JP6265651B2 - Copper alloy sheet, connector using the same, and method for producing the copper alloy sheet - Google Patents
Copper alloy sheet, connector using the same, and method for producing the copper alloy sheet Download PDFInfo
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Description
本発明は、銅合金板材とそれを用いたコネクタ、及びその銅合金板材の製造方法に関し、詳しくは車載部品用や電気・電子機器用のリードフレーム、コネクタ、端子材、リレー、スイッチ、ソケットなどに適用される銅合金板材とそれを用いたコネクタ、及びその銅合金板材の製造方法に関する。 The present invention relates to a copper alloy plate material, a connector using the copper alloy plate material, and a method for manufacturing the copper alloy plate material, and more particularly to a lead frame, a connector, a terminal material, a relay, a switch, a socket, etc. The present invention relates to a copper alloy sheet material applied to the above, a connector using the same, and a method for producing the copper alloy sheet material.
近年の電気・電子機器の小型化とともに、端子や接点部品の小型化が進行している。例えば電気接点において、バネを構成している部材の形状が小さくなると、バネ長が短くなることによって、バネ用銅合金への負荷応力が高くなる。その応力が、銅合金材料の降伏点よりも高くなってしまうと、材料が永久変形してしまい、バネとして所望の接圧が得られなくなる。その場合に、接触抵抗が上昇し、電気的な接続が不十分となり、重大な問題となる。従って、銅合金には高強度、高い降伏強度が求められている。 With recent miniaturization of electrical and electronic equipment, miniaturization of terminals and contact parts is progressing. For example, in the electrical contact, when the shape of the member constituting the spring is reduced, the spring length is shortened, so that the load stress on the spring copper alloy is increased. If the stress becomes higher than the yield point of the copper alloy material, the material is permanently deformed, and a desired contact pressure cannot be obtained as a spring. In that case, the contact resistance increases, and the electrical connection becomes insufficient, which becomes a serious problem. Therefore, the copper alloy is required to have high strength and high yield strength.
また、近年、銅価格の高騰に伴って、銅条からプレス加工によって端子を打ち抜く際の材料ロスを低減させるために、圧延垂直方向(Transverse Direction;TD)に材料取りされている。従って、銅合金板材の圧延垂直方向における降伏強度(YS(TD))の向上が必要となってきている。 In recent years, as the price of copper has risen, in order to reduce material loss when a terminal is punched from a copper strip by press working, material is taken in the direction of rolling direction (Transverse Direction; TD). Accordingly, it is necessary to improve the yield strength (YS (TD)) in the vertical direction of rolling of the copper alloy sheet.
さらに、端子の一本一本が小型になることで、通電する断面積が減少し、所望の電流値を流せないことが問題となっている。例えば、端子材として一般的な銅合金として、リン青銅が挙げられるが、高強度の成分組成となると導電率が10%IACS前後であり、小型の端子には不十分である。また、電子機器が小型化すると熱容量が小さくなるため、導体のジュール発熱が大きければ機器全体の温度上昇に直結し、問題となる。従って、銅合金には良好な導電性が求められている。
しかし、上記の高強度(例えば、高い降伏強度)と良好な導電性は、相反する特性である。これに対して、従来、種々の銅合金で高強度と良好な導電性を達成しようとする試みが行われてきた。
Furthermore, since each of the terminals is downsized, a cross-sectional area to be energized is reduced, and a desired current value cannot be supplied. For example, phosphor bronze can be cited as a general copper alloy as a terminal material. However, when a high-strength component composition is used, the conductivity is around 10% IACS, which is insufficient for a small terminal. In addition, since the heat capacity is reduced when the electronic device is downsized, if the Joule heat generation of the conductor is large, the temperature of the entire device is directly increased, which causes a problem. Accordingly, the copper alloy is required to have good conductivity.
However, the above high strength (for example, high yield strength) and good electrical conductivity are contradictory properties. In contrast, conventionally, attempts have been made to achieve high strength and good conductivity with various copper alloys.
特許文献1では、Cu−Ni−Sn系合金の成分を選定し、特定の工程で時効析出硬化させることで、高強度で良好な疲労特性の銅合金とすることが提案されている。
特許文献2では、Cu−Sn系合金の結晶粒径と仕上げ圧延条件を調整して、高強度の銅合金とすることが提案されている。
特許文献3では、Cu−Ni−Si系合金の中でも高濃度の場合に、特定の工程で調製することで高強度とすることが提案されている。
特許文献4では、Cu−Ti系合金の成分を選定し、特定の工程で時効析出硬化させることで高強度とすることが提案されている。
Patent Document 1 proposes that a copper alloy having high strength and good fatigue characteristics can be obtained by selecting components of a Cu-Ni-Sn alloy and age-hardening and hardening in a specific process.
Patent Document 2 proposes adjusting the crystal grain size and finish rolling conditions of a Cu-Sn alloy to obtain a high-strength copper alloy.
In patent document 3, it is proposed to make it high intensity | strength by preparing in a specific process in the case of high density | concentration among Cu-Ni-Si type alloys.
In Patent Document 4, it is proposed to select a component of the Cu—Ti alloy and to increase the strength by age-precipitation hardening in a specific process.
ところで、特許文献1〜4では、一般的な銅合金から比べると、高い強度は得られているものの、合金系と製造方法によっては導電率が依然低い場合があり、また、近年特に重要となってきている圧延垂直方向における降伏強度を充分に高められていなかった。
そこで、良好な導電性を有しながら高い降伏強度を有する銅合金材が求められている。
By the way, in patent documents 1-4, although high intensity | strength is acquired compared with the general copper alloy, depending on an alloy system and a manufacturing method, electrical conductivity may still be low, and it has become especially important in recent years. The yield strength in the vertical direction of rolling has not been sufficiently increased.
Therefore, a copper alloy material having high yield strength while having good conductivity is required.
上記のような課題に鑑み、本発明の目的は、銅合金板材の圧延垂直方向における高い降伏強度と、良好な導電率とを両立した銅合金板材とそれを用いたコネクタ、及びその製造方法を提供することにある。特に、電気・電子機器用のリードフレーム、リレー、スイッチ、自動車車載用などのコネクタや端子材などに適した銅合金板材とそれを用いたコネクタ、及びその製造方法を提供することにある。 In view of the problems as described above, an object of the present invention is to provide a copper alloy sheet material that achieves both high yield strength in the vertical direction of rolling of the copper alloy sheet material and good electrical conductivity, a connector using the copper alloy sheet material, and a method for manufacturing the same. It is to provide. In particular, it is an object of the present invention to provide a copper alloy sheet material suitable for connectors and terminal materials for lead frames, relays, switches, automobiles and the like for electric and electronic devices, a connector using the same, and a manufacturing method thereof.
本発明者らは、上記課題を解決する為に鋭意検討を重ねた結果、X線回折ロッキングカーブ測定で得られる所定のX線回折強度比を満たし、所定の大きさの第二相粒子を抑制することで、金属組織を結晶方位と構造の両面から制御することによって、圧延垂直方向の高い降伏強度と良好な導電率とを両立した銅合金板材が得られることを見い出した。本発明は、この知見に基づき完成されるに至ったものである。 As a result of intensive studies to solve the above problems, the present inventors satisfy a predetermined X-ray diffraction intensity ratio obtained by X-ray diffraction rocking curve measurement, and suppress second-phase particles having a predetermined size. Thus, it has been found that a copper alloy sheet material having both high yield strength in the vertical direction of rolling and good electrical conductivity can be obtained by controlling the metal structure from both the crystal orientation and the structure. The present invention has been completed based on this finding.
すなわち、上記課題は以下の手段により解決される。
(1)NiとCoのいずれか1種又は2種を合計で1.8〜6.0質量%、Siを0.4〜1.6質量%、並びに、Snを0〜1.95質量%、Znを0〜1.92質量%、Mnを0〜0.15質量%、Pを0〜0.05質量%、Mgを0〜0.15質量%、Crを0〜0.15質量%、Zrを0〜0.06質量%、及びFeを0〜0.23質量%からなる群から選ばれる少なくとも1種の元素を合計で0〜2.0質量%含有し、残部が銅及び不可避不純物からなる合金組成を有する銅合金板材であって、
前記銅合金板材の金属組織中に、粒子径が20nm以上である第二相を15個/μm2以下の密度で含み、
前記銅合金板材の圧延方向を回転軸として圧延面からφ(°)の傾きを有する、前記銅合金板材母相の{220}面のX線回折測定において、φ=0(°)及びφ=30(°)のときの回折強度I0及びI30の比であるR=I0/I30が20以上であり、
前記銅合金板材の圧延垂直方向の降伏強度が1020MPa以上であることを特徴とする銅合金板材。
(2)Snを0〜1.95質量%、Znを0〜1.92質量%、Mnを0〜0.15質量%、Pを0〜0.05質量%、Mgを0〜0.15質量%、Crを0〜0.15質量%、Zrを0〜0.06質量%、及びFeを0〜0.23質量%からなる群から選ばれる少なくとも1種の元素を合計で0.005〜2.000質量%含有する(1)項に記載の銅合金板材。
(3)(1)又は(2)項に記載の銅合金板材を使用したコネクタ。
That is, the said subject is solved by the following means.
(1) One or two of Ni and Co in total 1.8 to 6.0 mass%, Si 0.4 to 1.6 mass%, and Sn 0 to 1.95 mass% Zn is 0 to 1.92 mass%, Mn is 0 to 0.15 mass%, P is 0 to 0.05 mass%, Mg is 0 to 0.15 mass%, and Cr is 0 to 0.15 mass%. , 0 to 0.06 mass% of Zr, and 0 to 2.0 mass% in total of at least one element selected from the group consisting of 0 to 0.23 mass% of Fe, with the balance being copper and inevitable A copper alloy sheet having an alloy composition consisting of impurities,
In the metal structure of the copper alloy plate material, the second phase having a particle diameter of 20 nm or more is included at a density of 15 pieces / μm 2 or less,
In the X-ray diffraction measurement of the {220} plane of the parent phase of the copper alloy plate having an inclination of φ (°) from the rolling surface with the rolling direction of the copper alloy plate as the rotation axis, φ = 0 (°) and φ = 30 (°) der R = I 0 / I 30 20 or more which is the ratio of the diffraction intensity I 0 and I 30 when the is,
Copper alloy sheet yield strength in the rolling vertical direction of the copper alloy sheet is characterized in der Rukoto than 1020 mPa.
(2) 0 to 1.95 mass% of Sn, 0 to 1.92 mass% of Zn, 0 to 0.15 mass% of Mn, 0 to 0.05 mass% of P, and 0 to 0.15 of Mg 0.005 in total of at least one element selected from the group consisting of 0% by mass, 0.1% by mass of Cr, 0-0.06% by mass of Zr, and 0-0.23% by mass of Fe. The copper alloy sheet according to item (1), which is contained in an amount of ˜2.000 mass%.
(3) A connector using the copper alloy sheet according to (1) or (2) .
本発明の銅合金板材は、圧延垂直方向の降伏強度が高く、かつ、良好な導電率を有する。その為、この銅合金板材は、電気・電子機器用のリードフレーム、リレー、スイッチ、自動車車載用などのコネクタや端子材などに好適に用いることができる。
また、本発明の銅合金板材の製造方法によれば、前記優れた特性を有する銅合金板材を簡便に製造することができる。
The copper alloy sheet of the present invention has a high yield strength in the vertical direction of rolling and a good electrical conductivity. Therefore, this copper alloy plate material can be suitably used for connectors and terminal materials for lead frames, relays, switches, automobiles and the like for electric and electronic devices.
Moreover, according to the manufacturing method of the copper alloy plate material of this invention, the copper alloy plate material which has the said outstanding characteristic can be manufactured simply.
本発明の銅合金板材の好ましい実施の態様について、詳細に説明する。ここで、「銅合金材料」とは、銅合金素材が所定の形状(例えば、板、条、箔、棒、線など)に加工されたものを意味する。そのなかで板材とは、特定の厚みを有し形状的に安定しており面方向に広がりをもつものを指し、広義には条材や、板を管状とした管材を含む意味である。 A preferred embodiment of the copper alloy sheet material of the present invention will be described in detail. Here, the “copper alloy material” means a material obtained by processing a copper alloy material into a predetermined shape (for example, a plate, a strip, a foil, a bar, a wire, or the like). Among them, the plate material refers to a material having a specific thickness and being stable in shape and having a spread in the plane direction, and in a broad sense, includes a strip material and a tube material in which the plate is tubular.
金属材料の強度を高める機構としては、固溶強化、析出強化、分散強化、加工硬化(転位強化)、結晶粒微細化(粒界強化)、複合材強化などが知られている(例えば、以下の参考文献を参照のこと)。なお、Cu−Ni−Si系、Cu−Ni−Co−Si系、Cu−Co−Si系の銅合金は、一般的に、NiSi系、CoSi系、NiCoSi系などの析出物(金属間化合物)の析出や分散によって機械強度を高める「析出強化型銅合金」である。 As a mechanism for increasing the strength of a metal material, solid solution strengthening, precipitation strengthening, dispersion strengthening, work hardening (dislocation strengthening), grain refinement (grain boundary strengthening), composite material strengthening and the like are known (for example, the following) See references). Note that Cu—Ni—Si, Cu—Ni—Co—Si, and Cu—Co—Si based copper alloys generally have precipitates (intermetallic compounds) such as NiSi, CoSi, and NiCoSi. It is a “precipitation strengthened copper alloy” that increases the mechanical strength by precipitation and dispersion.
(参考文献)
「マテリアル工学シリーズ3 材料強度学」、加藤雅治ら、1999年、69〜86頁、(株)朝倉書店
(References)
"Material Engineering Series 3 Material Strength", Masaharu Kato et al., 1999, pages 69-86, Asakura Shoten Co., Ltd.
本発明者らは、これら従来の強化機構とは異なる強化機構を研究する中で、本発明を完成するに至った。即ち、結晶方位の制御による強化と、粒子径が20nm以上の第二相を抑制することによる強化との、2つの強化によって、溶質元素を固溶と析出の中間の状態とする強化機構である。
本発明においては、析出強化と結晶粒微細化強化に、さらに強加工による転位強化を重畳させることによって、良好な導電性を有しながら、圧延垂直方向の降伏強度が高い銅合金板材を得るものである。
本発明の銅合金板材は、高い降伏強度を有するため、へたりにくいバネ用材料として用いることができる。この為、例えば、コネクタ材として好適である。
The present inventors have completed the present invention while studying a strengthening mechanism different from these conventional strengthening mechanisms. That is, it is a strengthening mechanism that brings a solute element into an intermediate state between solid solution and precipitation by strengthening by controlling the crystal orientation and strengthening by suppressing the second phase having a particle diameter of 20 nm or more. .
In the present invention, a copper alloy sheet material having high electrical conductivity and high yield strength in the vertical direction of rolling is obtained by superimposing dislocation strengthening by strong working on precipitation strengthening and grain refinement strengthening. It is.
Since the copper alloy sheet of the present invention has a high yield strength, it can be used as a spring material that is difficult to sag. For this reason, it is suitable as a connector material, for example.
(X線回折ロッキングカーブ測定によるX線回折強度比)
銅合金板材の圧延面からの{220}面のX線回折に関し、図1に概略を模式的に示した装置によって、スキャン角度(φ(°)、入射角度)と回折強度(I)の関係の測定(いわゆるロッキングカーブ測定)を行う。この測定では、試料(銅合金板材)1の圧延面に対して、線源2からX線を照射し、回折したX線を検出器3で検出する。銅合金板材の試料には異なる結晶面を有する結晶粒が複数種存在しているため、検出器3では入射X線4に対してBraggの回折条件を満たした結晶面で回折する回折X線5を検知することができる。本発明の銅合金板材中の母相は面心立方格子(fcc)であるため、X線が回折する結晶面としては{200}面、{220}面、{111}面、{311}面等がある。その中で本発明では、回折強度を高く検出できる{220}面に着目し、圧延方向(Rolling Direction;RD)を回転軸にして{220}面が圧延面に対してφ(°)傾いた結晶面を有する結晶粒の回折強度を測定する。これにより、銅合金板材の集合組織状態を特定する。すなわち、本発明の測定では、{220}面がBraggの回折条件を満たすときの回折条件(X線入射角θ(°))を採用する。なお、図1のRD、TD、NDは、それぞれ試料1の圧延方向、圧延垂直方向(幅方向)、圧延面垂直方向(厚さ方向)を指す。
(X-ray diffraction intensity ratio by X-ray diffraction rocking curve measurement)
Regarding the X-ray diffraction of {220} plane from the rolled surface of the copper alloy sheet, the relationship between the scan angle (φ (°), incident angle) and the diffraction intensity (I) by the apparatus schematically shown in FIG. Measurement (so-called rocking curve measurement). In this measurement, the rolled surface of the sample (copper alloy plate material) 1 is irradiated with X-rays from the radiation source 2 and the diffracted X-rays are detected by the detector 3. Since there are a plurality of types of crystal grains having different crystal planes in the sample of the copper alloy sheet, the detector 3 diffracts X-rays 5 that are diffracted by the crystal planes that satisfy the Bragg diffraction condition with respect to the incident X-rays 4. Can be detected. Since the parent phase in the copper alloy sheet of the present invention is a face-centered cubic lattice (fcc), the crystal plane on which X-rays are diffracted is the {200} plane, {220} plane, {111} plane, {311} plane Etc. Among them, the present invention focuses on the {220} plane where the diffraction intensity can be detected high, and the {220} plane is tilted by φ (°) with respect to the rolling plane with the rolling direction (RD) as the rotation axis. The diffraction intensity of a crystal grain having a crystal plane is measured. Thereby, the texture state of the copper alloy sheet is specified. That is, in the measurement of the present invention, the diffraction condition (X-ray incident angle θ (°)) when the {220} plane satisfies the Bragg diffraction condition is adopted. Note that RD, TD, and ND in FIG. 1 indicate a rolling direction, a rolling vertical direction (width direction), and a rolling surface vertical direction (thickness direction) of the sample 1, respectively.
ロッキングカーブ測定において、図1(a)に示したφ=0(°)での測定では、{220}面が圧延面に対して平行に配列している結晶粒のみで回折が発生する。この回折X線の回折強度が高いということは、すなわち{220}面が圧延面と平行である結晶粒が、圧延面上に多く存在するということを意味する。また、図1(b)に示したφ=φ1(°)での測定は、試料(銅合金板材)1が、圧延方向(RD)を回転軸にしてφ1(°)傾いた状態に相当する測定をしている。従って、圧延方向(RD)を回転軸にして{220}面が圧延面に対してφ1(°)傾いた結晶粒のみで回折が発生する。この回折X線の回折強度を測定することで、{220}面が圧延方向を回転軸に圧延面に対してφ1(°)傾いた結晶粒の存在量に相当する情報を得ることができる。 In the rocking curve measurement, in the measurement at φ = 0 (°) shown in FIG. 1A, diffraction occurs only in the crystal grains in which {220} planes are arranged in parallel to the rolling surface. That the diffraction intensity of this diffracted X-ray is high means that many crystal grains having {220} planes parallel to the rolled surface are present on the rolled surface. Further, in the measurement at φ = φ 1 (°) shown in FIG. 1B, the sample (copper alloy plate material) 1 is in a state inclined by φ 1 (°) with the rolling direction (RD) as the rotation axis. The corresponding measurement is performed. Accordingly, diffraction occurs only in crystal grains in which the {220} plane is inclined by φ 1 (°) with respect to the rolling plane with the rolling direction (RD) as the rotation axis. By measuring the diffraction intensity of this diffracted X-ray, information corresponding to the abundance of crystal grains whose {220} plane is inclined by φ 1 (°) with respect to the rolling surface with the rolling direction as the rotation axis can be obtained. .
本発明者らは、φ=0(°)及びφ=30(°)の場合の回折強度I0及びI30の比であるR=I0/I30を高める程、銅合金板材の圧延垂直方向(TD)の降伏強度が高くなることを見出した。金属材料の変形は結晶のすべり変形によって担われるが、そのすべり面及びすべり方向の向きによって降伏強度が変化する。{220}面が圧延面を向いている(φ=0(°)に相当する)結晶配向では、TD方向の降伏強度に影響を与える結晶すべりが比較的起きがたい。逆に、{220}面が圧延方向を回転軸に圧延面に対して30°傾いている(φ=30(°)に相当する)結晶配列では、TD方向の降伏強度に影響を与える結晶すべりが比較的起きやすい状況となる。従って、R=I0/I30を高めた集合組織とすることで、TD方向の降伏強度を高めた銅合金板材を得ることができる。 The inventors of the present invention increased the vertical direction of rolling of a copper alloy sheet as R = I 0 / I 30 , which is the ratio of the diffraction intensities I 0 and I 30 when φ = 0 (°) and φ = 30 (°). It has been found that the yield strength in the direction (TD) increases. The deformation of the metal material is borne by the slip deformation of the crystal, and the yield strength changes depending on the direction of the slip surface and the slip direction. In the crystal orientation in which the {220} plane faces the rolling surface (corresponding to φ = 0 (°)), crystal slip that affects the yield strength in the TD direction is relatively difficult to occur. Conversely, in a crystal arrangement in which the {220} plane is inclined 30 ° with respect to the rolling plane with the rolling direction as the rotation axis (corresponding to φ = 30 (°)), the crystal slip that affects the yield strength in the TD direction. Is relatively easy to happen. Therefore, a copper alloy sheet having an increased yield strength in the TD direction can be obtained by using a texture with an increased R = I 0 / I 30 .
本発明では、前記で説明したRが20以上の場合にその銅合金板材の強度が高く、所定の良好な降伏強度が得られる。より好ましくは、Rは25以上、更に好ましくは30以上である。Rの上限値には特に制限はないが、通常100以下である。このRの値が低すぎると、すべり変形が容易な結晶方位分布の状態に対応し、良好な降伏強度が得られない。 In the present invention, when R described above is 20 or more, the strength of the copper alloy sheet is high, and a predetermined good yield strength is obtained. More preferably, R is 25 or more, more preferably 30 or more. Although there is no restriction | limiting in particular in the upper limit of R, Usually, it is 100 or less. If the value of R is too low, it corresponds to a state of crystal orientation distribution in which slip deformation is easy, and good yield strength cannot be obtained.
なお、銅合金板材の圧延面の表面でRを測定した値と、ハーフエッチングして板厚の半分の位置で銅合金板材の内部のRを測定した値の違いは2割以下であり、板厚方向に同等の金属組織が形成されていたことを確認した。従って、本発明では、便宜的に、圧延面から測定したR値で規定するものである。 The difference between the value measured on the surface of the rolled surface of the copper alloy sheet material and the value measured on the inner half of the copper alloy sheet at half the sheet thickness after half-etching is 20% or less. It was confirmed that an equivalent metal structure was formed in the thickness direction. Therefore, in the present invention, for the sake of convenience, the R value measured from the rolling surface is specified.
(第二相の分散密度)
本発明において銅合金板材の金属組織中には、粒子径が20nm以上である第二相の粒子が15個/μm2以下の密度で含まれる。この第二相の粒子は、透過型電子顕微鏡(TEM)によって観察する。粒子径が20nm以上の第二相の密度が15個/μm2以下の場合に、良好な高い強度、すなわち所定の良好な降伏強度が得られる。この密度が低いことは、20nmよりも小さいサイズ、もしくは、原子集団のようなサイズで第二相が分散していることに相当し、このような状態の場合に、最も結晶すべりが起きがたくなるものと考えられる。
(Dispersion density of the second phase)
In the present invention, the metal structure of the copper alloy sheet material contains particles of the second phase having a particle diameter of 20 nm or more at a density of 15 particles / μm 2 or less. The second phase particles are observed with a transmission electron microscope (TEM). When the density of the second phase having a particle diameter of 20 nm or more is 15 particles / μm 2 or less, a good high strength, that is, a predetermined good yield strength can be obtained. This low density corresponds to the fact that the second phase is dispersed in a size smaller than 20 nm or a size like an atomic group. In such a state, crystal slip is most difficult to occur. It is considered to be.
(合金組成)
・Ni、Co、Si
上記の第二相を構成する元素である。これらは前記金属間化合物を形成する。これらは本発明の必須添加元素である。
NiとCoのいずれか1種又は2種の含有量の総和は、1.8〜6.0質量%、好ましくは2.6〜6.0質量%、より好ましくは3.4〜6.0質量%である。また、Siの含有量は0.4〜1.6質量%、好ましくは0.55〜1.6質量%、より好ましくは0.8〜1.6質量%である。添加量が少なすぎる場合には、得られる効果が不十分となり、多すぎる場合は、圧延工程中に材料割れが発生する場合がある。
(Alloy composition)
・ Ni, Co, Si
It is an element constituting the second phase. These form the intermetallic compound. These are essential addition elements of the present invention.
The total content of any one or two of Ni and Co is 1.8 to 6.0% by mass, preferably 2.6 to 6.0% by mass, more preferably 3.4 to 6.0%. % By mass. Further, the content of Si is 0.4 to 1.6 mass%, preferably 0.55 to 1.6 mass%, more preferably 0.8 to 1.6 mass%. When the addition amount is too small, the effect obtained is insufficient, and when it is too large, material cracking may occur during the rolling process.
・その他の元素
本発明の銅合金板材は、前記必須添加元素の他に、Sn、Zn、Ag、Mn、P、Mg、Cr、Zr、Fe及びTiからなる群から選ばれる少なくとも1種の元素を任意添加元素として含有してもよい。これらの元素は、前記Rの値を高める作用が確認された。含有する場合、Sn、Zn、Ag、Mn、P、Mg、Cr、Zr、Fe及びTiからなる群から選ばれる少なくとも1種の元素の含有量は、合計で0.005〜2.0質量%とする。但し、これらの任意添加元素の含有量が多すぎると導電率を低下させる弊害を生じる場合がある。
-Other elements The copper alloy sheet material of the present invention is at least one element selected from the group consisting of Sn, Zn, Ag, Mn, P, Mg, Cr, Zr, Fe and Ti in addition to the essential additive elements. May be contained as an optional additive element. These elements have been confirmed to increase the R value. When contained, the content of at least one element selected from the group consisting of Sn, Zn, Ag, Mn, P, Mg, Cr, Zr, Fe and Ti is 0.005 to 2.0% by mass in total. And However, if the content of these optional additive elements is too large, there may be a negative effect of lowering the conductivity.
・不可避不純物
合金組成中の不可避不純物は、銅合金に含まれる通常の元素である。不可避不純物としては、例えば、O、H、S、Pb、As、Cd、Sbなどが挙げられる。これらは、その合計の量として0.1質量%程度までの含有が許容される。
-Inevitable impurities Inevitable impurities in the alloy composition are ordinary elements contained in copper alloys. Examples of inevitable impurities include O, H, S, Pb, As, Cd, and Sb. These are allowed to contain up to about 0.1% by mass as the total amount.
(製造方法)
通常の析出硬化型銅合金材の製造方法では、溶体化熱処理によって過飽和固溶状態とした後に、時効処理によって析出させ、必要に応じて調質圧延(仕上げ圧延)及び調質焼鈍(低温焼鈍、歪み取り焼鈍)が行われる。
(Production method)
In a normal precipitation hardening type copper alloy material manufacturing method, after making it into a supersaturated solid solution state by solution heat treatment, it is precipitated by aging treatment, and temper rolling (finish rolling) and temper annealing (low temperature annealing, (Strain relief annealing) is performed.
これに対して、本発明においては、{220}面のX線回折ロッキングカーブ測定における所定のR値である前記回折強度比I0/I30で表わされる結晶方位の制御による強化と、粒子径が20nm以上の第二相を所定の密度以下に抑制することによる強化の2つの強化機構を共存させた状態とするためには、前記従来法とは異なるプロセスが有効となる。例えば、下記のようなプロセスが有効であるが、本発明で規定する結晶方位及び第二相の分散状態を満足すれば、製造方法は下記の方法に限定されるものではない。 In contrast, in the present invention, strengthening by controlling the crystal orientation represented by the diffraction intensity ratio I 0 / I 30 which is a predetermined R value in the X-ray diffraction rocking curve measurement of the {220} plane, and the particle diameter In order to achieve a state in which two strengthening mechanisms of strengthening by suppressing the second phase of 20 nm or more to a predetermined density or less coexist, a process different from the conventional method is effective. For example, the following process is effective, but the manufacturing method is not limited to the following method as long as the crystal orientation and the dispersion state of the second phase defined in the present invention are satisfied.
本発明の製造方法の一例は、溶解・鋳造[工程1]して鋳塊を得て、この鋳塊に、均質化熱処理[工程2]、熱間圧延等の熱間加工[工程3]、水冷[工程4]、任意に行う中間の冷間圧延[工程5]、時効析出のための熱処理[工程6]、仕上の冷間圧延[工程7]、調質焼鈍[工程8]をこの順に行う方法が挙げられる。 An example of the production method of the present invention is melting and casting [Step 1] to obtain an ingot, and this ingot is subjected to homogenization heat treatment [Step 2], hot working such as hot rolling [Step 3], Water cooling [Step 4], optional intermediate cold rolling [Step 5], heat treatment for aging precipitation [Step 6], finish cold rolling [Step 7], temper annealing [Step 8] in this order The method of performing is mentioned.
従来の製造方法で前記仕上の冷間圧延[工程7]に相当する加工は、中間圧延もしくは中延べ圧延とも呼ばれるように、板厚を減少させることだけを目的としていた。従って、生産性を高めるために、より少ない圧延のパス回数とすることに主眼が置かれ、この中間もしくは中延べ冷間圧延前の状態は、低強度であることが好ましかった。
一方、本発明においては、この仕上の冷間圧延[工程7]は、結晶方位及び第二相の分散状態を制御するために重要であり、95%以上の高い加工率で強加工として行う。また、この仕上の冷間圧延[工程7]の前の時効析出のための熱処理[工程6]で予め第二相を析出、分散させる。この場合に、仕上の冷間圧延[工程7]前の状態の強度が高くなる場合もあるが、本発明で規定する合金組成の範囲内であれば、圧延割れなどを生じることながく、製造を行うことが可能である。
The processing corresponding to the above-mentioned cold rolling [Step 7] in the conventional manufacturing method was only aimed at reducing the plate thickness, as called intermediate rolling or intermediate rolling. Therefore, in order to increase productivity, the main focus was on reducing the number of rolling passes, and it was preferable that the state before the intermediate or intermediate cold rolling had a low strength.
On the other hand, in the present invention, the finish cold rolling [Step 7] is important for controlling the crystal orientation and the dispersion state of the second phase, and is performed as a strong process at a high processing rate of 95% or more. Further, the second phase is precipitated and dispersed in advance in the heat treatment [Step 6] for aging precipitation before the cold rolling [Step 7]. In this case, the strength in the state before the finish cold rolling [Step 7] may be high, but if it is within the range of the alloy composition defined in the present invention, the production is not caused without causing cracks. Is possible.
各工程での好ましい熱処理、加工の条件としては、以下のとおりである。
均質化熱処理[工程2]は、900〜1040℃で1時間以上、好ましくは5時間〜10時間保持する。
熱間圧延等の熱間加工[工程3]は、熱間加工開始から終了の温度範囲として500〜1040℃で、加工率は約10〜90%とする。
水冷[工程4]は焼き入れとも言われ、通常、冷却速度が1〜200℃/秒である。
任意に行う中間の冷間圧延[工程5]は、加工率は1〜50%とする。冷間圧延[工程5]は省略してもよい。
時効析出のための熱処理[工程6]は時効処理ともいい、その条件は350〜600℃において5分から10時間の保持であり、好ましい温度範囲は、360〜410℃である。
仕上の冷間圧延[工程7]の加工率は95%以上、好ましくは97%以上である。
The preferable heat treatment and processing conditions in each step are as follows.
The homogenization heat treatment [Step 2] is held at 900 to 1040 ° C. for 1 hour or longer, preferably 5 hours to 10 hours.
The hot working [step 3] such as hot rolling is performed at a temperature range of 500 to 1040 ° C. from the start to the end of hot working, and the working rate is about 10 to 90%.
The water cooling [Step 4] is also called quenching, and the cooling rate is usually 1 to 200 ° C./second.
In the intermediate cold rolling [step 5] optionally performed, the processing rate is 1 to 50%. Cold rolling [Step 5] may be omitted.
The heat treatment for aging precipitation [Step 6] is also called an aging treatment, and the condition is holding at 350 to 600 ° C. for 5 minutes to 10 hours, and a preferable temperature range is 360 to 410 ° C.
The finish cold rolling [Step 7] processing rate is 95% or more, preferably 97% or more.
ここで、加工率(又は圧延率)は次式によって定義される値である。
加工率(%)={(t1−t2)/t1}×100
式中、t1は圧延加工前の厚さを、t2は圧延加工後の厚さをそれぞれ表わす。
Here, the processing rate (or rolling rate) is a value defined by the following equation.
Processing rate (%) = {(t 1 −t 2 ) / t 1 } × 100
In the formula, t 1 represents the thickness before rolling, and t 2 represents the thickness after rolling.
調質焼鈍[工程8]は低温焼鈍又は歪み取り焼鈍ともいい、200〜500℃で5秒〜2時間保持する。保持時間が長すぎると降伏強度が低めとなる場合があり、好ましい保持時間は30分以内である。 The temper annealing [Step 8] is also referred to as low temperature annealing or strain relief annealing, and is maintained at 200 to 500 ° C. for 5 seconds to 2 hours. If the holding time is too long, the yield strength may be low, and the preferable holding time is within 30 minutes.
(物性)
本発明の銅合金板材の一つの好ましい実施態様では、圧延垂直方向の降伏強度(降伏応力または0.2%耐力とも言う)は1020MPa以上、好ましくは1080MPa以上、より好ましくは1140MPa以上である。導電率は好ましくは13%IACS以上、より好ましくは15%IACS以上、更に好ましくは17%IACS以上、特に好ましくは19%IACS以上である。
なお、本発明において、降伏強度はJIS Z2241に基づく値である。また、上記の「%IACS」とは、万国標準軟銅(International Annealed Cupper Standard)の抵抗率1.7241×10−8Ωmを100%IACSとした場合の導電率を表したものである。
(Physical properties)
In the one preferred embodiment of the copper alloy sheet of the present invention, the yield strength in the rolling direction perpendicular (also referred to as yield stress or 0.2% proof stress) is 1 020MPa or more, good Mashiku is 1080MPa or more, and more preferably 1140MPa or more is there. The conductivity is preferably 13% IACS or more, more preferably 15% IACS or more, still more preferably 17% IACS or more, and particularly preferably 19% IACS or more.
In the present invention, the yield strength is a value based on JIS Z2241. The “% IACS” represents the electrical conductivity when the resistivity 1.7241 × 10 −8 Ωm of universal standard annealed copper (International Annealed Copper Standard) is 100% IACS.
以下に、実施例に基づき本発明をさらに詳細に説明するが、本発明はこれに限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited thereto.
(実施例1)
表1に記載の合金成分元素を含有し、残部がCuと不可避不純物から成る合金の原料を高周波溶解炉により溶解し、これを鋳造して鋳塊を得て、900〜1040℃で1時間以上保持する均質化熱処理を行い、この高温状態のまま板厚12mmまで熱間圧延を行い、直ちに水冷した。この状態を提供材とし、下記A、B、C、D、Eのいずれかの製法にて、本発明に従った発明例とこれとは別に比較例の銅合金板材の供試材を、それぞれ製造した。なお、表1にA〜Eのいずれの製法を用いたのかを示した。最終的な銅合金板材の厚さは特に断らない限り150μmとした。
Example 1
An alloy raw material containing the alloy constituent elements shown in Table 1 and the balance consisting of Cu and inevitable impurities is melted in a high frequency melting furnace, and this is cast to obtain an ingot, which is at 900 to 1040 ° C. for 1 hour or longer The homogenization heat processing to hold | maintain was performed, it hot-rolled to plate | board thickness 12mm with this high temperature state, and water-cooled immediately. With this state as a providing material, in the following A, B, C, D, E production method, according to the invention example according to the present invention and a test material of a copper alloy sheet material of a comparative example separately from this, Manufactured. Table 1 shows which method of A to E was used. The final thickness of the copper alloy sheet was 150 μm unless otherwise specified.
(製法A)
350〜600℃に5分〜10時間保持する時効処理、加工率が95%以上の冷間圧延、調質焼鈍をこの順に行った。
(Manufacturing method A)
An aging treatment at 350 to 600 ° C. for 5 minutes to 10 hours, cold rolling with a processing rate of 95% or more, and temper annealing were performed in this order.
(製法B)
加工率が1〜50%の冷間圧延、350〜600℃に5分〜10時間保持する時効処理、加工率が95%以上の冷間圧延、調質焼鈍をこの順に行った。
(Manufacturing method B)
Cold rolling with a processing rate of 1 to 50%, aging treatment at 350 to 600 ° C. for 5 minutes to 10 hours, cold rolling with a processing rate of 95% or more, and temper annealing were performed in this order.
(製法C)
350〜600℃に5分〜10時間保持する時効処理、加工率が85〜94%の冷間圧延、調質焼鈍をこの順に行った。
(Manufacturing method C)
An aging treatment for holding at 350 to 600 ° C. for 5 minutes to 10 hours, cold rolling at a working rate of 85 to 94%, and temper annealing were performed in this order.
(製法D)
加工率が95%以上の冷間圧延、350〜600℃に5分〜10時間保持する時効処理、加工率が1〜50%の冷間圧延、調質焼鈍をこの順に行った。
(Manufacturing method D)
Cold rolling with a processing rate of 95% or more, aging treatment at 350 to 600 ° C. for 5 minutes to 10 hours, cold rolling with a processing rate of 1 to 50%, and temper annealing were performed in this order.
(製法E)
加工率が95%以上の冷間圧延、800〜1000℃に5〜60秒保持した後に焼き入れする溶体化処理、350〜600℃に5分〜10時間保持する時効処理、加工率が1〜50%の冷間圧延、調質焼鈍をこの順に行った。
(Manufacturing method E)
Cold rolling with a processing rate of 95% or more, solution treatment for quenching after holding at 800 to 1000 ° C. for 5 to 60 seconds, aging treatment for holding at 350 to 600 ° C. for 5 minutes to 10 hours, processing rate of 1 to 50% cold rolling and temper annealing were performed in this order.
製法A〜Eにおける調質焼鈍の条件は、200〜500℃で5秒〜2時間保持した。
なお、各熱処理や圧延の後に、材料表面の酸化や粗度の状態に応じて、必要により、面削や酸洗浄、又は表面研磨によって、表面の酸化層を除去した。また、形状に応じて、必要により、テンションレベラーによる矯正を行った。
The conditions for temper annealing in production methods A to E were maintained at 200 to 500 ° C. for 5 seconds to 2 hours.
After each heat treatment and rolling, the surface oxide layer was removed by chamfering, acid cleaning, or surface polishing, if necessary, depending on the state of oxidation and roughness of the material surface. Further, according to the shape, correction with a tension leveler was performed as necessary.
また、他の比較例の製法として下記の製法F、G、Hにて試作して、銅合金板材の供試材を得た。 Moreover, as a manufacturing method of another comparative example, it prototyped with the following manufacturing methods F, G, and H, and obtained the test material of the copper alloy board | plate material.
(製法F)特開2006−009108号公報の発明例No.1の製法
下記表に示した銅合金組成を与える原料を大気溶解炉を用いて溶製し、厚さ20mm×幅60mmのインゴットに鋳造した。このインゴットを1000℃で3時間の均質化焼鈍を施した後、この温度で熱間圧延を開始した。厚みが15、10及び5mmになった時点で、圧延途中の材料を1000℃にて30分、再加熱し、熱間圧延後に3mmの板厚とした。その後に、面削、板厚0.625mmまで冷間圧延(加工率79%)、800℃に3分保持する溶体化処理、水冷、板厚0.5mmまでの冷間圧延(加工率20%)、400〜600℃に3時間保持する時効処理を、この順に行った。
(Manufacturing method F) Invention example No. 2006-009108. 1 Production Method The raw materials giving the copper alloy composition shown in the following table were melted using an atmospheric melting furnace and cast into an ingot having a thickness of 20 mm and a width of 60 mm. The ingot was subjected to homogenization annealing at 1000 ° C. for 3 hours, and hot rolling was started at this temperature. When the thickness reached 15, 10 and 5 mm, the material in the middle of rolling was reheated at 1000 ° C. for 30 minutes, and the plate thickness was 3 mm after hot rolling. Then, chamfering, cold rolling to a plate thickness of 0.625 mm (working rate 79%), solution treatment held at 800 ° C. for 3 minutes, water cooling, cold rolling to a plate thickness of 0.5 mm (working rate 20%) ), And an aging treatment of holding at 400 to 600 ° C. for 3 hours was performed in this order.
(製法G)特開平8−319527号公報の製法
下記表に示した銅合金組成を与える原料を高周波溶解炉を用いて大気中で木炭被覆下で溶解し、溶製した溶湯をカーボン製鋳型に鋳造し、厚さ50mm、幅80mm、長さ180mmの鋳塊を得た。その後、この鋳塊の表面の疵取りをし、950℃に加熱後、厚さ15mmまで熱間圧延を行ない、750℃以上の温度から水中に浸漬して急冷した。つぎに、面削、冷間圧延(板厚0.20mmまで)(加工率約98%)、750℃に調整した塩浴中に30秒間浸漬した後に水焼き入れする固溶化処理、水中に浸漬して急冷、冷間圧延(板厚0.15mmまで)(加工率25%)、500℃の温度で2時間加熱する析出処理を、この順に行なった。
なお、この製法Gは、前記特許文献3(特開2006−152392号公報)に記載の実施例の製法に相当するものである。
(Manufacturing method G) Manufacturing method of JP-A-8-319527 A raw material giving the copper alloy composition shown in the following table is melted under a charcoal coating in the atmosphere using a high-frequency melting furnace, and the molten metal is used as a carbon mold. Casting was performed to obtain an ingot having a thickness of 50 mm, a width of 80 mm, and a length of 180 mm. Thereafter, the surface of the ingot was scraped off, heated to 950 ° C., hot-rolled to a thickness of 15 mm, and immersed in water at a temperature of 750 ° C. or higher for rapid cooling. Next, chamfering, cold rolling (to a plate thickness of 0.20 mm) (working rate of about 98%), soaking treatment in a salt bath adjusted to 750 ° C. for 30 seconds and then water quenching, soaking in water Then, rapid cooling, cold rolling (to a sheet thickness of 0.15 mm) (processing rate 25%), and precipitation treatment of heating at a temperature of 500 ° C. for 2 hours were performed in this order.
The production method G corresponds to the production method of the example described in Patent Document 3 (Japanese Patent Laid-Open No. 2006-152392).
(製法H)特開2008−013836号公報のNo.4の製法
下記表に示した銅合金組成を与える原料を溶製し、縦型連続鋳造機を用いて鋳造し、得られた鋳片を950℃に加熱し、950〜650℃の温度範囲で熱間圧延を行うことにより厚さ10mmの板材にし、その後、急冷(水冷)した。次いで、面削、91%の圧延率で冷間圧延、平均結晶粒径が25μmを超え〜40μmとなる溶体化処理(700〜800℃、10秒〜10分)、450℃に硬さがピークになるだけの時間保持する時効処理、35%の圧延率で仕上げ冷間圧延(板厚0.2mmまで)、400℃で5分保持する低温焼鈍を、この順に行った。
(Manufacturing method H) No. 2008-013836. 4. Manufacturing method 4 The raw material which gives the copper alloy composition shown in the following table is melted and cast using a vertical continuous casting machine, and the resulting slab is heated to 950 ° C. in a temperature range of 950 to 650 ° C. A hot rolling was performed to obtain a plate material having a thickness of 10 mm, followed by rapid cooling (water cooling). Next, chamfering, cold rolling at a rolling rate of 91%, solution treatment (700 to 800 ° C., 10 seconds to 10 minutes) with an average crystal grain size exceeding 25 μm to 40 μm, hardness peaks at 450 ° C. An aging treatment for holding for as long as possible, finish cold rolling (up to a sheet thickness of 0.2 mm) at a rolling rate of 35%, and low temperature annealing for 5 minutes at 400 ° C. were performed in this order.
これらの本発明に従った発明例及び比較例の供試材について、以下のようにして各特性を測定、評価した。結果を表1に示す。 About the test material of the invention example according to this invention and a comparative example, each characteristic was measured and evaluated as follows. The results are shown in Table 1.
a.{220}面のX線回折ロッキングカーブ測定による回折強度の比[R]
図1(a)及び図1(b)に示した装置を用いて、ターゲットには銅合金板材の各供試材を用いて測定を行った。管電圧及び管電流はそれぞれ40kV、30mAとした。θ/2θ測定によって{220}面の回折強度が最大となる2θ値を測定し(Braggの回折条件を満たすのは2θ=74.2(°)である。)、その条件に検出器を固定した。そして、その条件をφ=0(°)(図1(a))とし、φ=30(°)(図1(b)においてφ1=30(°))までφ軸を銅合金板材試料の圧延方向RDを回転軸にして1°ステップで変化させ、X線回折ロッキングカーブを測定した。カーブは移動平均などの方法によってスムージングしてノイズを除去した。そして、φ=0(°)の場合の回折強度(I0)とφ=30(°)の場合の回折強度(I30)の比、R=I0/I30を求めた。
a. Ratio of diffraction intensity measured by X-ray diffraction rocking curve on {220} plane [R]
Using the apparatus shown in FIG. 1 (a) and FIG. 1 (b), measurement was performed using each test material of a copper alloy sheet as a target. The tube voltage and tube current were 40 kV and 30 mA, respectively. The 2θ value at which the diffraction intensity of the {220} plane is maximized is measured by θ / 2θ measurement (2θ = 74.2 (°) satisfies the Bragg diffraction condition), and the detector is fixed to that condition. did. Then, the condition is φ = 0 (°) (FIG. 1A), and the φ axis of the copper alloy plate material sample until φ = 30 (°) (φ 1 = 30 (°) in FIG. 1B). The X-ray diffraction rocking curve was measured by changing the rolling direction RD in 1 ° steps with the rotation axis as the rotation axis. The curve was smoothed by methods such as moving average to remove noise. Then, phi = 0 the ratio of a diffraction intensity when a diffraction intensity when a (°) (I 0) and φ = 30 (°) (I 30), was obtained R = I 0 / I 30.
代表例として、発明例14と比較例24について測定したX線回折ロッキングカーブをそれぞれ図2と図3に示した。図2、図3の縦軸は、各φ(°)における回折強度IφをI30で規格化した値(Iφ/I30)としている。なお、図示しないが、φ=0(°)からφ=−30(°)を測定した場合は、結晶の対称性から、図2、図3で得られたロッキングカーブが縦軸で対称となったカーブが得られる。測定回数(n数)は3回で、3回のRの平均値を求めた。
なお、I30で規格化した図2と図3中では、Y軸(縦軸)切片がRの値を意味する。図2からR=I0/I30が約26であり、図3中からR=I0/I30が約10であることが分かる。
As representative examples, X-ray diffraction rocking curves measured for Invention Example 14 and Comparative Example 24 are shown in FIGS. 2 and 3, respectively. The vertical axis in FIGS. 2 and 3 represents a value (I φ / I 30 ) obtained by normalizing the diffraction intensity I φ at each φ (°) by I 30 . Although not shown, when φ = 0 (°) to φ = −30 (°) are measured, the rocking curves obtained in FIGS. 2 and 3 are symmetrical on the vertical axis due to crystal symmetry. Curve is obtained. The number of measurements (n number) was 3 times, and the average value of 3 times of R was obtained.
Here, in the FIGS. 2 and 3 normalized by I 30, Y-axis (vertical axis) intercept means a value of R. It can be seen from FIG. 2 that R = I 0 / I 30 is about 26 and from FIG. 3, R = I 0 / I 30 is about 10.
b.第二相の密度[ρ]
透過電子顕微鏡(TEM)を用いて、各供試材について薄膜法によって観察した。加速電圧は300kVとした。観察倍率は10万倍とし、1視野の面積は約4μm2である。これを20視野観察して、20nm以上の大きさの第二相の個数を測定し、全面積で割り戻し、単位面積あたりの個数(密度、個/μm2)を求めた。
代表例として、発明例25と比較例23について観察したTEM写真を、それぞれ、図4と図5に示した。比較例23について示した図5中に見られる輪郭のはっきりした略丸形で示される部分が第二相粒子である。
これらのTEM写真の対比から、図5の比較例23では20nm以上の大きさの第二相が15個/μm2よりも多く分散していることがわかる。一方、図4の発明例25では粒子径が20nm以上の大きさの第二相は殆ど見られず、15個/μm2よりも少ない。
b. Second phase density [ρ]
Each specimen was observed by a thin film method using a transmission electron microscope (TEM). The acceleration voltage was 300 kV. The observation magnification is 100,000 times, and the area of one visual field is about 4 μm 2 . This was observed with 20 fields of view, the number of second phases having a size of 20 nm or more was measured, and divided by the total area to obtain the number per unit area (density, pieces / μm 2 ).
As representative examples, TEM photographs observed for Invention Example 25 and Comparative Example 23 are shown in FIGS. 4 and 5, respectively. The portion of the comparative example 23 shown in FIG. 5 and having a substantially round shape with a clear outline is the second phase particle.
From the comparison of these TEM photographs, it can be seen that in Comparative Example 23 of FIG. 5, the second phase having a size of 20 nm or more is dispersed more than 15 / μm 2 . On the other hand, in the invention example 25 of FIG. 4, the second phase having a particle size of 20 nm or more is hardly observed, and the number is less than 15 particles / μm 2 .
c.圧延垂直方向の降伏強度[YS]
各供試材から圧延垂直方向(TD)を長手にして切り出したJIS Z2201−13B号の試験片をJIS Z2241に準じて3本測定しその平均値を示した。応力−歪み曲線を採取し、0.2%耐力(降伏強度)を求めた。
c. Yield strength in the vertical direction of rolling [YS]
Three test pieces of JIS Z2201-13B cut out from each test material with the vertical direction of rolling (TD) as the longitudinal direction were measured according to JIS Z2241, and the average value was shown. A stress-strain curve was collected to obtain a 0.2% yield strength (yield strength).
d.導電率[EC]
各供試材について20℃(±0.5℃)に保たれた恒温漕中で四端子法により比抵抗を計測して導電率を算出した。なお、端子間距離は100mmとした。
d. Conductivity [EC]
For each specimen, the specific resistance was measured by a four-terminal method in a constant temperature bath maintained at 20 ° C. (± 0.5 ° C.) to calculate the conductivity. In addition, the distance between terminals was 100 mm.
表1に示すように、本発明の規定を満足する発明例11〜16は特性が優れた。Ni、Co、Siの濃度が所定範囲内で高い程、より高いYSを示した。
一方、比較例11では、Ni、Co、Siが少なすぎたのでYSが劣った。また、Ni、Co、Siが多すぎた比較例12では、圧延割れが発生し、製造性が劣った。製法Cによる比較例13はRが低すぎて、製法Dによる比較例14はρが高すぎて、また、製法Eによる比較例15はR及びρを満足せず、いずれもYSが劣った。他の比較例として製法F、G、Hによる比較例16、17及び18は、R及びρを満足せず、YSが劣った。
As shown in Table 1, Invention Examples 11 to 16 that satisfy the provisions of the present invention have excellent characteristics. The higher the concentration of Ni, Co, and Si within a predetermined range, the higher YS was shown.
On the other hand, in Comparative Example 11, YS was inferior because Ni, Co, and Si were too little. Moreover, in Comparative Example 12 in which there were too many Ni, Co, and Si, rolling cracks occurred and the productivity was inferior. In Comparative Example 13 by Production Method C, R was too low, in Comparative Example 14 by Production Method D, ρ was too high, and in Comparative Example 15 by Production Method E, R and ρ were not satisfied, and YS was inferior. As other comparative examples, Comparative Examples 16, 17, and 18 by the production methods F, G, and H did not satisfy R and ρ, and YS was inferior.
(実施例2)
実施例1と同様の製造方法及び試験・測定方法によって、表2に示す各種銅合金を用いて銅合金板材を製造し、その特性を評価した。結果を表2に示す。
(Example 2)
By the same manufacturing method and test / measurement method as in Example 1, copper alloy sheet materials were manufactured using various copper alloys shown in Table 2, and their characteristics were evaluated. The results are shown in Table 2.
表2に示すように、本発明の規定を満足する発明例21〜27は特性が優れた。副添加元素の効果によってRが高まり、YSが向上したことがわかる。
一方、比較例21では、副添加元素が多すぎたのでECが劣った。製法Cによる比較例22はRが低すぎて、製法Dによる比較例23はρが高すぎて、また、製法Eによる比較例24はR及びρを満足せず、いずれもYSが劣った。他の比較例として製法F、G、Hによる比較例25、26及び27は、R及びρを満足せず、YSが劣った。
As shown in Table 2, Invention Examples 21 to 27 that satisfy the provisions of the present invention have excellent characteristics. It can be seen that R is increased by the effect of the auxiliary additive element and YS is improved.
On the other hand, in Comparative Example 21, the EC was inferior because there were too many auxiliary additive elements. In Comparative Example 22 by Production Method C, R was too low, in Comparative Example 23 by Production Method D, ρ was too high, and in Comparative Example 24 by Production Method E did not satisfy R and ρ, and YS was inferior. As other comparative examples, Comparative Examples 25, 26, and 27 using the production methods F, G, and H did not satisfy R and ρ, and YS was inferior.
1 試料(銅合金板材)
2 線源
3 検出器
4 入射X線
5 回折X線
1 Sample (copper alloy sheet)
2 radiation source 3 detector 4 incident X-ray 5 diffracted X-ray
Claims (3)
前記銅合金板材の金属組織中に、粒子径が20nm以上である第二相を15個/μm2以下の密度で含み、
前記銅合金板材の圧延方向を回転軸として圧延面からφ(°)の傾きを有する、前記銅合金板材母相の{220}面のX線回折測定において、φ=0(°)及びφ=30(°)のときの回折強度I0及びI30の比であるR=I0/I30が20以上であり、
前記銅合金板材の圧延垂直方向の降伏強度が1020MPa以上であることを特徴とする銅合金板材。 One or two of Ni and Co in total 1.8 to 6.0 mass%, Si 0.4 to 1.6 mass%, Sn 0 to 1.95 mass%, Zn 0 to 1.92 mass%, Mn from 0 to 0.15 mass%, P from 0 to 0.05 mass%, Mg from 0 to 0.15 mass%, Cr from 0 to 0.15 mass%, Zr 0 to 0.06% by mass, and at least one element selected from the group consisting of 0 to 0.23% by mass of Fe is contained in a total of 0 to 2.0% by mass, and the balance is made of copper and inevitable impurities. A copper alloy sheet having an alloy composition,
In the metal structure of the copper alloy plate material, the second phase having a particle diameter of 20 nm or more is included at a density of 15 pieces / μm 2 or less,
In the X-ray diffraction measurement of the {220} plane of the parent phase of the copper alloy plate having an inclination of φ (°) from the rolling surface with the rolling direction of the copper alloy plate as the rotation axis, φ = 0 (°) and φ = 30 (°) der R = I 0 / I 30 20 or more which is the ratio of the diffraction intensity I 0 and I 30 when the is,
Copper alloy sheet yield strength in the rolling vertical direction of the copper alloy sheet is characterized in der Rukoto than 1020 mPa.
A connector using the copper alloy sheet according to claim 1 .
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