JP4319001B2 - Rolling bearing - Google Patents
Rolling bearing Download PDFInfo
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- JP4319001B2 JP4319001B2 JP2003352998A JP2003352998A JP4319001B2 JP 4319001 B2 JP4319001 B2 JP 4319001B2 JP 2003352998 A JP2003352998 A JP 2003352998A JP 2003352998 A JP2003352998 A JP 2003352998A JP 4319001 B2 JP4319001 B2 JP 4319001B2
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- carbonitriding
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- 238000005096 rolling process Methods 0.000 title claims description 77
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 49
- 239000000463 material Substances 0.000 claims description 43
- 229910001566 austenite Inorganic materials 0.000 claims description 31
- 229910052757 nitrogen Inorganic materials 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 25
- 239000010959 steel Substances 0.000 claims description 25
- 239000013078 crystal Substances 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 229910052698 phosphorus Inorganic materials 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 41
- 238000005256 carbonitriding Methods 0.000 description 31
- 238000010791 quenching Methods 0.000 description 30
- 230000000171 quenching effect Effects 0.000 description 30
- 238000000034 method Methods 0.000 description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 22
- 229910052739 hydrogen Inorganic materials 0.000 description 22
- 239000001257 hydrogen Substances 0.000 description 21
- 238000010438 heat treatment Methods 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 16
- 230000035882 stress Effects 0.000 description 13
- 230000000694 effects Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 230000008859 change Effects 0.000 description 11
- 238000005259 measurement Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 10
- 230000003068 static effect Effects 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 238000011282 treatment Methods 0.000 description 9
- 239000011651 chromium Substances 0.000 description 8
- 239000002344 surface layer Substances 0.000 description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 7
- 238000009863 impact test Methods 0.000 description 7
- 230000000717 retained effect Effects 0.000 description 7
- 239000011572 manganese Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 150000001247 metal acetylides Chemical class 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000005496 tempering Methods 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000012159 carrier gas Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000005121 nitriding Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009661 fatigue test Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007656 fracture toughness test Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910020366 ClO 4 Inorganic materials 0.000 description 1
- MPCRDALPQLDDFX-UHFFFAOYSA-L Magnesium perchlorate Chemical compound [Mg+2].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O MPCRDALPQLDDFX-UHFFFAOYSA-L 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004453 electron probe microanalysis Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2201/00—Treatment for obtaining particular effects
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/40—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rings; for bearing races
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Rolling Contact Bearings (AREA)
- Heat Treatment Of Articles (AREA)
Description
本発明は、減速機、ドライブピニオン、トランスミッションなどに用いられる転がり軸受に関し、より具体的には、転動疲労特性が長寿命で、かつ、高度の耐割れ強度や耐経年寸法変化を有する転がり軸受に関するものである。 The present invention relates to a rolling bearing used for a reduction gear, a drive pinion, a transmission, and the like. More specifically, the rolling bearing has a long life and a high crack resistance and aged dimensional change. It is about.
軸受部品の転動疲労に対して長寿命を与える熱処理方法として、焼入れ加熱時の雰囲気RXガス中に、さらにアンモニアガスを添加するなどして、その軸受部品の表層部に浸炭窒化処理を施す方法がある(たとえば特開平8−4774号公報、特開平11−101247号公報)。この浸炭窒化処理を用いることにより、表層部を硬化させ、さらに、ミクロ組織中に残留オーステナイトを生成させ、転動疲労寿命を向上させることができる。
浸炭窒化処理は拡散処理のため、長時間高温に保持する必要があるので、組織が粗大化する等して割れ強度の向上を図ることは困難であり、改善の余地がある。また、残留オーステナイトの増加による経年寸法変化率の増大についても改善の余地がある。 Since the carbonitriding process is a diffusion process and needs to be kept at a high temperature for a long time, it is difficult to improve the cracking strength due to the coarsening of the structure and there is room for improvement. In addition, there is room for improvement in the increase in the dimensional change rate over time due to the increase in retained austenite.
一方、転動疲労に対して長寿命を確保し、割れ強度を向上させ、経年寸法変化率の増大を防ぐには、鋼の合金設計によって行なうことが可能である。しかし、合金設計によると、原材料コストが高くなるなどの問題点が発生する。 On the other hand, in order to secure a long life against rolling fatigue, improve the cracking strength, and prevent an increase in the rate of dimensional change over time, it is possible to carry out it by steel alloy design. However, the alloy design causes problems such as an increase in raw material costs.
今後の軸受部品には、使用環境の高荷重化、高温化に伴い、従来よりも、大きな荷重条件で、かつ、より高温で使用できる特性を備えることが要求される。このため、転動疲労特性が長寿命で、高度の割れ強度と寸法安定性とを有する軸受部品が必要になる。 Future bearing parts are required to have characteristics that can be used at higher temperatures and at higher temperatures than in the past, as the usage environment increases in load and temperature. For this reason, a bearing component having a long rolling fatigue characteristic and high crack strength and dimensional stability is required.
本発明は、高度の耐割れ強度と寸法安定性とを有し、高温環境下においても転動疲労寿命に優れた転がり軸受を提供することを目的とする。 An object of the present invention is to provide a rolling bearing having high cracking resistance and dimensional stability and excellent rolling fatigue life even in a high temperature environment.
本発明の転がり軸受は、内輪、外輪および複数の転動体を有する転がり軸受であって、内輪、外輪および転動体のうち少なくともいずれか一つの部材が、合金元素の含有量が質量%で、C(炭素)を0.6%以上1.3%以下、Si(シリコン)を0.3%以上3.0%以下、Mn(マンガン)を0.2%以上1.5%以下、P(リン)を0.03%以下、S(硫黄)を0.03%以下、Cr(クロム)を0.3%以上5.0%以下、Ni(ニッケル)を0.1%以上3.0%以下、Al(アルミニウム)を0.050%以下、Ti(チタン)を0.003%以下、O(酸素)を0.0015%以下、N(窒素)を0.015%以下含み、残部がFe(鉄)および不可避不純物からなる鋼材よりなり、かつ、窒素含有量が質量%で0.1%以上0.7%以下の窒素富化層を有し、オーステナイト結晶粒の粒度番号が10番を超える範囲にあることを特徴とするものである本発明者らは、鋭意検討した結果、異物混入環境下ならびに高温環境下において優れた転動疲労寿命を有する安価な高温用転がり軸受部品を得ることのできる組成元素の組合せおよびその各含有量を見出した。以下、各化学成分の限定理由について説明する。 Rolling bearing of the present invention, the inner ring, a rolling bearing having an outer ring and a plurality of rolling elements, the inner ring, at least one of member of the outer ring and the rolling elements, in a content of alloy elements by mass%, C (carbon) is 0.6% to 1.3%, Si (silicon) is 0.3% to 3.0%, Mn (manganese) is 0.2% to 1.5%, P ( Phosphorus) is 0.03% or less, S (sulfur) is 0.03% or less, Cr (chromium) is 0.3% or more and 5.0% or less, and Ni (nickel) is 0.1% or more and 3.0% or less. Hereinafter, Al (aluminum) is 0.050% or less, Ti (titanium) is 0.003% or less, O (oxygen) is 0.0015% or less, N (nitrogen) is 0.015% or less, and the balance is Fe. (iron) and consists steel consisting of unavoidable impurities, and 0.1% or less nitrogen content of mass% Has a nitriding layer of 0.7% or less, the present inventors size number of austenite crystal grains is characterized in that in the range of more than 10 number is a result of extensive studies, a contaminated environment The combination of the compositional elements and the respective contents thereof, which can obtain an inexpensive high-temperature rolling bearing part having excellent rolling fatigue life under a high temperature environment, were found. Hereinafter, the reasons for limiting each chemical component will be described.
(1)Cの含有量(0.6%以上1.3%以下)について
Cは転がり軸受として強度を確保するために必須の元素であり、所定の熱処理後の硬さを維持するためには0.6%以上含有する必要があるため、C含有量の下限を0.6%に限定した。また、本発明においては、後述するように炭化物が転動疲労寿命に重要な役割を与えるが、C含有量が1.3%を超えて含有された場合、大型の炭化物が生成し、転動疲労寿命の低下を生じることが判明したため、C含有量の上限を1.3%に限定した。
(1) About C content (0.6% or more and 1.3% or less) C is an element essential for securing strength as a rolling bearing, and for maintaining the hardness after a predetermined heat treatment. Since it is necessary to contain 0.6% or more, the lower limit of the C content is limited to 0.6%. Further, in the present invention, as will be described later, carbides play an important role in rolling fatigue life. However, when the C content exceeds 1.3%, large carbides are formed and rolling. Since it was found that the fatigue life was reduced, the upper limit of the C content was limited to 1.3%.
(2)Siの含有量(0.3%以上3.0%以下)について
Siは高温域での軟化を抑制し、転がり軸受の耐熱性を改善する作用があるため添加することが望ましい。しかし、Si含有量が0.3%未満ではその効果が得られないため、Si含有量の下限を0.3%に限定した。また、Si含有量の増加に伴って耐熱性は向上するが、3.0%を超えて多量に含有させてもその効果が飽和するとともに、熱間加工性や被削性の低下が生じるため、Si含有量の上限を3.0%に限定した。
(2) Content of Si (0.3% or more and 3.0% or less) It is desirable to add Si because it suppresses softening in the high temperature range and improves the heat resistance of the rolling bearing. However, since the effect cannot be obtained if the Si content is less than 0.3%, the lower limit of the Si content is limited to 0.3%. Moreover, although heat resistance improves with increase in Si content, since the effect will be saturated even if it contains a large amount exceeding 3.0%, hot workability and machinability will fall. The upper limit of Si content was limited to 3.0%.
(3)Mnの含有量(0.2%以上1.5%以下)について
Mnは鋼を製造する際の脱酸に用いられる元素であるとともに、焼入れ性を改善する元素であり、この効果を得るために0.2%以上添加する必要があるため、Mn含有量の下限を0.2%に限定した。しかし、1.5%を超えて多量に含有すると被削性が大幅に低下するため、Mn含有量の上限を1.5%に限定した。
(3) About Mn content (0.2% or more and 1.5% or less) Mn is an element used for deoxidation when manufacturing steel, and is an element that improves hardenability. In order to obtain it, since it is necessary to add 0.2% or more, the minimum of Mn content was limited to 0.2%. However, if the content exceeds 1.5%, the machinability is greatly reduced, so the upper limit of the Mn content is limited to 1.5%.
(4)Pの含有量(0.03%以下)について
Pは、鋼のオーステナイト粒界に偏析し、靭性や転動疲労寿命の低下を招くため、0.03%を含有量の上限とした。
(4) About P content (0.03% or less) P segregates at the austenite grain boundary of steel, leading to a decrease in toughness and rolling fatigue life, so 0.03% was made the upper limit of the content. .
(5)Sの含有量(0.03%以下)について
Sは鋼の熱間加工性を害し、鋼中で非金属介在物を形成して靭性や転動疲労寿命を低下させるため、0.03%をS含有量の上限とした。また、Sは前記のような有害な面を持つ反面、切削加工性を向上させる効果も有しているため、可及的に少なくすることが望ましいが0.005%までの含有であれば許容される。
(5) Content of S (0.03% or less) Since S impairs the hot workability of steel and forms non-metallic inclusions in the steel to reduce toughness and rolling fatigue life. 03% was made the upper limit of the S content. Further, S has a harmful surface as described above, but also has an effect of improving the machinability, so it is desirable to reduce it as much as possible, but if it is contained up to 0.005%, it is acceptable. Is done.
(6)Crの含有量(0.3%以上5.0%以下)について
Crは本発明において重要な作用を果たす元素であり、焼入れ性の改善と炭化物による硬さ確保と寿命改善とのために添加される。所定の炭化物を得るためには0.3%以上の添加が必要であるため、Cr含有量の下限を0.3%に限定した。しかし、5.0%を超えて多量に含有すると、大型の炭化物が生成し転動疲労寿命の低下が生じるため、Cr含有量の上限を5.0%に限定した。
(6) About Cr content (0.3% or more and 5.0% or less) Cr is an element that plays an important role in the present invention, for improving hardenability, ensuring hardness by carbide and improving life. To be added. Since addition of 0.3% or more is necessary to obtain a predetermined carbide, the lower limit of the Cr content is limited to 0.3%. However, if the content exceeds 5.0%, large carbides are generated and the rolling fatigue life is reduced, so the upper limit of the Cr content is limited to 5.0%.
(7)Alの含有量(0.050%以下)について
Alは鋼の製造時の脱酸剤として使用されるが、硬質の酸化物系介在物を生成し転動疲労寿命を低下させるため低減することが望ましい。また、0.050%を超えてAlが多量に含有されると顕著な転動疲労寿命の低下が認められたため、Al含有量の上限を0.050%に限定した。
(7) About Al content (0.050% or less) Al is used as a deoxidizer during steel production, but it is reduced because it generates hard oxide inclusions and lowers the rolling fatigue life. It is desirable to do. Further, when the Al content exceeds 0.050%, a significant decrease in rolling fatigue life was observed, so the upper limit of the Al content was limited to 0.050%.
なお、Al含有量を0.005%未満とするためには鋼の製造コストの上昇が生じるため、Al含有量の下限を0.005%に限定することが望ましい。
(8)Tiの含有量(0.003%以下)、Oの含有量(0.0015%以下)、Nの含有量(0.015%以下)について
Ti、OおよびNは鋼中に酸化物、窒化物を形成し非金属介在物として疲労破壊の起点となり転動疲労寿命を低下させるため、Ti:0.003%、O:0.0015%、N:0.015%を各元素の上限とした。
In order to make the Al content less than 0.005%, the manufacturing cost of the steel increases, so it is desirable to limit the lower limit of the Al content to 0.005%.
(8) Ti content (0.003% or less), O content (0.0015% or less), N content (0.015% or less) Ti, O and N are oxides in steel In order to reduce the fatigue life of rolling by forming nitride and forming non-metallic inclusions as a non-metallic inclusion, Ti: 0.003%, O: 0.0015%, N: 0.015% are the upper limit of each element. It was.
(9)Niの含有量(0.1%以上3.0%以下)について
Niは本発明において重要な作用を果たす元素であり、特に高温環境下で使用された場合の転動疲労過程における組織の変化を抑制し、また高温域での硬さの低下を抑制して転動疲労寿命を向上する効果を有する。加えて、Niは靭性を改善して異物環境下での寿命を改善するとともに耐食性の改善にも効果がある。このため、Niを0.1%以上含有させる必要があるため、Ni含有量の下限を0.1%に限定した。しかし、3.0%を超えて多量にNiを含有すると、焼入れ処理時に多量の残留オーステナイトが生成され所定の硬さが得られなくなり、また鋼材コストが上昇するため、Ni含有量の上限を3.0%に限定した。
(9) Ni content (0.1% or more and 3.0% or less) Ni is an element that plays an important role in the present invention, and is a structure in a rolling fatigue process particularly when used in a high temperature environment. This also has the effect of suppressing the change in hardness and improving the rolling fatigue life by suppressing the decrease in hardness at high temperatures. In addition, Ni is effective in improving toughness, improving the life in a foreign environment, and improving corrosion resistance. For this reason, since it is necessary to contain Ni 0.1% or more, the lower limit of Ni content was limited to 0.1%. However, if Ni is contained in a large amount exceeding 3.0%, a large amount of retained austenite is generated during the quenching process, and the predetermined hardness cannot be obtained, and the steel material cost increases. Limited to 0.0%.
上記鋼材は、質量%で、0.05%以上0.25%未満のMoおよび0.05%以上1.0%以下のVの少なくとも一種をさらに含んでいてもよい。これにより、さらに異物混入環境下および高温環境下における転動疲労寿命を向上させることができ、かつ焼戻し処理後の硬度を向上させることができる。以下、上記化学成分の限定理由について説明する。 The steel material may further contain at least one of Mo of 0.05% or more and less than 0.25% and V of 0.05% or more and 1.0% or less by mass%. As a result, the rolling fatigue life in a foreign matter mixed environment and a high temperature environment can be further improved, and the hardness after tempering can be improved. Hereinafter, the reasons for limiting the chemical components will be described.
(10)Moの含有量(0.05%以上0.25%未満)について
Moは鋼の焼入れ性を改善するとともに、炭化物中に固溶することによって焼戻し処理時の軟化を防止する効果がある。特に、Moは高温域における転動疲労寿命を改善する作用が見出されたため添加されている。しかし、0.25%以上と多量にMoを含有させると鋼材コストが上昇するとともに、切削加工を容易にするための軟化処理時に硬さが低下せず被削性が大幅に劣化してしまうため、Mo含有量を0.25%未満に限定した。またMoの含有量が0.05%未満では炭化物形成に効果がないため、Mo含有量の下限を0.05%に限定した。
(10) About Mo content (0.05% or more and less than 0.25%) Mo improves the hardenability of steel and has the effect of preventing softening during tempering treatment by dissolving in carbide. . In particular, Mo has been added because it has been found to improve the rolling fatigue life at high temperatures. However, if Mo is contained in a large amount of 0.25% or more, the steel material cost increases, and the hardness does not decrease during the softening treatment for facilitating the cutting process, and the machinability is greatly deteriorated. The Mo content was limited to less than 0.25%. Further, if the Mo content is less than 0.05%, there is no effect on carbide formation, so the lower limit of the Mo content is limited to 0.05%.
(11)Vの含有量(0.05%以上1.0%以下)について
Vは炭素と結合して微細な炭化物を析出し、結晶粒の微細化を促進し強度・靭性を改善する効果を有するとともに、Vの含有によって鋼材の耐熱性を改善し、高温焼戻し後の軟化を抑制し、転動疲労寿命を改善し、寿命のばらつきを減少させる作用を示す。この効果が得られるVの含有量が0.05%以上であるため、V含有量の下限を0.05%に限定した。しかし、1.0%を超えて多量にVを含有すると、被削性、熱間加工性が低下するため、V含有量の上限を1.0%に限定した。
(11) V content (0.05% or more and 1.0% or less) V combines with carbon to precipitate fine carbides, promotes refinement of crystal grains, and improves strength and toughness. In addition, it has the effect of improving the heat resistance of the steel material by containing V, suppressing softening after high-temperature tempering, improving the rolling fatigue life, and reducing the variation of the life. Since the V content for obtaining this effect is 0.05% or more, the lower limit of the V content is limited to 0.05%. However, if V is contained in a large amount exceeding 1.0%, machinability and hot workability are lowered, so the upper limit of V content is limited to 1.0%.
次に、窒素富化層は、軌道輪(外輪もしくは内輪)または転動体の表層に形成された窒素含有量を増加した層であって、例えば浸炭窒化、窒化、浸窒などの処理によって形成させることができる。窒素富化層における窒素含有量は、好ましくは0.1%〜0.7%の範囲である。窒素含有量が0.1%より少ないと効果がなく、特に異物混入条件での転動寿命が低下する。窒素含有量が0.7%より多いと、ボイドと呼ばれる空孔ができたり、残留オーステナイトが多くなりすぎて硬度が出なくなったりして短寿命になる。軌道輪に形成された窒素富化層については、窒素含有量は、研削後の軌道面の表層50μmにおける値であって、例えばEPMA(波長分散型X線マイクロアナライザ)で測定することができる。 Next, the nitrogen-enriched layer is a layer having an increased nitrogen content formed on the surface layer of the race (outer ring or inner ring) or rolling element, and is formed by a process such as carbonitriding, nitriding, or nitriding. be able to. The nitrogen content in the nitrogen-enriched layer is preferably in the range of 0.1% to 0.7%. If the nitrogen content is less than 0.1%, there will be no effect, and the rolling life especially under the foreign matter mixing conditions will be reduced. When the nitrogen content is more than 0.7%, voids called voids are formed, or the retained austenite increases so much that the hardness does not come out, resulting in a short life. For the nitrogen-enriched layer formed on the raceway, the nitrogen content is a value at the surface layer of 50 μm of the raceway surface after grinding, and can be measured by, for example, EPMA (wavelength dispersion type X-ray microanalyzer).
また、オーステナイト結晶粒の粒度番号が10番を超えるほどオーステナイト粒径が微細であることにより、転動疲労寿命を大幅に改良することができる。オーステナイト粒径の粒度番号が10番以下では、転動疲労寿命は大きく改善されないので、10番を超える範囲とする。通常、11番以上とする。オーステナイト粒径は細かいほど望ましいが、通常、13番を超える粒度番号を得ることは難しい。なお、上記の軸受部品のオーステナイト粒は、浸炭窒化処理の影響を大きく受けている表層部でも、それより内側の内部でも変化しない。したがって、上記の結晶粒度番号の範囲の対象となる位置は、表層部および内部とする。 In addition, the rolling fatigue life can be greatly improved by the finer austenite grain size as the grain size number of the austenite crystal grains exceeds 10. When the particle size number of the austenite particle size is 10 or less, the rolling fatigue life is not greatly improved. Usually 11 or more. Although it is desirable that the austenite particle size is finer, it is usually difficult to obtain a particle size number exceeding # 13. Note that the austenite grains of the bearing parts described above do not change even in the surface layer portion that is greatly affected by the carbonitriding process, or in the inside thereof. Therefore, the target position of the above crystal grain size number range is the surface layer portion and the inside.
本発明の転がり軸受は、窒素含有量が質量%で0.1%以上0.7%以下の窒素富化層を形成した上で、オーステナイト粒径を粒度番号で11番以上に微細化したため、転動疲労寿命が大きく改善され、優れた耐割れ強度や耐経年寸法変化を得ることができる。 Since the rolling bearing of the present invention formed a nitrogen-enriched layer having a nitrogen content of 0.1% or more and 0.7% or less by mass% , the austenite grain size was refined to 11 or more in terms of particle size number. The rolling fatigue life is greatly improved, and excellent cracking strength and aging resistance can be obtained.
次に、図面を用いて本発明の実施の形態について説明する。図1は、本発明の実施の形態における転がり軸受を示す概略断面図である。図1において、この転がり軸受10は、外輪1と、内輪2と、転動体3とを主に有している。図面はラジアル玉軸受を表しているが、玉軸受、円すいころ軸受、円筒ころ軸受、針状ころ軸受も同様に本発明の実施の形態の対象になる。転動体3は、外輪1と内輪2との間に配置された保持器により転動可能に支持されている。これら転がり軸受の外輪1、内輪2および転動体3の少なくとも1つの軸受部品は窒素富化層を有する。 Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing a rolling bearing in an embodiment of the present invention. In FIG. 1, this rolling bearing 10 mainly has an outer ring 1, an inner ring 2, and rolling elements 3. Although the drawings show radial ball bearings, ball bearings, tapered roller bearings, cylindrical roller bearings, and needle roller bearings are also subject to the embodiments of the present invention. The rolling element 3 is supported by a cage disposed between the outer ring 1 and the inner ring 2 so as to be able to roll. At least one bearing component of the outer ring 1, the inner ring 2 and the rolling element 3 of these rolling bearings has a nitrogen-enriched layer.
窒素富化層を形成させるための処理の具体例として浸炭窒化処理を含む熱処理について説明する。図2は、本発明の実施の形態における転がり軸受の熱処理方法を説明する図であり、図3はその変形例を説明する図である。図2は一次焼入れおよび二次焼入れを行なう方法を示す熱処理パターンであり、図3は焼入れ途中で材料をA1変態点温度未満に冷却し、その後、再加熱して最終的に焼入れする方法を示す熱処理パターンである。これらの図において、処理T1では鋼の素地に炭素や窒素を拡散させたまま炭素の溶け込みを十分に行なった後、A1変態点未満に冷却する。次に、図中の処理T2において、A1変態点温度以上かつ処理T1よりも低温に再加熱し、そこから油焼入れを施す。 A heat treatment including a carbonitriding process will be described as a specific example of the process for forming the nitrogen-enriched layer. FIG. 2 is a diagram for explaining a heat treatment method for a rolling bearing according to an embodiment of the present invention, and FIG. 3 is a diagram for explaining a modification thereof. FIG. 2 is a heat treatment pattern showing a method of performing the primary quenching and the secondary quenching, and FIG. 3 shows a method of cooling the material to below the A 1 transformation point temperature during quenching, and then reheating and finally quenching. It is the heat processing pattern shown. In these figures, in the treatment T 1 , the carbon is sufficiently dissolved while carbon and nitrogen are diffused in the steel base, and then cooled to less than the A 1 transformation point. Next, in the process T 2 of the in the figure, then reheated to a temperature lower than the A 1 transformation point temperature or higher and treatment T 1, subjected to oil quenching from there.
上記の熱処理では、従来の浸炭窒化焼入れすなわち浸炭窒化処理に引き続いてそのまま1回焼入れするよりも、表層部分を浸炭窒化しつつ、割れ強度を向上させ、経年寸法変化率を減少させることができる。上記本発明の転がり軸受における図2または図3の熱処理方法によれば、オーステナイト結晶粒の粒径が従来の2分の1以下となるミクロ組織を得ることができる。上記の熱処理を受けた軸受部品は、転動疲労に対して長寿命であり、割れ強度を向上させ、経年寸法変化率も減少させることができる。なお、用途によっては350℃までの高温の焼戻しを行なってもよい。 In the above heat treatment, crack strength can be improved and the aging rate of dimensional change can be reduced while carbonitriding the surface layer portion as compared with conventional carbonitriding and quenching, that is, carbonitriding as it is, once quenching as it is. According to the heat treatment method of FIG. 2 or FIG. 3 in the rolling bearing of the present invention, a microstructure in which the grain size of austenite crystal grains is less than or equal to the conventional one can be obtained. The bearing component subjected to the above heat treatment has a long life against rolling fatigue, can improve the cracking strength, and can also reduce the rate of dimensional change over time. Depending on the application, tempering at a high temperature up to 350 ° C. may be performed.
図4は、軸受部品のミクロ組織、とくにオーステナイト粒を示す図である。図4(a)は本発明例の軸受部品であり、図4(b)は従来の軸受部品である。すなわち、上記図2に示す熱処理パターンを適用した軸受鋼のオーステナイト結晶粒度を図4(a)に示す。また、比較のため、従来の熱処理方法による軸受鋼のオーステナイト結晶粒度を図4(b)に示す。また、図5(a)および図5(b)に、上記図4(a)および図4(b)を図解したオーステナイト結晶粒度を示す。これらオーステナイト結晶粒度を示す組織より、従来のオーステナイト粒径はJIS規格の粒度番号で10番であり、本発明による熱処理方法によれば12番の細粒を得ることができる。また、図4(a)の平均粒径は、切片法で測定した結果、5.6μmであった。 FIG. 4 is a diagram showing the microstructure of bearing parts, particularly austenite grains. FIG. 4A shows a bearing component according to an example of the present invention, and FIG. 4B shows a conventional bearing component. That is, FIG. 4A shows the austenite grain size of the bearing steel to which the heat treatment pattern shown in FIG. 2 is applied. For comparison, FIG. 4B shows the austenite grain size of the bearing steel obtained by the conventional heat treatment method. FIGS. 5 (a) and 5 (b) show the austenite grain sizes illustrated in FIGS. 4 (a) and 4 (b). From the structure showing these austenite crystal grain sizes, the conventional austenite grain size is No. 10 in the JIS standard grain size number, and according to the heat treatment method of the present invention, No. 12 fine grains can be obtained. Moreover, the average particle diameter of Fig.4 (a) was 5.6 micrometers as a result of measuring by the intercept method.
次に、本発明の実施例について説明する。 Next, examples of the present invention will be described.
(実施例I)
1.2重量%C−1.0重量%Si−0.5重量%Mn−1.0重量%Ni−1.5重量%Cr鋼を用いて、(1)水素量の測定、(2)結晶粒度の測定、(3)シャルピー衝撃試験、(4)破壊応力値の測定、(5)転動疲労試験の各試験を行なった。表1にその結果を示す。
(Example I)
1.2 wt% C-1.0 wt% Si-0.5 wt% Mn-1.0 wt% Ni-1.5 wt% Cr steel was used, (1) measurement of hydrogen content, (2) Measurements of crystal grain size, (3) Charpy impact test, (4) measurement of fracture stress value, and (5) rolling fatigue test were performed. Table 1 shows the results.
各試料の製造履歴は次のとおりである。 The manufacturing history of each sample is as follows.
試料A〜D(本発明例):浸炭窒化処理850℃、保持時間150分間。雰囲気は、RXガスとアンモニアガスとの混合ガスとした。図2に示す熱処理パターンにおいて、浸炭窒化処理温度850℃から一次焼入れをおこない、次いで浸炭窒化処理温度より低い温度域780℃〜830℃に加熱して二次焼入れを行なった。ただし、二次焼入れ温度780℃の試料Aは焼入れ不足のため試験の対象から外した。 Samples A to D (examples of the present invention): carbonitriding 850 ° C., holding time 150 minutes. The atmosphere was a mixed gas of RX gas and ammonia gas. In the heat treatment pattern shown in FIG. 2, primary quenching was performed from a carbonitriding temperature of 850 ° C., and then secondary quenching was performed by heating to a temperature range of 780 ° C. to 830 ° C. lower than the carbonitriding temperature. However, Sample A having a secondary quenching temperature of 780 ° C. was excluded from the test because of insufficient quenching.
試料E,F(比較例):浸炭窒化処理は、本発明例A〜Dと同じ履歴で行ない、二次焼入れ温度を浸炭窒化処理温度850℃以上の850℃〜870℃で行なった。 Samples E and F (comparative examples): The carbonitriding process was performed with the same history as that of Examples A to D of the present invention, and the secondary quenching temperature was 850 ° C to 870 ° C, which is a carbonitriding temperature of 850 ° C or higher.
従来浸炭窒化処理品(比較例):浸炭窒化処理850℃、保持時間150分間。雰囲気は、RXガスとアンモニアガスとの混合ガスとした。浸炭窒化処理温度からそのまま焼入れを行ない、二次焼入れは行なわなかった。 Conventional carbonitrided product (comparative example): carbonitrided at 850 ° C., holding time of 150 minutes. The atmosphere was a mixed gas of RX gas and ammonia gas. Quenching was performed as it was from the carbonitriding temperature, and secondary quenching was not performed.
普通焼入れ品(比較例):浸炭窒化処理を行なわずに、850℃に加熱して焼入れした。二次焼入れは行なわなかった。 Normal quenching product (comparative example): without any carbonitriding treatment, it was quenched by heating to 850 ° C. Secondary quenching was not performed.
これらはいずれも180℃、保持時間120分間の焼戻しを行なった。 All of these were tempered at 180 ° C. and holding time of 120 minutes.
次に、試験方法について説明する。 Next, the test method will be described.
(1)水素量の測定
水素量は、LECO社製DH−103型水素分析装置により、鋼中の非拡散性水素量を分析した。拡散性水素量は測定してない。このLECO社製DH−103型水素分析装置の仕様を下記に示す。
(1) Measurement of hydrogen amount The amount of hydrogen was determined by analyzing the amount of non-diffusible hydrogen in the steel using a DH-103 type hydrogen analyzer manufactured by LECO. The amount of diffusible hydrogen is not measured. The specification of this LECO DH-103 type hydrogen analyzer is shown below.
分析範囲:0.01〜50.00ppm
分析精度:±0.1ppmまたは±3%H(いずれか大なるほう)
分析感度:0.01ppm
検出方式:熱伝導度法
試料重量サイズ:10mg〜35mg(最大:直径12mm×長さ100mm)
加熱炉温度範囲:50℃〜1100℃
試薬:アンハイドロン Mg(ClO4)2、アスカライト NaOH
キャリアガス:窒素ガス、ガスドージングガス:水素ガス、いずれのガスも純度99.99%以上、圧力40psi(2.8kgf/cm2)である。
Analysis range: 0.01 to 50.00 ppm
Analysis accuracy: ± 0.1 ppm or ± 3% H (whichever is greater)
Analysis sensitivity: 0.01ppm
Detection method: thermal conductivity method Sample weight size: 10 mg to 35 mg (maximum: diameter 12 mm × length 100 mm)
Heating furnace temperature range: 50 ° C to 1100 ° C
Reagents: Anhydrone Mg (ClO 4 ) 2 , Ascarite NaOH
Carrier gas: nitrogen gas, gas dosing gas: hydrogen gas, both gases have a purity of 99.99% or more and a pressure of 40 psi (2.8 kgf / cm 2 ).
測定手順の概要は以下のとおりである。専用のサンプラーで採取した試料をサンプラーごと上記の水素分析装置に挿入する。内部の拡散性水素は窒素キャリアガスによって熱伝導度検出器に導かれる。この拡散性水素は本実施例では測定しない。次に、サンプラーから試料を取り出し、抵抗加熱炉内で加熱し、非拡散性水素を窒素キャリアガスによって熱伝導度検出器に導く。熱伝導度検出器において熱伝導度を測定することによって非拡散性水素量を知ることができる。 The outline of the measurement procedure is as follows. A sample collected with a dedicated sampler is inserted into the hydrogen analyzer together with the sampler. Internal diffusible hydrogen is directed to the thermal conductivity detector by a nitrogen carrier gas. This diffusible hydrogen is not measured in this example. Next, a sample is taken out from the sampler, heated in a resistance heating furnace, and non-diffusible hydrogen is guided to a thermal conductivity detector by nitrogen carrier gas. The amount of non-diffusible hydrogen can be known by measuring the thermal conductivity with a thermal conductivity detector.
(2)結晶粒度の測定
結晶粒度の測定は、JIS G 0551の鋼のオーステナイト結晶粒度試験方法に基づいて行なった。
(2) Measurement of crystal grain size The crystal grain size was measured based on the JIS G 0551 steel austenite grain size test method.
(3)シャルピー衝撃試験
シャルピー衝撃試験は、JIS Z 2242の金属材料のシャルピー衝撃試験方法に基づいて行なった。試験片は、JIS Z 2202に示されたUノッチ試験片(JIS3号試験片)を用いた。
(3) Charpy impact test The Charpy impact test was performed based on the Charpy impact test method of the metal material of JIS Z2242. As a test piece, a U-notch test piece (JIS No. 3 test piece) shown in JIS Z 2202 was used.
(4)破壊応力値の測定
図6は、静圧壊強度試験(破壊応力値の測定)の試験片を示す図である。図中のP方向に荷重を負荷して破壊されるまでの荷重を測定する。その後、得られた破壊荷重を、下記に示す曲がり梁の応力計算式により応力値に換算する。なお、試験片は図6に示す試験片に限られず、他の形状の試験片を用いてもよい。
(4) Measurement of Fracture Stress Value FIG. 6 is a diagram showing a test piece for a static crush strength test (measurement of a fracture stress value). The load until it is broken by applying a load in the P direction in the figure is measured. Thereafter, the obtained fracture load is converted into a stress value by the following bending beam stress calculation formula. In addition, a test piece is not restricted to the test piece shown in FIG. 6, You may use the test piece of another shape.
図6の試験片の凸表面における繊維応力をσ1、凹表面における繊維応力をσ2とすると、σ1およびσ2は下記の式によって求められる(機械工学便覧A4編材料力学A4−40)。ここで、Nは円環状試験片の軸を含む断面の軸力、Aは横断面積、e1は外半径、e2は内半径を表す。また、κは曲がり梁の断面係数である。
σ1=(N/A)+{M/(Aρ0)}[1+e1/{κ(ρ0+e1)}]
σ2=(N/A)+{M/(Aρ0)}[1−e2/{κ(ρ0−e2)}]
κ=−(1/A)∫A{η/(ρ0+η)}dA
(5)転動疲労寿命
転動疲労寿命試験の試験条件を表2に示す。また、図7は、転動疲労寿命試験機の概略図である。図7(a)は正面図であり、図7(b)は側面図である。図7(a)および図7(b)において、転動疲労寿命試験片21は、駆動ロール11によって駆動され、ボール13と接触して回転している。ボール13は、3/4インチのボールであり、案内ロール12にガイドされて、転動疲労寿命試験片21との間で高い面圧を及ぼし合いながら転動する。
Assuming that the fiber stress on the convex surface of the test piece of FIG. 6 is σ 1 and the fiber stress on the concave surface is σ 2 , σ 1 and σ 2 are obtained by the following formulas (Mechanical Engineering Handbook A4 Knitting Material Dynamics A4-40) . Here, N is the axial force of the cross section including the axis of the annular test piece, A is the cross-sectional area, e 1 is the outer radius, and e 2 is the inner radius. Further, κ is a section modulus of the curved beam.
σ 1 = (N / A) + {M / (Aρ 0 )} [1 + e 1 / {κ (ρ 0 + e 1 )}]
σ 2 = (N / A) + {M / (Aρ 0 )} [1-e 2 / {κ (ρ 0 −e 2 )}]
κ = − (1 / A) ∫A {η / (ρ 0 + η)} dA
(5) Rolling fatigue life Table 2 shows the test conditions for the rolling fatigue life test. FIG. 7 is a schematic view of a rolling fatigue life tester. FIG. 7A is a front view, and FIG. 7B is a side view. 7A and 7B, the rolling fatigue life test piece 21 is driven by the drive roll 11 and rotates in contact with the ball 13. The ball 13 is a 3/4 inch ball and is guided by the guide roll 12 to roll while exerting a high surface pressure with the rolling fatigue life test piece 21.
表1に示した実施例Iの試験結果を説明すると次のとおりである。 The test results of Example I shown in Table 1 will be described as follows.
(1)水素量
浸炭窒化処理したままの従来浸炭窒化処理品は、0.83ppmと非常に高い値となっている。これは、浸炭窒化処理の雰囲気に含まれるアンモニア(NH3)が分解して水素が鋼中に浸入したためと考えられる。これに対し、試料B〜Dは、水素量は0.42〜0.45ppmと半分近くまで減少している。この水素量は普通焼入れ品と同レベルである。
(1) Hydrogen content The conventional carbonitrided product as it is carbonitrided has a very high value of 0.83 ppm. This is thought to be because ammonia (NH 3 ) contained in the carbonitriding atmosphere decomposed and hydrogen entered the steel. On the other hand, in Samples B to D, the hydrogen content is reduced to nearly half, 0.42 to 0.45 ppm. This amount of hydrogen is at the same level as that of ordinary hardened products.
上記の水素量の低減により、水素の固溶に起因する鋼の脆化を軽減することができる。すなわち、水素量の低減により、本発明例の試料B〜Dのシャルピー衝撃値は大きく改善されている。 By reducing the amount of hydrogen described above, embrittlement of steel due to hydrogen solid solution can be reduced. That is, the reduction in the amount of hydrogen greatly improves the Charpy impact value of Samples B to D of the present invention example.
(2)結晶粒度
結晶粒度は二次焼入れ温度が、浸炭窒化処理時の焼入れ(一次焼入れ)の温度より低い場合、すなわち試料B〜Dの場合、オーステナイト粒は、結晶粒度番号11〜12と顕著に微細化されている。試料EおよびFならびに従来浸炭窒化処理品および普通焼入れ品のオーステナイト粒は、結晶粒度番号9であり、本発明例の試料B〜Dより粗大な結晶粒となっている。
(2) Crystal grain size When the secondary quenching temperature is lower than the quenching (primary quenching) temperature during carbonitriding, that is, in the case of Samples B to D, the austenite grains are prominent as the grain size numbers 11 to 12. Has been refined. The austenite grains of Samples E and F, the conventional carbonitrided product, and the normal quenched product have a crystal grain size number 9, and are coarser than the samples B to D of the examples of the present invention.
(3)シャルピー衝撃試験
表1によれば、従来浸炭窒化処理品のシャルピー衝撃値は5.10J/cm2であるのに比して、本発明例の試料B〜Dのシャルピー衝撃値は6.35〜6.80J/cm2と高い値が得られている。この中でも、二次焼入れ温度が低い方がシャルピー衝撃値が高くなる傾向を示す。普通焼入れ品のシャルピー衝撃値は6.40J/cm2と高い。
(3) Charpy impact test According to Table 1, the Charpy impact value of the samples BD of the present invention is 6 compared to the Charpy impact value of the conventional carbonitrided product being 5.10 J / cm 2. A high value of .35 to 6.80 J / cm 2 is obtained. Among these, the one where secondary quenching temperature is low shows the tendency for a Charpy impact value to become high. The normally quenched product has a high Charpy impact value of 6.40 J / cm 2 .
(4)破壊応力値の測定
上記破壊応力値は、耐割れ強度に相当する。表1によれば、従来浸炭窒化処理品は2080MPaの破壊応力値となっている。これに比して、試料B〜Dの破壊応力値は2630〜2800MPaと改善された値が得られている。普通焼入れ品の破壊応力値は2750MPaであり、試料B〜Dの改良された耐割れ強度は、オーステナイト結晶粒の微細化と並んで、水素含有率の低減による効果が大きいと推定される。
(4) Measurement of fracture stress value The fracture stress value corresponds to the crack resistance strength. According to Table 1, the conventional carbonitrided product has a fracture stress value of 2080 MPa. Compared to this, the fracture stress values of Samples B to D were improved to 2630 to 2800 MPa. The fracture stress value of the normally quenched product is 2750 MPa, and the improved crack resistance strength of Samples B to D is presumed to have a great effect due to the reduction of the hydrogen content along with the refinement of austenite crystal grains.
(5)転動疲労試験
表1によれば、普通焼入れ品は浸炭窒化層を表層部に有しないことを反映して、転動疲労寿命L10は最も低い。これに比して従来浸炭窒化処理品の転動疲労寿命は1.4倍となる。試料B〜Dの転動疲労寿命は従来浸炭窒化処理品より大幅に向上する。試料E,Fは、従来浸炭窒化処理品とほぼ同等である。
上記をまとめると、本発明例の試料B〜Dは、水素含有率が低下し、オーステナイト結晶粒度が11番以上に微細化され、シャルピー衝撃値、耐割れ強度および転動疲労寿命も改善される。
(5) According to the rolling contact fatigue test Table 1, normally hardened product to reflect to have no carbonitrided layer in the surface layer portion, the rolling fatigue life L 10 is the lowest. Compared to this, the rolling fatigue life of the conventional carbonitrided product is 1.4 times. The rolling fatigue life of Samples B to D is significantly improved as compared with the conventional carbonitrided product. Samples E and F are almost equivalent to conventional carbonitrided products.
In summary, Samples B to D of the present invention have a reduced hydrogen content, an austenite crystal grain size of 11 or more, and improved Charpy impact value, crack resistance strength and rolling fatigue life. .
(実施例II)
次に実施例IIについて説明する。下記のX材、Y材およびZ材について、一連の試験を行なった。熱処理用素材には、1.2重量%C−1.0重量%Si−0.5重量%Mn――1.0重量%Ni−1.5重量%Cr)を用い、X材〜Z材に共通とした。X材〜Z材の製造履歴は次のとおりである。
X材(比較例):普通焼入れのみ(浸炭窒化処理せず)。
Y材(比較例):浸炭窒化処理後にそのまま焼入れ(従来の浸炭窒化焼入れ)。浸炭窒化処理温度845℃、保持時間150分間。浸炭窒化処理の雰囲気は、RXガス+アンモニアガスとした。
Z材(本発明例):図2の熱処理パターンを施した軸受鋼。浸炭窒化処理温度845℃、保持時間150分間。浸炭窒化処理の雰囲気は、RXガス+アンモニアガスとした。最終焼入れ温度は800℃とした。
Example II
Next, Example II will be described. A series of tests were performed on the following X material, Y material, and Z material. The heat treatment material is 1.2 wt% C-1.0 wt% Si-0.5 wt% Mn-1.0 wt% Ni-1.5 wt% Cr), X-Z material Common to both. The manufacturing history of the X material to the Z material is as follows.
X material (comparative example): Only normal quenching (not carbonitriding).
Y material (comparative example): quenching directly after carbonitriding (conventional carbonitriding quenching). Carbonitriding temperature 845 ° C, holding time 150 minutes. The atmosphere of the carbonitriding process was RX gas + ammonia gas.
Z material (example of the present invention): bearing steel subjected to the heat treatment pattern of FIG. Carbonitriding temperature 845 ° C, holding time 150 minutes. The atmosphere of the carbonitriding process was RX gas + ammonia gas. The final quenching temperature was 800 ° C.
(1)転動疲労寿命
転動疲労寿命の試験条件および試験装置は、上述したように、表2および図7に示すとおりである。この転動疲労寿命試験結果を表3に示す。
(1) Rolling fatigue life Test conditions and test equipment for rolling fatigue life are as shown in Table 2 and FIG. 7 as described above. The rolling fatigue life test results are shown in Table 3.
表3によれば、比較例のY材は、同じく比較例で普通焼入れのみを施したX材のL10寿命(試験片10個中1個が破損する寿命)の3.1倍を示し、浸炭窒化処理による長寿命化の効果が認められる。これに対して、本発明例のZ材は、Y材の1.74倍、またX材の5.4倍の長寿命を示している。この改良の主因はミクロ組織の微細化によるものと考えられる。 According to Table 3, the Y material of the comparative example shows 3.1 times the L 10 life of the X material that has been subjected only to normal quenching in the comparative example (the life that one of the 10 test pieces breaks), The effect of extending the life by carbonitriding is recognized. On the other hand, the Z material of the example of the present invention has a long life of 1.74 times that of the Y material and 5.4 times that of the X material. The main reason for this improvement is thought to be the refinement of the microstructure.
(2)シャルピー衝撃試験
シャルピー衝撃試験は、Uノッチ試験片を用いて、上述のJISZ2242に準じた方法により行なった。試験結果を表4に示す。
(2) Charpy impact test The Charpy impact test was performed by a method according to the above-mentioned JISZ2242, using a U-notch test piece. The test results are shown in Table 4.
浸炭窒化処理を行なったY材(比較例)のシャルピー衝撃値は、普通焼入れのX材(比較例)より高くないが、Z材はX材と同等の値が得られた。 The Charpy impact value of the Y material (comparative example) subjected to carbonitriding was not higher than that of the normal quenching X material (comparative example), but the Z material obtained the same value as the X material.
(3)静的破壊靭性値の試験
図8は、静的破壊靭性試験の試験片を示す図である。この試験片のノッチ部に、予き裂を約1mm導入した後、3点曲げによる静的荷重を加え、破壊荷重Pを求めた。破壊靭性値(K1c値)の算出には次に示す(I)式を用いた。また、試験結果を表5に示す。
K1c=(PL√a/BW2){5.8−9.2(a/W)+43.6(a/W)2
−75.3(a/W)3+77.5(a/W)4}・・・(I)
(3) Test of Static Fracture Toughness Value FIG. 8 is a diagram showing a test piece of a static fracture toughness test. About 1 mm of pre-crack was introduced into the notch portion of the test piece, and then a static load by three-point bending was applied to determine the fracture load P. The following formula (I) was used for calculation of the fracture toughness value (K 1 c value). The test results are shown in Table 5.
K1c = (PL√a / BW 2 ) {5.8−9.2 (a / W) +43.6 (a / W) 2
−75.3 (a / W) 3 +77.5 (a / W) 4 } (I)
予き裂深さが浸炭窒化層深さよりも大きくなったため、比較例のX材とY材とには違いはない。しかし、本発明例のZ材は比較例に対して約1.2倍の値を得ることができた。 Since the precrack depth is larger than the carbonitrided layer depth, there is no difference between the X material and the Y material of the comparative example. However, the Z material of the present invention example was able to obtain a value about 1.2 times that of the comparative example.
(4)静圧壊強度試験
静圧壊強度試験片は、上述のように図6に示す形状のものを用いた。図中、P方向に荷重を付加して、静圧壊強度試験を行なった。試験結果を表6に示す。
(4) Static Crushing Strength Test The static crushing strength test piece having the shape shown in FIG. 6 was used as described above. In the figure, a static crushing strength test was performed by applying a load in the P direction. The test results are shown in Table 6.
浸炭窒化処理を行なっているY材は普通焼入れのX材よりもやや低い値である。しかしながら、本発明例のZ材は、Y材よりも静圧壊強度が向上し、X材と遜色ないレベルが得られている。 The Y material subjected to carbonitriding has a slightly lower value than the normal quenching X material. However, the Z material of the example of the present invention has a static crushing strength higher than that of the Y material, and a level comparable to that of the X material is obtained.
(5)経年寸法変化率
保持温度130℃、保持時間500時間における経年寸法変化率の測定結果を、表面硬度、残留オーステナイト量(50μm深さ)と併せて表7に示す。
(5) Aged dimensional change rate The measurement results of the aged dimensional change rate at a holding temperature of 130 ° C. and a holding time of 500 hours are shown in Table 7 together with the surface hardness and the retained austenite amount (50 μm depth).
残留オーステナイト量の多いY材の寸法変化率に比べて、本発明例のZ材は70%以下に抑制されていることがわかる。 It can be seen that the Z material of the example of the present invention is suppressed to 70% or less compared to the dimensional change rate of the Y material having a large amount of retained austenite.
(6)異物混入下における転動寿命試験
玉軸受6206を用い、標準異物を所定量混入させた異物混入下での転動疲労寿命を評価した。試験条件を表8に、試験結果を表9に示す。
(6) Rolling life test under the presence of foreign matter Using a ball bearing 6206, the rolling fatigue life under the presence of foreign matter mixed with a predetermined amount of standard foreign matter was evaluated. Table 8 shows the test conditions, and Table 9 shows the test results.
X材に比べ、従来の浸炭窒化処理を施したY材は約2.5倍になり、また、本発明例のZ材は約2.3倍の長寿命が得られた。本発明例のZ材は、比較例のY材に比べて残留オーステナイトが少ないものの、窒素の浸入と微細化されたミクロ組織の影響でほぼ同等の長寿命が得られている。 Compared to the X material, the Y material subjected to the conventional carbonitriding treatment is about 2.5 times longer, and the Z material of the present invention example has a long life of about 2.3 times. Although the Z material of the present invention has less retained austenite than the Y material of the comparative example, a substantially equivalent long life is obtained due to the intrusion of nitrogen and the effect of the refined microstructure.
上記の結果より、Z材、すなわち本発明例は、従来の浸炭窒化処理では困難であった転動疲労寿命の長寿命化、割れ強度の向上、経年寸法変化率の低減の3項目を同時に満足することができることがわかった。 From the above results, the Z material, that is, the present invention example, simultaneously satisfies the three items of the rolling fatigue life extension, crack strength improvement, and reduction of aging dimensional change rate, which were difficult in the conventional carbonitriding process. I found out that I can do it.
(実施例III)
表10に、窒素含有量と異物混入条件下の転動寿命との関係について行なった試験の結果を示す。なお、比較例1は標準焼入れ品、比較例2は標準の浸炭窒化品である。比較例3は本発明実施例と同様の処理を施したものの窒素量のみ過多の場合である。試験条件は次のとおりである。
供試軸受:円すいころ軸受30206(内・外輪、ころ共に、1.2重量%C−1.0重量%Si−0.5重量%Mn−1.0重量%Ni−1.5重量%Cr鋼製)
ラジアル荷重:17.64kN
アキシアル荷重:1.47kN
回転速度:2000rpm
硬質の異物混入1g/L
(Example III)
Table 10 shows the results of tests conducted on the relationship between the nitrogen content and the rolling life under the contamination condition. Comparative Example 1 is a standard quenched product, and Comparative Example 2 is a standard carbonitrided product. Comparative Example 3 is a case where the same treatment as in the embodiment of the present invention was performed, but only the amount of nitrogen was excessive. The test conditions are as follows.
Test bearing: Tapered roller bearing 30206 (both inner and outer rings and rollers are 1.2 wt% C-1.0 wt% Si-0.5 wt% Mn-1.0 wt% Ni-1.5 wt% Cr Made of steel)
Radial load: 17.64kN
Axial load: 1.47kN
Rotation speed: 2000rpm
1g / L of hard foreign matter
表10より、実施例1〜5に関しては、窒素含有量と異物混入下における転動寿命はほぼ比例関係にあることがわかる。ただし、窒素含有量が0.72の比較例3では異物混入下における転動寿命が極端に低下していることに照らし、窒素含有量は0.7を上限とするのがよい。 From Table 10, it can be seen that in Examples 1 to 5, the nitrogen content and the rolling life under the presence of foreign matter are in a substantially proportional relationship. However, in Comparative Example 3 where the nitrogen content is 0.72, the upper limit of the nitrogen content should be 0.7 in light of the extremely low rolling life under the presence of foreign matter.
今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上記した説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
1 外輪
2 内輪
3 転動体
10 転がり軸受
11 駆動ロール
12 案内ロール
13 ボール
21 転動疲労寿命試験片
T1 浸炭窒化処理温度
T2 焼入れ加熱温度
DESCRIPTION OF SYMBOLS 1 Outer ring 2 Inner ring 3 Rolling element 10 Rolling bearing 11 Drive roll 12 Guide roll 13 Ball 21 Rolling fatigue life test piece T 1 Carbonitriding temperature T 2 Quenching heating temperature
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| JP2003352998A JP4319001B2 (en) | 2003-10-10 | 2003-10-10 | Rolling bearing |
| CNB2004800295055A CN100425723C (en) | 2003-10-10 | 2004-09-30 | Rolling bearing |
| US10/574,567 US20070269336A1 (en) | 2003-10-10 | 2004-09-30 | Ball-and-Roller Bearing |
| DE112004001914T DE112004001914T5 (en) | 2003-10-10 | 2004-09-30 | Ball and roller bearings |
| PCT/JP2004/014787 WO2005035814A1 (en) | 2003-10-10 | 2004-09-30 | Rolling bearing |
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| JP2003352998A JP4319001B2 (en) | 2003-10-10 | 2003-10-10 | Rolling bearing |
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| JP (1) | JP4319001B2 (en) |
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| JP6211811B2 (en) * | 2013-06-06 | 2017-10-11 | Ntn株式会社 | Bearing parts and rolling bearings |
| CN104451452B (en) * | 2013-09-13 | 2016-09-28 | 宝钢特钢有限公司 | A kind of bearing steel for wind power equipment and preparation method thereof |
| CN106893947B (en) * | 2017-03-28 | 2018-07-27 | 北京科技大学 | A kind of preparation method for the bearing steel being resistant to 400 degree of high temperature |
| US11778779B2 (en) | 2018-11-22 | 2023-10-03 | Denso Corporation | Electronic component cooling device |
| JP7777967B2 (en) * | 2021-11-30 | 2025-12-01 | Ntn株式会社 | Rolling members and rolling bearings |
| JP7777968B2 (en) * | 2021-11-30 | 2025-12-01 | Ntn株式会社 | Rolling parts and rolling bearings |
| CN116926441A (en) * | 2023-06-27 | 2023-10-24 | 河北大河材料科技有限公司 | Bearing steel with high rotational bending fatigue strength |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3538995B2 (en) * | 1994-09-29 | 2004-06-14 | 日本精工株式会社 | Rolling bearing |
| JP2001152252A (en) * | 1999-11-22 | 2001-06-05 | Nsk Ltd | Rolling bearing |
| JP2002115031A (en) * | 2000-10-11 | 2002-04-19 | Ntn Corp | Rolling bearing parts, driving device and roll supporting device |
| JP2003113448A (en) * | 2001-10-05 | 2003-04-18 | Nippon Koshuha Steel Co Ltd | Steel for bearing superior in silent property |
| JP3905430B2 (en) * | 2001-11-29 | 2007-04-18 | Ntn株式会社 | Bearing parts and rolling bearings |
| US7438477B2 (en) * | 2001-11-29 | 2008-10-21 | Ntn Corporation | Bearing part, heat treatment method thereof, and rolling bearing |
-
2003
- 2003-10-10 JP JP2003352998A patent/JP4319001B2/en not_active Expired - Lifetime
-
2004
- 2004-09-30 WO PCT/JP2004/014787 patent/WO2005035814A1/en not_active Ceased
- 2004-09-30 DE DE112004001914T patent/DE112004001914T5/en not_active Withdrawn
- 2004-09-30 CN CNB2004800295055A patent/CN100425723C/en not_active Expired - Lifetime
- 2004-09-30 US US10/574,567 patent/US20070269336A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005113256A (en) | 2005-04-28 |
| DE112004001914T5 (en) | 2006-10-19 |
| CN100425723C (en) | 2008-10-15 |
| US20070269336A1 (en) | 2007-11-22 |
| CN1863935A (en) | 2006-11-15 |
| WO2005035814A1 (en) | 2005-04-21 |
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