glycol slurry is preferable from the viewpoint of dispersibility.
【0029】上述のように、本発明においては有機高分
子微粒子、無機粒子を同時または別々に添加してもよ
く、また、それぞれのマスターポリマを製造し、ブレン
ドして使用してもよい。さらに、実質的に粒子を含まな
いポリエステルで稀釈して使用することもできる。As described above, in the present invention, the organic polymer fine particles and the inorganic particles may be added simultaneously or separately, or the respective master polymers may be produced and blended and used. Further, it may be used by diluting it with polyester containing substantially no particles.
【0030】さらに、本発明のポリエステルにはポリエ
ステルの製造時に通常用いられるリチウム、ナトリウ
ム、カルシウム、マグネシウム、マンガン、亜鉛、アン
チモン、ゲルマニウム、チタン等の化合物の金属化合物
触媒、着色防止剤としてのリン化合物等を含んでいても
よい。Further, in the polyester of the present invention, a metal compound catalyst of a compound such as lithium, sodium, calcium, magnesium, manganese, zinc, antimony, germanium and titanium which is usually used in the production of polyester, and a phosphorus compound as a color preventing agent. Etc. may be included.
【0031】本発明のフィルムは、もちろん単層フィル
ムでも用いられるが、少なくとも片面に積層した後二軸
配向したフィルムの形で用いると、フィルム表面の均一
性、易滑性、耐摩耗性が良好となるので好ましい。この
場合、ベースフィルムとしては通常のポリエチレンテレ
フタレートフィルム等が好ましく用いられる。The film of the present invention can be used as a monolayer film, of course, but when it is used in the form of a biaxially oriented film after being laminated on at least one side, the film surface has good uniformity, easy slippage and abrasion resistance. Therefore, it is preferable. In this case, a usual polyethylene terephthalate film or the like is preferably used as the base film.
【0032】上記における積層部のフィルム厚さは、添
加される無機粒子の平均粒径に対して0.1〜10倍、
特に0.1〜5倍にすると、易滑性、耐摩耗性が特に良
好となり好ましい。The film thickness of the laminated portion in the above is 0.1 to 10 times the average particle diameter of the added inorganic particles,
In particular, if it is 0.1 to 5 times, slipperiness and wear resistance are particularly good, which is preferable.
【0033】本発明における積層方法としては、溶融共
押し出し等適宜公知の積層方法を用いることができる。As a laminating method in the present invention, a known laminating method such as melt coextrusion can be appropriately used.
【0034】[0034]
【実施例】以下に実施例を挙げて本発明を詳細に説明す
る。なお、得られたポリエステルの各特性値測定は次の
方法に従って行なった。The present invention will be described in detail below with reference to examples. The characteristic values of the obtained polyester were measured according to the following methods.
【0035】(A)粒子の粒径 有機高分子微粒子、無機粒子の平均粒径は、粒子の電子
顕微鏡写真によって測定した50体積%の点にあたる粒
子等価球直径により求めた。等価球直径とは粒子と同じ
体積を有する球の直径である。(A) Particle Size of Particles The average particle size of the organic polymer particles and the inorganic particles was determined by the particle equivalent spherical diameter corresponding to 50% by volume measured by electron micrograph of the particles. The equivalent sphere diameter is the diameter of a sphere that has the same volume as the particle.
【0036】(B)ポリマーの極限粘度 o−クロロフェノールを溶媒として25℃にて測定し
た。(B) Intrinsic Viscosity of Polymer Measured at 25 ° C. using o-chlorophenol as a solvent.
【0037】(C)有機高分子微粒子の熱分解温度 理学電機TAS−100にて窒素雰囲気下、昇温速度2
0℃/minでの熱天秤減量曲線を測定した。10%を
熱分解温度とした。(C) Thermal Decomposition Temperature of Organic Polymer Fine Particles Rigaku Denki TAS-100 in nitrogen atmosphere under heating rate 2
The thermobalance weight loss curve at 0 ° C / min was measured. 10% was taken as the thermal decomposition temperature.
【0038】(D)フィルム特性 (1)表面粗さRa(μm) JIS−B−0601に準じて、触針式表面粗さ計を用
いて測定した(カットオフ値0.08mm、測定長4m
m)。 (2)滑り性(μk) フィルムを1/2インチにスリットし、テープ走行性試
験機TBT−300型((株)横浜システム研究所製)
を使用し、20℃、55%RH雰囲気で走向させ、初期
のμkを下記の式より求めた。 μk=0.733log(T1 /T2 ) ここでT2 は入側張力、T1 は出側張力である。ガイド
径は6mmφであり、ガイド材質はSUS27(表面粗
度0.2S)、巻き付け角は180°、走行速度は3.
3cm/秒である。上記μkが0.35以下であるもの
が滑り性良好である。ここで、μkが0.35は、フィ
ルム加工時または製品としたときの滑り性が極端に悪く
なるかどうかの臨界の値である。(D) Film Properties (1) Surface Roughness Ra (μm) Measured using a stylus type surface roughness meter according to JIS-B-0601 (cutoff value 0.08 mm, measurement length 4 m).
m). (2) Sliding property (μk) A film is slit into ½ inch, and a tape running tester TBT-300 type (manufactured by Yokohama System Research Co., Ltd.)
Was struck in an atmosphere of 20 ° C. and 55% RH, and the initial μk was calculated from the following formula. μk = 0.733 log (T 1 / T 2 ), where T 2 is the inlet tension and T 1 is the outlet tension. The guide diameter is 6 mmφ, the guide material is SUS27 (surface roughness 0.2S), the winding angle is 180 °, and the running speed is 3.
It is 3 cm / sec. Those having a μk of 0.35 or less have good slipperiness. Here, μk of 0.35 is a critical value for determining whether the slipperiness during film processing or as a product becomes extremely poor.
【0039】(3)耐摩耗性(早送り/巻戻しでの削
れ) フィルムに下記組成の磁性塗料をグラビヤロールにより
塗布し、磁気配向させ、乾燥させる。さらに、小型テス
トカレンダー装置(スチールロール/ナイロンロール、
5段)で、温度:70℃、線圧:200kg/cmでカ
レンダー処理した後、70℃、48時間キュアリングす
る。上記テープ原反を1/2インチにスリットし、パン
ケーキを作成した。このパンケーキから250mの長さ
をVTRカセットに組み込み、VTRカセットとした。 (磁性塗料の組成) ・Co含有酸化鉄 :100重量部 ・塩化ビニル/酢酸ビニル共重合体:10重量部 ・ポリウレタンエラストマ :10重量部 ・ポリイソシアネート :5重量部 ・レシチン :1重量部 ・メチルエチルケトン :75重量部 ・メチルイソブチルケトン :75重量部 ・トルエン :75重量部 ・カーボンブラック :2重量部 ・ラウリン酸 :1.5重量部 このビデオテープを市販のビデオデッキで早送り、巻戻
しを繰り返し50回行ない、テープ走行面およびカセッ
ト内金属ビンに付着している削れ粉の量により判定し
た。次の基準で目視により判定し、1級、2級は特性良
好とした。 削れ粉がほとんど付着していない:1級 削れ粉が少量付着している :2級 削れ粉が多量に付着している :3級(3) Abrasion resistance (scraping by fast-forwarding / rewinding) A magnetic coating material having the following composition is applied to a film by a gravure roll, magnetically oriented, and dried. In addition, a small test calendar device (steel roll / nylon roll,
(5 stages), temperature: 70 ° C., linear pressure: 200 kg / cm, and then calendaring is performed at 70 ° C. for 48 hours. The above tape raw material was slit to 1/2 inch to prepare a pancake. A length of 250 m from this pancake was incorporated into a VTR cassette to obtain a VTR cassette. (Composition of magnetic paint) -Co-containing iron oxide: 100 parts by weight-Vinyl chloride / vinyl acetate copolymer: 10 parts by weight-Polyurethane elastomer: 10 parts by weight-Polyisocyanate: 5 parts by weight-Lecithin: 1 part by weight-Methyl ethyl ketone : 75 parts by weight Methyl isobutyl ketone: 75 parts by weight Toluene: 75 parts by weight Carbon black: 2 parts by weight Lauric acid: 1.5 parts by weight This video tape is fast-forwarded and rewound repeatedly on a commercial VCR 50 Judging was performed by judging the amount of shavings adhering to the tape running surface and the metal bottle in the cassette. The characteristics were rated as 1st and 2nd grade by visual inspection according to the following criteria. Almost no shavings adhered: Class 1 Small amount of shavings adhered: Class 2 Large amount of shavings adhered: Class 3
【0040】なお、実施例中に部とあるのは、特に断り
がない限り重量部を示すものである。また、各表中の略
号については下記の化合物の略号である。各表中の
( )内の添加量の値はフィルムにおける各粒子の含有
量てある。 BA :ブチルアクリレート EVB :エチルビニルベンゼン DVB :ジビニルベンゼン 2−EHA:2−エチルヘキシルアクリレート ST :スチレンIn the examples, "parts" means "parts by weight" unless otherwise specified. The abbreviations in each table are the abbreviations of the following compounds. The value of the added amount in parentheses in each table is the content of each particle in the film. BA: Butyl acrylate EVB: Ethyl vinyl benzene DVB: Divinyl benzene 2-EHA: 2-Ethylhexyl acrylate ST: Styrene
【0041】実施例1 水分0.3重量%を含有する極限粘度0.670の未乾
燥ポリエチレンテレフタレートチップを、ベントタイプ
二軸押出機を使用して該ポリマ−チップを溶融状態と
し、5重量%の水スラリーとして分散させた平均粒径
0.02μmのスチレン−エチルビニルベンゼン−ジビ
ニルベンゼン(重量比10/35/50)共重合体粒子
(熱分解温度410℃)が、ポリマに対して1重量%に
なるように添加した。得られたポリマ(I)は極限粘度
0.641であった。Example 1 An undried polyethylene terephthalate chip having an intrinsic viscosity of 0.670 containing 0.3% by weight of water was melted into a polymer state by using a vent type twin-screw extruder and 5% by weight. Styrene-ethylvinylbenzene-divinylbenzene (weight ratio 10/35/50) copolymer particles (pyrolysis temperature 410 ° C) having an average particle diameter of 0.02 µm dispersed as a water slurry of % Was added. The polymer (I) obtained had an intrinsic viscosity of 0.641.
【0042】次に、ジメチルテレフタレート100部、
エチレングリコール64部に、触媒として酢酸マグネシ
ウム0.06部を加えてエステル交換反応を行なった。
次に、三酸化アンチモン0.03部とトリメチルホスフ
ェート0.03部を加え、平均粒径0.5μmの炭酸カ
ルシウム粒子を10重量%含有するエチレングリコール
スラリーを、ポリマ中の該粒子の含有量が2重量%とな
るようにポリエステルに添加し、重縮合反応を行なっ
た。得られたポリマ(II)は極限粘度0.629であ
った。Next, 100 parts of dimethyl terephthalate,
Transesterification was carried out by adding 0.06 part of magnesium acetate as a catalyst to 64 parts of ethylene glycol.
Next, 0.03 part of antimony trioxide and 0.03 part of trimethyl phosphate were added, and an ethylene glycol slurry containing 10% by weight of calcium carbonate particles having an average particle diameter of 0.5 μm was added to the polymer so that the content of the particles was 0.5%. Polycondensation reaction was carried out by adding 2% by weight to polyester. The polymer (II) obtained had an intrinsic viscosity of 0.629.
【0043】該有機高分子微粒子含有ポリマ(I)と該
無機粒子含有ポリマ(II)および無粒子系ポリエチレ
ンテレフタレートを、フィルム中での有機高分子微粒子
の含有量が0.2重量%、無機粒子の含有量が0.2重
量%になるように混合し、ポリエステル組成物を得た。
さらにポリエステル組成物を乾燥後、290℃で押出機
により溶融押し出しし、キャスティングドラムで急冷
し、未延伸シートを得た。引き続き、これを90℃で縦
方向に3.3倍、横方向に3倍に延伸し、さらに、その
後220℃で15秒間熱処理し、厚さ12μmの二軸延
伸フィルムを得た。ポリマ特性、フィルム特性は表1に
示すとおりであり、平坦性、耐摩耗性に優れていた。The organic polymer fine particle-containing polymer (I), the inorganic particle-containing polymer (II) and particle-free polyethylene terephthalate are contained in the film in an amount of 0.2% by weight of the organic polymer fine particles, and the inorganic particles are Were mixed so as to have a content of 0.2% by weight to obtain a polyester composition.
Further, the polyester composition was dried, melt-extruded by an extruder at 290 ° C., and rapidly cooled by a casting drum to obtain an unstretched sheet. Subsequently, this was stretched 3.3 times in the machine direction at 90 ° C. and 3 times in the transverse direction, and then heat treated at 220 ° C. for 15 seconds to obtain a biaxially stretched film having a thickness of 12 μm. The polymer properties and film properties are shown in Table 1, and were excellent in flatness and abrasion resistance.
【0044】[0044]
【表1】 実施例2 テレフタル酸ジメチル100部、エチレングリコール5
8部、触媒として酢酸マグネシウムを0.06部、三酸
化アンチモン0.03部を添加し、230℃まで昇温し
ながらメタノールを留去し、エステル交換反応を行な
う。その後、トリメチルホスフェートを0.05部添加
し、5重量%のエチレングリコールスラリーとして分散
させた平均粒径0.02μmの2−エチルヘキシルアク
リレート−エチルビニルベンゼン−ジビニルベンゼン
(重量比50/20/25)共重合体粒子(熱分解温度
380℃)、および10重量%濃度のエチレングリコー
ルスラリーとして分散させた平均粒径0.6μmの二酸
化ケイ素粒子をポリエステルに対してそれぞれ、有機高
分子微粒子が1重量%、二酸化ケイ素粒子が0.6重量
%となるように添加する。その後、重縮合反応槽に移行
して290℃まで昇温しながら減圧し、重縮合を行なっ
た。得られたポリマ(III)は極限粘度0.631で
あった。得られたポリマを無粒子径ポリエチレンテレフ
タレートで1/5倍に稀釈し、表1のポリエステル組成
物を得、さらに乾燥後290℃で押出機により溶融押し
出しし、キャスティングドラムで急冷し未延伸シートを
得た。そして、実施例1と同じ条件で延伸、熱処理し、
二軸延伸フィルムを得た。ポリマ特性、フィルム特性は
表1に示すとおりであり、平坦性、耐摩耗性に優れてい
た。[Table 1] Example 2 100 parts of dimethyl terephthalate, 5 ethylene glycol
8 parts, 0.06 part of magnesium acetate as a catalyst and 0.03 part of antimony trioxide are added, and methanol is distilled off while the temperature is raised to 230 ° C. to carry out a transesterification reaction. Thereafter, 0.05 part of trimethyl phosphate was added and dispersed as a 5 wt% ethylene glycol slurry, and 2-ethylhexyl acrylate-ethyl vinyl benzene-divinyl benzene having an average particle diameter of 0.02 μm (weight ratio 50/20/25). Copolymer particles (thermal decomposition temperature of 380 ° C.) and silicon dioxide particles having an average particle size of 0.6 μm dispersed as an ethylene glycol slurry having a concentration of 10% by weight are contained in an amount of 1% by weight of organic polymer fine particles with respect to polyester. , So that the content of silicon dioxide particles is 0.6% by weight. After that, the reaction mixture was transferred to a polycondensation reaction tank and the pressure was reduced while raising the temperature to 290 ° C. for polycondensation. The polymer (III) obtained had an intrinsic viscosity of 0.631. The obtained polymer was diluted 1/5 times with non-particle diameter polyethylene terephthalate to obtain the polyester composition shown in Table 1. After drying, it was melt extruded by an extruder at 290 ° C. and rapidly cooled by a casting drum to obtain an unstretched sheet. Obtained. Then, stretching and heat treatment under the same conditions as in Example 1,
A biaxially stretched film was obtained. The polymer properties and film properties are shown in Table 1, and were excellent in flatness and abrasion resistance.
【0045】実施例3〜5 有機高分子微粒子の組成、粒子径、添加量および無機粒
子の種類、粒子径、添加量を変更し、実施例1と同様に
して、表1に示すポリエステル組成物、二軸延伸フィル
ムを得た。ポリマ特性、フィルム特性は表1に示すとお
りであり、いずれもフィルム特性が良好であった。特に
実施例4では、有機高分子微粒子にメタクリル酸を加
え、さらに重合し、その後NaOHを加えて官能基−C
OONaを導入しているが平坦性に優れ、耐摩耗性も良
好であった。Examples 3 to 5 Polyester compositions shown in Table 1 in the same manner as in Example 1 except that the composition, the particle size, the addition amount of the organic polymer fine particles, the type of inorganic particles, the particle size, and the addition amount were changed. A biaxially stretched film was obtained. The polymer characteristics and the film characteristics are as shown in Table 1, and the film characteristics were good in both cases. In particular, in Example 4, methacrylic acid was added to the organic polymer fine particles, polymerization was further performed, and then NaOH was added to add functional group -C.
Although OONa was introduced, the flatness was excellent and the wear resistance was also good.
【0046】実施例6 水分0.3重量%を含有する極限粘度0.670の未乾
燥ポリエチレンテレフタレートチップを、ベントタイプ
二軸押出機を使用して該ポリマーチップを溶融状態と
し、5重量%の水スラリーとして分散させた平均粒径
0.03μmのブチルアクリレート−エチルビニルベン
ゼン−ジビニルベンゼン(重量比40/25/30)共
重合体粒子(熱分解温度390℃)が、ポリマに対して
1重量%になるように添加した。得られたポリマ(I
V)は極限粘度0.638であった。Example 6 An undried polyethylene terephthalate chip having an intrinsic viscosity of 0.670 containing 0.3% by weight of water was melted into a polymer state by using a vent type twin-screw extruder to obtain 5% by weight of the polymer chip. Butyl acrylate-ethyl vinyl benzene-divinyl benzene (weight ratio 40/25/30) copolymer particles (pyrolysis temperature 390 ° C.) having an average particle size of 0.03 μm dispersed as an aqueous slurry was 1 weight per polymer. % Was added. The obtained polymer (I
V) had an intrinsic viscosity of 0.638.
【0047】次に、ジメチルテレフタレート100部、
エチレングリコール64部に、触媒として酢酸マグネシ
ウム0.06部を加えてエステル交換反応を行なった。
次に、三酸化アンチモン0.03部とトリメチルホスフ
ェート0.03部を加え、平均粒径0.02μmの酸化
ジルコニウム粒子を10重量%含有するエチレングリコ
ールスラリーを、ポリマ中の該粒子の含有量が2重量%
となるようにポリエステルに添加し、重縮合反応を行な
った。得られたポリマ(V)は極限粘度0.628であ
った。これらのポリマ(IV)、(V)と実施例1で得
たポリマ(II)および無粒子系ポリエチレンテレフタ
レートを混合(3:1:1:5)し、表1に示すポリエ
ステル組成物を得た。Next, 100 parts of dimethyl terephthalate,
Transesterification was carried out by adding 0.06 part of magnesium acetate as a catalyst to 64 parts of ethylene glycol.
Next, 0.03 part of antimony trioxide and 0.03 part of trimethyl phosphate were added, and an ethylene glycol slurry containing 10% by weight of zirconium oxide particles having an average particle diameter of 0.02 μm was added to the polymer so that the content of the particles was 0.3%. 2% by weight
Was added to the polyester so that the polycondensation reaction was performed. The polymer (V) obtained had an intrinsic viscosity of 0.628. These polymers (IV) and (V) were mixed with the polymer (II) obtained in Example 1 and particle-free polyethylene terephthalate (3: 1: 1: 5) to obtain polyester compositions shown in Table 1. .
【0048】さらに、無粒子系ポリエチレンテレフタレ
ートの両面に290℃で溶融共押し出しして、積層未延
伸フィルムとした。その後、実施例1と同じ条件で延
伸、熱処理し、無粒子系ポリエチレンテレフタレート層
厚さ11μmで、その上に有機高分子微粒子および無機
粒子含有ポリエチレンテレフタレート組成物層厚さ0.
5μmが両面に積層された二軸延伸フィルムを得た。こ
のフィルムを評価したところ、表1に示すようにRa=
0.019μm、μk=0.30、耐摩耗性ともに特に
良好なフィルムであった。Further, both sides of the particle-free polyethylene terephthalate were melt coextruded at 290 ° C. to obtain a laminated unstretched film. Then, the film was stretched and heat-treated under the same conditions as in Example 1 to give a particle-free polyethylene terephthalate layer thickness of 11 μm, and a polyethylene terephthalate composition layer containing organic polymer particles and inorganic particles having a thickness of 0.1 μm.
A biaxially stretched film having 5 μm laminated on both sides was obtained. When this film was evaluated, as shown in Table 1, Ra =
The film was 0.019 μm, μk = 0.30, and the abrasion resistance was particularly good.
【0049】比較例1 平均粒径0.02μmのブチルアクリレート−ジビニル
ベンゼン(重量比70/25)共重合体粒子の水スラリ
ーを、実施例1と同様にしてポリマに添加し、得られた
ポリマを無粒子系ポリエチレンテレフタレートで1/2
倍に稀釈し、表2に示すポリエステル組成物を得、さら
に実施例1と同様にして二軸延伸フィルムを得た。ポリ
マ特性、フィルム特性は表2に示すとおりであり、平坦
性、耐摩耗性が悪化した。Comparative Example 1 A water slurry of butyl acrylate-divinylbenzene (weight ratio 70/25) copolymer particles having an average particle diameter of 0.02 μm was added to a polymer in the same manner as in Example 1 to obtain the polymer. 1/2 with particle-free polyethylene terephthalate
It was diluted twice to obtain the polyester composition shown in Table 2, and a biaxially stretched film was obtained in the same manner as in Example 1. The polymer characteristics and the film characteristics are as shown in Table 2, and the flatness and wear resistance deteriorated.
【0050】[0050]
【表2】 比較例2、5 添加粒子の種類、添加量等を変更して実施例2と同様に
して、ポリエステル組成物および二軸延伸フィルムを得
た。ポリマ特性、フィルム特性は表2に示すとおりであ
り、耐摩耗性が悪化した。比較例5は、2種の粒径およ
び種類の異なる無機粒子を用いているが、フィルム特性
が悪化した。[Table 2] Comparative Examples 2 and 5 A polyester composition and a biaxially stretched film were obtained in the same manner as in Example 2, except that the type of added particles, the amount added, etc. were changed. The polymer characteristics and the film characteristics are as shown in Table 2, and the abrasion resistance deteriorated. In Comparative Example 5, two kinds of inorganic particles having different particle sizes and different kinds were used, but the film characteristics were deteriorated.
【0051】比較例3、4、6 添加粒子の種類、添加量等を変更して実施例2と同様に
して、ポリエステル組成物および二軸延伸フィルムを得
た。ポリマ特性、フィルム特性は表2に示すとおりであ
り、平坦性、耐摩耗性ともに良好なフィルムは得られな
かった。Comparative Examples 3, 4 and 6 A polyester composition and a biaxially stretched film were obtained in the same manner as in Example 2, except that the type of added particles, the addition amount and the like were changed. Polymer properties and film properties are shown in Table 2, and a film having good flatness and abrasion resistance was not obtained.
【0052】[0052]
【発明の効果】本発明のポリエステル組成物は、特定の
粒径を有する有機高分子微粒子および無機粒子を併用し
ているので、粒子の分散性が良好でフィルムにした際の
平坦性、耐摩耗性に優れている。従って、磁気テープ用
途、写真、製版用途、コンデンサー用途等に好適であ
る。さらに、本発明の組成物を用いて積層フィルムとす
ると、特に平坦性、耐摩耗性が良好なフィルムが得られ
る。Since the polyester composition of the present invention uses both organic polymer fine particles having a specific particle diameter and inorganic particles in combination, the dispersibility of the particles is good and the flatness and abrasion resistance when formed into a film are improved. It has excellent properties. Therefore, it is suitable for magnetic tape applications, photographs, plate making applications, condenser applications, and the like. Furthermore, when a laminated film is formed using the composition of the present invention, a film having particularly good flatness and abrasion resistance can be obtained.
フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C08L 101:00) B29K 67:00 B29L 7:00 4F Continuation of front page (51) Int.Cl. 5 Identification code Office reference number FI technical display area C08L 101: 00) B29K 67:00 B29L 7:00 4F
Claims (3)
未満である有機高分子微粒子をポリエステルに対して
0.01〜10重量%、粒径が0.002μm以上5μ
m未満である無機粒子を有機高分子微粒子に対して重量
比0.001〜10となるよう含有してなる熱可塑性ポ
リエステル組成物。1. A particle size of 0.002 μm or more and 0.10 μm
0.01 to 10% by weight of organic polymer fine particles having a particle size of less than 0.005 μm and a particle size of 0.002 μm or more
A thermoplastic polyester composition containing inorganic particles of less than m in a weight ratio of 0.001 to 10 with respect to organic polymer particles.
二軸配向ポリエステルフィルム。2. A biaxially oriented polyester film comprising the polyester composition of claim 1.
とも片面に積層してなることを特徴とする二軸配向積層
ポリエステルフィルム。3. A biaxially oriented laminated polyester film, which is obtained by laminating the polyester composition of claim 1 on at least one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15084992A JPH0625514A (en) | 1992-06-10 | 1992-06-10 | Thermoplastic polyester composition and film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15084992A JPH0625514A (en) | 1992-06-10 | 1992-06-10 | Thermoplastic polyester composition and film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0625514A true JPH0625514A (en) | 1994-02-01 |
Family
ID=15505726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15084992A Pending JPH0625514A (en) | 1992-06-10 | 1992-06-10 | Thermoplastic polyester composition and film |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0625514A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007224318A (en) * | 2002-06-14 | 2007-09-06 | Rohm & Haas Co | Composition containing crosslinked nanoparticle |
-
1992
- 1992-06-10 JP JP15084992A patent/JPH0625514A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007224318A (en) * | 2002-06-14 | 2007-09-06 | Rohm & Haas Co | Composition containing crosslinked nanoparticle |
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