JP6304005B2 - Iii族窒化物半導体の製造方法、坩堝 - Google Patents
Iii族窒化物半導体の製造方法、坩堝 Download PDFInfo
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- JP6304005B2 JP6304005B2 JP2014247209A JP2014247209A JP6304005B2 JP 6304005 B2 JP6304005 B2 JP 6304005B2 JP 2014247209 A JP2014247209 A JP 2014247209A JP 2014247209 A JP2014247209 A JP 2014247209A JP 6304005 B2 JP6304005 B2 JP 6304005B2
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- crucible
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- 239000004065 semiconductor Substances 0.000 title claims description 27
- 150000004767 nitrides Chemical class 0.000 title claims description 26
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 82
- 239000002245 particle Substances 0.000 claims description 80
- 230000002159 abnormal effect Effects 0.000 claims description 58
- 239000013078 crystal Substances 0.000 claims description 52
- 239000000155 melt Substances 0.000 claims description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- 229910052602 gypsum Inorganic materials 0.000 claims description 16
- 239000010440 gypsum Substances 0.000 claims description 16
- 238000007716 flux method Methods 0.000 claims description 13
- 238000005266 casting Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000012535 impurity Substances 0.000 description 31
- 239000011734 sodium Substances 0.000 description 22
- 239000002002 slurry Substances 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- 239000000843 powder Substances 0.000 description 10
- 229910001873 dinitrogen Inorganic materials 0.000 description 6
- 238000005245 sintering Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910002704 AlGaN Inorganic materials 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000011505 plaster Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000001000 micrograph Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 206010053759 Growth retardation Diseases 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- -1 etc. Inorganic materials 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000002223 garnet Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 238000002248 hydride vapour-phase epitaxy Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000002488 metal-organic chemical vapour deposition Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B9/00—Single-crystal growth from melt solutions using molten solvents
- C30B9/04—Single-crystal growth from melt solutions using molten solvents by cooling of the solution
- C30B9/08—Single-crystal growth from melt solutions using molten solvents by cooling of the solution using other solvents
- C30B9/10—Metal solvents
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/40—AIIIBV compounds wherein A is B, Al, Ga, In or Tl and B is N, P, As, Sb or Bi
- C30B29/403—AIII-nitrides
- C30B29/406—Gallium nitride
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
Description
なお、実施例1ではn−GaNの製造方法として、フラックスをNaとするNaフラックス法を用いているが、これに限るものではなく、Li、Na、K、Baなどのアルカリ金属やアルカリ土類金属から少なくとも1種をフラックスとして用いればよい。ただし、実施例1のようにフラックスとしてNaを用いることが好ましい。
100:圧力容器
101:反応容器
102:ヒータ
103:坩堝
104:供給管
105:排気管
Claims (5)
- III 族金属をフラックスに溶解させた融液を坩堝に保持し、その融液に窒素を含むガスを供給してIII 族窒化物半導体を育成するIII 族窒化物半導体の製造方法において、
前記坩堝はアルミナからなり、
前記坩堝として、
その製造時に異常粒成長を起こした異常粒と通常成長した通常粒とを含むアルミナ粒が前記坩堝内壁面に存在するものを用い、
前記アルミナ粒の粒径分布が、前記通常粒の第1ピークと、前記異常粒のピークであって前記第1ピークとは分離した第2ピークとを有し、前記第2ピークの粒径が、前記第1ピークの粒径よりも大きく、前記異常粒の最大粒径が10μm以上のものを用いる、
ことを特徴とするIII 族窒化物半導体の製造方法。 - 前記坩堝は、その内壁面における前記異常粒の個数密度が、10〜10000個/1mm角である、ことを特徴とする請求項1に記載のIII 族窒化物半導体の製造方法。
- 前記坩堝は、石膏型を用いた鋳込み成形により作製したことを特徴とする請求項1または請求項2に記載のIII 族窒化物半導体の製造方法。
- フラックス法によりIII 族窒化物半導体結晶を育成する際に、融液を保持するために用いる坩堝であって、
アルミナからなり、その内壁面に異常粒成長を起こした異常粒と通常成長した通常粒とを含むアルミナ粒が存在し、前記アルミナ粒の粒径分布が、通常粒の第1ピークと、異常粒のピークであって前記第1ピークとは分離した第2ピークとを有し、前記第2ピークの粒径が、前記第1ピークの粒径よりも大きく、前記異常粒の最大粒径が10μm以上である、
ことを特徴とする坩堝。 - 前記坩堝は、その内壁面における前記異常粒の個数密度が、10〜10000個/1mm角である、ことを特徴とする請求項4に記載の坩堝。
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014247209A JP6304005B2 (ja) | 2014-12-05 | 2014-12-05 | Iii族窒化物半導体の製造方法、坩堝 |
| CN201510849405.7A CN105671639B (zh) | 2014-12-05 | 2015-11-27 | 用于制造第iii族氮化物半导体的方法及所使用的坩埚 |
| US14/958,826 US9903042B2 (en) | 2014-12-05 | 2015-12-03 | Method for producing group III nitride semiconductor using a crucible |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014247209A JP6304005B2 (ja) | 2014-12-05 | 2014-12-05 | Iii族窒化物半導体の製造方法、坩堝 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2016108185A JP2016108185A (ja) | 2016-06-20 |
| JP6304005B2 true JP6304005B2 (ja) | 2018-04-04 |
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| JP2014247209A Active JP6304005B2 (ja) | 2014-12-05 | 2014-12-05 | Iii族窒化物半導体の製造方法、坩堝 |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US9903042B2 (ja) |
| JP (1) | JP6304005B2 (ja) |
| CN (1) | CN105671639B (ja) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108796611A (zh) * | 2018-07-06 | 2018-11-13 | 孟静 | 氮化镓单晶生长方法 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100564092B1 (ko) * | 2002-10-11 | 2006-03-27 | 주식회사 세라콤 | 고상 단결정 성장 방법 |
| US8241422B2 (en) * | 2004-03-31 | 2012-08-14 | Ngk Insulators, Ltd. | Gallium nitride single crystal growing method and gallium nitride single crystal |
| JP5177557B2 (ja) * | 2006-03-23 | 2013-04-03 | 日本碍子株式会社 | 窒化物単結晶の製造装置 |
| JP4357584B1 (ja) * | 2008-10-01 | 2009-11-04 | 株式会社ニッカトー | 耐食性、耐熱衝撃抵抗性及び耐久性に優れたアルミナ質焼結体 |
| JPWO2010079655A1 (ja) | 2009-01-07 | 2012-06-21 | 日本碍子株式会社 | 単結晶育成用の反応容器および単結晶の育成方法 |
| JP5496071B2 (ja) * | 2009-12-02 | 2014-05-21 | 日本碍子株式会社 | 単結晶育成用反応容器の再生方法および単結晶の育成方法 |
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2014
- 2014-12-05 JP JP2014247209A patent/JP6304005B2/ja active Active
-
2015
- 2015-11-27 CN CN201510849405.7A patent/CN105671639B/zh active Active
- 2015-12-03 US US14/958,826 patent/US9903042B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105671639A (zh) | 2016-06-15 |
| US20160160381A1 (en) | 2016-06-09 |
| CN105671639B (zh) | 2018-06-08 |
| JP2016108185A (ja) | 2016-06-20 |
| US9903042B2 (en) | 2018-02-27 |
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