JP5669684B2 - Flux-cored wire for horizontal fillet gas shielded arc welding - Google Patents
Flux-cored wire for horizontal fillet gas shielded arc welding Download PDFInfo
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Description
本発明は、軟鋼および490〜590MPa級高張力鋼にショッププライマ(主に無機ジンクプライマ)を塗装した鋼板(以下、プライマ塗装鋼板という。)の水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤに関する。 The present invention relates to a flux cored wire for horizontal fillet gas shield arc welding of a steel plate (hereinafter referred to as a primer coated steel plate) obtained by coating mild steel and 490 to 590 MPa class high strength steel with a shop primer (mainly inorganic zinc primer).
近年、造船・船舶の分野ではプライマ塗装鋼板のすみ肉溶接の比率が高く、これの溶接能率向上のために溶接材料についても改良要望が依然として強い。また、PSPC(塗装鋼板の塗装基準)対応などにより高速溶接による組立てからスパッタの付着やショットブラストなど溶接後の鋼板の状態や塗装状態に重きを置くようになっている。 In recent years, the ratio of fillet welding of primer-coated steel sheets is high in the field of shipbuilding and marine vessels, and there is still a strong demand for improvement in welding materials in order to improve the welding efficiency. In addition, in order to comply with PSPC (coating standard for coated steel sheets), emphasis is placed on the state of steel plates after welding and coating conditions such as spatter adhesion and shot blasting after assembly by high-speed welding.
プライマ塗装鋼板を特に水平すみ肉溶接した場合、スパッタ発生量の増加、耐ピット性、ビード形状およびビード外観の劣化が問題となるが、これらの改善を目的としたガスシールドアーク溶接用フラックス入りワイヤが種々提案されている。 When primer-coated steel sheets are welded especially by horizontal fillet welding, spatter generation increases, pit resistance, bead shape, and bead appearance deterioration are problems. Flux-cored wire for gas shield arc welding to improve these problems. Various proposals have been made.
プライマ塗装鋼板の水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤの耐ピット性に関しては、従来のTiO2を主体とするスラグ系ワイヤからZrO2−SiO2を主体とするスラグ系のワイヤ(例えば、特許文献1および特許文献2参照)が主流となっている。しかし、これらのワイヤはZrO2をスラグ形成剤の主要成分にすることによって、ZrO2による強いアーク力で溶融プールの激しい攪拌作用により耐ピット性が得られる反面、従来のTiO2を主体とするスラグ系のワイヤに比べスパッタが多く発生しやすいという問題がある。 Regarding the pit resistance of the flux-filled wire for horizontal fillet gas shielded arc welding of the primer coated steel sheet, the slag-based wire mainly composed of ZrO 2 —SiO 2 from the conventional slag-based wire mainly composed of TiO 2 (for example, Patent Document 1 and Patent Document 2) are the mainstream. However, these wires have ZrO 2 as the main component of the slag forming agent, so that pit resistance can be obtained by vigorous stirring action of the molten pool with a strong arc force by ZrO 2 , but the conventional TiO 2 is mainly used. There is a problem that spatter is more likely to occur than slag-based wires.
TiO2を主体とするスラグ系のワイヤでは、スパッタ発生量は減少するものの、スラグが厚くなり耐ピット性が劣る。これらのワイヤにおいて耐ピット性を向上させようとした場合、スラグの粘性が変化してビード形状が不良になりスラグ剥離性が劣化することがある。ただし、2電極水平すみ肉ガスシールドアーク溶接方法に開発されたワイヤにおいてはTiO2を主体とするスラグ系のワイヤであっても耐ピット性が優れている(例えば、特許文献3および特許文献4参照)。 In the case of a slag wire mainly composed of TiO 2 , although the amount of spatter generated is reduced, the slag becomes thick and the pit resistance is inferior. When trying to improve the pit resistance in these wires, the viscosity of the slag changes, the bead shape becomes poor, and the slag peelability may deteriorate. However, in the wire developed in the two-electrode horizontal fillet gas shielded arc welding method, the pit resistance is excellent even in the case of a slag-based wire mainly composed of TiO 2 (for example, Patent Document 3 and Patent Document 4). reference).
しかし、特許文献3および特許文献4に開示された技術においても、プライマ塗装鋼板のプライマ膜厚が厚い場合においてはスパッタ発生量が多く、ピットの発生を防止することができないという問題があった。 However, even in the techniques disclosed in Patent Document 3 and Patent Document 4, when the primer coated steel sheet has a large primer film thickness, there is a problem that the amount of spatter generated is large and pit generation cannot be prevented.
本発明は、このような問題点に鑑み、プライマ膜厚が厚いプライマ塗装鋼板の水平すみ肉溶接に使用しても優れた耐ピット性が得られるとともにスパッタ発生量が少なく、ビード形状およびビード外観が優れるなど溶接作業性が良好な水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤを提供することを目的とする。 In view of such problems, the present invention provides excellent pit resistance even when used for horizontal fillet welding of a primer coated steel sheet having a large primer film thickness, and generates a small amount of spatter, and has a bead shape and a bead appearance. An object of the present invention is to provide a flux-cored wire for horizontal fillet gas shielded arc welding with good welding workability such as excellent welding workability.
本発明の要旨は、鋼製外皮にフラックスを充填してなる水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤにおいて、ワイヤ全質量に対する質量%で、
Ti酸化物のTiO2換算値:0.5〜2.5%、
Si酸化物のSiO2換算値:0.1〜0.5%、
Zr酸化物のZrO2換算値:0.1〜0.5%、
C:0.03〜0.10%、
Si:0.4〜0.85%、
Mn:1.5〜3.0%、
かつ、Mn/Si:3.0〜4.5、
Al:0.2〜0.5%、
Mg:0.1〜0.4%、
かつ、Al+Mg:0.5〜0.8%、
Fe酸化物のFeO換算値:0.1〜1.0%、
Na化合物のNa2O換算値またはK化合物のK2O換算値の1種または2種の合計:0.05〜0.2%、
弗素化合物のF換算値:0.02〜0.1%を含有し、
弗素化合物を含むスラグ形成剤の合計が1.5〜3.5%であり、残部は鋼製外皮のFe分、合金鉄中のFe分、鉄粉および不可避不純物であることを特徴とする。
The gist of the present invention is a flux-cored wire for horizontal fillet gas shield arc welding in which a steel outer shell is filled with a flux, in mass% with respect to the total mass of the wire,
TiO 2 conversion value of Ti oxide: 0.5 to 2.5%,
SiO 2 conversion value of Si oxide: 0.1 to 0.5%,
ZrO 2 conversion value of Zr oxide: 0.1 to 0.5%,
C: 0.03-0.10%,
Si: 0.4 to 0.85%,
Mn: 1.5-3.0%
And Mn / Si: 3.0-4.5,
Al: 0.2 to 0.5%,
Mg: 0.1 to 0.4%
And Al + Mg: 0.5-0.8%
FeO equivalent value of Fe oxide: 0.1 to 1.0%,
One or of the sum of K 2 O conversion value of terms of Na 2 O values or K compounds of Na compound: 0.05% to 0.2%,
F conversion value of fluorine compound: 0.02 to 0.1%,
The total of the slag forming agents containing fluorine compounds is 1.5 to 3.5%, and the balance is Fe content of steel outer shell, Fe content in alloy iron, iron powder and inevitable impurities.
また、金属BiまたはBi酸化物のBi換算値の1種または2種の合計を0.005〜0.035%含有することも特徴とする水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤにある。 Moreover, it exists in the fluxed wire for horizontal fillet gas shield arc welding characterized by containing 0.005-0.035% of the total of 1 type or 2 types of Bi conversion value of metal Bi or Bi oxide.
本発明の水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤによれば、プライマ塗装鋼板のプライマ膜厚が厚めの状態であっても水平すみ肉溶接において優れた耐ピット性が得られるとともにスパッタ発生量が少なく、ビード形状およびビード外観が優れるなど溶接作業性が良好であるので、溶接の高能率化および溶接部の品質向上を図ることができる。 According to the flux-filled wire for horizontal fillet gas shielded arc welding of the present invention, excellent pit resistance is obtained in horizontal fillet welding and the amount of spatter generated even when the primer coating steel sheet is thick. Since the welding workability is good such that the bead shape and the bead appearance are excellent, the welding efficiency can be improved and the quality of the welded portion can be improved.
本発明者らは、前記課題を解決するために種々のワイヤを試作して、詳細を検討した。その結果、ZrO2−SiO2系を主体とするワイヤでは、ZrO2−SiO2−TiO2の成分バランスが崩れてアークが粗くなりスパッタ発生量が増加し、スラグ被包性も劣化する場合がある。 In order to solve the above-mentioned problems, the inventors made various types of wires and examined the details. As a result, the wire mainly composed of ZrO 2 -SiO 2 system, may ZrO 2 -SiO 2 -TiO spatter arc becomes rough collapsed balance of components 2 is increased, also deteriorates the slag encapsulated is there.
TiO2を主成分にすることで、アークが粗くなるのを防止するとともにZrO2による強いアーク力で溶融プールの激しい攪拌作用と、均一なスラグ被包状態がスラグ生成量を少なくしても得られることを利用して、プライマ燃焼ガスを溶融プールから外部に放出しやすくしピットの発生を防止することができる。また、SiO2は溶融スラグの粘性を調整してアーク力による溶融プールの過度の後退を抑制してビードの凸状化を防止することができることを考慮しSiO2−ZrO2量を適正にすることでスラグ形成剤を減少させ極低スラグ系のワイヤにした場合でも耐ピット性が良好でありスラグが均一被包することができることを見出した。 By using TiO 2 as the main component, it is possible to prevent the arc from becoming rough and to obtain a vigorous stirring action of the molten pool with a strong arc force by ZrO 2 and a uniform slag encapsulation state even if the amount of slag generation is reduced. Therefore, it is possible to easily release the primer combustion gas from the molten pool to the outside and prevent the generation of pits. Also, considering the fact that SiO 2 can adjust the viscosity of the molten slag to suppress excessive retreat of the molten pool due to arc force and prevent the bead from becoming convex, the amount of SiO 2 —ZrO 2 is made appropriate. Thus, the present inventors have found that even when the slag forming agent is reduced to form a very low slag wire, the pit resistance is good and the slag can be uniformly encapsulated.
AlやMgは金属として添加することによって脱酸剤として作用し、SiやMnの溶接金属への歩留まりを調整する効果があるとともに一部は溶融中にAl2O3やMgOなどの酸化物としてスラグ剤としてスラグの被包性に関与する。しかし、Al2O3やMgOとして添加した場合、スラグが均一に被包せずにスラグ剥離性も不良となるので酸化物としては添加せず、AlやMgは脱酸剤を主目的として添加することが望ましいことを見出した。 Al or Mg acts as a deoxidizer when added as a metal, and has the effect of adjusting the yield of Si or Mn to the weld metal, and partly as an oxide such as Al 2 O 3 or MgO during melting It is involved in the slag encapsulation as a slag agent. However, when added as Al 2 O 3 or MgO, the slag is not encapsulated uniformly and the slag peelability is poor, so it is not added as an oxide, and Al and Mg are added mainly as a deoxidizer. I found it desirable.
さらに、Mn/Si、AlとMgの合計およびFe酸化物のFeO換算値、弗素化合物を含むスラグ形成剤の合計を限定することによって、十分なスラグ被包性、スラグ剥離性、耐ピット性および機械性能が得られ、プライマ塗装鋼板のプライマ膜厚が厚めの水平すみ肉溶接に適用できることを見出した。
本発明は、本発明者が新たに見出した上記事項に基づいて、水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤの成分設計を行なったものである。
Furthermore, by limiting the total of Mn / Si, Al and Mg and the FeO equivalent value of Fe oxide, and the total of slag formers containing fluorine compounds, sufficient slag encapsulation, slag peelability, pit resistance and It was found that mechanical performance was obtained and that the primer coated steel sheet was applicable to thick fillet welding with a thick primer.
In the present invention, the component design of the flux-cored wire for horizontal fillet gas shielded arc welding is performed based on the above-mentioned matters newly found by the present inventors.
以下に本発明の水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤの成分組成および含有量の限定理由について説明する。なお、各成分組成の含有量は、ワイヤ全質量に対する質量%で示す。 The reason for limiting the component composition and content of the flux cored wire for horizontal fillet gas shielded arc welding of the present invention will be described below. In addition, content of each component composition is shown by the mass% with respect to the wire total mass.
[Ti酸化物のTiO2換算値:0.5〜2.5%]
TiO2は、Ti酸化物のルチール、酸化チタン、チタン酸ソーダ、チタンスラグ、イルミナイト等から添加される。これらはビード全体を均一に被包する作用を有する。また、アークを持続して安定させスパッタ発生量を低減させる効果がある。Ti酸化物のTiO2換算値が0.5%未満であると、スラグ生成量が不足してビードを均一に被包できないのでスラグがビード表面に焼き付きビード外観が不良になる。また、アークを安定させる効果がなくなりスパッタ発生量も増加する。一方、2.5%を超えると、アークは安定してスパッタ発生量は減少するが、スラグが厚くなりスラグの粘性が高まりピットが発生しやすくなる。したがって、Ti酸化物のTiO2換算値は0.5〜2.5%とするが、好ましくは1.2〜2.1%である。
[TiO 2 converted value of Ti oxides 0.5 to 2.5%
TiO 2 is rutile of Ti oxide, titanium oxide, titanium sodium is added titanium slag, ilmenite and the like. These have the effect of encapsulating the entire bead uniformly. Further, there is an effect that the arc is sustained and stabilized to reduce the amount of spatter generated. If the TiO 2 equivalent value of the Ti oxide is less than 0.5%, the amount of slag generated is insufficient and the beads cannot be encapsulated uniformly, so that the slag seizes on the bead surface and the bead appearance becomes poor. Further, the effect of stabilizing the arc is lost and the amount of spatter generated increases. On the other hand, if it exceeds 2.5%, the arc is stabilized and the amount of spatter generated decreases, but the slag becomes thick and the viscosity of the slag increases and pits are likely to occur. Therefore, the TiO 2 equivalent value of the Ti oxide is 0.5 to 2.5%, preferably 1.2 to 2.1%.
[Si酸化物のSiO2換算値:0.1〜0.5%]
SiO2は、珪砂やジルコンサンド、珪砂ソーダ等より添加され、溶融スラグの粘性を高め、スラグ剥離性を改善する作用を有する。Si酸化物のSiO2換算値が0.1%未満では、スラグ被包状態が悪くスラグ剥離性が不良になり、ビード形状およびビード外観も不良になる。一方、Si酸化物のSiO2換算値が0.5%を超えると、スパッタ発生量が多くなる。さらに、ビード止端部(下板側)が膨れビード形状およびビード外観が不良になり、ピットやガス溝も発生しやすくなる。したがって、Si酸化物のSiO2換算値は0.1〜0.5%とする。
[SiO 2 converted value of Si oxide: 0.1% to 0.5%]
SiO 2 is added from silica sand, zircon sand, silica sand soda, etc., and has an action of increasing the viscosity of the molten slag and improving the slag peelability. When the SiO 2 equivalent value of the Si oxide is less than 0.1%, the slag encapsulation state is poor and the slag peelability is poor, and the bead shape and bead appearance are also poor. On the other hand, when the SiO 2 equivalent value of the Si oxide exceeds 0.5%, the amount of spatter generated increases. Further, the bead toe (lower plate side) is swollen, the bead shape and the bead appearance are poor, and pits and gas grooves are easily generated. Therefore, the SiO 2 equivalent value of the Si oxide is set to 0.1 to 0.5%.
[Zr酸化物のZrO2換算値:0.1〜0.5%]
ZrO2は、ジルコンサンドおよび酸化ジルコニウム等より添加され、強いアーク力で溶融プールを攪拌して、プライマ燃焼ガスを溶融プールから外部に放出しやすくしピットの発生を防止する。また、スラグ被包性を高めてビード形状を平滑にする作用を有する。Zr酸化物のZrO2換算値が0.1%未満では、ビード形状が平滑にならず、凸状のビード形状となるとともにスラグ剥離性が不良になり、ピットも発生する。一方、Zr酸化物のZrO2換算値が0.5%を超えると、ビード形状が凸状になりやすい。したがって、Zr酸化物のZrO2換算値は0.1〜0.5%とする。
[ZrO 2 converted value of Zr oxide: 0.1 to 0.5%]
ZrO 2 is added from zircon sand, zirconium oxide, and the like, and stirs the molten pool with a strong arc force to easily release the primer combustion gas from the molten pool to the outside and prevent the generation of pits. Moreover, it has the effect | action which raises slag encapsulation and smoothes a bead shape. If the ZrO 2 conversion value of the Zr oxide is less than 0.1%, the bead shape is not smooth, the bead shape becomes convex, the slag peelability becomes poor, and pits are generated. On the other hand, if the ZrO 2 conversion value of the Zr oxide exceeds 0.5%, the bead shape tends to be convex. Therefore, the ZrO 2 conversion value of the Zr oxide is 0.1 to 0.5%.
[C:0.03〜0.10%]
Cは、鋼製外皮とFe−Si、Fe−MnおよびFe−Si−Mn等の鉄合金が微量含有するCから添加され、溶接構造物に要求される溶接金属の強度および靭性を得るために添加する。Cが0.03未満では、溶接金属の靭性が低下する。一方、0.10%を超えると、溶接金属の強度が高くなり靭性が低下する。したがって、Cは0.03〜0.10%とする。
[C: 0.03-0.10%]
C is added from C containing a small amount of steel alloy and Fe-Si, Fe-Mn, Fe-Si-Mn, and other iron alloys to obtain the strength and toughness of the weld metal required for welded structures. Added. If C is less than 0.03, the toughness of the weld metal decreases. On the other hand, if it exceeds 0.10%, the strength of the weld metal increases and the toughness decreases. Therefore, C is 0.03 to 0.10%.
[Si:0.4〜0.85%]
Siは、鋼製外皮、金属Si、Fe-SiおよびFe-Si-Mn等より添加され、脱酸剤として作用して溶接金属の強度および靭性を確保するために添加する。Siが0.4%未満では、脱酸不足となりピットが発生する。また、溶接金属の強度および靭性が低下する。一方、0.85%を超えると、溶接金属の強度が高くなり靭性が低下する。したがって、Siは0.4〜0.85%とする。
[Si: 0.4 to 0.85%]
Si is added from a steel outer shell, metal Si, Fe—Si, Fe—Si—Mn, and the like, and is added to act as a deoxidizer to ensure the strength and toughness of the weld metal. If Si is less than 0.4%, deoxidation is insufficient and pits are generated. Moreover, the strength and toughness of the weld metal are reduced. On the other hand, if it exceeds 0.85%, the strength of the weld metal increases and the toughness decreases. Therefore, Si is 0.4 to 0.85%.
[Mn:1.5〜3.0%]
Mnは、鋼製外皮、金属Mn、Fe−MnおよびFe−Si−Mn等より添加され、脱酸剤として作用するとともに溶接金属の強度および靭性を確保するために添加する。Mnが1.5%未満では、脱酸不足となりピットが発生する。また、溶接金属の強度が低く靭性も低下する。一方、3.0%を超えると、溶接金属の強度が高くなり靭性が低下する。したがって、Mnは1.5〜3.0%とする。
[Mn: 1.5 to 3.0%]
Mn is added from a steel outer shell, metal Mn, Fe—Mn, Fe—Si—Mn, and the like, and acts as a deoxidizer and is added to ensure the strength and toughness of the weld metal. If Mn is less than 1.5%, deoxidation is insufficient and pits are generated. Moreover, the strength of the weld metal is low and the toughness is also reduced. On the other hand, if it exceeds 3.0%, the strength of the weld metal increases and the toughness decreases. Therefore, Mn is 1.5 to 3.0%.
[Mn/Si:3.0〜4.5]
Mn/Siは、溶接金属の粘性に影響する。Mn/Siが大きくなれば溶接金属の粘性が低下し、逆にMn/Siが小さくなると溶接金属の粘性は高くなる。溶接金属の粘性を低くすると溶接金属中から発生するガスを早く抜けさせるので、耐ピット性を向上させることができる。Mn/Siが3.0未満であると、Siに対するMn量が少なくなるので溶接金属の靭性が劣化する。一方、4.5を超えると、溶接金属の粘性が低くなりすぎてビード形状が凸状になる。したがって、Mn/Siは3.0〜4.5とする。
[Mn / Si: 3.0 to 4.5]
Mn / Si affects the viscosity of the weld metal. As Mn / Si increases, the viscosity of the weld metal decreases. Conversely, when Mn / Si decreases, the viscosity of the weld metal increases. When the viscosity of the weld metal is lowered, the gas generated from the weld metal is quickly released, so that the pit resistance can be improved. When Mn / Si is less than 3.0, the amount of Mn with respect to Si decreases, and the toughness of the weld metal deteriorates. On the other hand, if it exceeds 4.5, the viscosity of the weld metal becomes too low and the bead shape becomes convex. Therefore, Mn / Si is set to 3.0 to 4.5.
[Al:0.2〜0.5%]
Alは、鋼製外皮、金属Al、Fe−AlおよびAl−Mg合金等より添加され、脱酸剤として作用するとともに溶融中にAl酸化物となってスラグの粘性を高めて、水平すみ肉溶接で溶融プールの後退を抑制し十分なスラグ被包性を保持する作用を有する。Alが0.2%未満では、ビードが凸状になり上脚部にアンダーカットやスラグ焼き付きが発生する。一方、0.5%を超えると、ビード形状に滑らかさがなくなり止端部が膨らんだ形状となり、ピットが発生しやすくなる。また、溶融スラグの凝固むらが生じてスラグ剥離性が不良となる。したがって、Alは0.2〜0.5%とする。
[Al: 0.2 to 0.5%]
Al is added from steel outer shell, metal Al, Fe-Al, Al-Mg alloy, etc., and acts as a deoxidizer and becomes Al oxide during melting to increase the viscosity of slag, horizontal fillet welding Therefore, it has the effect of suppressing the retreat of the molten pool and maintaining sufficient slag encapsulation. If Al is less than 0.2%, the bead becomes convex and undercut or slag burn-in occurs on the upper leg. On the other hand, if it exceeds 0.5%, the bead shape is not smooth and the toe portion is swollen, and pits are likely to occur. Moreover, solidification unevenness of the molten slag occurs, resulting in poor slag peelability. Therefore, Al is 0.2 to 0.5%.
[Mg:0.1〜0.4%]
Mgは、金属Mg、Al-Mg合金等から添加され、強脱酸剤として作用してピットを防止する。Mgが0.1%未満であると、脱酸剤としての効果がなくピットが発生する。一方、0.4%を超えると、アークが荒くなりスパッタ発生量が多くなる。したがって、Mgは0.1〜0.4%とする。
[Mg: 0.1 to 0.4%]
Mg is added from metal Mg, Al—Mg alloy or the like and acts as a strong deoxidizer to prevent pits. If Mg is less than 0.1%, there is no effect as a deoxidizer and pits are generated. On the other hand, if it exceeds 0.4%, the arc becomes rough and the amount of spatter generated increases. Therefore, Mg is 0.1 to 0.4%.
[Al+Mg:0.5〜0.8%]
AlとMgは前述の通り脱酸剤として作用する。AlとMgの合計が0.5%未満では、脱酸剤の効果がなく溶接金属の強度および靭性が低下する。一方、0.8%を超えると、アークが粗くなりスパッタ発生量が増えるとともにスラグ被包が不良となりピットが発生しやすくなる。
[Al + Mg: 0.5 to 0.8%]
Al and Mg act as deoxidizers as described above. If the total of Al and Mg is less than 0.5%, the deoxidizer has no effect and the strength and toughness of the weld metal decrease. On the other hand, if it exceeds 0.8%, the arc becomes rough and the amount of spatter generated increases, and the slag encapsulation becomes defective and pits are likely to occur.
[Fe酸化物のFeO換算値:0.1〜1.0%]
FeO、Fe2O3等のFe酸化物は、溶融スラグの粘性および凝固温度を調整し、ビード止端部の膨らみをなくし、下板とのなじみ性を良好にする。Fe酸化物のFeO換算値が0.1%未満であると、ビード止端部の形状が不良になる。一方、1.0%を超えると、スラグ被包状態が悪くなりスラグ剥離性が不良でビード止端部が膨らみビード形状およびビード外観も不良で、さらにヒューム発生量が多くなる。したがって、Fe酸化物のFeO換算値は0.1〜1.0%とする。
[FeO equivalent value of Fe oxide: 0.1 to 1.0%]
Fe oxides such as FeO and Fe 2 O 3 adjust the viscosity and solidification temperature of the molten slag, eliminate the swelling of the bead toes, and improve the compatibility with the lower plate. If the FeO equivalent value of the Fe oxide is less than 0.1%, the shape of the bead toe portion becomes poor. On the other hand, if it exceeds 1.0%, the slag encapsulation state becomes poor, the slag peelability is poor, the bead toe ends are swelled, the bead shape and the bead appearance are also poor, and the amount of fumes generated is further increased. Therefore, the FeO equivalent value of the Fe oxide is 0.1 to 1.0%.
[NaおよびK化合物のNa2O換算値およびK2O換算値の1種または2種の合計:0.05〜0.2%]
NaおよびKは、カリ長石または珪酸ソーダや珪酸カリからなる水ガラスの固質成分、弗化ソーダや珪酸化カリなどの弗素化合物より添加され、アーク安定剤としての作用だけではなく、スラグ形成剤として溶融スラグの凝固過程の急激な粘性増加を抑えて耐ピット性を高め、平滑なビード形状にする作用がある。NaおよびK化合物のNa2O換算値およびK2O換算値の1種または2種の合計が0.05%未満では、大粒のスパッタが多発し、ピットやガス溝なども発生しやすく、ビードはごつごつした表面となりビード形状およびビード外観が不良になる。一方、0.2%を超えると、スラグ剥離性、ビード形状およびビード外観が不良となり、スパッタやヒューム発生量も多くなる。したがって、NaおよびK化合物のNa2O換算値およびK2O換算値の1種または2種の合計は0.05〜0.2%とする。
[Total of one or two of Na 2 K converted value and K 2 O converted value: 0.05 to 0.2%]
Na and K are added from potassium feldspar, a solid component of water glass made of sodium silicate or potassium silicate, or a fluorine compound such as sodium fluoride or potassium silicate, not only acting as an arc stabilizer but also a slag forming agent. As a result, it suppresses a rapid increase in viscosity during the solidification process of the molten slag, thereby improving the pit resistance and providing a smooth bead shape. When the total of one or two of Na 2 K converted value and K 2 O converted value of Na and K compound is less than 0.05%, large spatters occur frequently, and pits and gas grooves are likely to be generated. Becomes a rough surface and the bead shape and bead appearance are poor. On the other hand, if it exceeds 0.2%, the slag peelability, the bead shape and the bead appearance become poor, and the amount of spatter and fume generation increases. Accordingly, the total of one or two of the Na 2 O equivalent value and the K 2 O equivalent value of the Na and K compounds is 0.05 to 0.2%.
[弗素化合物のF換算値:0.02〜0.1%]
Fは、弗化ソーダや珪弗化カリ等より添加され、アークの指向性を高めて安定した溶融プールにするとともにスラグの粘性を調整して耐ピット性を良好にする作用を有する。弗素化合物のF換算値が0.02%未満であると、アークが不安定になり、スラグの粘性が高くピットが生じやすくなる。一方、0.1%を超えると、スラグの粘性が低下してビード上脚部に除去しにくい薄いスラグが残りスラグ剥離性が不良となり、ビード形状は凸状になる。したがって、弗素化合物のF換算値は0.02〜0.1%とする。
[F conversion value of fluorine compound: 0.02 to 0.1%]
F is added from sodium fluoride, potassium silicofluoride, or the like, and has the effect of improving the directivity of the arc to form a stable molten pool and adjusting the viscosity of the slag to improve the pit resistance. If the F-converted value of the fluorine compound is less than 0.02%, the arc becomes unstable, and the slag has a high viscosity and pits are likely to occur. On the other hand, if it exceeds 0.1%, the viscosity of the slag decreases and a thin slag that is difficult to remove remains on the upper leg portion of the bead, resulting in poor slag peelability, and the bead shape becomes convex. Therefore, the F conversion value of the fluorine compound is 0.02 to 0.1%.
[弗素化合物を含むスラグ形成剤の合計:1.5〜3.5%]
スラグ形成剤は、ビード外観を整える作用がある。弗素化合物を含むスラグ形成剤の合計が1.5%未満であると、スラグ生成量が不足してスラグ被包が均一にできなくなり、スラグが焼き付きスラグ剥離性が悪くなる。また、アークが荒くなりスパッタ発生量が多くなる。一方、3.5%を超えると、アークが安定してスパッタも減少するが、スラグ生成量が多くスラグが厚くなりピットが発生しやすくなる。
[Total of slag forming agents including fluorine compounds: 1.5 to 3.5%]
The slag forming agent has the effect of adjusting the bead appearance. If the total amount of slag forming agents including fluorine compounds is less than 1.5%, the amount of slag produced is insufficient and slag encapsulation cannot be made uniform, and the slag is seized and the slag removability deteriorates. Further, the arc becomes rough and the amount of spatter generated increases. On the other hand, if it exceeds 3.5%, the arc is stabilized and spatter is reduced, but the amount of slag generation is large and the slag becomes thick, and pits are likely to be generated.
なお、スラグ形成剤は弗素化合物も含み、TiO2、SiO2、ZrO2、K2O、Na2O、Al2O3、FeO、Fe2O3、MgO等の合計をいう。 The slag forming agent includes a fluorine compound, and means the total of TiO 2 , SiO 2 , ZrO 2 , K 2 O, Na 2 O, Al 2 O 3 , FeO, Fe 2 O 3 , MgO, and the like.
[金属BiまたはBi酸化物のBi換算値の1種または2種の合計:0.005〜0.035%]
Biは、金属Biや酸化Bi等により添加され、スラグ剥離性を向上させ、ビード表面に光沢を出しビード外観を良好にする作用を有する。金属BiおよびBi酸化物のBi換算値の1種または2種の合計が0.005%未満では、その効果が得られず、0.035%を超えると、ビード上部のスラグが流れて、ビード全面をスラグで被包することができなくなり、ビード外観が不良となる。したがって、金属BiおよびBi酸化物の一方または両方のBi換算値の1種または2種の合計は0.005〜0.035%とする。
以上、本発明の水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤの構成要件の限定理由を述べたが、その他のワイヤ成分は、鋼製外皮のFe分、合金鉄中のFe分、鉄粉および不可避不純物である。
[Total of one or two of Bi converted values of metal Bi or Bi oxide: 0.005 to 0.035%]
Bi is added by metal Bi, oxidized Bi, or the like, and has an effect of improving the slag removability, giving gloss to the bead surface and improving the bead appearance. If the total of one or two of the Bi converted values of the metal Bi and Bi oxide is less than 0.005%, the effect cannot be obtained, and if it exceeds 0.035%, the slag on the upper part of the bead flows, The entire surface cannot be encapsulated with slag, and the bead appearance is poor. Therefore, the total of one or two of Bi converted values of one or both of metal Bi and Bi oxide is 0.005 to 0.035%.
As mentioned above, although the reason for limitation of the constituent requirements of the flux cored wire for horizontal fillet gas shielded arc welding of the present invention has been described, the other wire components include the Fe content in the steel outer sheath, the Fe content in the alloy iron, iron powder, and Inevitable impurities.
また、本発明の水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤは、フラックス充填後の伸線加工性が良好な軟鋼および低合金鋼の外皮内に、前記限定した成分のフラックスをワイヤ全質量に対して8〜18%程度充填後、孔ダイス伸線やローラダイスにより所定のワイヤ径(0.9〜1.6mm)に縮径して製造する。なお、鋼製外皮に貫通した隙間がないシームレスまたは隙間があるシームタイプのいずれのワイヤも適用できる。 Further, the flux cored wire for horizontal fillet gas shielded arc welding of the present invention has the above-described limited flux in the total mass of the wire in the outer shell of mild steel and low alloy steel with good wire drawing workability after flux filling. On the other hand, after filling about 8 to 18%, the diameter is reduced to a predetermined wire diameter (0.9 to 1.6 mm) by hole die drawing or roller die. It should be noted that any seamless or seam type wire without a gap penetrating the steel outer shell can be applied.
以下、実施例により本発明の効果をさらに詳細に説明する。 Hereinafter, the effect of the present invention will be described in more detail with reference to examples.
JIS G3141に記載のSPCCを鋼製外皮として使用してフラックスを充填後、縮径して(外皮の軟化および脱水素のため中間焼鈍を1回実施)、表1に示すフラックス充填率13.5〜15.0%、ワイヤ径1.4mmの鋼製外皮に貫通した隙間がないシームレスタイプのフラックス入りワイヤを各種試作した。 The SPCC described in JIS G3141 was used as a steel outer shell, and after filling with flux, the diameter was reduced (intermediate annealing was performed once for softening and dehydrogenation of the outer shell), and the flux filling rate shown in Table 1 was 13.5. Various types of seamless-type flux-cored wires having no through-holes in a steel outer shell of ˜15.0% and a wire diameter of 1.4 mm were manufactured.
溶接条件は、溶接電流320〜330A(電源極性DC+)、アーク電圧32〜33V、溶接速度50cm/min、ワイヤ突出し長さ(コンタクトチップ−母材間距離)25mm、シールドガスCO2ガス(ガス流量25リットル/min)の溶接条件で両側同時溶接を2回行い、ピット発生数、ビード形状、ビード外観、スラグ剥離性、スパッタ発生状態を調べた。 The welding conditions are welding current 320 to 330 A (power polarity DC +), arc voltage 32 to 33 V, welding speed 50 cm / min, wire protrusion length (contact tip-base material distance) 25 mm, shield gas CO 2 gas (gas flow rate) 25 liters / min), simultaneous welding on both sides was performed twice, and the number of pits generated, bead shape, bead appearance, slag peelability, and spatter generation state were examined.
なお、ピット発生量は1個/m以下を良好とした。 Note that the amount of pits generated was 1 / m or less.
また、溶接金属の強度および靭性は、JIS Z 3111に準じて溶着金属試験を行い、引張試験および衝撃試験を実施した。溶接条件は、溶接電流300A、アーク電圧31V、溶接速度30cm/min、シールドガスCO2ガス(ガス流量25リットル/min)、パス間温度150±10℃とした。溶着金属試験の強度は、引張強さが510〜630MPa、衝撃試験は、0℃で吸収エネルギーが60J以上のものを良好とした。それらの結果を表2にまとめて示す。 Moreover, the strength and toughness of the weld metal were subjected to a weld metal test according to JIS Z 3111, and a tensile test and an impact test were performed. The welding conditions were a welding current of 300 A, an arc voltage of 31 V, a welding speed of 30 cm / min, a shielding gas CO 2 gas (gas flow rate of 25 liters / min), and an interpass temperature of 150 ± 10 ° C. As for the strength of the weld metal test, the tensile strength was 510 to 630 MPa, and the impact test was 0 ° C. and the absorbed energy was 60 J or more. The results are summarized in Table 2.
表1および表2中ワイヤNo.1〜10は本発明例、ワイヤNo.11〜26は比較例である。本発明例であるワイヤNo.1〜10は、TiO2換算値、SiO2換算値、ZrO2換算値、C、Si、Mn、MnとSiの比、Al、Mg、AlとMgの合計、FeO換算値、Na2O換算値とK2O換算値の合計、F換算値、弗素化合物を含むスラグ形成剤の合計が適正であるので、ピット発生数およびスパッタ発生量が少なく、ビード形状、ビード外観およびスラグ剥離性が良好で、溶接金属の引張強さおよび吸収エネルギーも良好で、極めて満足な結果であった。なお、Biを適量含むワイヤNo.2、3、6、7およびワイヤNo.8はスラグ剥離性が非常に良好であった。 In Table 1 and Table 2, the wire No. 1 to 10 are examples of the present invention, wire Nos. 11 to 26 are comparative examples. Wire No. which is an example of the present invention. 1 to 10 are TiO 2 converted value, SiO 2 converted value, ZrO 2 converted value, C, Si, Mn, ratio of Mn and Si, Al, Mg, total of Al and Mg, FeO converted value, Na 2 O converted Value and K 2 O converted value, F converted value, and total slag forming agent containing fluorine compound are appropriate, so the number of pits and spatter generation is small, and the bead shape, bead appearance and slag peelability are good. In addition, the tensile strength and absorbed energy of the weld metal were good, and the result was extremely satisfactory. Wire No. containing an appropriate amount of Bi. 2, 3, 6, 7 and wire no. No. 8 had very good slag peelability.
比較中ワイヤNo.11は、TiO2換算値が少ないので、スラグ生成量が不足してスラグがビード表面に焼き付きビード外観が不良で、アークが不安定でスパッタ発生量も多かった。また、Siが多いので、溶接金属の吸収エネルギーが低値であった。 Wire No. being compared No. 11 had a small TiO 2 conversion value, so the slag generation amount was insufficient, the slag was seized on the bead surface, the bead appearance was poor, the arc was unstable, and the amount of spatter generated was large. Moreover, since there is much Si, the absorbed energy of the weld metal was low.
ワイヤNo.12は、TiO2換算値が多いので、ピットが多発した。また、Bi換算値が多いので、スラグ被包性が悪くビード外観が不良であった。 Wire No. No. 12 had many TiO 2 conversion values, so pits occurred frequently. Moreover, since there are many Bi conversion values, the slag encapsulation was poor and the bead appearance was poor.
ワイヤNo.13は、SiO2換算値が少ないので、スラグ被包性が悪くスラグ剥離性、ビード形状およびビード外観が不良であった。また、Mnが少ないので、ピットが発生し、溶接金属の引張強さが低く吸収エネルギーも低値であった。 Wire No. No. 13 had a low SiO 2 conversion value, so the slag encapsulation was poor and the slag peelability, bead shape and bead appearance were poor. Moreover, since Mn was small, pits were generated, the tensile strength of the weld metal was low, and the absorbed energy was also low.
ワイヤNo.14は、SiO2換算値が多いので、スパッタ発生量が多く、ピットおよびガス溝が発生し、ビード止端部(下板側)が膨れてビード形状およびビード外観も不良であった。また、Mn/Siが低いので、溶接金属の吸収エネルギーが低値であった。 Wire No. No. 14 had a large SiO 2 conversion value, so that the amount of spatter was large, pits and gas grooves were generated, the bead toe (lower plate side) was swollen, and the bead shape and bead appearance were also poor. Moreover, since Mn / Si was low, the absorbed energy of the weld metal was low.
ワイヤNo.15は、ZrO2換算値が少ないので、凸状のビード形状となりスラグ剥離性が不良で、ピットも発生した。また、Mgが多いので、アークが荒くなりスパッタ発生量が多かった。 Wire No. No. 15 has a small ZrO 2 conversion value, and thus has a convex bead shape and poor slag peelability, and pits were generated. Moreover, since there was much Mg, the arc became rough and the amount of spatter generation was large.
ワイヤNo.16は、ZrO2換算値が多いので、ビード形状が凸となった。また、弗素化合物を含むスラグ形成剤の合計が多いので、スラグ生成量が多くスラグが厚くなりピットが多発した。 Wire No. 16, since the terms of ZrO 2 value is large, the bead shape becomes convex. In addition, since the total amount of slag forming agents including fluorine compounds is large, the amount of slag produced is large and the slag becomes thick, resulting in frequent pits.
ワイヤNo.17は、Siが少ないので、ピットが発生し、溶接金属の引張強さが低く吸収エネルギーも低値であった。また、Bi換算値が少ないので、スラグ被包性が悪くビード外観およびスラグ剥離性がやや不良であった。
ワイヤNo.18は、Mn/Siが高いので、ビード形状が不良であった。また、F換算値が少ないので、ピットが発生した。
Wire No. In No. 17, since there was little Si, pits occurred, the tensile strength of the weld metal was low, and the absorbed energy was also low. Moreover, since there were few Bi conversion values, slag encapsulation property was bad and bead appearance and slag peelability were somewhat poor.
Wire No. No. 18 had a poor bead shape because of high Mn / Si. Moreover, pits were generated because the F-converted value was small.
ワイヤNo.19は、Alが多いので、ビード止端部が膨らんでビード形状が不良となり、溶融スラグの凝固むらが生じてスラグ剥離性が不良で、ピットも多発した。また、Mnが多いので、溶接金属の引張強さが高く吸収エネルギーが低値であった。 Wire No. No. 19 had a large amount of Al, so that the toe end of the bead swelled and the bead shape became poor, the solidified unevenness of the molten slag occurred, the slag peelability was poor, and pits were frequently generated. Moreover, since Mn is large, the tensile strength of the weld metal was high and the absorbed energy was low.
ワイヤNo.20は、AlとMgの合計が少ないので、溶接金属の引張強さが低く吸収エネルギーも低値であった。また、F換算値が多いので、スラグ剥離性およびビード形状が不良であった。 Wire No. In No. 20, since the total amount of Al and Mg was small, the tensile strength of the weld metal was low and the absorbed energy was also low. Moreover, since there were many F conversion values, slag peelability and bead shape were unsatisfactory.
ワイヤNo.21は、AlとMgの合計が多いので、スパッタ発生量が多く、スラグ被包が悪くビード外観が不良でピットも多発した。また、FeO換算値が少ないので、ビード止端部の形状が不良であった。 Wire No. No. 21 had a large sum of Al and Mg, so the amount of spatter was large, the slag encapsulation was poor, the bead appearance was poor, and pits occurred frequently. Moreover, since there were few FeO conversion values, the shape of the bead toe part was unsatisfactory.
ワイヤNo.22は、FeO換算値が多いので、スラグ被包が悪くビード外観、ビード形状およびスラグ剥離性が不良であった。また、Mgが少ないので、ピットが発生した。 Wire No. Since No. 22 had many FeO conversion values, the slag encapsulation was poor and the bead appearance, bead shape, and slag peelability were poor. Moreover, since there was little Mg, the pit generate | occur | produced.
ワイヤNo.23は、Na2O換算値およびK2O換算値の合計が少ないので、大粒のスパッタ発生量が多く、ピットも多発し、ビード形状およびビード外観が不良であった。また、Cが多いので溶接金属の引張強さが高く吸収エネルギーが低値であった、
ワイヤNo.24は、Na2O換算値およびK2O換算値の合計が多いので、スラグ剥離性、ビード形状およびビード外観が不良で、スパッタ発生量も多かった。また、Cが少ないので、溶接金属の吸収エネルギーが低値であった。
Wire No. In No. 23, since the total of Na 2 O converted value and K 2 O converted value was small, a large amount of spatter was generated, pits were frequently generated, and the bead shape and bead appearance were poor. Moreover, since there is much C, the tensile strength of the weld metal was high and the absorbed energy was low.
Wire No. No. 24 had a large sum of Na 2 O converted value and K 2 O converted value, so the slag peelability, bead shape and bead appearance were poor, and the amount of spatter was large. Moreover, since there is little C, the absorbed energy of the weld metal was low.
ワイヤNo.25は、弗素化合物を含むスラグ形成剤の合計が少ないので、スパッタ発生量が多く、スラグ生成量が不足してスラグ被包性が悪くスラグが焼き付いてスラグ剥離性が不良であった。また、Alが少ないので、ビードが凸状になり形状が不良で、アンダーカットも生じてビード外観も不良であった。 Wire No. In No. 25, since the total amount of slag forming agents containing fluorine compounds was small, the amount of spatter generation was large, the amount of slag generation was insufficient, the slag encapsulation was poor, and the slag was seized, resulting in poor slag removability. Moreover, since Al was little, the bead became convex and the shape was poor, undercut was generated, and the bead appearance was also poor.
Claims (2)
Ti酸化物のTiO2換算値:0.5〜2.5%、
Si酸化物のSiO2換算値:0.1〜0.5%、
Zr酸化物のZrO2換算値:0.1〜0.5%、
C:0.03〜0.10%、
Si:0.4〜0.85%、
Mn:1.5〜3.0%、
かつ、Mn/Si:3.0〜4.5、
Al:0.2〜0.5%、
Mg:0.1〜0.4%、
かつ、Al+Mg:0.5〜0.8%、
Fe酸化物のFeO換算値:0.1〜1.0%、
Na化合物のNa2O換算値またはK化合物のK2O換算値の1種または2種の合計:0.05〜0.2%、
弗素化合物のF換算値:0.02〜0.1%を含有し、
弗素化合物を含むスラグ形成剤の合計が1.5〜3.5%であり、残部は鋼製外皮のFe分、合金鉄中のFe分、鉄粉および不可避不純物であることを特徴とする水平すみ肉ガスシールドアーク溶接用フラックス入りワイヤ。 In a filleted wire for horizontal fillet gas shielded arc welding in which a steel outer shell is filled with flux,
TiO 2 conversion value of Ti oxide: 0.5 to 2.5%,
SiO 2 conversion value of Si oxide: 0.1 to 0.5%,
ZrO 2 conversion value of Zr oxide: 0.1 to 0.5%,
C: 0.03-0.10%,
Si: 0.4 to 0.85%,
Mn: 1.5-3.0%
And Mn / Si: 3.0-4.5,
Al: 0.2 to 0.5%,
Mg: 0.1 to 0.4%
And Al + Mg: 0.5-0.8%
FeO equivalent value of Fe oxide: 0.1 to 1.0%,
One or of the sum of K 2 O conversion value of terms of Na 2 O values or K compounds of Na compound: 0.05% to 0.2%,
F conversion value of fluorine compound: 0.02 to 0.1%,
The total of the slag forming agent containing a fluorine compound is 1.5 to 3.5%, and the balance is Fe content of steel outer shell, Fe content in alloy iron, iron powder and inevitable impurities. Flux-cored wire for fillet gas shielded arc welding.
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