JPH0422894Y2 - - Google Patents
Info
- Publication number
- JPH0422894Y2 JPH0422894Y2 JP2016986U JP2016986U JPH0422894Y2 JP H0422894 Y2 JPH0422894 Y2 JP H0422894Y2 JP 2016986 U JP2016986 U JP 2016986U JP 2016986 U JP2016986 U JP 2016986U JP H0422894 Y2 JPH0422894 Y2 JP H0422894Y2
- Authority
- JP
- Japan
- Prior art keywords
- broach
- jig
- grinding
- groove
- shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000227 grinding Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000003754 machining Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Landscapes
- Milling, Broaching, Filing, Reaming, And Others (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
電気機械、自動車をはじめとする機械の部品加
工の主として溝を加工するブローチに関するもの
である。[Detailed Description of the Invention] (Industrial Application Field) This invention relates to a broach for machining grooves mainly for machining parts of machines such as electric machines and automobiles.
(従来の技術)
近年これらの溝加工には加工の能率および精度
の両面からブローチによる加工が増加している。
例えば、第6図に示すような被加工物Wでは予め
小穴hをあけておき外周縁から小穴hに通ずる溝
Gをフライス又はブローチで加工し、一方被加工
物Wの中心側の穴Hから小穴hに通ずる溝Gをブ
ローチで加工している。(Prior Art) In recent years, machining using broaches has been increasingly used for machining these grooves in terms of both machining efficiency and accuracy.
For example, in a workpiece W as shown in FIG. 6, a small hole h is drilled in advance, and a groove G leading from the outer periphery to the small hole h is machined with a milling cutter or a broach, while a hole H on the center side of the workpiece W is machined using a milling cutter or a broach. A groove G leading to the small hole h is machined with a broach.
このような加工に用いられるブローチは例えば
第8図に示すようにイに示す平面形状と、同図
ロ,ハに示す側面形状を有する。ブローチ1は両
側面に多数の切刃2、すくい面3、刃溝4などか
らなる刃部Aと、さらに刃部Aを支持するボデー
Bから構成されている。又被加工物Wの小穴hお
よび溝Gの形状は種々のものがある。第6図に示
すものの外に第7図イ,ロ,ハにその例を示す。
例えば同図ハに示す溝G3は第8図ハの如きブロ
ーチを用いて加工する。 A broach used for such processing, for example, as shown in FIG. 8, has a planar shape shown in A, and side shapes shown in B and C in the same figure. The broach 1 is composed of a blade part A having a large number of cutting edges 2, a rake face 3, a blade groove 4, etc. on both sides, and a body B that supports the blade part A. Furthermore, there are various shapes of the small hole h and the groove G of the workpiece W. In addition to what is shown in Figure 6, examples are shown in Figure 7 A, B, and C.
For example, the groove G3 shown in FIG. 8C is machined using a broach as shown in FIG. 8C.
(この考案が解決しようとする問題点)
第6図に示す被加工物Wの穴H側から小穴hに
通ずる溝Gの加工に用いるブローチは第9図に示
すようにブローチ1をブローチホルダ5に取付
け、ねじ6でブローチを固定する構造のためブロ
ーチの剛性の点からボデーをなるべく大きくした
い。しかし被加工物の穴の大きさ、ブローチホル
ダの強度を考慮するとブローチのボデーBの大き
さ、特にボデー高さTが制限されて大きくできな
い。(Problems to be solved by this invention) The broach used for machining the groove G leading from the hole H side of the workpiece W to the small hole h shown in FIG. 6 is as shown in FIG. Since the broach is attached to the body and fixed with screws 6, it is desirable to make the body as large as possible in terms of the rigidity of the broach. However, considering the size of the hole in the workpiece and the strength of the broach holder, the size of the body B of the broach, especially the body height T, is limited and cannot be increased.
一方ブローチの製造には刃溝4、すくい面3は
第10図以降で図示するように砥石によつて研削
される。例えば第10図、第11図に示すように
ブローチを研削盤のテーブル10に載置された治
具用マグネツト台11の位置決め部12にブロー
チのボデーBを圧着して位置決めしさらに磁力を
利用してブローチのボデーを固定した後、ブロー
チの上方に位置する砥石13を回転させると共
に、テーブル10を第10図の矢印の方向に移動
させて研削を行う。またブローチは使用するに従
つて切刃2が摩耗鈍化するため第10図のよう
に、しばしばすくい面3を再研削することによつ
て鋭い切刃を再生させて極めて多数の被加工物を
加工することを可能にしている。 On the other hand, in manufacturing a broach, the cutting groove 4 and the rake face 3 are ground with a grindstone as shown in FIG. 10 and subsequent figures. For example, as shown in FIGS. 10 and 11, the broach is positioned by pressing the body B of the broach onto the positioning part 12 of the jig magnetic stand 11 placed on the table 10 of the grinding machine, and further using magnetic force. After fixing the body of the broach, grinding is performed by rotating the grindstone 13 located above the broach and moving the table 10 in the direction of the arrow in FIG. In addition, as the broach is used, the cutting edge 2 becomes dull, so as shown in Figure 10, the rake face 3 is often reground to restore the sharp cutting edge and process a large number of workpieces. making it possible to do so.
また、ボデー部Bが小さく、特にボデー高さT
が小さいブローチでは刃部Aにかかる研削力を支
えるだけの、磁気による固定力が不足して、安定
した研削ができず、さらにはブローチ材料が超硬
合金など磁気の利かないものでは第10図の方法
では研削が不可能である。 In addition, the body part B is small, especially the body height T
If the broach is small, the magnetic fixing force to support the grinding force applied to the blade part A is insufficient, making stable grinding impossible.Furthermore, if the broach material is non-magnetic, such as cemented carbide, Grinding is impossible with this method.
さらに磁気による固定が不充分又は不可能なブ
ローチの刃溝4、すくい面3の研削では止むを得
ず第12図、第13図のようにブローチ1のボデ
ーBを抑え金15をボルト16で治具11に締め
付けて研削した。しかしこの方法では第12図、
第13図から判るように抑え金15に砥石13が
干渉するため抑え金15で覆われる刃溝部分4
a,4bの研削ができないので、これらの溝以外
の研削を行なつた後、一旦研削を中止してブロー
チをずらして刃溝4a,4bが研削できる位置に
取り付け直してから研削を続けた。しかしこの方
法は研削作業が煩雑であるばかりでなく、或る切
刃から隣りの切刃までの距離すなわちピツチの精
度を良く研削することが難かしいという問題があ
つた。 Furthermore, when grinding the blade groove 4 and rake face 3 of a broach that are insufficiently or impossible to fix magnetically, it is unavoidable to hold down the body B of the broach 1 with a bolt 16 to hold down the body B of the broach 1, as shown in Figs. It was tightened to jig 11 and ground. However, with this method, Figure 12,
As can be seen from FIG. 13, the blade groove portion 4 is covered by the presser metal 15 because the grindstone 13 interferes with the presser metal 15.
Since it was not possible to grind grooves a and 4b, after grinding grooves other than these grooves, the grinding was temporarily stopped, the broach was shifted and reattached to a position where the blade grooves 4a and 4b could be ground, and then grinding was continued. However, this method has the problem that not only is the grinding work complicated, but it is also difficult to grind the distance from one cutting edge to the next cutting edge, that is, the pitch, with good accuracy.
(問題点を解決するための手段)
この考案は、上述の問題点を解決すべくなされ
たものであつて、刃部の長手方向両側に溝加工用
切刃を設けたブローチにおいて、先端部に研削治
具との係合部を設けて治具へのブローチの取付け
を容易にしたものである。(Means for solving the problem) This invention was made to solve the above-mentioned problem, and is a broach in which a cutting edge for grooving is provided on both sides in the longitudinal direction of the blade. The broach can be easily attached to the grinding jig by providing an engagement portion with the grinding jig.
(実施例及び作用)
次に、この考案の実施例を図面について説明す
ると、第1図イ,ロに示す如く、先端部に断面V
形の凸条17を形成し、これを第2図の治具11
に設けたV形の凹形状部18にねじ19を用いて
後端から圧嵌してブローチ1を固定した。さらに
ブローチ先端形状は前記V形凸形状以外に第5図
イに示すV形凹形状17a、同図ロに示す円弧R
形凹形状17b、ハの円弧形凸形状17c、ニ2
つの円弧Rを組合せた形状17dなど適宜の形状
とすることができる。また治具および取付け状態
の実施例は第3図、第4図に示すようになる。(Embodiment and operation) Next, an embodiment of this invention will be explained with reference to the drawings. As shown in FIG.
A convex strip 17 of the shape
The broach 1 was fixed by being press-fitted from the rear end into a V-shaped concave portion 18 provided in the broach using a screw 19. In addition to the V-shaped convex shape mentioned above, the broach tip has a V-shaped concave shape 17a shown in FIG.
Concave shape 17b, convex arc shape 17c, D2
It can be made into an appropriate shape such as a shape 17d that is a combination of two circular arcs R. Examples of the jig and the mounting state are shown in FIGS. 3 and 4.
(効果)
この考案は上述のように長手方向両側に溝加工
用切刃を設けたブローチにおいて先端部に研削治
具との係合部を設けたので、治具へのブローチの
取付けが極めて簡単であるのみでなく治具上で抑
え金の位置を避けるためにブローチをずらして取
付ける煩雑さも全く無く治具上に安定にセツトで
きる。しかもブローチのボデーBの大きさ、特に
ボデー高さに制約されることがない。また、治具
に磁力を用いなくてもよいので治具の構造を簡単
化できるなど多くの優れた効果を奏する。(Effects) As mentioned above, this invention uses a broach that has cutting edges for grooving on both sides in the longitudinal direction, and has a part that engages with the grinding jig at the tip, making it extremely easy to attach the broach to the jig. Not only that, but the broach can be stably set on the jig without the trouble of shifting the broach and installing it in order to avoid the position of the presser metal on the jig. Moreover, there is no restriction on the size of the body B of the broach, especially the height of the body. Furthermore, since there is no need to use magnetic force in the jig, the structure of the jig can be simplified, and many other excellent effects can be achieved.
第1図イはこの考案の実施例の正面図、同図ロ
は側面図、第2図は第1図のブローチを治具に取
付けた状態の概略図、第3図は他の実施例のブロ
ーチを治具に取付けた状態の概略図、第4図はさ
らに他の実施例のブローチを治具に取付けた状態
の概略図、第5図イ〜ニはこの考案に係るブロー
チの係合部の種々の形状の側面図、第6図はこの
考案に係る被加工物の形状の一例の正面図、第7
図イ〜ハは被加工物の溝形状の概略図、第8図イ
は従来品の正面図、ロ,ハは側面図、第9図は従
来品の一例を示す断面図、第10図は従来品の研
削状態を示す正面概略図、第11図は第10図の
側面概略図、第12図は従来品のクランプ状態の
概略図、第13図は従来品のクランプ状態を示す
正面図である。
3……すくい面、4……切刃、11……治具、
17……係合部、17a,17b,17c,17
d……係合部。
Figure 1A is a front view of an embodiment of this invention, Figure 2B is a side view, Figure 2 is a schematic diagram of the broach in Figure 1 attached to a jig, and Figure 3 is a diagram of another embodiment. A schematic diagram of a broach attached to a jig, FIG. 4 is a schematic diagram of another embodiment of a broach attached to a jig, and FIGS. FIG. 6 is a front view of an example of the shape of the workpiece according to this invention, and FIG. 7 is a side view of various shapes of the workpiece.
Figures A to C are schematic diagrams of the groove shape of the workpiece, Figure 8 A is a front view of the conventional product, B and C are side views, Figure 9 is a sectional view showing an example of the conventional product, and Figure 10 is FIG. 11 is a schematic side view of FIG. 10, FIG. 12 is a schematic diagram of the clamped state of the conventional product, and FIG. 13 is a front view of the conventional product shown in the clamped state. be. 3... rake face, 4... cutting edge, 11... jig,
17...Engaging portion, 17a, 17b, 17c, 17
d...Engagement part.
Claims (1)
チにおいて、先端部に研削治具との係合部を設
けたことを特徴とするブローチ。 (2) 前記係合部は凹状である実用新案登録請求の
範囲第1項記載のブローチ。 (3) 前記係合部は凸状である実用新案登録請求の
範囲第1項記載のブローチ。[Claims for Utility Model Registration] (1) A broach having cutting edges for grooving on both sides in the longitudinal direction, characterized in that the tip is provided with a portion for engagement with a grinding jig. (2) The broach according to claim 1, wherein the engaging portion has a concave shape. (3) The broach according to claim 1, wherein the engaging portion has a convex shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016986U JPH0422894Y2 (en) | 1986-02-17 | 1986-02-17 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016986U JPH0422894Y2 (en) | 1986-02-17 | 1986-02-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62134617U JPS62134617U (en) | 1987-08-25 |
| JPH0422894Y2 true JPH0422894Y2 (en) | 1992-05-27 |
Family
ID=30815428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2016986U Expired JPH0422894Y2 (en) | 1986-02-17 | 1986-02-17 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0422894Y2 (en) |
-
1986
- 1986-02-17 JP JP2016986U patent/JPH0422894Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62134617U (en) | 1987-08-25 |
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