JPH0586581A - Continuous production of airtight woven fabric - Google Patents
Continuous production of airtight woven fabricInfo
- Publication number
- JPH0586581A JPH0586581A JP3272026A JP27202691A JPH0586581A JP H0586581 A JPH0586581 A JP H0586581A JP 3272026 A JP3272026 A JP 3272026A JP 27202691 A JP27202691 A JP 27202691A JP H0586581 A JPH0586581 A JP H0586581A
- Authority
- JP
- Japan
- Prior art keywords
- rubber
- woven fabric
- liquid
- airtight
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002759 woven fabric Substances 0.000 title claims abstract description 88
- 238000010924 continuous production Methods 0.000 title claims 3
- 229920001971 elastomer Polymers 0.000 claims abstract description 117
- 239000005060 rubber Substances 0.000 claims abstract description 117
- 239000007788 liquid Substances 0.000 claims abstract description 95
- 239000000835 fiber Substances 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000011437 continuous method Methods 0.000 claims description 4
- 238000005470 impregnation Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 59
- 244000043261 Hevea brasiliensis Species 0.000 description 8
- 229920003052 natural elastomer Polymers 0.000 description 8
- 229920001194 natural rubber Polymers 0.000 description 8
- 229920001084 poly(chloroprene) Polymers 0.000 description 8
- 238000007598 dipping method Methods 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000007654 immersion Methods 0.000 description 6
- 238000004073 vulcanization Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 229920005549 butyl rubber Polymers 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000006837 decompression Effects 0.000 description 3
- 238000000635 electron micrograph Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 229920001973 fluoroelastomer Polymers 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- -1 isocyanate compound Chemical class 0.000 description 2
- 229920003049 isoprene rubber Polymers 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- KVBYPTUGEKVEIJ-UHFFFAOYSA-N benzene-1,3-diol;formaldehyde Chemical compound O=C.OC1=CC=CC(O)=C1 KVBYPTUGEKVEIJ-UHFFFAOYSA-N 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920005558 epichlorohydrin rubber Polymers 0.000 description 1
- 229920006229 ethylene acrylic elastomer Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Woven Fabrics (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は気密性織布の新規な製造
方法に関するものである。さらに詳しくいえば、本発明
は、例えば断面からのエア洩れのないゴム引布の基布な
どとして用いられる極めて気密性に優れた織布を効率よ
く製造する方法に関するものである。FIELD OF THE INVENTION The present invention relates to a novel method for producing an airtight woven fabric. More specifically, the present invention relates to a method for efficiently manufacturing a woven fabric having an extremely excellent airtightness, which is used as a base fabric of a rubberized fabric which does not leak air from a cross section.
【0002】[0002]
【従来の技術】従来、繊維生地表面に天然ゴムや合成ゴ
ムシートを設けたゴム引布は、気密性に優れ、かつ柔軟
性を有することから、衣料、雑貨、空気物などの素材と
して幅広く用いられている。このゴム引布は、通常基布
中にイソシアネート化合物やレゾルシン−ホルムアルデ
ヒド樹脂を含浸させたのち、その片面又は両面にゴム系
接着剤をコーティングして天然ゴムや合成ゴムシートを
密着させ、加硫処理することにより得られる。また、用
途によっては基布の片面又は両面にゴム系接着剤をコー
ティングしたのち、加硫処理を施して、基布の片面又は
両面にゴムコーティング層を設けたものも知られてい
る。救命具、ボート、気球、筏などの高い気密性が要求
される空気物などの用途には、通常基布の両面にゴムシ
ートを設けたゴム引布が用いられる。しかしながら、従
来のゴム引布においては、基布自体の気密性に劣るため
に、例えば該ゴム引布を用いて気密性製品を作成した場
合、ゴムシートにピンホールなどがあると、ゴム引布の
貼合わせ部における引布断面からのエア洩れが生じ、気
密性が保持できなくなるという好ましくない事態を招来
する。そこで、本出願人は、先に気密性織布をゴム引布
の基布として使用することにより気密性が優れたゴム引
布を製造することができることを見い出し、この気密性
織布の製造方法として、ロール状織布の外周面を柔軟な
気密性シートで被覆し、一方の端面を減圧にして該ロー
ル状織布を回転させながら、他方の端面から所定量のゴ
ム液を圧入したのち、絞り効果が十分に発揮されるまで
の間、減圧及び回転を維持し、その後該ロール状織布を
取り出し、乾燥することを特徴とする気密性織布の製造
方法を提案した(特願平3−55916号)。しかしな
がら、この方法は効率的な連続的製造方法には適応でき
難いという問題点があった。2. Description of the Related Art Conventionally, a rubberized cloth provided with a natural rubber or a synthetic rubber sheet on the surface of a fiber cloth has excellent airtightness and flexibility, and thus has been widely used as a material for clothing, sundries, air goods and the like. Has been. This rubberized cloth is usually a base cloth impregnated with an isocyanate compound or a resorcin-formaldehyde resin, and then coated with a rubber adhesive on one or both surfaces thereof to adhere a natural rubber or a synthetic rubber sheet, followed by a vulcanization treatment. It is obtained by doing. It is also known that, depending on the application, one or both sides of the base cloth are coated with a rubber adhesive and then vulcanized to provide a rubber coating layer on one or both sides of the base cloth. For applications such as life preservers, boats, balloons, and rafts that require high airtightness, a rubberized cloth having a rubber sheet on both sides of a base cloth is usually used. However, in the conventional rubberized cloth, the airtightness of the base cloth itself is inferior. Therefore, for example, when an airtight product is made using the rubberized cloth, if the rubber sheet has pinholes, etc. The air leaks from the cross section of the pulling cloth at the pasting part, and the airtightness cannot be maintained, which is an undesirable situation. Therefore, the applicant of the present invention has previously found that a rubberized cloth having excellent airtightness can be manufactured by using the airtight woven cloth as a base cloth for the rubberized cloth, and a method for manufacturing the airtight woven cloth is found. As, as the outer peripheral surface of the roll-shaped woven fabric is covered with a flexible airtight sheet, while rotating the roll-shaped woven fabric while reducing the pressure on one end surface, after a predetermined amount of rubber liquid is pressed from the other end surface, A method for producing an airtight woven fabric is proposed, which is characterized in that pressure reduction and rotation are maintained until the squeezing effect is sufficiently exerted, and then the roll-shaped woven fabric is taken out and dried (Patent Application No. 3). -55916). However, this method has a problem that it is difficult to apply it to an efficient continuous manufacturing method.
【0003】[0003]
【発明が解決しようとする課題】本発明はこのような事
情のもとで、断面からのエア洩れがなく、気密性に優れ
た織布の連続的製造方法を提供することを目的としてな
されたものである。SUMMARY OF THE INVENTION Under the circumstances, the present invention has been made in view of the above circumstances, and has an object to provide a continuous manufacturing method of a woven fabric which has no air leakage from a cross section and is excellent in airtightness. It is a thing.
【0004】[0004]
【課題を解決するための手段】本発明者らは、気密性に
優れた織布の連続的製造方法を開発すべく鋭意研究を重
ねた結果、長手方向に連続した織布をゴムを含有する液
体中に連続的に供給して浸漬させ、ゴムを含有する液体
中に設けられたロールにその織布を巻きかけて引き取る
ことにより、その目的を達成しうることを見い出し、こ
の知見に基づいて本発明を完成するに至った。Means for Solving the Problems The inventors of the present invention have conducted extensive studies to develop a continuous method for producing a woven fabric having excellent airtightness, and as a result, the woven fabric continuous in the longitudinal direction contains rubber. Based on this finding, it was found that the objective can be achieved by continuously supplying and immersing in a liquid, winding the woven fabric around a roll provided in a liquid containing rubber and taking it up. The present invention has been completed.
【0005】すなわち、本発明は、長手方向に連続した
織布をゴムを含有する液体中に連続的に供給して浸漬さ
せ、該ゴムを含有する液体中に設けられたロールにその
織布を巻きかけて連続的に引き取り、ゴムを織布の繊維
と繊維との間の空隙に含浸させ、次いでゴムを含浸した
織布を該ゴムを含有する液体から取り出して乾燥させる
ことを特徴とするゴム相が密に存在する気密性織布の連
続的製造方法を提供するものである。That is, in the present invention, a woven fabric continuous in the longitudinal direction is continuously supplied and dipped in a liquid containing rubber, and the woven fabric is placed on a roll provided in the liquid containing rubber. A rubber characterized in that it is wound up and continuously taken out to impregnate the rubber into the voids between the fibers of the woven fabric, and then the woven fabric impregnated with the rubber is taken out from the liquid containing the rubber and dried. It is intended to provide a continuous method for producing an airtight woven fabric having dense phases.
【0006】以下、本発明を詳細に説明する。本発明方
法において用いられる長手方向に連続した織布について
は特に制限はなく、例えばナイロン繊維、芳香族ポリア
ミド繊維、ポリエステル繊維、アクリル系繊維、ポリプ
ロピレン繊維、木綿、レーヨンなどの繊維から成るもの
が挙げられるが、ナイロン繊維、ポリエステル繊維、ビ
ニロン、木綿の繊維から成るものが好ましい。該繊維と
しては、通常繊度が70〜2520デニールのものが用
いられ、またモノフィラメントを用いてもよいし、マル
チフィラメントを用いてもよいが、本発明は特に複数の
フィラメントから成る繊維を用いた織布に対し、効果的
である。該織布の様式については特に制限はなく平織
り、綾織り、しゅす織りなど種々のものが用いられるが、
通常平織りのものが用いられる。またその厚さは用途に
応じて適宜選ばれるが、通常0.1〜1.5mmの範囲で選
ばれる。なお、織布は、片面又は両面に接着剤を介して
ゴムシートを設けたものを用いても良い。このような片
面又は両面にゴムシートを設けた織布を用いる場合は、
直接ゴム引布を製造することができる。The present invention will be described in detail below. The woven fabric continuous in the longitudinal direction used in the method of the present invention is not particularly limited, and examples thereof include those made of fibers such as nylon fiber, aromatic polyamide fiber, polyester fiber, acrylic fiber, polypropylene fiber, cotton and rayon. However, those composed of nylon fibers, polyester fibers, vinylon and cotton fibers are preferable. As the fiber, a fiber having a fineness of 70 to 2520 denier is usually used, and a monofilament or a multifilament may be used, but the present invention particularly uses a fiber composed of a plurality of filaments. Effective against cloth. The style of the woven fabric is not particularly limited, and various types such as plain weave, twill weave, and weave are used.
Usually, plain weave is used. The thickness is appropriately selected depending on the application, but is usually selected in the range of 0.1 to 1.5 mm. As the woven cloth, one provided with a rubber sheet on one side or both sides via an adhesive may be used. When using a woven fabric with a rubber sheet on one or both sides,
Rubberized fabrics can be manufactured directly.
【0007】本発明においては、前記織布をゴムを含有
する液体中に連続的に供給する。ここで、連続的とは、
狭義の連続的を意味する他に断続的をも意味するものと
する。前記ゴムを含有する液体に用いられるゴムの種類
としては、例えば天然ゴム、スチレン−ブタジエンゴム
(SBR)、ニトリルゴム(NBR)、ブタジエンゴム
(BR)、イソプレンゴム(IR)、エチレン−プロピ
レンコポリマー(EPM)、エチレン−プロピレン−非
共役ジエンターポリマー(EPDM)、クロロプレンゴ
ム(CR)、ブチルゴム(IIR)、ウレタンゴム、シ
リコーンゴム、塩素化ポリエチレンゴム、フッ素ゴム、
アクリルゴム、エピクロロヒドリンゴム、エチレン−ア
クリルゴムなどが挙げられるが、ニトリルゴム(NB
R)、エチレン−プロピレン−非共役ジエンターポリマ
ー(EPDM)、クロロプレンゴム(CR)、ブチルゴ
ム(IIR)、シリコーンゴム、天然ゴム(NR)、塩
素化ポリエチレンゴム、フッ素ゴムが好ましい。これら
のゴムは1種用いてもよいし、2種以上を組み合わせて
用いてもよく、また用途に応じ、ゴム単独で用いる場合
の他に、ゴムに油、充填材、架橋剤、老化防止剤などを
含むゴム配合物として使用する場合もある。例えば、本
発明で得られる気密性織布をゴム引布の基布として用い
る場合には、ゴムシートを接着するために用いられるゴ
ム糊と同質のゴムを使用することが望ましい。In the present invention, the woven fabric is continuously fed into a liquid containing rubber. Here, continuous means
Besides continuous in a narrow sense, it also means intermittent. Examples of the type of rubber used in the liquid containing the rubber include natural rubber, styrene-butadiene rubber (SBR), nitrile rubber (NBR), butadiene rubber (BR), isoprene rubber (IR), ethylene-propylene copolymer ( EPM), ethylene-propylene-non-conjugated diene terpolymer (EPDM), chloroprene rubber (CR), butyl rubber (IIR), urethane rubber, silicone rubber, chlorinated polyethylene rubber, fluororubber,
Acrylic rubber, epichlorohydrin rubber, ethylene-acrylic rubber, etc. may be mentioned, but nitrile rubber (NB
R), ethylene-propylene-non-conjugated diene terpolymer (EPDM), chloroprene rubber (CR), butyl rubber (IIR), silicone rubber, natural rubber (NR), chlorinated polyethylene rubber, and fluororubber are preferable. These rubbers may be used alone or in combination of two or more. In addition to the case where the rubber is used alone, the rubber may be used as an oil, a filler, a cross-linking agent, an anti-aging agent, etc. It may also be used as a rubber compound containing For example, when the airtight woven fabric obtained in the present invention is used as a base fabric for rubberized fabric, it is desirable to use the same quality of rubber as the rubber paste used for bonding the rubber sheet.
【0008】該ゴムを含有する液体は、溶剤に前記ゴム
を溶解した溶液型のものであってもよいし、前記ゴムの
水性ラテックスであってもよい。ゴム濃度としては、通
常5〜30重量%の範囲で選ばれ、また粘度は温度25
℃において10〜1000センチポイズの範囲にあるこ
とが望ましく、特に30〜300センチポイズの範囲に
あることが好ましい。該溶剤としては、例えばn−ヘキ
サン、ベンゼン、トルエン、キシレンなどの炭化水素、
メチレンクロリド、エチレンジクロリドなどのハロゲン
系炭化水素などが挙げられる。The liquid containing the rubber may be a solution type in which the rubber is dissolved in a solvent, or an aqueous latex of the rubber. The rubber concentration is usually selected in the range of 5 to 30% by weight, and the viscosity is 25
It is preferably in the range of 10 to 1000 centipoise at 0 ° C, and particularly preferably in the range of 30 to 300 centipoise. Examples of the solvent include hydrocarbons such as n-hexane, benzene, toluene and xylene,
Examples thereof include halogen-based hydrocarbons such as methylene chloride and ethylene dichloride.
【0009】さらに、該ゴムを含有する液体には、用途
に応じ加硫剤や加硫促進剤を添加してもよいし、添加し
なくてもよい。例えば本発明で得られる気密性織布をゴ
ム引布などの柔軟性が要求される用途に用いる場合に
は、該ゴム液として、加硫剤や加硫促進剤を含有しない
ものを用いることが好ましく、逆に剛性が要求される用
途に用いる場合には、加硫剤や加硫促進剤を含有するも
のを用いてもよい。この際、使用する加硫剤や加硫促進
剤は、ゴム液に用いるゴムの種類に応じて適宜選ばれ
る。Further, a vulcanizing agent or a vulcanization accelerator may or may not be added to the liquid containing the rubber depending on the use. For example, when the airtight woven fabric obtained in the present invention is used for applications requiring flexibility such as rubberized fabric, it is preferable to use a rubber liquid containing no vulcanizing agent or vulcanization accelerator as the rubber liquid. On the contrary, when it is used for an application requiring rigidity, a material containing a vulcanizing agent or a vulcanization accelerator may be used. At this time, the vulcanizing agent and vulcanization accelerator used are appropriately selected according to the type of rubber used in the rubber liquid.
【0010】本発明においては、ゴムを含有する液体中
に連続的に供給された織布は、ゴムを含有する液体中に
設けられたロールに巻き掛けられて連続的に引き取られ
る。ここで、連続的とは、前記と同様に狭義の連続的を
意味する他に断続的をも意味するものとする。ゴムを含
有する液体中において織布を巻き掛けるロールの数は、
特に限定されるものではなく、ゴムを含有する液体を入
れるゴム液浸漬装置の大きさ、形状などにより適宜選定
すれば良いが、ゴムを含有する液体を入れるゴム液浸漬
装置が大きくないときは、織布をゴムを含有する液体中
に所定時間浸漬させるために2本以上が好ましく、特に
ゴムを含有する液体を入れる装置内を減圧に保持する場
合は、5本以上が好ましい。In the present invention, the woven fabric continuously supplied to the liquid containing rubber is wound around a roll provided in the liquid containing rubber and continuously taken up. Here, “continuous” means not only continuous in a narrow sense as described above, but also intermittent. The number of rolls around the woven fabric in the liquid containing rubber is
It is not particularly limited, and may be appropriately selected depending on the size, shape, etc. of the rubber liquid dipping device for containing the liquid containing rubber, but when the rubber liquid dipping device for containing the liquid containing rubber is not large, Two or more are preferable in order to immerse the woven cloth in the liquid containing rubber for a predetermined time, and in particular, five or more are preferable when the inside of the apparatus for containing the liquid containing rubber is kept under reduced pressure.
【0011】本発明においては、織布をロールに巻き掛
けて引き取ることが必要である。本発明において使用す
るロールは、織布をゴムを含有する液体中に誘導するこ
とができるものであれば、どのような構造のものでも良
く、織布を円滑にゴムを含有する液体中を移動させるた
めに回転可能な円柱構造のものが良い。なお、ロール
は、回転させても良いが、回転させなくても良い。本発
明においては、織布を引き取るときに織布に張力をかけ
ることにより、繊維と繊維との間の空隙にゴムを密に含
浸させることができる。ロールに織布を巻きかけて引き
取るときに織布に掛かる張力は特に限定されるものでは
ないが、0.5〜2kg/cmの範囲が好ましい。また、織
布の引き取り速度も特に限定されるものではなく、織布
の浸漬時間に応じて適宜選定すれば良いが、5〜20m
/minの範囲が好ましい。さらに、織布の浸漬時間は、
繊維と繊維との間の空隙に含浸するゴムの含浸程度に応
じて適宜選定すれば良いが、通常0.1分〜5分が好ま
しく、特に1分〜5分が好ましい。In the present invention, it is necessary to wind the woven fabric around a roll and take it up. The roll used in the present invention may have any structure as long as it can guide the woven fabric into the liquid containing rubber, and the woven fabric can be smoothly moved in the liquid containing rubber. A rotatable columnar structure is preferable for the purpose. The roll may or may not be rotated. In the present invention, rubber can be densely impregnated into the voids between the fibers by applying tension to the woven fabric when the woven fabric is taken up. Although the tension applied to the woven fabric when the woven fabric is wound around the roll and taken up is not particularly limited, it is preferably in the range of 0.5 to 2 kg / cm. Also, the take-up speed of the woven fabric is not particularly limited, and may be appropriately selected according to the dipping time of the woven fabric, but it is 5 to 20 m.
The range of / min is preferable. Furthermore, the dipping time of the woven fabric is
It may be appropriately selected according to the degree of impregnation of the rubber impregnating the voids between the fibers, but is usually 0.1 minute to 5 minutes, and particularly preferably 1 minute to 5 minutes.
【0012】織布を浸漬するゴムを含有する液体の圧力
は、特に制限されるものではないが、減圧が繊維と繊維
との間の空隙にある空気を除去し易いので好ましい。従
って、減圧部により繊維と繊維との間の空隙にある空気
を除去し、次いで大気圧部で繊維と繊維の間にある空隙
にゴムを充填することが特に好ましい。減圧度は、通常
絶対圧力0.5kg/cm2以下の範囲が好ましい。The pressure of the liquid containing the rubber in which the woven fabric is dipped is not particularly limited, but it is preferable that the reduced pressure easily removes the air in the voids between the fibers. Therefore, it is particularly preferable to remove the air in the voids between the fibers by the depressurizing section and then to fill the voids between the fibers with the rubber in the atmospheric pressure section. The degree of vacuum is usually preferably in the range of absolute pressure of 0.5 kg / cm 2 or less.
【0013】織布を連続的に浸漬するためのゴムを含有
する液体を減圧にする装置としては、種々のものを用い
ることができるが、図1に示されたようなトリチェリー
の原理を利用した装置が好ましい。このトリチェリーの
原理を利用した装置は、その装置中に入れられているゴ
ム液の液面をすくなくとも2つ有しており、ゴム液の一
方の液面の上の気相部が減圧になっており、その液面は
連続的に織布を供給するところのゴム液の液面よりも高
くなっている。これらの液面間の高低差は、液面の上の
気相部の減圧度とゴム液の比重により異なるが、高低差
を小さくしゴム浸漬装置を小さくするために比重の大き
いゴム液を使用することが好ましい。このような操作に
より、ゴム液は織布の繊維間の空隙に、十分充填され
る。Various devices can be used as a device for reducing the pressure of a liquid containing rubber for continuously dipping a woven cloth, but the principle of Tricherry as shown in FIG. 1 is used. Preferred devices. The device using the Trichery principle has at least two liquid surfaces of the rubber liquid contained in the device, and the gas phase portion above one liquid surface of the rubber liquid is decompressed. The liquid level is higher than the liquid level of the rubber liquid where the woven fabric is continuously supplied. The height difference between these liquid levels depends on the degree of pressure reduction in the gas phase above the liquid level and the specific gravity of the rubber liquid, but a rubber liquid with a large specific gravity is used to reduce the height difference and the rubber dipping device. Preferably. By such an operation, the rubber liquid is sufficiently filled in the voids between the fibers of the woven cloth.
【0014】このようにして、ゴム液の充填を完了した
のち、織布をゴムを含有する液体から取り出し乾燥させ
ることにより、所望の気密性織布が得られる。この際乾
燥は常温乾燥であってもよいし、加熱乾燥であってもよ
いが、加硫剤や加硫促進剤を含有するゴム液を用いる場
合には、乾燥後に、さらに加熱して加硫処理が行われ
る。このようにして得られた気密性織布は、繊維と繊維
との空隙にゴム層が密に存在しているため、気密性に極
めて優れており、例えばこの気密性織布を基布として用
い、ゴム引布を作成し、気密性製品を製造した場合、ゴ
ムシートにピンホールが存在していても、該ゴム引布の
貼合わせ部における引布断面からのエア洩れがほとんど
なく、該断面をテープシールしなくても長時間気密性を
保持できる。なお、本発明方法で得られる気密性織布の
断面を電子顕微鏡写真で観察することにより、繊維と繊
維との間の空隙にゴム層が密に存在することが分かる。
本発明方法で得られた気密性織布は、気密性に極めて優
れていることから、そのままでも気密性が要求される用
途の素材として用いることができるし、また、該織布を
基布としてゴム引布を作製し、例えばボート、救命具、
気球、筏などの空気物などの厳密な気密性が要求される
用途に用いることができる。After the filling of the rubber liquid is completed in this manner, the desired airtight woven fabric can be obtained by taking out the woven fabric from the liquid containing rubber and drying it. At this time, the drying may be room temperature drying or heat drying, but when a rubber liquid containing a vulcanizing agent or a vulcanization accelerator is used, it is further heated and vulcanized after drying. Processing is performed. The airtight woven fabric thus obtained is extremely excellent in airtightness because the rubber layer is densely present in the voids between the fibers, and for example, this airtight woven fabric is used as the base fabric. When a rubber-lined cloth is produced and an airtight product is manufactured, even if there are pinholes in the rubber sheet, there is almost no air leakage from the cross section of the rubber-lined cloth at the bonding section, Airtightness can be maintained for a long time without tape sealing. By observing the cross section of the airtight woven fabric obtained by the method of the present invention with an electron micrograph, it can be seen that the rubber layer is densely present in the voids between the fibers.
Since the airtight woven fabric obtained by the method of the present invention is extremely excellent in airtightness, it can be used as it is as a raw material for applications requiring airtightness, and the woven fabric is used as a base fabric. Create rubberized fabrics, such as boats, life preservers,
It can be used for applications requiring strict airtightness such as air objects such as balloons and rafts.
【0015】[0015]
【実施例】次に実施例により本発明をさらに詳細に説明
するが、本発明はこれらの例によってなんら限定される
ものではない。なお、ゴム引布の断面洩れは次のように
して求めた。 (1)耐圧法 JIS K-6328、防水試験用水圧機を用いて、引布
の裏面のゴムシート部に傷を付けたサンプルに、1〜2
kgf/cm2の空気圧がかかるようにセットし、引布表面及
び端部からの空気洩れを石ケン水の泡の発生の有無によ
り確認する。サンプルとしては、直径120mmの円盤状
に切り取り、この中央部の直径80mmに1cm間隔の碁盤
目状の繊維部まで達する切り目を付けたものを使用し
た。 (2)ピローバック法 サンプル用のゴム引布で作った500mm×500mmのエ
アーバッグのセンター部に直径100mmの穴をあけ、こ
れを外面から補修したものについて、内圧0.2kgf/cm
2に気体を充填し、断面洩れを確認する。The present invention will be described in more detail by way of examples, which should not be construed as limiting the invention thereto. The cross-section leakage of the rubberized cloth was determined as follows. (1) Pressure resistance method Using JIS K-6328, a water pressure tester for waterproofing test, a sample in which the rubber sheet portion on the back surface of the draw cloth is scratched is
Set so that air pressure of kgf / cm 2 is applied, and check for air leaks from the surface and edges of the pulling cloth by checking the presence or absence of bubbles in soapy water. As a sample, a disc-shaped piece having a diameter of 120 mm was cut, and a cut having a diameter of 80 mm at the center portion and cut to reach a grid-shaped fiber portion at 1 cm intervals was used. (2) Pillow-back method A 100 mm diameter hole was made in the center of a 500 mm x 500 mm air bag made of rubberized cloth for samples, and this was repaired from the outside, with an internal pressure of 0.2 kgf / cm.
Fill 2 with gas and check for cross-section leakage.
【0016】実施例1 図1は、本発明の製造方法に用いる装置例の側面の断面
概略図を示している。また、図2は、図1の装置の背面
の断面概略図を示している。ゴム液浸漬装置1には、ゴ
ムを含有する液体4(クロロプレンゴム14重量%濃度
で、25℃での粘度が200〜300cpsのメチレン
クロライド溶液)が入っており、液面6の上の気相部
は、減圧タンク12と連結されており絶対圧力が0.3k
g/cm2の減圧になっている。これにより、液面6は液面
5よりも高くなっており、ゴムを含有する液体4の中で
は液面6に近付くほど減圧度が大きく、液面6からの深
さが深い程その液体4の自重により圧力は高くなってい
る。ゴム液浸漬装置1には、ゴム液4を入れたゴム液予
備タンク13が連結されており、減圧度に応じてゴム液
4の量を自由に調節することができるようになってい
る。減圧は、液面5,6を一定に保つ働きと織布2の中
から放散される空気を外に逃がす働きをしている。ま
た、織布から放散される空気が泡となり、減圧孔を通っ
て外に出るとゴム液のロスが大きくなるのでこれを防ぐ
働きをしている。一方、液面5は大気圧であり、ナイロ
ン繊維(繊度420デニール、フィラメント50本/織
糸)から成る巾1.4m、厚さ0.25mmの連続した平織
りの織布2の原反ロール3から、織布2が連続的に液面
5よりゴム液4の中に供給されている。ゴム液4の中で
は、織布2は、まずロール7及びロール8に巻き掛けら
れ、ついでロール9に巻き掛けられて減圧度の大きい液
面6付近に誘導される。液面6に近付くほど減圧度が大
きくなるので、織布2の繊維と繊維との間にある空隙に
入っている空気を除去し易くなる。なお、図1では、液
面6付近のロールはロール9の一本であるが、この液面
6付近に2本以上のロールを配置して、織布2をより低
い減圧状態に長い時間保つことも好ましい。次いで、織
布2は、ロール10、11に巻き掛けられてゴム液4の
深い部分に誘導される。液面6からの深さが深い程圧力
差が大きくなり、織布2の繊維と繊維との間にゴム液4
が含浸し易くなる。ロール10とロール11の間は、最
も圧力が高くなっており、絶対圧力は1.1〜1.2kg/
cm2になっている。なお、これらのロール7〜11は、
回転して織布2の引取を円滑にしている。これらのロー
ルに巻き掛けられて引っ張られる織布2は、引き取り速
度が5〜20m/min で引っ張られ、その時に掛かる張
力は0.5〜2kg/cmであった。この程度の張力を織布
2に掛けることは、繊維と繊維との間の空隙にゴム液を
含浸し易くするので好ましい。また、織布2のゴム液4
はへの浸漬時間は、1〜5分であった。Example 1 FIG. 1 shows a schematic side sectional view of an example of an apparatus used in the manufacturing method of the present invention. FIG. 2 also shows a cross-sectional schematic view of the back side of the device of FIG. The rubber liquid immersion device 1 contains a liquid 4 containing rubber (a methylene chloride solution having a chloroprene rubber concentration of 14% by weight and a viscosity at 25 ° C. of 200 to 300 cps), and a gas phase above the liquid surface 6. The part is connected to the decompression tank 12 and the absolute pressure is 0.3k.
The pressure is reduced to g / cm 2 . As a result, the liquid level 6 is higher than the liquid level 5, and in the liquid 4 containing rubber, the degree of decompression increases as it approaches the liquid level 6, and as the depth from the liquid level 6 increases, the liquid 4 Due to its own weight, the pressure is high. A rubber liquid preliminary tank 13 containing the rubber liquid 4 is connected to the rubber liquid dipping device 1, and the amount of the rubber liquid 4 can be freely adjusted according to the degree of pressure reduction. The depressurization has a function of keeping the liquid surfaces 5 and 6 constant and a function of letting air released from inside the woven fabric 2 escape to the outside. In addition, the air released from the woven fabric becomes bubbles, and when it goes out through the pressure reducing holes, the loss of the rubber liquid becomes large, so that it works to prevent this. On the other hand, the liquid surface 5 is at atmospheric pressure, and the raw fabric roll 3 of the continuous plain-woven fabric 2 having a width of 1.4 m and a thickness of 0.25 mm, which is made of nylon fiber (fineness: 420 denier, 50 filaments / woven yarn) 3 Therefore, the woven fabric 2 is continuously supplied from the liquid surface 5 into the rubber liquid 4. In the rubber liquid 4, the woven fabric 2 is first wound around the roll 7 and the roll 8, and then wound around the roll 9 and guided to the vicinity of the liquid surface 6 having a large degree of reduced pressure. Since the degree of pressure reduction increases as it approaches the liquid surface 6, it becomes easier to remove the air contained in the voids between the fibers of the woven fabric 2. In FIG. 1, the roll near the liquid level 6 is one roll 9, but two or more rolls are arranged near the liquid level 6 to keep the woven fabric 2 in a lower depressurized state for a long time. Is also preferable. Then, the woven fabric 2 is wound around the rolls 10 and 11 and guided to the deep portion of the rubber liquid 4. The deeper the depth from the liquid surface 6 is, the larger the pressure difference becomes, and the rubber liquid 4 is formed between the fibers of the woven cloth 2 between the fibers.
Are easily impregnated. The pressure between rolls 10 and 11 is the highest, and the absolute pressure is 1.1 to 1.2 kg /
It is cm 2 . In addition, these rolls 7-11 are
The woven cloth 2 is smoothly rotated by rotating. The woven fabric 2 wound around these rolls and pulled was pulled at a take-up speed of 5 to 20 m / min, and the tension applied at that time was 0.5 to 2 kg / cm. It is preferable to apply a tension of this degree to the woven fabric 2 because it facilitates the impregnation of the rubber liquid into the voids between the fibers. Also, the rubber liquid 4 of the woven fabric 2
The soaking time was 1 to 5 minutes.
【0017】さらに、織布2は、液面5から引き上げら
れ、絞りバー14、15により余分のゴム液を除去し、
引き取られる。次いで、織布2は、90〜110℃で乾
燥され、気密性織布が作成された。このようにして得ら
れた気密性織布の断面を電子顕微鏡写真で観察したとこ
ろ、繊維と繊維との間の空隙にゴム層が密に存在してい
ることが確認された。次に、該気密性織布の気密性を調
べるためにクロロプレンゴムシート及びクロロプレンゴ
ム系接着剤を用い、通常の方法に従って、該織布の両面
にクロロプレンゴムシートを設けたゴム引布を作製し、
耐圧法及びピローバック法により、気密性を求めた。そ
の結果、耐圧法では2kgf/cm2で圧洩れがなく、またピ
ローバック法では断面洩れが確認されなかった。Further, the woven fabric 2 is pulled up from the liquid surface 5, and excess rubber liquid is removed by the squeezing bars 14 and 15,
Be taken over. Next, the woven fabric 2 was dried at 90 to 110 ° C., and an airtight woven fabric was created. When the cross section of the airtight woven fabric thus obtained was observed with an electron micrograph, it was confirmed that the rubber layer was densely present in the voids between the fibers. Next, in order to investigate the airtightness of the airtight woven fabric, a chloroprene rubber sheet and a chloroprene rubber-based adhesive were used, and a rubberized fabric having chloroprene rubber sheets on both sides of the woven fabric was prepared according to a usual method. ,
Airtightness was determined by a pressure resistance method and a pillowback method. As a result, no pressure leakage was observed at 2 kgf / cm 2 by the pressure resistance method, and no cross-section leakage was confirmed by the pillowback method.
【0018】実施例2 実施例1において織布としてナイロン繊維(繊度210
デニール、フィラメント35本/織糸)から成るものを
用い、かつゴム液のゴムとして天然ゴムを用いた以外
は、実施例1と同様にして気密性織布を作成した。この
気密性織布について、実施例1と同様にして、その断面
を電子顕微鏡写真で観察するとともに、ゴム引布を作製
し気密性を調べたところ、実施例1と同様の結果が得ら
れた。なお、ゴム引布の作製には、ゴムシートとして天
然ゴムを、接着剤として天然ゴム系接着剤を用いた。Example 2 Nylon fibers (fineness 210
An airtight woven fabric was prepared in the same manner as in Example 1 except that denier, 35 filaments / woven yarn) was used and natural rubber was used as the rubber of the rubber liquid. With respect to this airtight woven fabric, in the same manner as in Example 1, the cross section was observed with an electron microscope photograph, and a rubberized fabric was prepared and airtightness was examined. The same results as in Example 1 were obtained. .. In the production of the rubberized cloth, natural rubber was used as the rubber sheet and a natural rubber adhesive was used as the adhesive.
【0019】実施例3 図3は、本発明の製造方法に用いる他の装置例の側面の
断面概略図を示している。ゴム液浸漬装置は、ゴム液収
納容器本体22と蓋21からなっており、実施例1と同
様なゴム液23が入れられている。実施例1と同様な織
布25が、原反ロール24に巻かれており、この原反ロ
ール24が回転されることにより、織布25がゴム液2
3に供給される。織布25は、回転するロール26、2
7に巻き掛けられてゴム液23の中を通り、巻き取りロ
ール28により巻き取られる。蓋21とゴム液収納容器
本体22は、気体が漏れないように密封されており、ゴ
ム液浸漬装置の内部は、4kg/cm2に加圧されている。
これらのロールに巻き掛けられて引っ張られる織布25
は、引き取り速度が5〜10m/min で引っ張られ、そ
の時に掛かる張力は0.5〜1kg/cmであった。この程
度の張力を織布25に掛けることは、繊維と繊維との間
の空隙にゴム液を含浸し易くするので好ましい。また、
織布25のゴム液23への浸漬時間は、0.2〜0.4分
であった。なお、図3のゴム液浸漬装置は、その内部を
減圧にすることもできる。次いで、織布25は、巻き取
りロール28からロール24に巻き戻された後90〜1
10℃で乾燥され、気密性織布が作成された。この気密
性織布について、実施例1と同様にして、その断面を電
子顕微鏡写真で観察するとともに、ゴム引布を作成し気
密性を調べたところ、実施例1と同様の結果が得られ
た。Embodiment 3 FIG. 3 is a schematic side sectional view of another apparatus used in the manufacturing method of the present invention. The rubber liquid immersion device comprises a rubber liquid container main body 22 and a lid 21, and the same rubber liquid 23 as that of the first embodiment is put therein. A woven cloth 25 similar to that of the first embodiment is wound around the raw fabric roll 24, and the woven fabric 25 is rotated by the rotation of the raw fabric roll 24.
3 is supplied. The woven cloth 25 is composed of rotating rolls 26, 2
It is wound around 7 and passes through the rubber liquid 23, and is wound up by a winding roll 28. The lid 21 and the rubber liquid storage container body 22 are sealed so that gas does not leak, and the inside of the rubber liquid immersion device is pressurized to 4 kg / cm 2 .
Woven fabric 25 wrapped around these rolls and pulled
Was pulled at a take-up speed of 5 to 10 m / min, and the tension applied at that time was 0.5 to 1 kg / cm. It is preferable to apply a tension of this degree to the woven cloth 25 because it facilitates the impregnation of the rubber liquid into the voids between the fibers. Also,
The immersion time of the woven cloth 25 in the rubber liquid 23 was 0.2 to 0.4 minutes. The inside of the rubber liquid immersion device of FIG. 3 can be depressurized. Then, the woven cloth 25 is rewound from the take-up roll 28 to the roll 24 and then 90 to 1
It was dried at 10 ° C. to make an airtight woven fabric. The cross section of the airtight woven fabric was observed with an electron micrograph in the same manner as in Example 1, and a rubberized fabric was prepared and airtightness was examined. The same results as in Example 1 were obtained. ..
【0020】[0020]
【発明の効果】本発明方法によると、繊維と繊維との空
隙にゴム層が密に存在する気密性に優れた織布を連続的
に製造することができる。この織布を基布として作成し
たゴム引布は断面からのエア洩れがないため、該ゴム引
布を用いて空気物などの気密性製品を製造した場合、ゴ
ム引布の貼合わせ部における該引布の断面をテープシー
ルしなくても気密性を長時間保持できる。本発明で得ら
れた気密性織布は、そのままで気密性が要求される用途
に用いることができるし、あるいはゴム引布などに加工
し、気密性製品の素材として用いてもよい。According to the method of the present invention, it is possible to continuously produce a woven fabric having a rubber layer densely present in the voids between the fibers and having excellent airtightness. Since a rubberized cloth made from this woven fabric as a base cloth does not leak air from its cross section, when an airtight product such as an air object is manufactured using the rubberized cloth, the Airtightness can be maintained for a long time without tape-sealing the cross section of the pulling cloth. The airtight woven fabric obtained by the present invention can be used as it is for applications requiring airtightness, or may be processed into a rubberized cloth or the like and used as a material for an airtight product.
【0021】[0021]
【図1】図1は、本発明の製造方法に用いる装置例の側
面の断面概略図である。FIG. 1 is a schematic side sectional view of an example of an apparatus used in a manufacturing method of the present invention.
【0022】[0022]
【図2】図2は、図1の装置の背面の断面概略図であ
る。2 is a schematic cross-sectional view of the back side of the device of FIG.
【0023】[0023]
【図3】図3は、本発明の製造方法に用いる他の装置例
の側面の断面概略図である。FIG. 3 is a schematic side cross-sectional view of another apparatus example used in the manufacturing method of the present invention.
【0024】[0024]
1 ゴム液浸漬装置 2 織布 3 原反ロール 4 ゴムを含有する液体 5 液面 6 液面 7 ロール 8 ロール 9 ロール 10 ロール 11 ロール 12 減圧タンク 13 ゴム液予備タンク 21 蓋 22 ゴム液収納容器本体 23 ゴム液 24 原反ロール 25 織布 26 ロール 27 ロール 28 巻き取りロール 1 Rubber Liquid Immersion Device 2 Woven Cloth 3 Raw Roll 4 Liquid Containing Rubber 5 Liquid Level 6 Liquid Level 7 Roll 8 Roll 9 Roll 10 Roll 11 Roll 12 Decompression Tank 13 Rubber Liquid Spare Tank 21 Lid 22 Rubber Liquid Storage Container Main Body 23 Rubber Liquid 24 Original Roll 25 Woven Fabric 26 Roll 27 Roll 28 Winding Roll
Claims (5)
液体中に連続的に供給して浸漬させ、該ゴムを含有する
液体中に設けられたロールにその織布を巻きかけて連続
的に引き取り、ゴムを織布の繊維と繊維との間の空隙に
含浸させ、次いでゴムを含浸した織布を該ゴムを含有す
る液体から取り出して乾燥させることを特徴とするゴム
層が密に存在する気密性織布の連続的製造方法。1. A continuous woven fabric in the longitudinal direction is continuously supplied and dipped in a liquid containing rubber, and the woven fabric is wound around a roll provided in the liquid containing rubber to be continuous. The rubber layer is characterized in that the rubber layer is characterized in that the rubber is impregnated with the rubber, the rubber is impregnated into the spaces between the fibers of the woven fabric, and then the woven fabric impregnated with the rubber is taken out from the liquid containing the rubber and dried. A continuous process for the production of an airtight woven fabric which is present.
が2本以上である請求項1記載の気密性織布の連続的製
造方法。2. The continuous method for producing an airtight woven fabric according to claim 1, wherein the number of rolls provided in the liquid containing rubber is two or more.
織布に掛かる張力が0.5〜2kg/cmである請求項1又
は2記載の気密性織布の連続的製造方法。3. The continuous method for producing an airtight woven fabric according to claim 1, wherein the tension applied to the woven fabric when the woven fabric is wound around a roll and taken out is 0.5 to 2 kg / cm.
〜300cpsの範囲である請求項1乃至3記載の気密
性織布の連続的製造方法。4. The rubber has a viscosity of 30 at a temperature of 25.degree.
The method for continuously producing an airtight woven fabric according to any one of claims 1 to 3, wherein the airtight woven fabric is in the range of 300 cps to 300 cps.
乃至4の気密性織布の連続的製造方法。5. The impregnation of rubber is performed under reduced pressure.
5. A continuous production method for an airtight woven fabric according to any one of 4 to 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3272026A JPH0586581A (en) | 1991-09-24 | 1991-09-24 | Continuous production of airtight woven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3272026A JPH0586581A (en) | 1991-09-24 | 1991-09-24 | Continuous production of airtight woven fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0586581A true JPH0586581A (en) | 1993-04-06 |
Family
ID=17508097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3272026A Pending JPH0586581A (en) | 1991-09-24 | 1991-09-24 | Continuous production of airtight woven fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0586581A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11233682B2 (en) | 2005-08-03 | 2022-01-25 | Kamilo Feher | Digital automobile multimedia, Wi-Fi, cellular communication, photo and video camera, remote control, navigation, GPS location |
-
1991
- 1991-09-24 JP JP3272026A patent/JPH0586581A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11233682B2 (en) | 2005-08-03 | 2022-01-25 | Kamilo Feher | Digital automobile multimedia, Wi-Fi, cellular communication, photo and video camera, remote control, navigation, GPS location |
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