[go: up one dir, main page]

JP6372989B2 - Soundproof material for compressor and method for producing the same - Google Patents

Soundproof material for compressor and method for producing the same Download PDF

Info

Publication number
JP6372989B2
JP6372989B2 JP2013212053A JP2013212053A JP6372989B2 JP 6372989 B2 JP6372989 B2 JP 6372989B2 JP 2013212053 A JP2013212053 A JP 2013212053A JP 2013212053 A JP2013212053 A JP 2013212053A JP 6372989 B2 JP6372989 B2 JP 6372989B2
Authority
JP
Japan
Prior art keywords
sound
sheet
absorbing
compressor
insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2013212053A
Other languages
Japanese (ja)
Other versions
JP2015075038A (en
JP2015075038A5 (en
Inventor
元嗣 青木
元嗣 青木
浩明 上田
浩明 上田
健司 今徳
健司 今徳
桂輔 小野
桂輔 小野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Parker Corp
Original Assignee
Parker Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Parker Corp filed Critical Parker Corp
Priority to JP2013212053A priority Critical patent/JP6372989B2/en
Priority to BE2014/0748A priority patent/BE1022557B1/en
Priority to CN201410527669.6A priority patent/CN104553214B/en
Publication of JP2015075038A publication Critical patent/JP2015075038A/en
Publication of JP2015075038A5 publication Critical patent/JP2015075038A5/ja
Application granted granted Critical
Publication of JP6372989B2 publication Critical patent/JP6372989B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162Selection of materials
    • G10K11/168Plural layers of different materials, e.g. sandwiches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/08Compressors specially adapted for separate outdoor units
    • F24F1/12Vibration or noise prevention thereof

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Compressor (AREA)
  • Laminated Bodies (AREA)

Description

本発明は、圧縮機用防音材およびその製造方法に関する。   The present invention relates to a soundproof material for a compressor and a method for producing the same.

従来、例えば空気調和装置の室外機内部に収容される圧縮機には、この圧縮機から発せられる運転音が外部に漏れることを抑制する目的で、種々の防音手段が設けられる。例えば、特許文献1にはゴムなどからなる遮音シートと、フェルト状の吸音シートと、アルミ箔などからなる防汚シートとが、この順に積層された防音材が開示されている。このような防音材は、アルミ箔などの防汚シートを圧縮機側に配置することにより、使用中の圧縮機の油の噴射と発火とを防止したり、油が吸音材に浸み込むことを回避したりするものであった。   2. Description of the Related Art Conventionally, for example, a compressor housed inside an outdoor unit of an air conditioner is provided with various soundproofing means for the purpose of suppressing leakage of operation sound emitted from the compressor to the outside. For example, Patent Document 1 discloses a sound insulating material in which a sound insulating sheet made of rubber or the like, a felt-like sound absorbing sheet, and an antifouling sheet made of aluminum foil or the like are laminated in this order. Such a soundproofing material can prevent the oil from being injected and ignited by the compressor in use by placing an antifouling sheet such as aluminum foil on the compressor side, or the oil can penetrate into the sound absorbing material. Or was to avoid.

特開2011−46182号公報JP 2011-46182 A

しかし、アルミ箔を圧縮機側に配置した場合、防音材としての吸音性能が阻害されてしまう。すなわち、アルミ箔は非通気性の素材であるため、圧縮機の運転音を吸音することができず、内部層のフェルトの吸音性能が十分に活かされていなかった。また、アルミ箔自体が硬い素材であるため、防音材製造時の成形性や、圧縮機に取り付ける際の作業性が好ましいものではなかった。さらに、アルミ箔は相対的に硬い素材であるため、圧縮機の振動(音)が伝わりやすいという欠点もあった。また、ゴムなどからなる遮音シートが最外層に配置された場合には、室内機内の板金などで反響した騒音が室外機外部に漏れてしまうという欠点もあった。   However, when the aluminum foil is disposed on the compressor side, the sound absorbing performance as a soundproof material is hindered. That is, since the aluminum foil is a non-breathable material, it cannot absorb the operation sound of the compressor, and the sound absorption performance of the felt in the inner layer has not been fully utilized. Moreover, since aluminum foil itself is a hard material, the moldability at the time of soundproof material manufacture and the workability | operativity at the time of attaching to a compressor were not preferable. Furthermore, since aluminum foil is a relatively hard material, there is a drawback that vibration (sound) of the compressor is easily transmitted. In addition, when the sound insulation sheet made of rubber or the like is disposed in the outermost layer, there is a disadvantage that noise reflected by a sheet metal in the indoor unit leaks to the outside of the outdoor unit.

本発明はこのような事情を考慮してなされたもので、優れた防音性能を有しつつ、製造性、作業性を備えた圧縮機用防音材およびその製造方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a soundproof material for a compressor having manufacturability and workability while having excellent soundproof performance and a method for producing the same. .

本発明に係る圧縮機用防音材は、上述した課題を解決するために、吸音性を有する吸音材および遮音性を有する遮音材とで形成され、互いに固定されずに積層された複数の吸音材と遮音材とからなる吸音・遮音シートと、前記吸音・遮音シートの両表面をそれぞれ被覆して縁周部同士が接着された難燃性を有する2枚の不織布シートと、を備えたことを特徴とする。
また、本発明に係る圧縮機用防音材の製造方法は、少なくとも縁周部に加熱により接着される接着剤を含有した難燃性を有する2枚の不織布シートと、吸音性を有する吸音材および遮音性を有する遮音材とで形成され、互いに固定されずに積層された複数の吸音材と遮音材とからなる吸音・遮音シートであり、前記不織布シートの前記縁周部の内側の寸法よりも小さい寸法を有する吸音・遮音シートと、を準備する工程と、一方の前記不織布シート、前記吸音・遮音シート、および他方の前記不織布シートを順に積層する積層工程と、前記不織布シートの前記縁周部同士を加熱圧着する工程と、を備えることを特徴とする。
In order to solve the above-described problems, a soundproof material for a compressor according to the present invention is formed of a sound absorbing material having a sound absorbing property and a sound insulating material having a sound insulating property, and a plurality of sound absorbing materials stacked without being fixed to each other A sound-absorbing / sound-insulating sheet comprising two and a non-woven fabric sheet having flame retardancy in which both surfaces of the sound-absorbing / sound-insulating sheet are coated and edge portions are bonded to each other. Features.
In addition, the method for producing a soundproofing material for a compressor according to the present invention includes two non-woven fabric sheets having flame retardancy containing an adhesive that is bonded to at least an edge by heating, a sound absorbing material having sound absorbing properties, and A sound-absorbing / sound-insulating sheet comprising a plurality of sound-absorbing materials and a sound-insulating material, which are formed of a sound-insulating material having sound-insulating properties and stacked without being fixed to each other , and more than the inner dimension of the edge portion of the nonwoven fabric sheet A step of preparing a sound-absorbing / sound-insulating sheet having a small size, a laminating step of sequentially laminating one of the non-woven fabric sheet, the sound-absorbing / sound-insulating sheet, and the other non-woven fabric sheet, and the peripheral portion of the non-woven fabric sheet And a step of thermocompression bonding with each other.

本発明に係る圧縮機用防音材およびその製造方法においては、優れた防音性能を有しつつ、製造性、作業性を備えることができる。   In the soundproofing material for compressors and the manufacturing method thereof according to the present invention, it is possible to provide manufacturability and workability while having excellent soundproofing performance.

本発明に係る圧縮機用防音材の一実施形態を示す外観図。The external view which shows one Embodiment of the soundproof material for compressors which concerns on this invention. 図1のII−II線に沿う断面図。Sectional drawing which follows the II-II line | wire of FIG. 図2のIII部分の拡大図。The enlarged view of the III part of FIG. 圧縮機に設置された状態の圧縮機用防音材を示す平面図。The top view which shows the soundproof material for compressors in the state installed in the compressor. 圧縮機用防音材の変形例を示す部分拡大図。The elements on larger scale which show the modification of the soundproof material for compressors. 実施例1としての圧縮機用防音材のサンプルを示す断面図。Sectional drawing which shows the sample of the soundproof material for compressors as Example 1. FIG. 実施例2としての圧縮機用防音材のサンプルを示す断面図。Sectional drawing which shows the sample of the soundproof material for compressors as Example 2. FIG. 比較例1としての圧縮機用防音材のサンプルを示す断面図。Sectional drawing which shows the sample of the soundproof material for compressors as the comparative example 1. FIG. 残響室法吸音率測定の評価結果を示すグラフ。The graph which shows the evaluation result of reverberation room method sound absorption coefficient measurement. 残響箱に設置された防音材のサンプルおよび測定装置を説明するための縦断面図。The longitudinal cross-sectional view for demonstrating the sample of a soundproof material installed in the reverberation box, and a measuring apparatus. 透過損失測定の評価結果を示すグラフ。The graph which shows the evaluation result of a transmission loss measurement.

本発明に係る圧縮機用防音材およびその製造方法の一実施形態を添付図面に基づいて説明する。   An embodiment of a soundproofing material for a compressor and a method for producing the same according to the present invention will be described with reference to the accompanying drawings.

図1は、本発明に係る圧縮機用防音材の一実施形態を示す外観図である。
図2は、図1のII−II線に沿う断面図である。
図3は、図2のIII部分の拡大図である。
図4は、圧縮機2に設置された状態の圧縮機用防音材1を示す平面図である。
FIG. 1 is an external view showing an embodiment of a soundproof material for a compressor according to the present invention.
2 is a cross-sectional view taken along line II-II in FIG.
FIG. 3 is an enlarged view of a portion III in FIG.
FIG. 4 is a plan view showing the compressor soundproofing material 1 installed in the compressor 2.

本実施形態における圧縮機用防音材1は、空調用室外機の圧縮機用に取り付けられる防音材である。圧縮機用防音材1(以下単に「防音材1」という。)は、吸音・遮音シート10と、吸音・遮音シート10の両表面をそれぞれ被覆する2枚の不織布シート15とを有する。   The soundproofing material 1 for compressors in this embodiment is a soundproofing material attached for the compressor of the outdoor unit for an air conditioning. The compressor soundproofing material 1 (hereinafter simply referred to as “soundproofing material 1”) includes a sound absorbing / sound insulating sheet 10 and two non-woven fabric sheets 15 respectively covering both surfaces of the sound absorbing / sound insulating sheet 10.

吸音・遮音シート10は、吸音材11と遮音材14とからなる。   The sound absorbing / sound insulating sheet 10 includes a sound absorbing material 11 and a sound insulating material 14.

吸音材11は、天然繊維、化学繊維(合成繊維、再生繊維、低融点化学繊維など)などを主成分とするフェルト、グラスウール、ニードルパンチ加工で成型された硝子繊維からなるフェルト、またはそれらの積層物などの繊維集合体、連続気泡を有するポリウレタン発泡体(軟質ポリウレタン発泡体、硬質ポリウレタン発泡体を含む)などの吸音性を有するシートである。吸音材11は、難燃性を有するレジンフェルトであることが好ましい。図2および図3に示すように、吸音材11は3層または部分的に2層設けられる。吸音材11は、1〜40mm程度の厚さを有する。吸音性能の観点から、防音材1が圧縮機2に設置された際に圧縮機2側に配置される吸音材11aは、外側に配置される吸音材11b、11cよりも厚みを有することが好ましい。この場合、吸音材11aと、吸音材11b、11cとは、1:2〜1:5程度の比率で厚さが異なることが好ましい。   The sound-absorbing material 11 is a felt mainly composed of natural fiber, chemical fiber (synthetic fiber, regenerated fiber, low melting point chemical fiber, etc.), glass wool, felt made of glass fiber molded by needle punching, or a laminate thereof. It is a sheet having sound-absorbing properties such as a fiber aggregate such as a product, and a polyurethane foam having open cells (including a soft polyurethane foam and a hard polyurethane foam). The sound absorbing material 11 is preferably a resin felt having flame retardancy. As shown in FIGS. 2 and 3, the sound absorbing material 11 is provided in three layers or partially in two layers. The sound absorbing material 11 has a thickness of about 1 to 40 mm. From the viewpoint of sound absorption performance, it is preferable that the sound absorbing material 11a disposed on the compressor 2 side when the soundproofing material 1 is installed on the compressor 2 has a thickness greater than the sound absorbing materials 11b and 11c disposed on the outside. . In this case, it is preferable that the sound absorbing material 11a and the sound absorbing materials 11b and 11c have different thicknesses at a ratio of about 1: 2 to 1: 5.

防音材1の圧縮機2に設置された際に内側に配置される面は、外側に配置される面に比べて周方向長さが小さくなる。このため、吸音材11aは、周方向長さの差分を吸収するために、所定間隔ごとに隙間12を設けて配置された複数枚のシートからなる。   When the soundproofing material 1 is installed in the compressor 2, the surface disposed on the inner side has a smaller circumferential length than the surface disposed on the outer side. For this reason, the sound-absorbing material 11a is composed of a plurality of sheets arranged with gaps 12 provided at predetermined intervals in order to absorb the difference in circumferential length.

遮音材14は、ゴムまたは熱可塑性樹脂からなるエラストマーなどの遮音性のあるシートである。遮音材14は、ポリ塩化ビニルであることが好ましい。遮音材14は、2層設けられ、各吸音材11間に配置される。遮音材14は、1〜6mm程度の厚さを有する。   The sound insulating material 14 is a sound insulating sheet such as an elastomer made of rubber or a thermoplastic resin. The sound insulating material 14 is preferably polyvinyl chloride. The sound insulating material 14 is provided in two layers and is disposed between the sound absorbing materials 11. The sound insulating material 14 has a thickness of about 1 to 6 mm.

不織布シート15は、この不織布15と貼り合わされた吸音材11の吸音性を損なわない適度の通気性を有する不織布である。不織布15は、ポリエステル繊維、低融点ポリエステル繊維、ポリプロピレン繊維、ポリエチレン繊維、ポリアミド繊維、アクリル繊維、ウレタン繊維、ポリ塩化ビニル繊維、ガラス繊維などで形成される。   The nonwoven fabric sheet 15 is a nonwoven fabric having appropriate air permeability that does not impair the sound absorbing property of the sound absorbing material 11 bonded to the nonwoven fabric 15. The nonwoven fabric 15 is formed of polyester fiber, low melting point polyester fiber, polypropylene fiber, polyethylene fiber, polyamide fiber, acrylic fiber, urethane fiber, polyvinyl chloride fiber, glass fiber, or the like.

この不織布シート15は、難燃性を有する。不織布シート15は、有機系難燃材(臭素化合物、リン化合物、塩素化合物)、無機系難燃材(アンチモン化合物、金属水、酸化物)および特開2006−83505号公報に開示されたような難燃性材料が塗布含浸されることにより、所要の難燃性を備えることができる。難燃性は、例えば1価及び多価フェノールからなる熱硬化性のレゾルシノール系樹脂などを不織布に塗布含浸させ、熱硬化することにより付与される。また、難燃性は、難燃性繊維を含有することによっても付与することができる。   This nonwoven fabric sheet 15 has flame retardancy. Nonwoven fabric sheet 15 is disclosed in organic flame retardant materials (bromine compounds, phosphorus compounds, chlorine compounds), inorganic flame retardant materials (antimony compounds, metal water, oxides) and Japanese Patent Application Laid-Open No. 2006-83505. By applying and impregnating the flame retardant material, the required flame retardancy can be provided. The flame retardancy is imparted, for example, by applying and impregnating a nonwoven fabric with a thermosetting resorcinol resin composed of monovalent and polyhydric phenols, and then thermosetting. Moreover, a flame retardance can be provided also by containing a flame-retardant fiber.

不織布シート15は、レゾルシノール系樹脂などの熱硬化性樹脂を含有する。これにより、熱プレス成形により所望の形状に成形される。不織布シート15は、さらに撥油性、撥水性を有する。撥油性、撥水性は、フッ素系撥水撥油剤などがさらに不織布シート15に含浸されることにより付与される。また、不織布シート15は、上述した熱硬化性樹脂により、少なくとも不織布シート15の縁周部16同士が接着される。製造条件などにより熱硬化性樹脂では接着性が不足する場合には、ホットメルト接着剤などの接着剤が施される。接着剤は、ポリエチレン、ポリプロピレン、ポリオレフィン系樹脂、ポリ塩化ビニル、ポリウレタン、ポリエステル、ポリアミド、フェノール樹脂、エポキシ樹脂などであり、これらの含有溶液が不織布に塗布含浸される。   The nonwoven fabric sheet 15 contains a thermosetting resin such as a resorcinol resin. Thereby, it shape | molds in a desired shape by hot press molding. The nonwoven fabric sheet 15 further has oil repellency and water repellency. Oil repellency and water repellency are imparted by further impregnating the nonwoven fabric sheet 15 with a fluorine-based water and oil repellent. Moreover, the nonwoven fabric sheet 15 adhere | attaches at least the edge periphery parts 16 of the nonwoven fabric sheet 15 with the thermosetting resin mentioned above. When the thermosetting resin has insufficient adhesiveness due to manufacturing conditions or the like, an adhesive such as a hot melt adhesive is applied. The adhesive is polyethylene, polypropylene, polyolefin resin, polyvinyl chloride, polyurethane, polyester, polyamide, phenol resin, epoxy resin, and the like, and these containing solutions are coated and impregnated on the nonwoven fabric.

不織布シート15は、吸音・遮音シート10を覆い、不織布シート15の縁周部16同士が加熱圧着されるため、吸音・遮音シート10よりも大きい寸法を有する。すなわち、吸音・遮音シート10は、不織布シート15の縁周部16よりも小さい寸法を有する。また、不織布シート15は、50〜200g/m程度の面重量を有する。 The nonwoven fabric sheet 15 covers the sound absorbing / sound insulating sheet 10 and has a size larger than that of the sound absorbing / sound insulating sheet 10 because the peripheral edge portions 16 of the nonwoven fabric sheet 15 are heat-pressed together. That is, the sound absorbing / sound insulating sheet 10 has a size smaller than the edge peripheral portion 16 of the nonwoven fabric sheet 15. Moreover, the nonwoven fabric sheet 15 has a surface weight of about 50 to 200 g / m 2 .

このような各部材からなる防音材1は、吸音・遮音シート10の両表面が不織布シート15によりそれぞれ被覆された状態で、後述するように一体に形成される。このような防音材1は、フェルトなどの吸音材11との複合において、難燃性規格であるUL94V−0や米国自動車安全基準であるFMVSS302を満たす程度であることが好ましい。   The soundproofing material 1 composed of such members is integrally formed as described later in a state where both surfaces of the sound absorbing / sound insulating sheet 10 are respectively covered with the nonwoven fabric sheet 15. It is preferable that such a soundproofing material 1 satisfies UL94V-0, which is a flame retardant standard, and FMVSS302, which is a US automobile safety standard, in combination with a sound absorbing material 11 such as felt.

なお、防音材1が使用される圧縮機2には、吐出管、吸入管、または電気配線などの配管・配線が取り付けられる。このため、防音材1は、これら配管・配線を通すための貫通孔18および切込み19を有する。貫通孔18および切込み19にもまた、加熱圧着される縁周部16が設けられる。   Note that the compressor 2 in which the soundproofing material 1 is used is provided with piping / wiring such as a discharge pipe, a suction pipe, or electric wiring. For this reason, the soundproofing material 1 has the through-hole 18 and the notch 19 for letting these piping and wiring pass. The through hole 18 and the notch 19 are also provided with an edge peripheral portion 16 to be thermocompression bonded.

次に、防音材1の作製手順について説明する。   Next, a procedure for producing the soundproof material 1 will be described.

不織布シート15と吸音・遮音シート10とは、積層された状態で熱プレス成形される。このとき、不織布シート15の縁周部16は、互いに加熱圧着されて接着される。すなわち、吸音・遮音シート10は、加熱圧着される縁周部16よりも内側に配置されており、また吸音・遮音シート10同士は互いに固定されずに配置される。これにより、防音材1は、密封した袋状の不織布シート15に吸音・遮音シート10を収容することとなり、直ちに一体に形成される。   The nonwoven fabric sheet 15 and the sound absorbing / sound insulating sheet 10 are hot press-molded in a laminated state. At this time, the edge peripheral part 16 of the nonwoven fabric sheet 15 is mutually heat-pressed and adhere | attached. That is, the sound absorbing / sound insulating sheet 10 is disposed on the inner side of the peripheral edge portion 16 to be heat-pressed, and the sound absorbing / sound insulating sheets 10 are disposed without being fixed to each other. Thereby, the soundproofing material 1 will house the sound-absorbing / sound-insulating sheet 10 in the sealed bag-like nonwoven fabric sheet 15, and is immediately formed integrally.

また、防音材1は、プレスされて所望の形状となる。具体的には、吸音材11aが配置された側の最外層において、不織布シート15が吸音材11aと隙間12(遮音材14)とで形成される表面形状に沿うように成形される。このとき、不織布シート15と吸音材11aまたは遮音材14とは、少なからず接着されるが、積極的に接着する必要はない。   The soundproof material 1 is pressed into a desired shape. Specifically, in the outermost layer on the side where the sound absorbing material 11a is disposed, the nonwoven fabric sheet 15 is formed so as to follow the surface shape formed by the sound absorbing material 11a and the gap 12 (sound insulating material 14). At this time, the nonwoven fabric sheet 15 and the sound absorbing material 11a or the sound insulating material 14 are bonded to each other, but it is not necessary to bond them positively.

貫通孔18および切込み19は、例えば熱プレス成形された後にトムソン型・ビク型を用いて打ち抜かれることにより形成される。また、1つの工程でプレス成形と裁断を可能とする成形同時裁断型を用いて製造する場合などは、貫通孔18および切込み19は熱プレス成形時に形成することも可能である。なお、貫通孔18および切込み19の縁周部16は、不織布シート15の外周における縁周部16と同時に加熱圧着される。   The through-hole 18 and the notch 19 are formed, for example, by being hot press-molded and then punched using a Thomson type / bic type. Moreover, when manufacturing using the simultaneous cutting die which can perform press molding and cutting in one process, the through hole 18 and the notch 19 can be formed at the time of hot press molding. In addition, the edge peripheral part 16 of the through-hole 18 and the cut 19 is heat-pressed simultaneously with the edge peripheral part 16 in the outer periphery of the nonwoven fabric sheet 15.

一具体例として、防音材1は以下の方法で極めて容易に製造することができる。   As a specific example, the soundproofing material 1 can be manufactured very easily by the following method.

まず、プレス機械の下プレス盤上に、成形治具が配置される。このプレス機械には、加熱装置が内蔵されている。成形治具は、縁周部16の形状および防音材1の厚さ(高さ)に対応した形状を有する。また、成形治具は、隙間12の形状や厚さ(高さ)に対応した形状をも有する。成形治具は複数部材で形成されても、同一部材で形成されてもよい。このとき、成形治具は、不織布シート15に含浸される接着剤が接着可能な温度、例えばレゾルシノール系樹脂が硬化する200℃程度に加熱される。   First, a forming jig is placed on the lower press machine of the press machine. This press machine has a built-in heating device. The forming jig has a shape corresponding to the shape of the peripheral edge portion 16 and the thickness (height) of the soundproofing material 1. The forming jig also has a shape corresponding to the shape and thickness (height) of the gap 12. The forming jig may be formed of a plurality of members or the same member. At this time, the forming jig is heated to a temperature at which the adhesive impregnated into the nonwoven fabric sheet 15 can be bonded, for example, about 200 ° C. at which the resorcinol resin is cured.

この成形治具(下プレス盤)上には、不織布シート15、吸音・遮音シート11、不織布シート15が順に積層される。不織布シート15にホットメルト接着剤などの接着剤が塗布される場合には、塗布された面が吸音・遮音シート11側に重なるように配置される。不織布シート15などは、圧縮機2に取り付けられた際に圧縮機2側に配置される面が下面となるように配置される。このとき、成形治具上には、不織布シート15の圧着部分となる縁周部16が配置される。縁周部16に対応する成形治具上には、吸音・遮音シート11は配置されない。また、成形治具は、隙間12が形成される位置にも配置される。   On this forming jig (lower press machine), a nonwoven fabric sheet 15, a sound absorbing / sound insulating sheet 11, and a nonwoven fabric sheet 15 are laminated in this order. When an adhesive such as a hot melt adhesive is applied to the nonwoven fabric sheet 15, the applied surface is disposed so as to overlap the sound absorbing / sound insulating sheet 11 side. The nonwoven fabric sheet 15 and the like are arranged such that the surface arranged on the compressor 2 side when attached to the compressor 2 is the lower surface. At this time, the edge peripheral part 16 used as the crimping | compression-bonding part of the nonwoven fabric sheet 15 is arrange | positioned on a shaping | molding jig. The sound absorbing / sound insulating sheet 11 is not disposed on the forming jig corresponding to the peripheral edge portion 16. The forming jig is also disposed at a position where the gap 12 is formed.

次に、プレス機械の上プレス盤が下降され、不織布シート15は上プレス盤と成形治具とにより所要の圧力で圧着される。これにより、上下プレス盤および成形治具から不織布シート15に熱が伝わり、含浸された熱硬化性樹脂同士が硬化することで(ホットメルト接着剤により)不織布シート15同士は接着される。このとき、上下プレス盤の温度は、それぞれ200℃前後であって、加熱圧着時間は50秒程度が望ましい。   Next, the upper press disk of the press machine is lowered, and the nonwoven fabric sheet 15 is pressure-bonded with a required pressure by the upper press disk and a forming jig. Thereby, heat is transmitted to the nonwoven fabric sheet 15 from the upper and lower press machines and the forming jig, and the impregnated thermosetting resins are cured (by the hot melt adhesive), thereby bonding the nonwoven fabric sheets 15 together. At this time, the temperature of the upper and lower press panels is preferably around 200 ° C., and the thermocompression bonding time is preferably about 50 seconds.

また、隙間12においては、不織布シート15が、吸音材11aと隙間12(遮音材14)とで形成される表面形状に沿うように形成される。このとき、成形治具の高さなどで調節されることにより、不織布シート15と吸音材11aおよび吸音材11cとは完全にまたは部分的に接触し、接着される。この後、貫通孔18および切込み19が作製される。   Moreover, in the clearance gap 12, the nonwoven fabric sheet 15 is formed so that the surface shape formed with the sound-absorbing material 11a and the clearance gap 12 (sound insulation material 14) may be met. At this time, the nonwoven fabric sheet 15 and the sound-absorbing material 11a and the sound-absorbing material 11c are completely or partially brought into contact with each other by being adjusted by the height of the forming jig or the like. Thereafter, the through hole 18 and the cut 19 are formed.

このように作製された防音材1は、熱プレス成形により各シート10、15が一体に形成されることになる。これにより、例えば従来のアルミ箔やガラス繊維などからなるガラスクロスを用いた防音材のように、フェルトに対してアルミ箔やガラスクロスを手作業で巻き込んだりする必要がない。これにより、防音材1の製造性を向上させることができる。また、貫通孔18の位置や形状が単純でない場合であっても製造が容易となる。また、上述した通りの成形治具を使用して熱プレス成形した場合には、成形治具の形状や配置を変更することにより、圧縮機2の形状に応じた防音材1を容易に製造することができる。   In the soundproofing material 1 manufactured in this way, the sheets 10 and 15 are integrally formed by hot press molding. This eliminates the need to manually wind the aluminum foil or glass cloth around the felt as in the case of a conventional soundproof material using a glass cloth made of aluminum foil or glass fiber. Thereby, the manufacturability of the soundproofing material 1 can be improved. Moreover, even if the position and shape of the through-hole 18 are not simple, manufacturing is facilitated. In addition, when heat press molding is performed using the molding jig as described above, the soundproofing material 1 corresponding to the shape of the compressor 2 is easily manufactured by changing the shape and arrangement of the molding jig. be able to.

また、不織布シート15自体に所要の難燃性を持たせたこと、および不織布シート15の内側に配置される吸音材11の難燃性との複合により、必要な難燃性を確保できる。このため、圧縮機2と接する最外層が不織布であっても圧縮機2の油による発火を全体で防止することができる。さらに、不織布シート15の縁周部16を確実に接着するため、内部の吸音材11への油や雨水の浸食や発火をも防止することができ、防音材1自体の劣化防止(耐久性)、ひいては防音性能を維持することができる。また、不織布シート15が撥油性、撥水性を備えた場合には、より一層上記効果を奏することができる。   Further, the necessary flame retardancy can be ensured by combining the nonwoven fabric sheet 15 itself with the required flame retardance and the flame retardancy of the sound absorbing material 11 disposed inside the nonwoven fabric sheet 15. For this reason, even if the outermost layer in contact with the compressor 2 is a non-woven fabric, ignition by the oil of the compressor 2 can be prevented as a whole. Furthermore, since the edge peripheral part 16 of the nonwoven fabric sheet 15 is securely bonded, it is possible to prevent erosion and ignition of oil and rainwater to the internal sound absorbing material 11, and to prevent deterioration of the sound insulating material 1 itself (durability). As a result, the soundproofing performance can be maintained. Moreover, when the nonwoven fabric sheet 15 is provided with oil repellency and water repellency, the above effects can be further exhibited.

さらに、防音材1は、柔軟性のある材料のみから構成されるため、圧縮機2への取り付けが容易であり、作業性をも向上させることができる。また、圧縮機2と接触する面が柔軟性のある不織布シート15であるため、圧縮機2と防音材1との接触に起因する振動(音)も抑制することができる。   Furthermore, since the soundproofing material 1 is comprised only from a flexible material, the attachment to the compressor 2 is easy, and workability | operativity can also be improved. Moreover, since the surface which contacts the compressor 2 is the flexible nonwoven fabric sheet 15, the vibration (sound) resulting from the contact of the compressor 2 and the soundproof material 1 can also be suppressed.

不織布シート15(縁周部16)は加熱圧着されて硬化するが、吸音・遮音シート10は硬化することなく柔軟性を維持できる。このため、圧縮機2への取り付け時の作業性を低下させることはない。また、吸音・遮音シート10同士は、接着(固定)されていないため、圧縮機2への巻き付け時においては各層の周方向長さに応じて互いに移動し得る。このため、圧縮機2への取り付け時の作業性をさらに向上させることができる。   Although the nonwoven fabric sheet 15 (edge peripheral part 16) is heat-pressed and hardened, the sound absorption / sound insulation sheet 10 can maintain flexibility without hardening. For this reason, workability at the time of attachment to the compressor 2 is not reduced. Further, since the sound absorbing and sound insulating sheets 10 are not bonded (fixed), they can move to each other according to the circumferential length of each layer when wound around the compressor 2. For this reason, the workability | operativity at the time of the attachment to the compressor 2 can further be improved.

なお、図1〜3に示す吸音・遮音シート10は、吸音材11層のみで構成されたり、図5に示すように吸音材11が2層、遮音材14が1層で構成されたりしてもよい。また、吸音・遮音シート10は、吸音材11が4層以上、遮音材14が吸音材11の層数に応じて3層以上で構成されてもよい。   The sound absorbing / sound insulating sheet 10 shown in FIGS. 1 to 3 is composed of only the sound absorbing material 11 layer, or the sound absorbing material 11 is composed of two layers and the sound insulating material 14 is composed of one layer as shown in FIG. Also good. In addition, the sound absorbing / sound insulating sheet 10 may include four or more layers of the sound absorbing material 11 and three or more layers of the sound insulating material 14 according to the number of layers of the sound absorbing material 11.

また、不織布シート15、吸音・遮音シート10の形状、厚さ、層数、貫通孔18や切込み19の形状、位置、数は、防音材1が取り付けられる圧縮機2の形状や求められる防音性能に応じて決定される。このため、本実施形態において説明した防音材1などには限定されない。   The shape, thickness, number of layers of the nonwoven fabric sheet 15 and the sound absorbing / sound insulating sheet 10, the shape, position, and number of the through holes 18 and the cuts 19 are the shape of the compressor 2 to which the soundproofing material 1 is attached and the required soundproofing performance. It is decided according to. For this reason, it is not limited to the soundproofing material 1 etc. which were demonstrated in this embodiment.

さらに、使用中の圧縮機の油による発火を防止するため、圧縮機2側に配置される不織布シート15の少なくとも一部に、アルミシートを取り付けてもよい。これにより、より高い防火性の要求にも対応可能な防音材1を提供することができる。アルミシートを取り付ける方法としては、上述した工程により防音材1を作製後、シールなどの接着剤で貼り付ける方法や、アルミシートをポリエチレンなどでラミネートし、熱プレス成形時に防音材1に熱接着する方法を適用することができる。   Furthermore, an aluminum sheet may be attached to at least a part of the nonwoven fabric sheet 15 disposed on the compressor 2 side in order to prevent ignition by oil of the compressor in use. Thereby, the soundproof material 1 which can respond also to the request | requirement of higher fireproofness can be provided. As a method of attaching the aluminum sheet, after producing the soundproofing material 1 by the above-described process, a method of pasting with an adhesive such as a seal, or laminating the aluminum sheet with polyethylene or the like, and thermally bonding to the soundproofing material 1 at the time of hot press molding. The method can be applied.

次に、本実施形態における防音材1の防音性能の向上および軽量化の実現について、実施例を用いて説明する。なお本発明は以下に示される実施例に限定されるものではない。   Next, improvement in soundproofing performance and weight reduction of the soundproofing material 1 in the present embodiment will be described using examples. In addition, this invention is not limited to the Example shown below.

[実施例1]
図6に示すとおり、設置時において圧縮機側から順に、不織布シート25a、吸音材21a、遮音材24、吸音材21b、不織布シート25bを積層して防音材20のサンプルを作製した。不織布シート25a、25bは、ポリエステルからなり、熱硬化性樹脂を含有塗布した。吸音材21a、21bは、レジンフェルトである。遮音材24は、ポリ塩化ビニルからなる。各シートの厚さおよび面重量は、表1の通りとした。
[Example 1]
As shown in FIG. 6, a sample of the soundproof material 20 was produced by stacking the nonwoven fabric sheet 25 a, the sound absorbing material 21 a, the sound insulating material 24, the sound absorbing material 21 b, and the nonwoven fabric sheet 25 b in this order from the compressor side. The nonwoven fabric sheets 25a and 25b are made of polyester and coated with a thermosetting resin. The sound absorbing materials 21a and 21b are resin felts. The sound insulating material 24 is made of polyvinyl chloride. The thickness and surface weight of each sheet were as shown in Table 1.

[実施例2]
図7に示すとおり、設置時において圧縮機側から順に、不織布シート35a、吸音材31a、遮音材34a、吸音材31b、遮音材34b、吸音材31c、不織布シート35bを積層して防音材30を作製した。各シートは、実施例1と同様のものを用いた。各シートの厚さおよび面重量は、表1の通りとした。
[Example 2]
As shown in FIG. 7, the soundproof material 30 is formed by stacking the nonwoven fabric sheet 35 a, the sound absorbing material 31 a, the sound insulating material 34 a, the sound absorbing material 31 b, the sound insulating material 34 b, the sound absorbing material 31 c, and the nonwoven fabric sheet 35 b in this order from the compressor side. Produced. Each sheet was the same as in Example 1. The thickness and surface weight of each sheet were as shown in Table 1.

[比較例1]
図8に示すとおり、設置時において圧縮機側から順に、アルミシート42、吸音材41a、遮音材44a、吸音材41b、遮音材44bを積層して防音材40を作製した。吸音材41a、41bはアクリル繊維、ポリエステル繊維、および低融点ポリエステル繊維からなり、ニードルパンチング法によってシート化したものを用いた。また、遮音材44a、44bは、実施例1と同様のものを用いた。アルミシートは、厚さ50μmのアルミ箔を用いた。各シートの厚さおよび面重量は、表1の通りとした。
[Comparative Example 1]
As shown in FIG. 8, at the time of installation, the soundproof material 40 was produced by laminating the aluminum sheet 42, the sound absorbing material 41a, the sound insulating material 44a, the sound absorbing material 41b, and the sound insulating material 44b in this order from the compressor side. The sound absorbing materials 41a and 41b were made of acrylic fiber, polyester fiber, and low melting point polyester fiber and formed into a sheet by a needle punching method. In addition, the same sound insulating materials 44a and 44b as those in Example 1 were used. As the aluminum sheet, an aluminum foil having a thickness of 50 μm was used. The thickness and surface weight of each sheet were as shown in Table 1.

Figure 0006372989
Figure 0006372989

実施例1、2および比較例1の面重量比を表1に示す。本実施例における防音材20、30は、比較例1の防音材40に比べて30%以上の軽量化を実現することができた。   Table 1 shows the surface weight ratios of Examples 1 and 2 and Comparative Example 1. The soundproof materials 20 and 30 in the present embodiment were able to realize a weight reduction of 30% or more compared to the soundproof material 40 of Comparative Example 1.

また、実施例1、2および比較例1の吸音性能を評価するため、JIS
A 1409に基づき残響室法吸音率(ランダム入射吸音率)を測定した。残響室容積は9m、各吸音材のサンプルは1000mm×1000mm、計測装置はBK社PULSEとした。また、入射面は圧縮機設置時に圧縮機に対して外側となる面(圧縮機側面ではない面)とした。図9は、残響室法吸音率測定の評価結果を示すグラフである。
In order to evaluate the sound absorption performance of Examples 1 and 2 and Comparative Example 1, JIS
A reverberation chamber method sound absorption coefficient (random incident sound absorption coefficient) was measured based on A1409. The volume of the reverberation chamber was 9 m 3 , the sample of each sound absorbing material was 1000 mm × 1000 mm, and the measuring device was PULSE of BK. In addition, the incident surface was a surface (a surface that is not the side surface of the compressor) that was outside the compressor when the compressor was installed. FIG. 9 is a graph showing an evaluation result of reverberation chamber method sound absorption coefficient measurement.

比較例1の防音材40は、圧縮機に対して外側となる最外層が遮音材44bであるため、吸音効果はほぼないことがわかった。これに対し、実施例1および2の防音材20、30は、圧縮機に対して外側となる最外層にも通気性のある不織布シート25b、35bを配置し、その内側には吸音材21b、31cを配置したため、比較例1の防音材40に比べて吸音性能を有することがわかった。これにより、防音材を透過し、室内機内の板金などで反響した騒音についても室外機外部に漏らすことなく防音することができる。また、室外機運転時の振動により、圧縮機に取り付けられている配管・配線や、圧縮機に隣接される板金など硬質の部材と干渉した場合でも、素材自体に柔軟性があるため、干渉により発生する振動音が抑えられる。なお、入射面が圧縮機設置時に圧縮機に対して内側となる面として同様に測定を行った場合も、比較例1に対して実施例1、2の防音材20、30は同様に防音効果が得られるものと考えられる。   It was found that the soundproofing material 40 of Comparative Example 1 has almost no sound absorbing effect because the outermost layer on the outside of the compressor is the sound insulating material 44b. On the other hand, the soundproofing materials 20 and 30 of Examples 1 and 2 are provided with non-woven sheets 25b and 35b that are breathable also in the outermost layer that is the outer side with respect to the compressor, and the sound absorbing material 21b, Since 31c was arrange | positioned, it turned out that it has a sound absorption performance compared with the soundproof material 40 of the comparative example 1. FIG. As a result, the noise transmitted through the soundproofing material and reflected by the sheet metal in the indoor unit can be soundproofed without leaking outside the outdoor unit. In addition, even when piping or wiring attached to the compressor or a hard member such as a sheet metal adjacent to the compressor due to vibration during outdoor unit operation, the material itself is flexible, The generated vibration noise is suppressed. Note that the soundproofing materials 20 and 30 of Examples 1 and 2 in the same way as Comparative Example 1 are similarly soundproofing when the incident surface is measured as a surface that is on the inner side of the compressor when the compressor is installed. Is considered to be obtained.

さらに、実施例1、2および比較例1の遮音性能を評価するため、簡易的な残響箱を用いた透過損失を測定した。図10は、残響箱51に設置された防音材のサンプル52および測定装置を説明するための縦断面図である。残響箱51は、支持枠55で支持された防音材20、30により、上部の開口が覆われている。残響箱51が設置された半無響室は、480mとした。また、スピーカ53を残響箱51内の下方に設置し、マイク54を残響箱51外であって、スピーカ53の上方に設置した。音入射面は圧縮機設置時における圧縮機側面とした。図11は、透過損失測定の評価結果を示すグラフである。 Furthermore, in order to evaluate the sound insulation performance of Examples 1 and 2 and Comparative Example 1, transmission loss using a simple reverberation box was measured. FIG. 10 is a longitudinal sectional view for explaining a sample 52 of a soundproof material installed in the reverberation box 51 and a measuring device. The reverberation box 51 has an upper opening covered with the soundproof materials 20 and 30 supported by the support frame 55. The semi-anechoic room in which the reverberation box 51 was installed was 480 m 3 . In addition, the speaker 53 is installed below the reverberation box 51, and the microphone 54 is installed outside the reverberation box 51 and above the speaker 53. The sound incident surface was the side of the compressor when the compressor was installed. FIG. 11 is a graph showing the evaluation results of the transmission loss measurement.

実施例1の防音材20は、315Hz〜1.25kHzの特に低周波域で比較例1の防音材40よりも遮音性能が向上した。実施例2の防音材30は、800Hz〜2.5kHzの特に高周波域で比較例1の防音材40の遮音性能を上回った。   The soundproofing material 20 of Example 1 improved the sound insulation performance as compared with the soundproofing material 40 of Comparative Example 1 in a particularly low frequency range of 315 Hz to 1.25 kHz. The soundproof material 30 of Example 2 exceeded the sound insulation performance of the soundproof material 40 of Comparative Example 1 in a particularly high frequency range of 800 Hz to 2.5 kHz.

図9および図11からわかるとおり、実施例1、2における防音材20、30は、比較例1に対して30%以上軽量化すると同時に、防音性能を向上できる。   As can be seen from FIG. 9 and FIG. 11, the soundproof materials 20 and 30 in Examples 1 and 2 can reduce the weight by 30% or more compared to Comparative Example 1, and at the same time improve the soundproof performance.

1 圧縮機用防音材(防音材)
2 圧縮機
10 吸音・遮音シート
11 吸音材
12 隙間
14 遮音材
15 不織布シート
16 縁周部
18 貫通孔
19 切込み
1 Soundproofing material for compressors (soundproofing material)
2 Compressor 10 Sound Absorption / Sound Insulation Sheet 11 Sound Absorption Material 12 Gap 14 Sound Insulation Material 15 Non-woven Fabric Sheet 16 Edge Peripheral 18 Through Hole 19 Cutting

Claims (14)

吸音性を有する吸音材および遮音性を有する遮音材とで形成され、互いに固定されずに積層された複数の吸音材と遮音材とからなる吸音・遮音シートと、
前記吸音・遮音シートの両表面をそれぞれ被覆して縁周部同士が接着された難燃性を有する2枚の不織布シートと、
を備えたことを特徴とする圧縮機用防音材。
A sound-absorbing and sound-insulating sheet comprising a plurality of sound-absorbing materials and sound-insulating materials, which are formed of a sound-absorbing material having sound-absorbing properties and a sound-insulating material having sound-insulating properties, and laminated without being fixed to each other;
Two non-woven fabric sheets having flame retardancy in which both surfaces of the sound-absorbing and sound-insulating sheet are respectively coated and the peripheral edges are bonded to each other;
A soundproofing material for a compressor, comprising:
前記吸音材と前記遮音材は、前記圧縮機用防音材の厚さ方向に交互に配置された請求項1記載の圧縮機用防音材。   The soundproof material for a compressor according to claim 1, wherein the sound absorbing material and the sound insulating material are alternately arranged in a thickness direction of the soundproof material for the compressor. 前記吸音・遮音シートは、前記圧縮機用防音材の厚さ方向に、吸音材、遮音材、吸音材、遮音材、吸音材の順に積層された5層のシートである請求項2記載の圧縮機用防音材。   3. The compression according to claim 2, wherein the sound absorbing and sound insulating sheet is a five-layer sheet in which a sound absorbing material, a sound insulating material, a sound absorbing material, a sound insulating material, and a sound absorbing material are laminated in this order in the thickness direction of the compressor sound insulating material. Soundproof material for machine. 前記吸音・遮音シートは、前記圧縮機用防音材の厚さ方向に、吸音材、遮音材、吸音材の順に積層された3層のシートである請求項2記載の圧縮機用防音材。   The sound-absorbing / sound-insulating sheet according to claim 2, wherein the sound-absorbing / sound-insulating sheet is a three-layer sheet in which a sound-absorbing material, a sound-insulating material, and a sound-absorbing material are laminated in the thickness direction of the compressor sound-insulating material. 圧縮機に設置される際に内側に配置される吸音材は、所定間隔ごとに隙間を設けて配置された複数枚の吸音材からなる請求項3または4記載の圧縮機用防音材。   The sound-absorbing material for a compressor according to claim 3 or 4, wherein the sound-absorbing material arranged on the inner side when installed in the compressor comprises a plurality of sound-absorbing materials arranged with a gap at predetermined intervals. 前記吸音材は、フェルトのシートであり、
前記遮音材は、ポリ塩化ビニルのシートである請求項1〜5のいずれか一項記載の圧縮機用防音材。
The sound absorbing material is a felt sheet;
The sound insulation material for a compressor according to any one of claims 1 to 5, wherein the sound insulation material is a polyvinyl chloride sheet.
前記吸音・遮音シートは、前記不織布シートの前記縁周部の内側の寸法よりも小さい寸法を有し、密封した袋状の前記不織布シートに収容されている、請求項1〜6のいずれか一項記載の圧縮機用防音材。  The sound absorbing / sound insulating sheet has a size smaller than the inner size of the peripheral edge portion of the nonwoven fabric sheet, and is housed in the sealed bag-like nonwoven fabric sheet. The soundproofing material for a compressor according to the item. 圧縮機に対して巻き付けられて使用される防音材である、請求項1〜7のいずれか一項記載の圧縮機用防音材。  The soundproofing material for a compressor according to any one of claims 1 to 7, which is a soundproofing material used by being wound around a compressor. 前記不織布シートと前記吸音・遮音シートとは、接着されていない請求項1〜8のいずれか一項記載の圧縮機用防音材。The soundproof material for a compressor according to any one of claims 1 to 8, wherein the nonwoven fabric sheet and the sound absorbing / sound insulating sheet are not bonded to each other. 配管または配線を通すための貫通孔および切込みをさらに有し、前記貫通孔および前記切込みは、前記不織布シートが互いに接着された縁周部を有する請求項1〜のいずれか一項記載の圧縮機用防音材。 The compression according to any one of claims 1 to 9 , further comprising a through-hole and a cut for passing piping or wiring, wherein the through-hole and the cut have an edge peripheral portion to which the nonwoven fabric sheets are bonded to each other. Soundproof material for machine. 圧縮機側に配置される前記不織布シートの少なくとも一部に、アルミシートが取り付けられた請求項1〜10のいずれか一項記載の圧縮機用防音材。 The soundproofing material for compressors as described in any one of Claims 1-10 with which the aluminum sheet was attached to at least one part of the said nonwoven fabric sheet arrange | positioned at the compressor side. 少なくとも縁周部に加熱により接着される接着剤を含有した難燃性を有する2枚の不織布シートと、吸音性を有する吸音材および遮音性を有する遮音材とで形成され、互いに固定されずに積層された複数の吸音材と遮音材とからなる吸音・遮音シートであり、前記不織布シートの前記縁周部の内側の寸法よりも小さい寸法を有する吸音・遮音シートと、を準備する工程と、
一方の前記不織布シート、前記吸音・遮音シート、および他方の前記不織布シートを順に積層する積層工程と、
前記不織布シートの前記縁周部同士を加熱圧着する工程と、
を備えることを特徴とする圧縮機用防音材の製造方法。
Formed with at least two nonwoven fabric sheets having flame retardancy containing an adhesive that is bonded to the periphery by heating, a sound-absorbing sound-absorbing material, and a sound-insulating material having a sound-insulating property, without being fixed to each other A sound absorbing / sound insulating sheet comprising a plurality of laminated sound absorbing materials and sound insulating materials, and preparing a sound absorbing / sound insulating sheet having a size smaller than a size inside the edge portion of the nonwoven fabric sheet,
Laminating step of sequentially laminating one non-woven fabric sheet, the sound absorption / sound insulation sheet, and the other non-woven fabric sheet,
A step of thermocompression bonding the peripheral edges of the nonwoven fabric sheet;
A method for producing a soundproof material for a compressor, comprising:
前記不織布シートの前記縁周部の形状に対応した形状を有し、前記接着剤の接着温度に加熱された成形治具を、プレス機械の下プレス盤上に配置する工程と、
前記積層工程で積層された前記不織布シートおよび前記吸音・遮音シートを、前記不織布シートの前記縁周部が前記成形治具上に配置されるように配置する工程とをさらに備え、
前記加熱圧着工程は、前記プレス機械の上プレス盤と前記成形治具とにより前記不織布シートの前記縁周部が所要の圧力で互いに加熱圧着される工程である請求項12記載の圧縮機用防音材の製造方法。
A step of arranging a forming jig having a shape corresponding to the shape of the peripheral edge of the nonwoven fabric sheet and heated to the bonding temperature of the adhesive on a lower press plate of a press machine;
Further comprising the step of arranging the non-woven fabric sheet and the sound-absorbing / sound-insulating sheet laminated in the laminating step so that the peripheral edge of the non-woven fabric sheet is arranged on the forming jig,
The soundproofing for a compressor according to claim 12 , wherein the thermocompression bonding step is a step in which the peripheral portions of the non-woven fabric sheet are thermocompression bonded to each other at a required pressure by an upper press disk and the forming jig of the press machine. A method of manufacturing the material.
配管または配線を通すための貫通孔および切込みを形成する工程をさらに備え、
前記貫通孔および前記切込みを形成する工程は、前記不織布シートが互いに接着された前記貫通孔および前記切込みの縁周部を前記加熱圧着工程で形成し、前記加熱圧着工程の後または前記加熱圧着工程と同時に前記貫通孔および前記切込みを打ち抜くことにより形成する工程である請求項12または13記載の圧縮機用防音材の製造方法。
Further comprising a step of forming a through hole and a cut for passing a pipe or wiring;
In the step of forming the through hole and the cut, the through hole where the nonwoven fabric sheet is bonded to each other and the edge peripheral portion of the cut are formed in the thermocompression bonding step, and after the thermocompression bonding step or the thermocompression bonding step. The method for producing a soundproof material for a compressor according to claim 12 or 13, which is a step of forming the through hole and the cut at the same time.
JP2013212053A 2013-10-09 2013-10-09 Soundproof material for compressor and method for producing the same Active JP6372989B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2013212053A JP6372989B2 (en) 2013-10-09 2013-10-09 Soundproof material for compressor and method for producing the same
BE2014/0748A BE1022557B1 (en) 2013-10-09 2014-10-07 INSONORE MATERIAL FOR COMPRESSOR AND METHOD OF MANUFACTURING THE SAME
CN201410527669.6A CN104553214B (en) 2013-10-09 2014-10-09 Compressor acoustic material and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013212053A JP6372989B2 (en) 2013-10-09 2013-10-09 Soundproof material for compressor and method for producing the same

Publications (3)

Publication Number Publication Date
JP2015075038A JP2015075038A (en) 2015-04-20
JP2015075038A5 JP2015075038A5 (en) 2016-11-24
JP6372989B2 true JP6372989B2 (en) 2018-08-15

Family

ID=53000102

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013212053A Active JP6372989B2 (en) 2013-10-09 2013-10-09 Soundproof material for compressor and method for producing the same

Country Status (3)

Country Link
JP (1) JP6372989B2 (en)
CN (1) CN104553214B (en)
BE (1) BE1022557B1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016205344A (en) * 2015-04-28 2016-12-08 ダイキン工業株式会社 Soundproof cover for compressor for air conditioner
CN105863994A (en) * 2016-04-25 2016-08-17 珠海格力电器股份有限公司 Compressor sound-proof housing and compressor assembly method
CN111656100B (en) * 2018-01-30 2021-09-28 三菱电机株式会社 Outdoor unit of air conditioner
TW202016484A (en) * 2018-05-25 2020-05-01 澳洲商比利澳洲私人有限公司 Improvements in refrigeration
KR102083901B1 (en) * 2018-07-09 2020-03-03 (주)대한솔루션 Noise reducing apparatus for battery pack of electric automobile
DE112018007849B4 (en) 2018-07-24 2022-08-04 Mitsubishi Electric Corporation Soundproof part and outdoor unit of an air conditioner
KR102106799B1 (en) * 2018-12-03 2020-05-06 재단법인한국조선해양기자재연구원 Noise reduction apparatus with natural ventilation function
JP7591718B2 (en) * 2021-03-26 2024-11-29 パナソニックIpマネジメント株式会社 Lighting fixtures, socket units, unit sets and speakers

Family Cites Families (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5610446A (en) * 1979-07-09 1981-02-02 Fujiyoshi Seisakusho Kk Sound absorbing sound insulating body having heat insulating property and its manufacture
JPH09251295A (en) * 1996-03-14 1997-09-22 Isuzu Motors Ltd Sound absorbing material and sound insulation cover
JPH11245320A (en) * 1998-02-27 1999-09-14 Isuzu Motors Ltd Sound absorbing material, molding method of sound absorbing material, and shielding cover
JP2003108146A (en) * 2001-09-27 2003-04-11 Nagoya Oil Chem Co Ltd Sound absorbing material
JP3680302B2 (en) * 2002-05-24 2005-08-10 有限会社大和 Sound absorbing material
WO2005015539A1 (en) * 2003-08-08 2005-02-17 Sekisui Plastics Co., Ltd. Foam sheet for interior material of automobile and interior material of automobile
WO2005052529A1 (en) * 2003-11-27 2005-06-09 Yugen Kaisha Daiwa Sound absorbing material
US20110139542A1 (en) * 2006-05-23 2011-06-16 Bellmax Acoustic Pty Ltd Acoustic shield
JP4803126B2 (en) * 2007-01-24 2011-10-26 ダイキン工業株式会社 Soundproof material for compressor
US8062985B2 (en) * 2007-03-26 2011-11-22 Owens Corning Intellectual Capital, Llc Flexible composite multiple layer fire-resistant insulation structure
JP5198103B2 (en) * 2008-03-21 2013-05-15 アサヒゴム株式会社 Sound insulation for vehicles
WO2010007834A1 (en) * 2008-07-17 2010-01-21 トヨタ自動車株式会社 Impact and sound absorbing material and sound absorbing structure
JP2010031579A (en) * 2008-07-30 2010-02-12 Caterpillar Japan Ltd Sound absorbing material for working machine, and method of manufacturing the sound absorbing material for working machine
JP5235699B2 (en) * 2009-01-21 2013-07-10 三菱電機株式会社 Compressor and air conditioner equipped with the same
JP5608383B2 (en) * 2009-02-12 2014-10-15 豊和繊維工業株式会社 Automotive engine undercover
US8292027B2 (en) * 2009-04-21 2012-10-23 E I Du Pont De Nemours And Company Composite laminate for a thermal and acoustic insulation blanket
JP4955742B2 (en) * 2009-08-28 2012-06-20 株式会社パーカーコーポレーション Soundproof sheet and method for producing the soundproof sheet
JP5459838B2 (en) * 2009-09-18 2014-04-02 ニチアス株式会社 Soundproof cover and manufacturing method thereof
JP2011156897A (en) * 2010-01-29 2011-08-18 Nichias Corp Soundproof cover and manufacturing method of the same
US9093060B2 (en) * 2011-01-26 2015-07-28 Nichias Corporation Sound-proof material and process for production thereof, sound-proof molding, and sound insulation method
CN202115033U (en) * 2011-06-16 2012-01-18 江苏环宇汽车零部件有限公司 Sound-proofing nonwoven composite material
CN202115031U (en) * 2011-06-16 2012-01-18 江苏环宇汽车零部件有限公司 Vehicle-use composite material with gradient sound insulation and absorption performance
JP2013088002A (en) * 2011-10-17 2013-05-13 Daikin Industries Ltd Outdoor unit
KR101911130B1 (en) * 2012-02-21 2018-10-24 니찌아스 카부시키카이샤 Sound-Blocking Heat-Insulating Mat Assembly and Method for Assembling Sound-Blocking Heat-Insulating Mat Assembly

Also Published As

Publication number Publication date
BE1022557B1 (en) 2016-06-02
CN104553214B (en) 2019-05-03
CN104553214A (en) 2015-04-29
JP2015075038A (en) 2015-04-20
BE1022557A1 (en) 2016-06-02

Similar Documents

Publication Publication Date Title
JP6372989B2 (en) Soundproof material for compressor and method for producing the same
US9093060B2 (en) Sound-proof material and process for production thereof, sound-proof molding, and sound insulation method
EP3290697B1 (en) Soundproof cover of compressor for air conditioner
KR101544622B1 (en) Sound absorbing cover, method of manufacturing thereof and method of sound absorbing
WO2017159646A1 (en) Soundproof cover
JP2015075038A5 (en)
JP3187889U (en) Soundproof material for compressor
JP2015135104A (en) Protection cover and process of manufacture of the protection cover
WO2020116139A1 (en) Sound-proofing cover and engine unit
JP2019008160A (en) Cladding material for sound insulation and engine unit
KR101911130B1 (en) Sound-Blocking Heat-Insulating Mat Assembly and Method for Assembling Sound-Blocking Heat-Insulating Mat Assembly
JP2006098966A (en) Soundproof cover
JP2007133246A (en) Sound absorbing structure
JP6929532B2 (en) Soundproof panel
KR101497379B1 (en) Insulation for vehicle
JP6944057B2 (en) Laminate
CN202159483U (en) Composite silencing plate and products thereof
JP6655569B2 (en) Engine unit
KR100757095B1 (en) An insulating and sound-absorbing sheet for an interior and exterior production apparatus and method thereof
JP2015003705A (en) Laminate panel and door unit for vehicle
JP2023114559A (en) Soundproof material and soundproof structure
KR20150119782A (en) flame-resistant and soundproof panel
KR20140141958A (en) Insulation for vehicle

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20161006

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20161006

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20170706

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20170711

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20170906

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20180227

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20180419

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20180710

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20180717

R150 Certificate of patent or registration of utility model

Ref document number: 6372989

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250