JPH04236266A - Resin composition and its production - Google Patents
Resin composition and its productionInfo
- Publication number
- JPH04236266A JPH04236266A JP1475091A JP1475091A JPH04236266A JP H04236266 A JPH04236266 A JP H04236266A JP 1475091 A JP1475091 A JP 1475091A JP 1475091 A JP1475091 A JP 1475091A JP H04236266 A JPH04236266 A JP H04236266A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- parts
- silica particles
- silica
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 95
- 229920005989 resin Polymers 0.000 claims abstract description 62
- 239000011347 resin Substances 0.000 claims abstract description 62
- 238000003980 solgel method Methods 0.000 claims abstract description 14
- 239000003054 catalyst Substances 0.000 claims abstract description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 15
- 239000000805 composite resin Substances 0.000 abstract description 10
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 6
- 239000003973 paint Substances 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 230000003301 hydrolyzing effect Effects 0.000 abstract description 4
- 239000012778 molding material Substances 0.000 abstract description 4
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 abstract description 4
- 150000001412 amines Chemical class 0.000 abstract description 3
- 229910021529 ammonia Inorganic materials 0.000 abstract description 3
- 229910010272 inorganic material Inorganic materials 0.000 abstract description 3
- 239000011147 inorganic material Substances 0.000 abstract description 3
- 229920002554 vinyl polymer Polymers 0.000 abstract description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 abstract description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 abstract description 2
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 abstract description 2
- 125000003545 alkoxy group Chemical group 0.000 abstract description 2
- 238000009835 boiling Methods 0.000 abstract description 2
- AHQDZKRRVNGIQL-UHFFFAOYSA-N methyl-tris[(2-methylpropan-2-yl)oxy]silane Chemical compound CC(C)(C)O[Si](C)(OC(C)(C)C)OC(C)(C)C AHQDZKRRVNGIQL-UHFFFAOYSA-N 0.000 abstract description 2
- 239000011368 organic material Substances 0.000 abstract description 2
- 229920001577 copolymer Polymers 0.000 abstract 1
- 229910003471 inorganic composite material Inorganic materials 0.000 abstract 1
- 230000001376 precipitating effect Effects 0.000 abstract 1
- 239000003566 sealing material Substances 0.000 abstract 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 45
- 239000007788 liquid Substances 0.000 description 37
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 238000006243 chemical reaction Methods 0.000 description 22
- 239000000203 mixture Substances 0.000 description 22
- 238000010438 heat treatment Methods 0.000 description 21
- 239000000377 silicon dioxide Substances 0.000 description 18
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 17
- 238000003756 stirring Methods 0.000 description 17
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 16
- 239000002904 solvent Substances 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 13
- 238000002156 mixing Methods 0.000 description 13
- 239000002245 particle Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 9
- 238000006460 hydrolysis reaction Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 239000012046 mixed solvent Substances 0.000 description 9
- 239000011259 mixed solution Substances 0.000 description 8
- 229920001225 polyester resin Polymers 0.000 description 8
- 239000004645 polyester resin Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 7
- 230000007062 hydrolysis Effects 0.000 description 7
- 229910002012 Aerosil® Inorganic materials 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 5
- 229920003270 Cymel® Polymers 0.000 description 4
- 229920001807 Urea-formaldehyde Polymers 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 2
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N 2-methoxyethyl acetate Chemical compound COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- WMWLMWRWZQELOS-UHFFFAOYSA-N bismuth(III) oxide Inorganic materials O=[Bi]O[Bi]=O WMWLMWRWZQELOS-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- BVNZLSHMOBSFKP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxysilane Chemical compound CC(C)(C)O[SiH3] BVNZLSHMOBSFKP-UHFFFAOYSA-N 0.000 description 1
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- UQRONKZLYKUEMO-UHFFFAOYSA-N 4-methyl-1-(2,4,6-trimethylphenyl)pent-4-en-2-one Chemical group CC(=C)CC(=O)Cc1c(C)cc(C)cc1C UQRONKZLYKUEMO-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910020175 SiOH Inorganic materials 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910000004 White lead Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- ZNRPKTMOAASBNJ-UHFFFAOYSA-N [Bi+5] Chemical compound [Bi+5] ZNRPKTMOAASBNJ-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- MQPPCKJJFDNPHJ-UHFFFAOYSA-K aluminum;3-oxohexanoate Chemical compound [Al+3].CCCC(=O)CC([O-])=O.CCCC(=O)CC([O-])=O.CCCC(=O)CC([O-])=O MQPPCKJJFDNPHJ-UHFFFAOYSA-K 0.000 description 1
- 239000003957 anion exchange resin Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UARGAUQGVANXCB-UHFFFAOYSA-N ethanol;zirconium Chemical compound [Zr].CCO.CCO.CCO.CCO UARGAUQGVANXCB-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 1
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- RJMRIDVWCWSWFR-UHFFFAOYSA-N methyl(tripropoxy)silane Chemical compound CCCO[Si](C)(OCCC)OCCC RJMRIDVWCWSWFR-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- GYZQBXUDWTVJDF-UHFFFAOYSA-N tributoxy(methyl)silane Chemical compound CCCCO[Si](C)(OCCCC)OCCCC GYZQBXUDWTVJDF-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- OBROYCQXICMORW-UHFFFAOYSA-N tripropoxyalumane Chemical compound [Al+3].CCC[O-].CCC[O-].CCC[O-] OBROYCQXICMORW-UHFFFAOYSA-N 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明はシリカ粒子を含有する樹
脂組成物及びその製造方法に関するものであり、本発明
の組成物は有機・無機複合体又はシリカ複合樹脂とも称
され得るものであり、該組成物は、水酸基を有する樹脂
とゾルゲル法、特にはアルコキシシランを加水分解して
析出させたシリカ粒子とからなることを特徴とするもの
であり、成形材料、シーリング材、塗料、接着剤などに
使用され得る材料であり、それらを用いる各種業界にお
いて広く利用されるものである。[Field of Industrial Application] The present invention relates to a resin composition containing silica particles and a method for producing the same, and the composition of the present invention can also be referred to as an organic-inorganic composite or a silica composite resin. The composition is characterized by consisting of a resin having a hydroxyl group and silica particles precipitated by a sol-gel method, particularly by hydrolyzing alkoxysilane, and can be used as a molding material, a sealant, a paint, an adhesive, etc. It is a material that can be used for various purposes, and is widely used in various industries that use them.
【0002】0002
【従来技術】従来から樹脂の柔軟性、成形加工性などの
特長と無機材料の硬さ、耐熱性、耐候性、不燃性などの
特長を兼ね備えた材料として、シリコーン変性樹脂が以
前から提案実用化されている。しかしながら、シリコー
ンと樹脂との結合の度合が低かったり、利用できる樹脂
の種類に制約があるなど、必ずしも満足の行くものでは
なく、使用用途も限定されていた。[Prior art] Silicone-modified resin has been proposed and put into practical use as a material that combines the flexibility and moldability of resins with the hardness, heat resistance, weather resistance, and nonflammability of inorganic materials. has been done. However, the degree of bonding between silicone and resin is low, and there are restrictions on the types of resins that can be used, so the results are not always satisfactory and the applications for which they can be used are also limited.
【0003】一方、近年、微粒子状のシリカ粒子と樹脂
を複合化した有機・無機複合体が提案、実用化されてお
り、例えば、コロイダルシリカ、ヒュームドシリカ等の
微粒子状シリカと樹脂を混合・加熱処理することにより
シリカ複合樹脂を製造し、硬度、不燃性などの面におい
て樹脂単独では得られない特性のものを得ている。On the other hand, in recent years, organic/inorganic composites in which fine silica particles and resin are combined have been proposed and put into practical use. A silica composite resin is produced by heat treatment, and has properties such as hardness and nonflammability that cannot be obtained with resin alone.
【0004】0004
【発明が解決しようとする課題】しかしながら、かかる
シリカ複合樹脂は、微粒子状のシリカ粒子を一旦合成し
た後に、樹脂に混合分散せしめ、加熱処理等によりシリ
カ粒子と樹脂との反応を行わせなければならず、工程が
煩雑であるという問題点を有しており、また、シリカ粒
子と樹脂を複合化せしめるために、アルコキシシラン化
合物等の結合剤が必要であった。[Problems to be Solved by the Invention] However, such a silica composite resin cannot be produced without first synthesizing fine silica particles, mixing and dispersing them in a resin, and causing a reaction between the silica particles and the resin by heat treatment or the like. However, the process is complicated, and a binder such as an alkoxysilane compound is required to composite the silica particles and the resin.
【0005】本発明の目的は、上記問題点を解決し、優
れたシリカ複合樹脂とも言い得る樹脂組成物を得ること
にある。An object of the present invention is to solve the above-mentioned problems and to obtain a resin composition which can be called an excellent silica composite resin.
【0006】[0006]
【課題を解決するための手段】本発明者らは上記の問題
を解決するために鋭意検討した結果、ゾルゲル法、特に
、アルコキシシラン化合物の加水分解により析出するシ
リカ粒子と水酸基を有する樹脂からなる樹脂組成物が、
それらを解決し、優れたシリカ複合樹脂とも言えるもの
であることを見いだし本発明を完成した。[Means for Solving the Problems] As a result of intensive studies by the present inventors to solve the above-mentioned problems, the present inventors have developed a method that consists of silica particles precipitated by hydrolysis of an alkoxysilane compound and a resin having a hydroxyl group using a sol-gel method. The resin composition is
The present invention was completed by solving these problems and discovering that the silica composite resin is an excellent silica composite resin.
【0007】即ち本発明は、水酸基を有する樹脂とゾル
ゲル法により製造されたシリカ粒子からなることを特徴
とする樹脂組成物に関するものと水酸基を有する樹脂の
樹脂の共存下に、塩基性触媒によりアルコキシシランを
加水分解することを特徴とする上記樹脂組成物の製造方
法に関するものである。That is, the present invention relates to a resin composition characterized in that it consists of a resin having a hydroxyl group and silica particles produced by a sol-gel method, and a resin composition that is characterized in that it consists of a resin having a hydroxyl group and silica particles produced by a sol-gel method. The present invention relates to a method for producing the resin composition described above, which comprises hydrolyzing silane.
【0008】○樹脂
本発明における樹脂とは、1分子中に1個または2個以
上の水酸基を有する樹脂であり、かかる樹脂であれば本
発明の組成物を製造するために格別の制約がなく、この
点が、本発明における大きな特長である。○Resin The resin in the present invention is a resin having one or more hydroxyl groups in one molecule, and such a resin does not have any particular restrictions for producing the composition of the present invention. , This point is a major feature of the present invention.
【0009】具体的な樹脂としては、広く公知のものを
挙げることが出来、例えば、ポリビニルアセタール、ポ
リエステル樹脂、アルキッド樹脂、アクリル樹脂、ウレ
タン樹脂、ポリアルキレングリコール、ポリビニルアル
コール、酢酸ビニル・ビニルアルコール共重合体等が挙
げられ、本発明においては、かかる樹脂から選ばれた1
種又は2種以上の樹脂が使用できる。Specific resins include widely known ones, such as polyvinyl acetal, polyester resin, alkyd resin, acrylic resin, urethane resin, polyalkylene glycol, polyvinyl alcohol, vinyl acetate/vinyl alcohol, etc. In the present invention, one selected from such resins is used.
A species or more than one species of resin can be used.
【0010】本発明において樹脂は液状、固体状にかか
わらず使用できるが、本発明において用いられるゾルゲ
ル法によるシリカ粒子は、溶媒中で析出されるものであ
るため、溶媒に均一に溶解するものが、本発明にとって
好ましいものである。[0010] In the present invention, the resin can be used regardless of whether it is liquid or solid, but since the silica particles produced by the sol-gel method used in the present invention are precipitated in a solvent, it is difficult to dissolve the resin uniformly in the solvent. , is preferred for the present invention.
【0011】水酸基を有する樹脂として、該樹脂と該樹
脂の硬化剤を併用することも可能である。かかる硬化剤
も公知のものであり、例えば、メラミン樹脂、尿素樹脂
、グアニジン樹脂、ポリイソシアネート樹脂、エポキシ
樹脂、フェノール樹脂等が、用途・目的に応じ選択され
る。[0011] As the resin having a hydroxyl group, it is also possible to use the resin and a curing agent for the resin in combination. Such curing agents are also known, and for example, melamine resins, urea resins, guanidine resins, polyisocyanate resins, epoxy resins, phenol resins, etc. are selected depending on the use and purpose.
【0012】○シリカ粒子
本発明で用いられるシリカ粒子は、ゾルゲル法により製
造されたものであることを特徴とするシリカ粒子であり
、特には、アルコキシシラン化合物の加水分解反応によ
り製造されたものである。Silica particles The silica particles used in the present invention are characterized by being produced by a sol-gel method, particularly by the hydrolysis reaction of an alkoxysilane compound. be.
【0013】ゾルゲル法で用いられるアルコキシシラン
化合物とは、下記一般式(1)で示される化合物及び/
又はその部分縮合物である。
(R2)nSi(OR1)4−n (1)(ただし
、式中R1はアルキル基、アリール基、アルケニル基又
は水素原子を、R2はアルキル基、アリール基、アルケ
ニル基を示し、nは0〜1の整数である。)[0013] The alkoxysilane compound used in the sol-gel method is a compound represented by the following general formula (1) and/or
or a partial condensate thereof. (R2)nSi(OR1)4-n (1) (In the formula, R1 represents an alkyl group, aryl group, alkenyl group, or hydrogen atom, R2 represents an alkyl group, aryl group, or alkenyl group, and n is 0 to (It is an integer of 1.)
【0014
】上記一般式(1)における置換基R1であるアルキル
基、アリール基及びアルケニル基とは、具体的にはメチ
ル基、エチル基、n−プロピル基、i−プロピル基、n
−ブチル基、i−ブチル基、s−ブチル基、t−ブチル
基等の低級アルキル基;フェニル基、トリル基、メシチ
ル基等;ビニル基、アリル基及びi−プロペニル基等で
あり、高級アルキル基は加水分解時の反応性が不良なの
で避けるのが好ましい。0014
] The alkyl group, aryl group and alkenyl group which are substituents R1 in the above general formula (1) are specifically methyl group, ethyl group, n-propyl group, i-propyl group, n
- lower alkyl groups such as butyl, i-butyl, s-butyl, t-butyl; phenyl, tolyl, mesityl, etc.; vinyl, allyl, i-propenyl, etc., and higher alkyl It is preferable to avoid groups since they have poor reactivity during hydrolysis.
【0015】アルコキシシラン化合物の具体例としては
、テトラメトキシシラン、テトラエトキシシラン、テト
ラ−n−プロポキシシラン、テトラ−i−プロポキシシ
ラン、テトラ−n−ブトキシシラン、テトラ−i−ブト
キシシラン、テトラ−t−ブトキシシラン、メチルトリ
メトキシシラン、メチルトリエトキシシラン、メチルト
リ−n−プロポキシシラン、メチルトリ−i−プロポキ
シシラン、メチルトリ−n−ブトキシシラン、メチルト
リ−t−ブトキシシラン等が挙げられる。Specific examples of alkoxysilane compounds include tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetra-i-propoxysilane, tetra-n-butoxysilane, tetra-i-butoxysilane, and tetra- Examples include t-butoxysilane, methyltrimethoxysilane, methyltriethoxysilane, methyltri-n-propoxysilane, methyltri-i-propoxysilane, methyltri-n-butoxysilane, and methyltri-t-butoxysilane.
【0016】アルコキシシラン化合物に、必要に応じ、
Si 以外のZr、Ti 、Al 、B、等の金属アル
コキシド及び/又は配位化合物を併用したものも、アル
コキシシラン化合物として使用することもできる。それ
らの具体例としては、例えば、テトラ−i−プロポキシ
チタン、テトラ−n−ブトキシチタン、テトラ−i−ブ
トキシチタン、ジアセチルアセテートチタンプロピレー
ト、チタニウムテトラキス(アセチルアセトネート)、
テトラエトキシジルコニウム、テトラ−n−ブトキシジ
ルコニウム、ジルコニウムビス(アセチルアセトネート
)、トリ−i−プロポキシアルミニウム、アルミニウム
トリス(エチルアセトアセテート)、ホウ酸トリエチル
等があげられる。[0016] The alkoxysilane compound, if necessary,
Metal alkoxides other than Si 2 such as Zr, Ti 2 , Al 2 , B, etc. and/or coordination compounds can also be used as the alkoxysilane compound. Specific examples thereof include, for example, tetra-i-propoxytitanium, tetra-n-butoxytitanium, tetra-i-butoxytitanium, diacetylacetate titanium propylate, titanium tetrakis (acetylacetonate),
Examples include tetraethoxyzirconium, tetra-n-butoxyzirconium, zirconium bis(acetylacetonate), tri-i-propoxyaluminum, aluminum tris(ethylacetoacetate), and triethyl borate.
【0017】シリカ粒子は、アルコキシシラン化合物を
必要に応じて溶媒に溶解し、ゾルゲル法により加水分解
反応を行わせることにより製造される。得られるシリカ
粒子の形状は、用いられる溶媒、アルコキシシラン濃度
、水の量、触媒、液温、反応時間等の条件により適宜調
製することができる。[0017] Silica particles are produced by dissolving an alkoxysilane compound in a solvent, if necessary, and carrying out a hydrolysis reaction using a sol-gel method. The shape of the obtained silica particles can be appropriately adjusted depending on conditions such as the solvent used, the alkoxysilane concentration, the amount of water, the catalyst, the liquid temperature, and the reaction time.
【0018】ゾルゲル法で用いられる溶媒としては、ア
ルコキシシラン化合物や水と相溶し易いもの、又樹脂を
溶解・分散させるものが好ましく、水;メタノール、エ
タノール、プロパノール、ブタノール等のアルコール類
;アセトン、メチルエチルケトン等のケトン類;エチレ
ングリコールメチルエーテル、エチレングリコールエチ
ルエーテル、エチレングリコールブチルエーテル、プロ
ピレングリコールエチルエーテル等のグリコールモノエ
ーテル類等及びこれら溶剤から選ばれた2種以上の混合
溶剤を挙げることができる。その他、トルエン、キシレ
ン、エチルベンゼン、メシチレン等の芳香族類;酢酸エ
チル、酢酸ブチル、エチレングリコールメチルエーテル
アセテート等のエステル類等も適宜混合使用することも
可能である。The solvent used in the sol-gel method is preferably one that is easily compatible with the alkoxysilane compound and water, or one that dissolves and disperses the resin; water; alcohols such as methanol, ethanol, propanol, butanol; acetone; , ketones such as methyl ethyl ketone; glycol monoethers such as ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol butyl ether, propylene glycol ethyl ether, and mixed solvents of two or more selected from these solvents. . In addition, aromatics such as toluene, xylene, ethylbenzene, and mesitylene; esters such as ethyl acetate, butyl acetate, and ethylene glycol methyl ether acetate may also be mixed and used as appropriate.
【0019】触媒としては、塩基性触媒が好ましく、例
えば、アンモニア、エチルアミン、ジエチルアミン、ト
リエチルアミン等のアミン類、水酸化ナトリウム、水酸
化カリウム等の無機塩基、陰イオン交換樹脂、鉛ヒドロ
キシアパタイト、ハイドロタルサイト、三酸化ビスマス
、含水酸化ビスマス(V)等の固体塩基等が使用できる
が、低沸点アミン、アンモニアが特に好ましい。The catalyst is preferably a basic catalyst, such as ammonia, amines such as ethylamine, diethylamine, and triethylamine, inorganic bases such as sodium hydroxide and potassium hydroxide, anion exchange resins, lead hydroxyapatite, and hydrotal. Although solid bases such as bismuth trioxide, bismuth trioxide, and hydrous bismuth (V) oxide can be used, low-boiling amines and ammonia are particularly preferred.
【0020】加水分解時の水の量は、アルコキシシラン
化合物のアルコキシ基1モルに対し0.5〜20モルが
好ましく、より好ましくは0.75〜10モルである。
かかる水は、アルコキシシラン添加の前または後に添加
できる。The amount of water during hydrolysis is preferably 0.5 to 20 moles, more preferably 0.75 to 10 moles, per mole of alkoxy groups in the alkoxysilane compound. Such water can be added before or after addition of the alkoxysilane.
【0021】加水分解の反応温度は、0〜200℃が好
ましく、より好ましくは20〜150℃である。反応温
度が0℃以下では反応の進行が非常に遅く、非実用的で
あり、又200℃以上では反応の制御ができず、ゲル化
したり粒子が本発明に不適当な大きさ、形状になる危険
性がある。The reaction temperature for hydrolysis is preferably 0 to 200°C, more preferably 20 to 150°C. If the reaction temperature is below 0°C, the reaction progresses very slowly and is impractical, and if it is above 200°C, the reaction cannot be controlled, resulting in gelation or particles having a size and shape inappropriate for the present invention. There is a risk.
【0022】シリカ粒子は、上記の様な条件下に液中で
析出製造される。本発明では、液中に析出されたシリカ
粒子を、そのままの状態で本発明のもう一方の成分であ
る樹脂と配合することができ、これは本発明の大きな特
長である。Silica particles are produced by precipitation in a liquid under the conditions described above. In the present invention, the silica particles precipitated in the liquid can be blended as they are with the resin, which is the other component of the present invention, which is a major feature of the present invention.
【0023】また、上記の方法で製造されたシリカ粒子
の分散液の溶媒を濾過、蒸発、昇華等の方法により除去
し、固体状の粉末としてシリカ粒子を得、その後、樹脂
と配合することもできる。[0023] Alternatively, the solvent of the dispersion of silica particles produced by the above method may be removed by methods such as filtration, evaporation, or sublimation to obtain silica particles as a solid powder, which may then be blended with a resin. can.
【0024】○調製方法
本発明の組成物の調製方法としては、シリカ粒子と樹脂
が均一に混合分散できる方法であればどの様な方法でも
よく、公知の混合方法を採用でき、例えば、以下の方法
により調製される。水酸基を有する樹脂を必要に応じ溶
媒に溶解せしめた液とシリカ粒子またはシリカ粒子分散
液を適当な攪拌装置で単に攪拌混合する方法が挙げられ
、その際、必要に応じ、60〜200℃に加熱してもよ
い。特に、水酸基を有する樹脂を必要に応じ溶媒に溶解
または分散せしめた液状状態下で、触媒の存在下、一種
又は二種以上のアルコキシシラン化合物を添加・加水分
解することにより調製する方法は、得られた樹脂組成物
の特性が特に優れるため好ましい方法である。かかる方
法により製造された組成物は、そのままの溶液状態もし
くは、溶剤を除去した形で使用できる。○ Preparation method The composition of the present invention may be prepared by any method as long as the silica particles and resin can be mixed and dispersed uniformly, and any known mixing method can be adopted. For example, the following method may be used. prepared by the method. Examples include a method of simply stirring and mixing silica particles or a silica particle dispersion with a solution in which a resin having a hydroxyl group is dissolved in a solvent as necessary, using an appropriate stirring device, and at that time, heating at 60 to 200°C as necessary. You may. In particular, a method in which one or more alkoxysilane compounds are added and hydrolyzed in the presence of a catalyst in a liquid state in which a resin having a hydroxyl group is dissolved or dispersed in a solvent as necessary is a This is a preferred method because the properties of the resulting resin composition are particularly excellent. The composition produced by such a method can be used as it is in a solution state or in a form from which the solvent has been removed.
【0025】○配合割合
本発明組成物における樹脂とシリカ粒子の配合割合とし
ては、樹脂とシリカ粒子の比は重量比で、99/1〜2
0/80が好ましく、更に好ましくは、95/5〜40
/60である。シリカ粒子の配合割合が少ないとシリカ
粒子の配合効果が得られなかったり、また、配合割合が
多いと脆い組成物になる恐れがある。○Blending ratio As for the blending ratio of resin and silica particles in the composition of the present invention, the ratio of resin to silica particles is 99/1 to 2 by weight.
0/80 is preferable, more preferably 95/5 to 40
/60. If the blending ratio of silica particles is small, the effect of blending the silica particles may not be obtained, and if the blending ratio is high, the composition may become brittle.
【0026】特に、水酸基を有する樹脂の存在下塩基性
触媒によりアルコキシシランを加水分解して製造する際
の、樹脂とアルコキシシランの配合割合の比は重量比で
、1/100〜1000/100であることが好ましく
、更に好ましくは5/100〜500/100である。In particular, when producing an alkoxysilane by hydrolyzing it with a basic catalyst in the presence of a resin having a hydroxyl group, the blending ratio of the resin and the alkoxysilane is from 1/100 to 1000/100 by weight. The ratio is preferably 5/100 to 500/100.
【0027】○添加剤
本発明の組成物には、目的に応じて、適当な添加剤を配
合することができ、添加剤としては、当該分野において
広く賞用されているものを用いることができ、具体的に
は、例えば、カーボンブラック、酸化チタン、亜鉛華、
鉛白、黄鉛、水酸化アルミニウム、炭酸カルシウム、タ
ルク、クレー、カオリン、ホワイトカーボン、二硫化モ
リブデン、アルミナ、マイカ、ガラス繊維、亜鉛粉末、
アルミニウム粉末等の顔料、充填剤、補強剤や、その他
、粘度調節剤、消泡剤、レベリング剤、酸化防止剤、紫
外線吸収剤、潤滑剤等種々の添加剤を挙げることが出来
る。かかる添加剤は本発明の組成物の調製時の適当な段
階で配合することが可能である。Additives Appropriate additives can be added to the composition of the present invention depending on the purpose. As additives, those widely used in the field can be used. , specifically, for example, carbon black, titanium oxide, zinc white,
White lead, yellow lead, aluminum hydroxide, calcium carbonate, talc, clay, kaolin, white carbon, molybdenum disulfide, alumina, mica, glass fiber, zinc powder,
Examples include pigments such as aluminum powder, fillers, reinforcing agents, and various other additives such as viscosity modifiers, antifoaming agents, leveling agents, antioxidants, ultraviolet absorbers, and lubricants. Such additives can be added at an appropriate stage during the preparation of the composition of the present invention.
【0028】○用途
本発明の組成物は、それ自身で強度に優れており、また
、他の基材との密着性に優れているため、成形材料、ゴ
ム材料、フィルム材料、塗料、表面処理剤、接着剤、シ
ーリング材等として機械、電機、自動車、運搬車両、金
属、建築等の種々の用途に使用できる。また、本発明の
組成物は、溶液状態もしくは加熱により溶融状態で製造
されるため、溶融・成形後冷却、または、溶液を塗工後
溶媒を乾燥除去するなどの方法により、容易に種々の形
状に成形もしくは各種基材に適用することができる。
かかる方法は当業界で公知のものである。○Applications The composition of the present invention has excellent strength by itself and also has excellent adhesion to other base materials, so it can be used as a molding material, rubber material, film material, paint, and surface treatment. It can be used as an agent, adhesive, sealant, etc. in various applications such as machinery, electrical equipment, automobiles, transportation vehicles, metals, and architecture. Furthermore, since the composition of the present invention is manufactured in a solution state or a molten state by heating, it can be easily formed into various shapes by cooling after melting and molding, or by drying and removing the solvent after coating the solution. It can be molded or applied to various base materials. Such methods are known in the art.
【0029】[0029]
【作用】本発明の組成物は、水酸基を有する樹脂とゾル
ゲル法により製造されたシリカ粒子からなるものであり
、シリカ複合樹脂とも称しうるものであり、その複合化
の形態は明確にはなっていないが、本発明の組成物が奏
する効果は以下の様な機構により奏されるものと推定さ
れる。[Operation] The composition of the present invention is composed of a resin having a hydroxyl group and silica particles produced by a sol-gel method, and can also be called a silica composite resin, and the form of the composite has not been clearly defined. However, it is presumed that the effects of the composition of the present invention are produced by the following mechanism.
【0030】■ゾルゲル法による加水分解時に析出する
シリカ粒子表面に活性Si OH基が残存し、そのSi
OH基と樹脂中の水酸基との反応が,特にアルコキシ
シランの加水分解時には盛んに起こり、樹脂成分とシリ
カ粒子成分が高度に複合化する。■ Active Si OH groups remain on the surface of the silica particles precipitated during hydrolysis by the sol-gel method, and the Si
Reactions between OH groups and hydroxyl groups in the resin occur actively, especially during hydrolysis of alkoxysilane, and the resin component and silica particle component become highly complex.
【0031】■ゾルゲル法による加水分解時に析出する
シリカ粒子が均一な粒径であり、しかも、溶液状態で均
一に分散するため、溶剤除去後も均一に分散した複合樹
脂を形成する。(2) Since the silica particles precipitated during hydrolysis by the sol-gel method have a uniform particle size and are uniformly dispersed in a solution state, a composite resin is formed that is uniformly dispersed even after the solvent is removed.
【0032】■シリカ粒子を架橋点とする補強効果によ
り樹脂の物性が向上する。(2) The physical properties of the resin are improved due to the reinforcing effect of the silica particles as crosslinking points.
【0033】■析出するシリカ粒子表面に活性SiOH
基が残存するため、各種基材に適用した場合に、それら
基材に対して極めて優れた密着性を発現する。■ Active SiOH on the surface of the precipitated silica particles
Because the group remains, when applied to various substrates, it exhibits extremely excellent adhesion to those substrates.
【0034】以下、具体的な例を挙げて説明する。[0034] A specific example will be explained below.
【0035】[0035]
【実施例】シリカ粒子の合成例
シリカ粒子分散液A
滴下ロート、温度計、攪拌装置を備えた反応容器にテト
ラエトキシシラン80部、イソプロパノール100部を
仕込み、70℃に昇温させた後、エチルアミン0.5部
、純水15.3部、イソプロパノール40部の混合液を
徐々に滴下し、そのまま70℃にて3時間反応させ、平
均粒径0.1μmのシリカ微粒子の析出した白濁液を得
た。さらに、この白濁液を減圧下で濃縮し、加熱残分を
10%に調整した。この加熱残分は、アルミカップに白
濁液1gを取り、150℃で20分間加熱しその残存率
として求めた。[Example] Synthesis example of silica particles Silica particle dispersion A A reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device was charged with 80 parts of tetraethoxysilane and 100 parts of isopropanol, and after raising the temperature to 70°C, ethylamine A mixed solution of 0.5 parts of silica, 15.3 parts of pure water, and 40 parts of isopropanol was gradually added dropwise, and the mixture was allowed to react at 70°C for 3 hours to obtain a cloudy liquid in which fine silica particles with an average particle size of 0.1 μm were precipitated. Ta. Furthermore, this cloudy liquid was concentrated under reduced pressure, and the heating residue was adjusted to 10%. The heating residue was determined by placing 1 g of the cloudy liquid in an aluminum cup, heating it at 150° C. for 20 minutes, and calculating its residual rate.
【0036】シリカ粒子分散液B
滴下ロート、温度計、攪拌装置を備えた反応容器にテト
ラメトキシシラン60部、プロピレングリコールモノエ
チルエーテル110部を仕込み40℃に昇温させた後、
エチルアミン0.5部、純水9.2部、プロピレングリ
コールモノメチルエーテル30部の混合液を徐々に滴下
し、そのまま40℃にて3時間反応させ、平均粒径0.
02μmのシリカ微粒子の析出した徴白濁液を得た。さ
らに、この白濁液を減圧下で濃縮し、加熱残分を10%
に調整した。Silica particle dispersion B: 60 parts of tetramethoxysilane and 110 parts of propylene glycol monoethyl ether were charged into a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, and the temperature was raised to 40°C.
A mixed solution of 0.5 parts of ethylamine, 9.2 parts of pure water, and 30 parts of propylene glycol monomethyl ether was gradually added dropwise and allowed to react at 40°C for 3 hours, with an average particle size of 0.
A cloudy white liquid in which fine silica particles of 0.02 μm were precipitated was obtained. Furthermore, this cloudy liquid was concentrated under reduced pressure, and the heating residue was reduced to 10%.
Adjusted to.
【0037】シリカ粒子分散液C
滴下ロート、温度計、攪拌装置を備えた反応容器にテト
ラエトキシシラン60部、ジルコニウムテトラキス(ア
セチルアセトネート)16.8部、メチルエチルケトン
130部を仕込み、70℃に昇温させた後、エチルアミ
ン0.3部、純水10.0部メチルエチルケトン20部
の混合液を徐々に滴下しそのまま70℃にて4時間反応
させ、平均粒径0.05μmの複合シリカの析出した徴
白濁液を得た。さらに、この白濁液を減圧下で濃縮し、
加熱残分を10%に調整した。Silica particle dispersion C: 60 parts of tetraethoxysilane, 16.8 parts of zirconium tetrakis (acetylacetonate), and 130 parts of methyl ethyl ketone were charged into a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, and the temperature was raised to 70°C. After heating, a mixed solution of 0.3 parts of ethylamine, 10.0 parts of pure water, and 20 parts of methyl ethyl ketone was gradually added dropwise and reacted at 70°C for 4 hours to precipitate composite silica with an average particle size of 0.05 μm. A cloudy liquid was obtained. Furthermore, this cloudy liquid was concentrated under reduced pressure,
The heating residue was adjusted to 10%.
【0038】シリカ粒子D
滴下ロート、温度計、攪拌装置を備えた反応容器にテト
ラエトキシシランの部分縮合物(多摩化学工業株式会社
製、商品名“エチルシリケート−40”)40部、プロ
ピレングリコールモノメチルエーテル100部を仕込み
70℃に昇温させた後、エチルアミン0.3部、純水1
0.0部、プロピレングリコールモノメチルエーテル2
5.0部の混合液を徐々に滴下しそのまま70℃にて3
時間反応させシリカ微粒子の析出した白濁液を得た。得
られた液にテトラ−i−プロポキシチタン2.8部をプ
ロピレングリコールモノメチルエーテル10部で希釈し
た液に徐々に滴下し、70℃で2時間反応させ、平均粒
径0.1μmの複合シリカの析出した白濁液を得た。さ
らに、この白濁液を減圧下で濃縮し、白色微粉末状固体
のシリカ粒子を得た。Silica Particles D 40 parts of a partial condensate of tetraethoxysilane (manufactured by Tama Chemical Industry Co., Ltd., trade name "Ethylsilicate-40"), propylene glycol monomethyl were placed in a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device. After charging 100 parts of ether and raising the temperature to 70°C, add 0.3 parts of ethylamine and 1 part of pure water.
0.0 part, propylene glycol monomethyl ether 2
5.0 parts of the mixed solution was gradually added dropwise and heated to 70℃ for 3 minutes.
A white cloudy liquid in which fine silica particles were precipitated was obtained by reacting for a period of time. 2.8 parts of tetra-i-propoxytitanium was diluted with 10 parts of propylene glycol monomethyl ether to the resulting solution, and the mixture was gradually added dropwise to the solution, and the mixture was reacted at 70°C for 2 hours to form composite silica with an average particle size of 0.1 μm. A white cloudy liquid was obtained. Furthermore, this cloudy liquid was concentrated under reduced pressure to obtain silica particles in the form of white fine powder solid.
【0039】実施例1
滴下ロート、温度計、攪拌装置を備えた反応容器にプロ
ピレングリコール/メチルエチルケトン=1/1(重量
比)なる混合溶剤180部を仕込み、ポリビニルブチラ
ール樹脂エスレックBLM(積水化学工業株式会社製)
を45.0部を溶解した。シリカ分散液A180部を配
合し、室温にて混合攪拌後、シリカ粒子の分散した微白
濁色樹脂液を得た。この液の加熱残分は20%であった
。Example 1 180 parts of a mixed solvent of propylene glycol/methyl ethyl ketone = 1/1 (weight ratio) was charged into a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device. company)
45.0 parts of was dissolved. 180 parts of silica dispersion A was blended, and after mixing and stirring at room temperature, a slightly cloudy resin liquid in which silica particles were dispersed was obtained. The heating residue of this liquid was 20%.
【0040】実施例2
滴下ロート、温度計、攪拌装置を備えた反応容器にプロ
ピレングリコールメチルエーテル/メチルエチルケトン
=1/1(重量比)なる混合溶剤209.2部を仕込み
、ポリビニルブチラール樹脂エスレックBLM(積水化
学工業株式会社製)を52.3部を溶解した。これにシ
リカ粒子分散液B112.0部を配合し、70℃にて3
時間攪拌混合後、均一な微白色樹脂液を得た。この液の
加熱残分を20%であった。Example 2 A reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device was charged with 209.2 parts of a mixed solvent of propylene glycol methyl ether/methyl ethyl ketone = 1/1 (weight ratio), and polyvinyl butyral resin S-LEC BLM ( (manufactured by Sekisui Chemical Co., Ltd.) was dissolved. 112.0 parts of silica particle dispersion B was added to this, and 3 parts were added at 70°C.
After stirring and mixing for a period of time, a uniform pale white resin liquid was obtained. The heating residue of this liquid was 20%.
【0041】比較例1
実施例1で用いたポリビニールブチラール樹脂を加熱残
分20%になるように同様の混合溶剤を用いて溶解し樹
脂液を調合した。Comparative Example 1 A resin liquid was prepared by dissolving the polyvinyl butyral resin used in Example 1 using the same mixed solvent so that the residual amount on heating was 20%.
【0042】比較例2
滴下ロート、温度計、攪拌装置を備えた反応容器にプロ
ピレングリコールメチルエーテル/メチルエチルケトン
=1/1(重量比)310部を仕込み、ポリビニルブチ
ラール樹脂エスレックBLM(積水化学工業株式会社製
)を52.3部を溶解した。さらに、気相法で製造され
た微粒子状シリカ粒子アエロジル#200(日本アエロ
ジル工業株式会社製)をそのまま70℃にて3時間加熱
し、シリカ微粒子の分散した透明樹脂液を得た。さらに
、この液を減圧下で濃縮し、加熱残分を20%に調整し
た。Comparative Example 2 310 parts of propylene glycol methyl ether/methyl ethyl ketone = 1/1 (weight ratio) was charged into a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, and polyvinyl butyral resin S-LEC BLM (Sekisui Chemical Co., Ltd.) was charged. 52.3 parts of (manufactured by) were dissolved. Further, fine particulate silica particles Aerosil #200 (manufactured by Nippon Aerosil Industries Co., Ltd.) produced by a gas phase method were heated as they were at 70° C. for 3 hours to obtain a transparent resin liquid in which fine silica particles were dispersed. Furthermore, this liquid was concentrated under reduced pressure to adjust the heating residue to 20%.
【0043】試験例1
実施例1、2及び比較例1、2で調製した樹脂液を脱脂
した電気亜鉛メッキ鋼板(0.5mm×70mm×15
0mm)に乾燥膜厚20μmになるように塗布し、15
0℃×10分間加熱乾燥した。この塗装板を以下の試験
に供した。試験の結果を表1にまとめる。Test Example 1 An electrogalvanized steel plate (0.5 mm x 70 mm x 15
0mm) to a dry film thickness of 20μm,
It was dried by heating at 0° C. for 10 minutes. This coated board was subjected to the following tests. The test results are summarized in Table 1.
【0044】○鉛筆硬度試験
三菱鉛筆ユニを用い、JIS K−5400に準じ、
塗膜の傷・はがれについて評価した。○Pencil hardness test Using Mitsubishi Pencil Uni, according to JIS K-5400,
The scratches and peeling of the paint film were evaluated.
【0045】○円筒折曲げ加工試験
試験板を2mmφの円筒にて180度に折曲げた後、折
曲げ部をセロテープで密着はくりを行った。はがれの有
無を観察した。
○:はがれなし
△:僅かにはがれる
×:はがれありCylindrical bending test After bending the test plate at 180 degrees using a 2 mm diameter cylinder, the bent portion was peeled off with cellophane tape. The presence or absence of peeling was observed. ○: No peeling △: Slight peeling ×: Peeling
【0046】○密着性試験
密着性試験は、1次密着性及び2次密着性を試験した。
1次密着性試験は、各試験板塗膜面に1mm間隔で10
0個のゴバン目を刻み、セロテープをこのゴバン目に貼
着・剥離することにより行い、評価した。
○:はがれなし
△:はがれ 10%以下
×:はがれ 10%以上Adhesion Test In the adhesion test, primary adhesion and secondary adhesion were tested. The primary adhesion test was performed by applying 10
The evaluation was carried out by cutting 0 goblets and attaching cellophane tape to these goblets and peeling them off. ○: No peeling △: Peeling 10% or less ×: Peeling 10% or more
【0047】○塩水噴霧試験
試験板にクロスカットを入れた後、塩水噴霧試験(JI
S−Z−2317)120時間行った。この結果を表2
にまとめる。比較として無塗布品の試験も行ったが、2
40時間経過後、赤錆がほぼ全面に発生していた。評価
の基準はクロスカット部からの片側腐食幅を以下のよう
に表した。
○:錆発生なし
△:白錆 2mm以下
×:白錆 2mm以上○Salt water spray test After making cross cuts on the test plate, salt water spray test (JI
S-Z-2317) It was carried out for 120 hours. This result is shown in Table 2.
summarized in. For comparison, we also conducted tests on uncoated products, but 2
After 40 hours, red rust had appeared on almost the entire surface. The evaluation criteria was the width of corrosion on one side from the crosscut section as shown below. ○: No rust △: White rust 2mm or less ×: White rust 2mm or more
【0048】[0048]
【表1】[Table 1]
【0049】実施例3
滴下ロート、温度計、攪拌装置を備えた反応容器に、ポ
リエステル樹脂PES−360(東亜合成化学工業株式
会社製)37.7部、メチルエチルケトン/トルエン=
1/1(重量比)なる混合溶剤225部を仕込み70℃
に昇温・溶解させた後、シリカ分散液C112.5部を
滴下し、70℃にて3時間反応させた。この液を室温ま
で冷却し、尿素樹脂サイメル303(三井東圧化学工業
株式会社製)17.5部を配合し、シリカ微粒子の分散
した微白色樹脂液を得た。この液の加熱残分は、20%
であった。Example 3 37.7 parts of polyester resin PES-360 (manufactured by Toagosei Chemical Industry Co., Ltd.) and methyl ethyl ketone/toluene were placed in a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device.
Add 225 parts of a mixed solvent of 1/1 (weight ratio) and heat to 70°C.
After heating and dissolving the mixture, 112.5 parts of silica dispersion C was added dropwise, and the mixture was reacted at 70°C for 3 hours. This liquid was cooled to room temperature, and 17.5 parts of urea resin Cymel 303 (manufactured by Mitsui Toatsu Chemical Industries, Ltd.) was blended to obtain a pale white resin liquid in which fine silica particles were dispersed. The heating residue of this liquid is 20%
Met.
【0050】実施例4
滴下ロート、温度計、攪拌装置を備えた反応容器に、ポ
リエステル樹脂PES−360(東亜合成化学工業株式
会社製)37.7部、メチルエチルケトン/トルエン/
プロピレングリコールメチルエーテル=1/1/1(重
量比)なる混合溶剤315部を仕込み、溶解させた後、
シリカ粒子Dを22.5部配合し、室温にて3時間攪拌
混合した。更に尿素樹脂サイメル303(三井東圧化学
工業株式会社製)17.5部を配合し、シリカ微粒子の
分散した微白色樹脂液を得た。この液の加熱残分は、2
0%であった。Example 4 37.7 parts of polyester resin PES-360 (manufactured by Toagosei Chemical Industry Co., Ltd.), methyl ethyl ketone/toluene/
After charging and dissolving 315 parts of a mixed solvent of propylene glycol methyl ether = 1/1/1 (weight ratio),
22.5 parts of silica particles D were blended and stirred and mixed at room temperature for 3 hours. Furthermore, 17.5 parts of urea resin Cymel 303 (manufactured by Mitsui Toatsu Chemical Industries, Ltd.) was blended to obtain a pale white resin liquid in which fine silica particles were dispersed. The heating residue of this liquid is 2
It was 0%.
【0051】比較例3
実施例3で用いたポリエステル樹脂PES−360を5
2.5部、サイメル303を17.5部をメチルエチル
ケトン/トルエン=1/1(重量比)なる混合溶剤28
0部に溶解した樹脂液を調合した。Comparative Example 3 The polyester resin PES-360 used in Example 3 was
2.5 parts of Cymel 303, 17.5 parts of methyl ethyl ketone/toluene = 1/1 (weight ratio) mixed solvent 28
A resin solution dissolved in 0 parts was prepared.
【0052】比較例4
滴下ロート、温度計、攪拌装置を備えた反応容器に、ポ
リエステル樹脂PES−360(東亜合成化学工業株式
会社製)37.7部、メチルエチルケトン/トルエン/
プロピレングリコールメチルエーテル=1/1/1(重
量比)なる混合溶剤315部を仕込み、溶解させた後、
気相法で製造されたシリカ微粒子アエロジルR972(
日本アエロジル工業株式会社製)22.5部を配合し、
室温にて3時間攪拌混合した。更に尿素樹脂サイメル3
03(三井東圧化学工業株式会社製)17.5部を配合
し、シリカ微粒子の分散した透明樹脂液を得た。この液
の加熱残分は、20%であった。Comparative Example 4 In a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, 37.7 parts of polyester resin PES-360 (manufactured by Toagosei Chemical Industry Co., Ltd.), methyl ethyl ketone/toluene/
After charging and dissolving 315 parts of a mixed solvent of propylene glycol methyl ether = 1/1/1 (weight ratio),
Silica fine particles Aerosil R972 manufactured by vapor phase method (
(manufactured by Nippon Aerosil Industries Co., Ltd.) 22.5 parts,
The mixture was stirred and mixed at room temperature for 3 hours. Furthermore, urea resin Cymel 3
03 (manufactured by Mitsui Toatsu Chemical Industries, Ltd.) was blended to obtain a transparent resin liquid in which fine silica particles were dispersed. The heating residue of this liquid was 20%.
【0053】試験例2
実施例3、4及び比較例3、4で調製した樹脂液を試験
例1と同様の試験に供した。その結果を表2に記す。Test Example 2 The resin liquids prepared in Examples 3 and 4 and Comparative Examples 3 and 4 were subjected to the same test as Test Example 1. The results are shown in Table 2.
【0054】[0054]
【表2】[Table 2]
【0055】実施例5
滴下ロート、温度計、攪拌装置を備えた反応容器にプロ
ピレングリコールメチルエーテル/メチルエチルケトン
=1/1(重量比)310部を仕込み、ポリビニルブチ
ラール樹脂エスレックBLM(積水化学工業株式会社製
)を52.3部を溶解した。これにテトラエトキシシラ
ン80部を配合し、70℃に昇温させた後、エチルアミ
ン0.4部、純水15.3部、イソプロパノール40部
の混合液を徐々に滴下し、そのまま70℃にて3時間反
応させ、シリカ微粒子の析出した微乳白色樹脂液を得た
。この液を減圧下で濃縮し、加熱残分を20%に調整し
た。Example 5 310 parts of propylene glycol methyl ether/methyl ethyl ketone = 1/1 (weight ratio) was charged into a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, and polyvinyl butyral resin S-LEC BLM (Sekisui Chemical Co., Ltd.) was charged. 52.3 parts of (manufactured by) were dissolved. After blending 80 parts of tetraethoxysilane and raising the temperature to 70°C, a mixed solution of 0.4 parts of ethylamine, 15.3 parts of pure water, and 40 parts of isopropanol was gradually added dropwise, and the mixture was left at 70°C. The reaction was carried out for 3 hours to obtain a slightly milky white resin liquid in which fine silica particles were precipitated. This liquid was concentrated under reduced pressure, and the heating residue was adjusted to 20%.
【0056】実施例6
滴下ロート、温度計、攪拌装置を備えた反応容器にトル
エン/メチルエチルケトン=1/1(重量比)なる混合
溶剤80部を仕込み、ポリビニルブチラール樹脂エスレ
ックBLM(積水化学工業株式会社製)を39.2部を
溶解した。さらに、テトラメトキシシラン60部を配合
し40℃に昇温させた後、10%に希釈したアンモニア
水溶液21.5部、メチルアルコール50部の混合液を
徐々に滴下し、そのまま40℃にて3時間反応させ、シ
リカ微粒子の析出した微白濁液を得た。さらに、この微
乳白色液を減圧下で濃縮し、加熱残分を20%に調整し
た。Example 6 80 parts of a mixed solvent of toluene/methyl ethyl ketone = 1/1 (weight ratio) was charged into a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, and polyvinyl butyral resin S-LEC BLM (Sekisui Chemical Co., Ltd.) was added. 39.2 parts of (manufactured by) were dissolved. Furthermore, after blending 60 parts of tetramethoxysilane and raising the temperature to 40°C, a mixed solution of 21.5 parts of an ammonia aqueous solution diluted to 10% and 50 parts of methyl alcohol was gradually added dropwise, and the mixture was kept at 40°C for 3 hours. The reaction was carried out for a period of time to obtain a slightly cloudy liquid in which fine silica particles were precipitated. Furthermore, this slightly milky white liquid was concentrated under reduced pressure, and the heating residue was adjusted to 20%.
【0057】試験例3
実施例5、6で調製した樹脂液を試験例1と同様の試験
に供した。その結果を比較例1、2とともに表3に記す
。Test Example 3 The resin liquids prepared in Examples 5 and 6 were subjected to the same test as in Test Example 1. The results are shown in Table 3 together with Comparative Examples 1 and 2.
【0058】[0058]
【表3】[Table 3]
【0059】実施例7
滴下ロート、温度計、攪拌装置を備えた反応容器に、ポ
リエステル樹脂PES360(東亜合成化学工業株式会
社製)37.7部、テトラエトキシシランの部分縮合物
(多摩化学工業株式会社製商品名“エチルシリケート−
40”)40部、メチルエチルケトン200部、プロピ
レングリコールモノメチルエーテル160部、トルエン
60部を仕込み70℃に昇温・溶解させた後、エチルア
ミン0.3部、純水10.0部、プロピレングリコール
モノメチルエーテル25.0部の混合液を徐々に滴下し
そのまま70℃にて3時間反応させシリカ微粒子の析出
した微乳白色溶液液を得た。Example 7 In a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, 37.7 parts of polyester resin PES360 (manufactured by Toagosei Kagaku Kogyo Co., Ltd.) and a partial condensate of tetraethoxysilane (manufactured by Tama Chemical Industry Co., Ltd.) were added. Company product name “Ethyl silicate”
40 parts of methyl ethyl ketone, 160 parts of propylene glycol monomethyl ether, and 60 parts of toluene were heated to 70°C and dissolved, followed by 0.3 parts of ethylamine, 10.0 parts of pure water, and propylene glycol monomethyl ether. 25.0 parts of the mixed solution was gradually added dropwise and the reaction was continued at 70° C. for 3 hours to obtain a slightly milky white solution in which fine silica particles were precipitated.
【0060】比較例5
実施例7で用いたポリエステル樹脂をメチルエチルケト
ン/トルエン=1/1(重量比)なる溶剤に溶解した樹
脂液を調合した。Comparative Example 5 A resin liquid was prepared by dissolving the polyester resin used in Example 7 in a solvent of methyl ethyl ketone/toluene = 1/1 (weight ratio).
【0061】比較例6
滴下ロート、温度計、攪拌装置を備えた反応容器に、ポ
リエステル樹脂PES360(東亜合成化学工業株式会
社製)37.7部、微粉状シリカ粒子アエロジル#30
0(日本アエロジル工業株式会社製)16部、メチルエ
チルケトン200部、プロピレングリコールモノメチル
エーテル160部、トルエン60部を仕込み70℃に昇
温・溶解させた後、エチルアミン0.3部、純水10.
0部、プロピレングリコールモノメチルエーテル25.
0部の混合液を徐々に滴下し、そのまま70℃にて3時
間加熱させ、シリカ微粒子の分散した透明溶液を得た。Comparative Example 6 In a reaction vessel equipped with a dropping funnel, a thermometer, and a stirring device, 37.7 parts of polyester resin PES360 (manufactured by Toagosei Kagaku Kogyo Co., Ltd.) and finely powdered silica particles Aerosil #30 were placed.
0 (manufactured by Nippon Aerosil Industries Co., Ltd.), 200 parts of methyl ethyl ketone, 160 parts of propylene glycol monomethyl ether, and 60 parts of toluene were heated to 70°C and dissolved, followed by 0.3 parts of ethylamine and 10 parts of pure water.
0 parts, propylene glycol monomethyl ether 25.
0 parts of the mixed solution was gradually added dropwise, and the mixture was heated as it was at 70° C. for 3 hours to obtain a transparent solution in which fine silica particles were dispersed.
【0062】試験例4
実施例7及び比較例5、6で調製した液をテフロンシー
ト上にて減圧下で溶剤を除去し、膜厚100μmの乾燥
フィルムを得た。このフィルムを脱脂したアルミニウム
板(A1050、0.6mm×25mm×100mm)
の間に挟み、熱プレスで150℃×5Kg/cm2 ×
3分間加熱接着した。冷却後、室温及び50℃雰囲気下
で引張り剪断強度及び剥離強度を測定した。その結果を
表4にまとめる。Test Example 4 The solvent was removed from the solutions prepared in Example 7 and Comparative Examples 5 and 6 on a Teflon sheet under reduced pressure to obtain a dry film with a thickness of 100 μm. Aluminum plate made from this film (A1050, 0.6mm x 25mm x 100mm)
Place it between the two and heat press at 150℃
Heat bonding was performed for 3 minutes. After cooling, tensile shear strength and peel strength were measured at room temperature and in an atmosphere of 50°C. The results are summarized in Table 4.
【0063】[0063]
【表4】[Table 4]
【0064】[0064]
【発明の効果】本発明は、有機材料の有する柔軟性、成
形性等の特長と無機材料の有する硬度、耐熱性、耐久性
を兼ね備えた新規なシリカ複合樹脂とも言うべき樹脂組
成物を提供するものであって、かかる樹脂組成物は、液
状での取扱が可能で適用性が良好であり、また、該樹脂
組成物は、その透明性、柔軟性、強度のバランスに優れ
、かつ、他の材料との密着性に優れているため、成形材
料、ゴム材料、フィルム材料、塗料、表面処理剤、接着
剤、シーリング材等として種々の用途に使用でき、各種
業界で広く用いられ、それらの業界に寄与するところ大
なるものである。[Effects of the Invention] The present invention provides a resin composition that can be called a novel silica composite resin, which has the characteristics of organic materials such as flexibility and moldability, and the hardness, heat resistance, and durability of inorganic materials. This resin composition can be handled in liquid form and has good applicability, and also has an excellent balance of transparency, flexibility, and strength, and has other properties. Because of its excellent adhesion to materials, it can be used for various purposes such as molding materials, rubber materials, film materials, paints, surface treatment agents, adhesives, sealants, etc., and is widely used in various industries. It is a great contribution to this.
Claims (2)
により製造されたシリカ粒子からなることを特徴とする
樹脂組成物。1. A resin composition comprising a resin having a hydroxyl group and silica particles produced by a sol-gel method.
塩基性触媒によりアルコキシシランを加水分解すること
を特徴とする請求項1記載の樹脂組成物の製造方法。Claim 2: In the coexistence of a resin having a hydroxyl group,
2. The method for producing a resin composition according to claim 1, wherein the alkoxysilane is hydrolyzed using a basic catalyst.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1475091A JPH04236266A (en) | 1991-01-14 | 1991-01-14 | Resin composition and its production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1475091A JPH04236266A (en) | 1991-01-14 | 1991-01-14 | Resin composition and its production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04236266A true JPH04236266A (en) | 1992-08-25 |
Family
ID=11869791
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1475091A Pending JPH04236266A (en) | 1991-01-14 | 1991-01-14 | Resin composition and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04236266A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996038395A1 (en) * | 1995-05-31 | 1996-12-05 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for producing electrically insulating, low mechanical stress and permanent bonds |
| US5840465A (en) * | 1995-07-17 | 1998-11-24 | Taiyo Ink Manufacturing Co., Ltd. | Compositions and method for formation of barrier ribs of plasma display panel |
| WO2004041888A1 (en) * | 2002-11-08 | 2004-05-21 | Mitsubishi Chemical Corporation | Radiation curing resin composition and cured product thereof |
| JP2006328424A (en) * | 1996-03-25 | 2006-12-07 | Mitsubishi Chemicals Corp | Siloxane compound and liquid composition using the same |
| KR101014740B1 (en) * | 2003-08-15 | 2011-02-16 | 가부시끼가이샤 호우덴 세이미쯔 가꼬 겐쿠쇼 | Non-Chrome Metal Surface Treatment |
| CN103261345A (en) * | 2010-12-17 | 2013-08-21 | 阿克佐诺贝尔国际涂料股份有限公司 | Organic-inorganic hybrid paint composition |
| US20160257844A1 (en) * | 2013-06-25 | 2016-09-08 | Fritz Egger Gmbh & Co. Og | Laminate Having An Aminoplast Resin-Containing Coating |
-
1991
- 1991-01-14 JP JP1475091A patent/JPH04236266A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996038395A1 (en) * | 1995-05-31 | 1996-12-05 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for producing electrically insulating, low mechanical stress and permanent bonds |
| US5840465A (en) * | 1995-07-17 | 1998-11-24 | Taiyo Ink Manufacturing Co., Ltd. | Compositions and method for formation of barrier ribs of plasma display panel |
| JP2006328424A (en) * | 1996-03-25 | 2006-12-07 | Mitsubishi Chemicals Corp | Siloxane compound and liquid composition using the same |
| WO2004041888A1 (en) * | 2002-11-08 | 2004-05-21 | Mitsubishi Chemical Corporation | Radiation curing resin composition and cured product thereof |
| US7569619B2 (en) | 2002-11-08 | 2009-08-04 | Mitsubishi Chemical Corporation | Radiation-curable resin composition and cured product thereof |
| KR101014740B1 (en) * | 2003-08-15 | 2011-02-16 | 가부시끼가이샤 호우덴 세이미쯔 가꼬 겐쿠쇼 | Non-Chrome Metal Surface Treatment |
| US7918931B2 (en) | 2003-08-15 | 2011-04-05 | Hoden Meimitsu Kako Kenkyusho Co., Ltd. | Chromium-free metal surface treatment agent |
| CN103261345A (en) * | 2010-12-17 | 2013-08-21 | 阿克佐诺贝尔国际涂料股份有限公司 | Organic-inorganic hybrid paint composition |
| EP2652055A4 (en) * | 2010-12-17 | 2014-05-07 | Akzo Nobel Coatings Int Bv | ORGANIC-INORGANIC HYBRID PAINTING COMPOSITION |
| US20160257844A1 (en) * | 2013-06-25 | 2016-09-08 | Fritz Egger Gmbh & Co. Og | Laminate Having An Aminoplast Resin-Containing Coating |
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