JPH0456725B2 - - Google Patents
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- JPH0456725B2 JPH0456725B2 JP58240708A JP24070883A JPH0456725B2 JP H0456725 B2 JPH0456725 B2 JP H0456725B2 JP 58240708 A JP58240708 A JP 58240708A JP 24070883 A JP24070883 A JP 24070883A JP H0456725 B2 JPH0456725 B2 JP H0456725B2
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Description
本発明は、折り曲げ加工が可能であり、品質的
に優れた天然木化粧金属板を生産効率良く、かつ
経済的に提供せんとするものである。
従来、天然木化粧板は住宅関連産業を中心とし
て広く使用されている。これら化粧板は、天然銘
木の薄単板(以下つき板と略す)を合板等木質基
材に熱硬化性樹脂を主たる成分とした接着剤で、
熱圧着を利用して生産されている。これら化粧板
は、可燃物を基材とする為常に火災の危険性を有
しており、また基材の特質から折り曲げ加工が不
可能で、意匠的に単調にならずるを得ない。火災
の危険性の解消に限定すれば、基材を無機質に置
換すればよいが、基材が脆弱な為破損しやすく、
基材の特質から重量が増加し、運搬、施工等で多
大な難点がある。更に根本的な問題として、これ
らも折り曲げ加工か不可能ゆえ、意匠の単調さは
変らない。そこで、基材を金属板にした化粧板が
提供できれば火災の危険は解消される。また基材
の特質から折り曲げ加工が可能で種々の曲面を得
ることができ、意匠性は飛躍的に向上する。更に
金属板を薄くすれば、軽量化が可能となる。現在
金属板を基材とした化粧板の代表例としては、表
面に木目印刷をした塩ビ鋼板があるが、これらは
リアル感に乏しく、また吸湿性もないので結露等
種々の問題も指摘されている。ところが天然木化
粧金属板を提供できれば、銘木そのものが表面と
なるので本物感覚が得られ、吸湿性も備える為、
結露の問題も軽減され従来にない化粧板として多
大な用途が期待できる。従つて、従来の天然木化
粧板が住宅関連産業を中心とする用途に限定され
ていたものが、一挙に用途が拡大し、自動車、電
車など車両産業、船舶、航空機産業等の新規分野
の化粧板にも活用できる。また住宅産業に於いて
も、高層建築等でこのような化粧板を使用すれば
軽量化が図れ、火災事故防止にも役立つゆえ極め
てその有用性は大きい。
しかし、このような化粧板があらゆる分野から
嘱望されているに拘らず世に提供されていなの
は、特に折り曲げ加工ができない点にある。即
ち、単につき板と金属板を接着させただけでは折
り曲げ加工時つき板表面の折り曲げ部分にひび割
れが発生し、化粧板の生命である表面美粧性が得
られず、この致命的な欠陥の為到底実用化される
段階に到達できなかつた。ところが、これら化粧
板を得る試みとして、例えば特公昭49−6086に
は、繊維質シートに接着剤を含浸させ乾燥したシ
ート状接着剤をつき板と金属板の間に介在させ加
熱加圧させる方法が提案されている。これらの方
法では、含浸→乾燥→接着と工程が非常に煩雑
で、繊維質シートに含浸、乾燥させた接着剤を加
熱溶融して接着させる為接着が点状となり確実な
接着ができにくく、しかも加熱溶融接着の本質的
な難点である耐熱性が不足する為、日本農林規格
で定める試験方法(以下JAS法)での適合性に欠
けるという欠点があり、接着の不確実性と品質的
な問題から未だ実用化されるに至つていない。
そこで、本発明者等はこの現状に鑑み、化粧板
としての品質が優れ、多目的用途に応じるべく折
り曲げ加工ができ、しかも生産効率よく経済的に
も優れた天然木化粧金属板を得る為の製造方法の
確立を目的として、接着剤の選択、接着方法の検
討など多目的に研究を重ねた結果、本発明の製造
方法を確立し、本発明を完成するに至つた。
本発明は天然木化粧単板、多孔質シート状物
質、金属板を構成要件とし、酸基含有ポリウレタ
ン樹脂水分散液を含む水性ラテツクスとエポシキ
系化合物及びアジリジン環化合物から選ばれた架
橋剤との組合わせ、または水酸基含有水溶性高分
子を含む水性ラテツクスとイソシアネート系化合
物の組合わせから成る水性接着剤を使用して、未
乾燥状態で圧着することを特徴とする天然木化粧
金属板の製造方法に係る。
この場合、接着剤は接着時に天然木化粧単板と
金属板の間に介在する多孔質シート状物質に浸透
して、三者が一体化された状態となる。このよう
な状態を得た時、所期目的の総てが満足できるこ
とを発見した。
即ち、従来の合板基板の場合には接着剤を塗布
した場合必ず該接着剤の合板中への吸い込み現象
が生じ、その結果、本発明の場合と同様に中間に
多孔質シートを載置した場合、接着剤は該多孔質
シートに浸透する量が減少し、つき板にまで浸透
する量は更に減少する。従つて、この場合には再
度接着剤を塗布する必要が生じ工程数が増え、作
業上及び経済上不利であるという欠点があつた。
しかし、本発明のように金属板を基材とする場合
には、上記のような接着剤の吸い込みが発生せ
ず、金属板上に塗布された接着剤は多孔質シート
状物質を浸透して表面材であるつき板にまで到達
し、しかも該接着剤として特定の接着剤を使用
し、これが未乾燥状態で圧着を完了するために、
接着剤が接着部全面に拡がり確実な接着強度を得
ることができると共に、上記接着工程が接着剤の
塗布、圧着という極めて簡易な操作で行われるた
め、生産効率が良く経済的にも特に有利である。
次いで、本発明を実施する上での具体的要点を
説明する。
天然木化粧単板とは天然木の薄単板を意味す
る。その種類としては、銘木類の薄単板や合板つ
き板又は人口杢と呼ばれる銘木類を接着積層した
後スライスした薄単板が例示できる。
多孔質シートとしては、接着剤が浸透可能な素
材であれば良く、一般には繊維状物質を例示でき
る。その種類は、有機性物質としてセルロース等
天然高分子類、ビスコースレーヨン等半合成高分
子類、ポリエステル等合成高分子類で構成される
もの、無機性物質としてガラス繊維類や石綿類で
構成されるものが例示できる。この場合、相互を
複合していてもかまわない。具体的な素材とし
て、紙ウエスのような古紙再生紙、半紙、障子紙
のような和紙類、クラフト紙のような洋紙類、天
然、半合成、合成繊維の一種以上を用いて製造さ
れた不織布類、グラスウール紙、アスベスト紙な
どが使用できる。この内好ましくは接着剤が浸透
しやすい目の粗い繊維状物質の形態を持つもので
紙ウエスのような古紙再生紙、和紙、不織布、グ
ラスウール紙を挙げることができる。シート状物
質の厚さは特に限定されないが、接着剤が全体に
浸透しなければ層間剥離となり、接着性能を低下
させるので、全体に浸透できる程度のものを選択
する必要がある。
金属板としては、鋼板、亜鉛引き鋼板、錫引き
鋼板などの鋼板類、アルミニウム板、銅板などの
金属及びステンレス鋼板、ジユラルミン、黄銅な
どの合金を素材とする金属板が例示できる。この
場合、腐蝕防止の為の表面処理、樹脂コートなど
の処理を施してもよい。
本発明で使用される接着剤は次の2つの組合せ
であり、以下の特徴がある。
A :酸基含有ポリウレタン樹脂水分散液を含む
水性ラテツクスとエポキシ系化合物及びアジリ
ジン環化合物から選ばれた架橋剤の組み合せ
B :水酸基含有水溶性高分子を含む水性ラテツ
クスとイソシアネート系化合物の組合せ
(イ) Aは分子内にウレタン結合を有し、Bは水酸
基とイソシアネート系化合物の架橋反応により
ウレタン結合を形成する。これらは共にウレタ
ン結合を有するポリマーとして弾性的な特性を
持ち、折り曲げ時の応力緩和に有効でつき板表
面の折り曲げ個所のひび割れ防止に貢献する。
(ロ) 金属板の接着はとかく難点があり、一般に接
着剤は剥離しやすいが、A,B共にウレタン結
合に基づく高い極性を有すると同時に、架橋前
のAの有する酸基、Bの有するイソシアネート
基の金属表面との高い親和性を示す特性の相乗
効果から金属表面への密着性が優れ、折り曲げ
時の応力により接着剤皮膜の金属表面からの離
脱現象を防止でき、安定した接着が得られる。
(ハ) Aは酸基と架橋剤の反応による架橋構造、B
は水酸基とイソシアネート基の反応による架橋
構造を形成する。その架橋構造の部分的な形成
により強靭性が付与され、A,Bは高度に弾性
体化されて、折り曲げ時のひび割れ防止効果は
更に向上する。また未架橋構造の難点である耐
熱性が乏しい点と、水性接着剤の難点である乳
化剤等の影響による耐水性不足をこの架橋構造
により改良して耐熱、耐水性が向上する。その
為、化粧板の重要な品質基準であるJAS法に広
く高度に適合し、品質的に優れた化粧板を得る
ことができる。
かくして、本発明の接着剤A,Bは、その特性
により金属表面に高度な密着性を付与し、化粧単
板のひび割れを防止し、品質的に優れた接着性能
を与えるゆえ必要不可欠なものである。
本発明の接着剤Aの酸基含有ポリウレタン樹脂
水分散液とは、芳香族または脂肪族イソシアネー
ト系化合物とポリエステルまたはポリエーテル系
化合物とをウレタン化反応させて得たウレタン樹
脂を水分散化させたもので、必ずカルボキシル
基、スルホン酸基等の酸基を分子内に有すること
が要件で、この要件を満たす限り製法には限定さ
れない。このポリウレタン樹脂分散液は、単独ま
たはその他の水性ラテツクスと混合して接着剤と
することができる。その他の水性ラテツクスとし
ては酢酸ビニル、アクリル酸エステル、メタクリ
ル酸エステル、アクリロニトリル、エチレン、ス
チレン、塩化ビニル、ブタジエン、クロロプレン
等から選ばれたモノマーの1種以上を重合した樹
脂またはエラストマーの水分散液を例示できる。
この水性ラテツクスは、必要に応じてポリビニル
アルコールのような保護コロイドの使用やアクリ
ル酸、メタクリル酸、グリシジルメタクリレー
ト、N−メチロールアクリルアミドなどの反応性
モノマーを任意に共重合させてもよい。ポリウレ
タン水分散液と水性ラテツクス類の固形分当りの
混合比率は、前者100重量部(以下単に部と略す)
当り後者が0〜1000部がよい。この内ポリウレタ
ン樹脂は、酸基を0.1〜5重量%含有する芳香族
または脂肪族ポリエステル系ウレタン樹脂が金属
面への接着性の点で好ましい。尚、酸基としては
カルボキシル基が特に好ましい。混合する水性ラ
テツクスとしては、つき板など木質部に接着性の
良いポリ酢酸ビニル、エチレン酢ビ共重合体、酢
ビアクリル系共重合体、アクリル系共重合体、ス
チレンズタジエン共重合体の水分散液が好まし
い。架橋剤としては、酸基と作用する分子内に2
個以上の反応性基を有する化合物が使用され、具
体的にはグリセリンジグリシジルエーテル、ビス
フエノール型エポキシ樹脂などのエポキシ系化合
物、ジまたはトリメチロールメラミンおよびその
テーテル化物などのメラミン系化合物、ジフエニ
ルメタンジイソシアネートなどのイソシアネート
系化合物、4,4′−ビス(エチレンイミノカルボ
ニルアミノ)ジフエニルメタン、2,2′−ビスヒ
ドロキシメチルブタノール−トリス〔3−(1−
アジリジニル)プロピオネート〕などのアジリジ
ン環化合物が例示できる。この内、好ましくは酸
基含有ウレタン水分散液との反応性がよいエポキ
シ系化合物とアジリジン環化合物を例示できる。
特に好ましくは、室温硬化性がよいアジリジン環
化合物である。架橋剤の配合量は酸基含有ポリウ
レタン樹脂水分散液を含む水性ラテツクスの固形
分100部当り、0.5〜40部とするのが好ましい。
本発明の接着剤Bの水酸基含有水溶性高分子を
含む水性ラテツクスとは、水酸基含有水溶性高分
子として、ポリビニルアルコールのような合成高
分子、ヒドロキシエチルセルロースのような繊維
素誘導体などを含んだAに記述した水性ラテツク
スを示すことができる。この水溶性高分子を水性
ラテツクスに含有するには、この水溶性高分子の
水溶液を水性ラテツクスに配合するか、もしくは
このような水溶性高分子を保護コロイドとして乳
化重合してもよい。この水溶性高分子として好ま
しくは木部への接着性とイソシアネートとの反応
性の点からポリビニルアルコールがよく、水性ラ
テツクスとしては、木部への接着性の点から、ポ
リ酢酸ビニル、エチレン酢ビ共重合体、酢ビアク
リル系共重合体、アクリル系共重合体、スチレン
ブタジエン共重合体の水分散液がよく、特にこの
水性ラテツクスにカルボキシル基等の酸基を導入
したものは、金属部への接着性も向上するので好
ましい。水溶性高分子の水性ラテツクスへの混合
量は、水性ラテツクスの固形分100部当り0.5〜30
部とするのがよい。イソシアネート化合物として
は、分子内に2個以上のイソシアネート基を有す
る化合物が好ましく、ジフエニルメタンジイソシ
アネート、ヘキサメチレンジイソシアネートのよ
うなジイソシアネート類やウレタンプレポリマー
と呼ばれるポリエーテル又はポリエステルとイソ
シアネート類を反応させ、末端にイソシアネート
基を残存させたものでもよい。この内好ましく
は、ジフエニルメタンジイソシアネートが例示で
きる。このイソシアネート化合物は粘稠な場合や
ポツトライフ延長の目的のため、トルエン、酢酸
エチル、フタル酸エステル類のような溶剤、可塑
剤で希釈して用いてもよい。これらイソシアネー
ト化合物の混合量は、水酸基含有水溶性高分子を
含む水性ラテツクスの固形分100部当り1〜50部
とするのが好ましい。
接着剤A,Bは塗工性その他の作業性を改善す
る目的で、増粘剤、クレー、タルク、シリカ粉の
ような無機系充填材、小麦粉、木粉のような有機
系充填材、尿素ホルマリン樹脂、フエノールホル
マリン樹脂のような熱硬化性樹脂を必要に応じて
少量配合してもかまわない。また金属板の種類や
用途に応じ、防錆剤なども配合することができ
る。
次に本発明の標準的な接着方法について述べ
る。
通常金属板面にロールコーターやエアスプレ
ー、刷毛などを用いて、本発明の接着剤を50〜
300g/m2塗布する。塗布量の設定は、多孔質シ
ートが薄いか、目が粗い場合は少な目に、厚いか
目の細かい場合は、多い目にする。好ましい塗布
量の範囲は80〜200g/m2である。その後、多孔
質シートとつき板を塗工面上にのせる。のせた
後、圧着させると、塗工後、圧着させるまでの時
間は接着剤が未乾燥状態にある間に行うので、通
常30分以内とした方がよい。それ以上の時間は必
要な時は、予めつき板等に水打ちして、未乾燥状
態を保つことが好ましい。圧着工程は室温圧着、
加熱圧着の両方が可能である。しかし、乾燥、架
橋の両面で接着を促進するには加熱圧着した方が
有利である。ここで注意すべきは、加熱圧着する
場合接着剤の水分が多く残留していたり、架橋剤
の配合量が少ない場合水蒸気の影響によりパンク
現象が発生することがあるので、100℃以上の高
温圧着を行う場合は、半乾燥状態まで待つか、架
橋剤の配合量を増加させるかすればよい。従つ
て、架橋促進と生産効率の両方から加熱圧着温度
は60〜95℃が好ましい。圧着時間と圧着圧力は、
金属板に塗工した接着剤が多孔質シートを浸透通
過して、つき板と接着して一体化する機構ゆえ、
それが実行できる時間と圧力を選択すればよい。
例えば圧着時間は60〜95℃の圧着温度の場合1〜
5分程度となる。一方圧力は通常0.5〜10Kg/cm2
の範囲を選択するのが好ましい。
その他、多孔質シートが厚くて緻密で接着剤が
浸透しにくい場合は、一旦金属板と多孔質シート
を接着した上で再度多孔質シート金属板の上に接
着剤を塗工してつき板を圧着する方法もとること
ができる。またロールコーターや両面ロールコー
ター、エアスプレーなどの多孔質シートの片面ま
たは両面に塗工する方法を代表として構成要件の
被着体の何れに塗工してもかまわない。また圧着
方法として、ホツトプレス法、ロールラミネータ
ー法、真空プレス法などを広く利用できる。
本発明の天然木化粧金属板の製造方法は次のよ
うな有利な特徴を有している。
(1) つき板と金属板の間に介在している多孔質シ
ートは、接着剤が浸透できる構造を有してお
り、この多孔質シートの機能で最も重要な点は
接着層に厚みを与えることである。A,Bのよ
うな高い弾性を有する接着剤であつても接着層
が薄ければ、つき板表面のひび割れを皆無にし
難いことがある。もし接着剤のみに頼り、塗布
量を増加することで接着層に厚みを与えたなら
ば、ひび割れ防止は可能となるが、未乾燥状態
で圧着することを特徴とするゆえ、過剰な接着
剤がつき板表面に滲出して、シミを生じ、著し
く美観を損ねてしまう。そこで多孔質シートが
介在すれば、接着剤の塗布量を過度に増加させ
ることなく、接着層に厚みを与え、過剰な接着
剤を多孔質シートが吸収してくれるのでつき板
表面の滲出も軽減化され美観は向上する。特に
本発明の場合、多孔質シートとしては古紙再生
紙の一つである紙ウエス等のようなものも使用
できるので、接着剤のみで接着層に厚みを与え
る方法よりはるかに経済的な利点も付与できる
特徴を有する。
(2) 接着剤がA,B共水性接着剤なので、取り扱
いが簡便で作業環境汚染や火災の危険性がな
く、無公害接着剤として安全かつ安心して使用
できる。(3) 接着方法は通常つき板化粧板業界
で実施されている方法が利用でき、接着剤の台
板塗工後、多孔質シート、つき板の順で積層し
て未乾燥時に圧着するという非常に簡素な工程
でも実施できるため、生産効率が良く現有設備
そのものが利用でき、極めて効率良く経済的で
ある。
(4) 従来提案されている特公昭49−6086の方法、
即ちシート状接着剤を利用する方法に比べて、
工程が簡素で未乾燥状態で接着させる為、点状
接着の問題もなく接着は安定しており、接着機
構がホツトメルト方式の熱溶融接着をとらない
ので、耐熱性不足になることなく、接着性能が
格段に優れる。
かくして得られた本発明の化粧板は、次のよう
な優れた特徴を有する。
(1) JAS1類浸漬剥離試験、JAS寒熱繰返しA試
験など、日本農林規格に定められ試験法の中の
高度な試験に適合し、品質上優れた化粧板であ
る。
(2) 鉄板折り曲げ機を使用した折り曲げ試験で、
直角に折り曲げても割れを生じることがないの
で、シヤープな折り曲げ加工を含め、種々の曲
面加工が自在にでき高度な意匠性を付与可能で
ある。
(3) 基材が金属板なので、火災の危険性が少な
い。またこのような化粧板がない為、表面に木
目印刷を施した塩ビ鋼板で代用されている分野
に、本物の銘木表面を持つ化粧板が提供される
ので、印刷技術では補えない深みのある所謂本
物感覚の化粧板が提供できる。また万一火災に
よる類焼事故の際も塩ビ鋼板のように有毒ガス
を発生しない。もちろん本発明の化粧板に類焼
が及んでも、表面のみが類焼するに過ぎないこ
とは言うまでもない。
(4) 本発明の化粧板をコンピユータ関連機器等の
電磁波シールド材料として利用した場合、基板
が金属のため導電性を有し、電磁障害(EMI)
を防止でき、最近問題となつているコンピユー
ター等電子機器の事故防止に有効である。この
ように予期せぬ未知の用途が期待できる。
以上に実施例を挙げて詳しく説明する。
実施例 1
カルボキシル基を含有する芳香族イシアネート
ポリエステル系ポリウレタン水分散液(樹脂分
44.8%、これを単にウレタンEmと略す)、ポリビ
ニルアルコールを含むエチレン酢ビ共重合水分散
液(樹脂分55.3%、これを単にEVAEmと略す)、
架橋剤として2,2−ビスヒドロキシメチルブタ
ノール−トリス〔3−(1−アジリジニル)プロ
ピオネート〕(これを単にアジリジン環化合物と
略す)を第1表のように配合して4種類の接着剤
A〜Dを得た。
The present invention aims to provide a natural wood decorative metal plate which can be bent and has excellent quality, with high production efficiency and economically. Conventionally, natural wood decorative boards have been widely used mainly in housing-related industries. These decorative boards are made by attaching a thin veneer of natural wood (hereinafter referred to as a board) to a wood base material such as plywood with an adhesive whose main component is a thermosetting resin.
It is produced using thermocompression bonding. Since these decorative boards are made of combustible material as a base material, there is always a risk of fire, and due to the characteristics of the base material, bending is impossible, so the design is unavoidably monotonous. If only to eliminate the risk of fire, the base material can be replaced with an inorganic material, but the base material is fragile and easily damaged.
Due to the characteristics of the base material, the weight increases, which poses great difficulties in transportation, construction, etc. An even more fundamental problem is that these also cannot be bent, so the design remains monotonous. Therefore, if a decorative board using a metal plate as the base material could be provided, the danger of fire would be eliminated. In addition, due to the characteristics of the base material, it can be bent and various curved surfaces can be obtained, dramatically improving the design. Furthermore, by making the metal plate thinner, it becomes possible to reduce the weight. Currently, a typical example of a decorative board based on a metal plate is a PVC steel plate with wood grain printed on the surface, but these lack a realistic feel and are not hygroscopic, so various problems such as condensation have been pointed out. There is. However, if we could provide a natural wood decorative metal plate, the precious wood itself would be the surface, giving it a real feel, and it would also have moisture absorption properties.
The problem of dew condensation is also alleviated, and a wide range of applications can be expected as a decorative board unlike any other. Therefore, while conventional natural wood decorative laminates were limited to applications mainly in the housing-related industry, their applications are expanding all at once, and they are now being used for decorative applications in new fields such as the vehicle industry such as automobiles and trains, and the ship and aircraft industries. It can also be used for boards. Furthermore, in the housing industry, if such decorative boards are used in high-rise buildings, etc., weight reduction can be achieved, and they are also useful in preventing fire accidents, so they are extremely useful. However, although such decorative laminates are desired in all fields, they have not been provided to the world mainly because they cannot be bent. In other words, simply gluing a plate and a metal plate together will cause cracks to occur at the bent portion of the plate surface during the bending process, making it impossible to obtain the surface beauty that is the lifeblood of a decorative plate, and due to this fatal defect. It was never possible to reach the stage where it could be put into practical use. However, in an attempt to obtain these decorative boards, for example, in Japanese Patent Publication No. 49-6086, a method was proposed in which a fibrous sheet was impregnated with an adhesive, a dried sheet adhesive was interposed between the adhesive board and the metal plate, and then heated and pressed. has been done. In these methods, the process of impregnation → drying → adhesion is extremely complicated, and since the adhesive is impregnated into the fibrous sheet and dried, it is heated and melted to adhere, which results in dotted adhesion, making it difficult to achieve reliable adhesion. Due to the lack of heat resistance, which is the essential drawback of heat melt bonding, there is a drawback that it lacks compatibility with the test method specified by the Japanese Agricultural Standards (hereinafter referred to as JAS method), leading to bonding uncertainty and quality problems. Since then, it has not yet been put into practical use. Therefore, in view of this current situation, the inventors of the present invention have developed a manufacturing method to obtain a natural wood decorative metal plate that has excellent quality as a decorative board, can be bent to meet multi-purpose uses, and is also economically efficient and economical. As a result of repeated research for multiple purposes, including selection of adhesives and examination of bonding methods, with the aim of establishing a method, the manufacturing method of the present invention was established, and the present invention was completed. The present invention consists of a natural wood decorative veneer, a porous sheet-like material, and a metal plate, and consists of an aqueous latex containing an aqueous dispersion of an acid group-containing polyurethane resin, and a crosslinking agent selected from an epoxy compound and an aziridine ring compound. A method for producing a natural wood-decorated metal plate, characterized in that it is crimped in an undried state using a water-based adhesive consisting of a combination of a water-based latex containing a hydroxyl group-containing water-soluble polymer and an isocyanate-based compound. Pertains to. In this case, the adhesive penetrates into the porous sheet-like material interposed between the natural wood decorative veneer and the metal plate during bonding, so that the three are integrated. When such a state is achieved, we discover that all of our intended objectives can be satisfied. That is, in the case of conventional plywood substrates, when an adhesive is applied, a phenomenon in which the adhesive is sucked into the plywood inevitably occurs, and as a result, when a porous sheet is placed in the middle as in the case of the present invention, The amount of adhesive that permeates into the porous sheet decreases, and the amount that permeates into the adhesive plate further decreases. Therefore, in this case, it is necessary to reapply the adhesive, which increases the number of steps, which is disadvantageous in terms of work and economy.
However, when a metal plate is used as the base material as in the present invention, the above-mentioned adhesive suction does not occur, and the adhesive applied on the metal plate permeates through the porous sheet material. In order to reach the mounting plate which is the surface material, use a specific adhesive as the adhesive, and complete the crimping while it is not dry.
The adhesive spreads over the entire surface of the bonded area, ensuring reliable bonding strength, and the above bonding process is performed with extremely simple operations of applying the adhesive and pressing, making it highly efficient and economically advantageous. be. Next, specific points for carrying out the present invention will be explained. Natural wood decorative veneer means a thin veneer of natural wood. Examples of the type include a thin veneer of precious wood, a board with plywood, or a thin veneer made by adhesively laminating precious wood called artificial heather and then slicing it. The porous sheet may be any material as long as it can be penetrated by the adhesive, and a typical example is a fibrous material. The types include organic substances such as natural polymers such as cellulose, semi-synthetic polymers such as viscose rayon, and synthetic polymers such as polyester, and inorganic substances such as glass fibers and asbestos. Examples include: In this case, they may be combined with each other. Specific materials include recycled paper such as paper waste, Japanese paper such as hanshi paper, shoji paper, western paper such as kraft paper, and nonwoven fabrics made using one or more of natural, semi-synthetic, and synthetic fibers. paper, glass wool paper, asbestos paper, etc. can be used. Among these, preferred are those in the form of coarse fibrous materials that are easily penetrated by the adhesive, such as recycled waste paper such as paper waste, Japanese paper, nonwoven fabric, and glass wool paper. Although the thickness of the sheet-like material is not particularly limited, it is necessary to select a thickness that allows the adhesive to penetrate throughout, since if the adhesive does not penetrate throughout, delamination will occur and the adhesive performance will deteriorate. Examples of the metal plate include steel plates such as steel plates, galvanized steel plates, and tin-coated steel plates, metal plates such as aluminum plates and copper plates, stainless steel plates, and metal plates made of alloys such as duralumin and brass. In this case, treatments such as surface treatment and resin coating may be applied to prevent corrosion. The adhesive used in the present invention is a combination of the following two, and has the following characteristics. A: A combination of an aqueous latex containing an aqueous dispersion of acid group-containing polyurethane resin and a crosslinking agent selected from epoxy compounds and aziridine ring compounds B: A combination of an aqueous latex containing a hydroxyl group-containing water-soluble polymer and an isocyanate compound (I) ) A has a urethane bond in its molecule, and B forms a urethane bond through a crosslinking reaction between a hydroxyl group and an isocyanate compound. Both of these materials have elastic properties as polymers with urethane bonds, and are effective in relieving stress during bending, contributing to the prevention of cracks at the bent portions of the plate surface. (b) Adhesion of metal plates is difficult, and adhesives are generally easy to peel off, but both A and B have high polarity based on urethane bonds, and at the same time, the acid groups of A and the isocyanate of B before crosslinking Excellent adhesion to the metal surface due to the synergistic effect of the properties of high affinity with the base metal surface, preventing the adhesive film from separating from the metal surface due to stress during bending, resulting in stable adhesion. . (c) A is a crosslinked structure due to the reaction between an acid group and a crosslinking agent, B
forms a crosslinked structure due to the reaction between hydroxyl groups and isocyanate groups. The partial formation of the crosslinked structure imparts toughness and makes A and B highly elastic, further improving the crack prevention effect during bending. In addition, the crosslinked structure improves heat resistance and water resistance by improving the poor heat resistance, which is a disadvantage of uncrosslinked structures, and the lack of water resistance due to the influence of emulsifiers, which is a disadvantage of water-based adhesives. Therefore, it is possible to obtain decorative laminates that are highly compliant with the JAS method, which is an important quality standard for decorative laminates, and are of excellent quality. Thus, the adhesives A and B of the present invention are indispensable because their properties provide a high degree of adhesion to metal surfaces, prevent cracks in decorative veneers, and provide excellent adhesive performance in terms of quality. be. The acid group-containing polyurethane resin aqueous dispersion of adhesive A of the present invention is a urethane resin obtained by subjecting an aromatic or aliphatic isocyanate compound and a polyester or polyether compound to a urethanization reaction, which is water-dispersed. The requirement is that the molecule must have an acid group such as a carboxyl group or a sulfonic acid group, and there are no limitations to the manufacturing method as long as this requirement is met. This polyurethane resin dispersion can be used alone or mixed with other aqueous latexes to form an adhesive. Other aqueous latexes include aqueous dispersions of resins or elastomers polymerized with one or more monomers selected from vinyl acetate, acrylic esters, methacrylic esters, acrylonitrile, ethylene, styrene, vinyl chloride, butadiene, chloroprene, etc. I can give an example.
This aqueous latex may optionally be copolymerized with a protective colloid such as polyvinyl alcohol or with a reactive monomer such as acrylic acid, methacrylic acid, glycidyl methacrylate, N-methylolacrylamide, etc., if necessary. The mixing ratio of the polyurethane aqueous dispersion and the aqueous latex based on solid content is 100 parts by weight of the former (hereinafter simply referred to as parts).
The latter is preferably 0 to 1000 copies. Among these polyurethane resins, aromatic or aliphatic polyester urethane resins containing 0.1 to 5% by weight of acid groups are preferred from the viewpoint of adhesion to metal surfaces. Note that a carboxyl group is particularly preferred as the acid group. The water-based latex to be mixed includes water dispersions of polyvinyl acetate, ethylene-vinyl acetate copolymer, acetate-vinyl acrylic copolymer, acrylic copolymer, and styrene stadiene copolymer, which have good adhesion to wooden parts such as wood boards. Liquid is preferred. As a crosslinking agent, 2
Compounds having more than one reactive group are used, specifically epoxy compounds such as glycerin diglycidyl ether and bisphenol type epoxy resin, melamine compounds such as di- or trimethylol melamine and its tethered products, and diphenyl Isocyanate compounds such as methane diisocyanate, 4,4'-bis(ethyleneiminocarbonylamino)diphenylmethane, 2,2'-bishydroxymethylbutanol-tris[3-(1-
Examples include aziridine ring compounds such as aziridinyl) propionate. Among these, preferred examples include epoxy compounds and aziridine ring compounds that have good reactivity with the acid group-containing aqueous urethane dispersion.
Particularly preferred are aziridine ring compounds having good room temperature curability. The amount of the crosslinking agent to be blended is preferably 0.5 to 40 parts per 100 parts of the solid content of the aqueous latex containing the acid group-containing polyurethane resin aqueous dispersion. The aqueous latex containing a hydroxyl group-containing water-soluble polymer of Adhesive B of the present invention refers to A containing a synthetic polymer such as polyvinyl alcohol, a cellulose derivative such as hydroxyethyl cellulose, etc. as a hydroxyl group-containing water-soluble polymer. The aqueous latex described in In order to contain this water-soluble polymer in an aqueous latex, an aqueous solution of this water-soluble polymer may be blended into the aqueous latex, or such a water-soluble polymer may be emulsion polymerized as a protective colloid. The water-soluble polymer is preferably polyvinyl alcohol from the viewpoint of adhesion to wood and reactivity with isocyanate, and the water-based latex is preferably polyvinyl acetate or ethylene vinyl acetate from the viewpoint of adhesion to wood. Aqueous dispersions of copolymers, acetic acid biacrylic copolymers, acrylic copolymers, and styrene-butadiene copolymers are good, and in particular, those in which acid groups such as carboxyl groups are introduced into these aqueous latexes are suitable for use on metal parts. This is preferable because it also improves adhesiveness. The amount of water-soluble polymer mixed into aqueous latex is 0.5 to 30 parts per 100 parts of solid content of aqueous latex.
It is better to make it a department. The isocyanate compound is preferably a compound having two or more isocyanate groups in the molecule, and isocyanates are reacted with diisocyanates such as diphenylmethane diisocyanate and hexamethylene diisocyanate, or polyethers or polyesters called urethane prepolymers, It may also have an isocyanate group remaining at the end. Among these, diphenylmethane diisocyanate is preferred. When this isocyanate compound is viscous or for the purpose of extending the pot life, it may be used after being diluted with a solvent or plasticizer such as toluene, ethyl acetate, or phthalate esters. The mixing amount of these isocyanate compounds is preferably 1 to 50 parts per 100 parts of the solid content of the aqueous latex containing the hydroxyl group-containing water-soluble polymer. Adhesives A and B contain thickeners, clay, talc, inorganic fillers such as silica powder, organic fillers such as wheat flour and wood flour, and urea to improve coating properties and other workability. A small amount of thermosetting resin such as formalin resin or phenol-formalin resin may be added as necessary. Furthermore, depending on the type and purpose of the metal plate, a rust preventive agent may also be added. Next, the standard bonding method of the present invention will be described. Usually, the adhesive of the present invention is applied to the surface of the metal plate by using a roll coater, air spray, brush, etc.
Apply 300g/ m2 . If the porous sheet is thin or has a coarse texture, set the amount to be applied less, and if the porous sheet is thick or has a fine texture, set the amount to be applied more. The preferred coating weight range is 80 to 200 g/ m2 . Thereafter, a porous sheet and a plate are placed on the coated surface. If the adhesive is applied and then crimped, the time between application and crimping is done while the adhesive is still in an undried state, so it is usually better to keep it within 30 minutes. If a longer period of time is required, it is preferable to water the plate or the like in advance to keep it undried. The crimping process is room temperature crimping,
Both heat and pressure bonding are possible. However, heat and pressure bonding is more advantageous in promoting adhesion both during drying and crosslinking. It should be noted here that when performing hot press bonding, if a large amount of moisture remains in the adhesive or the amount of crosslinking agent is small, punctures may occur due to the influence of water vapor, so high temperature press bonding of 100℃ or higher In this case, either wait until it is semi-dry or increase the amount of crosslinking agent. Therefore, the heat-pressing temperature is preferably 60 to 95°C from both the viewpoint of crosslinking promotion and production efficiency. The crimping time and crimping pressure are
Due to the mechanism in which the adhesive applied to the metal plate permeates through the porous sheet and adheres to and integrates with the plate,
Just choose the time and pressure that will allow you to do it.
For example, the crimping time is 1 to 1 when the crimping temperature is 60 to 95℃.
It will take about 5 minutes. On the other hand, the pressure is usually 0.5-10Kg/cm 2
It is preferable to select a range of . In addition, if the porous sheet is thick and dense and it is difficult for the adhesive to penetrate, first glue the metal plate and the porous sheet, then apply the adhesive again on the porous sheet metal plate and attach the plate. A method of crimping can also be used. Further, the coating may be applied to any of the constituent adherends, typically by a method of coating one or both sides of a porous sheet using a roll coater, double-sided roll coater, air spray, or the like. Further, as a pressure bonding method, a hot press method, a roll laminator method, a vacuum press method, etc. can be widely used. The method for manufacturing a natural wood decorative metal plate of the present invention has the following advantageous features. (1) The porous sheet interposed between the attached plate and the metal plate has a structure that allows the adhesive to penetrate, and the most important function of this porous sheet is that it thickens the adhesive layer. be. Even with adhesives having high elasticity such as A and B, if the adhesive layer is thin, it may be difficult to completely eliminate cracks on the plate surface. If we relied only on adhesive and thickened the adhesive layer by increasing the amount of adhesive applied, it would be possible to prevent cracks, but since the adhesive is pressed in an undried state, excessive adhesive It oozes onto the surface of the board, causing stains and significantly detracting from its aesthetic appearance. Therefore, if a porous sheet is used, it will thicken the adhesive layer without excessively increasing the amount of adhesive applied, and the porous sheet will absorb excess adhesive, reducing leakage on the board surface. and the aesthetic appearance improves. In particular, in the case of the present invention, paper waste, which is a type of recycled paper, can be used as the porous sheet, so it has a much more economical advantage than the method of adding thickness to the adhesive layer using only an adhesive. It has the characteristics that can be imparted. (2) Since the adhesives A and B are both water-based adhesives, they are easy to handle, pose no risk of contaminating the working environment or causing fire, and can be used safely and with confidence as a non-polluting adhesive. (3) The bonding method can be the one normally used in the decorative board industry, which is an extremely difficult method in which the adhesive is applied to the base plate, then the porous sheet and the board are laminated in that order, and then they are pressed together when they are still wet. Since it can be carried out even in a simple process, production efficiency is high and existing equipment can be used, making it extremely efficient and economical. (4) Previously proposed method of Japanese Patent Publication No. 49-6086,
In other words, compared to the method using sheet adhesive,
The process is simple and the bonding is done in an undried state, so the bonding is stable without the problem of point adhesion.The bonding mechanism does not use hot melt bonding, so there is no lack of heat resistance, and the bonding performance is excellent. is much better. The thus obtained decorative board of the present invention has the following excellent characteristics. (1) It is a decorative board of excellent quality that complies with the advanced tests specified in the Japanese Agricultural Standards, such as the JAS Class 1 immersion peeling test and the JAS cold/heat cyclic A test. (2) In a bending test using a steel plate bending machine,
Since it does not crack even when bent at right angles, it can be freely processed into various curved surfaces, including sharp bending, and can be given a high degree of design. (3) Since the base material is a metal plate, there is little risk of fire. In addition, since there is no such decorative board, a decorative board with a real precious wood surface is provided in a field where PVC steel sheets with wood grain printing on the surface are used as a substitute, so it has a so-called depth that cannot be compensated for by printing technology. We can provide decorative panels that look like the real thing. Also, in the unlikely event of a fire accident, it will not emit toxic gas unlike PVC steel plates. It goes without saying that even if the decorative board of the present invention is subjected to burnout, the burnout will only occur on the surface. (4) When the decorative board of the present invention is used as an electromagnetic wave shielding material for computer-related equipment, etc., since the substrate is metal, it is conductive and causes electromagnetic interference (EMI).
It is effective in preventing accidents involving electronic devices such as computers, which have recently become a problem. In this way, unexpected and unknown uses can be expected. A detailed explanation will be given above using examples. Example 1 Carboxyl group-containing aromatic isyanate polyester polyurethane aqueous dispersion (resin content
44.8%, simply abbreviated as urethane Em), ethylene vinyl acetate copolymer aqueous dispersion containing polyvinyl alcohol (resin content 55.3%, simply abbreviated as EVAEm),
2,2-bishydroxymethylbutanol-tris[3-(1-aziridinyl)propionate] (simply abbreviated as aziridine ring compound) as a crosslinking agent was blended as shown in Table 1 to prepare four types of adhesives A to A. I got a D.
【表】
この接着剤A〜Dを使用して、厚さ0.5mmの亜
鉛引き鉄板の上に塗布量150g/m2となるように
各々を塗布して、180μのアセテート系不織布
(日本バイリーン製)をのせ、厚さ0.2mmのカバ材
のつき板をのせた。そして塗工後、10分以内にホ
ツトプレス装置を用いて熱圧着させた。その条件
は70℃×3分×5Kg/cm2とした。このようにして
貼合つた各々の試料を室温で2日間養生後、次の
試験方法により性能を評価した。
尚、特公昭52−10887号の実施例1の酸基を含
有しないウレタン系接着剤(酢酸エチル含有、接
着剤Eという)を用いて本発明の実施例1と同様
な被着材料と方法により接着作業を行つた。接着
剤Eの溶剤系ウレタンは通常のロールスプレツダ
では有機溶剤の危険性と曳糸がひどいため作業で
きなかつたので、塗料刷毛で塗付作業した。また
塗布後乾燥させないと危険有害なため、ホツトプ
レス接着の前に火気のないところで20分乾燥させ
た。
試験方法
(1) JAS2類浸漬剥離試験(温水試験)
試験方法は特殊合板のJAS規格に準じる。
(判定)
◎:外観上異常なし
○:僅かに割れはあるが、ふくれ、はがれは
ない
△:割れが目立ち、ふくれ、はがれがある
×:割れ、ふくれはがれが目立つ
(2) JAS1類浸漬剥離試験(煮沸水試験)
試験方法は特殊合板のJAS規格に準じる。
(判定) 上記判定に同じ
(3) JAS寒熱繰返しA試験(干割れ試験)
試験方法は特殊合板のJAS規格に準じる。
(判定)
◎:外観上異常なし
○:僅かなひび割れ(干割れ)がある
△:ひび割れが目立つ
×:ひび割れがひどい
(4) 密着ゴバン目試験
(試験方法)
試料の表面に2mm間隔で、金属板に達する迄の
切り込みを、つき板木目に平行方向と直交方向に
入れて、20mmの正方形を作る。この正方形のマス
目の数は100個となる。
このマス目部分に、ガムテープと呼ばれる粘着
力の強い布テープを当てて充分に密着させ、約45
度の角度で一気にひきはがす。
(判定)
離脱しなかつたマス目の数が多い程密着性がよ
い(最高100個)
(5) 折り曲げ試験
(試験方法)
タテ30cm、ヨコ15cmに切断した試料を木目の
方向に対し、鉄板折り曲げ機〔(株)盛光製〕を
使用して、つき板表面が山になるように、直角ま
で一気に折り曲げる。
(判定)山の部分とその周囲の割れをみる。
◎:折り曲げ部分にひび割れがない
○:微細な割れを生じるが目立たない
△:割れが目立つ
×:割れがひどく金属板が露出している
試験結果
接着剤A〜Eで貼合せた試料をそれぞれ〜
とし、その試験結果を第2表に示す。[Table] Using these adhesives A to D, apply each adhesive to a galvanized iron plate with a thickness of 0.5 mm at a coating amount of 150 g/m 2 and apply it to a 180 μm acetate nonwoven fabric (manufactured by Nippon Vilene). ) and a 0.2 mm thick birch wood board was placed on it. After coating, heat and compression bonding was carried out using a hot press device within 10 minutes. The conditions were 70°C x 3 minutes x 5Kg/cm 2 . After curing each of the thus bonded samples at room temperature for 2 days, performance was evaluated using the following test method. In addition, using the urethane adhesive (containing ethyl acetate, referred to as adhesive E) that does not contain acid groups as in Example 1 of Japanese Patent Publication No. 10887/1987, the same adhesive material and method as in Example 1 of the present invention were used. I did the gluing work. Adhesive E, a solvent-based urethane, could not be applied using a normal roll spreader due to the danger of organic solvents and the severe stringiness, so it was applied using a paint brush. Also, since it can be dangerous if it is not allowed to dry after application, it was allowed to dry for 20 minutes in a place without open flames before hot press bonding. Test method (1) JAS class 2 immersion peeling test (hot water test) The test method follows the JAS standard for special plywood. (Judgment) ◎: No abnormality in appearance ○: Slight cracking, but no blistering or peeling △: Conspicuous cracking, blistering, or peeling ×: Conspicuous cracking, blistering, or peeling (2) JAS Class 1 immersion peel test (Boiling water test) The test method follows the JAS standard for special plywood. (Judgment) Same as the above judgment (3) JAS cold and hot cyclic A test (dry cracking test) The test method follows the JAS standard for special plywood. (Judgment) ◎: No abnormality in appearance ○: Slight cracks (dry cracks) △: Conspicuous cracks ×: Severe cracks (4) Close contact test (Test method) Metal Make cuts parallel to and perpendicular to the wood grain of the board to make a 20mm square. The number of squares in this square is 100. Apply a cloth tape with strong adhesive called duct tape to this grid area and make sure it adheres well.Approximately 45cm
Peel it all at once at an angle of 30 degrees. (Judgment) The greater the number of squares that do not separate, the better the adhesion (maximum 100 pieces) (5) Bending test (Test method) A sample cut into 30 cm vertically and 15 cm horizontally is bent on an iron plate in the direction of the wood grain. Using a machine [manufactured by Morimitsu Co., Ltd.], bend the board at once to a right angle so that the surface of the board forms a mountain. (Judgment) Look at the mountain and the cracks around it. ◎: No cracks in the bent part ○: Fine cracks occur but are not noticeable △: Cracks are noticeable ×: Test results with severe cracks exposing the metal plate Samples bonded with adhesives A to E were
The test results are shown in Table 2.
【表】【table】
【表】
,は本発明品であるが、接着性能が優れ折
り曲げ試験でも全く割れを生じない。比較例の内
は、ウレタンEmを含まない水性ラテツクスに
架橋剤を配合したものであるが、折り曲げ試験で
割れがひどく金属面が露出しており、密着性も劣
り接着性能も劣る。は架橋剤を省略したものだ
が、柔軟性はあつても強靭性に乏しく折り曲げ試
験時に目が開いて割れを生じ、接着性能も満足で
きるものではない。は酸基を含まないポリウレ
タン系接着剤を用いたものであるが、密着ゴバン
目試験及び折り曲げ試験での性能が不十分であ
る。
実施例 2
カルボキシル基を含有する脂肪族イソシアネー
トポリエステル系ポリウレタン水分散液(樹脂分
44.3%)80部と、ポリビニルアルコールを含有す
るポリ酢酸ビニル水分散液20部を配合した水性ラ
テツクスに、アジリジン環化合物として4,4′−
ビス(エチレンイミノカルボニルアミノ)ジフエ
ニルメタンを25%含有する水分散液を架橋剤とし
て6部配合した。
これを接着剤として、厚さ0.5mmの亜鉛引き鉄
板と厚さ0.25mmのナラ材つき板及び各種の多孔質
シートを用い、塗布量を変えて接着した。圧着は
塗布後15分以内に行つた。圧着条件は、80℃×2
分×5Kg/cm2とし、室温養生2日後、実施例1に
準じて試験を行つた。
使用した多孔質シートと塗布量は第3表の通り
である。
第3表
No 多孔質シート 塗布量(m2
当り)
(イ)紙ウエス〔商品名コージンワイパー(株)興
人製〕 100g
(ロ)半紙 150g
(ハ)障子紙 200g
(ニ)新聞紙 150g
(ホ)80gチタン紙 240g
但し80gチタン紙のみ、金属板に一旦120g/m2
を塗工後チタン紙をのせ、その上に再び120g/
m2の接着剤を塗工した。
試験結果を第4表に示す。[Table] , is a product of the present invention, which has excellent adhesive performance and does not crack at all even in a bending test. In the comparative example, a crosslinking agent was blended with an aqueous latex that did not contain urethane Em, but in the bending test, the cracks were severe and the metal surface was exposed, and the adhesion was poor and the adhesion performance was poor. Although the cross-linking agent is omitted, although it has flexibility, it lacks toughness and cracks open during the bending test, and its adhesion performance is also unsatisfactory. uses a polyurethane adhesive that does not contain acid groups, but its performance in the adhesion goblin test and bending test is insufficient. Example 2 Carboxyl group-containing aliphatic isocyanate polyester polyurethane aqueous dispersion (resin content
44.3%) and 20 parts of an aqueous polyvinyl acetate dispersion containing polyvinyl alcohol were mixed with 4,4'- as an aziridine ring compound.
Six parts of an aqueous dispersion containing 25% bis(ethyleneiminocarbonylamino)diphenylmethane was blended as a crosslinking agent. This was used as an adhesive to adhere a 0.5 mm thick galvanized iron plate, a 0.25 mm thick oak wood plate, and various porous sheets, with varying amounts applied. Crimping was performed within 15 minutes after application. Crimping conditions are 80℃ x 2
After curing at room temperature for 2 days, the test was conducted according to Example 1. The porous sheets used and the amount of coating are shown in Table 3. Table 3 No. Porous sheet Application amount (m 2
(a) Paper waste [trade name: Kojin Wiper Co., Ltd.] 100g (b) Hanshi paper 150g (c) Shoji paper 200g (d) Newspaper 150g (e) 80g titanium paper 240g However, only 80g titanium paper, metal 120g/ m2 once on the board
After coating, put titanium paper on top of it and apply 120g/
m 2 of adhesive was applied. The test results are shown in Table 4.
【表】
以上(イ)〜(ホ)のように種々の多孔質シートが本発
明では実施できる。この場合、接着剤が浸透しや
すい程良好な結果を示す傾向にあるが、何れの多
孔質シートもJAS1類浸漬剥離試験、JAS2類浸漬
剥離試験、JAS寒熱繰返しA試験に高度に適合し
折り曲げ試験も良好な結果を示した。
実施例 3
15%のポリビニルアルコール水溶液30部とカル
ボキシル基を含有するブタジエンスチレン共重合
体水分散液(樹脂分50.3%)70部に、増量剤とし
て炭酸カルシウム25部を配合して得た水性ラテツ
クスにジフエニルメタンジイソシアネート(商品
名ミリオネートMR、日本ポリウレタン工業製)
を5部又は15部配合し、金属板にアルミニウム板
(厚さ0.5mm)を用い、実施例1と同様な方法で貼
合わせた。それを実施例1と同様の試験を行い、
第5表にその結果を示す。ジフエニルメタンジイ
ソシアネートを5部又は15部配合した接着剤でそ
れぞれ貼合せた資料を及びとする。[Table] Various porous sheets as shown in (a) to (e) above can be used in the present invention. In this case, the easier the adhesive penetrates, the better the results tend to be, but all porous sheets are highly compatible with JAS Class 1 immersion peel test, JAS Class 2 immersion peel test, JAS cold and hot cyclic A test, and bending test. also showed good results. Example 3 Aqueous latex obtained by blending 25 parts of calcium carbonate as an extender with 30 parts of a 15% polyvinyl alcohol aqueous solution and 70 parts of an aqueous dispersion of butadiene styrene copolymer containing carboxyl groups (resin content 50.3%). Diphenylmethane diisocyanate (trade name: Millionate MR, manufactured by Nippon Polyurethane Industries)
5 parts or 15 parts of the above were mixed, and an aluminum plate (thickness: 0.5 mm) was used as the metal plate, and the mixture was laminated in the same manner as in Example 1. Then, the same test as in Example 1 was carried out.
Table 5 shows the results. Materials laminated with an adhesive containing 5 parts or 15 parts of diphenylmethane diisocyanate are labeled as and.
【表】
実施例 4
実施例2で得た水性ラテツクス100部当り、架
橋剤としてアジリジン環化合物の代りに、多官能
エポキシ化合物(商品名CR5L、大日本インキ工
業製)を3部配合した接着剤を用い、実施例1と
同様に貼合せて試験した。その結果実施例1の
と同様の結果を得た。
実施例 5
実施例1の接着剤B及び厚さ0.5mmのアルミニ
ウム板を使用して、塗布量120g/m2となるよう
に塗布し180μの不織布(アセテート系、日本バ
イリーン製)を置き、厚さ0.2mmのナラ材つき板
をのせた。ついで塗布量を140g/m2にして上記
の不織布を2枚重ね、塗布量を160g/m2にして
不織布を3枚重ねた。圧着は塗付後10分以内に行
つた。圧着方法は室温プレス方式とし、その条件
は 室温×60分×2.5Kg/cm2とした。貼合せ後室
温で5日間養生した後、実施例1と同様の試験を
行つた。実施例1のと同様の結果を得た。[Table] Example 4 An adhesive containing 3 parts of a polyfunctional epoxy compound (trade name CR5L, manufactured by Dainippon Ink Industries) as a crosslinking agent instead of the aziridine ring compound per 100 parts of the aqueous latex obtained in Example 2. The test was carried out by laminating and testing in the same manner as in Example 1. As a result, the same results as in Example 1 were obtained. Example 5 Using the adhesive B of Example 1 and an aluminum plate with a thickness of 0.5 mm, apply it to a coating amount of 120 g/ m2 , place a 180 μ nonwoven fabric (acetate type, manufactured by Nippon Vilene), and adjust the thickness. A board with oak wood with a diameter of 0.2 mm was placed on it. Next, two sheets of the above-mentioned nonwoven fabric were stacked at a coating weight of 140 g/m 2 , and three sheets of the nonwoven fabric were stacked at a coating weight of 160 g/m 2 . Crimping was performed within 10 minutes after application. The pressure bonding method was a room temperature press method, and the conditions were room temperature x 60 minutes x 2.5Kg/ cm2 . After bonding and curing at room temperature for 5 days, the same test as in Example 1 was conducted. Similar results as in Example 1 were obtained.
Claims (1)
板を構成要件とし、酸基含有ポリウレタン樹脂水
分散液を含む水性ラテツクスとエポキシ系化合物
及びアジリジン環化合物から選ばれた架橋剤との
組合わせ、または水酸基含有水溶性高分子を含む
水性ラテツクスとイソシアネート系化合物の組合
わせから成る水性接着剤を使用して、未乾燥状態
で圧着することを特徴とする天然木化粧金属板の
製造方法。 2 酸基含有ポリウレタン樹脂水分散液を含む水
性ラテツクスが、酸基含有ポリウレタン樹脂水分
散液単独である特許請求の範囲第1項記載の製造
方法。 3 多孔質シート状物質を複数使用する特許請求
の範囲第1項記載の製造方法。[Scope of Claims] 1 A natural wood decorative veneer, a porous sheet-like material, and a metal plate are the constituent elements, and are selected from an aqueous latex containing an aqueous dispersion of an acid group-containing polyurethane resin, an epoxy compound, and an aziridine ring compound. A natural wood-decorated metal characterized by being pressure-bonded in an undried state using a water-based adhesive consisting of a combination of a cross-linking agent or a combination of an aqueous latex containing a hydroxyl group-containing water-soluble polymer and an isocyanate compound. Method of manufacturing the board. 2. The manufacturing method according to claim 1, wherein the aqueous latex containing the acid group-containing polyurethane resin aqueous dispersion is the acid group-containing polyurethane resin aqueous dispersion alone. 3. The manufacturing method according to claim 1, which uses a plurality of porous sheet materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24070883A JPS60131203A (en) | 1983-12-19 | 1983-12-19 | Manufacture of natural wood decorative metallic plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24070883A JPS60131203A (en) | 1983-12-19 | 1983-12-19 | Manufacture of natural wood decorative metallic plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60131203A JPS60131203A (en) | 1985-07-12 |
| JPH0456725B2 true JPH0456725B2 (en) | 1992-09-09 |
Family
ID=17063523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24070883A Granted JPS60131203A (en) | 1983-12-19 | 1983-12-19 | Manufacture of natural wood decorative metallic plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60131203A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63216701A (en) * | 1987-03-06 | 1988-09-09 | 北三株式会社 | Manufacture of precious wood decorative board |
| JPH01314161A (en) * | 1988-06-14 | 1989-12-19 | Toppan Printing Co Ltd | Manufacture of decorative material |
| JPH03114331U (en) * | 1990-03-08 | 1991-11-25 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5034087A (en) * | 1973-07-26 | 1975-04-02 | ||
| JPS5850276B2 (en) * | 1974-12-16 | 1983-11-09 | 住友ベークライト株式会社 | Yakuzai |
| JPS5210887A (en) * | 1975-06-27 | 1977-01-27 | Mitsubishi Electric Corp | Ozone generating equipment by oxygen recycling |
| JPS6040104B2 (en) * | 1977-08-24 | 1985-09-09 | 富士通株式会社 | Recording inspection method for magnetic recording devices |
-
1983
- 1983-12-19 JP JP24070883A patent/JPS60131203A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60131203A (en) | 1985-07-12 |
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