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JP6625207B2 - Optical parts and laser processing machines - Google Patents

Optical parts and laser processing machines Download PDF

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JP6625207B2
JP6625207B2 JP2018516935A JP2018516935A JP6625207B2 JP 6625207 B2 JP6625207 B2 JP 6625207B2 JP 2018516935 A JP2018516935 A JP 2018516935A JP 2018516935 A JP2018516935 A JP 2018516935A JP 6625207 B2 JP6625207 B2 JP 6625207B2
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JPWO2017195603A1 (en
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圭佑 福永
圭佑 福永
秀和 中井
秀和 中井
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/113Anti-reflection coatings using inorganic layer materials only
    • G02B1/115Multilayers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • C23C16/27Diamond only
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Physical Vapour Deposition (AREA)
  • Chemical Vapour Deposition (AREA)
  • Laser Beam Processing (AREA)

Description

本発明は、光学部品及びそれを搭載したレーザ加工機に関するものである。   The present invention relates to an optical component and a laser machine equipped with the optical component.

波長9μm〜11μmで発振されるCO2レーザは、高出力発振が可能であることや樹脂における吸収率が高いことから、スマートフォンに代表される電子デバイスに内蔵されたプリント配線板への穴あけ加工に用いられる。CO 2 lasers oscillating at wavelengths of 9 μm to 11 μm can be used for drilling holes in printed wiring boards built into electronic devices such as smartphones because of their high output oscillation and high absorptivity in resin. Used.

穴あけ加工用のレーザ加工機では、集光レンズが加工エリアの上方に設置されているため、加工時に発生する樹脂の蒸気、樹脂スパッタや銅スパッタ等により集光レンズに汚れが付着するという問題がある。従来、これを防止するため、保護ウィンドウ(保護窓)と呼ばれる光学部品が集光レンズと被加工物との間に配置され、集光レンズの損傷・劣化を防止している。保護ウィンドウに要求される主な性能は、赤外光であるCO2レーザに対して高透過性であること及び付着した粉塵やスパッタ等の拭き取りに耐える耐摩耗性を有することである。In laser processing machines for drilling, since the condenser lens is installed above the processing area, there is a problem that dirt adheres to the condenser lens due to resin vapor, resin spatter, copper spatter, etc. generated during processing. is there. Conventionally, in order to prevent this, an optical component called a protective window (protective window) is arranged between the condenser lens and the workpiece to prevent damage and deterioration of the condenser lens. The main performance required for the protective window is to have high transparency to a CO 2 laser, which is infrared light, and to have abrasion resistance to withstand wiping of attached dust and spatter.

特許文献1には、ZnS製基板の表面側に、基板面から順に、第1のY23層、YF3層、第2のY23層及びダイヤモンド状炭素層が積層されている赤外線透過構造体、並びにZnS製基板の表面側に、基板面から順に、厚さ10〜200nmのZnS、Al23、Y23のいずれか1層、厚さ100〜750nmのGe層、厚さ500〜2000nmのダイヤモンド状炭素層が積層されている赤外線透過構造体が提案されている。In Patent Literature 1, a first Y 2 O 3 layer, a YF 3 layer, a second Y 2 O 3 layer, and a diamond-like carbon layer are sequentially stacked on the surface side of a ZnS substrate from the substrate surface. One of ZnS, Al 2 O 3 , and Y 2 O 3 having a thickness of 10 to 200 nm and a Ge layer having a thickness of 100 to 750 nm on the infrared transmitting structure and the surface side of the ZnS substrate in this order from the substrate surface. An infrared transmitting structure in which a diamond-like carbon layer having a thickness of 500 to 2000 nm is laminated has been proposed.

特許文献1では、それまでの赤外線透過構造体に比べ、優れた耐衝撃性と耐久性を有し、しかも耐剥離性と透過率が優れた赤外線透過構造体を実現したとされる。   In Patent Document 1, it is said that an infrared transmitting structure having excellent impact resistance and durability, and excellent peeling resistance and transmittance as compared with the conventional infrared transmitting structure has been realized.

特開2008−268277号公報JP 2008-268277 A

しかしながら、特許文献1で提案される赤外線透過構造体は、最表層にダイヤモンド状炭素層が形成されているので耐摩耗性が良好なものの、レーザ加工機の光学部品として用いた場合に十分な光学性能が得られないという問題があった。このような光学部品を搭載したレーザ加工機にてレーザ加工を実施する場合、光学部品が赤外光を吸収することでZnS製基板に温度分布が発生し、熱レンズ効果と呼ばれるレーザの伝送精度の低下が生じる。特に、光学部品を保護ウィンドウとして搭載した穴あけ加工用のレーザ加工機では、光学部品が赤外光を吸収することで熱レンズ効果が発生し、所望の穴位置及び穴形状の加工が実現できなくなり、規格外の不良品が生じるという問題があった。穴あけ加工用のレーザ加工機では、このような問題を防止するために、レーザ加工の速度を制限して必要な加工精度を実現しているが、加工速度の制限により、生産性が低下してしまう。   However, the infrared transmitting structure proposed in Patent Document 1 has good wear resistance because the diamond-like carbon layer is formed on the outermost layer, but has sufficient optical properties when used as an optical component of a laser processing machine. There was a problem that performance could not be obtained. When performing laser processing with a laser processing machine equipped with such an optical component, the optical component absorbs infrared light, causing a temperature distribution to occur on the ZnS substrate, resulting in a laser transmission accuracy called the thermal lens effect. Is reduced. In particular, in a laser processing machine for drilling with an optical component mounted as a protective window, the optical component absorbs infrared light, causing a thermal lens effect, making it impossible to achieve the desired hole position and hole shape processing. However, there is a problem that non-standard defective products are generated. In laser drilling machines for drilling, in order to prevent such problems, the laser processing speed is limited to achieve the required processing accuracy.However, due to the limitation of the processing speed, productivity is reduced. I will.

本発明は、上記の問題点を解決するためになされたものであり、CO2レーザ光に対して高い透過率を有し且つ耐摩耗性に優れる光学部品を提供することを目的としている。The present invention has been made to solve the above problems, and has as its object to provide an optical component having a high transmittance to a CO 2 laser beam and having excellent wear resistance.

本発明は、Ge基板の少なくとも片面に、該Ge基板側から、フッ化物膜、Ge膜及びダイヤモンドライクカーボン膜(DLC膜)がこの順に積層されたことを特徴とする光学部品である。   The present invention is an optical component characterized in that a fluoride film, a Ge film, and a diamond-like carbon film (DLC film) are laminated in this order on at least one surface of a Ge substrate from the Ge substrate side.

本発明によれば、CO2レーザ光に対して高い透過率を有し且つ耐摩耗性に優れる光学部品を提供することができる。また、本発明の光学部品を搭載したレーザ加工機は、高速加工時においても高精度な加工が可能である。According to the present invention, it is possible to provide an optical component having excellent high transmittance has and abrasion resistance against CO 2 laser light. Moreover, the laser processing machine equipped with the optical component of the present invention can perform high-precision processing even at the time of high-speed processing.

実施の形態1に係る光学部品の構成を示す模式断面図である。FIG. 2 is a schematic cross-sectional view illustrating a configuration of the optical component according to the first embodiment. 実施の形態1に係る光学部品の別の構成を示す模式断面図である。FIG. 3 is a schematic cross-sectional view illustrating another configuration of the optical component according to the first embodiment. 実施の形態2に係る光学部品の構成を示す模式断面図である。FIG. 9 is a schematic cross-sectional view illustrating a configuration of an optical component according to a second embodiment. 実施の形態3に係るレーザ加工機の構成を示す模式図である。FIG. 9 is a schematic diagram illustrating a configuration of a laser processing machine according to a third embodiment. 実施例1の光学部品における透過率の波長依存性を示す図である。FIG. 4 is a diagram illustrating the wavelength dependence of the transmittance of the optical component of the first embodiment. 比較例1の光学部品における透過率の波長依存性を示す図である。FIG. 9 is a diagram illustrating the wavelength dependence of the transmittance of the optical component of Comparative Example 1. 実施例3の光学部品における透過率の波長依存性を示す図である。FIG. 9 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the third embodiment. 実施例4の光学部品における透過率の波長依存性を示す図である。FIG. 14 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the fourth embodiment. 実施例5の光学部品における透過率の波長依存性を示す図である。FIG. 14 is a diagram illustrating the wavelength dependence of the transmittance of the optical component of the fifth embodiment. 実施例6の光学部品における透過率の波長依存性を示す図である。FIG. 14 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the sixth embodiment. 実施例7の光学部品における透過率の波長依存性を示す図である。FIG. 14 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the seventh embodiment. 実施例8の光学部品における透過率の波長依存性を示す図である。FIG. 14 is a diagram illustrating the wavelength dependence of the transmittance of the optical component of the eighth embodiment.

実施の形態1.
本発明の実施の形態1に係る光学部品は、Ge基板の少なくとも片面に、該Ge基板側から、フッ化物膜、Ge膜及びダイヤモンドライクカーボン膜(DLC膜)がこの順に積層されたことを特徴とするものである。
Embodiment 1 FIG.
The optical component according to Embodiment 1 of the present invention is characterized in that a fluoride film, a Ge film, and a diamond-like carbon film (DLC film) are laminated in this order on at least one surface of a Ge substrate from the Ge substrate side. It is assumed that.

図1は、実施の形態1に係る光学部品の構成を示す模式断面図である。図1に示されるように、光学部品は、Ge基板10上に積層されたフッ化物膜11と、フッ化物膜11上に積層されたGe膜12と、Ge膜12上に積層されたDLC膜13とからなる多層膜14がGe基板10の両面に設けられている。図2は、実施の形態1に係る光学部品の別の構成を示す模式断面図である。図2に示されるように、光学部品は、Ge基板10上に積層されたフッ化物膜11と、フッ化物膜11上に積層されたGe膜12と、Ge膜12上に積層されたDLC膜13とからなる多層膜14がGe基板10の一方の面に設けられ、多層膜14とは異なる反射防止膜15がGe基板10の他方の面に設けられている。   FIG. 1 is a schematic sectional view showing a configuration of the optical component according to the first embodiment. As shown in FIG. 1, the optical component includes a fluoride film 11 laminated on a Ge substrate 10, a Ge film 12 laminated on the fluoride film 11, and a DLC film laminated on the Ge film 12. 13 is provided on both sides of the Ge substrate 10. FIG. 2 is a schematic cross-sectional view illustrating another configuration of the optical component according to the first embodiment. As shown in FIG. 2, the optical component includes a fluoride film 11 laminated on a Ge substrate 10, a Ge film 12 laminated on the fluoride film 11, and a DLC film laminated on the Ge film 12. 13 is provided on one surface of the Ge substrate 10, and an antireflection film 15 different from the multilayer film 14 is provided on the other surface of the Ge substrate 10.

特許文献1の光学部品では、ZnSを基板としているが、熱伝導率の低いZnSを基板として用いると、レーザ加工を連続的に行う際に、基板に温度分布が生じてしまう。このような温度分布が生じると熱レンズ効果により、加工精度が低下するため、ZnSはレーザ加工機用光学部品の基板としてふさわしくない。
そこで、本発明の光学部品では、熱伝導率が高いGeを基板に用いている。Ge基板10には、光学性能や機械特性に影響が出なければ、Ge以外の元素がドープされていてもよい。また、Ge基板10の形状は限定されるものではないが、例えばレーザ加工機用保護ウィンドウとしては、80mm〜140mmの直径及び2mm〜10mmの厚さを有する円板であることが好ましい。
In the optical component of Patent Literature 1, ZnS is used as a substrate. However, when ZnS having low thermal conductivity is used as a substrate, a temperature distribution occurs in the substrate when laser processing is continuously performed. When such a temperature distribution occurs, the processing accuracy decreases due to the thermal lens effect, and therefore ZnS is not suitable as a substrate of an optical component for a laser processing machine.
Therefore, in the optical component of the present invention, Ge having high thermal conductivity is used for the substrate. The Ge substrate 10 may be doped with an element other than Ge as long as the optical performance and the mechanical characteristics are not affected. Further, the shape of the Ge substrate 10 is not limited, but, for example, a disk having a diameter of 80 mm to 140 mm and a thickness of 2 mm to 10 mm is preferably used as a protection window for a laser processing machine.

Ge基板10上に積層されたフッ化物膜11は、例えばYF3、YbF3、MgF2、BaF2、CaF2などのフッ化物のうち少なくとも一種を含むものであればよく、赤外領域での透過性に優れるという点から、YF3、YbF3及びMgF2からなる群から選択される少なくとも一種からなることが好ましい。The fluoride film 11 laminated on the Ge substrate 10 only needs to contain at least one of fluorides such as, for example, YF 3 , YbF 3 , MgF 2 , BaF 2 , and CaF 2 . From the viewpoint of excellent transparency, it is preferable that the material be at least one selected from the group consisting of YF 3 , YbF 3 and MgF 2 .

フッ化物膜11は、膜厚が大きくなると引張応力が大きくなるため、膜厚が大き過ぎると、フッ化物膜11の成膜中にクラックが生じるなど膜の損傷が起こり、膜の密着性を確保することが困難になることがある。一方、フッ化物膜11の膜厚が小さくなり過ぎると、反射防止効果が得られ難くなり、赤外光の透過率が低下することがある。膜の密着性を確保しつつ、赤外光に対して高い透過率を実現するという点から、フッ化物膜11の膜厚は、500nm〜950nmの膜厚であることが好ましい。   Since the tensile stress increases as the thickness of the fluoride film 11 increases, if the thickness is too large, the film may be damaged, for example, cracks may occur during the formation of the fluoride film 11, and the adhesion of the film may be secured. Can be difficult to do. On the other hand, if the thickness of the fluoride film 11 is too small, it is difficult to obtain the antireflection effect, and the transmittance of infrared light may be reduced. The thickness of the fluoride film 11 is preferably in the range of 500 nm to 950 nm from the viewpoint of realizing high transmittance to infrared light while maintaining the adhesion of the film.

フッ化物膜11上に積層されたGe膜12は、DLC膜13との付着性が良いため、Ge膜12を設けることでDLC膜13の密着性を確保することができる。圧縮応力を有するDLC膜13と、引張応力を有するフッ化物膜11との間にGe膜12を配置することで、多層膜14全体における応力の均衡が保たれ、付着力が弱い界面であるフッ化物膜11とGe膜12との間及びフッ化物膜11とGe基板10との間に負荷を与えることを防止する。   Since the Ge film 12 laminated on the fluoride film 11 has good adhesion to the DLC film 13, the provision of the Ge film 12 can ensure the adhesion of the DLC film 13. By arranging the Ge film 12 between the DLC film 13 having a compressive stress and the fluoride film 11 having a tensile stress, the balance of the stress in the entire multilayer film 14 is maintained, and the interface, which is an interface having a weak adhesive force, is maintained. A load is prevented between the oxide film 11 and the Ge film 12 and between the fluoride film 11 and the Ge substrate 10.

Ge膜12の膜厚が大き過ぎると、多層膜14全体における応力の均衡を保つことが難しくなり、フッ化物膜11とGe膜12との間及びフッ化物膜11とGe基板10との間で剥離が生じ易くなる。一方、Ge膜12の膜厚が小さくなり過ぎると、反射防止効果が得られ難くなり、赤外光の透過率が低下することがある。膜の密着性を確保しつつ、赤外光に対して高い透過率を実現するという点から、Ge膜12の膜厚は、50nm〜150nmであることが好ましく、100nm〜130nmであることがより好ましい。   If the film thickness of the Ge film 12 is too large, it is difficult to keep the stress balance in the entire multilayer film 14, and between the fluoride film 11 and the Ge film 12 and between the fluoride film 11 and the Ge substrate 10. Peeling is likely to occur. On the other hand, if the thickness of the Ge film 12 is too small, it is difficult to obtain the antireflection effect, and the transmittance of infrared light may be reduced. The thickness of the Ge film 12 is preferably from 50 nm to 150 nm, and more preferably from 100 nm to 130 nm, from the viewpoint of realizing high transmittance to infrared light while ensuring adhesion of the film. preferable.

Ge膜12上に積層されたDLC膜13は、物質としての安定性が高く且つ他材料との反応性が低いダイヤモンドライクカーボンからなる。このようなDLC膜13を光学部材の最表面に設けることで、プリント基板等の穴あけ加工時に発生する粉塵やスパッタにより、膜が損傷・腐食するのを防止することができる。更に、ダイヤモンドライクカーボンは高い硬度を有しており且つダイヤモンドライクカーボンに対するスパッタの付着力が弱いことから、キズの発生を気にせずに光学部材をクリーニングしてスパッタを容易に除去することができ、光学部品を簡単に再生・再利用することができる。   The DLC film 13 laminated on the Ge film 12 is made of diamond-like carbon having high stability as a substance and low reactivity with other materials. By providing such a DLC film 13 on the outermost surface of the optical member, it is possible to prevent the film from being damaged or corroded by dust or spatter generated during drilling of a printed circuit board or the like. Furthermore, since diamond-like carbon has a high hardness and the adhesion of spatter to diamond-like carbon is weak, it is possible to clean the optical member and easily remove spatter without worrying about the occurrence of scratches. In addition, the optical components can be easily reproduced and reused.

DLC膜13の膜厚が大き過ぎると、DLC膜13による赤外光の吸収が大きくなり、赤外光の透過率が低下する上に、圧縮応力が大きくなり、膜の密着力も低下することがある。一方、DLC膜13の膜厚が小さくなり過ぎると、摩耗時にDLC膜13の下地の影響を受けてDLC膜13本来の耐摩耗性を発揮することができなくなることがある。これらの点を考慮すると、DLC膜13の膜厚は、50nm〜300nmであることが好ましい。   If the thickness of the DLC film 13 is too large, the absorption of infrared light by the DLC film 13 increases, the transmittance of infrared light decreases, the compressive stress increases, and the adhesion of the film also decreases. is there. On the other hand, if the thickness of the DLC film 13 becomes too small, the DLC film 13 may not be able to exhibit its original wear resistance due to the influence of the underlayer of the DLC film 13 during wear. Considering these points, the thickness of the DLC film 13 is preferably 50 nm to 300 nm.

多層膜14の光学性能や機械特性に影響が出なければ、上記した各膜には他元素がドープされていてもよく、また、上記した膜以外の薄膜が形成されていてもよい。   As long as the optical performance and mechanical properties of the multilayer film 14 are not affected, each of the above-described films may be doped with another element, or a thin film other than the above-described films may be formed.

反射防止膜15は、限定されるものではないが、例えば、Ge基板10側から600nm〜800nmの膜厚を有するYF3膜、110nm〜180nmの膜厚を有するGe膜及び50nm〜800nmの膜厚を有するMgF2膜がこの順に積層されたものである。このような反射防止膜15を、レーザ光の入射面となるGe基板10の一方の面に設けることで、多層膜14をGe基板10の両面に設けた場合よりも、波長9.3μm又は波長10.6μmにおける透過率を向上させることができる。The anti-reflection film 15 is not limited, for example, a YF 3 film having a thickness of 600 nm to 800 nm, a Ge film having a thickness of 110 nm to 180 nm, and a film thickness of 50 nm to 800 nm from the Ge substrate 10 side. MgF 2 film having a are those which are laminated in this order. By providing such an anti-reflection film 15 on one surface of the Ge substrate 10 that becomes the incident surface of the laser beam, the wavelength is 9.3 μm or longer than when the multilayer film 14 is provided on both surfaces of the Ge substrate 10. The transmittance at 10.6 μm can be improved.

本発明の光学部品における多層膜14及び反射防止膜15の形成方法としては、Ge基板10上に膜を形成できる手法であれば、その種別を問わない。一般的に知られた成膜手法としては、真空蒸着法、スパッタリング法等の物理的蒸着法(PVD法)、プラズマCVD法等の化学的蒸着法(CVD法)が挙げられる。本発明では、複数の材料を用いて成膜を行う場合の生産効率に優れるという点から、フッ化物膜11、Ge膜12及び反射防止膜15を真空蒸着法で形成することが好ましい。また、本発明では、膜の組成や厚みを精度よく調節できるという点から、DLC膜13をプラズマCVD法で形成することが好ましい。   The method of forming the multilayer film 14 and the antireflection film 15 in the optical component of the present invention is not limited as long as the method can form a film on the Ge substrate 10. Examples of generally known film forming methods include a physical vapor deposition method (PVD method) such as a vacuum vapor deposition method and a sputtering method, and a chemical vapor deposition method (CVD method) such as a plasma CVD method. In the present invention, it is preferable to form the fluoride film 11, the Ge film 12, and the antireflection film 15 by a vacuum evaporation method from the viewpoint of excellent production efficiency when film formation is performed using a plurality of materials. Further, in the present invention, it is preferable to form the DLC film 13 by a plasma CVD method from the viewpoint that the composition and thickness of the film can be adjusted with high accuracy.

実施の形態1によれば、波長9μm〜11μmのCO2レーザ光に対して高い透過率を有し且つ耐摩耗性に優れる光学部品を提供することができる。According to the first embodiment, it is possible to provide an optical component having a high transmittance for CO 2 laser light having a wavelength of 9 μm to 11 μm and having excellent wear resistance.

実施の形態2.
実施の形態2に係る光学部品は、Ge基板の少なくとも片面に、該Ge基板側から、フッ化物膜、Ge膜及びDLC膜がこの順に積層されており、フッ化物膜及びGe膜が露出することなくDLC膜で覆われていることを特徴とするものである。
Embodiment 2 FIG.
In the optical component according to the second embodiment, a fluoride film, a Ge film, and a DLC film are stacked in this order on at least one surface of the Ge substrate from the Ge substrate side, and the fluoride film and the Ge film are exposed. And covered with a DLC film.

図3は、実施の形態2に係る光学部品の構成を示す模式断面図である。図3に示されるように、光学部品は、Ge基板10上に積層されたフッ化物膜11と、フッ化物膜11上に積層されたGe膜12と、フッ化物膜11及びGe膜12が露出しないようにフッ化物膜11及びGe膜12を覆うDLC膜13とからなる多層膜20がGe基板10の一方の面に設けられており、実施の形態1で説明した反射防止膜15がGe基板10の他方の面に設けられている。図3では、Ge基板10の一方の面に多層膜20が設けられているが、Ge基板10の両面に多層膜20を設けてもよい。   FIG. 3 is a schematic cross-sectional view illustrating the configuration of the optical component according to the second embodiment. As shown in FIG. 3, the optical component has a fluoride film 11 laminated on a Ge substrate 10, a Ge film 12 laminated on the fluoride film 11, and the fluoride film 11 and the Ge film 12 are exposed. A multilayer film 20 including a fluoride film 11 and a DLC film 13 covering the Ge film 12 is provided on one surface of the Ge substrate 10 so that the anti-reflection film 15 described in the first embodiment is replaced with the Ge substrate. 10 are provided on the other surface. In FIG. 3, the multilayer film 20 is provided on one surface of the Ge substrate 10, but the multilayer film 20 may be provided on both surfaces of the Ge substrate 10.

Ge基板10、フッ化物膜11、Ge膜12及び反射防止膜15に関しては、実施の形態1で説明したのと同様であるので、それらの説明は省略する。   Since the Ge substrate 10, the fluoride film 11, the Ge film 12, and the antireflection film 15 are the same as those described in the first embodiment, the description thereof is omitted.

Ge膜12の上面に形成されたDLC膜13の膜厚は、実施の形態1と同様に、50nm〜300nmであることが好ましい。フッ化物膜11の側面及びGe膜12の側面に、フッ化物膜11及びGe膜12が露出しないように形成されたDLC膜13の膜厚は、フッ化物膜11及びGe膜12が露出しない膜厚であればよい。このようなDLC膜13は、マスクを用いてスパッタリング法で成膜する際にマスクの開口部の大きさを調整することにより形成することができる。光学部品におけるフッ化物膜11及びGe膜12をDLC膜13で覆うことにより、加工時に発生するガスに対して優れた耐腐食性を発揮することができる。   The thickness of the DLC film 13 formed on the upper surface of the Ge film 12 is preferably 50 nm to 300 nm as in the first embodiment. The thickness of the DLC film 13 formed on the side surface of the fluoride film 11 and the side surface of the Ge film 12 so that the fluoride film 11 and the Ge film 12 are not exposed is a film in which the fluoride film 11 and the Ge film 12 are not exposed. Any thickness is acceptable. Such a DLC film 13 can be formed by adjusting the size of the opening of the mask when forming the film by the sputtering method using the mask. By covering the fluoride film 11 and the Ge film 12 in the optical component with the DLC film 13, it is possible to exhibit excellent corrosion resistance to gas generated during processing.

実施の形態2によれば、CO2レーザ光に対して高い透過率を有し、且つ耐摩耗性に優れると共に加工時に発生するガスによって腐食しない光学部品を提供することができる。According to the second embodiment, it is possible to provide an optical component that has a high transmittance for CO 2 laser light, has excellent wear resistance, and is not corroded by a gas generated during processing.

実施の形態3.
実施の形態3に係るレーザ加工機は、上記した実施の形態1又は2による光学部品を備えることを特徴とするものである。
Embodiment 3 FIG.
The laser beam machine according to the third embodiment includes the optical component according to the first or second embodiment.

図4は、実施の形態3に係るレーザ加工機の構成を示す模式図である。図4に示されるように、レーザ加工機は、レーザ発振器30と、レーザ発振器30から出射されたレーザ光31を集光する集光レンズ32と、集光レンズ32とプリント配線板等の被加工物33との間のレーザ光31の光路途中に配置された保護ウィンドウ34とを備えおり、保護ウィンドウ34として、上記した実施の形態1又は2による光学部品が用いられている。ここで、保護ウィンドウ34は、実施の形態1で説明した多層膜14又は実施の形態2で説明した多層膜20が加工空間側(被加工物33側)に向くように設置されている。なお、図4に示すレーザ加工機の構成は一例であり、レーザ発振器と光学系とから構成されるものであれば、この構成に限定されない。   FIG. 4 is a schematic diagram illustrating a configuration of a laser processing machine according to the third embodiment. As shown in FIG. 4, the laser processing machine includes a laser oscillator 30, a condenser lens 32 for condensing laser light 31 emitted from the laser oscillator 30, and a processing target such as the condenser lens 32 and a printed wiring board. And a protection window 34 disposed in the optical path of the laser light 31 between the object 33 and the object 33. The optical component according to the first or second embodiment is used as the protection window 34. Here, the protection window 34 is installed such that the multilayer film 14 described in the first embodiment or the multilayer film 20 described in the second embodiment faces the processing space side (the workpiece 33 side). The configuration of the laser processing machine shown in FIG. 4 is an example, and is not limited to this configuration as long as the configuration includes a laser oscillator and an optical system.

このように構成されたレーザ加工機において、レーザ発振器30から出射されたレーザ光31は集光レンズ32により集光され、保護ウィンドウ34を透過した後、被加工物33に照射されて、穴あけ加工が可能となる。   In the laser beam machine configured as described above, the laser beam 31 emitted from the laser oscillator 30 is condensed by the condensing lens 32, passes through the protection window 34, and then irradiates the workpiece 33 to form a hole. Becomes possible.

上記した実施の形態1又は2による光学部品はCO2レーザ光に対して高い透過率を有するので、これを保護ウィンドウ34として用いることによって、レーザの吸収が引き起こす熱レンズ効果を防止して、加工精度の低下を起こさずに高速加工できるレーザ加工機を実現することができる。また、保護ウィンドウ34は、最表面にDLC膜13が形成された多層膜14,20が加工空間側に向くように設置されているので、キズの発生を気にせずに長期使用により保護ウィンドウ34の表面に付着した粉塵やスパッタを容易に除去することができる。一般的に、保護ウィンドウ34は被加工物33から約100mm程度しか離すことができないため、保護ウィンドウ34は加工時に大量のスパッタや粉塵に曝されることになる。実施の形態2で説明した光学部品は耐腐食性にも優れるので、これを保護ウィンドウ34として用いることによって、レーザ加工機の光学部品の寿命を向上させることが可能である。Since the optical component according to the first or second embodiment has a high transmittance to CO 2 laser light, by using it as the protective window 34, the thermal lens effect caused by laser absorption can be prevented, and processing can be performed. A laser processing machine capable of high-speed processing without causing a decrease in accuracy can be realized. Further, since the protective window 34 is installed so that the multilayer films 14 and 20 having the DLC film 13 formed on the outermost surface face the processing space side, the protective window 34 can be used for a long period of time without worrying about the occurrence of scratches. Dust and spatter adhering to the surface can be easily removed. Generally, since the protection window 34 can be separated from the workpiece 33 by only about 100 mm, the protection window 34 is exposed to a large amount of spatter and dust during processing. Since the optical component described in the second embodiment is also excellent in corrosion resistance, by using this as the protective window 34, it is possible to extend the life of the optical component of the laser beam machine.

実施の形態3によれば、メンテナンス性が向上すると共に、加工精度の低下を起こさずに高速加工できるレーザ加工機を提供することができる。   According to the third embodiment, it is possible to provide a laser processing machine that can perform high-speed processing without lowering processing accuracy while improving maintainability.

以下、実施例及び比較例により本発明をより具体的に説明するが、本発明はこれらによって限定されるものではない。なお、実施例1及び2は参考例とする。 Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited thereto. Examples 1 and 2 are reference examples.

[実施例1]
光学部品として、Ge基板の一方の面(レーザ光の出射面となる面)に多層膜(Ge基板側からMgF2膜(膜厚500nm)/Ge膜(膜厚80nm)/DLC膜(膜厚500nm))を形成し、他方の面(レーザ光の入射面となる面)に反射防止膜(Ge基板側からYF3膜(膜厚650nm)/Ge膜(膜厚130nm)/MgF2膜(膜厚200nm))を形成したレーザ加工機用保護ウィンドウを作製した。Ge基板としては、直径90mm及び厚さ5mmの円板を使用した。多層膜を構成するMgF2膜及びGe膜並びに反射防止膜は、真空蒸着法により形成し、多層膜を構成するDLC膜は、スパッタリング法により形成した。また、作製した光学部品の透過率は、フーリエ変換型赤外分光光度計を使用して評価した。
実施例1で作製した光学部品の構成は、DLC膜(膜厚500nm)/Ge膜(膜厚80nm)/MgF2膜(膜厚500nm)/Ge基板(厚さ5mm)/YF3膜(膜厚650nm)/Ge膜(膜厚130nm)/MgF2膜(膜厚200nm)であった。
[Example 1]
As an optical component, a multilayer film (a MgF 2 film (thickness: 500 nm) / Ge film (thickness: 80 nm) / Ge film (thickness: 80 nm) / DLC film (thickness: from the Ge substrate side) is formed on one surface of the Ge substrate (surface serving as a laser light emission surface). 500 nm), and an anti-reflection film (YF 3 film (650 nm film thickness) / Ge film (130 nm film thickness) / MgF 2 film (from the Ge substrate side) is formed on the other surface (the surface serving as the laser light incident surface). A protective window for a laser processing machine having a thickness of 200 nm) was formed. As a Ge substrate, a disk having a diameter of 90 mm and a thickness of 5 mm was used. The MgF 2 film, the Ge film, and the antireflection film constituting the multilayer film were formed by a vacuum deposition method, and the DLC film constituting the multilayer film was formed by a sputtering method. The transmittance of the manufactured optical component was evaluated using a Fourier transform infrared spectrophotometer.
The configuration of the optical component manufactured in Example 1 is a DLC film (500 nm thick) / Ge film (80 nm thick) / MgF 2 film (500 nm thick) / Ge substrate (5 mm thick) / YF 3 film (film Thickness: 650 nm) / Ge film (thickness: 130 nm) / MgF 2 film (thickness: 200 nm).

図5は、実施例1の光学部品における透過率の波長依存性を示す図である。図5から分かるように、実施例1の光学部品では、レーザ波長である9.3μmにおいて、97.2%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 5 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the first embodiment. As can be seen from FIG. 5, the optical component of Example 1 could achieve a transmittance of 97.2% at a laser wavelength of 9.3 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

[実施例2]
光学部品として、Ge基板の一方の面(レーザ光の出射面となる面)に、Ge基板側から、MgF2膜、Ge膜及びDLC膜をこの順に形成し且つMgF2膜及びGe膜が露出することなくDLC膜で覆われていて、他方の面(レーザ光の入射面となる面)に反射防止膜(Ge基板側からYF3膜(膜厚650nm)/Ge膜(膜厚130nm)/MgF2膜(膜厚200nm))を形成したレーザ加工機用保護ウィンドウを作製した。Ge基板としては、直径90mm及び厚さ5mmの円板を使用した。多層膜を構成するMgF2膜及びGe膜は、真空蒸着法により形成し、多層膜を構成するDLC膜は、所定の開口部を有するマスクを用いてスパッタリング法により形成した。また、作製した光学部品の透過率は、フーリエ変換型赤外分光光度計を使用して評価した。
実施例2で作製した光学部品の構成は、DLC膜(膜厚500mm)/Ge膜(膜厚80nm)/MgF2膜(膜厚500nm)/Ge基板(厚さ5mm)/YF3膜(膜厚650nm)/Ge膜(膜厚130nm)/MgF2膜(膜厚200nm)であった。
[Example 2]
As an optical component, a MgF 2 film, a Ge film, and a DLC film are formed in this order on one surface of the Ge substrate (a surface serving as a laser light emission surface) from the Ge substrate side, and the MgF 2 film and the Ge film are exposed. And the other surface (the surface that becomes the laser light incident surface) is coated with an antireflection film (YF 3 film (650 nm thick) from the Ge substrate side) / Ge film (130 nm thick) / A protection window for a laser processing machine on which an MgF 2 film (thickness: 200 nm) was formed was produced. As a Ge substrate, a disk having a diameter of 90 mm and a thickness of 5 mm was used. The MgF 2 film and the Ge film constituting the multilayer film were formed by a vacuum deposition method, and the DLC film constituting the multilayer film was formed by a sputtering method using a mask having a predetermined opening. The transmittance of the manufactured optical component was evaluated using a Fourier transform infrared spectrophotometer.
The configuration of the optical component manufactured in Example 2 was a DLC film (thickness: 500 mm) / Ge film (thickness: 80 nm) / MgF 2 film (thickness: 500 nm) / Ge substrate (thickness: 5 mm) / YF 3 film (film) Thickness: 650 nm) / Ge film (thickness: 130 nm) / MgF 2 film (thickness: 200 nm).

実施例2の光学部品では、レーザ波長である9.3μmにおいて、97.2%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   The optical component of Example 2 was able to realize a transmittance of 97.2% at a laser wavelength of 9.3 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

次に、実施例1及び2の光学部品について、「摩耗試験(1)(MIL−C−675準拠SEVERE ABRASION)」及び「腐食試験(50%に希釈した塩酸水溶液に1時間浸漬)」を実施した。結果を表1に示す。摩耗試験(1)後に、多層膜の剥離が生じなかった場合を○、多層膜の剥離が生じた場合を×とした。また、腐食試験後に、多層膜の剥離が生じなかった場合を○、多層膜の剥離が生じた場合を×とした。   Next, the optical components of Examples 1 and 2 were subjected to "wear test (1) (SAVERE ABRATION according to MIL-C-675)" and "corrosion test (immersion in hydrochloric acid aqueous solution diluted to 50% for 1 hour)". did. Table 1 shows the results. After the abrasion test (1), ○ indicates that the multilayer film did not peel off, and X indicates that the multilayer film peeled off. Moreover, when the peeling of the multilayer film did not occur after the corrosion test, it was evaluated as ○, and when the peeling of the multilayer film occurred, it was evaluated as ×.

Figure 0006625207
Figure 0006625207

表1に示されるように、実施例1及び2の光学部品では、摩耗試験(1)後に多層膜の剥離が生じることはなく、耐摩耗性に優れていた。また、腐食試験の結果、実施例1の光学部品では、多層膜の剥離が生じたのに対して、実施例2の光学部品では、多層膜は剥離せず、多層膜の第3層目のDLC膜が第1層目のMgF2膜及び第2層目のGe膜を露出なく覆うことで、腐食環境下での光学部品の寿命を向上させることができた。 As shown in Table 1, in the optical components of Examples 1 and 2, the multilayer film did not peel off after the wear test (1), and was excellent in wear resistance. As a result of the corrosion test, the optical component of Example 1, while the separation of the multilayer film occurs, the optical components of the second embodiment, the multilayer film is not peeled off, the third layer of the multilayer film By covering the first layer MgF2 film and the second layer Ge film without exposing the DLC film, the life of the optical component in a corrosive environment could be improved.

[比較例1]
比較例1では、特許文献1に対応する光学部品の光学解析を実施した。
比較例1の光学部品の構成は、DLC膜(膜厚300nm)/Ge膜(膜厚30nm)/Y23膜(膜厚30nm)/YF3膜(膜厚600nm)/Y23膜(膜厚30nm)/ZnS基板(厚さ5mm)/Y23膜(膜厚80nm)/YF3膜(1300nm)/MgF2膜(膜厚400nm)とした。
図6は、比較例1の光学部品について、光学薄膜設計ソフトEssential Macleodを使用して光学解析を実施した際の、透過率の波長依存性を示す図である。図6から分かるように、比較例1の光学部品では、レーザ波長である9.3μmにおいて、95%以下の透過率であった。この光学部品をレーザ加工機用保護ウィンドウとして適用した場合、熱レンズ効果が生じるため、高速加工時に加工精度が悪化するという問題が生じる。
[Comparative Example 1]
In Comparative Example 1, an optical analysis of an optical component corresponding to Patent Document 1 was performed.
The configuration of the optical component of Comparative Example 1 was DLC film (thickness 300 nm) / Ge film (thickness 30 nm) / Y 2 O 3 film (thickness 30 nm) / YF 3 film (thickness 600 nm) / Y 2 O 3 and a membrane (thickness 30 nm) / ZnS substrate (thickness 5mm) / Y 2 O 3 film (thickness 80 nm) / YF 3 film (1300 nm) / MgF 2 film (thickness 400 nm).
FIG. 6 is a diagram illustrating the wavelength dependence of the transmittance when the optical component of Comparative Example 1 is subjected to optical analysis using the optical thin film design software Essential Macloid. As can be seen from FIG. 6, the optical component of Comparative Example 1 had a transmittance of 95% or less at the laser wavelength of 9.3 μm. When this optical component is applied as a protective window for a laser beam machine, a thermal lens effect is generated, which causes a problem that processing accuracy is deteriorated during high-speed processing.

[実施例3]
光学部品として、Ge基板の両面に、多層膜(Ge基板側からYF膜(膜厚660nm)/Ge膜(膜厚120nm)/DLC膜(膜厚80nm))を形成したレーザ加工機用保護ウィンドウを作製した。Ge基板としては、直径110mm及び厚み5mmの円板を使用した。多層膜を構成するYF 膜及びGe膜は、真空蒸着法により形成し、多層膜を構成するDLC膜は、プラズマCVD法により形成した。また、作製した光学部品の透過率は、フーリエ変換型赤外分光光度計を使用して評価した。
実施例3で作製した光学部品の構成は、DLC膜(膜厚80nm)/Ge膜(膜厚120nm)/YF膜(膜厚660nm)/Ge基板(厚さ5mm)/YF膜(膜厚660nm)/Ge膜(膜厚120nm)/DLC膜(膜厚80nm)であった。
[Example 3]
As an optical component, on both surfaces of the Ge substrate, a protective multilayer film (Ge YF 3 film (thickness 660nm from the substrate side) / Ge film (thickness 120 nm) / DLC layer (thickness 80 nm)) Laser processing machine to form a A window was made. A disk having a diameter of 110 mm and a thickness of 5 mm was used as the Ge substrate. The YF 3 film and the Ge film constituting the multilayer film were formed by a vacuum deposition method, and the DLC film constituting the multilayer film was formed by a plasma CVD method. The transmittance of the manufactured optical component was evaluated using a Fourier transform infrared spectrophotometer.
The configuration of the optical component prepared in Example 3, DLC film (film thickness 80 nm) / Ge film (thickness 120 nm) / YF 3 film (thickness 660 nm) / Ge substrate (thickness 5 mm) / YF 3 film (film Thickness: 660 nm) / Ge film (film thickness: 120 nm) / DLC film (film thickness: 80 nm).

図7は、実施例3の光学部品における透過率の波長依存性を示す図である。図7から分かるように、実施例3の光学部品では、レーザ波長である9.3μmにおいて、99.0%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 7 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the third embodiment. As can be seen from FIG. 7, the optical component of Example 3 could achieve a transmittance of 99.0% at a laser wavelength of 9.3 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

[実施例4]
光学部品の構成を、DLC膜(膜厚130nm)/Ge膜(膜厚110nm)/YbF3膜(膜厚670nm)/Ge基板(厚さ5mm)/YbF3膜(膜厚670nm)/Ge膜(膜厚110nm)/DLC膜(膜厚130nm)に変更したこと以外は、実施例3と同様にして実施例4の光学部品を作製した。
[Example 4]
The configuration of the optical components, DLC film (film thickness 130 nm) / Ge film (thickness 110 nm) / YbF 3 film (thickness 670 nm) / Ge substrate (thickness 5 mm) / YbF 3 film (thickness 670 nm) / Ge film An optical component of Example 4 was manufactured in the same manner as in Example 3, except that the thickness was changed to (thickness: 110 nm) / DLC film (thickness: 130 nm).

図8は、実施例4の光学部品における透過率の波長依存性を示す図である。図8から分かるように、実施例4の光学部品では、レーザ波長である9.3μmにおいて、98.4%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 8 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the fourth embodiment. As can be seen from FIG. 8, the optical component of Example 4 was able to realize a transmittance of 98.4% at a laser wavelength of 9.3 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

[実施例5]
光学部品の構成を、DLC膜(膜厚50nm)/Ge膜(膜厚130nm)/MgF 膜(膜厚640nm)/Ge基板(厚さ5mm)/MgF 膜(膜厚640nm)/Ge膜(膜厚130nm)/DLC膜(膜厚50nm)に変更したこと以外は、実施例3と同様にして実施例5の光学部品を作製した。
[Example 5]
The configuration of the optical component is as follows: DLC film (thickness: 50 nm) / Ge film (thickness: 130 nm) / MgF 2 film (thickness: 640 nm) / Ge substrate (thickness: 5 mm) / MgF 2 film (thickness: 640 nm) / Ge film An optical component of Example 5 was produced in the same manner as in Example 3, except that the thickness was changed to (thickness: 130 nm) / DLC film (thickness: 50 nm).

図9は、実施例5の光学部品における透過率の波長依存性を示す図である。図9から分かるように、実施例5の光学部品では、レーザ波長である9.3μmにおいて、99.3%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 9 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the fifth embodiment. As can be seen from FIG. 9, the optical component of Example 5 could achieve a transmittance of 99.3% at a laser wavelength of 9.3 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

[実施例6]
光学部品として、Ge基板の一方の面(レーザ光の出射面となる面)に多層膜(Ge基板側からYF3膜(膜厚700nm)/Ge膜(膜厚110nm)/DLC膜(膜厚300nm))を形成し、他方の面(レーザ光の入射面となる面)に反射防止膜(Ge基板側からYF3膜(膜厚750nm)/Ge膜(膜厚150nm)/MgF2膜(膜厚200nm))を形成したレーザ加工機用保護ウィンドウを作製した。Ge基板としては、直径110mm及び厚さ5mmの円板を使用した。多層膜を構成するYF3膜及びGe膜並びに反射防止膜は、真空蒸着法により形成し、多層膜を構成するDLC膜は、プラズマCVD法により形成した。また、作製した光学部品の透過率は、フーリエ変換型赤外分光光度計を使用して評価した。
実施例6で作製した光学部品の構成は、DLC膜(膜厚300nm)/Ge膜(膜厚110nm)/YF3膜(膜厚700nm)/Ge基板(厚さ5mm)/YF3膜(膜厚750nm)/Ge膜(膜厚150nm)/MgF2膜(膜厚200nm)であった。
[Example 6]
As an optical component, a multilayer film (a YF 3 film (thickness: 700 nm) / Ge film (thickness: 110 nm) / Ge film (thickness: 110 nm) / DLC film (thickness: 300 nm), and an antireflection film (YF 3 film (750 nm thick) / Ge film (150 nm thick) / MgF 2 film (150 nm thick from the Ge substrate side) is formed on the other surface (the surface that becomes the laser light incident surface). A protective window for a laser processing machine having a thickness of 200 nm) was formed. A disk having a diameter of 110 mm and a thickness of 5 mm was used as the Ge substrate. The YF 3 film, the Ge film, and the antireflection film constituting the multilayer film were formed by a vacuum deposition method, and the DLC film constituting the multilayer film was formed by a plasma CVD method. The transmittance of the manufactured optical component was evaluated using a Fourier transform infrared spectrophotometer.
The configuration of the optical component prepared in Example 6, DLC film (film thickness 300 nm) / Ge film (thickness 110 nm) / YF 3 film (thickness 700 nm) / Ge substrate (thickness 5 mm) / YF 3 film (film Thickness: 750 nm) / Ge film (150 nm thickness) / MgF 2 film (200 nm thickness).

図10は、実施例6の光学部品における透過率の波長依存性を示す図である。図10から分かるように、実施例6の光学部品では、レーザ波長である10.6μmにおいて、98.4%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 10 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the sixth embodiment. As can be seen from FIG. 10, the optical component of Example 6 could achieve a transmittance of 98.4% at a laser wavelength of 10.6 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

[実施例7]
光学部品の構成を、DLC膜(膜厚50nm)/Ge膜(膜厚110nm)/YbF3膜(膜厚950nm)/Ge基板(厚さ5mm)/YF3膜(膜厚750nm)/Ge膜(膜厚150nm)/MgF2膜(膜厚200nm)に変更したこと以外は、実施例6と同様にして実施例7の光学部品を作製した。
[Example 7]
The configuration of the optical component is a DLC film (50 nm thick) / Ge film (110 nm thick) / YbF 3 film (950 nm thick) / Ge substrate (5 mm thick) / YF 3 film (750 nm thick) / Ge film An optical component of Example 7 was produced in the same manner as in Example 6, except that the thickness was changed to (film thickness 150 nm) / MgF 2 film (film thickness 200 nm).

図11は、実施例7の光学部品における透過率の波長依存性を示す図である。図11から分かるように、実施例7の光学部品では、レーザ波長である10.6μmにおいて、98.2%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 11 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the seventh embodiment. As can be seen from FIG. 11, the optical component of Example 7 could achieve a transmittance of 98.2% at a laser wavelength of 10.6 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

[実施例8]
光学部品の構成を、DLC膜(膜厚170nm)/Ge膜(膜厚150nm)/MgF2膜(膜厚600nm)/Ge基板(厚さ5mm)/YF3膜(膜厚750nm)/Ge膜(膜厚150nm)/MgF2膜(膜厚200nm)に変更したこと以外は、実施例6と同様にして実施例8の光学部品を作製した。
Example 8
The configuration of the optical component is as follows: DLC film (film thickness 170 nm) / Ge film (film thickness 150 nm) / MgF 2 film (film thickness 600 nm) / Ge substrate (5 mm thickness) / YF 3 film (film thickness 750 nm) / Ge film An optical component of Example 8 was produced in the same manner as in Example 6, except that the film thickness was changed to (film thickness 150 nm) / MgF 2 film (film thickness 200 nm).

図12は、実施例8の光学部品における透過率の波長依存性を示す図である。図12から分かるように、実施例8の光学部品では、レーザ波長である10.6μmにおいて、98.3%の透過率を実現できた。これは、97%以上の透過率を有することが望ましいレーザ加工機用保護ウィンドウとして、十分な光学性能である。   FIG. 12 is a diagram illustrating the wavelength dependence of the transmittance of the optical component according to the eighth embodiment. As can be seen from FIG. 12, the optical component of Example 8 could achieve a transmittance of 98.3% at a laser wavelength of 10.6 μm. This is a sufficient optical performance as a protective window for a laser beam machine desirably having a transmittance of 97% or more.

次に、実施例1及び実施例3〜8の光学部品について、「摩耗試験(1)(MIL−C−675準拠SEVERE ABRASION)」及び「摩耗試験(2)(3kgの荷重で砂消しゴムを50往復)」を実施した。結果を表2に示す。それぞれの摩耗試験後に、多層膜の剥離が生じなかった場合を○、多層膜の剥離が生じた場合を×とした。   Next, with respect to the optical components of Example 1 and Examples 3 to 8, “wear test (1) (SAVERE ABRASION according to MIL-C-675)” and “wear test (2) (50 sand erasers with a load of 3 kg) were used. Round trip) "was carried out. Table 2 shows the results. After each abrasion test, the case where the peeling of the multilayer film did not occur was evaluated as ○, and the case where the peeling of the multilayer film occurred was evaluated as x.

Figure 0006625207
Figure 0006625207

表2に示されるように、実施例1及び実施例3〜の光学部品では、摩耗試験(1)後に多層膜の剥離が生じることはなかった。また、実施例1の光学部品では、摩耗試験(2)後に多層膜の剥離が生じたのに対して、実施例3〜の光学部品では、摩耗試験(2)後に多層膜は剥離せず、多層膜を構成するフッ化物膜、Ge膜及びDLC膜の膜厚を調節することで、耐摩耗性をより向上させることができた。
As shown in Table 2, in the optical components of Example 1 and Examples 3 to 8 , peeling of the multilayer film did not occur after the wear test (1). In the optical component of Example 1, the multilayer film was peeled off after the wear test (2), whereas in the optical components of Examples 3 to 8 , the multilayer film was not peeled off after the wear test (2). By adjusting the thickness of the fluoride film, the Ge film, and the DLC film constituting the multilayer film, the wear resistance could be further improved.

なお、本国際出願は、2016年5月13日に出願した日本国特許出願第2016−096876号に基づく優先権を主張するものであり、この日本国特許出願の全内容を本国際出願に援用する。   This international application claims priority based on Japanese Patent Application No. 2016-096876 filed on May 13, 2016, and incorporates the entire contents of this Japanese patent application into this international application. I do.

10 Ge基板、11 フッ化物膜、12 Ge膜、13 DLC膜、14 多層膜、15 反射防止膜、20 多層膜、30 レーザ発振器、31 レーザ光、32 集光レンズ、33 被加工物、34 保護ウィンドウ。   10 Ge substrate, 11 fluoride film, 12 Ge film, 13 DLC film, 14 multilayer film, 15 antireflection film, 20 multilayer film, 30 laser oscillator, 31 laser beam, 32 condenser lens, 33 workpiece, 34 protection window.

Claims (4)

Ge基板の少なくとも片面に、該Ge基板側から、フッ化物膜、Ge膜及びダイヤモンドライクカーボン膜(DLC膜)がこの順に積層され、前記フッ化物膜の膜厚が500nm〜950nmであり、前記Ge膜の膜厚が50nm〜150nmであり、前記DLC膜の膜厚が50nm〜300nmであることを特徴とする光学部品。 A fluoride film, a Ge film, and a diamond-like carbon film (DLC film) are laminated in this order on at least one surface of the Ge substrate from the Ge substrate side, and the thickness of the fluoride film is 500 nm to 950 nm. An optical component , wherein the thickness of the film is 50 nm to 150 nm, and the thickness of the DLC film is 50 nm to 300 nm . 前記フッ化物膜が、YF、YbF及びMgFからなる群から選択される少なくとも一種からなることを特徴とする請求項1に記載の光学部品。 Optical component according to claim 1 wherein the fluoride film, characterized by comprising at least one selected from the group consisting of YF 3, YbF 3 and MgF 2. 前記フッ化物膜及び前記Ge膜が露出することなく前記ダイヤモンドライクカーボン膜で覆われていることを特徴とする請求項1又は2に記載の光学部品。   The optical component according to claim 1, wherein the fluoride film and the Ge film are covered with the diamond-like carbon film without being exposed. 請求項1〜のいずれか一項に記載の光学部品を備えることを特徴とするレーザ加工機。 Laser processing machine, characterized in that it comprises an optical component according to any one of claims 1-3.
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