JPH0614984Y2 - Parts mounting structure to resin molding - Google Patents
Parts mounting structure to resin moldingInfo
- Publication number
- JPH0614984Y2 JPH0614984Y2 JP14016489U JP14016489U JPH0614984Y2 JP H0614984 Y2 JPH0614984 Y2 JP H0614984Y2 JP 14016489 U JP14016489 U JP 14016489U JP 14016489 U JP14016489 U JP 14016489U JP H0614984 Y2 JPH0614984 Y2 JP H0614984Y2
- Authority
- JP
- Japan
- Prior art keywords
- molded body
- skin material
- resin molded
- grill
- door trim
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920005989 resin Polymers 0.000 title claims description 42
- 239000011347 resin Substances 0.000 title claims description 42
- 238000000465 moulding Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 11
- 238000007666 vacuum forming Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000037368 penetrate the skin Effects 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【考案の詳細な説明】 （産業上の利用分野） 本考案は、樹脂成形体への部品取付構造の改良に関す
る。DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention relates to an improvement in a component mounting structure for a resin molded body.
（従来の技術） 従来より、真空成形された表皮材と、該表皮材の裏面に
一体成形されて接着される樹脂層とからなる樹脂成形体
に部品を埋め込んで取り付けたものとして、例えば実開
昭５９−３７１３３号公報に開示れているように、自動
車等車両用内装品としてのインストルメントパネルにエ
アコンディショナのダクトを完全に埋設したものや、あ
るいはドアトリムにエアコンディショナのエア吹出口を
構成するグリルを、一部を車室内側に露出させた状態で
埋設したものがある。(Prior Art) Conventionally, a component is embedded and attached in a resin molded body composed of a vacuum-molded skin material and a resin layer integrally molded and adhered to the back surface of the skin material, for example, actual opening. As disclosed in Japanese Patent Laid-Open No. 59-33133, an instrument panel, which is an interior part for a vehicle such as an automobile, in which an air conditioner duct is completely buried, or a door trim has an air outlet of the air conditioner There are some grills that are embedded with part of the grill exposed to the inside of the vehicle.
（考案が解決しようとする課題） ところが、上記の後者のドアトリムのようにグリルを一
部露呈状態で埋設して取り付ける場合、該グリルは、一
般には、ビス止めされていることから、ビスの頭部が車
室内に露呈して見栄えが低下するという問題があった。
さらには、ドアトリムのグリル取付箇所には、取付孔が
表皮材を貫通して形成されていることから、この取付孔
周辺から表皮材が剥離するおそれがあった。(Problems to be solved by the invention) However, in the case where the grill is embedded in a partially exposed state like the latter door trim described above, the grill is generally screw-fastened, so that the head of the screw is There is a problem in that the parts are exposed to the interior of the vehicle and the appearance is degraded.
Furthermore, since the attachment hole is formed at the grille attachment portion of the door trim so as to penetrate the skin material, the skin material may be peeled off from around the attachment hole.
本考案はかかる点に鑑みてなされたものであり、その目
的とするところは、上述の如く自動車等車両の内装品と
してのドアトリム等の樹脂成形体にグリル等の部品を成
形過程で適正に取り付け得る適切な取付手段を講ずるこ
とにより、ビスを用いる必要をなくして見栄えの向上を
図り、しかも上記部品を離脱することなく樹脂成形体に
確実に取り付けんとすることにある。さらには、部品取
付箇所周辺からの表皮材の剥離を確実に防止せんとする
ことにある。The present invention has been made in view of the above points, and an object thereof is to properly attach parts such as a grill to a resin molding such as a door trim as an interior part of a vehicle such as an automobile in the molding process as described above. By taking appropriate mounting means to be obtained, it is possible to improve the appearance by eliminating the need to use a screw, and to securely mount the above-mentioned parts on the resin molded body without separating them. Furthermore, it is intended to reliably prevent the peeling of the skin material from the vicinity of the part mounting location.
（課題を解決するための手段） 上記の目的を達成するため、本考案の解決手段は、成形
された表皮材と、該表皮材の裏面に一体成形されて接着
される樹脂層とからなる樹脂成形体に成形過程で部品を
埋め込んで取り付ける取付構造を対象とし、この場合、
上記部品の樹脂成形体への埋込み箇所外周を上記表皮材
で覆うように、かつ上記部品の樹脂成形体への埋込み箇
所外周に外側方に張出し形成された係止部を上記樹脂成
形体に係合させるようにして該樹脂成形体に部品を埋め
込んで取り付けるようにする。(Means for Solving the Problem) In order to achieve the above object, the solution means of the present invention is a resin including a molded skin material and a resin layer integrally molded and adhered to the back surface of the skin material. The target is a mounting structure in which parts are embedded and attached in the molding process. In this case,
Engage the resin molded body with a locking portion formed so as to cover the outer periphery of the part where the component is embedded in the resin molded body with the skin material, and to extend outwardly on the outer periphery of the part where the component is embedded in the resin molded body. The parts are embedded in the resin molded body so as to be attached.
（作用） 上記の構成により、本考案では、成形過程で、部品の樹
脂成形体への埋込み箇所外周が成形された表皮材で覆わ
れ、かつ上記部品の樹脂成形体への埋込み箇所外周に外
側方に張出し形成された係止部が上記樹脂成形体に係合
させられて該樹脂成形体に部品が埋め込まれて取り付け
られる。(Operation) With the above configuration, in the present invention, in the molding process, the outer periphery of the part where the component is embedded in the resin molded body is covered with the molded skin material, and the outer periphery of the part where the component is embedded in the resin molded body is outside. The locking portion that is formed so as to project toward one side is engaged with the resin molded body, and the component is embedded and attached to the resin molded body.
このことから、部品がビスを用いることなく樹脂成形体
に取り付けられて見栄えの向上が図られ、しかも上記係
止部の樹脂成形体への係合作用により、上記部品が離脱
することなく樹脂成形体に確実に取り付けられることと
なる。さらには、表皮材が部品と樹脂層とで挟まれてい
ることから、部品取付箇所周辺からの表皮材の剥離が確
実に防止されることとなる。From this, the parts are attached to the resin molded body without using screws, and the appearance is improved. Further, the engaging action of the locking portion with the resin molded body prevents the parts from being detached from the resin molded body. It will be securely attached to the body. Furthermore, since the skin material is sandwiched between the component and the resin layer, peeling of the skin material from the periphery of the component mounting position can be reliably prevented.
（実施例） 以下、本考案の実施例を図面に基づいて説明する。Embodiment An embodiment of the present invention will be described below with reference to the drawings.
第３図は本考案の実施例に係る部品取付構造を樹脂成形
体としての自動車等車両用ドアトリム１に適用した場合
を示す。そして、該ドアトリム１は、真空成形された樹
脂シート製の表皮材２と、該表皮材２の裏面に一体成形
されて接着されるポリウレタン製の樹脂層３（第１図に
表われる）とからなり、このドアトリム１にエアコンデ
ィショナのエア吹出口を構成する部品としてグリル４を
成形過程で埋め込んで取り付けるようになされている。FIG. 3 shows a case where the component mounting structure according to the embodiment of the present invention is applied to a door trim 1 for a vehicle such as an automobile as a resin molded body. The door trim 1 comprises a vacuum-molded resin sheet skin 2 and a polyurethane resin layer 3 (shown in FIG. 1) integrally molded and adhered to the back surface of the skin 2. The grill 4 is attached to the door trim 1 as a component of the air outlet of the air conditioner during the molding process.
具体的には、第１図に拡大詳示するように、上記グリル
４は複数枚のフィン４ａ，４ａ，…をグリル開口部４ｂ
に有し、かつグリル４の上記ドアトリム１への埋込み箇
所外周、つまりグリル４の先端（第１図で右端）側に
は、先細テーパ面を外周面に有する抜止め用の係止部５
が外側方に張出し形成されているとともに、基端（第１
図で左端）側には、埋込み箇所周辺を覆う外鍔部６が一
体に形成されている。そして、上記グリル４は、そのド
アトリム１への埋込み箇所外周を上記表皮材２で覆うよ
うに、かつ上記係止部５をドアトリム１に係合させるよ
うにして該ドアトリム１に埋め込まれて取り付けられて
いる。Specifically, as shown in an enlarged detail in FIG. 1, the grill 4 has a plurality of fins 4a, 4a, ...
On the outer periphery of the portion where the grill 4 is embedded in the door trim 1, that is, on the tip (right end in FIG. 1) side of the grill 4, there is a retaining portion 5 for preventing slippage having a tapered surface on the outer peripheral surface.
Is formed to project outward, and the base end (first
An outer flange portion 6 is integrally formed on the left end side in the figure to cover the periphery of the embedded portion. The grill 4 is embedded in the door trim 1 so that the outer periphery of the embedding portion in the door trim 1 is covered with the skin material 2 and the engaging portion 5 is engaged with the door trim 1. ing.
次に、ドアトリム１に対しグリル４を取り付ける要領を
第２図（ａ）〜（ｄ）に基づいて説明する。Next, how to attach the grill 4 to the door trim 1 will be described with reference to FIGS. 2 (a) to 2 (d).
まず、第２図（ａ）に示すように、表皮材２を真空成形
型７内部を真空引きすることにより該真空成形型７に密
着させて所定形状に型付けする。First, as shown in FIG. 2 (a), the inside of the vacuum forming die 7 is evacuated to bring the skin material 2 into close contact with the vacuum forming die 7 to form a predetermined shape.
次いで、第２図（ｂ）に示すように、予め用意したグリ
ル４を係止部５を上に外鍔部６を下に向けた姿勢で樹脂
成形型の下型８にセットする。Next, as shown in FIG. 2 (b), the grill 4 prepared in advance is set on the lower mold 8 of the resin mold with the engaging portion 5 facing upward and the outer collar portion 6 facing downward.
その後、上記所定形状に型付けされた表皮材２を真空成
形型７から取り出し、第２図（ｃ）に示すように、上記
樹脂成形型の下型８にセットされたグリル４に覆い被
せ、該グリル４のドアトリム１への埋込み箇所外周（外
鍔部６を除く部分）を上記表皮材２で覆う。After that, the skin material 2 molded into the predetermined shape is taken out from the vacuum molding die 7, and covered with the grill 4 set in the lower mold 8 of the resin molding die as shown in FIG. 2 (c). The outer periphery of the portion where the grill 4 is embedded in the door trim 1 (the portion excluding the outer collar portion 6) is covered with the skin material 2.
その後、第２図（ｄ）に示すように、ポリウレタン原液
を上記下型８のキャビティに注入して樹脂成形型の上型
９を下降移動させて型締めし、上記ポリウレタン原液を
キュアさせることにより、上記表皮材２の裏面に樹脂層
３が一体成形されて接着され、かつ上記グリル４が埋め
込まれたドアトリム１を得る。そして、この得られたド
アトリム１には、グリル４の係止部５が係合せしめられ
ている。Then, as shown in FIG. 2 (d), the polyurethane undiluted solution is injected into the cavity of the lower mold 8 and the upper mold 9 of the resin molding die is moved down and clamped to cure the polyurethane undiluted solution. The door trim 1 in which the resin layer 3 is integrally molded and adhered to the back surface of the skin material 2 and the grill 4 is embedded is obtained. The locking portion 5 of the grill 4 is engaged with the obtained door trim 1.
しかる後、上記ドアトリム１を樹脂成形型から脱型し、
第１図に示すように、グリル４の係止部５側のグリル開
口部１ｂに対応する表皮材２部分を切除することにより
グリル開口部１ｂを開通させる。After that, the door trim 1 is removed from the resin molding die,
As shown in FIG. 1, the grille opening 1b is opened by cutting off the skin material 2 portion corresponding to the grille opening 1b on the locking portion 5 side of the grille 4.
このように、本実施例では、グリル４のドアトリム１へ
の埋込み箇所外周を表皮材２で覆い、かつ上記グリル４
の係止部５を上記ドアトリム１に係合させて該ドアトリ
ム１にグリル４を埋め込んで取り付ける。As described above, in this embodiment, the outer periphery of the portion where the grill 4 is embedded in the door trim 1 is covered with the skin material 2 and the grill 4 is
The engaging portion 5 is engaged with the door trim 1 so that the grill 4 is embedded and attached to the door trim 1.
このことから、グリル４をビスを用いることなくドアト
リム１に取り付け得て見栄えの向上を図ることができ、
しかも上記係止部５のドアトリム１への係合作用によ
り、上記グリル４を離脱することなくドアトリム１に確
実に取り付けることができる。さらには、表皮材２をグ
リル４と樹脂層３とで挟んでいることから、グリル４取
付箇所周辺からの表皮材２の剥離を確実に防止すること
ができる。From this, the grill 4 can be attached to the door trim 1 without using screws to improve the appearance.
Moreover, due to the engaging action of the locking portion 5 with the door trim 1, the grill 4 can be securely attached to the door trim 1 without being removed. Furthermore, since the skin material 2 is sandwiched between the grill 4 and the resin layer 3, it is possible to reliably prevent the skin material 2 from peeling off from the periphery of the mounting position of the grill 4.
また、上記実施例では、グリル４の係止部５外周面を先
細テーパ面に形成したので、真空成形された表皮材２を
スムーズにグリル４に覆い被せることができる。Further, in the above embodiment, since the outer peripheral surface of the engaging portion 5 of the grill 4 is formed into a tapered taper surface, the vacuum-formed skin material 2 can be smoothly covered on the grill 4.
なお、上記実施例では、樹脂成形体が自動車等車両用ド
アトリム１であり、該ドアトリム１に部品としてのグリ
ル４を取り付ける場合を示したが、これに限らず、他の
部品取付構造にも適用可能なことは勿論である。In addition, although the resin molded body is the door trim 1 for a vehicle such as an automobile and the grill 4 as a component is attached to the door trim 1 in the above-described embodiment, the present invention is not limited to this and is also applied to other component attachment structures. Of course it is possible.
また、上記実施例では、表皮材を真空成形法により成形
する例を示したが、該表皮材は、スラッシュ成形法やス
キンスラッシュ法など従来から知られている成形法によ
り成形したものも本考案に適用できる。Further, in the above embodiment, an example of forming the skin material by the vacuum forming method was shown, but the skin material formed by a conventionally known forming method such as a slush forming method or a skin slush method is also the present invention. Applicable to
（考案の効果） 以上説明したように、本考案によれば、成形過程で、部
品の樹脂成形体への埋込み箇所外周を表皮材で覆うよう
に、かつ上記部品の樹脂成形体への埋込み箇所外周に外
側方に張出し形成された係止部を上記樹脂成形体に係合
させるようにしたので、ビスを用いる必要をなくして見
栄えの向上を図ることができ、しかも上記部品を離脱す
ることなく樹脂成形体に確実に取り付けることができ
る。さらには、部品取付箇所周辺からの表皮材の剥離を
確実に防止することができる。(Effects of the Invention) As described above, according to the present invention, in the molding process, the part where the part is embedded in the resin molded body is covered with a skin material, and the part where the part is embedded in the resin molded body is covered. Since the engaging portion formed on the outer periphery to project outward is engaged with the resin molded body, it is possible to improve the appearance without the need for using screws, and moreover, without detaching the parts. It can be securely attached to the resin molded body. Further, it is possible to reliably prevent the peeling of the skin material from the vicinity of the part mounting location.
図面は本考案の実施例を示し、第１図はドアトリムのグ
リル取付箇所を拡大して示す縦断面図、第２図（ａ）〜
（ｄ）はドアトリムへのグリル取付け手順を示す説明
図、第３図はドアトリムの全体概略構成図である。 １……ドアトリム（樹脂成形体） ２……表皮材 ３……樹脂層 ４……グリル（部品） ５……係止部The drawing shows an embodiment of the present invention, and FIG. 1 is an enlarged vertical cross-sectional view showing a grille mounting portion of a door trim, and FIG.
(D) is an explanatory view showing a procedure for attaching the grill to the door trim, and FIG. 3 is an overall schematic configuration diagram of the door trim. 1 ... Door trim (resin molding) 2 ... Skin material 3 ... Resin layer 4 ... Grill (parts) 5 ... Locking part
Claims (1)
体成形されて接着される樹脂層とからなる樹脂成形体に
成形過程で部品を埋め込んで取り付ける取付構造であっ
て、上記部品の樹脂成形体への埋込み箇所外周を上記表
皮材で覆うように、かつ上記部品の樹脂成形体への埋込
み箇所外周に外側方に張出し形成された係止部を上記樹
脂成形体に係合させるようにして該樹脂成形体に部品を
埋め込んで取り付けることを特徴とする樹脂成形体への
部品取付構造。1. A mounting structure, in which a component is embedded and attached in a molding process in a resin molded body composed of a molded skin material and a resin layer integrally molded and adhered to the back surface of the skin material, the structure comprising: So as to cover the outer periphery of the embedding portion of the resin molded body with the above-mentioned skin material, and engage the engaging portion formed on the outer periphery of the embedding portion of the component in the resin molded body to the resin molded body. A component mounting structure for a resin molded body, wherein a component is embedded and mounted in the resin molded body in this manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14016489U JPH0614984Y2 (en) | 1989-11-29 | 1989-11-29 | Parts mounting structure to resin molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14016489U JPH0614984Y2 (en) | 1989-11-29 | 1989-11-29 | Parts mounting structure to resin molding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0377609U JPH0377609U (en) | 1991-08-05 |
| JPH0614984Y2 true JPH0614984Y2 (en) | 1994-04-20 |
Family
ID=31687159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14016489U Expired - Lifetime JPH0614984Y2 (en) | 1989-11-29 | 1989-11-29 | Parts mounting structure to resin molding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0614984Y2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9018396B2 (en) | 2000-09-29 | 2015-04-28 | Life Technologies Corporation | Modified carbocyanine dyes and their conjugates |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4603661B2 (en) * | 2000-08-01 | 2010-12-22 | 株式会社イノアックコーポレーション | Vehicle interior member and manufacturing method thereof |
| JP4603662B2 (en) * | 2000-08-24 | 2010-12-22 | 株式会社イノアックコーポレーション | Vehicle interior member and manufacturing method thereof |
| JP7081801B2 (en) * | 2018-06-01 | 2022-06-07 | 積水ホームテクノ株式会社 | How to make a headrest |
-
1989
- 1989-11-29 JP JP14016489U patent/JPH0614984Y2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9018396B2 (en) | 2000-09-29 | 2015-04-28 | Life Technologies Corporation | Modified carbocyanine dyes and their conjugates |
| US9423323B2 (en) | 2000-09-29 | 2016-08-23 | Life Technologies Corporation | Modified carbocyanine dyes and their conjugates |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0377609U (en) | 1991-08-05 |
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