JPH06115924A - Method for producing anhydrous silica fine powder and water-repellent silica fine powder - Google Patents
Method for producing anhydrous silica fine powder and water-repellent silica fine powderInfo
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- JPH06115924A JPH06115924A JP26004492A JP26004492A JPH06115924A JP H06115924 A JPH06115924 A JP H06115924A JP 26004492 A JP26004492 A JP 26004492A JP 26004492 A JP26004492 A JP 26004492A JP H06115924 A JPH06115924 A JP H06115924A
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- silica
- fine powder
- water
- silica fine
- repellent
- Prior art date
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Abstract
(57)【要約】
【目的】 超微細な粒子径を有する無水シリカ微粉末お
よび撥水性シリカ微粉末を湿式法で安価に提供する。
【構成】 シリカヒドロゲルを解膠し、次いで共沸脱水
しうる有機溶剤と共沸脱水した後、乾燥または焼成して
無水シリカ微粉末を製造する。共沸脱水を酸触媒の存在
下で行い、乾燥することによって撥水性シリカ微粉末が
得られ、更にこれを焼成することによって無水シリカ微
粉末が得られる。(57) [Summary] [Objective] To provide anhydrous silica fine powder and water-repellent silica fine powder having an ultrafine particle size at low cost by a wet method. [Structure] Silica hydrogel is deflocculated, then azeotropically dehydrated with an azeotropically dehydratable organic solvent, and then dried or calcined to produce anhydrous silica fine powder. Azeotropic dehydration is carried out in the presence of an acid catalyst and dried to obtain a water-repellent silica fine powder, which is further calcined to obtain anhydrous silica fine powder.
Description
【0001】[0001]
【産業上の利用分野】本発明は、無水シリカ微粉末を湿
式法で安価に製造する方法に関する。さらに詳しくは、
10nm以下の超微粒子がネットワーク状に集合したシ
リカヒドロゲルから、その粒子を無水シリカ微粉末およ
び撥水性シリカ微粉末として理想的な形で取り出す方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for inexpensively producing anhydrous silica fine powder by a wet method. For more details,
The present invention relates to a method for extracting particles from silica hydrogel in which ultrafine particles of 10 nm or less are aggregated in a network form in the ideal form as anhydrous silica fine powder and water-repellent silica fine powder.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】無水シ
リカ微粉末の製造方法としては、1940年ドイツのデ
グッサ社において開発された、金属ケイ素を原料として
つくられるハロゲン化ケイ素を高温で加水分解する乾式
法(SiCl4+2H2O→SiO2+4HCl)が知ら
れており、当該乾式法が世界の主要国に技術輸出され
て、現在米国のキャボット社をはじめ日本の日本アエロ
ジル社で工業的に生産されている。しかし、この方法に
おいては、高価な原料を使用し、かつ複雑な処理工程を
行う必要があり、高価な製品のため、用途が限られる欠
点があった。また、内部表面積を持たない(後藤邦夫、
プラスチックおよびゴム用添加剤実用便覧、p.554
<平田好顕>、化学工業社、1970年)ため、380
m2/g以上の高い比表面積が得られない。2. Description of the Related Art As a method for producing fine powder of anhydrous silica, a silicon halide produced from metal silicon as a raw material, which was developed by Degussa in Germany in 1940, is hydrolyzed at high temperature. The dry method (SiCl 4 + 2H 2 O → SiO 2 + 4HCl) is known, and the dry method has been technically exported to major countries in the world, and is currently industrially produced by Cabot of the United States and Japan's Aerosil of Japan. Has been done. However, in this method, it is necessary to use an expensive raw material and perform a complicated treatment step, and there is a drawback that the application is limited because of an expensive product. Also, it has no internal surface area (Kunio Goto,
Practical Handbook for Additives for Plastics and Rubber, p. 554
<Yoshiaki Hirata>, Chemical Industry Co., Ltd., 1970) for 380
A high specific surface area of m 2 / g or more cannot be obtained.
【0003】その他、湿式法により生成させたシリカヒ
ドロゲル中の水分を有機溶媒で置換し、有機溶媒をオー
トクレーブ中にて臨界温度、臨界圧力で気化することに
より、無水シリカ微粉末を得るエアロゲル法も知られて
いる。しかし、この方法は装置が高価な上、高温、高圧
を必要とするため、前記乾式法と同様にコスト高となる
上、危険が伴う。さらに、この方法により得られたシリ
カはシビアな条件で生成するためシリカの表面活性が失
われる欠点がある。In addition, there is also an airgel method for obtaining anhydrous silica fine powder by substituting water in a silica hydrogel produced by a wet method with an organic solvent and vaporizing the organic solvent in an autoclave at a critical temperature and a critical pressure. Are known. However, this method is expensive and requires high temperature and high pressure, so that the cost is high as in the dry method and there is a danger. Further, the silica obtained by this method has a drawback that the surface activity of the silica is lost because it is produced under severe conditions.
【0004】また、撥水性シリカは高分子材料に配合す
る場合に親和性が良く、高い物性値を与える。その製造
方法として、親水性のシリカ表面をシリコンオイル、シ
ランカップリング剤などのシリル化剤で処理して撥水化
する方法があるが、これら処理剤が非常に高価なため
に、シリコーンゴム、耐熱グリースなどその用途が限定
される。これらの方法は、無水シリカに対してはさらに
表面処理工程を必要とするものである。Further, the water-repellent silica has a good affinity when blended with a polymer material and gives a high physical property value. As a manufacturing method thereof, there is a method of treating hydrophilic silica surface with a silylating agent such as silicone oil or a silane coupling agent to make it water repellent, but since these treating agents are very expensive, silicone rubber, Its applications such as heat resistant grease are limited. These methods require an additional surface treatment step for anhydrous silica.
【0005】そこで本発明は、上記従来の問題点を解決
するために、超微細な粒子径を有する無水シリカ微粉末
および撥水性シリカ微粉末を湿式法で安価に提供するこ
とを課題としている。In order to solve the above-mentioned conventional problems, therefore, an object of the present invention is to provide anhydrous silica fine powder and water-repellent silica fine powder having an ultrafine particle size at a low cost by a wet method.
【0006】本発明の方法では無水シリカをつくる工程
中で優れた撥水性シリカを得ることが可能で、より安価
に撥水性シリカを製造することができる。すなわち、従
来法と違って、無水シリカの製造工程中に表面処理され
た撥水性シリカの製造方法をも含むものである。According to the method of the present invention, excellent water-repellent silica can be obtained in the process of producing anhydrous silica, and the water-repellent silica can be produced at a lower cost. That is, unlike the conventional method, it also includes a method for producing water-repellent silica which is surface-treated during the process for producing anhydrous silica.
【0007】[0007]
【課題を解決するための手段】上記の課題を解決するた
めに、本発明により、シリカヒドロゲルを解膠し、次い
で共沸脱水しうる有機溶剤と共沸脱水して、シリカヒド
ロゲル中の水分を有機溶剤と置換することにより無水化
した後、乾燥または焼成して実質的に水分を含まない無
水シリカ微粉末を製造することが提案される。In order to solve the above problems, according to the present invention, the silica hydrogel is peptized and then azeotropically dehydrated with an organic solvent capable of azeotropic dehydration to remove water in the silica hydrogel. It is proposed to produce an anhydrous silica fine powder that is substantially free of water by dehydrating by substituting with an organic solvent and then drying or firing.
【0008】上記共沸脱水を酸触媒の存在下で行い、乾
燥することによって撥水性シリカ微粉末が得られ、更に
これを焼成することによって無水シリカ微粉末が得られ
る。The above azeotropic dehydration is carried out in the presence of an acid catalyst and dried to obtain a water-repellent silica fine powder, which is further calcined to obtain an anhydrous silica fine powder.
【0009】またアルカリケイ酸塩溶液を例えば、Na
2O・xSiO2+H2SO4→xSiO2・nH2O+Na
2SO4の中和反応により分解させてシリカヒドロゲルを
得るのが好適である。Also, an alkali silicate solution is used, for example, Na
2 O ・ xSiO 2 + H 2 SO 4 → xSiO 2・ nH 2 O + Na
It is preferable to obtain a silica hydrogel by decomposing it by a neutralization reaction of 2 SO 4 .
【0010】即ち、本発明は、10nm以下の超微粒子
がネットワーク状に集合したシリカヒドロゲルから、理
想的な形でその粒子を無水シリカ乃至撥水性シリカ微粉
末として取り出すものである。That is, the present invention is to extract the particles in the ideal form as anhydrous silica or water-repellent silica fine powder from silica hydrogel in which ultrafine particles of 10 nm or less are aggregated in a network.
【0011】[0011]
【作用】このような製造工程を経れば、乾式法と同様に
かさ高く、さらに乾式法より一次粒子径が小さく比表面
積が大きい無水シリカ微粉末および撥水性シリカ微粉末
が安価に製造できる。By such a manufacturing process, anhydrous silica fine powder and water-repellent silica fine powder, which are as bulky as the dry method and have a smaller primary particle size and a larger specific surface area than the dry method, can be manufactured at low cost.
【0012】第一工程としては、従来の水和シリカ(ホ
ワイトカーボン)の製法と同じく、安価なケイ酸ナトリ
ウムと硫酸、塩酸などの酸とを原料として生成させたシ
リカヒドロゲルを解膠してシリカゾルとする。そして第
二工程では、そのシリカゾル中の水分と有機溶剤とを共
沸脱水により置換して無水化する。さらに第三工程とし
て、得られたケーキ状シリカを乾燥または焼成すること
で、無水シリカ微粉末が得られる。一方、第二工程の共
沸脱水を酸触媒の存在下で行い、第三工程の乾燥を行う
と撥水性シリカが得られる。その際使用する有機溶剤
は、蒸留または吸着法により脱水し循環して再使用可能
であり、従来の無水シリカの製造方法に比べ、極めて安
価に製造可能である。In the first step, as in the conventional method for producing hydrated silica (white carbon), silica hydrogel produced by using inexpensive sodium silicate and acids such as sulfuric acid and hydrochloric acid as raw materials is peptized to obtain silica sol. And Then, in the second step, the moisture in the silica sol and the organic solvent are replaced by azeotropic dehydration for dehydration. Further, in the third step, the obtained cake-like silica is dried or calcined to obtain anhydrous silica fine powder. On the other hand, azeotropic dehydration in the second step is carried out in the presence of an acid catalyst, and drying in the third step is carried out to obtain water-repellent silica. The organic solvent used at that time can be dehydrated by a distillation or adsorption method, circulated and reused, and can be manufactured at an extremely low cost as compared with the conventional method for manufacturing anhydrous silica.
【0013】さらに、本発明により得た無水シリカ微粉
末および撥水性シリカ微粉末は、微粒子間の結合が非常
に弱く、乾燥、焼成しても硬い凝集塊を形成せず、当該
粉末を容器に入れて振る程度の弱い力でサブミクロンオ
ーダーまで容易にかさ高い微粉末となり、微粉化に要す
るエネルギーは非常に小さいものである。従って、この
粉末の微粉化にあたっては、例えば、振動ふるい、ミキ
サー程度の機械で容易に微粉化することが可能である。
また、周知の粉砕機、微粉砕機を用いることも当然可能
である。このような場合には運転時間が非常に短くて済
むことが期待される。Further, the anhydrous silica fine powder and the water-repellent silica fine powder obtained by the present invention have very weak bonding between fine particles and do not form a hard agglomerate even when dried and fired, and the powder is placed in a container. With a weak force such as putting and shaking, the powder easily becomes bulky to the submicron order, and the energy required for pulverization is extremely small. Therefore, when pulverizing this powder, it is possible to easily pulverize it with a machine such as a vibrating sieve or a mixer.
Further, it is naturally possible to use a well-known crusher or fine crusher. In such a case, it is expected that the operating time will be very short.
【0014】なお、本発明の上記構成とその作用の顕著
性は、以下の説明から一層明確に説明されよう。The above structure of the present invention and the saliency of its operation will be explained more clearly from the following description.
【0015】シリカヒドロゲルは、一般的に10nm以
下の非常に微細な一次粒子が凝集し、二次元、三次元的
なネットワーク状のヒドロゲル構造を形成している。す
なわち、一次粒子の凝集体中の接触粒子間、さらに二次
粒子間に空隙を有し、この空隙に多量の水を含み、系全
体にわたる支持構造を持ち、その形状を保っている。し
かし、一旦乾燥すると、脱水による非常に強い収縮力が
働くとともに、粒子表面のシラノール基同士が縮合しシ
ロキサン結合を形成することも起こり、固いキセロゲル
となり、元の微細な一次粒子を取り出すことは不可能と
なる。これがいわゆる乾燥剤などとして用いられている
シリカゲルである。そこで、本発明者らは、シリカヒド
ロゲルを物理的に解膠し、これを共沸脱水しうる有機溶
剤と共沸脱水してシリカヒドロゲル中の水分を有機溶剤
と置換して無水化した後、乾燥あるいは焼成することに
より、シリカヒドロゲルが有する非常に微細な一次粒子
を、実質的に水分を含有しない無水シリカ微粉末および
撥水性シリカ微粉末として理想的な形で取り出せること
を見いだした。In the silica hydrogel, generally very fine primary particles of 10 nm or less are aggregated to form a two-dimensional or three-dimensional network-like hydrogel structure. That is, there are voids between the contact particles in the agglomerate of the primary particles, and also between the secondary particles, the voids contain a large amount of water, and have a supporting structure over the entire system, which maintains its shape. However, once dried, a very strong contraction force due to dehydration works, and silanol groups on the particle surface also condense to form a siloxane bond, resulting in a hard xerogel and it is not possible to take out the original fine primary particles. It will be possible. This is silica gel used as a so-called desiccant. Therefore, the present inventors physically deflocculate the silica hydrogel, azeotropically dehydrating it with an organic solvent capable of azeotropic dehydration to replace water in the silica hydrogel with an organic solvent for dehydration, It has been found that by drying or firing, the very fine primary particles of the silica hydrogel can be taken out in an ideal form as anhydrous silica fine powder and water-repellent silica fine powder which do not substantially contain water.
【0016】本発明に使用するシリカヒドロゲルは、例
えば、アルカリケイ酸塩溶液を中和反応により分解して
得たものである。The silica hydrogel used in the present invention is obtained, for example, by decomposing an alkali silicate solution by a neutralization reaction.
【0017】アルカリケイ酸塩溶液としては、ナトリウ
ム、カリウム、リチウム等のケイ酸塩が挙げられ、特に
制限はないがコストの面からケイ酸ナトリウムが好まし
い。Examples of the alkali silicate solution include silicates such as sodium, potassium and lithium, and although not particularly limited, sodium silicate is preferable from the viewpoint of cost.
【0018】アルカリケイ酸塩溶液の中和反応時のシリ
カ濃度は概ね2〜15%であり、好ましくは4〜8%で
ある。シリカ濃度が2%以下だと生成量が少なくなり、
製造設備を大きくする必要がある。15%以上だと生成
するゲルの粘性が高くなり均一撹拌が困難である。ま
た、かたいゲルができ解膠も困難となる。The silica concentration during the neutralization reaction of the alkali silicate solution is generally 2 to 15%, preferably 4 to 8%. If the silica concentration is less than 2%, the amount produced will decrease,
Manufacturing facilities need to be enlarged. If it is 15% or more, the viscosity of the produced gel becomes high and uniform stirring is difficult. In addition, a hard gel is formed and peptization becomes difficult.
【0019】アルカリケイ酸塩溶液の中和反応時のpH
は2.0〜6.0が好ましい。中和反応時のpHが2.
0以下の場合、ゲル化に要する時間が長くなる上に、次
段階での洗浄性が悪くなる。pHが6.0以上の場合、
瞬時に固いゲルとなり解膠が困難になる。中和反応時の
温度は常温で良いが、比較的低いpHでシリカヒドロゲ
ルを生成させる場合には適度に加温することにより、ゲ
ル化に要する時間が短縮される。PH during the neutralization reaction of the alkali silicate solution
Is preferably 2.0 to 6.0. The pH during the neutralization reaction is 2.
When it is 0 or less, the time required for gelation becomes long and the cleaning property in the next step becomes poor. If the pH is above 6.0,
It instantly turns into a hard gel and becomes difficult to peptize. The temperature during the neutralization reaction may be room temperature, but when silica hydrogel is produced at a relatively low pH, by appropriately heating it, the time required for gelation can be shortened.
【0020】このようにして得られたシリカヒドロゲル
を洗浄し、硫酸ナトリウムなどの副生塩を取り除き、解
膠することにより、ネットワーク状のヒドロゲル構造を
崩してシリカゾルとする。The silica hydrogel thus obtained is washed to remove by-product salts such as sodium sulfate and peptized to break the network-like hydrogel structure to obtain silica sol.
【0021】シリカヒドロゲルの解膠方法としては、例
えば、公知の湿式粉砕機を用いて物理的に解膠する方法
が適用される。湿式粉砕機として、公知のポットミル、
チューブミル、コニカルミル、振動ボールミル、遊星ミ
ル等のボールミル、タワーミル、アトライター、ダイノ
ミル、サンドグラインダ、アニラーミル等の媒体撹拌ミ
ル、その他乳化分散機等が挙げられる。ゾル化において
は、水あるいは次の工程で用いる有機溶媒をあらかじめ
加えておく。なお、解膠の方法としては、本発明者らが
採用した機械的方法の他に、従来古くから行われている
科学的な方法として、凝析剤の水洗除去、イオン交換
法、解膠剤の添加によりシリカゾルを得る方法などがあ
る。As the method for deflocculating the silica hydrogel, for example, a method of physically deflocculating using a known wet pulverizer is applied. As a wet mill, a known pot mill,
Examples thereof include a ball mill such as a tube mill, a conical mill, a vibrating ball mill and a planetary mill, a tower mill, an attritor, a dyno mill, a sand grinder, an aniler mill and other medium stirring mills, and other emulsifying and dispersing machines. In sol formation, water or an organic solvent used in the next step is added in advance. As the peptizing method, in addition to the mechanical method adopted by the present inventors, there are scientific methods that have been used for a long time, such as washing with a coagulant with water, an ion exchange method, and a peptizing agent. There is a method of obtaining silica sol by adding
【0022】シリカヒドロゲルを解膠して得たシリカゾ
ルの溶媒が水のみの場合は、有機溶剤を加えて、また当
該溶媒が水と有機溶剤の混合液の場合はそのまま、ある
いはさらに有機溶剤を追加して、共沸脱水を行う。When the solvent of the silica sol obtained by peptizing the silica hydrogel is only water, an organic solvent is added, and when the solvent is a mixed liquid of water and an organic solvent, it is added as it is, or an organic solvent is further added. Then, azeotropic dehydration is performed.
【0023】共沸脱水しうる有機溶剤としては、アセト
ン、ベンゼン、グリセリン、酢酸エチル、エタノール、
メタノール、プロパノール、ブタノール、ペンタール、
ヘキサノール、ヘプタノール、オクタノール、ノナノー
ルなどが挙げられるが、これらに限定されるものではな
い。As the organic solvent capable of azeotropic dehydration, acetone, benzene, glycerin, ethyl acetate, ethanol,
Methanol, propanol, butanol, pental,
Examples include, but are not limited to, hexanol, heptanol, octanol, nonanol, and the like.
【0024】共沸脱水しうる有機溶剤との共沸脱水によ
り、シリカゾル中の水分が有機溶剤と置換し無水化され
るとともに、シリカ表面のシラノール基が有機溶剤のア
ルキル基とエステル交換され、撥水性の表面(Si−O
R)を形成する。従って、共沸脱水後のオルガノゾルを
乾燥または焼成することにより、実質的に水分を含有し
ない無水シリカ微粉末を得ることができる。さらに、こ
のエステル化反応を酸の存在下で行うと、エステル化反
応がより完全に進行し、シリカ表面のシラノール基が完
全に撥水性のアルキル基に置換されるため、これを乾燥
することにより撥水性シリカ微粉末が得られる。酸とし
ては、硫酸、塩酸などの鉱酸が好ましく、その他フッ化
ホウ素酸、塩化アルミニウム、塩化亜鉛なども用いるこ
とができる。この酸はエステル化反応の触媒として働
く。酸の添加は、反応液のpHが0.5〜4になるよう
に添加する。この酸触媒の存在がない場合には、エステ
ル化反応と同時にエステルの加水分解反応も進行するた
め、エステル化反応は徐々にしか進行せず、反応完結に
数日を要することになるので実用上好ましくない。By azeotropic dehydration with an organic solvent capable of azeotropic dehydration, water in the silica sol is replaced with the organic solvent to be dehydrated, and the silanol group on the silica surface is transesterified with the alkyl group of the organic solvent to repel water. Aqueous surface (Si-O
R) is formed. Therefore, by drying or calcining the organosol after azeotropic dehydration, anhydrous silica fine powder containing substantially no water can be obtained. Furthermore, when this esterification reaction is carried out in the presence of an acid, the esterification reaction proceeds more completely and the silanol groups on the silica surface are completely replaced with water-repellent alkyl groups. A water-repellent silica fine powder is obtained. As the acid, mineral acids such as sulfuric acid and hydrochloric acid are preferable, and boronic acid fluoride, aluminum chloride, zinc chloride and the like can also be used. This acid acts as a catalyst for the esterification reaction. The acid is added so that the pH of the reaction solution becomes 0.5 to 4. In the absence of this acid catalyst, the esterification reaction and the ester hydrolysis reaction proceed at the same time, so the esterification reaction proceeds only slowly and requires several days to complete the reaction. Not preferable.
【0025】共沸脱水にあたっては、その途中で反応液
が減った分有機溶剤を随時補給し、有機溶剤の絶対量を
多くしておくことが、エステル化反応を迅速に完結させ
るためには有効である。また、加熱により蒸発する水お
よび有機溶剤をコンデンサーにより補集し、回収した液
を分離して再利用することが可能である。In the azeotropic dehydration, it is effective to replenish the organic solvent as much as the reaction liquid has decreased during the process to increase the absolute amount of the organic solvent in order to complete the esterification reaction quickly. Is. Further, it is possible to collect water and an organic solvent that evaporate by heating with a condenser, and to separate and collect the recovered liquid.
【0026】反応終了後、ろ過、遠心分離等により母液
を分離し、添加した酸を洗浄した後、乾燥、もしくは焼
成する。本発明の方法で得られる乾燥物は、後述の実施
例1、2および3に示されるように、ほぐれやすい粉末
で、容器に入れて振る程度の弱い力でサブミクロン粉末
になる特徴を有している。一方、共沸脱水しうる有機溶
剤と共沸脱水しない場合には、比較例1および2に示さ
れるように、乾燥物が塊状凝集粒子となる。After completion of the reaction, the mother liquor is separated by filtration, centrifugation, etc., and the added acid is washed and then dried or calcined. The dried product obtained by the method of the present invention has a characteristic that it is a powder that easily loosens and becomes a submicron powder with a weak force such as shaking in a container, as shown in Examples 1, 2 and 3 described later. ing. On the other hand, when not azeotropically dehydrated with the azeotropically dehydratable organic solvent, the dried product becomes aggregated particles as shown in Comparative Examples 1 and 2.
【0027】無水シリカを得るために焼成する場合の温
度は、800℃以下が望ましい。好ましくは、600℃
程度である。800℃以上の場合、有する細孔が封孔し
てしまい、比表面積が低下するとともに、焼成エネルギ
ーの浪費となる。しかし、低い比表面積が要求される場
合は、800℃以上の任意の温度で焼成することによ
り、比表面積の制御が可能である。The temperature when firing to obtain anhydrous silica is preferably 800 ° C. or lower. Preferably 600 ° C
It is a degree. When the temperature is 800 ° C. or higher, the pores included therein are sealed, the specific surface area is reduced, and the burning energy is wasted. However, when a low specific surface area is required, the specific surface area can be controlled by firing at an arbitrary temperature of 800 ° C. or higher.
【0028】表面にアルキル基の存在しない無水シリカ
を得るための焼成温度は、300〜800℃が好まし
い。800℃以上の場合、上記と同様なことが起こり、
300℃以下の場合、シリカ粒子表面を覆ったアルキル
基が消失しない。The firing temperature for obtaining anhydrous silica having no alkyl group on the surface is preferably 300 to 800 ° C. At 800 ℃ or higher, the same thing as above occurs,
When the temperature is 300 ° C. or lower, the alkyl group covering the surface of the silica particles does not disappear.
【0029】このようにして得られた、無水シリカ微粉
末および撥水性シリカ微粉末は、乾式法による市販品1
(商品名:アエロジル 200)および撥水化処理した
市販品(商品名:アエロジル R805)と同様に、非
常にかさ高く(50g/l以下)、さらに乾式法より一
次粒子径が小さく(10nm以下)、高い比表面積(4
00m2/g以上)の高い構造性のものが得られる。The anhydrous silica fine powder and the water-repellent silica fine powder thus obtained are commercially available products 1 by the dry method.
Similar to (commercial name: Aerosil 200) and water-repellent treated commercial product (commercial name: Aerosil R805), it is very bulky (50 g / l or less) and has a smaller primary particle size (10 nm or less) than the dry method. , High specific surface area (4
It is possible to obtain those having a high structural property of 00 m 2 / g or more.
【0030】本発明の撥水性シリカをフーリエ変換赤外
分光光度計(FT−IR)で測定すると、アルキル基の
ピークが認められ、これはシリカ表面が撥水性のアルキ
ル基で置換されたことを示している。また、この粉末を
水の上の落とすと長時間安定に浮く。これを300〜8
00℃で焼成して得られた無水シリカ微粉末は、アルキ
ル基のピークが消失し乾式法などの無水シリカと同様の
ピークを示す。When the water-repellent silica of the present invention was measured with a Fourier transform infrared spectrophotometer (FT-IR), a peak of an alkyl group was observed, which means that the silica surface was substituted with a water-repellent alkyl group. Shows. Moreover, when this powder is dropped on water, it floats stably for a long time. This is 300-8
The anhydrous silica fine powder obtained by firing at 00 ° C. has a peak similar to that of anhydrous silica obtained by the dry method, etc., because the peak of the alkyl group disappears.
【0031】さらに、本発明で得た無水シリカ微粉末お
よび撥水性シリカ微粉末は、粒子間の結合力が非常に小
さく、容易に微粉末となる。これは、共沸脱水しうる有
機溶剤と共沸脱水することにより粒子表面のシラノール
基が有機溶剤のアルキル基とエステル交換して表面を撥
水性のアルキル基が覆うために、乾燥時に粒子同士のシ
ラノール基がシロキサン結合を形成せず、さらに、溶媒
が表面張力の小さいアルコールに置換されるために、乾
燥の際、ゲルの収縮力が弱まるためと考えられる。Further, the anhydrous silica fine powder and the water-repellent silica fine powder obtained in the present invention have very small bonding force between particles and easily become fine powder. This is because the silanol group on the particle surface is transesterified with the alkyl group of the organic solvent by azeotropic dehydration with an organic solvent capable of azeotropic dehydration and the surface is covered with a water-repellent alkyl group, so that the particles of the particles during drying are It is considered that the shrinkage force of the gel is weakened during drying because the silanol group does not form a siloxane bond and the solvent is replaced with alcohol having a small surface tension.
【0032】撥水性シリカにあっては、例えば、市販品
2では表面をオクチルシラン化して撥水処理されてお
り、比表面積が150m2/gで、一次粒子径20nm
であるが、本発明では実施例1、2に示されるように、
比表面積400m2/g以上、一次粒子径10nm以下
の高い構造性を持った撥水性シリカ微粉末が得られる。
このようにして得られた撥水性のシリカは、高価な市販
品の無水シリカの用途であるシリコーンオイル、グリー
ス用として、また、シリコーンラバーの補強充填剤とし
て好適であり、これらを本発明品で置き換えることが可
能であるばかりでなく、市販品よりも高い構造性を有す
るためさらに一層その効果を高めることが可能である。With respect to the water-repellent silica, for example, in the commercially available product 2, the surface is treated with octylsilane to be water-repellent, the specific surface area is 150 m 2 / g, and the primary particle diameter is 20 nm.
However, in the present invention, as shown in Examples 1 and 2,
A water-repellent silica fine powder having a high specificity and a specific surface area of 400 m 2 / g or more and a primary particle diameter of 10 nm or less can be obtained.
The water-repellent silica thus obtained is suitable for use as an expensive commercial product of anhydrous silica, for silicone oil and grease, and as a reinforcing filler for silicone rubber. Not only can it be replaced, but its effect can be further enhanced because it has higher structural properties than commercial products.
【0033】[0033]
【実施例】以下に、本発明の実施例および比較例を挙げ
てさらに具体的に説明するが、本発明はこれら実施例に
より限定されるものではない。EXAMPLES The present invention will be described more specifically below with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
【0034】実施例1 25%硫酸190gを純水180gで希釈し、撹拌しな
がらケイ酸ナトリウム水溶液(SiO2:8%)を11
20g加え、pH4.5でシリカヒドロゲルを生成させ
た。シリカヒドロゲル生成後40分してから水で希釈し
て、SiO2濃度を3%とし、20℃で4時間熟成し
た。これをろ過、水洗、脱水して洗浄シリカヒドロゲル
を得た。 Example 1 190 g of 25% sulfuric acid was diluted with 180 g of pure water, and an aqueous solution of sodium silicate (SiO 2 : 8%) was added to it with stirring to give 11 parts.
20 g was added to produce silica hydrogel at pH 4.5. After 40 minutes from the formation of the silica hydrogel, the mixture was diluted with water to a SiO 2 concentration of 3% and aged at 20 ° C. for 4 hours. This was filtered, washed with water and dehydrated to obtain a washed silica hydrogel.
【0035】洗浄シリカヒドロゲル200gに1−ブタ
ノール500mlを加えて、ボールミルにより解膠して
シリカゾルとした。To 200 g of washed silica hydrogel, 500 ml of 1-butanol was added and peptized by a ball mill to obtain silica sol.
【0036】このシリカゾル全量を1リットル容量の三
つ口フラスコに注ぎ、マントルヒータで加熱、撹拌しな
がら共沸脱水した。The total amount of this silica sol was poured into a three-necked flask having a capacity of 1 liter, and azeotropic dehydration was performed while heating with a mantle heater and stirring.
【0037】三つ口フラスコのゾルは、加熱により水と
1−ブタノールとを蒸発するので、コンデンサーで冷却
して補集した。また、この共沸脱水の途中で、新たな1
−ブタノールを随時追加した。The sol in the three-necked flask evaporates water and 1-butanol by heating, so it was cooled by a condenser and collected. In addition, a new 1
-Butanol was added at any time.
【0038】フラスコ内の温度が1−ブタノールの沸点
(117.3℃)に達したときに加熱を止め、冷却後ろ
過により母液を分離した。When the temperature in the flask reached the boiling point of 1-butanol (117.3 ° C.), the heating was stopped, and after cooling, the mother liquor was separated by filtration.
【0039】フィルターケーキを乾燥器で120℃、2
4時間乾燥して、無水シリカの乾燥物を得た。さらにこ
の乾燥物を電気炉で600℃、3時間焼成して無水シリ
カの焼成物を得た。The filter cake is dried at 120 ° C. for 2 minutes.
After drying for 4 hours, a dried product of anhydrous silica was obtained. Further, the dried product was calcined in an electric furnace at 600 ° C. for 3 hours to obtain a calcined product of anhydrous silica.
【0040】得られた無水シリカの乾燥物および焼成物
の比表面積をBET法にて測定したところ、乾燥物は4
00m2/g、焼成物は450m2/gの値が得られた。
また、透過型電子顕微鏡(日本電子製:JEM−201
0)で観察した結果、ともに7nm程度の1次粒子が確
認された。The specific surface area of the dried and calcined product of the obtained anhydrous silica was measured by the BET method.
00m 2 / g, the calcined product was obtained a value of 450 m 2 / g.
In addition, a transmission electron microscope (made by JEOL: JEM-201
As a result of observation in 0), primary particles of about 7 nm were both confirmed.
【0041】得られた無水シリカの乾燥物および焼成物
はともにかさ高く、容器に入れて振る程度の弱い力で容
易に微粉末になった。これら微粉末を遠心沈降式粒度測
定機(島津製作所製:SA−CP3L)により測定した
ところ、平均粒子径はそれぞれ0.76および0.81
μmであり、ともにサブミクロンの微粉末であった。Both the dried and calcined products of the obtained anhydrous silica were bulky, and easily became fine powder with a weak force such as shaking in a container. When these fine powders were measured with a centrifugal sedimentation type particle sizer (manufactured by Shimadzu Corporation: SA-CP3L), the average particle sizes were 0.76 and 0.81, respectively.
μm and both were submicron fine powders.
【0042】上記無水シリカの乾燥物をFT−IR(日
本分光製:FT−IR−7300)で測定したところ、
ブチル基のピークが認められ、この粉末を、水を入れた
ビーカー中に落とすと懸濁した。The dried product of the anhydrous silica was measured by FT-IR (FT-IR-7300 manufactured by JASCO Corporation).
A butyl group peak was observed, and this powder was suspended when dropped in a beaker containing water.
【0043】上記無水シリカの焼成物はFT−IRによ
るブチル基のピークが消失し、乾式法無水シリカと同様
の表面状態であった。In the calcined product of the above anhydrous silica, the peak of the butyl group by FT-IR disappeared and the surface state was the same as that of the dry process anhydrous silica.
【0044】これらの結果を市販品1および2とともに
表1にまとめた。The results are summarized in Table 1 together with the commercial products 1 and 2.
【0045】実施例2 実施例1と同様の方法でシリカゾルを得、これに濃硫酸
を加えてpHを1に調製し、実施例1と同様の方法で共
沸脱水した。 Example 2 A silica sol was obtained in the same manner as in Example 1, pH was adjusted to 1 by adding concentrated sulfuric acid, and azeotropic dehydration was performed in the same manner as in Example 1.
【0046】反応液の温度がn−ブタノールの沸点(1
17.3℃)に達したときに加熱を止め、冷却後にろ
過、洗浄して母液を分離した。The temperature of the reaction solution is the boiling point of n-butanol (1
(17.3 ° C.), the heating was stopped, and after cooling, filtration and washing were carried out to separate the mother liquor.
【0047】フィルターケーキを乾燥器で120℃、2
4時間乾燥して、シリカの乾燥物を得た。さらにこの乾
燥物の一部を電気炉で600℃、3時間焼成してシリカ
の焼成物を得た。The filter cake is dried at 120 ° C. for 2 minutes.
After drying for 4 hours, a dried product of silica was obtained. Further, a part of this dried product was baked in an electric furnace at 600 ° C. for 3 hours to obtain a baked product of silica.
【0048】得られた無水シリカの乾燥物および焼成物
の比表面積をBET法にて測定したところ、乾燥物は6
20m2/g、焼成物は780m2/gの値が得られた。
また、透過型電子顕微鏡で観察した結果、ともに7nm
程度の1次粒子が確認された。The specific surface area of the dried product and the calcined product of the obtained anhydrous silica was measured by the BET method.
A value of 20 m 2 / g and a value of 780 m 2 / g for the fired product were obtained.
Moreover, as a result of observing with a transmission electron microscope, both are 7 nm.
The degree of primary particles was confirmed.
【0049】得られた無水シリカの乾燥物および焼成物
はともにかさ高く、容器に入れて振る程度の弱い力で容
易に微粉末になった。さらに、この微粉末を遠心沈降式
粒度測定機により測定したところ、平均粒子径はそれぞ
れ0.72および0.63μmであり、ともにサブミク
ロンの微粉末であった。The dried and calcined products of anhydrous silica thus obtained were both bulky, and easily became fine powder with a weak force such as shaking in a container. Furthermore, when this fine powder was measured by a centrifugal sedimentation type particle sizer, the average particle diameters were 0.72 and 0.63 μm, respectively, and both were submicron fine powders.
【0050】上記無水シリカの乾燥物をFT−IRで測
定したところ、ブチル基のピークが認められた。この粉
末を、水を入れたビーカー中に落とし撹拌しても懸濁す
ることなく長時間安定に浮き、強い撥水性を示すシリカ
微粉末が得られた。When the dried product of the above anhydrous silica was measured by FT-IR, a butyl group peak was observed. Even if the powder was dropped into a beaker containing water and stirred, it floated stably for a long time without suspending, and a fine silica powder having strong water repellency was obtained.
【0051】上記無水シリカの焼成物はFT−IRによ
るブチル基のピークが消失し、乾式法無水シリカと同様
の表面状態であった。In the calcined product of the above anhydrous silica, the peak of the butyl group by FT-IR disappeared and the surface state was the same as that of the dry process anhydrous silica.
【0052】これらの結果を市販品1および2とともに
表1にまとめた。The results are summarized in Table 1 together with the commercial products 1 and 2.
【0053】実施例3 25%硫酸190gを純水180gで希釈し、撹拌しな
がらケイ酸ナトリウム水溶液(SiO2:8%)を14
50g加え、pH5.6でシリカヒドロゲルを生成させ
た。シリカヒドロゲル生成後40分してから水で希釈し
て、SiO2濃度を3%とし、20℃で4時間熟成し
た。これをろ過、水洗、脱水し、洗浄シリカヒドロゲル
を得た。 Example 3 190 g of 25% sulfuric acid was diluted with 180 g of pure water, and an aqueous sodium silicate solution (SiO 2 : 8%) was added to it with stirring to 14 g.
50 g was added to produce a silica hydrogel at pH 5.6. After 40 minutes from the formation of the silica hydrogel, the mixture was diluted with water to a SiO 2 concentration of 3% and aged at 20 ° C. for 4 hours. This was filtered, washed with water, and dehydrated to obtain washed silica hydrogel.
【0054】洗浄シリカヒドロゲル200gをボールミ
ルにより解膠してシリカゾルとした。これを1−ペンタ
ノール500mlとよく混合し、塩酸を加えてpHを2
に調整した後、1リットルの三つ口フラスコに注ぎ、マ
ントルヒータで加熱、撹拌しながら共沸脱水した。200 g of washed silica hydrogel was peptized by a ball mill to obtain silica sol. Mix well with 500 ml of 1-pentanol and add hydrochloric acid to adjust the pH to 2
After adjusting to 1, the mixture was poured into a 1-liter three-necked flask, and azeotropically dehydrated while heating with a mantle heater and stirring.
【0055】三つ口フラスコのゾルは、加熱により水と
1−ペンタノールとを蒸発するので、コンデンサーで冷
却して補集した。また、この共沸脱水の途中で、新たな
1−ペンタノールを随時追加した。The sol in the three-necked flask evaporates water and 1-pentanol by heating, so it was cooled by a condenser and collected. In addition, new 1-pentanol was added at any time during the azeotropic dehydration.
【0056】フラスコ内の温度が1−ペンタノールの沸
点(138.2℃)に達したときに加熱を止め、冷却後
ろ過により母液を分離した。When the temperature in the flask reached the boiling point of 1-pentanol (138.2 ° C.), the heating was stopped, and after cooling, the mother liquor was separated by filtration.
【0057】フィルターケーキを乾燥器で140℃、2
4時間乾燥して、無水シリカの乾燥物を得た。さらにこ
の乾燥物を電気炉で600℃、3時間焼成して無水シリ
カの焼成物を得た。The filter cake is dried at 140 ° C. for 2 minutes.
After drying for 4 hours, a dried product of anhydrous silica was obtained. Further, the dried product was calcined in an electric furnace at 600 ° C. for 3 hours to obtain a calcined product of anhydrous silica.
【0058】得られた無水シリカの乾燥物および焼成物
の比表面積をBET法にて測定したところ、乾燥物は5
30m2/g、焼成物は630m2/gの値が得られた。
また、透過型電子顕微鏡で観察した結果、ともに5nm
程度の一次粒子が確認された。The specific surface area of the dried and calcined product of the obtained anhydrous silica was measured by the BET method.
A value of 30 m 2 / g and a value of 630 m 2 / g for the fired product were obtained.
Moreover, as a result of observing with a transmission electron microscope, both are 5 nm.
The degree of primary particles was confirmed.
【0059】得られた無水シリカの乾燥物および焼成物
はともにかさ高く、容器に入れて振る程度の弱い力で容
易に微粉末になった。さらに、この微粉末を遠心沈降式
粒度測定機により測定したところ、平均粒子径はそれぞ
れ0.45および0.42μmであり、ともにサブミク
ロンの微粉末であった。The dried and calcined products of anhydrous silica obtained were both bulky, and easily became fine powder with a weak force such as shaking in a container. Further, when the fine powder was measured with a centrifugal sedimentation type particle sizer, the average particle diameters were 0.45 and 0.42 μm, respectively, and both were submicron fine powders.
【0060】上記無水シリカの乾燥物をFT−IRで測
定したところ、ペンチル基のピークが認められた。この
粉末を、水を入れたビーカー中に落とすと懸濁すること
なく長時間安定に浮き、強い撥水性を示すシリカ微粉末
が得られた。When the dried product of the above anhydrous silica was measured by FT-IR, a pentyl group peak was observed. When this powder was dropped in a beaker containing water, it floated stably for a long time without suspending, and a silica fine powder having strong water repellency was obtained.
【0061】上記無水シリカの焼成物はFT−IRによ
るペンチル基のピークが消失し、乾式法無水シリカと同
様の表面状態であった。In the calcined product of the above anhydrous silica, the peak of the pentyl group by FT-IR disappeared and the surface state was the same as that of the dry process anhydrous silica.
【0062】これらの結果を市販品1および2とともに
表1にまとめた。The results are summarized in Table 1 together with the commercial products 1 and 2.
【0063】比較例1 実施例1と同様の方法でシリカゾルを得た。このシリカ
ゾルを共沸脱水せず、乾燥器で120℃、24時間乾燥
した。さらにこの乾燥物を電気炉で600℃、3時間焼
成した。 Comparative Example 1 A silica sol was obtained in the same manner as in Example 1. This silica sol was dried at 120 ° C. for 24 hours in a dryer without azeotropic dehydration. Further, this dried product was baked in an electric furnace at 600 ° C. for 3 hours.
【0064】得られたシリカの乾燥物および焼成物は、
ともに硬い凝集塊を形成しており、容器に入れて振る程
度の力では当該凝集塊はほとんどくずれなかった。The dried and calcined products of silica obtained are:
Both of them formed a hard agglomerate, and the agglomerates were hardly broken by a force such as putting them in a container and shaking them.
【0065】これらの結果を市販品1および2とともに
表1にまとめた。The results are summarized in Table 1 together with the commercial products 1 and 2.
【0066】比較例2 実施例1と同様の方法で洗浄シリカヒドロゲルを得た。
このシリカヒドロゲルを解膠、共沸脱水せずに乾燥器で
110℃、24時間乾燥した。さらに、この乾燥物を6
00℃、3時間乾燥した。 Comparative Example 2 A washed silica hydrogel was obtained in the same manner as in Example 1.
This silica hydrogel was dried at 110 ° C. for 24 hours in a dryer without deflocculation and azeotropic dehydration. Furthermore, 6
It was dried at 00 ° C. for 3 hours.
【0067】得られたシリカの乾燥物および焼成物を乳
鉢で粗粉砕した後、比表面積をBET法にて測定したと
ころ、乾燥物は600m2/g、焼成物は630m2/g
の値が得られた。また、これらを透過型電子顕微鏡で観
察した結果、ともに7nm程度の一次粒子が観察され
た。The dried and calcined products of silica thus obtained were roughly crushed in a mortar and the specific surface area was measured by the BET method. The dried product was 600 m 2 / g and the calcined product was 630 m 2 / g.
The value of was obtained. In addition, as a result of observing them with a transmission electron microscope, primary particles of about 7 nm were both observed.
【0068】上記シリカの乾燥物および焼成物はとも
に、乾燥および焼成前の見かけの容積が10分の1程度
に減少しており、非常に硬い塊、いわゆるキセロゲルを
形成して、容器に入れて振る程度の力ではほとんど粉砕
されず原形をとどめていた。Both the dried and calcined products of the above-mentioned silica have an apparent volume before drying and calcining reduced to about 1/10, forming a very hard lump, so-called xerogel, which is put in a container. It was almost not crushed by the force of shaking and kept its original shape.
【0069】これらの結果を市販品1および2とともに
表1にまとめた。The results are summarized in Table 1 together with the commercial products 1 and 2.
【0070】比較例3 25%硫酸190gを純水180gで希釈し、撹拌しな
がらケイ酸ナトリウム水溶液(SiO2:8%)を16
40g加え、pH6.5でシリカヒドロゲルを生成させ
た。このシリカヒドロゲルは瞬時に生成し、硬いゲル
で、生成後の均一撹拌はできなかった。シリカヒドロゲ
ル生成後40分してから水で希釈して、SiO2濃度を
3%とし、20℃で4時間熟成した。これをろ過、水
洗、脱水し、洗浄シリカヒドロゲルを得た。 Comparative Example 3 190 g of 25% sulfuric acid was diluted with 180 g of pure water, and an aqueous sodium silicate solution (SiO 2 : 8%) was added to 16 while stirring.
40 g was added and a silica hydrogel was formed at pH 6.5. This silica hydrogel was formed instantly and was a hard gel, and uniform stirring after formation was not possible. After 40 minutes from the formation of the silica hydrogel, the mixture was diluted with water to a SiO 2 concentration of 3% and aged at 20 ° C. for 4 hours. This was filtered, washed with water, and dehydrated to obtain washed silica hydrogel.
【0071】洗浄シリカヒドロゲル200gをボールミ
ルにより解膠したが、解膠しきれないゲルの塊が多く残
っていた。これを1−ブタノール500mlとよく混合
した後、1リットルの三つ口フラスコに注ぎ、マントル
ヒータで加熱、撹拌しながら共沸脱水した。200 g of the washed silica hydrogel was deflocculated by a ball mill, but many gel lumps that could not be deflocculated remained. This was thoroughly mixed with 500 ml of 1-butanol, poured into a 1-liter three-necked flask, and azeotropically dehydrated while heating with a mantle heater and stirring.
【0072】三つ口フラスコのゾルは、加熱により水と
1−ブタノールとを蒸発するので、コンデンサーで冷却
して補集した。また、この共沸脱水の途中で、新たな1
−ブタノールを随時追加した。The sol in the three-necked flask evaporates water and 1-butanol by heating, so it was cooled by a condenser and collected. In addition, a new 1
-Butanol was added at any time.
【0073】フラスコ内の温度が1−ブタノールの沸点
(117.3℃)に達したときに加熱を止め、冷却後ろ
過により母液を分離した。When the temperature in the flask reached the boiling point of 1-butanol (117.3 ° C.), the heating was stopped, and after cooling, the mother liquor was separated by filtration.
【0074】フィルターケーキを乾燥器で120℃、2
4時間乾燥して、無水シリカの乾燥物を得た。さらにこ
の乾燥物を電気炉で600℃、3時間焼成して無水シリ
カの焼成物を得た。The filter cake is dried at 120 ° C. for 2 minutes.
After drying for 4 hours, a dried product of anhydrous silica was obtained. Further, the dried product was calcined in an electric furnace at 600 ° C. for 3 hours to obtain a calcined product of anhydrous silica.
【0075】得られた無水シリカの乾燥物および焼成物
の比表面積をBET法にて測定したところ、乾燥物は2
80m2/g、焼成物は300m2/gの値が得られた。
また、透過型電子顕微鏡で観察した結果、ともに5nm
前後の不均一な一次粒子が確認された。The specific surface area of the dried and calcined product of the obtained anhydrous silica was measured by the BET method.
A value of 80 m 2 / g and a calcined product of 300 m 2 / g were obtained.
Moreover, as a result of observing with a transmission electron microscope, both are 5 nm.
Uneven primary particles before and after were confirmed.
【0076】上記無水シリカの乾燥物および焼成物は、
一部微分化していたものの解膠後のゲルの塊がそのまま
硬い凝集塊を形成しており、容器に入れて振る程度の弱
い力ではその凝集塊はほとんど崩れなかった。The dried and calcined products of the above anhydrous silica are
Although partially differentiated, the lump of gel after deflocculation formed a hard agglomerate as it was, and the agglomerate was hardly broken by a weak force such as putting it in a container and shaking it.
【0077】これらの結果を市販品1および2とともに
表1にまとめた。The results are summarized in Table 1 together with the commercial products 1 and 2.
【0078】[0078]
【表1】 [Table 1]
【0079】[0079]
【発明の効果】以上説明したことから明らかなように本
発明は、以下の効果を奏するものである。本発明による
無水シリカ微粉末および撥水性シリカ微粉末は、従来の
乾式法と異なり、10nm以下の超微粒子がネットワー
ク状に集合したシリカヒドロゲルからその一次粒子を湿
式法で理想的に取り出すものである。また、撥水性シリ
カに関しては、撥水化に際して表面処理工程を必要とせ
ず、無水シリカの製造工程途中で優れた撥水性シリカを
得ることができる。さらに、本発明により得た無水シリ
カ微粉末および撥水性シリカ微粉末は、微粒子間の結合
が非常に弱く、乾燥あるいは焼成した時点で非常にかさ
高く、ほぼ微粉化されており、さらに容器に入れて振る
程度でサブミクロンオーダーまで容易に微粉化できる。
したがって微粉化に要する粉砕エネルギーは非常に小さ
いものでよい。As is apparent from the above description, the present invention has the following effects. The anhydrous silica fine powder and the water-repellent silica fine powder according to the present invention are different from the conventional dry method in that the primary particles are ideally taken out by the wet method from the silica hydrogel in which ultrafine particles of 10 nm or less are gathered in a network form. . Further, regarding the water-repellent silica, a surface treatment step is not required for making the water-repellent, and excellent water-repellent silica can be obtained during the manufacturing process of anhydrous silica. Furthermore, the anhydrous silica fine powder and the water-repellent silica fine powder obtained by the present invention have very weak bonding between fine particles, are very bulky at the time of drying or firing, and are almost pulverized. It can be easily pulverized to submicron order by shaking.
Therefore, the grinding energy required for micronization may be very small.
【0080】本発明の方法による無水シリカ微粉末およ
び撥水性シリカ微粉末は、比表面積400m2/g以
上、一次粒子径10nm以下の高い構造性を有する。し
たがって、高価な市販品の無水シリカの用途であるシリ
コーンオイル、グリース用として、また、シリコーンラ
バーの補強充填剤として好適であり、これらを本発明品
で置き換えることが可能であるばかりでなく、市販品よ
りも高い構造性を有するため、さらに一層その効果を高
めることが可能である。The anhydrous silica fine powder and the water-repellent silica fine powder obtained by the method of the present invention have high structural properties such as a specific surface area of 400 m 2 / g or more and a primary particle diameter of 10 nm or less. Therefore, it is suitable not only for silicone oils and greases, which are expensive commercial products of anhydrous silica, but also for reinforcing fillers of silicone rubbers, and it is not only possible to replace them with the products of the present invention, but also commercially available products. Since it has a higher structural property than the product, it is possible to further enhance the effect.
フロントページの続き (72)発明者 前野 昌弘 兵庫県宝塚市逆瀬台一丁目8番 A305Front Page Continuation (72) Inventor Masahiro Maeno 1-8 Sakasedai, Asaka, Takarazuka-shi, Hyogo A305
Claims (7)
とし、次いで共沸脱水しうる有機溶剤と共沸脱水した
後、乾燥または焼成することを特徴とする無水シリカ微
粉末の製造方法。1. A method for producing fine anhydrous silica powder, which comprises deflocculating silica hydrogel to obtain silica sol, then azeotropically dehydrating with an organic solvent capable of azeotropic dehydration, and then drying or firing.
乾燥し、更に焼成することを特徴とする請求項1に記載
の無水シリカ微粉末の製造方法。2. The azeotropic dehydration is carried out in the presence of an acid catalyst,
The method for producing fine anhydrous silica powder according to claim 1, wherein the method is drying and further calcining.
酸塩溶液の中和反応により、酸の中にアルカリケイ酸塩
溶液を添加して、pH2.0〜6.0の範囲内で分解さ
せて得られたシリカヒドロゲルであることを特徴とする
請求項1または請求項2に記載の無水シリカ微粉末の製
造方法。3. The silica hydrogel is obtained by decomposing within a pH range of 2.0 to 6.0 by adding an alkali silicate solution into an acid by a neutralization reaction of an alkali silicate solution. It is the obtained silica hydrogel, The manufacturing method of the anhydrous silica fine powder of Claim 1 or Claim 2 characterized by the above-mentioned.
リカ濃度が2〜15%であることを特徴とする請求項1
〜3のいずれか一項に記載の無水シリカ微粉末の製造方
法。4. The silica concentration during the neutralization reaction of the silica hydrogel is 2 to 15%.
4. The method for producing anhydrous silica fine powder according to any one of items 1 to 3.
し、次いで酸触媒の存在下で共沸脱水しうる有機溶剤と
共沸脱水を行い、これを乾燥することを特徴とする撥水
性シリカ微粉末の製造方法。5. A water-repellent silica fine powder characterized in that silica hydrogel is deflocculated to give a silica sol, which is then subjected to azeotropic dehydration with an organic solvent capable of azeotropic dehydration in the presence of an acid catalyst and then dried. Production method.
酸塩溶液の中和反応により、酸の中にアルカリケイ酸塩
溶液を添加して、pH2.0〜6.0の範囲内で分解さ
せて得られたシリカヒドロゲルであることを特徴とする
請求項5に記載の撥水性シリカ微粉末の製造方法。6. The silica hydrogel is obtained by adding an alkali silicate solution into an acid and decomposing it within a pH range of 2.0 to 6.0 by a neutralization reaction of the alkali silicate solution. 6. The method for producing a water-repellent silica fine powder according to claim 5, wherein the silica hydrogel is a prepared silica hydrogel.
リカ濃度が2〜15%であることを特徴とする請求項5
または請求項6に記載の撥水性シリカ微粉末の製造方
法。7. The silica concentration during the neutralization reaction of the silica hydrogel is 2 to 15%.
Alternatively, the method for producing the water-repellent silica fine powder according to claim 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26004492A JPH06115924A (en) | 1992-09-29 | 1992-09-29 | Method for producing anhydrous silica fine powder and water-repellent silica fine powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26004492A JPH06115924A (en) | 1992-09-29 | 1992-09-29 | Method for producing anhydrous silica fine powder and water-repellent silica fine powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06115924A true JPH06115924A (en) | 1994-04-26 |
Family
ID=17342528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26004492A Pending JPH06115924A (en) | 1992-09-29 | 1992-09-29 | Method for producing anhydrous silica fine powder and water-repellent silica fine powder |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06115924A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008024542A (en) * | 2006-07-20 | 2008-02-07 | Fuji Kagaku Kk | Silica sol and method for producing the same |
| JP2017057116A (en) * | 2015-09-16 | 2017-03-23 | 日東電工株式会社 | Sol solution and method for producing the same, method for producing laminated film, laminated film, optical member, and image display device |
| WO2021060202A1 (en) | 2019-09-24 | 2021-04-01 | 豊田合成株式会社 | Frost-resistant water-repellent film and method for manufacturing same |
-
1992
- 1992-09-29 JP JP26004492A patent/JPH06115924A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008024542A (en) * | 2006-07-20 | 2008-02-07 | Fuji Kagaku Kk | Silica sol and method for producing the same |
| JP2017057116A (en) * | 2015-09-16 | 2017-03-23 | 日東電工株式会社 | Sol solution and method for producing the same, method for producing laminated film, laminated film, optical member, and image display device |
| WO2021060202A1 (en) | 2019-09-24 | 2021-04-01 | 豊田合成株式会社 | Frost-resistant water-repellent film and method for manufacturing same |
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