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JP5088441B1 - Tubular body manufacturing apparatus and tubular body manufacturing method - Google Patents

Tubular body manufacturing apparatus and tubular body manufacturing method Download PDF

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Publication number
JP5088441B1
JP5088441B1 JP2011281800A JP2011281800A JP5088441B1 JP 5088441 B1 JP5088441 B1 JP 5088441B1 JP 2011281800 A JP2011281800 A JP 2011281800A JP 2011281800 A JP2011281800 A JP 2011281800A JP 5088441 B1 JP5088441 B1 JP 5088441B1
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Prior art keywords
resin material
cooling member
peripheral surface
cooling
conical surface
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JP2011281800A
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JP2013129164A (en
Inventor
真司 金森
潤也 中谷
基浩 伊藤
敦也 田中
隆士 鈴木
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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Priority to JP2011281800A priority Critical patent/JP5088441B1/en
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Priority to CN201210526198.8A priority patent/CN103171146B/en
Publication of JP2013129164A publication Critical patent/JP2013129164A/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/908Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article characterised by calibrator surface, e.g. structure or holes for lubrication, cooling or venting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

【課題】長時間、内径のばらつきが少ない管状体が製造できるようにする。
【解決手段】円筒面又は円錐面を有する冷却部材と、当該冷却部材を支持し当該冷却部材を冷却する支持部材と、の隙間に液体を充填する充填工程と、溶融した樹脂材料を金型により管状に下方へ押し出す押出工程と、前記押出工程によって押し出された管状の樹脂材料を引き取りつつ、前記隙間に液体が充填された前記冷却部材の前記円筒面又は前記円錐面を当該樹脂材料の内周面に接触させて当該樹脂材料を冷却する冷却工程と、を含む。
【選択図】図2
A tubular body with little variation in inner diameter can be produced for a long time.
A filling step of filling a gap into a gap between a cooling member having a cylindrical surface or a conical surface and a supporting member that supports the cooling member and cools the cooling member; An extrusion process for extruding the tube downward, and the cylindrical surface or the conical surface of the cooling member in which the gap is filled with liquid while taking up the tubular resin material extruded in the extrusion process. And a cooling step of cooling the resin material in contact with the surface.
[Selection] Figure 2

Description

本発明は、管状体の製造装置、管状体の製造方法に関する。   The present invention relates to a tubular body manufacturing apparatus and a tubular body manufacturing method.

特許文献1には、溶融したフッ素樹脂材料を金型によりチューブ状に押し出す押出工程と、金型から押し出されたチューブ状のフッ素樹脂材料を一定の引き取り速度で連続的に引き取りつつ、金型の近傍においてチューブ状のフッ素樹脂材料の内周面を円筒形状の冷却部材の外周面に接触させて、チューブ状のフッ素樹脂材料を170℃以下の温度に冷却する冷却工程により、フッ素樹脂チューブを製造する製造方法が開示されている。   In Patent Document 1, an extrusion process of extruding a molten fluororesin material into a tube shape with a mold, and continuously taking out the tubular fluororesin material extruded from the mold at a constant take-off speed, A fluororesin tube is manufactured by a cooling process in which the inner peripheral surface of the tubular fluororesin material is brought into contact with the outer peripheral surface of a cylindrical cooling member in the vicinity and the tubular fluororesin material is cooled to a temperature of 170 ° C. or lower. A manufacturing method is disclosed.

特開2010−125634号公報JP 2010-125634 A

本発明は、長時間、内径のばらつきが少ない管状体を製造することを課題とする。   An object of the present invention is to produce a tubular body with little variation in inner diameter for a long time.

請求項1の発明は、円筒面又は円錐面を有する冷却部材に形成された挿入孔の内周面と、当該挿入孔に挿入された状態で当該冷却部材を冷却する支持部材の外周面と、の隙間に液体を充填する充填工程と、溶融した樹脂材料を金型により管状に下方へ押し出す押出工程と、前記押出工程によって押し出された管状の樹脂材料を引取部で引き取りつつ、前記隙間に液体が充填された前記冷却部材の前記円筒面又は前記円錐面を当該樹脂材料の内周面に接触させて当該樹脂材料を冷却する冷却工程と、を含む管状体の製造方法である。 The invention of claim 1 includes an inner peripheral surface of an insertion hole formed in a cooling member having a cylindrical surface or a conical surface, an outer peripheral surface of a support member that cools the cooling member in a state of being inserted into the insertion hole , A filling step of filling the gap with a liquid, an extrusion step of extruding the molten resin material downward in a tubular shape by a mold, and a liquid portion in the gap while taking up the tubular resin material extruded by the extrusion step at the take-up portion A cooling step in which the cylindrical surface or the conical surface of the cooling member filled with is brought into contact with the inner peripheral surface of the resin material to cool the resin material.

請求項2の発明は、前記充填工程は、前記液体として、水又は、沸点100℃以上の液体であるものを充填する請求項1に記載の管状体の製造方法である。   Invention of Claim 2 is the manufacturing method of the tubular body of Claim 1 with which the said filling process fills the liquid which is water or a liquid with a boiling point of 100 degreeC or more as said liquid.

請求項3の発明は、前記冷却工程は、下方に向かって縮径された円錐面を有する前記冷却部材の当該円錐面を当該樹脂材料の内周面に接触させて当該樹脂材料を冷却し、さらに、前記冷却部材を上下方向へ移動させて、当該円錐面の当該樹脂材料の内周面に対する接触位置を変更する変更工程を含む請求項1又は2に記載の管状体の製造方法である。   In the invention according to claim 3, in the cooling step, the conical surface of the cooling member having a conical surface reduced in diameter downward is brought into contact with the inner peripheral surface of the resin material to cool the resin material, Furthermore, it is a manufacturing method of the tubular body of Claim 1 or 2 including the change process which moves the said cooling member to an up-down direction, and changes the contact position with respect to the internal peripheral surface of the said resin material of the said conical surface.

請求項4の発明は、前記変更工程は、前記管状の樹脂材料が前記金型から前記引取部へつながり且つ当該樹脂材料の内周面に前記冷却部材の円錐面が接触している状態で、前記冷却部材を移動させて当該円錐面の当該樹脂材料の内周面に対する接触位置を変更する請求項3に記載の管状体の製造方法である。   The invention of claim 4 is the state in which the changing step is such that the tubular resin material is connected from the mold to the take-up portion, and the conical surface of the cooling member is in contact with the inner peripheral surface of the resin material. It is a manufacturing method of the tubular body of Claim 3 which moves the said cooling member and changes the contact position with respect to the internal peripheral surface of the said resin material of the said conical surface.

請求項5の発明は、溶融した樹脂材料を金型により管状に押し出す押出部と、前記押出部で前記金型から押し出された管状の樹脂材料を引き取る引取部と、円筒面又は円錐面を有し、前記引取部で引き取られる樹脂材料の内周面に当該円筒面又は当該円錐面を接触させて当該樹脂材料を冷却する冷却部材と、前記冷却部材に形成された挿入孔に挿入された状態で当該冷却部材を支持し、当該冷却部材を冷却する支持部材と、前記冷却部材における前記挿入孔の内周面と、前記支持部材の外周面との隙間に液体を補充する補充部と、を備える管状体の製造装置である。 The invention of claim 5 has an extruding part for extruding a molten resin material into a tubular shape by a mold, a take-up part for taking up the tubular resin material extruded from the mold by the extruding part, and a cylindrical surface or a conical surface. And a cooling member that cools the resin material by bringing the cylindrical surface or the conical surface into contact with the inner peripheral surface of the resin material taken up by the take-up portion, and a state inserted into the insertion hole formed in the cooling member A support member that supports the cooling member and cools the cooling member , and a replenishment unit that replenishes liquid in a gap between the inner peripheral surface of the insertion hole in the cooling member and the outer peripheral surface of the support member. An apparatus for manufacturing a tubular body.

請求項6の発明は、前記補充部は、前記液体として、水又は、沸点100℃以上の液体であるものを補充する請求項5に記載の管状体の製造装置である。   A sixth aspect of the present invention is the tubular body manufacturing apparatus according to the fifth aspect, wherein the replenishing portion replenishes the liquid that is water or a liquid having a boiling point of 100 ° C. or higher.

請求項7の発明は、前記冷却部材は、下方に向かって縮径された円錐面を有し、前記引取部で引き取られる樹脂材料の内周面に当該円錐面を接触させて当該樹脂材料を冷却し、さらに、前記冷却部材を上下方向へ移動させて、前記冷却部材の円錐面の前記樹脂材料の内周面に対する接触位置を変更する移動機構を備える請求項5又は6に記載の管状体の製造装置である。   According to a seventh aspect of the present invention, the cooling member has a conical surface that is reduced in diameter downward, and the conical surface is brought into contact with an inner peripheral surface of the resin material that is taken up by the take-up portion. The tubular body according to claim 5 or 6, further comprising a moving mechanism that cools and further moves the cooling member in a vertical direction to change a contact position of the conical surface of the cooling member with respect to the inner peripheral surface of the resin material. It is a manufacturing apparatus.

請求項8の発明は、前記管状の樹脂材料が前記金型から前記引取部へつながり且つ当該樹脂材料の内周面に前記冷却部材の円錐面が接触している状態で、前記移動機構の操作可能な操作部を備える請求項7に記載の管状体の製造装置である。   The invention according to claim 8 is the operation of the moving mechanism in a state in which the tubular resin material is connected from the mold to the take-up portion and the conical surface of the cooling member is in contact with the inner peripheral surface of the resin material. It is a manufacturing apparatus of the tubular body of Claim 7 provided with a possible operation part.

本発明の請求項1の製造方法によれば、本製造方法における充填工程を有さない場合に比べ、長時間、内径のばらつきが少ない管状体を製造できる。   According to the manufacturing method of claim 1 of the present invention, it is possible to manufacture a tubular body having a small variation in inner diameter for a long time as compared with the case where there is no filling step in the manufacturing method.

本発明の請求項2の製造方法によれば、水よりも沸点が低い液体を充填する場合に比べ、長時間、内径のばらつきが少ない管状体を製造できる。   According to the manufacturing method of claim 2 of the present invention, it is possible to manufacture a tubular body having a small variation in inner diameter for a long time as compared with the case of filling a liquid having a boiling point lower than that of water.

本発明の請求項3の製造方法によれば、冷却部材の交換をせずに、製造される管状体の内径を変更できる。   According to the manufacturing method of Claim 3 of this invention, the internal diameter of the tubular body manufactured can be changed, without replacing | exchanging a cooling member.

本発明の請求項4の製造方法によれば、管状体の製造をしながらでも、当該管状体の内径を変更できる。   According to the manufacturing method of claim 4 of the present invention, the inner diameter of the tubular body can be changed while the tubular body is manufactured.

本発明の請求項5の構成によれば、本構成における補充部を備えない場合に比べ、長時間、内径のばらつきが少ない管状体を製造できる。   According to the configuration of the fifth aspect of the present invention, it is possible to manufacture a tubular body having a small variation in inner diameter for a long time as compared with the case where the replenishment portion in the present configuration is not provided.

本発明の請求項6の構成によれば、水よりも沸点が低い液体を補充する場合に比べ、長時間、内径のばらつきが少ない管状体を製造できる。   According to the configuration of the sixth aspect of the present invention, it is possible to manufacture a tubular body having a small variation in inner diameter for a long time as compared with the case of replenishing a liquid having a boiling point lower than that of water.

本発明の請求項7の構成によれば、冷却部材の交換をせずに、製造される管状体の内径を変更できる。   According to the structure of Claim 7 of this invention, the internal diameter of the tubular body manufactured can be changed, without replacing | exchanging a cooling member.

本発明の請求項8の構成によれば、管状体の製造をしながらでも、当該管状体の内径を変更できる。   According to the configuration of the eighth aspect of the present invention, the inner diameter of the tubular body can be changed while the tubular body is manufactured.

溶融押出成形装置の構成を示す概略図(断面図)である。It is the schematic (sectional drawing) which shows the structure of a melt extrusion molding apparatus. 溶融押出成形装置の構成を一部拡大して示す概略図(断面図)である。It is the schematic (sectional drawing) which expands and shows a part of structure of a melt extrusion molding apparatus. 支持部材の先端部及び冷却部材の構成を示す概略図(断面図)である。It is the schematic (sectional drawing) which shows the structure of the front-end | tip part of a supporting member, and a cooling member. 冷却部材を上下に移動させた前後の状態を示す概略図(断面図)である。It is the schematic (sectional drawing) which shows the state before and behind moving the cooling member up and down. 冷却部材の内周面と支持部材の外周面との間の隙間にエチレングリコール20%水溶液を充填した場合と、当該隙間に液体を充填していない場合と、における冷却部材の温度変化を示したグラフである。The temperature change of the cooling member was shown when the gap between the inner peripheral surface of the cooling member and the outer peripheral surface of the support member was filled with a 20% aqueous solution of ethylene glycol and when the gap was not filled with liquid. It is a graph. 冷却部材の内周面と支持部材の外周面との間の隙間にエチレングリコール20%水溶液を充填した場合と、当該隙間に水を充填した場合と、当該隙間に液体を充填していない場合とにおいて、製造された樹脂材料チューブの内径の経時的な変化を示したグラフである。When the gap between the inner peripheral surface of the cooling member and the outer peripheral surface of the support member is filled with 20% aqueous solution of ethylene glycol, when the gap is filled with water, and when the gap is not filled with liquid Is a graph showing the change over time of the inner diameter of the manufactured resin material tube. 移動機構によって冷却部材を移動させたときの冷却部材の位置と、製造される樹脂材料チューブの内径との関係を示したグラフである。It is the graph which showed the relationship between the position of the cooling member when moving a cooling member with a moving mechanism, and the internal diameter of the resin material tube manufactured. 変形例に係る移動機構を示す図である。It is a figure which shows the moving mechanism which concerns on a modification.

以下に、本発明に係る実施形態の一例を図面に基づき説明する。   Below, an example of an embodiment concerning the present invention is described based on a drawing.

〔溶融押出成形装置100〕
まず、管状体の製造装置の一例としての溶融押出成形装置100の構成を説明する。図1は、溶融押出成形装置100の構成を示す概略図(断面図)である。図2は、溶融押出成形装置100の構成を一部拡大して示す概略図(断面図)である。なお、以下に参照する図面は、本実施形態を説明するために使用するものであり、実際の大きさの比を現すものではない。
[Melt Extruder 100]
First, the structure of the melt extrusion molding apparatus 100 as an example of a tubular body manufacturing apparatus will be described. FIG. 1 is a schematic diagram (cross-sectional view) showing a configuration of a melt extrusion molding apparatus 100. FIG. 2 is a schematic diagram (cross-sectional view) showing a partially enlarged configuration of the melt extrusion molding apparatus 100. Note that the drawings referred to below are used for explaining the present embodiment, and do not show the actual size ratio.

図1に示されるように、溶融押出成形装置100は、溶融(溶解)した樹脂材料Fを金型20により管状に下方へ押し出す押出部110と、押出部110の金型20から下方へ押し出された管状の樹脂材料Fを引き取る引取部の一例としての引取り機50と、引取り機50で引き取られる樹脂材料Fの内周面に外周面を接触させて溶融した樹脂材料Fを冷却する冷却部材(サイジングダイ)30と、冷却部材30を支持する支持部材70と、引取り機50により引き取られた管状の樹脂材料Fを巻き取る巻取り機60と、を備えている。   As shown in FIG. 1, the melt extrusion molding apparatus 100 includes an extrusion unit 110 that extrudes a molten (dissolved) resin material F into a tubular shape by a mold 20, and is extruded downward from the mold 20 of the extrusion unit 110. The take-up machine 50 as an example of a take-up section for taking up the tubular resin material F, and cooling for cooling the molten resin material F by bringing the outer peripheral surface into contact with the inner peripheral surface of the resin material F taken up by the take-up machine 50 A member (sizing die) 30, a support member 70 that supports the cooling member 30, and a winder 60 that winds up the tubular resin material F taken up by the take-up machine 50 are provided.

さらに、溶融押出成形装置100は、図2に示されるように、冷却部材30を上下方向へ移動させる移動機構80と、冷却部材30と支持部材70との隙間Sに液体を補充する補充部90と、を備えている。   Further, as shown in FIG. 2, the melt extrusion molding apparatus 100 includes a moving mechanism 80 that moves the cooling member 30 in the vertical direction, and a replenishment unit 90 that replenishes the gap S between the cooling member 30 and the support member 70. And.

溶融押出成形装置100において用いられる樹脂材料は、熱収縮性を有する樹脂材料であり、本実施形態では、例えば、フッ素樹脂材料が用いられる。フッ素樹脂材料としては、例えば、ポリテトラフルオロエチレン樹脂(PTFE)、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体樹脂(PFA)、フッ化エチレン−プロピレン共重合体樹脂(FEP)、ポリフッ化ビニリデン樹脂(PVDF)、ポリフッ化ビニル樹脂等が挙げられる。これらの中でも、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体樹脂(PFA)が好ましい。   The resin material used in the melt extrusion molding apparatus 100 is a resin material having heat shrinkability. In the present embodiment, for example, a fluororesin material is used. Examples of the fluororesin material include polytetrafluoroethylene resin (PTFE), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer resin (PFA), fluorinated ethylene-propylene copolymer resin (FEP), and polyvinylidene fluoride resin. (PVDF), polyvinyl fluoride resin and the like. Among these, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer resin (PFA) is preferable.

(押出部110)
押出部110は、図1に示されるように、樹脂材料Fを溶融状態に調製する一軸押出機10と、一軸押出機10の先端部に取り付けられた金型(ダイ)20と、を備えている。
(Extruded part 110)
As shown in FIG. 1, the extrusion unit 110 includes a uniaxial extruder 10 that prepares the resin material F in a molten state, and a die (die) 20 that is attached to the tip of the uniaxial extruder 10. Yes.

一軸押出機10は、図示しないヒータを有し樹脂材料Fを加熱する加熱筒12と、加熱筒12に設けられ樹脂材料Fが投入される投入口としてのホッパー11と、加熱筒12の内部に設けられ樹脂材料Fを金型20へ搬送する搬送部材としてのスクリュー13と、を備えている。   The single screw extruder 10 includes a heating cylinder 12 that has a heater (not shown) and heats the resin material F, a hopper 11 that is provided in the heating cylinder 12 and serves as an input port into which the resin material F is charged, and a heating cylinder 12. And a screw 13 as a conveying member that is provided and conveys the resin material F to the mold 20.

一軸押出機10では、ホッパー11から加熱筒12の内部に投入された樹脂材料Fが、加熱筒12のヒータにより、樹脂材料Fの融点以上の温度(通常、350〜450℃)で加熱されることで溶融しつつ、スクリュー13によって金型20へ搬送(供給)されるようになっている。なお、一軸押出機10では、粒状に形成された樹脂材料F(ペレット)が、ホッパー11に投入されるようになっている。   In the single screw extruder 10, the resin material F introduced into the heating cylinder 12 from the hopper 11 is heated by the heater of the heating cylinder 12 at a temperature equal to or higher than the melting point of the resin material F (usually 350 to 450 ° C.). Thus, while being melted, it is conveyed (supplied) to the mold 20 by the screw 13. In the single screw extruder 10, a resin material F (pellet) formed in a granular form is charged into the hopper 11.

図2に示されるように、金型20には、一軸押出機10の加熱筒12の内部と通じ加熱筒12から流入した溶融状態の樹脂材料Fが通過する流路22と、流路22を通過した溶融状態の樹脂材料Fを管状に押し出すための環状(円形状)の出口孔23と、が形成されている。   As shown in FIG. 2, the mold 20 has a flow path 22 through which the molten resin material F flowing from the heating cylinder 12 passes through the inside of the heating cylinder 12 of the single screw extruder 10, and a flow path 22. An annular (circular) outlet hole 23 for extruding the molten resin material F that has passed therethrough into a tubular shape is formed.

金型20では、溶融状態の樹脂材料Fが、加熱筒12の先端部から流路22へ流入して流路22を通過し、一軸押出機10のスクリュー13の回転による推進力(搬送力)によって、出口孔23から管状に押し出されるようになっている。   In the mold 20, the molten resin material F flows into the flow path 22 from the tip of the heating cylinder 12 and passes through the flow path 22, and propulsive force (conveyance force) due to the rotation of the screw 13 of the single screw extruder 10. Thus, it is pushed out from the outlet hole 23 into a tubular shape.

(支持部材)
支持部材70は、図2に示されるように、円柱状に形成されており、金型20に環状に形成された出口孔23の径方向中央部(中心)で金型20を貫通し、金型20の上方及び下方に突出するように、金型20に対して上下方向に移動可能に支持されている。
(Support member)
As shown in FIG. 2, the support member 70 is formed in a columnar shape, and penetrates the mold 20 at the radial center (center) of the outlet hole 23 formed in an annular shape in the mold 20. The mold 20 is supported so as to be movable in the vertical direction so as to protrude above and below the mold 20.

支持部材70の内部には、冷媒が流通する冷媒流路72が設けられている。冷媒流路72は、冷却機(図示省略)と接続されると共に、支持部材70の軸方向に沿って形成されている。支持部材70では、冷却機(図示省略)で冷却された冷媒が冷媒流路72を循環することにより、冷却部材30を冷却するようになっている。なお、冷媒流路72は、支持部材70の先端部(下端部)における冷却部材30の内周側部分において蛇行しており、冷却部材30を冷却する冷却効率が高められている。   Inside the support member 70, a coolant channel 72 through which the coolant flows is provided. The refrigerant flow path 72 is connected to a cooler (not shown) and is formed along the axial direction of the support member 70. In the support member 70, the refrigerant cooled by a cooler (not shown) circulates through the refrigerant flow path 72, thereby cooling the cooling member 30. Note that the refrigerant flow path 72 meanders at the inner peripheral side portion of the cooling member 30 at the front end portion (lower end portion) of the support member 70, and the cooling efficiency for cooling the cooling member 30 is enhanced.

冷媒流路72を流通する冷媒としては、特に限定されず、例えば、水、エチレングリコール又はプロピレングリコールの水浴液(ブライン)等が挙げられる。本実施形態では水を使用している。   The refrigerant flowing through the refrigerant flow path 72 is not particularly limited, and examples thereof include water, a water bath solution (brine) of ethylene glycol or propylene glycol, and the like. In this embodiment, water is used.

また、図3に示されるように、支持部材70の先端部の外周にはネジ部74が形成されている。このネジ部74には、冷却部材30を支持するためのナット76がねじ込まれている。なお、このナット76は、冷却部材30と一体に設けられていてもよい。また、
本実施形態では、冷却部材30と支持部材70との隙間Sに液体が補充(充填)されるようになっているが、ネジ部74とナット76との隙間は微小であるため、液体が漏れないようになっている。なお、当該液体の漏れが懸念される場合には、ネジ部74とナット76との隙間を封止する封止部材を設けてもよい。
As shown in FIG. 3, a screw portion 74 is formed on the outer periphery of the tip portion of the support member 70. A nut 76 for supporting the cooling member 30 is screwed into the screw portion 74. The nut 76 may be provided integrally with the cooling member 30. Also,
In this embodiment, the liquid is replenished (filled) into the gap S between the cooling member 30 and the support member 70, but the gap between the screw portion 74 and the nut 76 is very small, so that the liquid leaks. There is no such thing. When there is a concern about leakage of the liquid, a sealing member that seals the gap between the screw portion 74 and the nut 76 may be provided.

(冷却部材)
冷却部材30は、図3に示されるように、下方に向かって縮径された円錐面34を有する円錐台形状に形成されている。冷却部材30の径方向中央部には、上下方向(軸方向)に貫通し、支持部材70が挿入される挿入孔32が形成されている。
(Cooling member)
As shown in FIG. 3, the cooling member 30 is formed in a truncated cone shape having a conical surface 34 whose diameter is reduced downward. An insertion hole 32 that penetrates in the vertical direction (axial direction) and into which the support member 70 is inserted is formed in the central portion in the radial direction of the cooling member 30.

冷却部材30は、その挿入孔32に支持部材70の先端部(下端部)が挿入され、冷却部材30に対する下方(支持部材70の先端側)で支持部材70のネジ部74にねじ込まれたナット76によって、支持部材70に支持されるようになっている。   The cooling member 30 has a distal end portion (lower end portion) of the support member 70 inserted into the insertion hole 32, and a nut screwed into the screw portion 74 of the support member 70 below the cooling member 30 (the distal end side of the support member 70). The support member 70 is supported by 76.

また、冷却部材30は、ナット76をネジ部74から取り外すことで、支持部材70に対して抜き差し可能になり、他の冷却部材30(例えば、外径の異なる冷却部材30)と交換可能に構成されている。すなわち、冷却部材30は、支持部材70の先端部に対して、隙間嵌めされている。   Further, the cooling member 30 can be inserted into and removed from the support member 70 by removing the nut 76 from the screw portion 74, and can be replaced with another cooling member 30 (for example, the cooling member 30 having a different outer diameter). Has been. That is, the cooling member 30 is fitted in a gap with respect to the distal end portion of the support member 70.

このように、冷却部材30が支持部材70に対して抜き差し可能な隙間嵌めとなっているため、冷却部材30が支持部材70に支持された状態において、冷却部材30の内周面と支持部材70の外周面との間に隙間Sが形成されるようになっている。   Thus, since the cooling member 30 has a clearance fit that can be inserted into and removed from the support member 70, the inner peripheral surface of the cooling member 30 and the support member 70 in a state where the cooling member 30 is supported by the support member 70. A gap S is formed between the outer peripheral surface of the first and second outer peripheral surfaces.

冷却部材30では、金型20の出口孔23から管状に押し出されると共に引取り機50で引き取られる樹脂材料Fの内周面に対して、円錐面34を接触させて樹脂材料Fを冷却するようになっている。冷却された樹脂材料Fは、縮径して硬化するようになっている。硬化される樹脂材料Fの内径は、円錐面34に対して接触する部分の外径によって決定される。   In the cooling member 30, the resin material F is cooled by bringing the conical surface 34 into contact with the inner peripheral surface of the resin material F which is pushed out in a tubular shape from the outlet hole 23 of the mold 20 and taken up by the take-up machine 50. It has become. The cooled resin material F is reduced in diameter and hardened. The inner diameter of the resin material F to be cured is determined by the outer diameter of the portion in contact with the conical surface 34.

なお、図1に示されるように、冷却部材30から引取り機50までの樹脂材料Fの経路中(具体的には、冷却部材30の下方)には、引取り機50で引き取られる樹脂材料Fに張力を付与する張力付与ロール40が設けられている。   As shown in FIG. 1, the resin material taken up by the take-up machine 50 in the path of the resin material F from the cooling member 30 to the take-up machine 50 (specifically, below the cooling member 30). A tension applying roll 40 that applies tension to F is provided.

(引取り機)
引取り機50は、図1に示すように、間隔をあけて配置された2つのロール54にそれぞれが巻き掛けられた一対の無端ベルト52を備えている。一対の無端ベルト52は、表面が接するように上下に配置されている。上側に配置された無端ベルト52が、図1の矢印B方向へ周回し、下側に配置された無端ベルト52が、図1の矢印C方向へ周回するようになっている。
(Pickup machine)
As shown in FIG. 1, the take-up machine 50 includes a pair of endless belts 52 each wound around two rolls 54 arranged at intervals. The pair of endless belts 52 are arranged vertically so that the surfaces are in contact with each other. The endless belt 52 arranged on the upper side circulates in the direction of arrow B in FIG. 1, and the endless belt 52 arranged on the lower side circulates in the direction of arrow C in FIG.

引取り機50では、冷却部材30により冷却された樹脂材料Fを一対の無端ベルト52が接する部分(挟持部)で挟み、一対の無端ベルト52が周回することにより、樹脂材料Fが張力付与ロール40によって張力が付与された状態で、一定の速度で引き取られるようになっている。   In the take-up machine 50, the resin material F cooled by the cooling member 30 is sandwiched between the portions where the pair of endless belts 52 are in contact (clamping portions), and the pair of endless belts 52 circulate so that the resin material F becomes a tension applying roll. In the state where the tension is applied by 40, it is taken up at a constant speed.

(巻取り機)
巻取り機60は、図1に示されるように、引取り機50により引き取られる樹脂材料Fを、予め定められた速度で連続的に巻き取る回転体62を備えて構成されている。回転体としては、公知の回転体を使用することができ特に限定されるものではない。
(Winding machine)
As shown in FIG. 1, the winder 60 includes a rotating body 62 that continuously winds the resin material F taken up by the take-up machine 50 at a predetermined speed. A known rotating body can be used as the rotating body, and is not particularly limited.

(移動機構80)
移動機構80は、図2に示されるように、金型20の上方で支持部材70に固定された固定部材82と、固定部材82にねじ込まれた複数のボルト84と、を備えて構成されている。
(Movement mechanism 80)
As shown in FIG. 2, the moving mechanism 80 includes a fixing member 82 fixed to the support member 70 above the mold 20, and a plurality of bolts 84 screwed into the fixing member 82. Yes.

固定部材82は、支持部材70からその径方向外側へ張り出している。固定部材82には、ボルト84がねじ込まれるネジ部82Aが形成されている。各ボルト84は、頭部84Aが上方に配置され、軸部84Bの先端が金型20の上面に突き当たるように、固定部材82のネジ部82Aにねじ込まれている。   The fixing member 82 projects outward from the support member 70 in the radial direction. The fixing member 82 is formed with a screw portion 82A into which the bolt 84 is screwed. Each bolt 84 is screwed into the screw portion 82A of the fixing member 82 so that the head portion 84A is disposed above and the tip of the shaft portion 84B abuts against the upper surface of the mold 20.

移動機構80では、複数のボルト84を回して、固定部材82から金型20の上面へ突出する突出量を変更することにより、支持部材70及び冷却部材30が移動するようになっている。この支持部材70及び冷却部材30の移動は、管状の樹脂材料Fが金型20から引取り機50へつながり且つ樹脂材料Fの内周面に冷却部材30の円錐面34が接触している状態においても可能となっている。   In the moving mechanism 80, the support member 70 and the cooling member 30 are moved by turning a plurality of bolts 84 to change the protruding amount protruding from the fixing member 82 to the upper surface of the mold 20. The movement of the support member 70 and the cooling member 30 is a state in which the tubular resin material F is connected from the mold 20 to the take-up machine 50 and the conical surface 34 of the cooling member 30 is in contact with the inner peripheral surface of the resin material F. Is also possible.

すなわち、本実施形態では、ボルト84が、管状の樹脂材料Fが金型20から引取り機50へつながり且つ樹脂材料Fの内周面に冷却部材30の円錐面34が接触している状態で、移動機構80を操作可能な操作部の一例として機能する。   That is, in this embodiment, the bolt 84 is in a state where the tubular resin material F is connected from the mold 20 to the take-up machine 50 and the conical surface 34 of the cooling member 30 is in contact with the inner peripheral surface of the resin material F. It functions as an example of an operation unit capable of operating the moving mechanism 80.

このように、移動機構80によって、冷却部材30が上下方向に移動することで、冷却部材30の円錐面34の樹脂材料Fの内周面に対する接触位置が変更される。   As described above, the moving mechanism 80 moves the cooling member 30 in the vertical direction, so that the contact position of the conical surface 34 of the cooling member 30 with the inner peripheral surface of the resin material F is changed.

なお、上記の例では、移動機構80は、調整用のボルト84を複数備えていたが、1つの調整用のボルト84と、移動方向を上下方向のみに規制するガイドと、を備える構成であってもよい。   In the above example, the moving mechanism 80 includes a plurality of adjustment bolts 84. However, the movement mechanism 80 includes a single adjustment bolt 84 and a guide that restricts the movement direction only in the vertical direction. May be.

(補充部90)
補充部90は、例えば、支持部材70の冷媒流路72を流通する冷媒の一部を、冷却部材30の内周面と支持部材70の外周面との間の隙間Sに補充するようになっている。すなわち、当該隙間Sにおける冷媒の減少に伴って、当該冷媒を補充するようになっている。
(Replenisher 90)
For example, the replenishment unit 90 replenishes a gap S between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70 with a part of the refrigerant flowing through the refrigerant flow path 72 of the support member 70. ing. That is, as the refrigerant in the gap S decreases, the refrigerant is replenished.

具体的には、隙間Sに充填されている液体の高さを市販されている液面センサ等のセンサで監視する。センサの出力値(液面高さ)が所定値以下となった場合に、冷媒流路72と連通した電磁弁を開いて冷媒流路72中を流れる冷媒の一部を隙間Sに補充する。センサの出力値が所定値になった時点で電磁弁を閉じて隙間Sへの冷媒の供給を止める。   Specifically, the height of the liquid filled in the gap S is monitored by a commercially available sensor such as a liquid level sensor. When the output value (liquid level height) of the sensor becomes a predetermined value or less, the electromagnetic valve communicating with the refrigerant flow path 72 is opened and a part of the refrigerant flowing in the refrigerant flow path 72 is replenished to the gap S. When the output value of the sensor reaches a predetermined value, the solenoid valve is closed and the supply of the refrigerant to the gap S is stopped.

なお、補充部90としては、冷媒流路72を流通する冷媒を補充する構成に限られず、当該冷媒とは別に準備された液体を補充する構成であってもよい。   The replenishing unit 90 is not limited to the configuration for replenishing the refrigerant flowing through the refrigerant flow path 72, and may be configured to replenish a liquid prepared separately from the refrigerant.

補充部90で補充される液体としては、空気よりも熱伝導率が高いものが用いられ、例えば、水又は、沸点100℃以上の液体が用いられる。沸点100℃以上の液体としては、常温(25℃)で液体であるものであって、例えば、アルコール類、エステル類、多価アルコール類、ポリエーテル等の高分子であるもの、又は、その混合物が用いられる。   As the liquid replenished by the replenishing unit 90, a liquid having a higher thermal conductivity than air is used. For example, water or a liquid having a boiling point of 100 ° C. or higher is used. The liquid having a boiling point of 100 ° C. or higher is a liquid at room temperature (25 ° C.), for example, a polymer such as alcohols, esters, polyhydric alcohols, polyethers, or a mixture thereof. Is used.

〔熱収縮性樹脂チューブの製造方法〕
次に、前述の溶融押出成形装置100を用いた、管状体の一例としての熱収縮性樹脂チューブを製造する製造方法について説明する。
[Method for producing heat-shrinkable resin tube]
Next, the manufacturing method which manufactures the heat-shrinkable resin tube as an example of a tubular body using the above-mentioned melt extrusion molding apparatus 100 is demonstrated.

本製造方法では、まず、図2に示されるように、補充部90を用いて、支持部材70の冷媒流路72を流通する冷媒の一部を、冷却部材30の内周面と支持部材70の外周面との間の隙間Sに充填する(充填工程)。   In the present manufacturing method, first, as shown in FIG. 2, a part of the refrigerant flowing through the refrigerant flow path 72 of the support member 70 is separated from the inner peripheral surface of the cooling member 30 and the support member 70 using the replenishment unit 90. Is filled in the gap S between the outer peripheral surface (filling step).

なお、本実施形態では、当該隙間Sにおける冷媒の減少に伴って、補充部90から冷媒が補充される。   In the present embodiment, the refrigerant is replenished from the replenishing unit 90 as the refrigerant decreases in the gap S.

また、充填工程では、補充部90を用いず、例えば、作業者の手作業等によって、冷却部材30の内周面と支持部材70の外周面との間の隙間Sに、液体を充填するようにしてもよい。   Further, in the filling process, the replenishment unit 90 is not used, and the liquid is filled into the gap S between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70 by, for example, an operator's manual operation. It may be.

充填される液体としては、空気よりも熱伝導率が高いものが用いられ、例えば、水又は、沸点100℃以上の液体が用いられる。沸点100℃以上の液体としては、常温(25℃)で液体であるものであって、例えば、アルコール類、エステル類、多価アルコール類、ポリエーテル等の高分子であるもの、又は、その混合物が用いられる。   As the liquid to be filled, a liquid having a higher thermal conductivity than air is used. For example, water or a liquid having a boiling point of 100 ° C. or higher is used. The liquid having a boiling point of 100 ° C. or higher is a liquid at room temperature (25 ° C.), for example, a polymer such as alcohols, esters, polyhydric alcohols, polyethers, or a mixture thereof. Is used.

次に、一軸押出機10のホッパー11から加熱筒12内部へ樹脂材料F(ペレット)を投入し(図1参照)、当該樹脂材料Fを、加熱筒12の複数のヒータ(図示せず)により、樹脂材料Fの融点以上の温度(通常、350〜450℃)に加熱して溶融状態にする(加熱工程)。   Next, the resin material F (pellet) is put into the heating cylinder 12 from the hopper 11 of the single screw extruder 10 (see FIG. 1), and the resin material F is fed by a plurality of heaters (not shown) of the heating cylinder 12. The resin material F is heated to a temperature equal to or higher than the melting point of the resin material F (usually 350 to 450 ° C.) to be in a molten state (heating process).

次に、図1に示されるように、溶融状態の樹脂材料Fを、加熱筒12の内部のスクリュー13の推進力により、加熱筒12から金型20の流路22を通過させて、金型20の出口孔23から管状に押し出す(押出工程)。   Next, as shown in FIG. 1, the molten resin material F is passed through the flow path 22 of the mold 20 from the heating cylinder 12 by the propulsive force of the screw 13 inside the heating cylinder 12, and the mold Extruded into a tube from 20 outlet holes 23 (extrusion process).

次に、金型20の出口孔23から管状に押し出された樹脂材料Fを、引取り機50により一定の引き取り速度で連続的に引き取りながら、当該樹脂材料Fの内周面に冷却部材30の円錐面34を接触させることにより、当該樹脂材料Fを冷却・硬化する(冷却工程)。   Next, the resin material F extruded in a tubular shape from the outlet hole 23 of the mold 20 is continuously taken out at a constant take-up speed by the take-up machine 50, and the cooling member 30 is placed on the inner peripheral surface of the resin material F. The resin material F is cooled and hardened by bringing the conical surface 34 into contact (cooling step).

次に、冷却・硬化した樹脂材料を、巻取り機60により連続的に巻き取る。このように、本実施形態では、金型20の出口孔23から管状に押し出された樹脂材料Fを一定の引き取り速度で連続的に引き取りつつ冷却部材30により冷却硬化することで、熱収縮性を有する樹脂チューブが製造される。   Next, the cooled / cured resin material is continuously wound by the winder 60. As described above, in this embodiment, the resin material F extruded in a tubular shape from the outlet hole 23 of the mold 20 is cooled and hardened by the cooling member 30 while being continuously taken at a constant take-off speed, so that the heat shrinkability is improved. The resin tube which has is manufactured.

ここで、製造される樹脂チューブの内径を変更(調整)する場合には、移動機構80(図2参照)によって、冷却部材30を上下方向へ移動させて、冷却部材30の円錐面34の樹脂材料Fの内周面に対する接触位置を変更する(変更工程)。   Here, when changing (adjusting) the inner diameter of the resin tube to be manufactured, the cooling member 30 is moved up and down by the moving mechanism 80 (see FIG. 2), and the resin on the conical surface 34 of the cooling member 30 is moved. The contact position with respect to the internal peripheral surface of the material F is changed (change process).

なお、図4(A)には、移動前の冷却部材30が示され、図4(B)には、冷却部材30を下方へ移動させた移動後の冷却部材30が示され、図4(C)には、冷却部材30を上方へ移動させた移動後の冷却部材30が示されている。図4(A)(B)(C)における実線Dは、冷却部材30と樹脂材料Fとの接触位置を示している。また、図4(A)(B)(C)におけるX1、X2、X3は、製造される樹脂チューブの内径を示している。X1、X2、X3は、X3<X1<X2の関係を有している。   4A shows the cooling member 30 before moving, and FIG. 4B shows the moving cooling member 30 after moving the cooling member 30 downward, and FIG. C) shows the cooled cooling member 30 after moving the cooling member 30 upward. 4A, 4B, and 4C, the solid line D indicates the contact position between the cooling member 30 and the resin material F. In addition, X1, X2, and X3 in FIGS. 4A, 4B, and 4C indicate the inner diameters of the resin tubes to be manufactured. X1, X2, and X3 have a relationship of X3 <X1 <X2.

製造される樹脂チューブの内径を大きくしたい場合には、ボルト84を固定部材82のネジ部82Aに対して緩めて(図2参照)、固定部材82から金型20の上面へ突出する軸部84Bの突出量を減らすことにより、図4(B)に示されるように、冷却部材30を下方へ移動させる。   When it is desired to increase the inner diameter of the resin tube to be manufactured, the bolt 84 is loosened with respect to the screw portion 82A of the fixing member 82 (see FIG. 2), and the shaft portion 84B protruding from the fixing member 82 to the upper surface of the mold 20 is used. As shown in FIG. 4B, the cooling member 30 is moved downward by reducing the protrusion amount.

また、製造される樹脂チューブの内径を小さくしたい場合には、ボルト84を固定部材82のネジ部82Aに対して締めて(ねじ込んで)、固定部材82から金型20の上面へ突出する軸部84Bの突出量を増やすことにより、図4(C)に示されるように、冷却部材30を上方へ移動させる。   When it is desired to reduce the inner diameter of the resin tube to be manufactured, the bolt 84 is fastened (screwed) to the screw portion 82A of the fixing member 82, and the shaft portion protruding from the fixing member 82 to the upper surface of the mold 20 By increasing the protrusion amount of 84B, the cooling member 30 is moved upward as shown in FIG.

このように、冷却部材30を上下方向に移動させることで、樹脂材料Fの冷却部材30の円錐面34に対する接触位置が変更される。これにより、樹脂チューブの内径の微調整がなされる。なお、冷却部材30の移動前(図4(A))及び移動後(図4(B)(C))において、引取り機50の引き取り速度は一定であり、金型20の出口孔23から吐出される角度は一定とされている。また、冷却部材30に接触する位置での樹脂材料Fの厚みも、冷却部材30の移動前(図4(A))及び移動後(図4(B)(C))において、ほとんど変化しないため、製造される樹脂チューブの内径が変更されることで、製造される樹脂チューブの外径も変更されることになる。   Thus, the contact position with respect to the conical surface 34 of the cooling member 30 of the resin material F is changed by moving the cooling member 30 to an up-down direction. Thereby, the inner diameter of the resin tube is finely adjusted. It should be noted that the take-up speed of the take-up machine 50 is constant before the cooling member 30 is moved (FIG. 4A) and after the movement (FIGS. 4B and 4C), and from the outlet hole 23 of the mold 20. The discharge angle is constant. Further, the thickness of the resin material F at the position in contact with the cooling member 30 also hardly changes before the movement of the cooling member 30 (FIG. 4A) and after the movement (FIGS. 4B and 4C). When the inner diameter of the manufactured resin tube is changed, the outer diameter of the manufactured resin tube is also changed.

具体的には、本変更工程では、管状の樹脂材料Fが金型20から引取り機50へつながり且つ樹脂材料Fの内周面に冷却部材30の円錐面34が接触している状態で、冷却部材30を移動させて円錐面34の樹脂材料Fの内周面に対する接触位置が変更される。   Specifically, in this change step, the tubular resin material F is connected from the mold 20 to the take-up machine 50, and the conical surface 34 of the cooling member 30 is in contact with the inner peripheral surface of the resin material F. The contact position with respect to the internal peripheral surface of the resin material F of the conical surface 34 is changed by moving the cooling member 30.

そして、当該変更工程の後、前述と同様に、加熱工程、押出工程、冷却工程等を経て、熱収縮性を有する樹脂チューブが製造される。   And after the said change process, the resin tube which has heat-shrinkability is manufactured through a heating process, an extrusion process, a cooling process, etc. similarly to the above-mentioned.

なお、本実施形態では、冷却部材30を支持部材70から取り外して交換可能とされており、変更したい樹脂チューブの内径サイズが、一つの冷却部材30によって調整可能な内径サイズの範囲を超える場合には、外径の異なる冷却部材30に交換される。   In this embodiment, when the cooling member 30 is removed from the support member 70 and can be replaced, and the inner diameter size of the resin tube to be changed exceeds the range of the inner diameter size that can be adjusted by one cooling member 30. Are replaced with cooling members 30 having different outer diameters.

〔本実施形態の作用〕
次に、本実施形態の作用を説明する。
[Operation of this embodiment]
Next, the operation of this embodiment will be described.

前述のように、本実施形態では、下方に向かって縮径された円錐面34を有する冷却部材30を上下に移動させることで、当該円錐面34の樹脂材料Fの内周面に対する接触位置が変更される。これにより、冷却部材30の交換をせずに、製造される樹脂チューブの内径が変更される。   As described above, in this embodiment, the cooling member 30 having the conical surface 34 whose diameter is reduced downward is moved up and down, so that the contact position of the conical surface 34 with the inner peripheral surface of the resin material F is changed. Be changed. Thereby, the internal diameter of the resin tube manufactured is changed, without replacing | exchanging the cooling member 30. FIG.

本実施形態では、特に、樹脂材料Fが金型20から引取り機50へつながり且つ当該樹脂材料Fの内周面に冷却部材30の円錐面34が接触している状態で、製造される樹脂チューブの内径が変更される。   In the present embodiment, in particular, the resin manufactured in a state where the resin material F is connected to the take-up machine 50 from the mold 20 and the conical surface 34 of the cooling member 30 is in contact with the inner peripheral surface of the resin material F. The inner diameter of the tube is changed.

従って、本実施形態では、管状の樹脂材料Fの切断が不要となり、変更作業が簡便となる。すなわち、冷却部材30を直接操作して変更する構成(比較例)の場合には、冷却部材30を露出するために管状の樹脂材料Fを切断する必要がある。このように、管状の樹脂材料Fの切断が不要であるので、樹脂チューブの製造をしながら(樹脂チューブの製造途中において)、円錐面34の樹脂材料Fの内周面に対する接触位置が変更してもよい。   Therefore, in this embodiment, it becomes unnecessary to cut the tubular resin material F, and the changing operation is simplified. That is, in the case of a configuration (comparative example) in which the cooling member 30 is directly operated and changed, it is necessary to cut the tubular resin material F in order to expose the cooling member 30. Thus, since the cutting of the tubular resin material F is unnecessary, the contact position of the conical surface 34 with respect to the inner peripheral surface of the resin material F is changed while the resin tube is being manufactured (during the manufacturing of the resin tube). May be.

また、本実施形態では、冷却部材30の内周面と支持部材70の外周面との間の隙間Sに充填することで、支持部材70によって冷却部材30が効率よく冷却されるため、冷却部材30の温度の変動が小さい。これにより、冷却部材30で冷却された樹脂材料Fに発生する熱収縮率がばらつかず、長時間、内径のばらつきが少ない樹脂チューブが製造される。   In the present embodiment, since the cooling member 30 is efficiently cooled by the support member 70 by filling the gap S between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70, the cooling member The temperature fluctuation of 30 is small. Thereby, the heat shrinkage rate generated in the resin material F cooled by the cooling member 30 does not vary, and a resin tube with a small variation in inner diameter is manufactured for a long time.

〔効果確認試験〕
図5は、冷却部材30の内周面と支持部材70の外周面との間の隙間Sにエチレングリコール20%水溶液を充填した場合と、当該隙間Sに液体を充填していない場合と、における冷却部材30の温度変化を示したグラフである。
[Effect confirmation test]
FIG. 5 shows a case where the gap S between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70 is filled with an ethylene glycol 20% aqueous solution, and a case where the gap S is not filled with liquid. 6 is a graph showing a temperature change of the cooling member 30.

図5のグラフに示されるように、冷却部材30の内周面と支持部材70の外周面との間の隙間Sにエチレングリコール20%水溶液を充填した場合では、当該隙間Sに液体を充填していない場合に比べて、冷却部材30の温度上昇が小さくことがわかる。   As shown in the graph of FIG. 5, when the gap S between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70 is filled with a 20% aqueous solution of ethylene glycol, the gap S is filled with liquid. It can be seen that the temperature rise of the cooling member 30 is small as compared with the case where it is not.

図6は、冷却部材30の内周面と支持部材70の外周面との間の隙間Sにエチレングリコール20%水溶液を充填した場合と、当該隙間Sに水を充填した場合と、当該隙間Sに液体を充填していない場合とにおいて、製造された樹脂材料チューブの内径の経時的な変化を示したグラフである。縦軸は樹脂チューブの内径(mm)、横軸は樹脂チューブの生産時間(引取り機50による引取時間)である。   FIG. 6 shows a case where the gap S between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70 is filled with an ethylene glycol 20% aqueous solution, a case where the gap S is filled with water, and the gap S. 5 is a graph showing a change with time of the inner diameter of the manufactured resin material tube when the liquid is not filled with liquid. The vertical axis represents the inner diameter (mm) of the resin tube, and the horizontal axis represents the production time of the resin tube (take time by the take-up machine 50).

図6のグラフに示されるように、冷却部材30の内周面と支持部材70の外周面との間の隙間Sにエチレングリコール20%水溶液を充填した場合では、引取り機50による引取時間が60分経過するまでの間、製造される樹脂チューブの内径の変化が小さく、内径のばらつきが少ない樹脂チューブが製造されることがわかる。   As shown in the graph of FIG. 6, when the gap 20 between the inner peripheral surface of the cooling member 30 and the outer peripheral surface of the support member 70 is filled with a 20% aqueous solution of ethylene glycol, the take-up time by the take-up machine 50 is increased. It can be seen that a resin tube with a small change in the inner diameter of the produced resin tube and a small variation in the inner diameter is produced until 60 minutes elapses.

また、当該隙間Sに水を充填した場合(補充部90の動作なし)では、引取り機50による引取時間が30分経過するまでの間、製造される樹脂チューブの内径の変化が小さく、内径のばらつきが少ない樹脂チューブが製造されることがわかる。なお、隙間Sに水を充填し30分を経過した時点で樹脂チューブの内径が変化する理由は、補充部90を動作させておらず、隙間S内の水の一部が蒸発して水の量が少なくなったからである。このため、補充部90により水が隙間Sに定期的に補充されれば、引取時間が30分経過した後も、内径のばらつきが少ない樹脂チューブが製造されるものと推察される。   In addition, when the gap S is filled with water (no operation of the replenishing unit 90), the change in the inner diameter of the resin tube to be manufactured is small until the take-up time by the take-up machine 50 elapses 30 minutes. It can be seen that a resin tube with a small variation in the thickness is manufactured. The reason why the inner diameter of the resin tube changes when 30 minutes have passed after the gap S is filled with water is that the replenishment section 90 is not operated, and a part of the water in the gap S evaporates to This is because the amount has decreased. For this reason, if water is regularly replenished into the gap S by the replenishing unit 90, it is presumed that a resin tube with a small variation in inner diameter is produced even after 30 minutes have passed.

このように、当該隙間Sに液体を充填していない場合では、引取り機50による引取時間が30分経過するまでの間においても、製造される樹脂チューブの内径の変化が大きく、内径のばらつきが多い樹脂チューブが製造されることがわかる。   As described above, in the case where the gap S is not filled with the liquid, the change in the inner diameter of the resin tube to be manufactured is large and the variation in the inner diameter is long until the take-up time by the take-up machine 50 is 30 minutes. It turns out that a resin tube with many is manufactured.

図7は、移動機構80によって冷却部材30を移動させたときの冷却部材30の位置(横軸)と、製造される樹脂材料チューブの内径(縦軸)との関係を示したグラフである。なお、横軸に示す長さは、図2に示す長さLであり、固定部材82から金型20の上面までの長さである。   FIG. 7 is a graph showing the relationship between the position (horizontal axis) of the cooling member 30 when the cooling member 30 is moved by the moving mechanism 80 and the inner diameter (vertical axis) of the manufactured resin material tube. The length shown on the horizontal axis is the length L shown in FIG. 2 and is the length from the fixing member 82 to the upper surface of the mold 20.

図7のグラフに示されるように、冷却部材30の位置と、製造される樹脂材料チューブの内径とは、比例(一次関数)の関係にあることがわかる。従って、製造したい所望のチューブ内径に応じた冷却部材30の位置を求めることが容易となる。   As shown in the graph of FIG. 7, it can be seen that the position of the cooling member 30 and the inner diameter of the resin material tube to be manufactured are in a proportional (linear function) relationship. Therefore, it becomes easy to obtain the position of the cooling member 30 according to the desired tube inner diameter to be manufactured.

〔変形例に係る移動機構180〕
図8は、変形例に係る移動機構180を示す図である。
[Movement mechanism 180 according to modification]
FIG. 8 is a diagram illustrating a moving mechanism 180 according to a modification.

移動機構180は、冷却部材30の内周面に形成されたネジ部39と、支持部材70の外周面に形成されネジ部39に対してねじ込まれるネジ部79と、を備えて構成されている。   The moving mechanism 180 includes a screw portion 39 formed on the inner peripheral surface of the cooling member 30 and a screw portion 79 formed on the outer peripheral surface of the support member 70 and screwed into the screw portion 39. .

この構成では、冷却部材30を回すことにより、冷却部材30が支持部材70に対して上下方向に移動される。これにより、冷却部材30の円錐面34の樹脂材料Fの内周面に対する接触位置が変更し、冷却部材30の交換をせずに、製造される樹脂チューブの内径が変更される。   In this configuration, the cooling member 30 is moved in the vertical direction with respect to the support member 70 by rotating the cooling member 30. Thereby, the contact position with respect to the internal peripheral surface of the resin material F of the conical surface 34 of the cooling member 30 changes, and without replacing | exchanging the cooling member 30, the internal diameter of the resin tube manufactured is changed.

この構成においても、冷却部材30のネジ部39と支持部材70のネジ部79との間の隙間Sに液体を充填してもよく、例えば、前述の補充部90を用いて、支持部材70の冷媒流路72を流通する冷媒の一部を、冷却部材30のネジ部39と支持部材70のネジ部79との間の隙間Sに補充するようにしてもよい。   Also in this configuration, the gap S between the screw portion 39 of the cooling member 30 and the screw portion 79 of the support member 70 may be filled with liquid. For example, the replenishment portion 90 described above is used to fill the support member 70. A part of the refrigerant flowing through the refrigerant flow path 72 may be replenished in the gap S between the screw part 39 of the cooling member 30 and the screw part 79 of the support member 70.

〔他の変形例〕
前述の溶融押出成形装置100は、移動機構80(移動機構180)を備えていたが、移動機構80(移動機構180)を備えない構成であってもよい。
[Other variations]
The melt extrusion molding apparatus 100 described above includes the moving mechanism 80 (the moving mechanism 180), but may be configured not to include the moving mechanism 80 (the moving mechanism 180).

また、前述の熱収縮性樹脂チューブの製造方法では、変更工程を含んでいたが、変更工程を行わなくても良い。   Moreover, in the manufacturing method of the above-mentioned heat-shrinkable resin tube, although the change process was included, it is not necessary to perform a change process.

また、前述の冷却部材30は、下方に向かって縮径された円錐面34を有していたが、上下方向に外径が一定である円筒面を有する構成であってもよい。   In addition, the cooling member 30 described above has the conical surface 34 that is reduced in diameter toward the lower side. However, the cooling member 30 may have a cylindrical surface that has a constant outer diameter in the vertical direction.

本発明は、上記の実施形態に限るものではなく、種々の変形、変更、改良が可能である。例えば、上記に示した変形例は、適宜、複数を組み合わせて構成しても良い。   The present invention is not limited to the above-described embodiment, and various modifications, changes, and improvements can be made. For example, the modification examples described above may be appropriately combined.

20 金型
30 冷却部材
34 円錐面
50 引取り機(引取部の一例)
70 支持部材
80 移動機構
84 ボルト(操作部の一例)
90 補充部
100 溶融押出成形装置(製造装置)
110 押出部
180 移動機構
F 樹脂材料
S 隙間
20 Mold 30 Cooling member 34 Conical surface 50 Take-up machine (example of take-up part)
70 Support member 80 Moving mechanism 84 Bolt (an example of an operation unit)
90 replenishment unit 100 melt extrusion molding equipment (manufacturing equipment)
110 Extrusion part 180 Movement mechanism F Resin material S Crevice

Claims (8)

円筒面又は円錐面を有する冷却部材に形成された挿入孔の内周面と、当該挿入孔に挿入された状態で当該冷却部材を支持し当該冷却部材を冷却する支持部材の外周面と、の隙間に液体を充填する充填工程と、
溶融した樹脂材料を金型により管状に下方へ押し出す押出工程と、
前記押出工程によって押し出された管状の樹脂材料を引取部で引き取りつつ、前記隙間に液体が充填された前記冷却部材の前記円筒面又は前記円錐面を当該樹脂材料の内周面に接触させて当該樹脂材料を冷却する冷却工程と、
を含む管状体の製造方法。
An inner peripheral surface of an insertion hole formed in a cooling member having a cylindrical surface or a conical surface, and an outer peripheral surface of a support member that supports the cooling member while being inserted into the insertion hole and cools the cooling member. A filling step of filling the gap with liquid;
An extrusion process for extruding the molten resin material downward in a tubular shape with a mold;
While taking up the tubular resin material extruded by the extrusion process at the take-up portion, the cylindrical surface or the conical surface of the cooling member filled with the liquid in the gap is brought into contact with the inner peripheral surface of the resin material. A cooling step for cooling the resin material;
The manufacturing method of the tubular body containing this.
前記充填工程は、前記液体として、水又は、沸点100℃以上の液体であるものを充填する請求項1に記載の管状体の製造方法。   The said filling process is a manufacturing method of the tubular body of Claim 1 filled with the thing which is water or a liquid with a boiling point of 100 degreeC or more as said liquid. 前記冷却工程は、下方に向かって縮径された円錐面を有する前記冷却部材の当該円錐面を当該樹脂材料の内周面に接触させて当該樹脂材料を冷却し、
さらに、前記冷却部材を上下方向へ移動させて、当該円錐面の当該樹脂材料の内周面に対する接触位置を変更する変更工程を含む請求項1又は2に記載の管状体の製造方法。
The cooling step cools the resin material by bringing the conical surface of the cooling member having a conical surface reduced in diameter downwards into contact with the inner peripheral surface of the resin material,
Furthermore, the manufacturing method of the tubular body of Claim 1 or 2 including the change process which moves the said cooling member to an up-down direction, and changes the contact position with respect to the internal peripheral surface of the said resin material of the said conical surface.
前記変更工程は、前記管状の樹脂材料が前記金型から前記引取部へつながり且つ当該樹脂材料の内周面に前記冷却部材の円錐面が接触している状態で、前記冷却部材を移動させて当該円錐面の当該樹脂材料の内周面に対する接触位置を変更する請求項3に記載の管状体の製造方法。   The changing step includes moving the cooling member in a state where the tubular resin material is connected from the mold to the take-up portion and the conical surface of the cooling member is in contact with the inner peripheral surface of the resin material. The manufacturing method of the tubular body of Claim 3 which changes the contact position with respect to the internal peripheral surface of the said resin material of the said conical surface. 溶融した樹脂材料を金型により管状に押し出す押出部と、
前記押出部で前記金型から押し出された管状の樹脂材料を引き取る引取部と、
円筒面又は円錐面を有し、前記引取部で引き取られる樹脂材料の内周面に当該円筒面又は当該円錐面を接触させて当該樹脂材料を冷却する冷却部材と、
前記冷却部材に形成された挿入孔に挿入された状態で当該冷却部材を支持し、当該冷却部材を冷却する支持部材と、
前記冷却部材における前記挿入孔の内周面と、前記支持部材の外周面との隙間に液体を補充する補充部と、
を備える管状体の製造装置。
An extrusion section for extruding the molten resin material into a tubular shape by a mold;
A take-up part for taking up the tubular resin material extruded from the mold at the extrusion part;
A cooling member having a cylindrical surface or a conical surface, and cooling the resin material by bringing the cylindrical surface or the conical surface into contact with an inner peripheral surface of the resin material taken up by the take-up portion;
A support member that supports the cooling member in a state of being inserted into an insertion hole formed in the cooling member, and cools the cooling member;
A replenisher for replenishing liquid in the gap between the inner peripheral surface of the insertion hole in the cooling member and the outer peripheral surface of the support member ;
A tubular body manufacturing apparatus comprising:
前記補充部は、前記液体として、水又は、沸点100℃以上の液体であるものを補充する請求項5に記載の管状体の製造装置。   The said replenishing part is a manufacturing apparatus of the tubular body of Claim 5 which replenishes what is water or a liquid with a boiling point of 100 degreeC or more as said liquid. 前記冷却部材は、下方に向かって縮径された円錐面を有し、前記引取部で引き取られる樹脂材料の内周面に当該円錐面を接触させて当該樹脂材料を冷却し、
さらに、前記冷却部材を上下方向へ移動させて、前記冷却部材の円錐面の前記樹脂材料の内周面に対する接触位置を変更する移動機構を備える請求項5又は6に記載の管状体の製造装置。
The cooling member has a conical surface whose diameter is reduced downward, and the resin material is cooled by bringing the conical surface into contact with an inner peripheral surface of the resin material taken up by the take-up part,
Furthermore, the manufacturing apparatus of the tubular body of Claim 5 or 6 provided with the moving mechanism which moves the said cooling member to an up-down direction, and changes the contact position with respect to the internal peripheral surface of the said resin material of the conical surface of the said cooling member. .
前記管状の樹脂材料が前記金型から前記引取部へつながり且つ当該樹脂材料の内周面に前記冷却部材の円錐面が接触している状態で、前記移動機構の操作可能な操作部を備える請求項7に記載の管状体の製造装置。   The tubular resin material is provided with an operation portion operable to operate the moving mechanism in a state where the tubular resin material is connected from the mold to the take-up portion, and a conical surface of the cooling member is in contact with an inner peripheral surface of the resin material. Item 8. The tubular body manufacturing apparatus according to Item 7.
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