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JP4323249B2 - Nonionic surfactant and nonionic surfactant composition containing the same - Google Patents

Nonionic surfactant and nonionic surfactant composition containing the same Download PDF

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JP4323249B2
JP4323249B2 JP2003283206A JP2003283206A JP4323249B2 JP 4323249 B2 JP4323249 B2 JP 4323249B2 JP 2003283206 A JP2003283206 A JP 2003283206A JP 2003283206 A JP2003283206 A JP 2003283206A JP 4323249 B2 JP4323249 B2 JP 4323249B2
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nonionic surfactant
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alkylene oxide
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JP2005047871A (en
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賀之 橋本
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Description

本発明は、非イオン界面活性剤およびこれを含有する非イオン界面活性剤組成物に関する。   The present invention relates to a nonionic surfactant and a nonionic surfactant composition containing the same.

従来、アルキルフェノールにエチレンオキサイド(以下単に「EO」ともいう)を付加重合させて得られる非イオン界面活性剤は、非常に優れた界面活性能を発揮し、広範な用途分野で幅広く使用されてきた。   Conventionally, nonionic surfactants obtained by addition polymerization of alkylphenols with ethylene oxide (hereinafter also simply referred to as “EO”) have exhibited extremely excellent surface activity and have been widely used in a wide range of application fields. .

しかしながら、近年、該非イオン界面活性剤の環境や生態系への悪影響を懸念する動きから、例えば洗浄剤のように環境や生態系への配慮が必要な用途分野において、脂肪族アルコールを出発原料とした得た非アルキルフェノール型の非イオン界面活性剤への転換が進められており、脂肪族アルコールにエチレンオキシド及び/又は炭素数3〜4のアルキレンオキシドを、アルカリ触媒又は酸触媒の存在下で付加重合して得られる脂肪族アルコールのアルキレンオキサイド付加体が、各種洗浄剤、乳化剤、乳化重合用乳化剤、分散剤、可溶化剤、湿潤・浸透剤、消泡剤などとして既に種々の用途分野で使用されている。   However, in recent years, due to concerns about the negative impact of the nonionic surfactants on the environment and ecosystems, aliphatic alcohols are used as starting materials in application fields that require consideration for the environment and ecosystems, such as detergents. The resulting non-alkylphenol type nonionic surfactant is being converted, and addition polymerization of aliphatic oxide with ethylene oxide and / or C3-4 alkylene oxide in the presence of an alkali catalyst or acid catalyst Alkylene oxide adducts of aliphatic alcohols obtained as above are already used in various fields of application as various detergents, emulsifiers, emulsion polymerization emulsifiers, dispersants, solubilizers, wetting and penetrating agents, antifoaming agents, etc. ing.

従来の非イオン界面活性剤としては、プロピレンオキサイド(以下単に「PO」ともいう)の付加形態に関する従来技術としては、例えば脂肪族アルコールを出発物質として、(1)エチレンオキサイドとプロピレンオキサイドのランダム付加体に、さらにエチレンオキサイドを導入したアルキレンオキサイド付加体(例えば、特許文献1参照)、あるいは
(2)エチレンオキサイドとプロピレンオキサイドのランダム付加体に、さらにプロピレンオキサイドを導入したアルキレンオキサイド付加体(例えば、特許文献2参照)など、種々のアルキレンオキサイド付加体が提案されている。
特開平7−126690号公報 特開平10−46189号公報
As conventional nonionic surfactants, conventional techniques relating to addition forms of propylene oxide (hereinafter also simply referred to as “PO”) include, for example, aliphatic alcohol as a starting material, and (1) random addition of ethylene oxide and propylene oxide. An alkylene oxide adduct in which ethylene oxide is further introduced into the body (see, for example, Patent Document 1), or (2) an alkylene oxide adduct in which propylene oxide is further introduced into a random adduct of ethylene oxide and propylene oxide (for example, Various alkylene oxide adducts such as Patent Document 2) have been proposed.
JP 7-126690 A Japanese Patent Laid-Open No. 10-461189

上記した従来の脂肪族アルコール系非イオン界面活性剤は実用上、性能が不十分で満足できない場合や、使用し得る用途分野や使用条件が限定されることが多く、かつて主流であったアルキルフェノール系非イオン界面活性剤のように高性能で且つ広範な汎用性を発現しないといった問題があった。特に乳化力、可溶化力、洗浄力において、性能面で十分満足し得る程度にないのが実情であり、さらなる開発が待ち望まれていた。   The above-mentioned conventional aliphatic alcohol-based nonionic surfactants are practically unsatisfactory due to insufficient performance, and are often limited in application fields and use conditions that can be used. There was a problem that high performance and wide versatility were not exhibited like nonionic surfactants. In particular, the emulsifying power, solubilizing power, and cleaning power are not sufficiently satisfactory in terms of performance, and further development has been awaited.

[発明の目的]
本発明は上記の実情に鑑みてなされたものであり、その目的は、アルキルフェノールにエチレンオキサイドを付加重合させて得られるアルキルフェノール系非イオン界面活性剤に匹敵する優れた界面活性能を有し、広範な用途分野で利用し得る脂肪族アルコール系非イオン界面活性剤およびこれを含有する組成物を提供するところにある。
[Object of invention]
The present invention has been made in view of the above circumstances, and its purpose is to have an excellent surface activity comparable to an alkylphenol-based nonionic surfactant obtained by addition polymerization of ethylene oxide to an alkylphenol. It is an object of the present invention to provide a fatty alcohol-based nonionic surfactant that can be used in various application fields and a composition containing the same.

本発明者は鋭意検討した結果、製造(合成)過程における未反応アルコールの存在が、最終的に得られる非イオン界面活性剤の種々の性能に悪影響を与える点を突き止め、また特定の脂肪族アルコールを出発原料とした場合に限り好結果が得られることを見い出し、そしてこれらの条件をバランス良く設定した上で得た脂肪族アルコールのアルキレンオキサイド付加体が、アルキルフェノール系非イオン界面活性剤に匹敵するほどの優れた界面活性能を有し、広範な用途分野で利用し得ることを見い出し、そして本発明に至った。   As a result of intensive studies, the present inventor has found that the presence of unreacted alcohol in the production (synthesis) process adversely affects various performances of the finally obtained nonionic surfactant, and specific aliphatic alcohols. It is found that good results can be obtained only when using as a starting material, and an alkylene oxide adduct of an aliphatic alcohol obtained by setting these conditions in a balanced manner is comparable to an alkylphenol-based nonionic surfactant. It has been found that it has such an excellent surface activity and can be used in a wide range of application fields, and has led to the present invention.

すなわち、請求項1記載の非イオン界面活性剤は、炭素数12〜14のアルコールの含有が80重量%以上であるアルコール混合物から合成された、下記一般式(1)で示される非イオン界面活性剤であって、未反応アルコール含有率が4重量%以下の下記一般式(2)で示される化合物を用いてなることを特徴とする。 That is, non-ionic surface active agent according to claim 1, wherein the content of the alcohol of 12 to 14 carbon atoms is synthesized from 80 wt% or more der Luer alcohol mixtures, non-represented by the following general formula (1) It is an ionic surfactant and is characterized by using a compound represented by the following general formula (2) having an unreacted alcohol content of 4% by weight or less.

RO−(AO)n−(EO)m−H …(1)
RO−(AO)n−H …(2)
[但し、Rは炭素数12〜14の炭化水素基の含有が80重量%以上である脂肪族炭化水素基、−(AO)n−は炭素数3又は炭素数4のアルキレンオキサイドの単独重合鎖、−(EO)m−はエチレンオキサイドの単独重合鎖をそれぞれ示す。式中n、mはアルキレンオキサイドの平均付加モル数を示し、nはAOが炭素数3のアルキレンオキサイドの場合は3〜4、炭素数4のアルキレンオキサイドの場合は2.5、mは0〜100の範囲である。]
RO- (AO) n- (EO) m-H (1)
RO- (AO) n-H (2)
[Where, R is an aliphatic hydrocarbon group content of hydrocarbon group of 12 to 14 carbon atoms is 80 wt% or more, - (AO) n- is a single also 3 carbon atoms of the alkylene oxide having 4 carbon atoms German heavy Gokusari, - (EO) m- denotes a homopolymer chain of ethylene oxide. In the formula, n and m represent the average number of added moles of alkylene oxide, n is 3 to 4 when AO is an alkylene oxide having 3 carbon atoms, 2.5 when m is an alkylene oxide having 4 carbon atoms , and m is 0 to 0. A range of 100. ]

請求項2記載の非イオン界面活性剤は、請求項1に記載の非イオン界面活性剤において、前記一般式(2)で示される脂肪族アルコールは、直鎖率が70%以上の飽和1級アルコール及び/又は直鎖型飽和1級アルコールから合成されることを特徴とする。   The nonionic surfactant according to claim 2 is the saturated non-ionic surfactant according to claim 1, wherein the aliphatic alcohol represented by the general formula (2) has a linear primary ratio of 70% or more. It is synthesized from alcohol and / or linear saturated primary alcohol.

請求項3記載の非イオン界面活性剤は、請求項1に記載の非イオン界面活性剤において、前記一般式(2)で示される脂肪族アルコールは、炭素数12〜13の分岐型飽和1級アルコールの含有が80重量%以上である分岐型飽和1級アルコールの混合物から合成されることを特徴とする。 The nonionic surfactant according to claim 3 is the nonionic surfactant according to claim 1, wherein the aliphatic alcohol represented by the general formula (2) is a branched saturated primary having 12 to 13 carbon atoms. It is synthesized from a mixture of branched saturated primary alcohols having an alcohol content of 80% by weight or more.

請求項4記載の非イオン界面活性剤は、請求項1〜3のいずれか1項に記載の非イオン界面活性剤において、洗浄剤に用いることを特徴とする。   The nonionic surfactant according to claim 4 is used as a cleaning agent in the nonionic surfactant according to any one of claims 1 to 3.

請求項5記載の非イオン界面活性剤は、請求項1〜3のいずれか1項に記載の非イオン界面活性剤において、乳化剤用に用いることを特徴とする。   The nonionic surfactant according to claim 5 is used as an emulsifier in the nonionic surfactant according to any one of claims 1 to 3.

請求項6記載の非イオン界面活性剤は、請求項1〜3のいずれか1項に記載の非イオン界面活性剤において、乳化重合用乳化剤に用いることを特徴とする。   The nonionic surfactant according to claim 6 is used as an emulsifier for emulsion polymerization in the nonionic surfactant according to any one of claims 1 to 3.

請求項7記載の非イオン界面活性剤は、請求項1〜3のいずれか1項に記載の非イオン界面活性剤において、香料類可溶化剤あるいは精油類用可溶化剤に用いることを特徴とする。   The nonionic surfactant according to claim 7 is characterized in that, in the nonionic surfactant according to any one of claims 1 to 3, the nonionic surfactant is used as a fragrance solubilizer or an essential oil solubilizer. To do.

請求項8記載の非イオン界面活性剤は、請求項1〜3のいずれか1項に記載の非イオン界面活性剤において、ドライクリーニング用界面活性剤に用いることを特徴とする。   The nonionic surfactant according to claim 8 is used as a surfactant for dry cleaning in the nonionic surfactant according to any one of claims 1 to 3.

請求項9記載の非イオン界面活性剤組成物は、前記請求項1〜8のいずれか1項に記載の非イオン界面活性剤70〜95重量%、及び水5〜30重量%を含有することを特徴とする。   The nonionic surfactant composition according to claim 9 contains 70 to 95% by weight of the nonionic surfactant according to any one of claims 1 to 8 and 5 to 30% by weight of water. It is characterized by.

本発明の非イオン界面活性剤によれば、鉱油、植物油などの種々の油類、各種溶剤類、各種合成樹脂類に対する乳化力が著しく向上する。また、洗浄剤として非常に優れた性能を示し、工業用および家庭用の種々洗浄剤、各種産業分野の工程薬剤、さらには、業務用各種洗浄剤、ドライクリーニング用基剤などとして使用し得る。またアルキルフェノール系非イオン界面活性剤に匹敵するほどの優れた界面活性能を有し、種々香料の可溶化剤としての利用、あるいは種々合成高分子の乳化重合用乳化剤としての利用も挙げられる。本発明の非イオン界面活性剤から誘導される硫酸エステル塩型、エーテルカルボン酸塩型のアニオン活性剤も乳化重合用乳化剤として好適に使用できる。   According to the nonionic surfactant of the present invention, emulsifying power for various oils such as mineral oil and vegetable oil, various solvents, and various synthetic resins is remarkably improved. In addition, it exhibits extremely excellent performance as a cleaning agent, and can be used as various industrial and household cleaning agents, various industrial process chemicals, various commercial cleaning agents, dry cleaning bases, and the like. Further, it has excellent surface activity comparable to alkylphenol-based nonionic surfactants, and can be used as a solubilizer for various fragrances or as an emulsifier for emulsion polymerization of various synthetic polymers. Sulfate ester type and ether carboxylate type anionic surfactants derived from the nonionic surfactant of the present invention can also be suitably used as emulsifiers for emulsion polymerization.

原料の脂肪族アルコールの炭素数が本発明の限定範囲内(12〜14)にない場合、あるいはC12〜14に入っていてもその含有量が80重量%未満の場合、また前記脂肪酸アルコールから本発明の非イオン界面活性剤が製造される際、前記一般式(2)で示される中間体化合物における未反応アルコールの含有率が4重量%を超えるという条件で当該非イオン界面活性剤が誘導された場合は、表面張力低下性能の低下、臨界ミセル濃度(cmc)の増大、浸透力の低下など、界面活性能において著しい低下が観られ、洗浄力や乳化力、可溶化力、さらには他成分との相溶性、混合状態といった実用面で重要な性能が低下したり、性状が著しく悪化する。特に、乳化力、可溶化力といった非常に重要な性能を良好ならしめるためには、4重量%以下である必要があり、1重量%以下であることが好ましい。   When the number of carbon atoms of the starting aliphatic alcohol is not within the limited range (12-14) of the present invention, or when the content is less than 80% by weight even if it is within C12-14, the fatty acid alcohol When the nonionic surfactant of the invention is produced, the nonionic surfactant is induced on the condition that the content of unreacted alcohol in the intermediate compound represented by the general formula (2) exceeds 4% by weight. In the case of surface activity, a significant decrease in surface activity such as a decrease in surface tension reduction performance, an increase in critical micelle concentration (cmc), and a decrease in osmotic power is observed. The performance important in terms of practicality such as compatibility and mixed state is deteriorated or the properties are remarkably deteriorated. In particular, in order to make very important performances such as emulsifying power and solubilizing power good, it is necessary to be 4% by weight or less, and preferably 1% by weight or less.

本発明の非イオン界面活性剤において、好ましくは、一般式(1)及び(2)で示される化合物中のn、即ち、炭素数3及び/又は炭素数4のアルキレンオキサイド(具体的にはプロピレンオキサイド及び/又は1,2−ブチレンオキサイド)の好適な平均付加モル数は2〜8である。この平均付加モル数(n)が2未満の場合も、8を超える場合も、表面張力低下能の低下、浸透力の低下、また、洗浄力や乳化力、可溶化力、さらには相溶性など、実用上の性能が低下したり、性状が悪化する可能性がある。   In the nonionic surfactant of the present invention, preferably n in the compounds represented by the general formulas (1) and (2), that is, an alkylene oxide having 3 and / or 4 carbon atoms (specifically, propylene) The preferred average added mole number of oxide and / or 1,2-butylene oxide is 2-8. When the average number of added moles (n) is less than 2 or more than 8, the surface tension lowering ability is lowered, the penetrating power is lowered, the detergency, the emulsifying power, the solubilizing power, the compatibility, etc. , Practical performance may be degraded or properties may be deteriorated.

本発明の非イオン界面活性剤において、一般式(1)で示される化合物中のm、即ち、エチレンオキサイド平均付加モル数は0〜100であり、表面張力低下能の低下、浸透力の低下、また、洗浄力や乳化力、可溶化力、さらには相溶性などの物性のバランスに優れているという点で、2〜50が好ましい。   In the nonionic surfactant of the present invention, m in the compound represented by the general formula (1), that is, the average added mole number of ethylene oxide is 0 to 100, the surface tension lowering ability is lowered, the penetrating power is lowered, Moreover, 2-50 are preferable at the point which is excellent in the balance of physical properties, such as detergency, emulsification power, solubilization power, and compatibility.

本発明の非イオン界面活性剤はアルカリ触媒、酸触媒などの種々公知の触媒を用いて脂肪酸アルコールから誘導することが可能であるが、アルキレンオキサイド付加体の分布が相対的に広くなるという理由で、アルカリ触媒を用いることが好ましい。使用できるアルカリ触媒の一例としては、KOH、NaOHなどのアルカリ金属の水酸化物及びトリエチルアミンをはじめとする各種アミン化合物などが挙げられる。   The nonionic surfactant of the present invention can be derived from a fatty acid alcohol using various known catalysts such as an alkali catalyst and an acid catalyst, because the distribution of the alkylene oxide adduct becomes relatively wide. It is preferable to use an alkali catalyst. Examples of the alkali catalyst that can be used include hydroxides of alkali metals such as KOH and NaOH, and various amine compounds including triethylamine.

用途分野
本発明の非イオン界面活性剤は、アルキルフェノール系非イオン界面活性剤と同様、種々の油類、溶剤類に対して乳化剤として非常に優れた性能を示す。特には各種鉱物油類、各種植物油類及び脂肪族、脂環族炭化水素系溶剤類、芳香族系溶剤類の乳化剤として好適である。
Field of Use The nonionic surfactant of the present invention exhibits very excellent performance as an emulsifier for various oils and solvents, like the alkylphenol nonionic surfactant. Particularly, it is suitable as an emulsifier for various mineral oils, various vegetable oils, aliphatic and alicyclic hydrocarbon solvents, and aromatic solvents.

各種シリコーン類、変性シリコーン類、ポリオレフィン類、ポリエステル類、さらにポリブタジエンをはじめとするジエン系ポリマー類など、各種合成樹脂類の乳化剤、分散剤として、また、精油類、香料類の乳化剤、可溶化剤として好適である。   Various silicones, modified silicones, polyolefins, polyesters, diene polymers such as polybutadiene, and other synthetic resins as emulsifiers and dispersants, and essential oils, perfumes emulsifiers and solubilizers It is suitable as.

アクリレート系、スチレン系、ジエン系、ビニル系など、各種モノマー類の乳化重合用乳化剤としても好適に使用される。   It is also suitably used as an emulsifier for emulsion polymerization of various monomers such as acrylate, styrene, diene and vinyl.

また本発明の非イオン界面活性剤は、アルキルフェノール系非イオン界面活性剤と同様、洗浄剤として非常に優れた性能を示し、種々の用途分野にて広範に使用できる。例えば、工業用および業務用の各種洗浄剤、自動車用洗浄剤、さらに各種産業分野の工程薬剤、例えば、繊維精練剤、金属表面処理剤、金属脱脂剤、金属部品用洗浄剤、電子部品用洗浄剤、皮革用洗浄剤、脱ピッチ剤などの他、リネンサプライ関連用洗浄剤、厨房用洗浄剤、指先用洗浄剤、ドライクリーニング用添加剤などである。特に、本発明の非イオン界面活性剤は、鉱物油汚れ、植物油汚れの他、無機物、ワックス類、樹脂類が付着した汚れ等、種々の汚れに対して広範に非常に良好な洗浄力を示す。   In addition, the nonionic surfactant of the present invention exhibits very excellent performance as a cleaning agent, like the alkylphenol nonionic surfactant, and can be widely used in various fields of application. For example, various industrial and commercial cleaning agents, automotive cleaning agents, and various industrial process chemicals such as fiber scouring agents, metal surface treatment agents, metal degreasing agents, metal component cleaners, electronic component cleaners In addition to agents, leather cleaners, pitch removers, linen supply related cleaners, kitchen cleaners, fingertip cleaners, dry cleaning additives, and the like. In particular, the nonionic surfactant of the present invention exhibits a very good detergency over a wide range of soils such as mineral oil stains, vegetable oil stains, soils with inorganic substances, waxes, and resins attached thereto. .

脂肪族アルコール
脂肪族アルコールとしては、炭素数12〜14の脂肪族炭化水素基の含有量が80重量%以上である高級アルコールであり、炭素数12〜14の含有量が80重量%以上である直鎖型飽和1級アルコールを使用することが、乳化力、可溶化力、洗浄力が著しく向上するに至り、アルキルフェノール系非イオン界面活性剤と匹敵する性能と実用上で広範な汎用性を示すという理由で好ましい。具体例としては、ラウリルアルコールを主成分とするコノール(新日本理化社製)、カルコール(花王社製)などである。
The aliphatic alcohol aliphatic alcohol is a higher alcohol having an aliphatic hydrocarbon group having 12 to 14 carbon atoms of 80% by weight or more, and the content of 12 to 14 carbon atoms being 80% by weight or more. The use of straight-chain saturated primary alcohols leads to a marked improvement in emulsifying power, solubilizing power, and detergency, and exhibits performance comparable to alkylphenol-based nonionic surfactants and wide versatility in practical use. This is preferable. Specific examples include Conol (made by Nippon Nippon Chemical Co., Ltd.) and Calcoal (made by Kao Corporation), which mainly contain lauryl alcohol.

また、直鎖率が70%以上の飽和1級アルコールも好適に使用することが出来る。直鎖率が70%以上の飽和1級アルコールとしては、例えばドバノール23,25(シェル化学社製)などが挙げられる。   A saturated primary alcohol having a straight chain ratio of 70% or more can also be suitably used. Examples of the saturated primary alcohol having a straight chain ratio of 70% or more include Dovanol 23, 25 (manufactured by Shell Chemical Co., Ltd.).

また、炭素数12〜13の含有量が80%以上である分岐型飽和1級アルコールを使用することが、表面張力低下能、浸透力が良好で且つ動的状態において実用上十分な界面活性能を示し、洗浄力、乳化力、可溶化力はアルキルフェノール系非イオン界面活性剤と匹敵する性能と実用上で広範な汎用性を示すという理由で好ましい。具体例としては、プロピレンあるいはブテン、又はその混合物から誘導される高級オレフィンを経てオキソ法によって製造される分岐型の飽和一級アルコールが好適である。なお、この製法にて製造されるイソトリデカノールが市販されており、本発明に好適に使用できる。また、2−アルキル−1−アルカノール型の化学構造をもつゲルベアルコール(Guerbet Alchol)の単一組成あるいはその混合物等も好適に使用できる分岐型脂肪族アルコールの一例である。   In addition, the use of a branched saturated primary alcohol having a content of 12 to 13 carbon atoms of 80% or more has good surface tension reducing ability and penetrating ability, and practically sufficient surface active ability in a dynamic state. The detergency, emulsification power, and solubilization power are preferable because they have performance comparable to that of alkylphenol nonionic surfactants and a wide range of practical versatility. As a specific example, a branched saturated primary alcohol produced by an oxo method via a higher olefin derived from propylene, butene, or a mixture thereof is preferable. In addition, the isotridecanol manufactured by this manufacturing method is marketed, and can be used conveniently for this invention. In addition, a single composition of Guerbet Alchol having a 2-alkyl-1-alkanol type chemical structure or a mixture thereof is an example of a branched aliphatic alcohol that can be suitably used.

さらに、本発明の非イオン界面活性剤の限定範囲内であれば、使用する脂肪族アルコールは、炭素数が単一であっても、異なる炭素数の脂肪族アルコールの混合物であってもよい。また、脂肪族アルコールの化学構造は単一組成であっても、複数の異性体からなる混合物であってもよい。また、上記各種アルコールを本発明の限定された範囲内で2種以上配合して使用することも可能である。   Furthermore, the aliphatic alcohol used may be a single carbon number or a mixture of aliphatic alcohols having different carbon numbers as long as it is within the limited range of the nonionic surfactant of the present invention. The chemical structure of the aliphatic alcohol may be a single composition or a mixture of a plurality of isomers. Moreover, it is also possible to mix | blend and use 2 or more types of the said various alcohol within the limited range of this invention.

触媒
本発明の非イオン界面活性剤を得るためのアルキレンオキサイド付加反応に用いられる触媒は、塩基触媒及び酸触媒の公知のものが利用できるが、本発明の目的を達成するために、より好ましくは、アルキレンオキサイド付加体の分布が相対的に広くなることを特徴とするアルカリ触媒を用いることが好ましい。使用できるアルカリ触媒の一例としては、水酸化カリウム、水酸化ナトリウムなどのアルカリ金属の水酸化物及びトリエチルアミンをはじめとする各種アミン化合物などが挙げられる。また、これら触媒は商業生産上、反応速度、製造コスト、副生物生成量などの観点から有利である。さらに本発明において好ましくは、水酸化カリウム、水酸化ナトリウムが好適であり、好適な触媒量は反応粗製物(全仕込量)当たり0.005〜1.0%(固形分換算)、より好ましくは0.03〜0.4%(固形分換算)の範囲である。
Catalyst As the catalyst used in the alkylene oxide addition reaction for obtaining the nonionic surfactant of the present invention, known catalysts such as a base catalyst and an acid catalyst can be used, but in order to achieve the object of the present invention, it is more preferable. It is preferable to use an alkali catalyst characterized by relatively wide distribution of the alkylene oxide adduct. Examples of the alkali catalyst that can be used include hydroxides of alkali metals such as potassium hydroxide and sodium hydroxide, and various amine compounds including triethylamine. Moreover, these catalysts are advantageous from the viewpoint of commercial production from the viewpoints of reaction rate, production cost, amount of by-products and the like. Furthermore, in the present invention, potassium hydroxide and sodium hydroxide are preferred, and a suitable catalyst amount is 0.005 to 1.0% (converted to solid content) per reaction crude product (total charge), more preferably It is 0.03 to 0.4% (in terms of solid content).

製造条件など
アルキレンオキサイドの付加触媒として、水酸化カリウム及び/又は水酸化ナトリウムを使用する場合の製造条件を以下に示すが、本発明の非イオン界面活性剤を得るための製造条件はこれに限定されるものではない。
The production conditions in the case of using potassium hydroxide and / or sodium hydroxide as the alkylene oxide addition catalyst such as the production conditions are shown below, but the production conditions for obtaining the nonionic surfactant of the present invention are limited thereto. Is not to be done.

加熱、冷却操作、減圧、加圧操作が可能で、原料仕込口、製品取り出し口、アルキレンオキサイドおよび窒素の導入管、攪拌装置、温度計、圧力計を備えた反応器に、上記に列挙した本発明に好適に使用できる脂肪族アルコールの所定量を仕込み、次いで、固形状の水酸化カリウムあるいは水酸化ナトリウム、もしくはそれらの水溶液を仕込んだ後、窒素置換し、常温から110℃の温度範囲で減圧脱水する。次いで、80〜180℃で所定量のアルキレンオキサイドを導入、付加させる。アルキレンオキサイドがエチレンオキサイドの場合、導入温度、即ち反応温度は100〜180℃がより好ましい。また、アルキレンオキサイドがプロピレンオキサイドの場合、あるいはプロピレンオキサイドとエチレンオキサイドを共存させて反応させる場合、あるいはブチレンオキサイドとエチレンオキサイドを共存させて反応させる場合、あるいはプロピレンオキサイドとブチレンオキサイドを共存させて反応させる場合の反応温度は100〜150℃がより好ましい。アルキレンオキサイドの付加反応操作において、所定量のアルキレンオキサイドを導入後、圧力が低下して一定になるまで反応を継続する操作(熟成操作)を行うことがより好ましい。さらに、得られた反応粗製物に対して公知の酸の適当量を添加して触媒を中和し、目的の本発明の非イオン界面活性剤を得ることができる。なお、中和操作において、アルカリ吸着剤を使用して、触媒を除去することも可能である。   Heating, cooling operation, depressurization, pressurization operation are possible, and the above-listed reactors are equipped with a raw material inlet, a product outlet, an alkylene oxide and nitrogen inlet tube, a stirrer, a thermometer, and a pressure gauge. A predetermined amount of an aliphatic alcohol that can be suitably used in the invention is charged, and then solid potassium hydroxide or sodium hydroxide, or an aqueous solution thereof is charged, and then purged with nitrogen, and the pressure is reduced in a temperature range from room temperature to 110 ° C. Dehydrate. Next, a predetermined amount of alkylene oxide is introduced and added at 80 to 180 ° C. When the alkylene oxide is ethylene oxide, the introduction temperature, that is, the reaction temperature is more preferably 100 to 180 ° C. In addition, when alkylene oxide is propylene oxide, when propylene oxide and ethylene oxide coexist, or when reacted with butylene oxide and ethylene oxide, or when propylene oxide and butylene oxide coexist In this case, the reaction temperature is more preferably 100 to 150 ° C. In the alkylene oxide addition reaction operation, after introducing a predetermined amount of alkylene oxide, it is more preferable to perform an operation (aging operation) for continuing the reaction until the pressure decreases and becomes constant. Furthermore, the target non-ionic surfactant of the present invention can be obtained by adding an appropriate amount of a known acid to the obtained reaction crude product to neutralize the catalyst. In the neutralization operation, it is also possible to remove the catalyst using an alkali adsorbent.

組成物
本発明の非イオン界面活性剤を、製品の外観性および均一性を良好とする目的で、水と組み合わせて(すなわち水との組成物として)使用することもある。この場合の配合割合は、非イオン界面活性剤70〜95重量%、及び水5〜30重量%である。
Composition The nonionic surfactant of the present invention may be used in combination with water (that is, as a composition with water) for the purpose of improving the appearance and uniformity of the product. The mixing ratio in this case is 70 to 95% by weight of nonionic surfactant and 5 to 30% by weight of water.

本発明の一実施例を以下に挙げて説明するが、本発明はこれによって限定されるものではない。   One embodiment of the present invention will be described below, but the present invention is not limited thereto.

実施例1、3〜4、及び実施例6〜7
5リットルのオートクレーブにラウリルアルコール[コノール1275;新日本理化社製、分子量196]の800g(4.1モル)と水酸化カリウム(固形分)の3.49gを仕込み、オートクレーブ内を窒素置換した後、攪拌しながら100℃で減圧して、反応器内の内圧が2.7KPa到達後、引き続き30分間減圧脱水を継続した。引き続き、120℃まで昇温した後、120±5℃、反応圧0.25MPaでプロピレンオキサイド947g(16.3モル)を導入した。プロピレンオキシドの導入後、反応温度を維持して内圧が低下して一定になるまで反応を継続させ、PO付加物を得た。
Examples 1, 3-4, and Examples 6-7
A 5-liter autoclave was charged with 800 g (4.1 mol) of lauryl alcohol [Conol 1275; manufactured by Shin Nippon Chemical Co., Ltd., molecular weight 196] and 3.49 g of potassium hydroxide (solid content), and the inside of the autoclave was purged with nitrogen. The pressure was reduced at 100 ° C. while stirring, and after the internal pressure in the reactor reached 2.7 KPa, dehydration under reduced pressure was continued for 30 minutes. Subsequently, after raising the temperature to 120 ° C., 947 g (16.3 mol) of propylene oxide was introduced at 120 ± 5 ° C. and a reaction pressure of 0.25 MPa. After the introduction of propylene oxide, the reaction temperature was maintained and the reaction was continued until the internal pressure decreased and became constant to obtain a PO adduct.

次いで、130±5℃、反応圧0.25MPaでエチレンオキサイド1796g(40.8モル)を導入した。引き続き、エチレンオキサイドの導入後、反応温度を維持して内圧が低下して一定になるまで熟成させた。その後、反応液を70℃まで冷却した後、85%乳酸の6.92gで中和して、本発明の非イオン界面活性剤(1)[一般式(I)において、AO=PO、n=4,m=10]を得た。   Next, 1796 g (40.8 mol) of ethylene oxide was introduced at 130 ± 5 ° C. and a reaction pressure of 0.25 MPa. Subsequently, after the introduction of ethylene oxide, the reaction temperature was maintained and aging was performed until the internal pressure decreased and became constant. Thereafter, the reaction solution was cooled to 70 ° C., neutralized with 6.92 g of 85% lactic acid, and the nonionic surfactant (1) of the present invention [in the general formula (I), AO = PO, n = 4, m = 10].

同様の操作にて、
非イオン界面活性剤(3)[一般式(I)にて、AO=PO、n=4,m=3]
非イオン界面活性剤(4)[一般式(I)にて、AO=PO、n=4,m=4]
非イオン界面活性剤(6)[一般式(I)にて、AO=BO、n=2.5,m=4]
非イオン界面活性剤(7)[一般式(I)にて、AO=BO、n=2.5,m=8]を得た。
In the same way,
Nonionic surfactant (3) [in general formula (I), AO = PO, n = 4, m = 3]
Nonionic surfactant (4) [in general formula (I), AO = PO, n = 4, m = 4]
Nonionic surfactant (6) [in general formula (I), AO = BO, n = 2.5, m = 4]
Nonionic surfactant (7) [In general formula (I), AO = BO, n = 2.5, m = 8] was obtained.

実施例2、及び実施例5
5リットルのオートクレーブにトリデシルアルコール[トリデカノールBT;協和発酵社製、分子量200]の800g(4.0モル)と水酸化カリウム(固形分)の2.99gを仕込み、オートクレーブ内を窒素置換した後、攪拌しながら100℃で減圧して、反応器内の内圧が2.7KPa到達後、引き続き30分間減圧脱水を継続した。引き続き、120℃まで昇温した後、120±5℃、反応圧0.25MPaでプロピレンオキサイド698g(12.0モル)を導入した。プロピレンオキシドの導入後、反応温度を維持して内圧が低下して一定になるまで反応を継続させ、PO付加物を得た。
Example 2 and Example 5
A 5-liter autoclave was charged with 800 g (4.0 mol) of tridecyl alcohol [Tridecanol BT; manufactured by Kyowa Hakko Co., Ltd., molecular weight 200] and 2.99 g of potassium hydroxide (solid content), and the inside of the autoclave was purged with nitrogen. The pressure was reduced at 100 ° C. while stirring, and after the internal pressure in the reactor reached 2.7 KPa, dehydration under reduced pressure was continued for 30 minutes. Subsequently, after the temperature was raised to 120 ° C., 698 g (12.0 mol) of propylene oxide was introduced at 120 ± 5 ° C. and a reaction pressure of 0.25 MPa. After the introduction of propylene oxide, the reaction temperature was maintained and the reaction was continued until the internal pressure decreased and became constant to obtain a PO adduct.

次いで、130±5℃、反応圧0.25MPaでエチレンオキサイド1584g(36.0モル)を導入した。引き続き、エチレンオキサイドの導入後、反応温度を維持して内圧が低下して一定になるまで熟成させた。その後、反応液を70℃まで冷却した後、85%乳酸の5.93gで中和して、本発明の非イオン界面活性剤(2)[一般式(I)において、AO=PO、n=3,m=9]を得た。   Next, 1584 g (36.0 mol) of ethylene oxide was introduced at 130 ± 5 ° C. and a reaction pressure of 0.25 MPa. Subsequently, after the introduction of ethylene oxide, the reaction temperature was maintained and aging was performed until the internal pressure decreased and became constant. Thereafter, the reaction solution was cooled to 70 ° C., neutralized with 5.93 g of 85% lactic acid, and the nonionic surfactant (2) of the present invention [in the general formula (I), AO = PO, n = 3, m = 9].

同様の操作にて、本発明の非イオン界面活性剤(5)[一般式(I)において、AO=PO、n=3,m=4]を得た。   By the same operation, the nonionic surfactant (5) of the present invention [in general formula (I), AO = PO, n = 3, m = 4] was obtained.

比較例1、3、5、及び比較例10
5リットルのオートクレーブにラウリルアルコール[コノール1275;新日本理化社製、分子量196]の1400g(7.1モル)と水酸化カリウム(固形分)の1.80gを仕込み、オートクレーブ内を窒素置換した後、攪拌しながら100℃で減圧して、反応器内の内圧が2.7KPa到達後、引き続き30分間減圧脱水を継続した。引き続き、130℃まで昇温した後、130±5℃、反応圧0.25MPaでエチレンオキサイド2200g(50.0モル)を導入した。引き続き、エチレンオキサイドの導入後、反応温度を維持して内圧が低下して一定になるまで熟成させた。その後、反応液を70℃まで冷却した後、85%乳酸の3.57gで中和して、比較例(1)の非イオン界面活性剤を得た。同様の操作にて、比較例の非イオン界面活性剤(3)、(5)、(10)を得た。
Comparative Examples 1, 3, 5 and Comparative Example 10
After charging 1400 g (7.1 mol) of lauryl alcohol [Conol 1275; made by Shin Nippon Rika Co., Ltd., molecular weight 196] and 1.80 g of potassium hydroxide (solid content) into a 5 liter autoclave, the inside of the autoclave was purged with nitrogen The pressure was reduced at 100 ° C. while stirring, and after the internal pressure in the reactor reached 2.7 KPa, dehydration under reduced pressure was continued for 30 minutes. Subsequently, after the temperature was raised to 130 ° C., 2200 g (50.0 mol) of ethylene oxide was introduced at 130 ± 5 ° C. and a reaction pressure of 0.25 MPa. Subsequently, after the introduction of ethylene oxide, the reaction temperature was maintained and aging was performed until the internal pressure decreased and became constant. Then, after cooling a reaction liquid to 70 degreeC, it neutralized with 3.57g of 85% lactic acid, and the nonionic surfactant of the comparative example (1) was obtained. By the same operation, the nonionic surfactant (3), (5), (10) of the comparative example was obtained.

比較例2、6〜7、及び比較例13
実施例1と同様の操作にて、出発原料、アルキレンオキサイドの付加モル数の異なる比較例の非イオン界面活性剤(2)、(6)、(7)、(13)を得た。
Comparative Examples 2, 6-7, and Comparative Example 13
By the same operation as Example 1, the nonionic surfactants (2), (6), (7), and (13) of Comparative Examples having different addition mole numbers of the starting material and alkylene oxide were obtained.

比較例4、及び比較例12
5リットルのオートクレーブにラウリルアルコール[コノール1275;新日本理化社製、分子量196]の800g(4.1モル)と水酸化カリウム(固形分)の3.54gを仕込み、オートクレーブ内を窒素置換した後、攪拌しながら100℃で減圧して、反応器内の内圧が2.7KPa到達後、引き続き30分間減圧脱水を継続した。引き続き、120℃まで昇温した後、125±5℃、反応圧0.20MPaでエチレンオキサイド1796g(40.8モル)とプロピレンオキサイド947g(16.3モル)を混合したアルキレンオキサイド混合物を導入した後、反応温度を維持して内圧が低下して一定になるまで熟成させた。その後、反応液を70℃まで冷却した後、85%乳酸の7.02gで中和して、比較例(4)の非イオン界面活性剤を得た。同様の操作にて、比較例の非イオン界面活性剤(12)を得た。
Comparative Example 4 and Comparative Example 12
A 5-liter autoclave was charged with 800 g (4.1 mol) of lauryl alcohol [Conol 1275; manufactured by Shin Nippon Chemical Co., Ltd., molecular weight 196] and 3.54 g of potassium hydroxide (solid content), and the interior of the autoclave was purged with nitrogen. The pressure was reduced at 100 ° C. while stirring, and after the internal pressure in the reactor reached 2.7 KPa, dehydration under reduced pressure was continued for 30 minutes. Subsequently, after the temperature was raised to 120 ° C., an alkylene oxide mixture in which 1796 g (40.8 mol) of ethylene oxide and 947 g (16.3 mol) of propylene oxide were mixed at 125 ± 5 ° C. and a reaction pressure of 0.20 MPa was introduced. The reaction temperature was maintained and aging was performed until the internal pressure decreased and became constant. Then, after cooling a reaction liquid to 70 degreeC, it neutralized with 7.02g of 85% lactic acid, and the nonionic surfactant of the comparative example (4) was obtained. By the same operation, the nonionic surfactant (12) of the comparative example was obtained.

比較例8、及び比較例11
5リットルのオートクレーブにトリデシルアルコール[トリデカノールBT;協和発酵社製、分子量200]の3PO付加物(酢酸カリウム0.3%含有、トリデシルアルコール(未反応アルコール)5%含有)の1700g(4.7モル)を仕込み、オートクレーブ内を窒素置換した後、攪拌しながら100℃で減圧して、反応器内の内圧が2.7KPa到達後、引き続き30分間減圧脱水を継続した。引き続き、130℃まで昇温した後、130±5℃、反応圧0.25MPaでエチレンオキサイド1843g(31.8モル)を導入した。引き続き、エチレンオキサイドの導入後、反応温度を維持して内圧が低下して一定になるまで熟成させた。その後、反応液を70℃まで冷却した後、85%乳酸の5.73gで中和して、比較例(8)の非イオン界面活性剤を得た。同様の操作にて、比較例の非イオン界面活性剤(11)を得た。
Comparative Example 8 and Comparative Example 11
1700 g (4. containing 3% potassium acetate, containing 3% potassium acetate, 5% tridecyl alcohol (unreacted alcohol)) in a 5 liter autoclave with tridecyl alcohol [Tridecanol BT; Kyowa Hakko Kogyo Co., Ltd., molecular weight 200]. 7 mol) was charged, and the inside of the autoclave was purged with nitrogen, and then the pressure was reduced at 100 ° C. with stirring. After the internal pressure in the reactor reached 2.7 KPa, dehydration under reduced pressure was continued for 30 minutes. Subsequently, after the temperature was raised to 130 ° C., 1843 g (31.8 mol) of ethylene oxide was introduced at 130 ± 5 ° C. and a reaction pressure of 0.25 MPa. Subsequently, after the introduction of ethylene oxide, the reaction temperature was maintained and aging was performed until the internal pressure decreased and became constant. Then, after cooling a reaction liquid to 70 degreeC, it neutralized with 5.73 g of 85% lactic acid, and the nonionic surfactant of the comparative example (8) was obtained. By the same operation, the nonionic surfactant (11) of the comparative example was obtained.

比較例9
第一工業製薬社製「ノイゲンEA−130」(ノニルフェノール−10EO)を比較例(9)の非イオン界面活性剤として、そのまま供試した。
Comparative Example 9
“Neugen EA-130” (nonylphenol-10EO) manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd. was used as a nonionic surfactant in Comparative Example (9).

比較例14
ノニルフェノール−3PO−4EOを比較例(14)の非イオン界面活性剤として、そのまま供試した。
Comparative Example 14
Nonylphenol-3PO-4EO was used as it was as the nonionic surfactant of Comparative Example (14).

比較例15
ノニルフェノール−3PO−9EOを比較例(15)の非イオン界面活性剤として、そのまま供試した。
Comparative Example 15
Nonylphenol-3PO-9EO was used as it was as the nonionic surfactant of Comparative Example (15).

上記のようにして得た実施例1〜7および比較例1〜15の非イオン界面活性剤を下記[表1]にまとめる。

Figure 0004323249
The nonionic surfactants of Examples 1 to 7 and Comparative Examples 1 to 15 obtained as described above are summarized in the following [Table 1].
Figure 0004323249

洗浄力試験(1)
実施例および比較例で得た非イオン界面活性剤を下記[表2]に示す成分と、同表に記載の割合で以て混合し、衣類用洗浄剤を調製した。

Figure 0004323249
Detergency test (1)
The nonionic surfactants obtained in Examples and Comparative Examples were mixed with the components shown in the following [Table 2] in the proportions described in the same table to prepare clothing cleaning agents.
Figure 0004323249

この衣類用洗浄剤に関する洗浄試験を以下の条件下で実施した。すなわち、(財)洗濯協会製の湿式汚染布を試験布としてターゴートメーター(Terg−O−Tometer)を用い、衣料用洗浄剤処方の洗浄力評価を行った(JIS K3362準拠)。   A cleaning test on the garment cleaning agent was performed under the following conditions. That is, the washing power evaluation of the detergent for clothes was performed using a targo-meter (Terg-O-Tometer) using a wet-contaminated cloth manufactured by the Laundry Association as a test cloth (based on JIS K3362).

<Terg−O−Tometer/色差計法、衣料用洗浄試験>
汚染布…市販湿式人工汚染布、(財)洗濯科学協会製
洗浄剤…上記調製の衣料用洗浄剤
洗浄剤濃度…界面活性剤成分(成分A+成分B)の有効成分換算0.02%
洗浄条件
〔洗浄時〕…洗浄剤水溶液、30℃、120rpm、10分間×1回、浴比1:30
〔すすぎ時〕…水道水、30℃、120rpm、3分間×2回、浴比1:30
〔使用硬水〕…CaCl・2HO(270mg/リットル)。
<Terg-O-Tometer / Color difference meter method, washing test for clothing>
Contaminated cloth ... Commercial wet artificially contaminated cloth, detergent manufactured by the Laundry Science Association ... detergent concentration for the above-prepared clothes detergent ... active ingredient equivalent of surfactant component (component A + component B) 0.02%
Washing conditions [during washing]: aqueous detergent solution, 30 ° C., 120 rpm, 10 minutes × 1 time, bath ratio 1:30
[When rinsing]: tap water, 30 ° C., 120 rpm, 3 minutes × twice, bath ratio 1:30
[Used hard water]: CaCl 2 · 2H 2 O (270 mg / liter).

なお、本試験における洗浄力(洗浄率%)は、表面反射率計にて求めたモデル汚染布の洗浄前後の表面反射率(%)変化から下記の式に基づいて算出した。   In addition, the cleaning power (cleaning rate%) in this test was calculated based on the following formula from the surface reflectance (%) change before and after cleaning of the model-contaminated cloth obtained with a surface reflectometer.

・洗浄力=洗浄率(%)=(洗浄後試験布反射率−洗浄前試験布反射率)/(洗浄前白布(未汚染布)反射率−洗浄前試験布反射率)×100
・相対洗浄力(%)=(各供試非イオン界面活性剤の洗浄率)/(ラウリルアルコール−7EOの洗浄率)×100
結果を下記[表3]に示す。

Figure 0004323249
Detergency = Washing rate (%) = (Test cloth reflectance after washing−Test cloth reflectance before washing) / (White cloth (unstained cloth) reflectance before washing−Test cloth reflectance before washing) × 100
Relative detergency (%) = (cleaning rate of each test nonionic surfactant) / (cleaning rate of lauryl alcohol-7EO) × 100
The results are shown in [Table 3] below.
Figure 0004323249

洗浄力試験(2)
下記[表4]に示したモデル汚垢に対する洗浄力試験を以下の操作方法および条件下で実施し、実施例および比較例の非イオン界面活性剤の洗浄力性能を評価した。なお、洗浄力は洗浄後の試験布の洗浄(汚垢の除去)度合いを目視にて、◎、○、△、×の4段階で評価した。

Figure 0004323249
Detergency test (2)
The detergency test for the model dirt shown in [Table 4] below was carried out under the following operating methods and conditions, and the detergency performance of the nonionic surfactants of Examples and Comparative Examples was evaluated. In addition, the cleaning power was evaluated by visually observing the degree of cleaning (removal of dirt) of the test cloth after cleaning in four stages of ◎, ○, Δ, and ×.
Figure 0004323249

試験布の調製:市販のポリエステル65%、綿35%からなる織布を上記組成のモデル汚垢に浸漬後、40℃の恒温槽内でクリップに固定した状態で12時間放置して得た汚染布を5cm×5cmサイズに切り分け、本試験に供試する試験布を調製した。   Preparation of test cloth: A woven cloth made of 65% polyester and 35% cotton is immersed in model dirt having the above composition and then left for 12 hours in a state of being fixed to a clip in a constant temperature bath at 40 ° C. The cloth was cut into a size of 5 cm × 5 cm, and a test cloth to be used for this test was prepared.

洗浄試験条件:本発明の非イオン界面活性剤の1%水溶液1リットルを30℃に調整した後、上記試験布3枚を入れ、ターゴトメーター(Terg−O−Tometer)にて60℃を維持しながら100rpmで15分間洗浄した。その後、同様にして3分間のすすぎを3回行った。なお、本試験に使用した水は洗浄時、すすぎ時ともに水道水を使用した。すすぎ後、試験布を水中から取り出し、脱水後、40℃の温風乾燥機中で一晩乾燥させ、洗浄力の評価を行った。合わせて、モデル汚垢に浸漬せずに水のみで同一の処理を行い、洗浄評価のブランクとする試験布を得た。   Cleaning test conditions: 1 liter of a 1% aqueous solution of the nonionic surfactant of the present invention was adjusted to 30 ° C, and then the above three test cloths were put in, and the temperature was maintained at 60 ° C with a tartometer (Terg-O-Tometer). Washing at 100 rpm for 15 minutes. Thereafter, a 3-minute rinse was performed three times in the same manner. The water used in this test was tap water for both washing and rinsing. After rinsing, the test cloth was taken out of the water, dehydrated and dried overnight in a hot air dryer at 40 ° C., and the detergency was evaluated. In addition, the same treatment was performed only with water without being immersed in model dirt, and a test cloth was obtained as a blank for cleaning evaluation.

洗浄力および洗浄時の泡立ちの評価:本発明の非イオン界面活性剤に関して実施した洗浄試験において、洗浄力は以下の評価基準に従って判定した。   Evaluation of detergency and foaming at the time of detergency: In the detergency test performed on the nonionic surfactant of the present invention, detergency was determined according to the following evaluation criteria.

洗浄力の評価:
評価…洗浄後の試験布の状態
◎…洗浄力良好、ブランクと同等の白色度で色ムラがない
○…ブランクと同等の白色度であるが、色ムラが認められる
△…ブランクに対して白色度が劣る
×…ブランクに対して白色度が劣り、色ムラが認められる
結果を下記[表5]に示す。

Figure 0004323249
Detergency rating:
Evaluation: State of the test cloth after washing ◎ ... Good cleaning power, no white color unevenness with whiteness equivalent to a blank ○ ... Whiteness equivalent to a blank but color unevenness is observed Δ ... White against a blank Degree is inferior x: Whiteness is inferior to blank and uneven color is observed. The results are shown in [Table 5] below.
Figure 0004323249

洗浄力試験(3)
実施例および比較例で得た非イオン界面活性剤を下記[表6]に示す成分と、同表に記載の割合で以て混合し、これにより台所用洗浄剤を調製した(pH調整:7.0±0.5)。この台所用洗浄剤の洗浄力評価を、JIS K3362(リーナッツ法)によって行った。なお、本試験における洗浄力は、下記の式にて求めた汚垢除去率(%)を洗浄力(%)とした。また、洗浄力はラウリルアルコール7EO付加体の洗浄力を100として各系の洗浄力を相対比較した。

Figure 0004323249
Detergency test (3)
The nonionic surfactants obtained in Examples and Comparative Examples were mixed with the components shown in [Table 6] below in the proportions shown in the table, thereby preparing a kitchen cleaner (pH adjustment: 7 0.0 ± 0.5). Detergency evaluation of this kitchen detergent was performed according to JIS K3362 (Leanut method). The cleaning power in this test was the cleaning power (%), which was the dirt removal rate (%) determined by the following formula. Further, the cleaning power of each system was relatively compared with the cleaning power of the lauryl alcohol 7EO adduct being 100.
Figure 0004323249

<リーナッツ洗浄試験>
汚垢…食用油モデル汚垢(牛脂、大豆油、モノオレイン、オイルレッド)
洗浄基板…ガラス製プレパラート
洗浄剤…上記の台所用洗浄剤
濃度…台所用洗浄剤として0.02%
洗浄条件
〔洗浄時〕…洗浄剤水溶液、30℃、250rpm、3分間×1回
〔すすぎ時〕…30℃、250rpm、1分間×1回
〔使用硬水〕…CaCl・2HO 59.0mg/リットル、
MgCl・6HO 27.2mg/リットル、
洗浄力…汚垢除去率(%)=〔(B−C)/(B−A)〕×100
A=試験用ガラスプレート(6枚1組)に汚垢を付着する前の重量(g)
B=試験用ガラスプレート(6枚1組)に汚垢を付着した後の重量(g)
C=汚垢を付着した試験用ガラスプレート(6枚1組)の洗浄後の重量(g)
結果を下記[表7]に示す。

Figure 0004323249
<Leanut cleaning test>
Dirt ... Edible oil model dirt (beef tallow, soybean oil, monoolein, oil red)
Cleaning substrate… Glass preparation cleaner… Concentration of cleaning agent for kitchen as above… 0.02% as cleaning agent for kitchen
Washing conditions [during washing] ... Aqueous detergent solution, 30 ° C., 250 rpm, 3 minutes × 1 time [during rinsing] ... 30 ° C., 250 rpm, 1 minute × 1 time [use hard water] ... CaCl 2 .2H 2 O 59.0 mg /liter,
MgCl 2 · 6H 2 O 27.2 mg / liter,
Detergency: Soil removal rate (%) = [(BC) / (BA)] × 100
A = Weight before adhering dirt to the glass plate for testing (a set of 6 sheets) (g)
B = Weight (g) after attaching dirt to a glass plate for testing (1 set of 6)
C = Weight (g) after cleaning of a test glass plate (a set of 6 sheets) with dirt attached
The results are shown in [Table 7] below.
Figure 0004323249

乳化力試験
実施例および比較例で得た非イオン界面活性剤による油類の乳化試験を以下の操作方法および条件下で実施して乳化性能を評価した。
Emulsifying power test An emulsifying test of oils with the nonionic surfactant obtained in the examples and comparative examples was carried out under the following operating methods and conditions to evaluate the emulsifying performance.

乳化試験条件:被乳化油として流動パラフィン、シリコンオイル(ジメチルポリシロキサン、動粘度1000mm/s(25℃))、ケロシンおよびオリーブオイルの8.0g、乳化剤0.8gを目盛り付試験管にとり、試験管用タッチミキサーで30秒間撹拌し、次いで、蒸留水11.2gを加えてさらにタッチミキサーで1分間撹拌した後、2時間静置後の乳化物の離水層を測定して、本発明の非イオン界面活性剤の乳化性能の評価を行った。 Emulsification test conditions: Liquid paraffin, silicon oil (dimethylpolysiloxane, kinematic viscosity 1000 mm 2 / s (25 ° C.)), kerosene and olive oil 8.0 g and emulsifier 0.8 g as an oil to be emulsified in a graduated test tube, Stir with a test tube touch mixer for 30 seconds, then add 11.2 g of distilled water and further stir with a touch mixer for 1 minute, and then measure the water separation layer of the emulsion after standing for 2 hours. The emulsification performance of the ionic surfactant was evaluated.

乳化力評価:上記条件下、乳化物の2時間後の離水量から、乳化力を以下の式にて求めて乳化性能を評価した。また、供試した4種類の各乳化力(%)の合計を乳化性能と定義して、乳化剤としての汎用性を評価した。   Emulsifying power evaluation: Under the above conditions, the emulsifying power was evaluated by the following formula from the water separation after 2 hours of the emulsion. Moreover, the versatility as an emulsifier was evaluated by defining the total of the four types of emulsification power (%) tested as emulsification performance.

乳化力(%)=(仕込水量−離水量)(ml)/仕込水量(ml)×100
乳化性能=流動パラフィンの乳化力(%)+シリコンオイルの乳化力(%)+ケロシンの乳化力(%)+オリーブオイルの乳化力(%)
結果を下記[表8]に示す。

Figure 0004323249
Emulsifying power (%) = (amount of charged water−amount of water separation) (ml) / amount of charged water (ml) × 100
Emulsification performance = emulsification power of liquid paraffin (%) + emulsification power of silicone oil (%) + emulsification power of kerosene (%) + emulsification power of olive oil (%)
The results are shown in [Table 8] below.
Figure 0004323249

可溶化試験
実施例および比較例で得た非イオン界面活性剤の、香料可溶化試験を以下の操作方法および条件下で実施し、可溶化性能を評価した。
Solubilization test The perfume solubilization test of the nonionic surfactants obtained in Examples and Comparative Examples was performed under the following operating methods and conditions, and the solubilization performance was evaluated.

可溶化試験条件:オレンジ油0.6g、乳化剤0.6gを目盛り付試験管にとり、試験管用タッチミキサーで30秒間撹拌し、次いで、蒸留水28.8gを加えてさらにタッチミキサーで2分間撹拌した後、1時間静置後の付香液体の状態を観察した。さらに、オレンジ油をバラ油の代えて同様の可溶化試験を行い、本発明の非イオン界面活性剤の可溶化性能の評価を行った。   Solubilization test conditions: 0.6 g of orange oil and 0.6 g of emulsifier were placed in a graduated test tube, stirred for 30 seconds with a test tube touch mixer, then 28.8 g of distilled water was added, and further stirred for 2 minutes with a touch mixer. Thereafter, the state of the perfumed liquid after standing for 1 hour was observed. Further, a similar solubilization test was performed in place of orange oil instead of rose oil, and the solubilization performance of the nonionic surfactant of the present invention was evaluated.

可溶化力の評価:
評価…付香液体の状態
○…外観が透明、香料の分離が認められない
△…外観に濁り、或いは上層に不均一層が認められる
×…香料の分離が認められる
結果を下記[表9]に示す。

Figure 0004323249
Evaluation of solubilizing power:
Evaluation: State of perfumed liquid ○: Appearance is transparent, no separation of perfume is observed Δ: Appearance is turbid, or non-uniform layer is observed in upper layer ×: Perfume separation is observed [Table 9] Shown in
Figure 0004323249

本発明の非イオン界面活性剤は、鉱油、植物油などの種々の油類、各種溶剤類、各種合成樹脂類に対する乳化力が著しく向上するので各種乳化剤として、また洗浄剤として非常に優れた性能を示し、工業用および家庭用の種々洗浄剤、各種産業分野の工程薬剤、さらには、業務用各種洗浄剤、ドライクリーニング用基剤などとして使用し得る。またアルキルフェノール系非イオン界面活性剤に匹敵するほどの優れた界面活性能を有し、種々香料の可溶化剤としての利用、あるいは種々合成高分子の乳化重合用乳化剤としての利用も挙げられる。本発明の非イオン界面活性剤から誘導される硫酸エステル塩型、エーテルカルボン酸塩型のアニオン活性剤も乳化重合用乳化剤として好適に使用できる。   The nonionic surfactant of the present invention has extremely excellent emulsifying power for various oils such as mineral oil and vegetable oil, various solvents, and various synthetic resins. It can be used as various industrial and household cleaning agents, various industrial process chemicals, various commercial cleaning agents, and dry cleaning bases. Further, it has excellent surface activity comparable to alkylphenol-based nonionic surfactants, and can be used as a solubilizer for various fragrances or as an emulsifier for emulsion polymerization of various synthetic polymers. Sulfate ester type and ether carboxylate type anionic surfactants derived from the nonionic surfactant of the present invention can also be suitably used as emulsifiers for emulsion polymerization.

Claims (9)

炭素数12〜14のアルコールの含有が80重量%以上であるアルコール混合物から合成された、下記一般式(1)で示される非イオン界面活性剤であって、
未反応アルコール含有率が4重量%以下の下記一般式(2)で示される化合物を用いてなることを特徴とする非イオン界面活性剤。
RO−(AO)n−(EO)m−H …(1)
RO−(AO)n−H …(2)
[但し、Rは炭素数12〜14の炭化水素基の含有が80重量%以上である脂肪族炭化水素基、−(AO)n−は炭素数3又は炭素数4のアルキレンオキサイドの単独重合鎖、−(EO)m−はエチレンオキサイドの単独重合鎖をそれぞれ示す。式中n、mはアルキレンオキサイドの平均付加モル数を示し、nはAOが炭素数3のアルキレンオキサイドの場合は3〜4、炭素数4のアルキレンオキサイドの場合は2.5、mは0〜100の範囲である。]
Alcohol content of 12 to 14 carbon atoms are synthesized from Der Rua alcohol mixture 80 wt% or more, a non-ionic surfactant represented by the following general formula (1),
Nonionic surfactants characterized by comprising using the compound represented by the unreacted alcohol content of 4 wt% or less of the following general formula (2).
RO- (AO) n- (EO) m-H (1)
RO- (AO) n-H (2)
[Where, R is an aliphatic hydrocarbon group content of hydrocarbon group of 12 to 14 carbon atoms is 80 wt% or more, - (AO) n- is a single also 3 carbon atoms of the alkylene oxide having 4 carbon atoms German heavy Gokusari, - (EO) m- denotes a homopolymer chain of ethylene oxide. In the formula, n and m represent the average number of added moles of alkylene oxide, n is 3 to 4 when AO is alkylene oxide having 3 carbon atoms, 2.5 when alkylene oxide having 4 carbon atoms , m is 0 to A range of 100. ]
前記一般式(2)で示される脂肪族アルコールは、直鎖率が70%以上の飽和1級アルコール及び/又は直鎖型飽和1級アルコールから合成されることを特徴とする請求項1に記載の非イオン界面活性剤。   The aliphatic alcohol represented by the general formula (2) is synthesized from a saturated primary alcohol and / or a linear saturated primary alcohol having a straight chain ratio of 70% or more. Nonionic surfactant. 前記一般式(2)で示される脂肪族アルコールは、炭素数12〜13の分岐型飽和1級アルコールの含有が80重量%以上である分岐型飽和1級アルコールの混合物から合成されることを特徴とする請求項1に記載の非イオン界面活性剤。 Aliphatic alcohols represented by the general formula (2) is to be synthesized from a mixture of branched saturated primary alcohol branched saturated primary alcohols content of 12 to 13 carbon atoms is 80 wt% or more The nonionic surfactant according to claim 1, wherein 洗浄剤に用いることを特徴とする請求項1〜3のいずれか1項に記載の非イオン界面活性剤。   The nonionic surfactant according to any one of claims 1 to 3, wherein the nonionic surfactant is used as a cleaning agent. 乳化剤用に用いることを特徴とする請求項1〜3のいずれか1項に記載の非イオン界面活性剤。   The nonionic surfactant according to any one of claims 1 to 3, wherein the nonionic surfactant is used for an emulsifier. 乳化重合用乳化剤に用いることを特徴とする請求項1〜3のいずれか1項に記載の非イオン界面活性剤。   It uses for the emulsifier for emulsion polymerization, The nonionic surfactant of any one of Claims 1-3 characterized by the above-mentioned. 香料類可溶化剤あるいは精油類用可溶化剤に用いることを特徴とする請求項1〜3のいずれか1項に記載の非イオン界面活性剤。   The nonionic surfactant according to any one of claims 1 to 3, wherein the nonionic surfactant is used as a perfume solubilizer or a solubilizer for essential oils. ドライクリーニング用界面活性剤に用いることを特徴とする請求項1〜3のいずれか1項に記載の非イオン界面活性剤。   The nonionic surfactant according to any one of claims 1 to 3, wherein the nonionic surfactant is used as a surfactant for dry cleaning. 前記請求項1〜8のいずれか1項に記載の非イオン界面活性剤70〜95重量%、及び水5〜30重量%を含有することを特徴とする非イオン界面活性剤組成物。   A nonionic surfactant composition comprising 70 to 95% by weight of the nonionic surfactant according to any one of claims 1 to 8 and 5 to 30% by weight of water.
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