JP4080285B2 - Biaxially oriented polypropylene multilayer film - Google Patents
Biaxially oriented polypropylene multilayer film Download PDFInfo
- Publication number
- JP4080285B2 JP4080285B2 JP2002274615A JP2002274615A JP4080285B2 JP 4080285 B2 JP4080285 B2 JP 4080285B2 JP 2002274615 A JP2002274615 A JP 2002274615A JP 2002274615 A JP2002274615 A JP 2002274615A JP 4080285 B2 JP4080285 B2 JP 4080285B2
- Authority
- JP
- Japan
- Prior art keywords
- propylene
- layer
- film
- polypropylene
- biaxially stretched
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920006378 biaxially oriented polypropylene Polymers 0.000 title claims description 10
- 239000011127 biaxially oriented polypropylene Substances 0.000 title claims description 10
- 229920001155 polypropylene Polymers 0.000 claims description 83
- 239000000203 mixture Substances 0.000 claims description 49
- -1 polypropylene Polymers 0.000 claims description 48
- 239000004743 Polypropylene Substances 0.000 claims description 43
- 239000004711 α-olefin Substances 0.000 claims description 36
- 229920000642 polymer Polymers 0.000 claims description 30
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 29
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 29
- 229920001384 propylene homopolymer Polymers 0.000 claims description 27
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 24
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 21
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 15
- 239000005977 Ethylene Substances 0.000 claims description 15
- 239000005026 oriented polypropylene Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 description 17
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- 239000011347 resin Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 15
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- 238000006116 polymerization reaction Methods 0.000 description 7
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- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 7
- 125000005234 alkyl aluminium group Chemical group 0.000 description 6
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- WSSSPWUEQFSQQG-UHFFFAOYSA-N dimethylbutene Natural products CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229920006270 hydrocarbon resin Polymers 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
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- 150000003505 terpenes Chemical class 0.000 description 4
- 150000003623 transition metal compounds Chemical class 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000013032 Hydrocarbon resin Substances 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
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- 125000004122 cyclic group Chemical group 0.000 description 3
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- 150000002894 organic compounds Chemical class 0.000 description 3
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- 239000002245 particle Substances 0.000 description 3
- 150000003097 polyterpenes Chemical class 0.000 description 3
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 2
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
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- 229910021536 Zeolite Inorganic materials 0.000 description 2
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- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
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- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
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- 125000004464 hydroxyphenyl group Chemical group 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
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- 239000000314 lubricant Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
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- 239000012968 metallocene catalyst Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- JZLWSRCQCPAUDP-UHFFFAOYSA-N 1,3,5-triazine-2,4,6-triamine;urea Chemical compound NC(N)=O.NC1=NC(N)=NC(N)=N1 JZLWSRCQCPAUDP-UHFFFAOYSA-N 0.000 description 1
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- NDLNTMNRNCENRZ-UHFFFAOYSA-N 2-[2-hydroxyethyl(octadecyl)amino]ethanol Chemical compound CCCCCCCCCCCCCCCCCCN(CCO)CCO NDLNTMNRNCENRZ-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 241001474374 Blennius Species 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
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- 150000001336 alkenes Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
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- 125000003118 aryl group Chemical group 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
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- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N beta-monoglyceryl stearate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
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- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
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- 239000011777 magnesium Substances 0.000 description 1
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
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- 150000003839 salts Chemical class 0.000 description 1
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- 239000010703 silicon Substances 0.000 description 1
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- 239000012748 slip agent Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- MSFGZHUJTJBYFA-UHFFFAOYSA-M sodium dichloroisocyanurate Chemical compound [Na+].ClN1C(=O)[N-]C(=O)N(Cl)C1=O MSFGZHUJTJBYFA-UHFFFAOYSA-M 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- 239000011593 sulfur Substances 0.000 description 1
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- 239000000454 talc Substances 0.000 description 1
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Laminated Bodies (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は厚薄精度に優れ、かつ安定したガスバリア性、防湿性を有する二軸延伸多層ポリプロピレンフィルムに関する。
【0002】
【従来の技術】
二軸延伸ポリプロピレンフィルム(以下OPPフィルムと呼ぶことがある)は、その優れた透明性、機械的強度、剛性等を活かして包装材料をはじめ広い分野で使用されている。そして、通常OPPフイルムには、用途に応じてブロッキング防止剤、帯電防止剤を始め、種々の安定剤が添加されており、又、得られるOPPフィルムは用途に応じてポリエチレンフィルム、ポリエステルフィルム等の他のフィルムを積層したり、あるいはOPPフィルムの表面に塩化ビニリデン重合体等のガスバリア性重合体を積層して使用されている。
【0003】
かかる塩化ビニリデン重合体をOPPフィルム等の延伸熱可塑性フィルムに積層あるいは被覆することは多数提案されている(特開昭57−20346号公報、特許第2944192号公報)。そしてかかる塩化ビニリデン重合体を積層(被覆)したOPPフィルムは、高水分下でのガスバリア性、防湿性に優れることから、食品包装用、たばこ包装用をはじめ種々の包装材料として使用されている。しかしながら、延伸条件によってはOPPフィルムに厚薄むらが発生し、塩化ビニリデン重合体を積層した場合に良好なフィルムが得られない場合があった。
【0004】
【発明が解決しようとする課題】
そこで本発明は、厚薄精度に優れた二軸延伸多層ポリプロピレンフィルムの開発を目的として種々検討した結果、OPPフィルムの原料としてプロピレン単独重合体とプロピレン・エチレンランダム共重合体とからなるプロピレン重合体組成物とすることにより、厚薄精度に優れた基層が得られることが分り、且つ塩化ビニリデン系重合体を積層した際に安定したガスバリア性、防湿性を有する二軸延伸多層ポリプロピレンフィルムを得ることができた。
【0005】
【課題を解決するための手段】
【発明の概要】
本発明は、α―オレフィン含有量が0.1〜1.8モル%の範囲にある、プロピレン単独重合体(A)とプロピレン・α−オレフィン共重合体(B)とのプロピレン重合体組成物から得られる二軸延伸フィルム基材層の少なくとも片面に塩化ビニリデン系重合体(C)層が積層されてなることを特徴とする二軸延伸ポリプロピレン多層フィルムに関する。
【0006】
本発明の他の態様は、α―オレフィン含有量が0.1〜1.8モル%の範囲にある、プロピレン単独重合体(A)とプロピレン・α−オレフィン共重合体(B)とのプロピレン重合体組成物97〜75重量%と、粘着付与剤3〜25重量%を含むポリプロピレン組成物から得られる二軸延伸フィルム基材層の少なくとも片面に塩化ビニリデン系重合体(C)層が積層されてなることを特徴とする二軸延伸ポリプロピレン多層フィルムに関する。
【0007】
【発明の具体的説明】
プロピレン単独重合体(A)
本発明に係わるプロピレン単独重合体(A)は、プロピレンの単独重合体からなり、通常、MFR(メルトフローレート;ASTM D−1238 荷重2160g、温度230℃)が、通常0.5〜10g/10分、好ましくは2〜5g/10分の範囲にある。
【0008】
プロピレン・α−オレフィン共重合体(B)
本発明に係わるプロピレン・α−オレフィン共重合体(B)は、α―オレフィン含有量が0.4〜2.2wt%、好ましくは0.6〜1.8wt%のプロピレンとのランダム共重合体である。α―オレフィンの含有量が0.4モル%未満のものでは、ニ軸延伸する際の延伸性が改良されず、一方、2.2wt%を越えると得られる二軸延伸防湿ポリプロピレンフィルムが剛性に劣る。α―オレフィンとしては、エチレン、1−ブテン、1−ヘキセン、4−メチル・1−ペンテン、1−オクテン等が例示できる。これらの中では、エチレンが好ましい。又、MFR(メルトフローレート;ASTM D−1238 荷重2160g、温度230℃)はニ軸延伸フィルムとすることができる限り特に限定はされないが、通常0.5〜10g/10分、好ましくは2〜5.0g/10分の範囲にある。
【0009】
プロピレン重合体(D)
本発明に係わるプロピレン重合体(D)は、プロピレンの単独重合体、若しくはプロピレンと少量のエチレン、1−ブテン、1−ヘキセン、4−メチル・1−ペンテン、1−オクテン等のα―オレフィンとの共重合体である。プロピレン重合体(D)のMFR(メルトフローレート;ASTM D−1238 荷重2160g、温度230℃)は延伸フィルムとすることができる限り特に限定はされないが、通常0.5〜15g/10分、好ましくは2〜10g/10分の範囲にある。本発明に係わるプロピレン重合体(D)は、前述のプロピレン単独重合体(A)とプロピレン・α−オレフィン共重合体(B)とのプロピレン重合体組成物と同じであっても良い。
【0010】
本発明に係わるプロピレン重合体(D)には、ブロッキング防止剤が添加されてなるが、その量は通常、0.01〜3.0重量%、好ましくは0.05〜1.0重量%の範囲にある。ブロッキング防止剤の量をかかる範囲にすることにより、透明性に優れ、且つブロッキング防止性を有する二軸延伸ポリプロピレン多層フィルムとすることができる。ブロッキング防止剤の量が0.01重量%未満では、得られる二軸延伸積層ポリプロピレンフィルムのブロッキング防止効果が充分でなく、一方、3.0重量%を越えると、得られる二軸延伸ポリプロピレン多層フィルムの透明性が劣る傾向にある。かかるブロッキング防止剤としては、種々公知のもの、例えば、シリカ、タルク、雲母、ゼオライトや更には金属アルコキシドを焼成して得た金属酸化物等の無機化合物粒子、ポリメタクリル酸メチル、メラミンホルマリン樹脂、メラミン尿素樹脂、ポリエステル樹脂等の有機化合物粒子等を用い得る。これらの中でも、シリカ、ポリメタクリル酸メチルがアンチブロッキング性、透明性の面から特に好ましい。
【0011】
塩化ビニリデン系重合体(C)
本発明に係わる塩化ビニリデン系重合体(C)は、塩化ビニリデンの単独重合体若しくは共重合体である。これら重合体の中でも塩化ビニリデン含有量が50〜98モル%の範囲、好ましくは75〜96モル%の範囲にある共重合体が、成膜性、ガスバリア性のバランスに優れている。塩化ビニリデンと共重合可能な単量体の具体例として、例えば塩化ビニル、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、2−エチルヘキシルアクリレート、2−ヒドロキシエチルアクリレートなどのアクリル酸エステル、メタクリル酸メチル、メタクリル酸グリシジル等のメタクリル酸エステル、アクリロニトリル、メタクリロニトリル、及びアクリル酸、メタクリル酸、イタコン酸、マレイン酸等の不飽和カルボン酸等のうち一種または二種以上を選択して用いることができる。中でも製膜性の点から塩化ビニル、アクリル酸エステルが好ましく用いられる。また組成物としては、上記共重合体を適宜組み合わせて用いることができる。また塩化ビニリデン系重合体(C)には熱安定剤や光安定剤、滑剤等添加剤を適宜添加して用いることもできる。
本発明に係わる塩化ビニリデン系重合体(C)は通常、エマルジョン或いは溶液として用いられる。
【0012】
粘着付与剤
本発明に係わる粘着付与剤は、一般に粘着付与剤として製造・販売されている樹脂状物質で、具体的には、クマロン・インデン樹脂等のクマロン樹脂、フェノール・ホルムアルデヒド樹脂、テルペン・フェノール樹脂、ポリテルペン樹脂及びキシレン・ホルムアルデヒド樹脂等のフェノール,テルペン樹脂、合成ポリテルペン樹脂、芳香族系炭化水素樹脂、脂肪族系炭化水素樹脂、脂肪族系環状炭化水素樹脂、脂肪族・脂環族系石油樹脂、脂肪族・芳香族系石油樹脂、不飽和炭化水素重合体、水素添加炭化水素樹脂及び炭化水素系粘着化樹脂等の石油系炭化水素樹脂、ロジンのペンタエリスリトール・エステル、ロジンのグリセロール・エステル、水素添加ロジン、水素添加ロジン・エステル、特殊ロジンエステル及びロジン系粘着付与剤等のロジン誘導体及びテルペン系粘着付与剤等を例示できる。
【0013】
これらの中では、軟化点が110℃以上、好ましくは125〜145℃の範囲にある水素添加率が95%以上、更には99%以上の水素添加炭化水素樹脂、水素添加脂肪族系環状炭化水素樹脂、水素添加脂肪族・脂環族系石油樹脂、水素添加テルペン樹脂、水素添加合成ポリテルペン樹脂等の水素添加樹脂が、プロピレン重合体組成物との相溶性に優れるので好ましい。軟化点が110℃未満のものは成形時に発煙の問題が発生し、成形機を汚ごす虞が生ずる場合があり、一方、145℃を超えるものはプロピレン重合体組成物と相溶しづらくなるため二軸延伸多層ポリプロピレンフィルムの外観が悪くなる虞がある。
【0014】
プロピレン系重合体の製造方法
本発明に係わるプロピレン単独重合体(A)、プロピレン・α−オレフィン共重合体(B)及びプロピレン重合体(D)は種々公知の方法、例えば、典型的には固体状チタン触媒成分と有機金属化合物触媒成分から形成される触媒、あるいはこれら両成分および電子供与体から形成される触媒を用いて製造することができる。
固体状チタン触媒成分としては、各種方法で製造された三塩化チタンまたは三塩化チタン組成物、あるいはマグネシウム、ハロゲン、電子供与体、好ましくは芳香族カルボン酸エステルまたはアルキル基含有エーテルおよびチタンを必須成分とする、比表面積が好適には100m2/g以上の担体付チタン触媒成分が挙げられる。特に後者の担体付触媒成分を用いて製造された重合体が好適である。
有機金属化合物触媒成分としては、有機アルミニウム化合物が好適であり、具体的には、トリアルキルアルミニウム、ジアルキルアルミニウムハライド、アルキルアルミニウムセスキハライド、アルキルアルミニウムジハライドなどが挙げられる。これらの化合物のうち、好適な有機金属化合物触媒成分は、使用する上記チタン触媒成分の種類によって異なる。
電子供与体は、窒素、リン、イオウ、酸素、ケイ素、ホウ素などを含む有機化合物であり、好適な具体例としては、これらの元素を有する有機エステル、有機エーテルなどを挙げることができる。
担体付触媒成分を用いた重合体の製造方法に関しては、たとえば特開昭50−108385号、特開昭50−126590号、特開昭51−20297号、特開昭51−28189号、特開昭52−151691号などの各公報に開示されている。
【0015】
本発明に係わるIsoが高いプロピレン単独重合体およびプロピレン・α−オレフィン共重合体は、またシングルサイト触媒を用いても製造することができる。シングルサイト触媒は、活性点が均一(シングルサイト)である触媒であり、例えばメタロセン触媒(いわゆるカミンスキー触媒)やブルックハート触媒などがあげられる。例えばメタロセン触媒は、メタロセン系遷移金属化合物と、有機アルミニウム化合物および上記メタロセン系遷移金属化合物と反応してイオン対を形成する化合物からなる群から選ばれる少なくとも一種の化合物とからなる触媒であり、無機物に担持されていてもよい。
前記メタロセン系遷移金属化合物としては、例えば特開平5−209014号、特開平6−100579号、特開平1−301704号、特開平3−193796号、特開平5−148284号等に記載された化合物などがあげられる。
有機アルミニウム化合物としては、アルキルアルミニウム、または鎖状あるいは環状アルミノキサン等があげられる。上記鎖状あるいは環状アルミノキサンは、アルキルアルミニウムと水とを接触させることにより生成される。例えば重合時にアルキルアルミニウムを加えておいて、後で水を添加するか、あるいは錯塩の結晶水または有機、無機化合物の吸着水とアルキルアルミニウムとを反応させることにより得られる。
【0016】
前記メタロセン系遷移金属化合物と反応してイオン対を形成する化合物は、例えば特表平1−501950号、特開平3−207704号等に記載された化合物などがあげられる。シングルサイト触媒を担持させる前記無機物としては、シリカゲル、ゼオライト、珪藻土等があげられる。
重合方法としては、塊状重合、溶液重合、懸濁重合、気相重合等があげられる。これらの重合はバッチ法であっても連続法であっても良い。重合条件は通常、重合温度;−100〜+250℃、重合時間;5分〜10時間、反応圧力;常圧〜300Kg/cm2(ゲージ圧)である。
【0017】
プロピレン重合体組成物
本発明に係わるプロピレン重合体組成物は、プロピレン単独重合体(A)とプロピレン・α−オレフィン共重合体(B)とから得られ得る組成物で、α―オレフィン含有量が0.1〜1.8モル%、好ましくは0.2〜1.0モル%の範囲にあり、好ましくはプロピレン単独重合体(A)が95〜10重量%、更に好ましくは90〜20重量%の範囲、プロピレン・α−オレフィン共重合体(B)が5〜90重量%、更に好ましくは10〜80重量%の範囲にある。α―オレフィン含有量が0.1モル%未満、更には、プロピレン・α−オレフィン共重合体(B)が5重量%未満では、二軸延伸フィルムを得る場合の延伸温度幅の改良効果が少ない虞があるので、厚薄精度に優れた二軸延伸多層ポリプロピレンフィルムにならない場合があり、その結果、塩化ビニリデン系重合体(C)層と積層した場合に、ラミネート強度が改良されない場合がある。一方、α―オレフィン含有量が1.8モル%を越えると、更には90重量%を越えると得られる二軸延伸多層ポリプロピレンフィルムの剛性、機械的強度等が低下する虞がある。
【0018】
本発明に係わるプロピレン重合体組成物は、プロピレン単独重合体(A)とプロピレン・α−オレフィン共重合体(B)とを種々公知の方法で混合することにより得られる。例えば、予めプロピレン単独重合体(A)とプロピレン・α−オレフィン共重合体(B)とを夫々別個に重合して得たものを、機械的に混合する方法、混合した後溶融混練する方法、あるいはプロピレン単独重合体(A)若しくはプロピレン・α−オレフィン共重合体(B)とを重合した後、引き続きプロピレン・α−オレフィン共重合体(B)若しくはプロピレン単独重合体(A)を重合する方法等により得られる。
【0019】
ポリプロピレン組成物
本発明に係わるポリプロピレン組成物は、プロピレン重合体組成物97〜75重量%、好ましくは96〜85重量%と、粘着付与剤3〜25重量%、好ましくは4〜15重量%を含む組成物である。25重量%を越えると防湿性の改良効果が飽和するとともに、押出し成形がし難い傾向にある。
【0020】
本発明のプロピレン単独重合体(A)、プロピレン・α−オレフィン共重合体(B)若しくはプロピレン重合体組成物には、夫々にあるいは何れかに、耐熱安定剤、耐候安定剤、紫外線吸収剤、滑剤、スリップ剤、核剤、ブロッキング防止剤、帯電防止剤、防曇剤、粘着付与剤、顔料、染料、無機または有機の充填剤等の通常ポリオレフィンに用いる各種添加剤を本発明の目的を損なわない範囲で添加しておいてもよい。
【0021】
二軸延伸多層ポリプロピレンフィルム
本発明の二軸延伸多層ポリプロピレンフィルムの厚さは用途により種々決められるものであり、特に限定はされないが、通常、基材層であるプロピレン重合体組成物層若しくはポリプロピレン組成物層が10〜100μm、好ましくは15〜50μmの範囲、塩化ビニリデン系重合体(C)層の厚さが0.5〜10μm、好ましくは1〜5μmの範囲、プロピレン系重合体(D)層を積層する場合は、当該層の厚さが0.5〜15μm、好ましくは1〜10μmの範囲にある。塩化ビニリデン系重合体(C)層は、少なくとも基材層の片面に積層してなるが、両面に積層しておいてもよい。
【0022】
本発明の二軸延伸多層ポリプロピレンフィルムは必要に応じて片面あるいは両面をコロナ処理、火炎処理等の表面処理をしてもよい。また、本発明の二軸延伸多層ポリプロピレンフィルムは更に用途により、低温ヒートシール性を付与するために、高圧法低密度ポリエチレン、線状低密度ポリエチレン、結晶性あるいは低結晶性のエチレンと炭素数3〜10のα−オレフィンとのランダム共重合体あるいはプロピレンとエチレンもしくは炭素数4以上のα−オレフィンとのランダム共重合体、ポリブテン、エチレン・酢酸ビニル共重合体等の低融点のポリマーを単独あるいはそれらの組成物を塩化ビニリデン系重合体(C)層上、あるいは他の面に、積層してもよい。また、エチレン・ビニルアルコール共重合体、ポリアミド、ポリエステル等を押出しコーティング等により積層してもよいし、金属あるいはその酸化物、シリカ等を蒸着してもよい。勿論、他の物質との接着性を増すために、延伸フィルムの表面をイミン、ウレタン等の接着剤でアンカー処理してもよいし、無水マレイン酸変性ポリオレフィンを積層してもよい。
【0023】
本発明の二軸延伸多層ポリプロピレンフィルムは、プロピレン重合体(A)とプロピレン・α―オレフィン共重合体(B)とから得られるプロピレン重合体組成物若しくはプロピレン重合体組成物に粘着付与剤を所定量添加したポリプロピレン組成物及び片面のみに塩化ビニリデン系重合体(C)を積層する場合は、他の片面にアンチ・ブロッキング剤を所定量添加したプロピレン重合体(D)とを共押出し成形して得た多層シートを、公知の同時二軸延伸法あるいは逐次二軸延伸法等の二軸延伸フィルム製造方法により二軸延伸フィルムとした後、両面若しくは片面に塩化ビニリデン系重合体(C)層を被覆して二軸延伸ポリプロピレン多層フィルムとする方法、あるいは多層シートを縦方向に延伸した後、その両面若しくは片面に塩化ビニリデン系重合体(C)層を被覆した後、横方向に延伸して二軸延伸ポリプロピレン多層フィルムとする方法等が挙げられる。二軸延伸の条件は、公知のOPPフィルムの製造条件、例えば、逐次二軸延伸法では、縦延伸温度を125℃〜145℃、延伸倍率を4.5〜6倍の範囲、横延伸温度を165〜190℃、延伸倍率を9〜11倍の範囲にすればよい。
【0024】
本発明に係わるプロピレン重合体組成物は、特に、逐次二軸延伸フィルム製造方法で、横延伸の温度範囲を従来に比べ7℃と広くすることができ、その結果横延伸操作が容易となり、得られる二軸延伸フィルムの厚薄精度、例えば、OPPフィルムの基準厚みに対する厚薄ばらつき(2σ)をプロピレン重合体(A)単独から得られる二軸延伸フィルムに対し20〜50%低減できる。その結果、得られる二軸延伸防湿ポリプロピレンフィルムのラミネート強度、ヒートシール強度が改善される。
【0025】
【発明の効果】
本発明の二軸延伸多層ポリプロピレンフィルムは、基材層に用いるプロピレン重合体組成物若しくはポリプロピレン組成物を、二軸延伸する際にその均一延伸性、広温度域延伸性等の延伸性が改良されており、生産性の安定化(稼働率、得率の向上)がはかれる。また、本発明のプロピレン重合体組成物若しくはポリプロピレン組成物を基材層とした二軸延伸多層ポリプロピレンフィルムは厚薄精度、剛性、透明性に優れ、ベタがなく、且つ塩化ビニリデン系重合体層が積層されているので、ガスバリア性、防湿性を有し、しかもその安定性に優れているので、従来防湿OPPフィルムが使用されている海苔類、米菓類等の乾燥食品、ハム・ソーセージ等の食肉加工品、たばこ等の嗜好品等の包装用フィルムを始め、あらゆる被包装物の包装用フィルムに使用し得る。
【0026】
【実施例】
次に実施例を挙げて本発明を更に具体的に説明するが、本発明はその要旨を越えない限りこれらの実施例に制約されるものではない。
【0027】
実施例及び比較例における物性値等は、以下の評価方法により求めた。
(評価方法)
1)弾性率:JIS K 7127に準じて測定した。
2)フィルム厚みムラ:規定幅(5m)の標準偏差を測定した。
3)ヒートシール強度:ヒートシールテスター(東洋精機社製)を用い、下記表中の温度に設定し、ヒートシール圧力0.05MPaにてヒートシールし15mm幅に切り出し引張り試験機(東洋精機社製)を用い引張速度300mm/分で測定した。
4)静摩擦係数:No162スリップテスター(安田精機製作所製)を用いてコート/コート面のスリップ性を測定した。
5)表面固有抵抗:デジタル超抵抗測定器R8340(アドバンテスト社製)を用いてコート面の表面固有抵抗を測定した。
6)水蒸気透過度の測定:JIS Z 0208に準じて、温度;40℃、湿度;90%RHの条件で測定した。
7)酸素透過度の測定:JIS K 7126に準じて、温度;20℃、湿度;90%RHの条件で測定した。
【0028】
実施例1
<基層:プロピレン重合体組成物層>
プロピレン単独重合体(MFR=3.0g/10分)40重量%に対しプロピレン・エチレンランダム共重合体(エチレン量1.3モル% MFR=3.0g/10分)を60重量%配合した配合したエチレン含有量が0.8モル%のプロピレン重合体組成物に酸化防止剤としてテトラキス[メチレンー3−(3‘、5’―ジーt―ブチルー4‘ヒドロキシフェニル)プロピオネート]メタン(日本チバガイキー社製品 製品名イルガノックス1010)1000ppm ステアリン酸カルシウム(日本油脂製)1000ppm、帯電防止剤としてステアリン酸モノグリセリド(理研ビタミン製)6000ppm、ステアリルジエタノールアミン(東邦化学製)2000ppm配合した。
<ブロッキング防止層:プロピレン系重合体組成物層>
プロピレン単独重合体(融点160℃ MFR:2.5g/10分)に、先に記載した酸化防止剤及びアンチブロッキング剤として粒径2μmのシリカを1000ppm配合した。
<二軸延伸多層ポリプロピレンフィルの製造>
先に示したブロッキング防止層/基材層/プロピレン重合体組成物層を押出量比(1/8/1)になるよう各々スクリュー押出機を用いて溶融押出しマルチマニホールドタイプT−ダイを用いて賦形、冷却ロール上にて急冷し厚さ約1.0mmの原反シートを得た。このシートを約125℃まで加熱しフィルム流れ方向(縦方向)に5倍延伸後、片面にコロナ放電処理をして、アクリル酸エステル含有量8モル%の塩化ビニリデン共重合体層をコートした後、横方向に延伸(延伸倍率10倍、延伸温度155℃)して、ブロッキング防止層/基材層/プロピレン重合体組成物層/コート層:1μm/18μm/1μm/2μmからなる二軸延伸ポリプロピレン多層フィルムを得た。
【0029】
実施例2
実施例1の基材層に用いたプロピレン重合体組成物に代えて、プロピレン単独重合体(MFR:3.0g/10分)40重量%に対しプロピレン・エチレンーランダム共重合体(エチレン含有量:1.3モル% MFR:3.0g/10分)を60重量%配合したエチレン含有量が0.8モル%の組成物に耐熱安定剤としてテトラキス[メチレンー3−(3‘、5’―ジーt―ブチルー4‘ヒドロキシフェニル)プロピオネート]メタン(日本チバガイキー社製品 製品名イルガノックス1010)1000ppm及びステアリン酸カルシウム(日本油脂製)1000ppmを加えたプロピレン重合体組成物を用意し、当該プロピレン重合体組成物95重量%に対しテルペン系石油樹脂(商品名 クリアロンP−125ヤスハラケミカル社製、軟化点;125℃)5重量%配合してなるポリプロピレン組成物を用いる以外は実施例1と同様に行い二軸延伸ポリプロピレン多層フィルムを得た。結果を表1に示す。
【0030】
実施例3
実施例1の基材層に用いてなるポリプロピレン組成物を縦延伸した後、両面にコロナ処理を施す。その後両面に塩化ビニリデン共重合体層を積層する以外は実施例1と同様に行い二軸延伸ポリプロピレン多層フィルム(コート層/プロピレン重合体組成物層/基材層/プロピレン重合体組成物層/コート層:1μm/1μm/18μm/1μm/1μm)を得た。結果を表2に示す。
【0031】
比較例1
基材層に用いたポリプロピレン組成物に代えて、実施例1で用いたプロピレン単独重合体を用いる以外は実施例1と同様に行い、厚さ22μmの二軸延伸ポリプロピレン多層フィルムを得た。かかる二軸延伸ポリプロピレン多層フィルムの物性等を前記記載の方法で測定した。結果を表1に示す。
【0032】
比較例2
基材層に用いたポリプロピレン組成物に代えて、実施例1で用いたプロピレン単独重合体を用いる以外は実施例2と同様に行い、厚さ22μmの二軸延伸ポリプロピレン多層フィルムを得た。かかる二軸延伸ポリプロピレン多層フィルムの物性等を前記記載の方法で測定した。結果を表1に示す。
【0033】
比較例3
基材層に用いたポリプロピレン組成物に代えて、実施例1で用いたプロピレン単独重合体を用いる以外は実施例3と同様に行い、厚さ22μmの二軸延伸ポリプロピレン多層フィルムを得た。かかる二軸延伸ポリプロピレン多層フィルムの物性等を前記記載の方法で測定した。結果を表2に示す。
【0034】
【表1】
【0035】
【表2】
【0036】
表1、2から明らかなように、中間層にプロピレン・α―オレフィンランダム共重合体を用いた二軸延伸フィルムに塩化ビニリデン重合体を積層した二軸延伸ポリプロピレン多層フィルムは(実施例1〜3)は、中間層にプロピレン単独重合体を用いた多層フィルム(比較例1〜3)に比べ基本的なフィルム性能を落とすことなく厚薄精度が向上していることが分かる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a biaxially stretched multilayer polypropylene film having excellent thickness accuracy and having stable gas barrier properties and moisture resistance.
[0002]
[Prior art]
Biaxially stretched polypropylene films (hereinafter sometimes referred to as OPP films) are used in a wide range of fields including packaging materials by taking advantage of their excellent transparency, mechanical strength, rigidity and the like. In general, an OPP film is added with various stabilizers including an anti-blocking agent and an antistatic agent depending on the application, and the obtained OPP film is a polyethylene film, a polyester film or the like depending on the application. Other films are laminated, or a gas barrier polymer such as vinylidene chloride polymer is laminated on the surface of the OPP film.
[0003]
Many proposals have been made to laminate or coat such a vinylidene chloride polymer on a stretched thermoplastic film such as an OPP film (Japanese Patent Laid-Open Nos. 57-20346 and 2944192). OPP films laminated (coated) with such vinylidene chloride polymers are excellent in gas barrier properties and moisture resistance under high moisture, and are therefore used as various packaging materials for food packaging and tobacco packaging. However, depending on the stretching conditions, the OPP film may be uneven in thickness, and when a vinylidene chloride polymer is laminated, a good film may not be obtained.
[0004]
[Problems to be solved by the invention]
Accordingly, the present invention has been variously studied for the purpose of developing a biaxially stretched multilayer polypropylene film having excellent thickness accuracy, and as a result, a propylene polymer composition comprising a propylene homopolymer and a propylene / ethylene random copolymer as raw materials for an OPP film. It is understood that a base layer excellent in thickness and thickness accuracy can be obtained by using a product, and a biaxially stretched multilayer polypropylene film having stable gas barrier properties and moisture resistance when a vinylidene chloride polymer is laminated can be obtained. It was.
[0005]
[Means for Solving the Problems]
SUMMARY OF THE INVENTION
The present invention relates to a propylene polymer composition of a propylene homopolymer (A) and a propylene / α-olefin copolymer (B) having an α-olefin content in the range of 0.1 to 1.8 mol%. The biaxially stretched polypropylene multilayer film is characterized in that a vinylidene chloride polymer (C) layer is laminated on at least one surface of a biaxially stretched film substrate layer obtained from the above.
[0006]
Another aspect of the present invention is a propylene homopolymer (A) and a propylene / α-olefin copolymer (B) having an α-olefin content in the range of 0.1 to 1.8 mol%. A vinylidene chloride polymer (C) layer is laminated on at least one side of a biaxially stretched film substrate layer obtained from a polypropylene composition containing 97 to 75% by weight of a polymer composition and 3 to 25% by weight of a tackifier. It is related with the biaxially-stretched polypropylene multilayer film characterized by these.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Propylene homopolymer (A)
The propylene homopolymer (A) according to the present invention is composed of a propylene homopolymer and usually has an MFR (melt flow rate; ASTM D-1238 load of 2160 g, temperature of 230 ° C.) of usually 0.5 to 10 g / 10. Min, preferably in the range of 2-5 g / 10 min.
[0008]
Propylene / α-olefin copolymer (B)
The propylene / α-olefin copolymer (B) according to the present invention is a random copolymer with propylene having an α-olefin content of 0.4 to 2.2 wt%, preferably 0.6 to 1.8 wt%. It is. When the α-olefin content is less than 0.4 mol%, the stretchability during biaxial stretching is not improved, whereas when the content exceeds 2.2 wt%, the resulting biaxially stretched moisture-proof polypropylene film is rigid. Inferior. Examples of the α-olefin include ethylene, 1-butene, 1-hexene, 4-methyl / 1-pentene, 1-octene and the like. Of these, ethylene is preferred. The MFR (melt flow rate; ASTM D-1238 load 2160 g, temperature 230 ° C.) is not particularly limited as long as it can be a biaxially stretched film, but usually 0.5 to 10 g / 10 min, preferably 2 It is in the range of 5.0 g / 10 min.
[0009]
Propylene polymer (D)
The propylene polymer (D) according to the present invention is a propylene homopolymer, or an α-olefin such as propylene and a small amount of ethylene, 1-butene, 1-hexene, 4-methyl / 1-pentene, 1-octene and the like. It is a copolymer. The MFR (melt flow rate; ASTM D-1238 load 2160 g, temperature 230 ° C.) of the propylene polymer (D) is not particularly limited as long as it can be a stretched film, but usually 0.5 to 15 g / 10 minutes, preferably Is in the range of 2 to 10 g / 10 min. The propylene polymer (D) according to the present invention may be the same as the propylene polymer composition of the propylene homopolymer (A) and the propylene / α-olefin copolymer (B).
[0010]
An antiblocking agent is added to the propylene polymer (D) according to the present invention, and the amount is usually 0.01 to 3.0% by weight, preferably 0.05 to 1.0% by weight. Is in range. By setting the amount of the antiblocking agent in such a range, a biaxially stretched polypropylene multilayer film having excellent transparency and antiblocking properties can be obtained. If the amount of the antiblocking agent is less than 0.01% by weight, the resulting biaxially stretched laminated polypropylene film is not sufficient in the antiblocking effect, whereas if it exceeds 3.0% by weight, the resulting biaxially stretched polypropylene multilayer film is obtained. Tends to be inferior in transparency. As such an antiblocking agent, various known compounds such as silica, talc, mica, zeolite, and further inorganic compound particles such as metal oxide obtained by firing metal alkoxide, polymethyl methacrylate, melamine formalin resin, Organic compound particles such as melamine urea resin and polyester resin can be used. Among these, silica and polymethyl methacrylate are particularly preferable in terms of antiblocking properties and transparency.
[0011]
Vinylidene chloride polymer (C)
The vinylidene chloride polymer (C) according to the present invention is a homopolymer or copolymer of vinylidene chloride. Among these polymers, a copolymer having a vinylidene chloride content in the range of 50 to 98 mol%, preferably in the range of 75 to 96 mol%, is excellent in the balance between film formability and gas barrier properties. Specific examples of monomers copolymerizable with vinylidene chloride include acrylic acid esters such as vinyl chloride, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, and methyl methacrylate. , Methacrylic acid esters such as glycidyl methacrylate, acrylonitrile, methacrylonitrile, and unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, maleic acid and the like can be selected and used. . Of these, vinyl chloride and acrylic acid esters are preferably used from the viewpoint of film forming properties. Moreover, as a composition, the said copolymer can be used in combination as appropriate. In addition, additives such as a heat stabilizer, a light stabilizer and a lubricant can be appropriately added to the vinylidene chloride polymer (C).
The vinylidene chloride polymer (C) according to the present invention is usually used as an emulsion or a solution.
[0012]
Tackifier according to tackifiers <br/> present invention is a generally resinous materials which are manufactured and sold as a tackifier, specifically, coumarone resins such as coumarone-indene resins, phenol-formaldehyde resin Terpenes, phenolic resins, polyterpene resins and phenols such as xylene and formaldehyde resins, terpene resins, synthetic polyterpene resins, aromatic hydrocarbon resins, aliphatic hydrocarbon resins, aliphatic cyclic hydrocarbon resins, aliphatics and fats Petroleum hydrocarbon resins such as cyclic petroleum resins, aliphatic / aromatic petroleum resins, unsaturated hydrocarbon polymers, hydrogenated hydrocarbon resins and hydrocarbon tackifying resins, pentaerythritol ester of rosin, rosin Glycerol ester, hydrogenated rosin, hydrogenated rosin ester, special rosin ester and rosin Rosin derivatives such as tackifiers and terpene-based tackifier and the like.
[0013]
Among these, hydrogenated hydrocarbon resins and hydrogenated aliphatic cyclic hydrocarbons having a softening point of 110 ° C. or higher, preferably a hydrogenation rate in the range of 125 to 145 ° C. of 95% or higher, more preferably 99% or higher. Hydrogenated resins such as resins, hydrogenated aliphatic / alicyclic petroleum resins, hydrogenated terpene resins, and hydrogenated synthetic polyterpene resins are preferred because of their excellent compatibility with the propylene polymer composition. When the softening point is less than 110 ° C., smoke may be generated during molding, and the molding machine may be contaminated. On the other hand, when the softening point exceeds 145 ° C., it is difficult to be compatible with the propylene polymer composition. Therefore, the appearance of the biaxially stretched multilayer polypropylene film may be deteriorated.
[0014]
Propylene polymer production method The propylene homopolymer (A), the propylene / α-olefin copolymer (B) and the propylene polymer (D) according to the present invention may be prepared by various known methods, for example, typical Specifically, it can be produced using a catalyst formed from a solid titanium catalyst component and an organometallic compound catalyst component, or a catalyst formed from both components and an electron donor.
As a solid titanium catalyst component, titanium trichloride or a titanium trichloride composition produced by various methods, or magnesium, halogen, an electron donor, preferably an aromatic carboxylic acid ester or an alkyl group-containing ether and titanium are essential components. And a supported titanium catalyst component having a specific surface area of preferably 100 m 2 / g or more. In particular, a polymer produced using the latter supported catalyst component is preferred.
The organometallic compound catalyst component is preferably an organoaluminum compound, and specific examples include trialkylaluminum, dialkylaluminum halide, alkylaluminum sesquihalide, alkylaluminum dihalide, and the like. Among these compounds, a suitable organometallic compound catalyst component varies depending on the type of the titanium catalyst component used.
The electron donor is an organic compound containing nitrogen, phosphorus, sulfur, oxygen, silicon, boron, and the like. Suitable specific examples include organic esters and organic ethers having these elements.
With respect to the method for producing a polymer using a catalyst component with a carrier, for example, JP-A-50-108385, JP-A-50-126590, JP-A-51-20297, JP-A-51-28189, JP It is disclosed in each publication such as Sho 52-151691.
[0015]
The propylene homopolymer and propylene / α-olefin copolymer having high Iso according to the present invention can also be produced using a single site catalyst. The single site catalyst is a catalyst having a uniform active site (single site), and examples thereof include a metallocene catalyst (so-called Kaminsky catalyst) and a Brookhart catalyst. For example, a metallocene catalyst is a catalyst comprising a metallocene transition metal compound, at least one compound selected from the group consisting of an organoaluminum compound and a compound that forms an ion pair by reacting with the metallocene transition metal compound, and an inorganic substance. It may be carried on.
Examples of the metallocene-based transition metal compound include compounds described in JP-A-5-209014, JP-A-6-1005209, JP-A-1-301704, JP-A-3-193966, JP-A-5-148284, and the like. Etc.
Examples of the organoaluminum compound include alkylaluminum, chain or cyclic aluminoxane, and the like. The chain or cyclic aluminoxane is produced by bringing alkylaluminum into contact with water. For example, it can be obtained by adding alkylaluminum at the time of polymerization and adding water later, or by reacting crystallization water of a complex salt or adsorbed water of an organic or inorganic compound with alkylaluminum.
[0016]
Examples of the compound that forms an ion pair by reacting with the metallocene transition metal compound include compounds described in JP-A-1-501950, JP-A-3-207704, and the like. Examples of the inorganic substance that supports the single-site catalyst include silica gel, zeolite, diatomaceous earth, and the like.
Examples of the polymerization method include bulk polymerization, solution polymerization, suspension polymerization, gas phase polymerization and the like. These polymerizations may be batch processes or continuous processes. The polymerization conditions are usually a polymerization temperature: −100 to + 250 ° C., a polymerization time: 5 minutes to 10 hours, a reaction pressure; a normal pressure to 300 Kg / cm 2 (gauge pressure).
[0017]
Propylene polymer composition The propylene polymer composition according to the present invention is a composition obtainable from a propylene homopolymer (A) and a propylene / α-olefin copolymer (B). The olefin content is in the range of 0.1 to 1.8 mol%, preferably 0.2 to 1.0 mol%, preferably the propylene homopolymer (A) is 95 to 10 wt%, more preferably 90%. In the range of ˜20% by weight, the propylene / α-olefin copolymer (B) is in the range of 5 to 90% by weight, more preferably in the range of 10 to 80% by weight. When the α-olefin content is less than 0.1 mol%, and the propylene / α-olefin copolymer (B) is less than 5% by weight, the effect of improving the stretching temperature width in obtaining a biaxially stretched film is small. Since there exists a possibility, it may not become a biaxially-stretched multilayer polypropylene film excellent in thickness accuracy, As a result, when laminated | stacked with a vinylidene chloride type | system | group polymer (C) layer, laminate strength may not be improved. On the other hand, if the α-olefin content exceeds 1.8 mol%, and further exceeds 90 wt%, the rigidity, mechanical strength, etc. of the obtained biaxially stretched multilayer polypropylene film may be lowered.
[0018]
The propylene polymer composition according to the present invention can be obtained by mixing the propylene homopolymer (A) and the propylene / α-olefin copolymer (B) by various known methods. For example, a propylene homopolymer (A) and a propylene / α-olefin copolymer (B) separately polymerized separately, a method of mechanically mixing, a method of mixing and then melt-kneading, Alternatively, after the polymerization of the propylene homopolymer (A) or the propylene / α-olefin copolymer (B), the method subsequently polymerizes the propylene / α-olefin copolymer (B) or the propylene homopolymer (A). Etc.
[0019]
Polypropylene composition The polypropylene composition according to the present invention comprises a propylene polymer composition of 97 to 75% by weight, preferably 96 to 85% by weight, and a tackifier of 3 to 25% by weight, preferably 4 to 15%. A composition containing% by weight. If it exceeds 25% by weight, the moisture-proof improvement effect is saturated and extrusion molding tends to be difficult.
[0020]
In the propylene homopolymer (A), the propylene / α-olefin copolymer (B) or the propylene polymer composition of the present invention, either or any one of them, a heat stabilizer, a weather stabilizer, an ultraviolet absorber, Various additives usually used in polyolefins such as lubricants, slip agents, nucleating agents, anti-blocking agents, antistatic agents, antifogging agents, tackifiers, pigments, dyes, inorganic or organic fillers, and the like detract from the purpose of the present invention. You may add in the range which is not.
[0021]
Biaxially oriented thickness of the multilayer polypropylene film biaxially oriented multi-layer polypropylene film <br/> present invention are those which are variously determined depending on the use, but are not particularly limited, usually, a propylene polymer composition which is a base material layer Layer or polypropylene composition layer is in the range of 10-100 μm, preferably 15-50 μm, and the vinylidene chloride polymer (C) layer thickness is in the range of 0.5-10 μm, preferably 1-5 μm, propylene-based polymer (D) When laminating | stacking a layer, the thickness of the said layer exists in the range of 0.5-15 micrometers, Preferably it is 1-10 micrometers. The vinylidene chloride polymer (C) layer is laminated on at least one surface of the base material layer, but may be laminated on both surfaces.
[0022]
The biaxially stretched multilayer polypropylene film of the present invention may be subjected to surface treatment such as corona treatment or flame treatment on one or both sides as necessary. In addition, the biaxially stretched multilayer polypropylene film of the present invention may further be subjected to high-pressure low-density polyethylene, linear low-density polyethylene, crystalline or low-crystalline ethylene, and carbon number 3 in order to impart low-temperature heat sealability depending on applications. A random copolymer of 10 to α-olefin or a low-melting polymer such as a random copolymer of propylene and ethylene or an α-olefin having 4 or more carbon atoms, polybutene, ethylene / vinyl acetate copolymer, or the like Those compositions may be laminated on the vinylidene chloride polymer (C) layer or on another surface. Further, an ethylene / vinyl alcohol copolymer, polyamide, polyester or the like may be laminated by extrusion coating or the like, or a metal or an oxide thereof, silica, or the like may be deposited. Of course, in order to increase the adhesion to other substances, the surface of the stretched film may be anchored with an adhesive such as imine or urethane, or maleic anhydride-modified polyolefin may be laminated.
[0023]
The biaxially stretched multilayer polypropylene film of the present invention has a tackifier in a propylene polymer composition or a propylene polymer composition obtained from a propylene polymer (A) and a propylene / α-olefin copolymer (B). When laminating a polypropylene composition and a vinylidene chloride polymer (C) only on one side, a co-extrusion molding with a propylene polymer (D) with a predetermined amount of an anti-blocking agent added on the other side The obtained multilayer sheet is made into a biaxially stretched film by a biaxially stretched film manufacturing method such as a known simultaneous biaxial stretching method or a sequential biaxial stretching method, and then a vinylidene chloride polymer (C) layer is formed on both sides or one side. A method of coating to make a biaxially oriented polypropylene multilayer film, or after stretching a multilayer sheet in the machine direction, vinyl chloride on both sides or one side. After coating the den polymer (C) layer, a method in which a biaxially oriented polypropylene multi-layer film was stretched in the transverse direction thereof. The biaxial stretching conditions are known OPP film production conditions, for example, in the sequential biaxial stretching method, the longitudinal stretching temperature is 125 ° C. to 145 ° C., the stretching ratio is 4.5 to 6 times, and the transverse stretching temperature is What is necessary is just to make 165-190 degreeC and a draw ratio into the range of 9-11 times.
[0024]
In particular, the propylene polymer composition according to the present invention is a sequential biaxially stretched film manufacturing method, and the temperature range of the transverse stretching can be increased to 7 ° C. compared to the conventional one. The thickness accuracy of the resulting biaxially stretched film, for example, thickness variation (2σ) with respect to the reference thickness of the OPP film, can be reduced by 20 to 50% with respect to the biaxially stretched film obtained from the propylene polymer (A) alone. As a result, the laminate strength and heat seal strength of the obtained biaxially stretched moisture-proof polypropylene film are improved.
[0025]
【The invention's effect】
The biaxially stretched multilayer polypropylene film of the present invention has improved stretchability such as uniform stretchability and wide temperature range stretchability when the propylene polymer composition or polypropylene composition used for the base layer is biaxially stretched. This stabilizes productivity (improves operating rate and yield). In addition, the biaxially stretched multilayer polypropylene film using the propylene polymer composition or the polypropylene composition of the present invention as a base layer is excellent in thickness accuracy, rigidity and transparency, has no solidity, and is laminated with a vinylidene chloride polymer layer. Because it has gas barrier properties and moisture resistance, and has excellent stability, dried food such as seaweed, rice confectionery, etc. that have been used with moisture-proof OPP films, and meat processing such as ham and sausage It can be used as a packaging film for all items to be packaged, including packaging films for products such as goods and tobacco.
[0026]
【Example】
EXAMPLES Next, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples unless it exceeds the gist.
[0027]
The physical property values and the like in Examples and Comparative Examples were obtained by the following evaluation methods.
(Evaluation methods)
1) Elastic modulus: measured in accordance with JIS K 7127.
2) Film thickness unevenness: Standard deviation of specified width (5 m) was measured.
3) Heat seal strength: Using a heat seal tester (manufactured by Toyo Seiki Co., Ltd.), set the temperature in the following table, heat-sealed at a heat seal pressure of 0.05 MPa, cut into a 15 mm width, and a tensile tester (manufactured by Toyo Seiki Co., Ltd.). ) And a tensile speed of 300 mm / min.
4) Coefficient of static friction: No. 162 slip tester (manufactured by Yasuda Seiki Seisakusho) was used to measure the slip property of the coat / coat surface.
5) Surface resistivity: The surface resistivity of the coated surface was measured using a digital super resistance measuring device R8340 (manufactured by Advantest).
6) Measurement of water vapor permeability: Measured according to JIS Z 0208 under conditions of temperature; 40 ° C., humidity; 90% RH.
7) Measurement of oxygen permeability: Measured according to JIS K 7126 under conditions of temperature: 20 ° C., humidity: 90% RH.
[0028]
Example 1
<Base layer: propylene polymer composition layer>
Propylene homopolymer (MFR = 3.0 g / 10 min) 40 wt% blended with 60 wt% propylene / ethylene random copolymer (ethylene content 1.3 mol% MFR = 3.0 g / 10 min) Tetrakis [methylene-3- (3 ′, 5′-di-t-butyl-4′hydroxyphenyl) propionate] methane as an antioxidant to a propylene polymer composition having an ethylene content of 0.8 mol% Product name Irganox 1010) 1000 ppm Calcium stearate (manufactured by Nippon Oil & Fats) 1000 ppm, stearic acid monoglyceride (manufactured by Riken Vitamin) 6000 ppm and stearyl diethanolamine (manufactured by Toho Chemical) 2000 ppm as antistatic agents.
<Anti-blocking layer: Propylene polymer composition layer>
A propylene homopolymer (melting point: 160 ° C. MFR: 2.5 g / 10 min) was mixed with 1000 ppm of silica having a particle size of 2 μm as the antioxidant and antiblocking agent described above.
<Manufacture of biaxially oriented multilayer polypropylene fill>
Using the multi-manifold type T-die, the anti-blocking layer / base material layer / propylene polymer composition layer shown above was melt extruded using a screw extruder so as to have an extrusion ratio (1/8/1). It was shaped and quenched on a cooling roll to obtain a raw sheet having a thickness of about 1.0 mm. After heating this sheet to about 125 ° C. and stretching it 5 times in the film flow direction (longitudinal direction), it was subjected to corona discharge treatment on one side and coated with a vinylidene chloride copolymer layer having an acrylate content of 8 mol%. Biaxially stretched polypropylene comprising: antiblocking layer / base material layer / propylene polymer composition layer / coat layer: 1 μm / 18 μm / 1 μm / 2 μm, stretched in the transverse direction (stretching ratio 10 times, stretching temperature 155 ° C.) A multilayer film was obtained.
[0029]
Example 2
In place of the propylene polymer composition used in the base material layer of Example 1, propylene / ethylene-random copolymer (ethylene content) with respect to 40% by weight of propylene homopolymer (MFR: 3.0 g / 10 min) : 1.3 mol% MFR: 3.0 g / 10 min) and 60 wt% ethylene content in a composition having an ethylene content of 0.8 mol% tetrakis [methylene-3- (3 ', 5'- (Di-t-butyl-4'hydroxyphenyl) propionate] methane (Nippon Ciba-Gaiky product, product name Irganox 1010) 1000 ppm and calcium stearate (manufactured by NOF Corporation) 1000 ppm were prepared, and the propylene polymer composition was prepared. Terpene petroleum resin (trade name Clearon P-125, made by Yashara Chemical Co., Ltd., softening point) 125 ° C.), except that 5 wt% blended using polypropylene compositions comprising obtain a similarly performed biaxially oriented polypropylene multilayer film as in Example 1. The results are shown in Table 1.
[0030]
Example 3
The polypropylene composition used for the base material layer of Example 1 is longitudinally stretched and then subjected to corona treatment on both sides. Thereafter, a biaxially oriented polypropylene multilayer film (coat layer / propylene polymer composition layer / base material layer / propylene polymer composition layer / coat) was carried out in the same manner as in Example 1 except that a vinylidene chloride copolymer layer was laminated on both sides. Layer: 1 μm / 1 μm / 18 μm / 1 μm / 1 μm). The results are shown in Table 2.
[0031]
Comparative Example 1
A biaxially oriented polypropylene multilayer film having a thickness of 22 μm was obtained in the same manner as in Example 1 except that the propylene homopolymer used in Example 1 was used instead of the polypropylene composition used in the base material layer. The physical properties of the biaxially stretched polypropylene multilayer film were measured by the method described above. The results are shown in Table 1.
[0032]
Comparative Example 2
A biaxially oriented polypropylene multilayer film having a thickness of 22 μm was obtained in the same manner as in Example 2 except that the propylene homopolymer used in Example 1 was used instead of the polypropylene composition used in the base material layer. The physical properties of the biaxially stretched polypropylene multilayer film were measured by the method described above. The results are shown in Table 1.
[0033]
Comparative Example 3
A biaxially stretched polypropylene multilayer film having a thickness of 22 μm was obtained in the same manner as in Example 3 except that the propylene homopolymer used in Example 1 was used instead of the polypropylene composition used in the base material layer. The physical properties of the biaxially stretched polypropylene multilayer film were measured by the method described above. The results are shown in Table 2.
[0034]
[Table 1]
[0035]
[Table 2]
[0036]
As is clear from Tables 1 and 2, biaxially stretched polypropylene multilayer films in which a vinylidene chloride polymer is laminated on a biaxially stretched film using a propylene / α-olefin random copolymer as an intermediate layer (Examples 1 to 3). ) Shows that the thickness accuracy is improved without degrading the basic film performance as compared with the multilayer films (Comparative Examples 1 to 3) using a propylene homopolymer for the intermediate layer.
Claims (6)
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| JP2010208178A (en) * | 2009-03-11 | 2010-09-24 | Sumitomo Chemical Co Ltd | Polypropylene oriented multilayer film |
| JP7486894B2 (en) * | 2020-05-29 | 2024-05-20 | 三井化学東セロ株式会社 | BARRIER LAMINATE FILM AND BARRIER PACKAGING PRODUCT |
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| JP3808929B2 (en) * | 1996-03-27 | 2006-08-16 | 三菱化学株式会社 | Propylene-based resin laminated film and method for producing the same |
| JP3491461B2 (en) * | 1996-08-28 | 2004-01-26 | ダイセル化学工業株式会社 | Barrier film and method for producing the same |
| JP2004017333A (en) * | 2002-06-13 | 2004-01-22 | Tohcello Co Ltd | Biaxially oriented polypropylene multilayer film and use thereof |
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