JPH0533894B2 - - Google Patents
Info
- Publication number
- JPH0533894B2 JPH0533894B2 JP62159411A JP15941187A JPH0533894B2 JP H0533894 B2 JPH0533894 B2 JP H0533894B2 JP 62159411 A JP62159411 A JP 62159411A JP 15941187 A JP15941187 A JP 15941187A JP H0533894 B2 JPH0533894 B2 JP H0533894B2
- Authority
- JP
- Japan
- Prior art keywords
- shrinkage
- film
- heat
- dicarboxylic acid
- naphthalene dicarboxylic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Description
[産業上の利用分野]
本発明は被覆用、結束用或は外装用等の包装材
料分野において特に好適な特性を発揮する熱収縮
性ポリエステル系フイルム(シートを含む:以下
同じ)に関するものである。
[従来の技術]
熱収縮性プラスチツクフイルムを素材として形
成されるチユーブ状体は、例えば容器、瓶(プラ
スチツクボトルを含む:以下同じ)、缶、長尺物
(パイプ、棒、木材、各種棒状体等)等(以下容
器類と略す)の被覆用、結束用或は外装用とし
て、特にこれ等のキヤツプ部、肩部、胴部等の一
部又は全面を被覆し、標示、保護、結束、商品価
値向上等を目的として利用される他、箱、瓶、
板、棒、ノート等のような集積包装或はスキンパ
ツクのように被包装物に密着させて包装する分野
等において広く使用されており、収縮性及び収縮
応力を利用した用途展開が期待される。
従来上記用途にはポリ塩化ビニル、ポリスチレ
ン、ポリエチレン、塩酸ゴム等の熱収縮性フイル
ムを用い、これをチユーブ状体にしてから前記容
器類にかぶせたり、集積包装して熱収縮させてい
た。
しかしこれらのフイルムは耐熱性が乏しく、ボ
イル処理やレトルト処理をしたときに溶融又は破
裂し易くフイルム状態を維持することができない
という欠点があつた。
更に印刷の必要な用途ではインクの転移不良に
よる印刷ピンホール(フイルム内の添加剤やポリ
マーのゲル状物によるフイツシユアイに基づく微
小凹凸)の発生が見られたり、仮にうまく印刷で
きたとしてもその後徐々にフイルムの収縮(常温
収縮)が進行して印刷ピツチに寸法変化をきたす
という問題もあつた。これに対しポリエステル系
熱収縮性フイルムを用いるチユーブは、これまで
試行的に作られたことがある程度であり、希望方
向への熱収縮率を十分に高くすることができなか
つたり、又上記方向と直交する方向への熱収縮を
小さくすることができないという問題があり、更
に従来のポリエステル系熱収縮性フイルムは大収
縮部において被包装体に密着せず、あばた状にな
り易く、特に高速短時間収縮を要する高速包装で
はこの傾向がつよい。とりわけこの現象はメタリ
ツク調の印刷インクの場合に色斑となつて現われ
高品外観上著しく大きな問題となる。従つて前記
用途への展開が困難であつた。
[発明が解決しようとする問題点]
ポリ塩化ビニル、ポリスチレン、ポリエチレン
等の汎用熱収縮性フイルムを使う上記従来技術に
は、以下述べる様な問題点がある。
(a) 完全に近い一軸収縮性の欠如
ある特定方向には大きい収縮性を示してもこ
れと直交する方向には全く収縮しないことが理
想とされる様な用途においては、上記従来フイ
ルムは全く不向きである。例えば横方向に収縮
させてボトル表面に収縮ラベルをつける場合を
考えると、ラベルの縦方向即ちボルトの上下方
向に収縮することは、所定の位置にラベルが来
ずにラベルが縮み上がることを意味し外観不良
を招く。これを防止するには縦方向の収縮を小
さくしなければならないが、この目的の為に単
純にフイルムを横方向にのみ配向させたとする
と、高分子化学物質の性質上の常識から直ちに
理解される様に引裂け易くなり、またフイブリ
ン化しやすくなる為強度も弱くなる。特にボル
トが落下する場合は縦方向の強度が破瓶防止上
重要であることを考え合わせると単純な一方向
延伸は良い方法とは言えない。又その他の用途
でも耐衝撃性がないと使用できない場合が多く
存在する。
この様なところから、ある特定の温度領域に
おいて、ある特定方向には十分大きい収縮性を
示すがそれと直角な方向には極めて小さな収縮
性しか示さない様なフイルムの開発が望まれ
る。
(b) 耐熱性の不足
前記従来フイルムはいずれも高温のボイル処
理やレトルト処理に耐えることができず、殺菌
処理には不適当なフイルムである。例えばレト
ルト処理を行なうと、前記従来フイルムは処理
中に破壊ないし破裂し、フイルムとしての全機
能が失なわれる。従つてボイル処理やレトルト
処理に耐え得る熱収縮性フイルムの提供が望ま
れている。
(c) 印刷性の不良
ハーフトーン印刷によるピンホールの発生、
広範囲の各種インクとの接着性等に関し、上記
従来フイルムはそれぞれ固有の欠点を有する。
例えばポリ塩化ビニルではゲル状物によるイン
クピンホールが発生し易く、連続的なチユーブ
加工では、長尺フイルムの途中にピンホールが
存在することになる。これを自動ラベリングマ
シンに供給するとピンホールを残したまま製品
化されてしまうので、最終的に全品検査を行な
わなければならず、その労力と抜取りによる再
加工等により、実稼働率が著しく低下する。こ
のピンホール欠陥を印刷終了後の段階で検査し
て除去しようとすれば、カツト後再び連続フイ
ルム状に戻すことになり接着テープで継ぐ必要
が生じる。その為継目が入り、継目部分及びそ
の前後は外観が悪くなつて不良品が生じ、この
欠陥包装体は工程途中において取除かなければ
ならない。更に高精度の印刷では、印刷後にフ
イルムの収縮による印刷ピツチの減少(経時収
縮)を生じ、しかもこの経時収縮は流通温度条
件下で絶えず進むという管理の難しさに遭遇す
る。従つてポリ塩化ビニル収縮フイルム等では
保冷車や低温倉庫等が必要となる。この様なと
ころから、ピンホール欠陥のない印刷が可能で
あり、また印刷後の経時変化がない様な熱収縮
性フイルムの提供が望まれる。
(d) クレーズの発生
ポリスチレンフイルムはクレーズが生じ易
く、耐薬品性が悪い。従つて使用中に薬液によ
る損傷を受け易く印刷面も汚れる。従つて耐薬
品性や耐久性の優れたフイルムが望まれてい
る。
(e) 産業廃棄物の問題
近年プラスチツクボトルの使用量は急激に伸
長している。このボルトの回収を考えた場合、
特にポリエステルボルトの被覆にポリ塩化ビニ
ルやポリスチレン等の異種フイルムが使用され
ていると回収再利用に付すことができないとい
う問題がある。
その上ポリ塩化ビニルでは塩素ガスによる腐
食の問題もあり、廃棄物公害を招かない様な熱
収縮性フイルムが望まれる。
(f) 収縮班
上記従来フイルムの熱収縮性は均質性に欠け
るきらいがあり、いつたん熱収縮の十分なとこ
ろと不十分なところが別々に形成されてしまう
と、次にもう一度熱を与えてもそれ以上の再収
縮がおこらず、表面の不均一な凹凸のあるもの
になる。更に用途上最も重要な点は、高速収縮
包装やラベリング等において、収縮率の大きく
なる部分に班が出易く、又メタリツクインクを
用いた場合は、収縮斑は見掛け上改善されるけ
れども、色斑の方は仕上つた後の部分的な収縮
率の差がそのまま現れる。従つてより均一な収
縮率になることが望まれる。
本発明はこの様な事情に着目してなされたもの
であつて、上記(a)〜(f)で述べた様な欠陥を伴なわ
ないポリエステル系フイルムの提供を目的とする
ものである。
[問題を解決するための手段]
本発明の熱収縮性ポリエステル系フイルムと
は、テレフタル酸およびエチレングリコールを主
たる成分とし、ナフタレンジカルボン酸誘導体を
共重合成分とする共重合ポリエステル含有組成物
からなるポリエステル系フイルムにおいて、100
℃の熱風中での熱収縮率がフイルム長手方向およ
び幅方向のいずれか一方向において30%以上、且
つ交点収縮率が5%以上を示す様に4倍を超えて
延伸したものであることを要旨とするものであ
る。
[作用]
本発明の熱収縮性ポリエステルフイルムの構成
素材は、テレフタル酸およびエチレングリコール
を主成分としナフタレンジカルボン酸誘導体を共
重合成分とする組成物であり、ナフタレンジカル
ボン酸誘導体の存在量は全組成物中1〜50モル%
の範囲であることが好ましい。特に好ましいのは
5〜40モル%である。ナフタレンジカルボン酸誘
導体が1モル%未満の場合は加熱収縮処理中にフ
イルムの内部残留応力の保持時間が短くなり、例
えば瓶に被覆した場合、収縮及びその後の殺菌処
理により肩部がゆるみを生ずる等の好ましくない
現象を引き起こし易い。一方ナフタレンジカルボ
ン酸誘導体が50モル%を超えると熱処理した時の
残留応力保持時間を改良する効果が飽和し、本発
明は後述の要件を満たしても、非晶性の進行、耐
担持性の低下等といつた欠点が出てくる。
ナフタレンジカルボン酸誘導体としては、例え
ば、1,2−ナフタレンジカルボン酸、1,3−
ナフタレンジカルボン酸、1,4−ナフタレンジ
カルボン酸、1,5−ナフタレンジカルボン酸、
1,6−ナフタレンジカルボン酸、1,7−ナフ
タレンジカルボン酸、1,8−ナフタレンジカル
ボン酸、2,3−ナフタレンジカルボン酸、2,
4−ナフタレンジカルボン酸、2,5−ナフタレ
ンジカルボン酸、2,6−ナフタレンジカルボン
酸、2,7−ナフタレンジカルボン酸、2,8−
ナフタレンジカルボン酸、またはそれらの低級ア
ルキルエステル等が挙げられるが、中でも得に好
ましいのは1,5−ナフタレンジカルボン酸およ
び2,6−ナフタレンジカルボン酸である。
本発明における共重合ポリエステル自体は従来
から一般的に行なわれているポリエステルの製造
方法によつて製造することができる。例えばテレ
フタル酸とナフタレンジカルボン酸誘導体にエチ
レングリコールを直接エステル化させる方法、又
ジメチルナフタレートとナフタレンジカルボン酸
のジメチルエステルのエチレングリコールを作用
させるエステル交換法などが示される。
更に本発明における共重合ポリエステル組成物
は本発明の上記条件範囲内および範囲外の共重合
ポリエステルやホモポリエステルあるいは他の共
重合ポリエステルとのブレンドにより製造するこ
ともでき、これらの制御により一層好ましいフイ
ルムを得ることができる。即ち本発明の共重合体
による前記残留収縮応力の保持特性を改良できる
だけでなく、収縮時の感温性を調節し収縮速度を
コントロールできることにより、本来収縮時に発
生する収縮斑を減少できることを発見した。
本発明では前記ナフタレンジカルボン酸誘導体
が組成物中1〜50モル%の範囲を占めることが推
奨されるが、収縮斑、色斑及び加熱処理後のたる
み乃至端面の波打ちを一層確実に防止するには後
述の交点収縮率を満足させることが必要である。
本発明の熱収縮性ポリエステルは酸成分としてテ
レフタル酸を主成分とするが、それらの性質を大
きく変えない範囲であれば他の酸成分を共重合さ
せることができる。例えばアジピン酸、セバチン
酸、アゼライン酸の様な脂肪族2塩基酸:イソフ
タル酸、ジフエニルジカルボン酸、5−第3級ブ
チルイソフタル酸、2,2,6,6−テトラメチ
ルビフエニル−4,4−ジカルボン酸等の芳香族
の2塩基酸:2,6−ナフタレンジカルボン酸、
1,1,3−トリメチル−3−フエニルインデン
−4,5−ジカルボン酸の如き芳香族の2塩基酸
が例示される。同様にグリコール成分はエチレン
グリコールを主成分とするが、それらの性質を大
きく変えない範囲で他の成分を共重合してもよ
い。例えばジエチレングリコール、プロピレング
リコール、ブタンジオール、ヘキサンジオールの
如き脂肪族系のジオール、或は1,4−シクロヘ
キサンジメタノール、キシリレングリコール、ビ
ス(4−β−ヒドロキシフエニール)スルホン、
2,2−(4−ヒドロキシフエニル)プロパン誘
導体等の脂環族系又は芳香族系のジオール等が例
示される。
また必要に応じて二酸化チタン、微粒子シリ
カ、カオリン、炭酸カルシウム等の滑剤を添加し
てもよく、更に帯電防止剤、老化防止剤、紫外線
防止剤、着色剤(染料等)を添加することができ
る。なおフイルム基材としての好ましい固有粘度
は0.55〜1.3dl/gであり、好ましくは0.58〜1.2
dl/g、特に好ましくは0.63〜1.2dl/gである。
本発明のフイルムは、高速収縮作業に適するフ
イルムであり、前記要件を満足しつつ、交点収縮
率が5%以上で且つ延伸倍率が4倍超であること
が必要である。
交点収縮率とは、第1図に示す様にして求めら
れるもので、フイルムにある任意の収縮率を与
えた時の内部残留応力曲線と、いつたんその収
縮率よりも大きく収縮させた後、前記任意の収縮
率に対応する収縮量まで引張りによつて戻すのに
要する引張力の曲線と交点に当たる収縮率をもつ
て定義する。従つてこの交点収縮率以下では、フ
イルムに局部収縮に基づく色斑や収縮斑が生じて
も、その内部収縮応力は局部収縮した部分を引伸
ばす力よりも大きく、局部収縮部は一時的に収縮
しても又戻そうとする力が常に作用し、斑が解消
されるという極めて新しい事実の発見に基づく。
このような交点収縮率が5%未満では、僅かの
収縮によつても内部残留応力が放出されてしま
い、他の収縮部を修正する上述の力を生じない。
又は著しい収縮斑によつて、それを緩和するだけ
の内部残留応力がなくなる為、何れにせよ、一度
生じた斑は取除けない。従つて仕上がりにおいて
著しく外観を失すものとなる。
又一方交点収縮率のみ高ければ良いかという
と、それだけでは本発明の目的を達成できない。
それは熱収縮しない様な剛性度の高いフイルムで
は交点収縮率が高くなるからであり前記収縮率の
条件を満足していなければならない。一方一般的
に剛性度が低い未配向及び低配向度のフイルムで
は、残留応力の低減が少なく、又回復率に対する
引張力の上昇の仕方も低い為、交点収縮率が高く
なる。従つてあくまでも前記収縮率を満たすフイ
ルムでなければならない。
かかる重合体を様いて押出法やカレンダー法等
任意の方法で得たフイルムは一方向に4倍超10
倍、好ましくは4.6倍から7.0倍に延伸し、該方向
と直角方向に1倍から2倍以下、好ましくは1.1
倍から1.8倍延伸される。この延伸の順序はどち
らが先であつても支障はない。主延伸方向と直交
する方向への延伸は、本発明フイルムに対し更に
耐衝撃性や引裂抵抗性を向上させるのに有効であ
る。しかしながら2倍を超えて延伸すると、主収
縮方向と直交する方向への熱収縮も大きくなり過
ぎ、仕上がりが波打ち状となる。この波打ちを抑
えるには、主収縮方向と直角方向の熱収縮率を15
%以下、好ましくは8乃至9%以下、最も好まし
くは5%以下の収縮、又は5%以下の伸び以内に
することが推奨される。
延伸方法としては通常の装置が使用され、ロー
ル延伸、長間隙延伸、テンター延伸、チユーブラ
ー延伸等の方法が適用され、又形状面においても
フラツト状、チユーブ状等の如何は問わない。
又延伸は遂次2軸延伸、同時2次延伸、1軸延
伸或はこれらの組合せ等で行なわれる。又本発明
フイルムに対しては例えば縦1軸、横1軸、縦横
2軸等の延伸を行なうが、特に2軸延伸では縦横
方向の延伸は、どちらか一方を先に行なう遂次2
軸延伸が有効であり、その順序どちが先でもよ
い。尚同時2軸延伸を行なうときはその延伸順序
が、縦横同時、縦先行、横先行のどちらでもよ
い。又これら延伸におけるヒートセツトは目的に
応じて実施されるが、夏期高温下の寸法変化を防
止する為には30℃〜150℃の加熱ゾーンを約1秒
から60秒間通すことが推奨される。又かかる処理
の前後どちらか一方又は両方で最高70%迄の伸張
をかけてもよい。特に主方向に伸張し、非収縮方
向(主収縮方向に対して直角方向)には緩和させ
るのが良く、該直角方向への伸張は行なわない方
が良い。
本発明の好適特性を発揮させる為には、上記延
伸倍率だけでなく、重合体組成物が有する平均ガ
ラス転移温度(Tg)以上、Tg+80℃以下の温度
で予熱を行ない、全延伸工程域の9/10以下はTg
+75℃以下で延伸し、残る1/10以上はTg+60℃
以下、好ましくはTg+50℃以下で延伸すること
が望ましい。この種の要件は本発明の特異な収縮
挙動を得るのに好適である。更に加えて主方向延
伸(主収縮方向)における上記処理温度は、該方
向と直交す方向の熱収縮率を抑制し、且つ80±25
℃の温度範囲に、その最小値を持つてくる上で極
めて重要である。更に延伸後、伸張或は緊張状態
に保つてフイルムにストレスをかけながら冷却す
るか或は更に引続いて冷却することにより、前記
収縮特性はより良好且つ安定したものとなる。
このようにして得たフイルムの面配向係数は40
×10-3以上120×10-3以下のものが好ましい。面
配向係数が40×10-3未満では前記収縮特性が発現
できず収縮の仕上がり不足、皺の発生、色斑の発
生、2次加熱によるたるみ等種々の欠点が認めら
れる。更にこれにとどまらず、熱収縮させた時又
はさせた後にボルト、レトルト処理、熱湯殺菌等
の加熱処理を受けると白濁し外観が著しく悪化す
る。一方120×10-3を超えると、破瓶防止効果が
低減し、破壊しやすくなり、少しの外傷によても
破れ易くなる。一方複屈折率は20×10-3〜175×
10-3が好ましく、複屈折率が20×10-3未満では前
記の交点収縮率が得られ難く、皺、メタリツク調
インクにみられる色斑等は好ましくない。又175
×10-3を超えると収縮速度が早くなり過ぎ加熱時
の温度斑、例えば熱源に近いところと遠いところ
の温度差、熱風の当り易い場所とそうでない場所
との温度差等からくる温度斑によつて収縮斑が極
度に発生しやすくなる。
以下本発明フイルムを用途面から説明する。包
装用途、特に食品や飲料の包装においてはボイル
処理やレトルト処理が行なわれている。現存する
熱収縮性フイルムではこれらの処理に十分耐え得
るものはない。本発明のフイルムはボイル処理や
レトルト処理による加熱殺菌に耐えることがで
き、しかも万一発生した収縮斑によるクレーター
状の収縮部や、メタリツク調インクの色斑も加熱
中に修正されるという、新たな特性を与えること
に成功したものであり、ポリ塩化ビニルフイルム
よりも高い熱収縮応力を有し、結束性も優れてい
る。従つて直径比の大きい容器類であつても均一
な密着性を有する被覆状態を得ることができ、又
変形容器類も同様である。更にはポリエステルボ
トル他のポリエチレン、ポリプロピレン、ポリ塩
化ビニル、スチレン容器等のプラスチツクボトル
の加熱変形を生じないように低温で収縮すること
も可能であり、ボトルが変形する温度に達する迄
にフイルムの収縮が完了している。
この他重量物や変形成形物に対しても荷くずれ
しない強固な被覆乃至結束包装が可能であり、又
包装上必要とされる50〜70%の熱収縮率レベルに
おいて、主収縮方向に対し直角方向の熱収縮率が
最低値を示すというブロードな熱収縮性を有する
為、熱収縮初期から収縮包装完了迄のプロセスは
前記最小収縮量を示す温度領域(80±25℃)で熱
収縮させることになる。その結果、仕上がり寸法
の誤差が小さくなるという特徴が得られた。
尚熱収縮性を利用する包装においては、熱収縮
完了(被包装物に密着し、更に縮む能力を有して
いても、それ以上は縮めない状態になること)
後、引続き加熱するのが一般的手順になつてお
り、これは数多い製品のばらつきに対応し完全な
収縮を達成する上で重要な役割を果たしている。
ボイル、レトルト処理も同様である。このとき、
もしフイルムの収縮性が飽和に達しており、且つ
これだけでなく、相隣り合う高収縮部分の引張力
がこの残留収縮応力よりも高いと既に発生済みの
収縮斑や色斑は連続する加熱によつても是正され
ず、且つフイルムが逆に線膨張し、折角きつちり
収縮させておいたにも拘らず、かえつて緩みが生
じてくるという問題がある。本発明ではその様な
事態になるのを防止する意味で、単に収縮応力を
高くするだけでなく、収縮応力の残留保持水準を
高め、この収縮応力から相隣り合う高収縮部を引
伸ばすに足りるような保持水準にすることによつ
て、完成した熱収縮性フイルムとすることができ
た。
以下更に具体的に述べる。
(a) 一方向収縮性:
収縮フイルムの役割りのひとつは被包装物の
破壊や荷くずれ等を防止する点にあるが、その
為には高い耐衝撃性を有し且つ主方向に大きい
収縮率を得ることが必要である。その点本発明
のフイルムは高い収縮率と高い耐衝撃性を有す
るので美しい包装が得られ、しかも被包装物の
保護という面で優れた耐久性を示す。この傾向
は容器類の落下テストによつて証明される。又
完全に近い一方向収縮性は主延伸方向に4倍を
超えて延伸することによつて極めて確実な、し
かも寸法比の大きい容器類でも収縮包装後の仕
上がり寸法安定性が良い。
(b) 耐熱性:
従来の汎用フイルムはいずれも高温のボイル
処理やレトルト処理には耐えることができず高
温殺菌処理には適合しない。例えばフイルムの
破れ、引裂き、白濁化等を生じる。更にそのう
え上記処理中に収縮斑が修正される特性を有す
る。これに対し本発明のフイルムはボイルやレ
トルト処理ができる熱収縮性フイルムとして優
れた有用性を示す。
(c) 印刷性:
従来フイルムはハーフトーン印刷によるピン
ホールの発生やインクとの接着性等に関し固有
の欠点を有するが、本発明のポリエステルフイ
ルムは耐薬品性を有する点と共重合体にするこ
とにより接着性が向上することから印刷性は改
善された。
(d) 産業廃棄物の問題:
近年プラスチツクボトルの利用が急速に広ま
つている。この様なボトルの回収を考えた場
合、同質性は再利用品の品質安定上好ましいこ
とであり、本発明フイルムをポリエステル系ボ
トルの包装に適用することはこの点有利であ
る。
(e) 収縮斑:
本発明フイルムは大きな収縮率と高い収縮応
力を有し、2次加熱でも引続き加熱すれば、過
剰収縮部が、それより低収縮部の収縮応力によ
り引張り修正される特徴を有する為、収縮斑は
修正されてなくなり、従つてメタリツク調イン
ク等の色斑もなくなる。
[実施例]
以下実施例を説明するが実施例で様いた測定方
法は次の通りである。
(1) ヘイズ
JIS−K6714に基づいて測定した。
(2) 熱収縮率
サンプル標準間を200mmにとり、フイルムを
幅15mmに切断して各温度で測定した。加熱には
80℃及び100℃の熱風を用い夫々1分間加熱し
た。
(3) 交点収縮率(%)
熱収縮応力を求める為にテンシヨンを使用
し、幅20mm、長さ150mmの試料片を採取してそ
のフイルムに100mmの標線を記し、100mmよりも
小さく、50mmより大きい任意の寸法(L1)に
設定した上下チヤツクに試料片を装着し、100
℃の熱風中で処理し、フイルムを収縮させた。
この時の残留収縮力を求め次式により応力を求
めた。
収縮力/断面積=残留収縮応力
又その時の収縮率は次式より算出した。
収縮率=100−L1/100×100(%)
一方引張応力は前記残留収縮応力の測定にお
いて50%熱収縮させた後に、チヤツク間距離が
50mmより大きく、100mm以下の任意のチヤツク
間距離L2に戻す為に要する引張力を求め次式
により引張応力を求めた。
引張力/断面積=引張応力
再伸張率=L2−50/50×100(%)
上記の残留収縮応力と収縮率、並びに引張応
力と再伸張率の両関係を示すグラフ(第1図)
より求めた交点に相当する収縮率を交点収縮率
と定義する。
(4) 熱収縮残留応力保持時間(50%緩和時)
テンシロンを使用し、熱収縮応力と同様に試
料片を作成し、試料片のフイルムに100mmの標
線を記し、50mmに設定した上下チヤツクに正確
に100mmの標線を合せて装着し、170℃の熱風中
で処理し、収縮応力が0になるまでの時間又は
10分後の残留応力をもとめる。10分後応力を保
持する場合は熱収縮応力と同様に算出する。
実施例 1
ステンレス鋼製オートクレーブを使用し、2塩
基酸成分としてテレフタル酸60モル%と2,6−
ナフタレンジカルボン酸40モル%を使用し、グリ
コール成分としてエチレングリコール100モル%
を用い、触媒として3酸化アンチモン0.025モル
(酸成分に対し)を用いて直接エステル化法によ
り重縮合した。この共重合体は固有粘度0.71dl/
gであつた。このポリエステルを290℃で溶融押
出し、厚さ180μmの未延伸フイルムを得た。
該フイルムを横方向に延伸する為、130℃で8
秒予熱し、次いで全延伸区間の1/2域を88℃とし、
残る1/2域を80℃にし5.2倍延伸した。延伸後、約
3%の横方向への伸張をかけながら40℃に冷却し
た。得られたフイルムは厚さ40μmの熱収縮フイ
ルムで、複屈折率及び面配向係数は、それぞれ、
102×10-3及び65×10-3であつた。
この物性値を第1表に示す。第1表より明らか
なごとく高品質であり、実用テストでも良好な結
果が得られた。
[Field of Industrial Application] The present invention relates to a heat-shrinkable polyester film (including sheets; the same applies hereinafter) that exhibits particularly suitable properties in the field of packaging materials such as covering, binding, and exterior packaging. . [Prior Art] Tube-shaped bodies made of heat-shrinkable plastic film can be used, for example, in containers, bottles (including plastic bottles; the same applies hereinafter), cans, long objects (pipes, rods, wood, and various rod-shaped bodies). etc.) (hereinafter abbreviated as containers), etc. (hereinafter abbreviated as containers), especially for covering a part or the entire surface of the cap, shoulder, body, etc., for marking, protecting, bundling, In addition to being used for the purpose of improving product value, boxes, bottles, etc.
It is widely used in the field of integrated packaging such as plates, sticks, notebooks, etc., or in the field of packaging items in close contact with the packaged items such as skin packs, and is expected to be used in applications that utilize shrinkage properties and shrinkage stress. Conventionally, heat-shrinkable films made of polyvinyl chloride, polystyrene, polyethylene, hydrochloric acid rubber, etc. have been used for the above-mentioned purposes, and the film has been formed into a tube-like body and then covered with the above-mentioned containers or packaged and heat-shrinked. However, these films have the disadvantage that they have poor heat resistance, tend to melt or burst when subjected to boiling or retort processing, and cannot maintain their film state. Furthermore, in applications that require printing, printing pinholes (microscopic irregularities caused by fissures caused by additives or polymer gels in the film) may occur due to poor ink transfer, and even if printing is successful, it may gradually become uneven afterward. There was also the problem that shrinkage of the film (shrinkage at room temperature) progressed, causing dimensional changes in the printing pitch. On the other hand, tubes using polyester heat-shrinkable films have only been made on a trial basis, and it may not be possible to achieve a sufficiently high heat-shrinkage rate in the desired direction, or There is a problem in that it is not possible to reduce heat shrinkage in the orthogonal direction, and furthermore, conventional polyester heat shrinkable films do not adhere tightly to the packaged object in large shrinkage areas and tend to become pocked, especially when used at high speeds and short times. This tendency is especially strong in high-speed packaging that requires shrinkage. In particular, this phenomenon appears in the form of color spots in the case of metallic printing ink, which poses a significant problem in terms of high-quality appearance. Therefore, it has been difficult to apply it to the above-mentioned uses. [Problems to be Solved by the Invention] The above-mentioned conventional techniques that use general-purpose heat-shrinkable films such as polyvinyl chloride, polystyrene, and polyethylene have the following problems. (a) Lack of near-perfect uniaxial shrinkage In applications where it is ideal for the film to exhibit large shrinkage in a certain direction but not to shrink at all in a direction perpendicular to this direction, the above-mentioned conventional film has no uniaxial shrinkage. Not suitable. For example, if we consider attaching a shrink label to the bottle surface by shrinking it in the horizontal direction, shrinking the label in the vertical direction, that is, in the vertical direction of the bolt, means that the label does not come to the specified position and shrinks up. This results in poor appearance. To prevent this, it is necessary to reduce the shrinkage in the vertical direction, but if we simply orient the film only in the horizontal direction for this purpose, it is immediately understood from common sense regarding the properties of polymeric chemicals. It becomes easy to tear and becomes fibrinized, which weakens its strength. Considering that strength in the longitudinal direction is important for preventing bottle breakage, particularly when the bolt is dropped, simple unidirectional stretching is not a good method. In addition, there are many cases where it cannot be used for other purposes unless it has impact resistance. For this reason, it is desired to develop a film that exhibits sufficiently large shrinkage in a specific direction in a specific temperature range, but only extremely small shrinkage in a direction perpendicular to that direction. (b) Insufficient heat resistance None of the conventional films mentioned above can withstand high-temperature boiling or retort processing, making them unsuitable for sterilization. For example, when retort processing is performed, the conventional film breaks or ruptures during processing and loses all its functions as a film. Therefore, it is desired to provide a heat-shrinkable film that can withstand boiling and retorting. (c) Poor printability Pinholes caused by halftone printing,
Each of the above-mentioned conventional films has its own drawbacks in terms of adhesion with a wide variety of inks and the like.
For example, in polyvinyl chloride, ink pinholes are likely to occur due to gel-like substances, and in continuous tube processing, pinholes will exist in the middle of a long film. If this is fed to an automatic labeling machine, the product will be manufactured with pinholes left behind, so all products must be inspected at the end, and the labor and reprocessing required by sampling will significantly reduce the actual operating rate. . If this pinhole defect were to be inspected and removed after printing, the film would have to be made into a continuous film again after being cut, and it would be necessary to join it with adhesive tape. As a result, seams form, and the appearance of the seam and the area before and after it becomes poor, resulting in defective products, and these defective packages must be removed during the process. Furthermore, in high-precision printing, the printing pitch decreases (shrinkage over time) due to shrinkage of the film after printing, and furthermore, this shrinkage over time continues to progress under distribution temperature conditions, which is difficult to manage. Therefore, for polyvinyl chloride shrink film, etc., refrigerated trucks and low-temperature warehouses are required. For this reason, it is desired to provide a heat-shrinkable film that can be printed without pinhole defects and that does not change over time after printing. (d) Occurrence of craze Polystyrene film is prone to craze and has poor chemical resistance. Therefore, during use, it is easily damaged by chemicals and the printed surface becomes dirty. Therefore, a film with excellent chemical resistance and durability is desired. (e) Industrial waste issues The amount of plastic bottles used has increased rapidly in recent years. When considering the recovery of this bolt,
In particular, if a different type of film such as polyvinyl chloride or polystyrene is used to cover a polyester bolt, there is a problem in that it cannot be recovered and reused. Furthermore, polyvinyl chloride has the problem of corrosion due to chlorine gas, so a heat-shrinkable film that does not cause waste pollution is desired. (f) Shrinkage area The heat shrinkability of the conventional film mentioned above tends to lack homogeneity, and once areas with sufficient heat shrinkage and areas with insufficient heat shrinkage are formed separately, even if heat is applied again next time. Further re-shrinkage does not occur and the surface becomes uneven. Furthermore, the most important point in terms of application is that in high-speed shrink packaging, labeling, etc., spots tend to appear in areas where the shrinkage rate is large, and when metallic ink is used, although the shrinkage spots are improved in appearance, color spots tend to appear. In the latter case, the difference in local shrinkage rates after finishing appears as is. Therefore, a more uniform shrinkage rate is desired. The present invention has been made in view of these circumstances and aims to provide a polyester film that is free from the defects described in (a) to (f) above. [Means for solving the problem] The heat-shrinkable polyester film of the present invention is a polyester made of a copolyester-containing composition containing terephthalic acid and ethylene glycol as main components and a naphthalene dicarboxylic acid derivative as a copolymerization component. In series films, 100
The film must be stretched more than 4 times so that the thermal shrinkage rate in hot air at ℃ is 30% or more in either the longitudinal direction or the width direction, and the intersection point shrinkage rate is 5% or more. This is a summary. [Function] The constituent material of the heat-shrinkable polyester film of the present invention is a composition containing terephthalic acid and ethylene glycol as main components and a naphthalene dicarboxylic acid derivative as a copolymerization component, and the amount of the naphthalene dicarboxylic acid derivative is equal to the total composition. 1 to 50 mol% in substance
It is preferable that it is in the range of . Particularly preferred is 5 to 40 mol%. If the naphthalene dicarboxylic acid derivative is less than 1 mol%, the retention time of the internal residual stress in the film during heat shrinkage treatment will be shortened, and for example, when coated on a bottle, the shoulders may become loose due to shrinkage and subsequent sterilization treatment. tends to cause undesirable phenomena. On the other hand, if the naphthalene dicarboxylic acid derivative exceeds 50 mol%, the effect of improving the residual stress retention time during heat treatment becomes saturated, and even if the present invention satisfies the requirements described below, amorphousness progresses and the loading resistance decreases. There are some shortcomings like this. Examples of naphthalene dicarboxylic acid derivatives include 1,2-naphthalene dicarboxylic acid, 1,3-
naphthalene dicarboxylic acid, 1,4-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid,
1,6-naphthalene dicarboxylic acid, 1,7-naphthalene dicarboxylic acid, 1,8-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid, 2,
4-naphthalene dicarboxylic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 2,8-
Examples include naphthalene dicarboxylic acid and lower alkyl esters thereof, among which 1,5-naphthalene dicarboxylic acid and 2,6-naphthalene dicarboxylic acid are particularly preferred. The copolyester itself in the present invention can be produced by a conventional polyester production method. Examples include a method in which terephthalic acid and naphthalene dicarboxylic acid derivatives are directly esterified with ethylene glycol, and a transesterification method in which dimethyl naphthalate and dimethyl ester of naphthalene dicarboxylic acid are reacted with ethylene glycol. Furthermore, the copolyester composition of the present invention can also be produced by blending with copolyesters, homopolyesters, or other copolyesters within and outside the above-mentioned condition ranges of the present invention, and by controlling these, a more preferable film can be obtained. can be obtained. That is, we have discovered that the copolymer of the present invention can not only improve the retention characteristics of the residual shrinkage stress, but also reduce the shrinkage spots that normally occur during shrinkage by adjusting the temperature sensitivity during shrinkage and controlling the shrinkage speed. . In the present invention, it is recommended that the naphthalene dicarboxylic acid derivative occupies a range of 1 to 50 mol% in the composition. It is necessary to satisfy the intersection shrinkage rate described below.
The heat-shrinkable polyester of the present invention has terephthalic acid as its main acid component, but other acid components can be copolymerized as long as these properties do not change significantly. Aliphatic dibasic acids such as adipic acid, sebacic acid, azelaic acid: isophthalic acid, diphenyldicarboxylic acid, 5-tert-butyl isophthalic acid, 2,2,6,6-tetramethylbiphenyl-4, Aromatic dibasic acids such as 4-dicarboxylic acid: 2,6-naphthalene dicarboxylic acid,
Examples include aromatic dibasic acids such as 1,1,3-trimethyl-3-phenylindene-4,5-dicarboxylic acid. Similarly, the glycol component is mainly composed of ethylene glycol, but other components may be copolymerized as long as their properties are not significantly changed. For example, aliphatic diols such as diethylene glycol, propylene glycol, butanediol, hexanediol, or 1,4-cyclohexanedimethanol, xylylene glycol, bis(4-β-hydroxyphenyl)sulfone,
Examples include alicyclic or aromatic diols such as 2,2-(4-hydroxyphenyl)propane derivatives. Furthermore, lubricants such as titanium dioxide, particulate silica, kaolin, and calcium carbonate may be added as necessary, and further antistatic agents, antiaging agents, ultraviolet ray inhibitors, and colorants (dyes, etc.) may be added. . The preferable intrinsic viscosity of the film base material is 0.55 to 1.3 dl/g, preferably 0.58 to 1.2 dl/g.
dl/g, particularly preferably 0.63 to 1.2 dl/g. The film of the present invention is a film suitable for high-speed shrinking work, and while satisfying the above requirements, it needs to have an intersection shrinkage rate of 5% or more and a stretching ratio of more than 4 times. The intersection point shrinkage rate is determined as shown in Figure 1, which shows the internal residual stress curve when a given shrinkage rate is given to the film, and when the film is shrunk to a value greater than that shrinkage rate. It is defined as the shrinkage rate that intersects with the tensile force curve required to return the shrinkage amount to the shrinkage amount corresponding to the arbitrary shrinkage rate. Therefore, below this intersection point shrinkage rate, even if color spots or shrinkage spots occur on the film due to local shrinkage, the internal shrinkage stress is greater than the force that stretches the locally contracted part, and the locally contracted part will temporarily shrink. This is based on the discovery of an extremely new fact that even if the spots are removed, there is always a force that tries to bring them back together and eliminate the spots. If the intersection shrinkage rate is less than 5%, internal residual stress will be released even by a slight shrinkage, and the above-mentioned force for correcting other shrinkage parts will not be generated.
Otherwise, due to significant shrinkage spots, there is no internal residual stress sufficient to alleviate the shrinkage spots, so in any case, the spots once formed cannot be removed. As a result, the finished product loses its appearance significantly. On the other hand, if only the intersection shrinkage rate is high, then the object of the present invention cannot be achieved by that alone.
This is because a film with high rigidity that does not shrink by heat has a high intersection point shrinkage rate, and the shrinkage rate conditions described above must be satisfied. On the other hand, unoriented films and films with a low degree of orientation that generally have low rigidity have a high intersection point shrinkage rate because the residual stress is less reduced and the tensile force increases less with respect to the recovery rate. Therefore, the film must satisfy the above-mentioned shrinkage ratio. A film obtained by any method such as an extrusion method or a calendar method using such a polymer has a film that is more than 4 times larger in one direction than 10
Stretched by 1 to 2 times, preferably 1.1 times in the direction perpendicular to the above direction, preferably from 4.6 times to 7.0 times.
Stretched by 1.8 times. There is no problem in the order of stretching, whichever comes first. Stretching in a direction perpendicular to the main stretching direction is effective in further improving the impact resistance and tear resistance of the film of the present invention. However, if it is stretched more than twice as much, the thermal shrinkage in the direction orthogonal to the main shrinkage direction will also become too large, resulting in a wavy finish. To suppress this waving, increase the heat shrinkage rate in the direction perpendicular to the main shrinkage direction to 15.
%, preferably 8-9% or less, most preferably 5% or less shrinkage, or 5% or less elongation. As the stretching method, a conventional device is used, and methods such as roll stretching, long gap stretching, tenter stretching, tubular stretching, etc. are applied, and the shape does not matter whether it is flat, tubed, etc. Further, the stretching may be carried out by successive biaxial stretching, simultaneous secondary stretching, uniaxial stretching, or a combination thereof. Furthermore, the film of the present invention is stretched in one axis in the longitudinal direction, one in the transverse direction, and two axes in the longitudinal and lateral directions. Particularly in biaxial stretching, the stretching in the longitudinal and lateral directions is carried out sequentially in one direction or the other.
Axial stretching is effective, and either order may be used first. When simultaneous biaxial stretching is performed, the stretching order may be either simultaneous in longitudinal and lateral directions, first in longitudinal direction, or first in transverse direction. Heat setting in these stretching processes is carried out depending on the purpose, but in order to prevent dimensional changes under high temperatures in summer, it is recommended that the film be passed through a heating zone of 30°C to 150°C for about 1 second to 60 seconds. Further, expansion up to a maximum of 70% may be applied either before or after such processing, or both. In particular, it is preferable to stretch in the main direction and relax in the non-shrinkage direction (direction perpendicular to the main shrinkage direction), and it is better not to stretch in the perpendicular direction. In order to exhibit the preferable characteristics of the present invention, in addition to the above-mentioned stretching ratio, preheating must be performed at a temperature that is higher than the average glass transition temperature (Tg) of the polymer composition and lower than Tg + 80°C. /10 or less is Tg
Stretch at +75℃ or less, remaining 1/10 or more is Tg +60℃
Hereinafter, it is desirable to stretch preferably at Tg+50°C or lower. This kind of requirement is suitable for obtaining the unique shrinkage behavior of the present invention. In addition, the above-mentioned processing temperature in the main direction stretching (main shrinkage direction) suppresses the heat shrinkage rate in the direction orthogonal to the direction, and is 80±25
It is extremely important to have its minimum value in the temperature range of °C. Further, after stretching, the shrinkage characteristics can be made better and more stable by cooling the film while applying stress by keeping it in a stretched or tensioned state, or by cooling it further successively. The planar orientation coefficient of the film thus obtained was 40
It is preferably at least ×10 −3 and at most 120×10 −3 . If the plane orientation coefficient is less than 40×10 −3 , the above-mentioned shrinkage characteristics cannot be expressed, and various defects such as insufficient shrinkage finish, wrinkles, color spots, and sagging due to secondary heating are observed. Furthermore, not only this, but when subjected to heat treatment such as bolting, retort treatment, and boiling water sterilization when or after heat shrinking, it becomes cloudy and the appearance deteriorates significantly. On the other hand, if it exceeds 120 x 10 -3 , the bottle breakage prevention effect will be reduced and the bottle will be more likely to break, even with the slightest external injury. On the other hand, the birefringence is 20×10 -3 ~175×
10 -3 is preferred; if the birefringence is less than 20 x 10 -3 , it is difficult to obtain the above-mentioned intersection point shrinkage, and wrinkles, color spots, etc. seen in metallic ink are undesirable. Also 175
If it exceeds ×10 -3 , the shrinkage speed will be too fast, resulting in temperature unevenness during heating, such as temperature differences between areas near and far from the heat source, temperature differences between areas that are easily exposed to hot air and areas that are not. As a result, shrinkage spots are extremely likely to occur. The film of the present invention will be explained below in terms of its uses. Boiling and retort processing are used for packaging purposes, particularly for food and beverage packaging. None of the existing heat-shrinkable films can sufficiently withstand these treatments. The film of the present invention can withstand heat sterilization by boiling and retort processing, and is a novel technology in that the crater-shaped shrinkage areas caused by shrinkage spots and color spots of metallic ink are corrected during heating. It has a higher thermal shrinkage stress than polyvinyl chloride film and has excellent cohesiveness. Therefore, even containers with a large diameter ratio can be coated with uniform adhesion, and the same applies to deformed containers. Furthermore, it is also possible to shrink plastic bottles such as polyester bottles and other polyethylene, polypropylene, polyvinyl chloride, and styrene containers at low temperatures to prevent them from being deformed by heating, and the film shrinks until the temperature at which the bottle deforms is reached. has been completed. In addition, it is possible to cover or bundle heavy items or deformed molded items with a strong covering or bundling that does not dislodge, and at the heat shrinkage level of 50 to 70% required for packaging, it can be perpendicular to the main shrinkage direction. Since it has broad heat shrinkability with the lowest heat shrinkage rate in the direction, the process from the beginning of heat shrinkage to the completion of shrink wrapping should be performed in the temperature range (80±25℃) that shows the minimum shrinkage amount. become. As a result, a feature was obtained in which the error in finished dimensions was reduced. For packaging that utilizes heat shrinkability, heat shrinkage is complete (a state in which the package is in close contact with the packaged item and cannot be shrunk any further, even if it has the ability to shrink further).
Subsequent heating has become a common procedure and plays an important role in achieving complete shrinkage while accounting for numerous product variations.
The same applies to boiling and retort processing. At this time,
If the shrinkage of the film has reached saturation, and not only this but also the tensile force of adjacent high shrinkage parts is higher than this residual shrinkage stress, the shrinkage spots and color spots that have already occurred will be removed by continuous heating. There is a problem in that the film is not corrected even when it is fixed, and the film instead undergoes linear expansion, and even after taking the pains to shrink it tightly, it ends up becoming loose. In order to prevent such a situation, the present invention not only increases the shrinkage stress, but also increases the residual retention level of the shrinkage stress and stretches the adjacent high shrinkage parts from this shrinkage stress. By achieving such a retention level, a completed heat-shrinkable film could be obtained. This will be described in more detail below. (a) Unidirectional shrinkability: One of the roles of a shrink film is to prevent the destruction of the packaged items and the collapse of the package, but for this purpose, it is necessary to have high impact resistance and large shrinkage in the main direction. It is necessary to obtain a rate. In this respect, the film of the present invention has a high shrinkage rate and high impact resistance, so that beautiful packaging can be obtained, and moreover, it exhibits excellent durability in terms of protecting the packaged items. This trend is evidenced by container drop tests. Further, near-perfect unidirectional shrinkability is extremely ensured by stretching more than 4 times in the main stretching direction, and even containers with large dimensional ratios have good finished dimensional stability after shrink-wrapping. (b) Heat resistance: All conventional general-purpose films cannot withstand high-temperature boiling or retort processing, and are not compatible with high-temperature sterilization. For example, the film may tear, tear, become cloudy, etc. Furthermore, it has the property that shrinkage spots are corrected during the above treatment. In contrast, the film of the present invention exhibits excellent utility as a heat-shrinkable film that can be subjected to boiling or retort processing. (c) Printability: Conventional films have inherent drawbacks such as the generation of pinholes due to halftone printing and adhesion with ink, but the polyester film of the present invention has chemical resistance and the advantages of copolymerization. Printability was improved due to improved adhesion. (d) Industrial waste issues: The use of plastic bottles has been rapidly expanding in recent years. When considering the recovery of such bottles, homogeneity is preferable in terms of quality stability of recycled products, and application of the film of the present invention to the packaging of polyester bottles is advantageous in this respect. (e) Shrinkage spots: The film of the present invention has a large shrinkage rate and high shrinkage stress, and if it is continued to be heated during secondary heating, the excessive shrinkage area is tensilely corrected by the shrinkage stress of the lower shrinkage area. Therefore, shrinkage spots are corrected and eliminated, and color spots such as metallic ink are also eliminated. [Example] Examples will be described below, and the measurement methods used in the examples are as follows. (1) Haze Measured based on JIS-K6714. (2) Heat shrinkage rate The film was cut into a width of 15 mm with a standard sample spacing of 200 mm and measured at each temperature. For heating
Heating was performed using hot air at 80°C and 100°C for 1 minute each. (3) Intersection shrinkage rate (%) To determine the thermal shrinkage stress, use a tensioner to take a sample piece with a width of 20 mm and a length of 150 mm, mark a 100 mm mark on the film, and mark a 100 mm mark on the film. Attach the sample piece to the upper and lower chucks set to a larger arbitrary dimension (L 1 ), and
The film was shrunk by treatment in hot air at ℃.
The residual shrinkage force at this time was determined, and the stress was determined using the following formula. Shrinkage force/cross-sectional area = residual shrinkage stress The shrinkage rate at that time was calculated from the following formula. Shrinkage rate = 100 - L 1 /100 x 100 (%) On the other hand, the tensile stress is determined by the distance between the chucks after 50% heat shrinkage in the measurement of the residual shrinkage stress.
The tensile force required to return to an arbitrary chuck distance L 2 greater than 50 mm and less than 100 mm was determined, and the tensile stress was determined using the following formula. Tensile force/cross-sectional area = tensile stress Re-stretch rate = L 2 -50/50 x 100 (%) Graph showing the relationship between the above residual shrinkage stress and shrinkage rate, as well as tensile stress and re-stretch rate (Figure 1)
The contraction rate corresponding to the intersection point determined by the above is defined as the intersection contraction rate. (4) Heat shrinkage residual stress holding time (at 50% relaxation) Using Tensilon, prepare a sample piece in the same manner as for heat shrinkage stress, mark a 100mm gauge line on the sample piece's film, and set the upper and lower chucks at 50mm. 100mm mark line accurately, process it in hot air at 170℃, and check the time until the shrinkage stress becomes 0 or
Determine the residual stress after 10 minutes. If the stress is to be maintained after 10 minutes, calculate it in the same way as the heat shrinkage stress. Example 1 Using a stainless steel autoclave, 60 mol% of terephthalic acid and 2,6-
Uses 40 mol% naphthalene dicarboxylic acid and 100 mol% ethylene glycol as the glycol component.
Polycondensation was carried out by a direct esterification method using 0.025 mol of antimony trioxide (based on the acid component) as a catalyst. This copolymer has an intrinsic viscosity of 0.71 dl/
It was hot at g. This polyester was melt-extruded at 290°C to obtain an unstretched film with a thickness of 180 μm. In order to stretch the film in the transverse direction, it was heated at 130°C for 8
Preheat for seconds, then set 1/2 area of the entire stretching section to 88℃,
The remaining 1/2 area was heated to 80°C and stretched 5.2 times. After stretching, the film was cooled to 40° C. while being stretched by about 3% in the lateral direction. The obtained film is a heat-shrinkable film with a thickness of 40 μm, and the birefringence and plane orientation coefficient are as follows.
They were 102×10 -3 and 65×10 -3 . The physical property values are shown in Table 1. As is clear from Table 1, the quality is high, and good results were obtained in practical tests.
【表】
* ポリ塩化ビニルを使用した
実施例2、3及び比較例1、2
実施例1と同様にして、第1表に記載した組成
のポリエステルに、ポリエチレンテレフタレート
(極限粘度0.8dl/g)を、前者が60重量%で後者
が40重量%となる様に加えて混合ポリエステル組
成物を作つた。
比較例1は極限粘度が0.6のポリエステルテレ
フタレートであり、比較例2はポリ塩化ビニルで
ある。延伸条件は実施例2、3と同様にして実施
した。本発明フイルムの面配向係数は、実施例2
で63×10-3、実施例3で58×10-3、複屈折率は前
者が103×10-3、後者が102×10-3であつた。比較
例1は横方向に95℃で4.2倍に延伸し40℃に冷却
した。面配向係数は42×10-3、複屈折率は70×
10-3であつた。物性値は第1表に示す。同表から
ナフタレンジカルボン酸誘導体を共重合したもの
は、交点収縮率が高く、残留応力保持特性も良好
であり、縦方向の熱収縮率も低く、高収縮部の皺
は全くなく、且つメタリツクインクによる色斑は
全く認められなかつた。又ラベルの上下には、比
較例でみられたぎざぎざの波打ちは、実施例では
全く認められず、そのうえラベルの上下方向への
傾きや、大きなうねりもなく、使用したポリエス
テルボトルの形状に対して狂いなく被覆できた。
比較例として示したポリエチレンテレフタレート
及びテレフタル酸とイソフタル酸からなる共重合
体は重の熱収縮率が高く、実用テストではボトル
上部の小径部における高収縮部で皺、色斑、上下
の波打ちが認められ、極めて外観の悪い状況を呈
し商品に供し得ない状態になつた。
実施例4〜6及び比較例3、
実施例3と同様の原料組成物を用い、第1表に
示すような交点収縮率を有するフイルムを製膜し
て、その物性値及び実用テストの結果を第1表に
示す。
この結果交点収縮率が低いと高収縮部の仕上が
りが悪く、またメタリクツインク部の色斑を解消
できないことがわかる。面配向係数は順に76×
10-3、78×10-3、84×10-3、複屈折率は110×
10-3及び115×10-3、117×10-3であつた。比較の
為同じレジンを用い交点収縮率の条件を満足しな
いフイルムの物性及び実用テストを行なつた(比
較例3、4)。面配向係数は35×10-3、30×10-3、
複屈折率は35×10-3、30×10-3であつた。
比較例 5
2塩基酸成分としてテレフタル酸20モル%とナ
フタレンジカルボン酸80モル%を使用し、グリコ
ール成分としてエチレングリコール(100モル%)
を用いた共重合ポリエステルを実施例1と同様の
方法で製膜したが、ポリエステルの耐熱性が低
く、テンター内でクリツプ切れが発生し、安定し
た製膜をすることができなかつた。
実施例 7
比較例5の共重合体にポリエチレンテレフタレ
ートを40重量%混合した組成物を用い、実施例1
と同一条件で延伸したフイルムは実用上有効な特
性を示した。面配向係数は65×10-3、複屈折率は
113×10-3であつた。
[発明の効果]
本発明フイルムは上記の様に構成されちるの
で、特定方向に対する安定した熱収縮性が発揮さ
れ被覆包装や結束包装においては美麗で且つ強固
な包装状態を与えることができ、また印刷ピツチ
の安定性、耐熱性の向上等の諸効果を有し、広範
な分野において優れた利用価値を発揮することが
できる。[Table] * Examples 2 and 3 and Comparative Examples 1 and 2 using polyvinyl chloride In the same manner as in Example 1, polyethylene terephthalate (intrinsic viscosity 0.8 dl/g) was added to polyester having the composition listed in Table 1. A mixed polyester composition was prepared by adding 60% by weight of the former and 40% by weight of the latter. Comparative Example 1 is polyester terephthalate with an intrinsic viscosity of 0.6, and Comparative Example 2 is polyvinyl chloride. The stretching conditions were the same as in Examples 2 and 3. The planar orientation coefficient of the film of the present invention was determined in Example 2.
The birefringence was 103×10 -3 for the former and 102×10 -3 for the latter, and 58×10 -3 for Example 3. Comparative Example 1 was stretched 4.2 times in the transverse direction at 95°C and cooled to 40°C. Planar orientation coefficient is 42×10 -3 , birefringence is 70×
It was 10 -3 . The physical property values are shown in Table 1. From the same table, products copolymerized with naphthalene dicarboxylic acid derivatives have a high intersection point shrinkage rate, good residual stress retention properties, a low longitudinal heat shrinkage rate, no wrinkles in high shrinkage areas, and metallic inks. No color spots were observed at all. In addition, the jagged waves seen in the comparative example were not observed at all on the top and bottom of the label in the example, and there was no vertical tilt or large undulation of the label, which was consistent with the shape of the polyester bottle used. I was able to cover it without any problems.
Polyethylene terephthalate and a copolymer consisting of terephthalic acid and isophthalic acid shown as comparative examples have a high thermal shrinkage rate, and in practical tests, wrinkles, color spots, and vertical waving were observed in the high shrinkage area in the small diameter area at the top of the bottle. The product had an extremely poor appearance and could no longer be used as a commercial product. Using the same raw material compositions as Examples 4 to 6, Comparative Example 3, and Example 3, films having intersection point shrinkage rates as shown in Table 1 were formed, and the physical property values and practical test results were evaluated. Shown in Table 1. The results show that when the intersection point shrinkage rate is low, the finish of the high shrinkage part is poor and it is not possible to eliminate color spots in the metallic twin ink part. Planar orientation coefficients are 76×
10 -3 , 78×10 -3 , 84×10 -3 , birefringence is 110×
10-3 , 115× 10-3 , and 117× 10-3 . For comparison, physical property and practical tests were conducted on films that did not satisfy the intersection shrinkage rate condition using the same resin (Comparative Examples 3 and 4). Planar orientation coefficients are 35×10 -3 , 30×10 -3 ,
The birefringence was 35×10 −3 and 30×10 −3 . Comparative Example 5 20 mol% of terephthalic acid and 80 mol% of naphthalene dicarboxylic acid were used as the dibasic acid component, and ethylene glycol (100 mol%) was used as the glycol component.
A copolymerized polyester film was formed using the same method as in Example 1, but the heat resistance of the polyester was low, and clip breakage occurred in the tenter, making it impossible to form a stable film. Example 7 Using a composition in which 40% by weight of polyethylene terephthalate was mixed with the copolymer of Comparative Example 5, Example 1
The film stretched under the same conditions as above showed practically effective properties. The plane orientation coefficient is 65×10 -3 and the birefringence is
It was 113×10 -3 . [Effects of the Invention] Since the film of the present invention is constructed as described above, it exhibits stable heat shrinkability in a specific direction, and can provide a beautiful and strong packaging state in covering packaging or bundling packaging. It has various effects such as improving printing pitch stability and heat resistance, and can exhibit excellent utility value in a wide range of fields.
第1図は交点収縮率を説明するためのグラフで
ある。
FIG. 1 is a graph for explaining the intersection shrinkage rate.
Claims (1)
たる成分とし、ナフタレンジカルボン酸誘導体を
共重合成分とする共重合ポリエステル含有組成物
からなるポリエステル系フイルムにおいて、100
℃の熱風中での熱収縮率がフイルム長手方向およ
び幅方向のいずれか一方向において30%以上、且
つ交点収縮率が5%以上を示す様に4倍を超えて
延伸したものであることを特徴とする熱収縮性ポ
リエステル系フイルム。 2 ナフタレンジカルボン酸誘導体成分を1〜50
モル%含む共重合ポリエステル含有組成物からな
る特許請求の範囲第1項記載の熱収縮性ポリエス
テル系フイルム。[Scope of Claims] 1. A polyester film comprising a copolyester-containing composition containing terephthalic acid and ethylene glycol as main components and a naphthalene dicarboxylic acid derivative as a copolymerization component,
The film must be stretched more than 4 times so that the thermal shrinkage rate in hot air at ℃ is 30% or more in either the longitudinal direction or the width direction, and the intersection point shrinkage rate is 5% or more. A characteristic heat-shrinkable polyester film. 2 Naphthalene dicarboxylic acid derivative component from 1 to 50
The heat-shrinkable polyester film according to claim 1, comprising a copolyester-containing composition containing mol %.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15941187A JPS644325A (en) | 1987-06-25 | 1987-06-25 | Heat-shrinkable polyester film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15941187A JPS644325A (en) | 1987-06-25 | 1987-06-25 | Heat-shrinkable polyester film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS644325A JPS644325A (en) | 1989-01-09 |
| JPH0533894B2 true JPH0533894B2 (en) | 1993-05-20 |
Family
ID=15693166
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15941187A Granted JPS644325A (en) | 1987-06-25 | 1987-06-25 | Heat-shrinkable polyester film |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS644325A (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0710926B2 (en) * | 1989-07-11 | 1995-02-08 | 帝人株式会社 | Polyester hollow molding |
| JPH0618121B2 (en) * | 1991-07-12 | 1994-03-09 | ローム株式会社 | Chip resistor |
| US5407791A (en) | 1993-01-18 | 1995-04-18 | Fuji Photo Film Co., Ltd. | Silver halide photographic material |
| JPH08423B2 (en) * | 1994-04-22 | 1996-01-10 | 東洋紡績株式会社 | Method for producing heat-shrinkable polyester film |
| JP4918750B2 (en) * | 2005-03-11 | 2012-04-18 | 東洋紡績株式会社 | Heat-shrinkable polyester film and heat-shrinkable label |
| KR100946163B1 (en) * | 2007-07-16 | 2010-03-11 | 도레이새한 주식회사 | Heat-shrinkable polyester film for improving curled shape problem and manufacturing method thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0722965B2 (en) * | 1986-07-18 | 1995-03-15 | ダイアホイルヘキスト株式会社 | Polyester shrink wrapping film |
-
1987
- 1987-06-25 JP JP15941187A patent/JPS644325A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS644325A (en) | 1989-01-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR100517064B1 (en) | Heat shrinkable polyester film | |
| JPH0533895B2 (en) | ||
| JPH0410854B2 (en) | ||
| JP3509079B2 (en) | Cavity-containing heat-shrinkable polyester film | |
| JP2943178B2 (en) | Heat-shrinkable polyester film | |
| JP3006001B2 (en) | Heat-shrinkable polyester film | |
| JPH0386522A (en) | Heat-shrinkable polyester film | |
| JPH0533894B2 (en) | ||
| JP2517995B2 (en) | Heat-shrinkable polyester film | |
| JPH07205283A (en) | Heat shrinkable polyester film | |
| JP2932596B2 (en) | Heat shrinkable polyester film | |
| JPH08423B2 (en) | Method for producing heat-shrinkable polyester film | |
| JPH0618902B2 (en) | Heat-shrinkable polyester film | |
| JPH01136723A (en) | Heat shrinkable polyester film | |
| JPH0618903B2 (en) | Heat-shrinkable polyester film | |
| JP3114353B2 (en) | Heat-shrinkable polyester film | |
| JPH0479822B2 (en) | ||
| JPH09254257A (en) | Heat-shrinkable polyester film | |
| JPH0530376B2 (en) | ||
| JPH0729376B2 (en) | Low temperature shrinkable polyester film | |
| JP3605695B2 (en) | Heat-shrinkable polyester film | |
| JPH0858047A (en) | Heat shrinkable polyester composite film | |
| JPS63168329A (en) | Heat-shrinkable polyester-based film | |
| KR920007711B1 (en) | Heat Shrinkable Polyester Film | |
| JPH0649785B2 (en) | Heat shrinkable polyester film |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |