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JP4880045B2 - Clamping device for composite molding and molding method of composite molded product - Google Patents

Clamping device for composite molding and molding method of composite molded product Download PDF

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JP4880045B2
JP4880045B2 JP2010018539A JP2010018539A JP4880045B2 JP 4880045 B2 JP4880045 B2 JP 4880045B2 JP 2010018539 A JP2010018539 A JP 2010018539A JP 2010018539 A JP2010018539 A JP 2010018539A JP 4880045 B2 JP4880045 B2 JP 4880045B2
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mold part
mold
molding
movable
primary
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JP2010089520A (en
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健二 福本
鎮緒 神野
淳 塚本
寿昌 帆高
史崇 近藤
康宏 杉原
一真 久木
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Teijin Ltd
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Description

本発明は、第1型部、第2型部並びに可動型部からなる金型装置を備える型締装置及び該金型装置を備える型締装置を用いて複合成形品を成形する成形方法に関する。 The present invention relates to a mold clamping device including a mold device including a first mold portion, a second mold portion, and a movable mold portion, and a molding method for molding a composite molded article using the mold clamping device including the mold device.

異材質樹脂による複合製品を射出成形する方法と金型装置に関するものとしては、複合製品の射出成形方法と複合製品の射出成型用金型装置がある(例えば、特許文献1参照)。前記特許文献1は、一次金型部により一次成形部を一次成形し、前記一次成形部を保持した可動型を二次金型部の可動型と入替えることにより、前記一次成形部をインサートした二次金型部により二次成形部を二次成形し、一次成形と二次成形は同時に進行するというものである。   As a method and a mold apparatus for injection molding of a composite product made of a different material resin, there are a composite product injection molding method and a composite product injection mold apparatus (for example, see Patent Document 1). In Patent Document 1, a primary molding part is primarily molded by a primary mold part, and the movable mold holding the primary molding part is replaced with a movable mold of a secondary mold part, thereby inserting the primary molding part. The secondary molding part is secondary-molded by the secondary mold part, and the primary molding and secondary molding proceed simultaneously.

前記特許文献1の射出成形方法と金型装置によれば、金型を固定盤と可動盤に並設するので、大型の固定盤と可動盤が必要となり、射出成形機の形状もより大きくなって大型成形品の成形には適さない。さらに、車輛用透明部材等の大型で薄板状の成形品をその板厚が偏差なく高精度となるように成形するには圧縮成形で行う必要がある。しかしながら、前記特許文献1の技術によれば、一次成形と二次成形の型締は同時にしかも同一条件下でのみ実施可能とするものであるから、圧縮成形を各々の金型装置で個別に実施することは実質的に不可能である。特に、車輛用透明部材等のように一次成形となる薄板の窓部の成形には圧縮成形が必須であるが、二次成形となる窓部外周の枠部の成形には圧縮成形を必要としないという複合成形には、前記特許文献1の成形方法は適用できない。   According to the injection molding method and the mold apparatus of Patent Document 1, since the mold is arranged in parallel with the fixed platen and the movable platen, a large fixed platen and the movable platen are required, and the shape of the injection molding machine becomes larger. Therefore, it is not suitable for molding large molded products. Furthermore, it is necessary to perform compression molding to mold a large, thin plate-shaped molded product such as a transparent member for a vehicle so that the plate thickness has high accuracy without deviation. However, according to the technique of the above-mentioned Patent Document 1, the primary molding and the secondary molding can be performed simultaneously and only under the same conditions. Therefore, compression molding is performed individually in each mold apparatus. It is virtually impossible to do. In particular, compression molding is indispensable for molding a thin window portion to be primary molded such as a transparent member for vehicles, but compression molding is required to mold a frame portion on the outer periphery of the window to be secondary molding. The molding method disclosed in Patent Document 1 cannot be applied to composite molding that does not.

また、少なくとも2つのプラスチック溶融物から成る射出成形品を製造するための装置がある(例えば、特許文献2参照)。前記特許文献2は、定置に機械フレームに取り付けられた不動の型緊定プレートと、不動の型緊定プレートと定置に機械フレームに取り付けられた対向圧力プレートとの間に配置されてほぼ水平に延びる少なくとも4つの横桁に沿って移動可能な型緊定プレートとの間に、型緊定プレートに対して移動可能なかつ横桁の縦軸線に対して垂直に向けられた回転軸を中心として旋回可能な別の型緊定装置を有しており、型緊定装置が、互いに間隔を置いてかつ前記回転軸線に対して平行に向けられた少なくとも2つの側面に、型緊定プレートの型半部と協働する別の型半部を保持しており、各型緊定プレートが少なくとも1つの開口を備えており、該開口を介して塑性変形及び射出ユニットが型緊定プレートによって保持された型半部内の1つ若しくは複数の注入通路に接続されるようになっている形式のものである。そして前記両型半部へはそれぞれの型半部に接続される射出ユニットから同時に若しくは直接連続して順次に1つ若しくは複数のプラスチック溶融物が負荷される。したがって、前記特許文献2によれば、型半部は同一軸上に配設されるので、前記特許文献1における射出成形機の大型化の課題は解決されるものの、圧縮成形が不可能であるという課題は解決されないのである。   There is also an apparatus for producing an injection-molded article made of at least two plastic melts (for example, see Patent Document 2). The above-mentioned patent document 2 is arranged between a stationary mold clamping plate fixedly attached to a machine frame and a stationary mold clamping plate and a counter pressure plate fixedly mounted on the machine frame so as to be substantially horizontal. Pivots about a rotational axis movable relative to the mold clamping plate and oriented perpendicular to the longitudinal axis of the beam between the mold clamping plate movable along at least four transverse beams extending Another mold clamping device is possible, the mold clamping device being mounted on at least two sides spaced apart from each other and parallel to the axis of rotation on the mold half of the mold clamping plate. Each mold clamping plate has at least one opening through which the plastic deformation and injection unit is held by the mold clamping plate. One young in the mold half Ku is of the type adapted to be connected to a plurality of injection passages. The mold halves are loaded with one or more plastic melts simultaneously or directly successively from the injection units connected to the respective mold halves. Therefore, according to Patent Document 2, since the mold halves are arranged on the same axis, the problem of increasing the size of the injection molding machine in Patent Document 1 is solved, but compression molding is impossible. The problem is not solved.

特開2002−225078公報JP 2002-225078 A 特開平11−105072号公報JP-A-11-105072

本発明は上記の課題を解決するためになされたものであり、大型の射出成形機を要せずに圧縮成形が実施可能な複合成形品の成形方法とそれに用いる型締装置提供することを目的とする。 The present invention has been made to solve the above problems, and provides a molding method of a composite molded product that can be compression molded without requiring a large-sized injection molding machine and a mold clamping device used therefor. Objective.

すなわち、請求項1の発明は、第1型部、第2型部及び可動型部からなる複合成形用の金型装置が取り付けられる複合成形用の型締装置であって、前記第1型部が取付けられる固定盤と、前記第2型部が取付けられる可動盤と、前記可動盤を前記固定盤に対し接近または離隔させる型開閉装置と、前記型開閉装置とは別に設けられ前記金型装置を圧締するための圧油が供給される圧締室と前記可動盤を前記固定盤から離隔させるための圧油が供給される開放室とを有しロッドがタイバを形成する四個の油圧シリンダからなる圧締装置とを備え、前記可動型部は、前記固定盤と前記可動盤の間に垂直方向の軸に沿って回転かつ型開閉方向に移動可能に設けられて、前記第1型部と前記第2型部との間入替え可能に型合せされるとともにクランパにより係脱自在に設けられ、前記第1型部と前記可動型部との間で1次成形を行った場合は前記第2型部と前記可動型部との間で2次成形を行い、あるいは前記第2型部と前記可動型部との間で1次成形を行った場合は前記第1型部と前記可動型部との間で2次成形を行い、前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部とが前記クランパにより係合された状態で、前記圧締装置の前記開放室へ圧油を供給し、前記第1型部または前記第2型部のいずれか他方の型部と前記可動型部との間を離型して、その後に前記クランパの係合を解除して前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部との間を離型することを特徴とする複合成形用の型締装置に係る。 That is, the invention of claim 1 is a mold-clamping apparatus for composite molding to which a mold apparatus for composite molding comprising a first mold part, a second mold part and a movable mold part is attached, wherein the first mold part A fixed platen to which the second mold part is attached, a mold opening / closing device for moving the movable plate toward or away from the fixed plate, and the mold device provided separately from the mold opening / closing device. Four hydraulic pressures in which a rod forms a tie bar having a pressure chamber for supplying pressure oil for pressing and a release chamber for supplying pressure oil for separating the movable plate from the fixed platen and a clamping device comprising a cylinder, said movable mold part is movable in rotation and switchgear direction along a vertical axis during the previous SL stationary platen and said movable platen, said first together they are replaced capable mold mating between the the mold part second mold part, Kura Engaged detachably provided by Pas, when performing primary molding between the said movable mold section and the first mold section performs secondary molding between the movable mold portion and said second mold section Alternatively, when primary molding is performed between the second mold part and the movable mold part, secondary molding is performed between the first mold part and the movable mold part, and the first mold part or In a state where any one of the second mold parts and the movable mold part are engaged by the clamper, pressure oil is supplied to the open chamber of the pressing device, and the first mold part or The mold is released between the other mold part of the second mold part and the movable mold part, and then the engagement of the clamper is released to determine which of the first mold part or the second mold part. The present invention relates to a mold-clamping apparatus for composite molding , wherein the mold part is separated from the movable mold part .

請求項の発明は、請求項の発明において、1次成形と2次成形のうちのいずれかは、キャビティの容積を縮小させる圧縮成形で行われる複合成形用の型締装置に係る。 According to a second aspect of the present invention, in the first aspect of the invention, one of the primary molding and the secondary molding relates to a mold-clamping apparatus for composite molding performed by compression molding for reducing the volume of the cavity.

請求項の発明は、請求項の発明において、前記可動型部が前記クランパにより前記第2型部に固着された状態で、前記第1型部と前記可動型部の間のキャビティに溶融材料を射出し、圧縮成形を行う複合成形用の型締装置に係る。 According to a third aspect of the present invention, in the second aspect of the invention, the movable mold portion is melted in a cavity between the first mold portion and the movable mold portion in a state where the movable mold portion is fixed to the second mold portion by the clamper. The present invention relates to a mold-clamping apparatus for composite molding in which material is injected and compression molding is performed.

請求項の発明は、固定盤に取付けられた第1型部と可動盤に取付けられた第2型部との間に回転・移動装置により回転かつ型開閉方向に移動可能な可動型部が設けられ、前記第1型部により1次成形品を1次成形し、前記1次成形品を保持した前記可動型部を前記第2型部に型合わせされていた前記可動型部と垂直方向の軸に沿って回転させて入替えた後、前記1次成形品をインサートした前記第2型部により2次成形品を2次成形する複合成形品の成形方法であって前記第1型部が取付けられる固定盤と、前記第2型部が取付けられる可動盤と、前記可動盤を前記固定盤に対し接近または離隔させる型開閉装置と、前記型開閉装置とは別に設けられ前記金型装置を圧締するための圧油が供給される圧締室と前記可動盤を前記固定盤から離隔させるための圧油が供給される開放室とを有しロッドがタイバを形成する四個の油圧シリンダからなる圧締装置とを備えた型締装置を用いて前記1次成形を行うとともに前記2次成形を行い、前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部とがクランパにより係合された状態で、前記圧締装置の開放室へ圧油を供給して前記可動盤を前記固定盤から離隔させることによって、前記第1型部または前記第2型部のいずれか他方の型部と前記可動型部との間を離型して、その後に前記クランパの係合を解除して前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部との間を離型することを特徴とする複合成形品の成形方法に係る。 According to a fourth aspect of the present invention, there is provided a movable mold part that can be rotated by a rotation / movement device and moved in the mold opening / closing direction between a first mold part attached to the fixed platen and a second mold part attached to the movable platen. provided, wherein the first mold portion and the primary molding a primary molded article, wherein the movable mold part which has been die matching the second mold part of the movable mold unit holding the primary molded product and vertical after replacement by rotating along an axis, said primary molded article to a method of molding a composite molded article which secondary molding a secondary molded article by the second mold part which is insert, the first mold member A fixed platen to which the second mold part is attached, a mold opening / closing device for moving the movable plate toward or away from the fixed plate, and the mold device provided separately from the mold opening / closing device. The pressure chamber and the movable platen to which the pressure oil for clamping is supplied from the fixed platen The primary molding is performed using a mold clamping device including a pressure clamping device including four hydraulic cylinders each having an open chamber to which pressure oil for separation is supplied and a rod forming a tie bar. Secondary molding is performed, and either one of the first mold part or the second mold part and the movable mold part are engaged with each other by a clamper. To separate the movable platen from the fixed platen, thereby releasing the mold between the other mold part of the first mold part or the second mold part and the movable mold part, and then And releasing the clamper to release the mold from either one of the first mold part or the second mold part and the movable mold part. Related to the method.

請求項の発明は、請求項の発明において、前記1次成形と前記2次成形のうちのいずれかは、キャビティの容積を縮小させる圧縮成形で行われる複合成形品の成形方法に係る。 According to a fifth aspect of the present invention, in the invention of the fourth aspect , any one of the primary molding and the secondary molding relates to a molding method of a composite molded product performed by compression molding for reducing the volume of a cavity.

請求項の発明は、請求項の発明において、前記圧縮成形を行うとき、複数の圧締装置を制御して前記可動型部と前記第1型部又は前記第2型部とを平行に保って圧縮制御する複合成形品の成形方法に係る。 According to a sixth aspect of the present invention, in the fifth aspect of the invention, when the compression molding is performed, a plurality of pressing devices are controlled so that the movable mold part and the first mold part or the second mold part are parallel to each other. The present invention relates to a molding method of a composite molded article that is maintained and compression controlled.

請求項1の発明は、第1型部、第2型部及び可動型部からなる複合成形用の金型装置が取り付けられる複合成形用の型締装置であって、前記第1型部が取付けられる固定盤と、前記第2型部が取付けられる可動盤と、前記可動盤を前記固定盤に対し接近または離隔させる型開閉装置と、前記型開閉装置とは別に設けられ前記金型装置を圧締するための圧油が供給される圧締室と前記可動盤を前記固定盤から離隔させるための圧油が供給される開放室とを有しロッドがタイバを形成する四個の油圧シリンダからなる圧締装置とを備え、前記可動型部は、前記固定盤と前記可動盤の間に垂直方向の軸に沿って回転かつ型開閉方向に移動可能に設けられて、前記第1型部と前記第2型部との間入替え可能に型合せされるとともにクランパにより係脱自在に設けられ、前記第1型部と前記可動型部との間で1次成形を行った場合は前記第2型部と前記可動型部との間で2次成形を行い、あるいは前記第2型部と前記可動型部との間で1次成形を行った場合は前記第1型部と前記可動型部との間で2次成形を行い、前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部とが前記クランパにより係合された状態で、前記圧締装置の前記開放室へ圧油を供給し、前記第1型部または前記第2型部のいずれか他方の型部と前記可動型部との間を離型して、その後に前記クランパの係合を解除して前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部との間を離型するため、複合成形用の型締装置において大型の射出成形機を要せずに成形を効果的に実施するとともに成形品を型部から離型させることができるThe invention of claim 1 is a mold-clamping apparatus for composite molding to which a mold apparatus for composite molding comprising a first mold part, a second mold part and a movable mold part is attached, wherein the first mold part is attached A fixed plate, a movable plate to which the second mold part is attached, a mold opening / closing device for moving the movable plate toward or away from the fixed plate, and a mold opening / closing device provided separately from the mold opening / closing device. From four hydraulic cylinders, each having a pressure chamber for supplying pressure oil for tightening and an open chamber for supplying pressure oil for separating the movable plate from the fixed platen, and a rod forming a tie bar comprising a clamping apparatus, the movable mold part is movable along a vertical axis to the rotation and type opening and closing direction between the front Symbol stationary platen and said movable platen, said first mold section together are replaced capable mold mating between said second mold part, the clamper Detachably provided, in the case of performing the primary molding between the said movable mold section and the first mold section performs secondary molding between said second mold part and the movable mold part, or the When primary molding is performed between the second mold part and the movable mold part, secondary molding is performed between the first mold part and the movable mold part, and the first mold part or the second mold part is performed. In a state where any one mold part of the mold part and the movable mold part are engaged by the clamper, pressure oil is supplied to the open chamber of the pressing device, and the first mold part or the second mold part is supplied. The mold part is released from the other mold part and the movable mold part, and then the engagement of the clamper is released to either the first mold part or the second mold part. to release between the mold part and the movable mold section, the effective implementation of the molding without requiring a large-sized injection molding machine in a mold clamping apparatus for a composite molded Thereby releasing the molded article from the mold portion to be.

請求項の発明は、請求項の発明において、1次成形と2次成形のうちのいずれかは、キャビティの容積を縮小させる圧縮成形で行われるので、複合成形用の型締装置において低歪みの複合成形品を成形できる。 In the invention of claim 2, in the invention of claim 1 , since either the primary molding or the secondary molding is performed by compression molding that reduces the volume of the cavity, it is low in the mold clamping device for composite molding. Strain composite moldings can be molded.

請求項の発明は、請求項の発明において、前記可動型部が前記クランパにより前記第2型部に固着された状態で、前記第1型部と前記可動型部の間のキャビティに溶融材料を射出し、圧縮成形を行うため、前記第1型部と前記可動型部の間のキャビティにて圧縮成形を効果的に行うことができる。 According to a third aspect of the present invention, in the second aspect of the invention, the movable mold portion is melted in a cavity between the first mold portion and the movable mold portion in a state where the movable mold portion is fixed to the second mold portion by the clamper. Since the material is injected and compression molding is performed, the compression molding can be effectively performed in the cavity between the first mold part and the movable mold part.

請求項の発明は、固定盤に取付けられた第1型部と可動盤に取付けられた第2型部との間に回転・移動装置により回転かつ型開閉方向に移動可能な可動型部が設けられ、前記第1型部により1次成形品を1次成形し、前記1次成形品を保持した前記可動型部を前記第2型部に型合わせされていた前記可動型部と垂直方向の軸に沿って回転させて入替えた後、前記1次成形品をインサートした前記第2型部により2次成形品を2次成形する複合成形品の成形方法であって前記第1型部が取付けられる固定盤と、前記第2型部が取付けられる可動盤と、前記可動盤を前記固定盤に対し接近または離隔させる型開閉装置と、前記型開閉装置とは別に設けられ前記金型装置を圧締するための圧油が供給される圧締室と前記可動盤を前記固定盤から離隔させるための圧油が供給される開放室とを有しロッドがタイバを形成する四個の油圧シリンダからなる圧締装置とを備えた型締装置を用いて前記1次成形を行うとともに前記2次成形を行い、前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部とがクランパにより係合された状態で、前記圧締装置の開放室へ圧油を供給して前記可動盤を前記固定盤から離隔させることによって、前記第1型部または前記第2型部のいずれか他方の型部と前記可動型部との間を離型して、その後に前記クランパの係合を解除して前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部との間を離型するため、大型の射出成形機を要せずに複合成形効果的に実施することができるとともに成形品を型部から離型させることができるAccording to a fourth aspect of the present invention, there is provided a movable mold part that can be rotated by a rotation / movement device and moved in the mold opening / closing direction between a first mold part attached to the fixed platen and a second mold part attached to the movable platen. provided, wherein the first mold portion and the primary molding a primary molded article, wherein the movable mold part which has been die matching the second mold part of the movable mold unit holding the primary molded product and vertical after replacement by rotating along an axis, said primary molded article to a method of molding a composite molded article which secondary molding a secondary molded article by the second mold part which is insert, the first mold member A fixed platen to which the second mold part is attached, a mold opening / closing device for moving the movable plate toward or away from the fixed plate, and the mold device provided separately from the mold opening / closing device. The pressure chamber and the movable platen to which the pressure oil for clamping is supplied from the fixed platen The primary molding is performed using a mold clamping device including a pressure clamping device including four hydraulic cylinders each having an open chamber to which pressure oil for separation is supplied and a rod forming a tie bar. Secondary molding is performed, and either one of the first mold part or the second mold part and the movable mold part are engaged with each other by a clamper. To separate the movable platen from the fixed platen, thereby releasing the mold between the other mold part of the first mold part or the second mold part and the movable mold part, and then In order to release the clamper and release the mold from either the first mold part or the second mold part and the movable mold part , a large injection molding machine is required. this to release the molded product from the mold unit it is possible to effectively implement the composite molded without Can.

請求項の発明は、請求項の発明において、前記1次成形と前記2次成形のうちのいずれかは、キャビティの容積を縮小させる圧縮成形で行われるので、低歪みの複合成形品を成形できる。 According to a fifth aspect of the present invention, in the invention of the fourth aspect , any one of the primary molding and the secondary molding is performed by compression molding that reduces the volume of the cavity. Can be molded.

請求項の発明は、請求項の発明において、前記圧縮成形を行うとき、複数の圧締装置を制御して前記可動型部と前記第1型部又は前記第2型部とを平行に保って圧縮制御するため、板厚が均一かつ高精度な複合成形品を成形することができる。 According to a sixth aspect of the present invention, in the fifth aspect of the invention, when the compression molding is performed, a plurality of pressing devices are controlled so that the movable mold part and the first mold part or the second mold part are parallel to each other. Since the compression control is performed while maintaining it, it is possible to mold a composite molded product having a uniform plate thickness and high accuracy.

1次成形後可動型が回転して2次成形を開始する際の状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the clamping apparatus which shows the state at the time of a movable mold | type rotating after a primary shaping | molding, and starting a secondary shaping | molding. 2次成形のために型閉じしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which the mold closed for secondary shaping | molding. 型閉じが完了し金型圧締の準備をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which mold closing is completed and it is preparing for mold clamping. 金型を圧締し2次成形の射出をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which clamps a metal mold | die and is injecting secondary molding. 1次成形のため金型を開いて圧縮成形の準備をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which opened the metal mold | die for primary molding and is preparing for compression molding. 1次成形の射出をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping device which shows the state which is injecting primary molding. 1次成形の圧縮成形をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which is performing the compression molding of primary molding. 1次成形の離型をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which has performed mold release of primary molding. 2次成形の離型をしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which has performed mold release of secondary shaping | molding. 型開きしている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which is mold-opening. 2次成形品を取出ししている状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state which has taken out the secondary molded product. 1次成形と2次成形が終了し可動型部が回転する前の状態を示す型締装置の縦断面図である。It is a longitudinal cross-sectional view of the mold clamping apparatus which shows the state before the primary shaping | molding and secondary shaping | molding are complete | finished and a movable mold part rotates. クランプされた状態を示す金型装置の側面図である。It is a side view of the metal mold apparatus which shows the state clamped.

型締装置10は、第1射出装置11と第2射出装置12とともに射出成形機を構成する。型締装置10は、第1型部13を取付ける固定盤21と、第2型部15を取付け固定盤21と対向する可動盤22と、第1型部13と第2型部15との間で回転・移動装置17により回転かつ型開閉方向に移動可能な可動型部14と、可動盤22の四隅近傍に設けられ油圧シリンダ装置等からなる圧締装置19と、圧締装置19の油圧シリンダ装置のロッドが延長されて形成されるタイバ23と、タイバ23の延長上の固定盤21の四隅に設けられタイバ23の固定盤21側端部を遊貫する貫通孔の開口部に設けられた係合装置20と、固定盤21の上下面又は表裏側面に一対で設けられ可動盤22を固定盤21に対し接近・離隔させる油圧シリンダ装置等からなる型開閉装置18とから構成される。   The mold clamping device 10 constitutes an injection molding machine together with the first injection device 11 and the second injection device 12. The mold clamping device 10 includes a stationary platen 21 for mounting the first mold part 13, a movable platen 22 for attaching the second mold part 15 to the fixed platen 21, and a space between the first mold part 13 and the second mold part 15. The movable mold part 14 that can be rotated and moved in the mold opening / closing direction by the rotation / movement device 17, the pressure clamping device 19 that is provided in the vicinity of the four corners of the movable plate 22, such as a hydraulic cylinder device, and the hydraulic cylinder of the pressure clamping device 19 The tie bar 23 formed by extending the rod of the apparatus, and provided at the four corners of the fixed platen 21 on the extension of the tie bar 23, provided at the opening of the through-hole passing through the fixed plate 21 side end of the tie bar 23. The engagement device 20 and a mold opening / closing device 18 including a hydraulic cylinder device and the like that are provided in a pair on the upper and lower surfaces or front and back side surfaces of the fixed platen 21 and move the movable platen 22 toward and away from the fixed platen 21.

第1型部13、可動型部14及び第2型部15により金型装置16が構成される。図13に示すように、金型装置16は、第1クランパ25と第2クランパ26を有している。第1クランパ25は、第1型部13の可動型部14との型合わせ面に第1型部13から可動型部14側に張出して固着された取付座44と、取付座44の貫通角孔に摺動自在な楔41と、可動型部14の上下端面に楔41と係合するように設けられた溝40と、楔41の溝40と係合する端部とは反対の端部に固着された連結棒43と、連結棒43の両端と取付座44との間に設けられた二の油圧シリンダ装置42とからなる。第1クランパ25は、油圧シリンダ装置42を作動させて楔41が溝40と係合したとき、第1型部13と可動型部14との型合わせ面に間隙Gが生ずるように設計されている。また、第2クランパ26は、第2型部15の可動型部14との型合わせ面に第2型部15から可動型部14側に張出して固着された取付座45と、取付座45の貫通角孔に摺動自在な楔41と、可動型部14の上下端面に楔41と係合するように設けられた溝40と、楔41の溝40と係合する端部とは反対の端部に固着された連結棒43と、連結棒43の両端と取付座44との間に設けられた二の油圧シリンダ装置42とからなる。第2クランパ26は、油圧シリンダ装置42を作動させて楔41が溝40と係合したとき、第2型部15と可動型部14との型合わせ面が密着するように設計されている。なお、金型装置16では、第1型部13において圧縮成形を行うようにするため、第1クランパ25と第2クランパ26は上記のように配設したが、第2型部15において圧縮成形を行うようにすることも可能である。その場合、第1クランパと第2クランパの配設位置は、上記とは反対になる。   A mold apparatus 16 is constituted by the first mold part 13, the movable mold part 14, and the second mold part 15. As shown in FIG. 13, the mold apparatus 16 has a first clamper 25 and a second clamper 26. The first clamper 25 includes a mounting seat 44 that is fixedly projecting from the first mold portion 13 toward the movable mold portion 14 on the mold-matching surface of the first mold portion 13 with the movable mold portion 14, and a through angle of the mounting seat 44. A wedge 41 slidable in the hole, a groove 40 provided on the upper and lower end surfaces of the movable mold portion 14 so as to be engaged with the wedge 41, and an end opposite to the end engaged with the groove 40 of the wedge 41 And a second hydraulic cylinder device 42 provided between both ends of the connecting rod 43 and the mounting seat 44. The first clamper 25 is designed such that when the hydraulic cylinder device 42 is operated and the wedge 41 is engaged with the groove 40, a gap G is generated on the die matching surface between the first mold part 13 and the movable mold part 14. Yes. Further, the second clamper 26 includes a mounting seat 45 that is fixedly projected and fixed to the movable mold portion 14 side from the second mold portion 15 on the mold matching surface of the second mold portion 15 with the movable mold portion 14. The wedge 41 slidable in the through-angle hole, the groove 40 provided on the upper and lower end surfaces of the movable mold portion 14 so as to engage with the wedge 41, and the end portion of the wedge 41 engaged with the groove 40 are opposite to each other. The connecting rod 43 is fixed to the end portion, and two hydraulic cylinder devices 42 are provided between both ends of the connecting rod 43 and the mounting seat 44. The second clamper 26 is designed such that when the hydraulic cylinder device 42 is operated and the wedge 41 is engaged with the groove 40, the mold matching surfaces of the second mold part 15 and the movable mold part 14 are in close contact with each other. In the mold device 16, the first clamper 25 and the second clamper 26 are arranged as described above in order to perform compression molding in the first mold part 13, but compression molding in the second mold part 15. It is also possible to perform. In that case, the arrangement positions of the first clamper and the second clamper are opposite to the above.

ここで、金型装置16により成形される複合成形品について説明する。複合成形品は、例えば建築物、車両(自動車・鉄道など)・船舶および航空機などの輸送機の樹脂製窓ガラスやヘッドランプレンズおよびメーターカバーなどの車輛用透明部材、照明灯カバー、太陽電池カバーまたは太陽電池基材、液晶・プラズマ・有機ELなどのディスプレイパネル部品(拡散板、拡散フィルム、レンズフィルム、カバーフィルム、導光板、プリズムレンズ、フレネルレンズなど)、および遊技機(パチンコ機など)用部品などが挙げられる。車輛用透明部材としては、樹脂窓ガラス(フロント窓、リア窓、バックドア窓、フロント・リアサイド窓、フロント・リアクオーター窓など)、ヘッドランプレンズ、リアランプレンズ、フロントバンパー・フロントグリル、ガーニッシュ、および樹脂ボディ(フェンダー類、ドア類、テールゲートなど)、並びにサンルーフ、パノラミックルーフ、デタッチャブルトップ、ウインドーリフレクター、ウインカーランプレンズなどの外装部材、メーターカバー、ルームランプレンズ、およびディスプレー表示用前面板などの内装部品などが例示される。ここで、車輛用透明部材は、透明な熱可塑性樹脂、例えば透明なポリカーボネート樹脂等からなる薄板状の窓部と窓部の車輛への取付け部や意匠部・遮蔽部・照明部および機構部材や照灯部材などとのモジュール化等を形成するため、窓部と接合成形される有色の熱可塑性樹脂、例えば有色のポリカーボネート樹脂やポリカーボネート樹脂と他樹脂(ポリエステル樹脂など)とのアロイ系樹脂や熱可塑性エラストマー等の枠部とからなる。車輛用透明部材以外の部品等に関しても、熱可塑性樹脂、例えばポリカーボネート樹脂等からなる薄板状の表層部位と表層部位との取付け部や意匠部・遮蔽部・照明部および機構部材や照灯部材などとのモジュール化等を形成するため、上述の部位と接合成形される熱可塑性樹脂、例えば光学的に透明なポリカーボネート樹脂や光拡散系ポリカーボネート樹脂、ポリカーボネート樹脂と他樹脂(ポリエステル樹脂やABS樹脂など)とのアロイ系樹脂や熱可塑性エラストマー等の裏層部位とからなる。このように複合成形品は、多くは異材質のものの組合わせで構成されるが、それに拘らず、成形品の容積や面積を拡大する等のため同材質のもので構成することもある。そして、例えば車輛用透明部材の窓部に代表されるように薄板状で歪みを嫌う成形品の成形は、圧縮成形を適用することが好ましいのである。   Here, the composite molded product molded by the mold apparatus 16 will be described. Composite molded products include, for example, plastic window glass, headlamp lenses and meter covers such as buildings, vehicles (automobiles, railways, etc.), ships and airplanes, transparent members for vehicles, illumination lamp covers, solar cell covers, etc. Or for solar cell substrates, display panel parts such as liquid crystal, plasma, and organic EL (diffusion plate, diffusion film, lens film, cover film, light guide plate, prism lens, Fresnel lens, etc.), and game machines (pachinko machine, etc.) Examples include parts. Transparent materials for vehicles include resin window glass (front window, rear window, back door window, front / rear side window, front / rear quarter window, etc.), headlamp lens, rear lamp lens, front bumper / front grill, garnish, and resin. Body (fenders, doors, tailgate, etc.) and interior parts such as sunroofs, panoramic roofs, detachable tops, window reflectors, turn signal lamp lenses, meter covers, room lamp lenses, and display display front panels Parts and the like are exemplified. Here, the transparent member for a vehicle is a thin plate-like window portion made of a transparent thermoplastic resin, for example, a transparent polycarbonate resin, a mounting portion to the vehicle, a design portion, a shielding portion, an illumination portion, a mechanism member, Colored thermoplastic resin that is joint-molded with the window to form a module with a lighting member, for example, colored polycarbonate resin, alloy resin of polycarbonate resin and other resin (polyester resin, etc.) or heat It consists of frame parts, such as a plastic elastomer. Also for parts other than transparent members for vehicles, attachment parts, design parts, shielding parts, illumination parts, mechanism members, lighting members, etc. of thin plate-like surface layer parts made of thermoplastic resin such as polycarbonate resin Thermoplastic resins that are bonded and molded with the above-mentioned parts, such as optically transparent polycarbonate resin, light diffusion polycarbonate resin, polycarbonate resin and other resins (polyester resin, ABS resin, etc.) And a back layer portion such as an alloy resin or a thermoplastic elastomer. As described above, many composite molded products are composed of combinations of different materials, but nevertheless, they may be composed of the same material in order to increase the volume and area of the molded product. For example, compression molding is preferably applied to molding of a molded product that is thin and dislikes distortion as represented by a window portion of a transparent member for vehicles.

次に、図1〜図12に基づいて複合成形品である2次成形品30の成形方法について型締装置10の作動説明を交えて工程順に詳述する。なお、図1〜図12に記載した第1クランパ25と第2クランパ26は、図13で説明したものとは異なる形状で示している。図1〜図12に記載した第1クランパ25と第2クランパ26の形状は、機能が理解し易いように象徴的に表しており、さらに、クランパが係合状態のときは、その内部を黒く塗りつぶして表示している。図1は、前の成形サイクルにおいて第1型部13で成形された1次成形品29が、可動型部14の回転に伴って第2型部15へ入替わってインサートされる前の状態を示すものであり、成形サイクルの開始時点である。この工程では、全てのアクチュエータは中立であり、作動していない。   Next, based on FIGS. 1-12, the molding method of the secondary molded product 30 which is a composite molded product will be described in detail in the order of steps together with the operation of the mold clamping device 10. Note that the first clamper 25 and the second clamper 26 described in FIGS. 1 to 12 are shown in shapes different from those described in FIG. The shapes of the first clamper 25 and the second clamper 26 described in FIGS. 1 to 12 are symbolically shown so that the functions can be easily understood. Further, when the clamper is in an engaged state, the inside thereof is blackened. It is filled and displayed. FIG. 1 shows a state before the primary molded product 29 molded by the first mold part 13 in the previous molding cycle is inserted into the second mold part 15 as the movable mold part 14 rotates. This is the starting point of the molding cycle. In this process, all actuators are neutral and not operating.

図2においては、型締装置10が型閉じ中の工程を示し、回転・移動装置17により可動型部14が第1型部13に接近して、可動型部14の1次成形品29が保持されていない側のコア部が第1型部13と型合わせされ第1キャビティ35が形成される。またそれと同時に、型開閉装置18の型閉室31に圧油が供給され可動盤22を固定盤21に接近させる。この状況の理解を容易にするため、図2に示すように、型閉室31に網掛けを施して表示する。以降、他の油圧シリンダ装置の作動についても同様にして表す。   2 shows a process in which the mold clamping device 10 is in the process of closing the mold, and the movable mold part 14 approaches the first mold part 13 by the rotating / moving device 17, and the primary molded product 29 of the movable mold part 14 is moved. The core part on the side that is not held is matched with the first mold part 13 to form the first cavity 35. At the same time, pressure oil is supplied to the mold closing chamber 31 of the mold opening / closing device 18 to bring the movable plate 22 closer to the fixed plate 21. In order to facilitate understanding of this situation, the mold closing chamber 31 is shaded and displayed as shown in FIG. Hereinafter, the operations of the other hydraulic cylinder devices are similarly expressed.

図3においては、型開閉装置18により可動盤22が移動して、第2型部15が可動型部14の1次成形品29が保持された側のコア部と型合わせされ、1次成形品29が第2型部15へインサートされるとともに、第2型部15の1次成形品29がインサートされて占められた領域以外の空間が第2キャビティ36として形成される。このとき、金型装置16の第2クランパ26の油圧シリンダ装置42を作動させ楔41を溝40に係合させて、可動型部14と第2型部15を密着・固着させる。さらにこのとき、四本のタイバ23は固定盤21の貫通孔を挿通して、タイバ23の先端部に設けた係合溝24が係合装置20の突出しピンと係合する。   In FIG. 3, the movable platen 22 is moved by the mold opening / closing device 18, and the second mold part 15 is mold-matched with the core part on the side where the primary molded product 29 of the movable mold part 14 is held. The product 29 is inserted into the second mold part 15, and a space other than the region occupied by the insertion of the primary molded product 29 of the second mold part 15 is formed as the second cavity 36. At this time, the hydraulic cylinder device 42 of the second clamper 26 of the mold device 16 is actuated to engage the wedge 41 with the groove 40, and the movable mold portion 14 and the second mold portion 15 are brought into close contact with each other. Further, at this time, the four tie bars 23 are inserted through the through-holes of the fixed platen 21, and the engaging grooves 24 provided at the tip of the tie bar 23 are engaged with the protruding pins of the engaging device 20.

図4においては、四の圧締装置19の圧締室33に圧油を供給して金型装置16を圧締する。そして、第2射出装置12を前進させてそのノズルを第2型部15の第2キャビティ36に連通する第2スプルブッシュ28に当接させた後、第2キャビティ36へ第2射出装置12から溶融材料を射出・充填する。この工程が2次成形である。   In FIG. 4, pressure oil is supplied to the pressure chambers 33 of the four pressure devices 19 to clamp the mold device 16. Then, after the second injection device 12 is advanced and the nozzle is brought into contact with the second sprue bush 28 communicating with the second cavity 36 of the second mold part 15, the second injection device 12 is moved to the second cavity 36. Injection and filling with molten material. This process is secondary molding.

図5においては、型開閉装置18の型閉室31への圧油の供給を停止し、圧締装置19の開放室34に圧油を供給して可動盤22を固定盤21から離隔させる工程を示す。これにより、可動型部14は第2クランパ26で第2型部15に固着されているので、可動型部14は第1型部13から所定距離離隔し、第1キャビティ35はその容積が拡大される。このとき、可動型部14の移動は、可動型部14と第1型部13との型合わせ面に平行に行われることが、薄板状の成形品の圧縮成形を良好に実施するうえで好ましい。このような平行制御を実現するための手段は、図示はしないが次のとおりである。すなわち、各圧締装置19の圧締室33と開放室34にはサーボ弁が接続され、各圧締装置19の近傍には固定盤21と可動盤22との距離を測定するセンサが設けられ、各センサの計測値が設定した所定値に一致するよう各サーボ弁がフィードバック制御される。   In FIG. 5, a process of stopping the supply of pressure oil to the mold closing chamber 31 of the mold opening / closing device 18 and supplying pressure oil to the opening chamber 34 of the clamping device 19 to separate the movable plate 22 from the fixed platen 21 is performed. Show. Thereby, since the movable mold part 14 is fixed to the second mold part 15 by the second clamper 26, the movable mold part 14 is separated from the first mold part 13 by a predetermined distance, and the volume of the first cavity 35 is increased. Is done. At this time, it is preferable that the movement of the movable mold part 14 is performed in parallel with the mold-matching surfaces of the movable mold part 14 and the first mold part 13 in order to favorably perform compression molding of a thin plate-shaped molded product. . Although not shown, the means for realizing such parallel control is as follows. That is, a servo valve is connected to the pressing chamber 33 and the open chamber 34 of each pressing device 19, and a sensor for measuring the distance between the fixed platen 21 and the movable platen 22 is provided in the vicinity of each pressing device 19. Each servo valve is feedback-controlled so that the measured value of each sensor coincides with the set predetermined value.

図6においては、第1射出装置11を前進させてそのノズルを第1型部13の第1キャビティ35に連通する第1スプルブッシュ27に当接させた後、前記平行制御により所定量拡大して位置決め保持された第1キャビティ35へ、第1射出装置11から溶融材料を射出する。この工程が1次成形であり、前記2次成形とは異なる時点であって、1次成形に連続しない別個の工程において実行される。   In FIG. 6, the first injection device 11 is moved forward and the nozzle is brought into contact with the first sprue bush 27 communicating with the first cavity 35 of the first mold portion 13, and then enlarged by a predetermined amount by the parallel control. The molten material is injected from the first injection device 11 into the first cavity 35 that is positioned and held. This process is the primary molding, and is performed at a different time from the secondary molding and in a separate process that is not continuous with the primary molding.

図7においては、1次成形の継続した工程としての圧縮成形が行われる。圧縮成形は、図6において拡大された第1キャビティ35に射出された溶融材料を四の圧締装置19により第1キャビティ35の容積を縮小させるように圧縮し、溶融材料を第1キャビティ35内で展延させて第1キャビティ35を充填して行われる。そして、1次成形品29が成形される。このとき、可動型部14は第2型部15に第2クランパ26で固着され一体となっているので、四の圧締装置19による前記の平行制御は第1型部13に対し直接的かつ効果的に作用する。その結果、溶融材料が第1キャビティ35内を高速かつ均一に流動するので、第1成形品29は圧縮成形の効果として低歪みとなるとともに、平行制御の効果として板厚が均一かつ高精度となる。   In FIG. 7, compression molding is performed as a process of continuing primary molding. In the compression molding, the molten material injected into the first cavity 35 enlarged in FIG. 6 is compressed by the four pressing devices 19 to reduce the volume of the first cavity 35, and the molten material is compressed in the first cavity 35. This is performed by filling the first cavity 35 by spreading. And the primary molded product 29 is shape | molded. At this time, since the movable mold part 14 is fixed to and integrated with the second mold part 15 by the second clamper 26, the parallel control by the four pressing devices 19 is performed directly on the first mold part 13. Acts effectively. As a result, the molten material flows in the first cavity 35 at high speed and evenly, so that the first molded product 29 has low distortion as an effect of compression molding, and the plate thickness is uniform and highly accurate as an effect of parallel control. Become.

図8においては、図5におけると同様の作動により、1次成形品29の第1型部13からの離型工程が行われる。   In FIG. 8, the mold release process from the 1st type | mold part 13 of the primary molded article 29 is performed by the operation | movement similar to FIG.

図9においては、第1クランパ25を作動させて、第1型部13と可動型部14とを間隙Gを隔てて係合させるとともに、第2クランパ26の係合を解除する。そして、圧締装置19の開放室34に圧油を供給することにより型開閉装置18によるよりも大きな型開き力を発生させて、2次成形品30を可動型部14から離型させる。   In FIG. 9, the first clamper 25 is operated to engage the first mold part 13 and the movable mold part 14 with a gap G therebetween, and the engagement of the second clamper 26 is released. Then, by supplying pressure oil to the open chamber 34 of the clamping device 19, a larger mold opening force than that generated by the mold opening / closing device 18 is generated, and the secondary molded product 30 is released from the movable mold part 14.

図10においては、第1クランパ25の係合を解除するとともに、係合装置20の突出した突出ピンを後退させてタイバ23と固定盤21との係合を解除する。そして、開放室34への圧油の供給を停止するとともに、型開閉装置18の型開室32への圧油の供給を開始する。これにより、可動盤22は所定位置まで型開きする。また同時に、回転・移動装置17により、可動型部14を第1型部13から離隔させる。   In FIG. 10, the engagement of the first clamper 25 is released, and the protruding pin protruding from the engaging device 20 is retracted to release the engagement between the tie bar 23 and the stationary platen 21. Then, the supply of the pressure oil to the open chamber 34 is stopped, and the supply of the pressure oil to the mold opening chamber 32 of the mold opening / closing device 18 is started. Thereby, the movable platen 22 is opened to a predetermined position. At the same time, the movable mold part 14 is separated from the first mold part 13 by the rotating / moving device 17.

図11においては、可動盤22の型開き工程が終了して、可動盤22が所定位置で停止後、可動盤22に設けられた図示しないエジェクタ装置により2次成形品30は第2型部15から突き出されて、2次成形品30の取出し工程が行われる。   In FIG. 11, after the mold opening process of the movable platen 22 is completed and the movable platen 22 stops at a predetermined position, the secondary molded product 30 is moved to the second mold part 15 by an ejector device (not shown) provided on the movable platen 22. The secondary molded product 30 is taken out.

図12においては、1次成形と2次成形が終了し可動型部14が回転する前の状態であって、一成形サイクルが終了した状態を示す。この後、可動型部14が180度回転して成形サイクルの開始時点である図1につづく。   FIG. 12 shows a state where the primary molding and the secondary molding are finished and the movable mold part 14 is rotated, and one molding cycle is finished. Thereafter, the movable mold part 14 is rotated by 180 degrees, and the process is continued as shown in FIG.

なお、本発明は、当業者の知識に基づいて様々な変更、修正、改良等を加えた態様において実施され得るものを含む。また、前記変更等を加えた実施態様が、本発明の趣旨を逸脱しない限りいずれも本発明の範囲内に含まれるものであることは言うまでもない。例えば、第1型部で1次成形し第2型部で2次成形をするように説明したが、第2型部で1次成形し第1型部で2次成形をすることができるのは明らかである。また、1次成形を圧縮成形で行い2次成形を圧縮成形ではない射出成形で行う実施形態を説明したが、1次成形を圧縮成形ではない射出成形で行い2次成形を圧縮成形で行うようにすることもできる。勿論、一次成形で圧縮を行い、二次成形で型内圧縮装置などを用いて圧縮成形でき、また、一次成形で型内圧縮装置などを用いて圧縮成形を行い、二次成形を圧縮成形で行うようにすることができることは言うまでもない。   In addition, this invention includes what can be implemented in the aspect which added various change, correction, improvement, etc. based on the knowledge of those skilled in the art. Further, it goes without saying that any of the embodiments to which the above-mentioned changes are added is included in the scope of the present invention without departing from the gist of the present invention. For example, it has been described that primary molding is performed at the first mold part and secondary molding is performed at the second mold part, but primary molding can be performed at the second mold part and secondary molding can be performed at the first mold part. Is clear. Further, although the embodiment has been described in which the primary molding is performed by compression molding and the secondary molding is performed by injection molding other than compression molding, the primary molding is performed by injection molding other than compression molding and the secondary molding is performed by compression molding. It can also be. Of course, compression can be performed by primary molding, compression molding can be performed by using an in-mold compression device or the like in secondary molding, and compression molding can be performed by using an in-mold compression device or the like by primary molding, and secondary molding can be performed by compression molding. It goes without saying that you can make it happen.

10 型締装置
11 第1射出装置
12 第2射出装置
13 第1型部
14 可動型部
15 第2型部
16 金型
18 型開閉装置
19 圧締装置
21 固定盤
22 可動盤
25 第1クランパ
26 第2クランパ
29 1次成形品
30 2次成形品
35 第1キャビティ
36 第2キャビティ
G 間隙
DESCRIPTION OF SYMBOLS 10 Clamping apparatus 11 1st injection apparatus 12 2nd injection apparatus 13 1st mold part 14 Movable mold part 15 2nd mold part 16 Mold 18 Mold opening / closing device 19 Clamping apparatus 21 Fixed board 22 Movable board 25 1st clamper 26 Second clamper 29 Primary molded product 30 Secondary molded product 35 First cavity 36 Second cavity G Gap

Claims (6)

第1型部、第2型部及び可動型部からなる複合成形用の金型装置が取り付けられる複合成形用の型締装置であって、
前記第1型部が取付けられる固定盤と、前記第2型部が取付けられる可動盤と、前記可動盤を前記固定盤に対し接近または離隔させる型開閉装置と、前記型開閉装置とは別に設けられ前記金型装置を圧締するための圧油が供給される圧締室と前記可動盤を前記固定盤から離隔させるための圧油が供給される開放室とを有しロッドがタイバを形成する四個の油圧シリンダからなる圧締装置とを備え、
前記可動型部は、前記固定盤と前記可動盤の間に垂直方向の軸に沿って回転かつ型開閉方向に移動可能に設けられて、前記第1型部と前記第2型部との間入替え可能に型合せされるとともにクランパにより係脱自在に設けられ
前記第1型部と前記可動型部との間で1次成形を行った場合は前記第2型部と前記可動型部との間で2次成形を行い、あるいは前記第2型部と前記可動型部との間で1次成形を行った場合は前記第1型部と前記可動型部との間で2次成形を行い、
前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部とが前記クランパにより係合された状態で、前記圧締装置の前記開放室へ圧油を供給し、前記第1型部または前記第2型部のいずれか他方の型部と前記可動型部との間を離型して、その後に前記クランパの係合を解除して前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部との間を離型することを特徴とする複合成形用の型締装置。
A mold-clamping apparatus for composite molding to which a mold apparatus for composite molding composed of a first mold part, a second mold part and a movable mold part is attached,
A fixed platen to which the first mold part is attached, a movable platen to which the second mold part is attached, a mold opening / closing device for moving the movable plate toward or away from the fixed platen, and the mold opening / closing device are provided separately A rod having a tie bar having a pressure chamber for supplying pressure oil for pressing the mold apparatus and an open chamber for supplying pressure oil for separating the movable plate from the fixed plate. A clamping device comprising four hydraulic cylinders,
The movable mold part is pre-Symbol provided movably in rotation and switchgear direction along a vertical axis between the stationary platen and the movable platen, and the second mold part and the first mold member The molds can be interchanged between each other , and can be attached and detached freely by a clamper .
When primary molding is performed between the first mold part and the movable mold part, secondary molding is performed between the second mold part and the movable mold part, or the second mold part and the movable mold part. When primary molding is performed with the movable mold part, secondary molding is performed between the first mold part and the movable mold part,
Supplying pressure oil to the open chamber of the pressure clamping device in a state where either one of the first mold part or the second mold part and the movable mold part are engaged by the clamper, The mold part between the other mold part of the first mold part or the second mold part and the movable mold part is released, and thereafter, the engagement of the clamper is released and the first mold part or the A mold-clamping apparatus for composite molding , wherein any one of the second mold parts and the movable mold part are separated from each other.
1次成形と2次成形のうちのいずれかは、キャビティの容積を縮小させる圧縮成形で行われる請求項に記載の複合成形用の型締装置。 2. The mold clamping device for composite molding according to claim 1 , wherein one of primary molding and secondary molding is performed by compression molding for reducing the volume of the cavity. 前記可動型部が前記クランパにより前記第2型部に固着された状態で、前記第1型部と前記可動型部の間のキャビティに溶融材料を射出し、圧縮成形を行う請求項に記載の複合成形用の型締装置。 In a state in which the movable mold part is fixed to said second mold portion by the clamper, cavity and injecting a molten material between the movable mold part and the first mold portion, according to claim 2 for compression molding Clamping device for composite molding. 固定盤に取付けられた第1型部と可動盤に取付けられた第2型部との間に回転・移動装置により回転かつ型開閉方向に移動可能な可動型部が設けられ、
前記第1型部により1次成形品を1次成形し、前記1次成形品を保持した前記可動型部を前記第2型部に型合わせされていた前記可動型部と垂直方向の軸に沿って回転させて入替えた後、前記1次成形品をインサートした前記第2型部により2次成形品を2次成形する複合成形品の成形方法であって
前記第1型部が取付けられる固定盤と、前記第2型部が取付けられる可動盤と、前記可動盤を前記固定盤に対し接近または離隔させる型開閉装置と、前記型開閉装置とは別に設けられ前記金型装置を圧締するための圧油が供給される圧締室と前記可動盤を前記固定盤から離隔させるための圧油が供給される開放室とを有しロッドがタイバを形成する四個の油圧シリンダからなる圧締装置とを備えた型締装置を用いて前記1次成形を行うとともに前記2次成形を行い、
前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部とがクランパにより係合された状態で、前記圧締装置の開放室へ圧油を供給して前記可動盤を前記固定盤から離隔させることによって、前記第1型部または前記第2型部のいずれか他方の型部と前記可動型部との間を離型して、その後に前記クランパの係合を解除して前記第1型部または前記第2型部のいずれか一方の型部と前記可動型部との間を離型することを特徴とする複合成形品の成形方法。
Between the first mold part attached to the fixed platen and the second mold part attached to the movable platen, there is provided a movable mold part that can be rotated by the rotating / moving device and moved in the mold opening / closing direction.
Said the first mold portion and the primary molding a primary molded product, the primary molded article wherein the movable mold part and the vertical axis the movable mold portion has been die matching the second mold part that holds the after replacement rotated along, the primary molded article to a method of molding a composite molded article which secondary molding a secondary molded article by the second mold part inserted,
A fixed platen to which the first mold part is attached, a movable platen to which the second mold part is attached, a mold opening / closing device for moving the movable plate toward or away from the fixed platen, and the mold opening / closing device are provided separately A rod having a tie bar having a pressure chamber for supplying pressure oil for pressing the mold apparatus and an open chamber for supplying pressure oil for separating the movable plate from the fixed plate. Performing the primary molding and the secondary molding using a mold clamping device including a pressure clamping device including four hydraulic cylinders,
With either one of the first mold part or the second mold part and the movable mold part engaged with each other by a clamper, pressure oil is supplied to an open chamber of the pressing device to move the movable part. By separating the plate from the fixed plate, the mold part between the other mold part of the first mold part or the second mold part and the movable mold part is released, and then the clamper is engaged. And releasing the mold between one of the first mold part and the second mold part and the movable mold part .
前記1次成形と前記2次成形のうちのいずれかは、キャビティの容積を縮小させる圧縮成形で行われる請求項に記載の複合成形品の成形方法。 The method for molding a composite molded article according to claim 4 , wherein one of the primary molding and the secondary molding is performed by compression molding for reducing a volume of a cavity. 前記圧縮成形を行うとき、複数の圧締装置を制御して前記可動型部と前記第1型部又は前記第2型部とを平行に保って圧縮制御する請求項に記載の複合成形品の成形方法。 6. The composite molded product according to claim 5 , wherein when performing the compression molding, a plurality of pressing devices are controlled to control the compression while keeping the movable mold part and the first mold part or the second mold part in parallel. Molding method.
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