JPH05230697A - Method and apparatus for cleaning carrier bar power supply part of electrodeposition coating line transfer mechanism - Google Patents
Method and apparatus for cleaning carrier bar power supply part of electrodeposition coating line transfer mechanismInfo
- Publication number
- JPH05230697A JPH05230697A JP7314492A JP7314492A JPH05230697A JP H05230697 A JPH05230697 A JP H05230697A JP 7314492 A JP7314492 A JP 7314492A JP 7314492 A JP7314492 A JP 7314492A JP H05230697 A JPH05230697 A JP H05230697A
- Authority
- JP
- Japan
- Prior art keywords
- tank
- hot water
- carrier bar
- electrodeposition coating
- power supply
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
(57)【要約】
【目的】 電着塗装装置のキャリアバー給電部を清浄に
する。
【構成】 電着塗装ライン搬送機構において、被処理物
を移送するキャリアバーに取り付けた電気接点に通電す
るための陽極酸化槽、電解着色槽及び電着槽の各給電部
の少なくとも1つに、該給電部を囲む洗浄温水用容器を
設置し、該容器に湯洗槽の溢水循環ポンプからの分岐配
管を接続してこの中に温水を供給することよりなる電着
塗装ライン搬送機構のキャリアバー給電部洗浄方法。
【効果】 長期間にわたってキャリヤバーの電気接点が
接触不良となることがなく、連続して均質な製品を生産
することが可能である。
(57) [Summary] [Purpose] To clean the carrier bar power supply section of the electrodeposition coating device. In an electrodeposition coating line transfer mechanism, at least one of the power supply parts of an anodizing tank, an electrolytic coloring tank, and an electrodeposition tank for energizing electrical contacts attached to a carrier bar for transferring an object to be processed, A carrier bar of an electrodeposition coating line transfer mechanism, which is provided with a container for washing hot water surrounding the power supply unit, and a branch pipe from an overflow circulation pump of a hot water washing tank is connected to the container to supply hot water into the container. How to clean the power supply. [Effect] It is possible to continuously produce a homogeneous product without causing poor contact of the electrical contacts of the carrier bar for a long period of time.
Description
【0001】[0001]
【産業上の利用分野】本発明は、導電性物品を電着塗装
する電着塗装ライン搬送機構におけるキャリアバー給電
部を清浄にし、効率良く電着塗装を行なう方法及びその
装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for efficiently performing electrodeposition coating by cleaning a carrier bar power supply portion in an electrodeposition coating line transfer mechanism for electrodeposition coating of conductive articles.
【0002】[0002]
【従来の技術】従来、電着塗装においては、導電性物品
に対し、塗装前処理から電着塗装する一連の処理を連続
的に実施するため、各処理槽は通常直列または並列に設
置されて、一貫処理がなされている。2. Description of the Related Art Conventionally, in electro-deposition coating, conductive articles are usually subjected to a series of treatments from pre-treatment to electro-deposition coating, so that the treatment tanks are usually installed in series or in parallel. , Is being consistently processed.
【0003】この際、ライン稼働により被処理物はそれ
を移送するキャリアバーに吊り下げるなどして順次各槽
において処理される。ところがこれら各工程において
は、アルカリ液、着色液、酸、塗料等が使用され、キャ
リアバーの電気接点面に、前記処理液等の付着により発
生すると考えられる金属スラッジや電着樹脂分が付着す
ることによって接触不良が発生し、十分通電が行なわれ
なくなり、製品の品質にバラツキが生ずるという問題が
おこる。At this time, the object to be processed is successively processed in each tank by suspending it on a carrier bar for transferring the same by operating the line. However, in each of these steps, an alkaline liquid, a coloring liquid, an acid, a paint, etc. are used, and metal sludge and electrodeposition resin components, which are considered to be generated by the adhesion of the treatment liquid, adhere to the electric contact surface of the carrier bar. As a result, poor contact may occur, current may not be sufficiently supplied, and product quality may vary.
【0004】このような給電部等の接触不良対策とし
て、通常、操業工程の1つとして定期的に給電部あるい
はキャリアバーの電気接点に研磨処理を施している。As a countermeasure against such a contact failure in the power supply section or the like, the electric contact of the power supply section or the carrier bar is usually subjected to polishing treatment as one of the operating processes.
【0005】[0005]
【発明が解決しようとする課題】しかるに、前記のよう
な給電部あるいはキャリアバーの電気接点の研磨処理の
ためには塗装ラインを停止しなければならず、多くの工
数を必要とし操業能率の低下を免れることはできない。
このため電気接点等の研磨処理に代わるより効果的な手
段が要望されている。However, the coating line must be stopped in order to polish the electrical contacts of the power supply section or the carrier bar as described above, which requires a lot of man-hours and lowers the operating efficiency. Can not escape.
Therefore, there is a demand for a more effective means to replace the polishing process for electrical contacts and the like.
【0006】本発明は、上記の問題点を解消し、電着塗
装ライン搬送機構のキャリアバーの電気接点を清浄に
し、効率良く電着塗装を行なう方法及びその装置を提供
することを目的としている。SUMMARY OF THE INVENTION It is an object of the present invention to solve the above problems, and to provide a method and an apparatus for efficiently performing electrodeposition coating by cleaning the electrical contacts of a carrier bar of an electrodeposition coating line transfer mechanism. ..
【0007】[0007]
【課題を解決するための手段】上記目的を達成するた
め、本発明者らは鋭意研究を重ねた結果、電着塗装ライ
ンの湯洗槽からの排出温水を利用して、給電部ならびに
キャリアバーの電気接点に付着した金属スラッジや電着
樹脂分を洗浄することが効果的なことを知見し、本発明
を完成するに至った。[Means for Solving the Problems] In order to achieve the above object, the inventors of the present invention have conducted extensive studies and, as a result, have utilized the hot water discharged from the hot water washing tank of the electrodeposition coating line to supply the power supply unit and the carrier bar. The inventors have found that it is effective to wash the metal sludge and the electrodeposited resin component attached to the electrical contact, and have completed the present invention.
【0008】すなわち本発明は、脱脂槽、エッチング
槽、中和槽、陽極酸化槽、電解着色槽、水洗槽、湯洗
槽、電着槽、液切槽及び乾燥炉等を適宜配列してなる電
着塗装ライン搬送機構において、湯洗槽からの温水を供
給することよりなる電着塗装ライン搬送機構のキャリア
バー給電部を洗浄する方法を要旨とするものであり、ま
た電着塗装ライン搬送機構において、陽極酸化槽、電解
着色槽及び電着後の水洗槽及び湯洗槽の少なくとも1つ
に、該給電部を囲む洗浄温水用容器を設置し、該容器に
湯洗槽の濾過循環ポンプからの分岐配管を接続してなる
電着塗装ライン搬送機構のキャリアバー給電部洗浄装置
を要旨としている。That is, in the present invention, a degreasing tank, an etching tank, a neutralization tank, an anodizing tank, an electrolytic coloring tank, a water washing tank, a hot water washing tank, an electrodeposition tank, a draining tank, a drying furnace and the like are appropriately arranged. In the electrodeposition coating line transfer mechanism, the gist is a method for cleaning the carrier bar power supply part of the electrodeposition coating line transfer mechanism, which comprises supplying hot water from a hot water washing tank. In, in at least one of the anodizing tank, the electrolytic coloring tank, the water washing tank after electrodeposition, and the hot water washing tank, a washing hot water container surrounding the power supply part is installed, and the container is connected to a filtration circulation pump of the hot water washing tank. The gist is the carrier bar power supply cleaning device of the electrodeposition coating line transfer mechanism that connects the branch pipes.
【0009】[0009]
【作用】本発明の構成と作用を説明する。本発明におい
ては、電着塗装ライン中に置かれている湯洗槽からの排
出温水を利用してキャリアバーの給電部の洗浄を行なっ
ている。キャリアバーの給電部に付着したばかりの金属
スラッジ、電着樹脂分、アルカリ液、酸等は、水洗によ
りある程度取りのぞくことは可能であるが充分ではな
く、水温を高くするほどその効果も高くなることが確認
された。The structure and operation of the present invention will be described. In the present invention, the power supply part of the carrier bar is cleaned using the hot water discharged from the hot water washing tank placed in the electrodeposition coating line. It is possible to remove metal sludge, electrodeposited resin, alkaline liquid, acid, etc. that have just adhered to the power supply part of the carrier bar by washing with water, but this is not enough, and the effect increases as the water temperature increases. It was confirmed.
【0010】電着塗装ライン中に置かれている湯洗槽か
らは、操業中80〜90℃の温水が排出されており、溢
水分の温水を湯洗槽濾過循環用ポンプから分岐配管して
洗浄温水容器に供給し、洗浄を行なうようにしたもので
ある。水洗槽及び湯洗槽には、湯洗槽からの温水を受け
入れるための小型容器が設けられ、キャリアバーの電気
接点を浸漬できる深さに温水を供給する。Hot water of 80 to 90 ° C. is discharged from the hot water washing tank placed in the electrodeposition coating line during operation, and hot water of overflow water is branched from a hot water washing tank filtration circulation pump. It is designed such that it is supplied to a washing hot water container for washing. A small container for receiving hot water from the hot water washing tank is provided in the water washing tank and the hot water washing tank, and the hot water is supplied to a depth at which the electrical contacts of the carrier bar can be immersed.
【0011】温水を受け入れるための容器を設ける槽
は、陽極酸化後の水洗槽、電解着色後の水洗槽、湯洗槽
及び電着後の水洗槽のいずれかでよいが、すべての槽に
設ければ汚染除去効果が大きくなり、長期間の連続操業
が可能となる。The tank for providing the container for receiving the hot water may be any of a rinsing tank after anodic oxidation, a rinsing tank after electrolytic coloring, a rinsing tank after hot water bathing and a rinsing tank after electrodeposition, but all the tanks are provided. If so, the decontamination effect becomes large, and continuous operation for a long period of time becomes possible.
【0012】[0012]
【実施例】本発明の実施例を図面により説明するが、こ
れによって本発明が限定されるものではない。Embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited thereto.
【0013】実施例1 図1に示す電着塗装ライン搬送機構1において、アルミ
ニウム形材の艶消し電着塗装を実施した。Example 1 Matte electrodeposition coating of aluminum profiles was carried out in the electrodeposition coating line transport mechanism 1 shown in FIG.
【0014】電着塗装液としては、ハニファイン(ハニ
ー化成株式会社製品)を使用し、常法にしたがって素材
の脱脂、陽極酸化処理後にブロンズ色に無機電解着色し
た前記形材を陽極に、18−8ステンレスパイプを陰極
として、両極間に電圧180ボルトを印加し、液温20
℃、電流密度0.1A/dm2で2.5分間通電した。Hanifine (manufactured by Honey Kasei Co., Ltd.) is used as the electrodeposition coating liquid, and the above-mentioned shaped material, which has been subjected to degreasing and anodizing treatment of the material in accordance with a conventional method and then inorganic electrolytically colored bronze, is used as an anode. With a -8 stainless steel pipe as the cathode, a voltage of 180 V is applied between the electrodes, and the liquid temperature is 20
Electricity was applied for 2.5 minutes at a temperature of 0.1 ° C. and a current density of 0.1 A / dm 2 .
【0015】そしてこの時、湯洗槽5の上部から溢流す
る85℃の温水を、濾過循環用ポンプにより湯洗槽に戻
す一部が分岐配管3から湯洗槽に設けた温水を受け入れ
るための容器7に送入されるようにした。At this time, part of the hot water of 85 ° C. overflowing from the upper portion of the hot water washing tank 5 is returned to the hot water washing tank by the filtration circulation pump so that the hot water provided in the hot water washing tank is received from the branch pipe 3. It was sent to the container 7 of.
【0016】前記容器7の深さは10cmである。送入さ
れる温水は7L/minの割合で、湯洗槽の温水洗浄容器
にキャリアバーの電気接点8が置かれた状態のときに給
水する。給水時間は電着を行なっている時間と同じ2.
5分間であった。この条件で電着塗装ラインを運転した
ところ、従来よりも支障なく連続操業が可能になった。The depth of the container 7 is 10 cm. The hot water to be fed is supplied at a rate of 7 L / min when the electrical contact 8 of the carrier bar is placed in the hot water washing container of the hot water washing tank. The water supply time is the same as the time for electrodeposition.
It was 5 minutes. When the electrodeposition coating line was operated under these conditions, continuous operation became possible with no problems compared to the conventional method.
【0017】実施例2 実施例1と同一の電着条件で、さらに陽極酸化後の水洗
槽9、電解着色後の水洗槽10にも湯洗槽と同様の温水
を受け入れるための容器を取り付けて温水を供給し、操
業を行なった。その結果、実施例1の場合よりもさらに
支障なく連続操業が可能になった。Example 2 Under the same electrodeposition conditions as in Example 1, a vessel for receiving hot water similar to the hot water bath was attached to the water washing bath 9 after anodic oxidation and the water washing bath 10 after electrolytic coloring. Hot water was supplied and operation was performed. As a result, continuous operation became possible without further trouble than in the case of Example 1.
【0018】比較例 温水を供給しない状態で、電着塗装ラインを運転したと
ころ、90日で接点不良が発生し、キャリアバー給電部
の研磨が必要となった。本発明によれば、キャリアバー
給電部の研磨頻度が従来より著しく減少されることが明
らかである。Comparative Example When the electrodeposition coating line was operated in a state where hot water was not supplied, a contact failure occurred in 90 days and it was necessary to polish the carrier bar power supply section. According to the present invention, it is apparent that the frequency of polishing the carrier bar power supply section is significantly reduced as compared with the conventional case.
【0019】[0019]
【発明の効果】本発明は、以上説明したように構成され
ているから、長期間にわたってキャリアバーの電気接点
が接触不良となることがなく、連続して均質な製品を生
産することが可能であり、産業上きわめて有効である。Since the present invention is constructed as described above, it is possible to continuously produce a homogeneous product without causing poor contact of the electrical contacts of the carrier bar for a long period of time. Yes, it is extremely effective in industry.
【図1】本発明の構成を示す概要図である。FIG. 1 is a schematic diagram showing a configuration of the present invention.
【図2】本発明の要部拡大図である(湯洗槽)。FIG. 2 is an enlarged view of a main part of the present invention (bath bath).
1 塗装ライン 2 キャリアバー 3 分岐配管 4 被塗装材 5 湯洗槽 6 電着塗装後の水洗槽 7 洗浄温水容器 8 キャリアバー電気接点 9 陽極酸化後の水洗槽 10 電解着色後の水洗槽 11 電解着色槽 12 電着槽 1 Coating line 2 Carrier bar 3 Branch pipe 4 Material to be coated 5 Hot water washing tank 6 Water washing tank after electrodeposition coating 7 Washing hot water container 8 Carrier bar electrical contacts 9 Water washing tank after anodizing 10 Water washing tank after electrolytic coloring 11 Electrolysis Coloring tank 12 Electroplating tank
Claims (2)
化槽、電解着色槽、水洗槽、湯洗槽、電着槽、液切槽及
び乾燥炉等を適宜配列してなる電着塗装ライン搬送機構
において、水洗槽及び又は湯洗層に設けた洗浄温水用容
器にたいし、湯洗槽からの排出温水を供給することより
なる電着塗装ライン搬送機構のキャリアバー給電部を洗
浄する方法。1. An electrodeposition coating in which a degreasing tank, an etching tank, a neutralization tank, an anodizing tank, an electrolytic coloring tank, a water washing tank, a hot water washing tank, an electrodeposition tank, a draining tank, a drying furnace and the like are appropriately arranged. In the line transfer mechanism, the carrier bar power supply part of the electrodeposition coating line transfer mechanism, which consists of supplying hot water discharged from the hot water washing tank to the washing hot water container provided in the water washing tank and / or the hot water washing layer, is washed. Method.
酸化槽、電解着色槽、電着後の水洗槽及び湯洗槽の少な
くとも1つに、該給電部を囲む洗浄温水用容器を設置
し、該容器に湯洗槽の濾過循環ポンプからの分岐配管を
接続してなる電着塗装ライン搬送機構のキャリアバー給
電部洗浄装置2. A cleaning hot water container surrounding the power feeding part is installed in at least one of an anodizing tank, an electrolytic coloring tank, a water washing tank after electrodeposition, and a hot water washing tank in the electrodeposition coating line transfer mechanism, A carrier bar power supply cleaning device for an electrodeposition coating line transfer mechanism in which a branch pipe from a filtration circulation pump of a hot water washing tank is connected to the container
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07314492A JP3154012B2 (en) | 1992-02-25 | 1992-02-25 | Method and apparatus for cleaning carrier bar power supply section of electrodeposition coating line transport mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07314492A JP3154012B2 (en) | 1992-02-25 | 1992-02-25 | Method and apparatus for cleaning carrier bar power supply section of electrodeposition coating line transport mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05230697A true JPH05230697A (en) | 1993-09-07 |
| JP3154012B2 JP3154012B2 (en) | 2001-04-09 |
Family
ID=13509714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP07314492A Expired - Fee Related JP3154012B2 (en) | 1992-02-25 | 1992-02-25 | Method and apparatus for cleaning carrier bar power supply section of electrodeposition coating line transport mechanism |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3154012B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2021139005A (en) * | 2020-03-06 | 2021-09-16 | 住友金属鉱山株式会社 | Plating equipment and plating method |
-
1992
- 1992-02-25 JP JP07314492A patent/JP3154012B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2021139005A (en) * | 2020-03-06 | 2021-09-16 | 住友金属鉱山株式会社 | Plating equipment and plating method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3154012B2 (en) | 2001-04-09 |
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