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JP3221208U - Wire rod cleaning device - Google Patents

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JP3221208U
JP3221208U JP2018005167U JP2018005167U JP3221208U JP 3221208 U JP3221208 U JP 3221208U JP 2018005167 U JP2018005167 U JP 2018005167U JP 2018005167 U JP2018005167 U JP 2018005167U JP 3221208 U JP3221208 U JP 3221208U
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cleaning
wire rod
wire
cylindrical body
ultrasonic
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理暉 中原
理暉 中原
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新科産業有限会社
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Abstract

【課題】超音波洗浄と洗浄液の噴射による高圧洗浄の効果を得ることができ、線材表面を均一に洗浄することができる線材洗浄装置を提供する。【解決手段】連続走行する線材を洗浄するための線材洗浄装置100は、洗浄液を収容可能で、線材を一端側から他端側に案内し通過する洗浄容器10と、洗浄容器10の壁面に配置された超音波発振手段20と、洗浄容器10内に洗浄液を供給する液体供給手段30とを備えている。これにより、超音波洗浄と洗浄液の噴射による高圧洗浄の効果を得ることができ、構成が簡単でコストを抑えると共に、線材表面を均一に洗浄することができる。【選択図】図1An object of the present invention is to provide a wire rod cleaning apparatus which can obtain the effect of high pressure cleaning by ultrasonic cleaning and jet of a cleaning solution and can uniformly clean the surface of the wire. A cleaning device for cleaning a continuously running wire rod is capable of containing a cleaning solution, and disposed on a wall surface of a cleaning container which guides a wire rod from one end side to the other end side and a wall surface of the cleaning container. The ultrasonic wave oscillation means 20 and the liquid supply means 30 for supplying the cleaning liquid into the cleaning container 10 are provided. As a result, the effects of ultrasonic cleaning and high-pressure cleaning can be obtained by spraying the cleaning solution, and the structure is simple, the cost can be suppressed, and the surface of the wire can be cleaned uniformly. [Selected figure] Figure 1

Description

本考案は、金属等の線材、特に連続走行する線材の表面を洗浄するための線材洗浄装置に関する。  The present invention relates to a wire rod cleaning device for cleaning the surface of a wire rod such as a metal, particularly a wire rod which travels continuously.

従来、線材の表面洗浄は、走行中の線材を洗浄槽内に通過させ、この洗浄槽内に回転自在に支持されると共に、線材を中心に回転し内側にブラシを有するブラシ筒が配設される線材洗浄装置が提案されている(特許文献1)  Conventionally, while cleaning the surface of the wire rod, the running wire rod is passed into the cleaning tank, and it is rotatably supported in the cleaning tank, and a brush cylinder having a brush inside is disposed so as to rotate around the wire rod. Wire cleaning equipment has been proposed (Patent Document 1)

実開平2−94256号公報Japanese Utility Model Publication No. 2-94256

特許文献1に開示されている線材洗浄装置では、ブラシ筒を回転させる回転機構を設ける必要となるため、構成が複雑で、コストが高くなるという問題点があった。また、ブラシ筒の回転でブラシにより線材表面を洗浄することは、洗浄力不十分、均一性が欠けるという欠点があった。  In the wire rod cleaning device disclosed in Patent Document 1, since it is necessary to provide a rotation mechanism for rotating the brush cylinder, there is a problem that the configuration is complicated and the cost becomes high. In addition, washing the surface of the wire with the brush by rotating the brush cylinder has the disadvantages of insufficient washing power and lack of uniformity.

従って、本考案は従来技術の上述した課題を解消するものであり、本考案の目的は、構成が簡単でコストを抑えると共に、線材表面を均一に洗浄することができる線材洗浄装置を提供することにある。  Therefore, the present invention solves the above-mentioned problems of the prior art, and the object of the present invention is to provide a wire cleaning apparatus which can clean the surface of the wire uniformly while having a simple structure and suppressing the cost. It is in.

本考案によれば、線材洗浄装置は、連続走行する線材を洗浄するための線材洗浄装置であって、洗浄液を収容可能で、線材を一端側から他端側に案内し通過する洗浄容器と、洗浄容器の壁面に配置された超音波発振手段と、洗浄容器内に洗浄液を供給する液体供給手段とを備えている。  According to the present invention, the wire rod cleaning device is a wire rod cleaning device for cleaning a continuously traveling wire rod, which is capable of containing a cleaning liquid and guiding the wire rod from the one end side to the other end side and passing it through; It comprises ultrasonic oscillation means disposed on the wall of the cleaning container, and liquid supply means for supplying a cleaning liquid into the cleaning container.

洗浄容器の壁面に配置された超音波発振手段を設けることにより、連続走行する線材が洗浄容器を通過する際に、超音波洗浄により表面が洗浄され、構成が簡単でコストを抑えると共に、線材表面を均一に洗浄することができる。  By providing ultrasonic oscillation means disposed on the wall surface of the cleaning container, the surface is cleaned by ultrasonic cleaning when the continuously traveling wire passes through the cleaning container, the structure is simple and the cost is suppressed, and the surface of the wire Can be washed uniformly.

洗浄容器は、円筒体から形成され、該円筒体の外表面に超音波発振手段が着脱可能に配置されていることが好ましい。これにより、洗浄容器の容積を小さくすることが可能となり、超音波発振手段の修理、取り換えがようになる。  Preferably, the cleaning container is formed of a cylindrical body, and the ultrasonic oscillation means is detachably disposed on the outer surface of the cylindrical body. This makes it possible to reduce the volume of the cleaning container, which makes it possible to repair and replace the ultrasonic oscillation means.

液体供給手段は、洗浄液を噴射する噴射ノズルを有し、この噴射ノズルは、中心に線材を挿通するための挿通孔が設けられ、挿通孔の外周に洗浄液を噴射する環状の噴射口が形成されていることも好ましい。これにより、線材の回りから洗浄液を噴射することで、線材表面を均一に洗浄することができる。  The liquid supply means has an injection nozzle for injecting the cleaning liquid, and the injection nozzle is provided with an insertion hole for inserting the wire at the center, and an annular injection port for injecting the cleaning liquid is formed around the insertion hole. Is also preferable. Thus, the wire surface can be uniformly cleaned by spraying the cleaning liquid around the wire.

超音波発振手段は、少なくとも1つの周波数の超音波を発生する振動子と、少なくとも1つの振動子が取り付けられ、該振動子の振動を円筒体に伝達するように円筒体の外周面に着脱可能に装着される装着手段とを備え、装着手段は、円筒体の外壁の一部に対応する円弧状凹部を有する二つの取り付け金具を備え、二つの取り付け金具のすくなくとも一方に振動子が設けられていることも好ましい。これにより、円筒体に簡単に取り付けることができると共に、円筒体を効率よく発振させることができる。  The ultrasonic oscillation means is attached with a vibrator for generating ultrasonic waves of at least one frequency, and at least one vibrator, and is detachable from the outer peripheral surface of the cylindrical body so as to transmit the vibration of the vibrator to the cylindrical body The mounting means comprises two mounting brackets having arcuate recesses corresponding to a portion of the outer wall of the cylinder, the mounting means being provided with a vibrator on at least one of the two mounting brackets Is also preferred. Thus, the cylinder can be easily attached to the cylinder and the cylinder can be oscillated efficiently.

本考案によれば、線材洗浄装置は、超音波洗浄と洗浄液の噴射による高圧洗浄の効果を得ることができ、構成が簡単でコストを抑えると共に、線材表面を均一に洗浄することができる。  According to the present invention, the wire cleaning device can obtain the effects of ultrasonic cleaning and high pressure cleaning by spraying the cleaning solution, and the structure is simple, the cost can be suppressed, and the surface of the wire can be cleaned uniformly.

本考案の一実施形態における線材洗浄装置の構成を概略的に示す図である。It is a figure showing roughly the composition of the wire rod cleaning device in one embodiment of the present invention. 本考案の他の実施形態における線材洗浄装置の構成を概略的に示す図である。It is a figure which shows roughly the structure of the wire rod washing | cleaning apparatus in other embodiment of this invention.

以下、本考案に係る線材洗浄装置(ワイヤ洗浄装置)の実施形態を、図を参照して説明する。  Hereinafter, an embodiment of a wire rod cleaning apparatus (wire cleaning apparatus) according to the present invention will be described with reference to the drawings.

図1は本考案の一実施形態における線材洗浄装置100の構成を示している。図1に示すように、本実施形態における線材洗浄装置100は、線材Wを一端側から他端側に案内し通過する洗浄容器10と、洗浄容器10の壁面に配置された超音波発振手段20と、洗浄容器10の内部に洗浄液を供給する液体供給手段30とを備えている。  FIG. 1 shows the configuration of a wire cleaning apparatus 100 according to an embodiment of the present invention. As shown in FIG. 1, the wire cleaning apparatus 100 according to the present embodiment includes a cleaning container 10 which guides the wire W from one end to the other end and passes through the ultrasonic wave means 20 disposed on the wall of the cleaning container 10. And a liquid supply means 30 for supplying the cleaning liquid to the inside of the cleaning container 10.

洗浄容器10は、例えば、金属製円筒体から形成されている。本実施形態では、サニタリー管材を用いている。洗浄容器10の両端に液体供給手段30の噴射ノズル31がそれぞれ設けられている。また、洗浄容器10の長さは必要に応じて適宜に設計できる。  The cleaning container 10 is formed of, for example, a metal cylinder. In the present embodiment, a sanitary pipe is used. The spray nozzles 31 of the liquid supply means 30 are respectively provided at both ends of the cleaning container 10. In addition, the length of the washing container 10 can be appropriately designed as needed.

超音波発振手段20は、円筒体11の外表面に着脱可能に配置されている。この超音波発振手段20は、少なくとも1つの周波数の超音波を発生する振動子21と、少なくとも1つの振動子21が取り付けられ、振動子21の振動を円筒体11に伝達するように円筒体11の外周面に着脱可能に装着される装着手段22と、駆動手段23とを備えている。装着手段22は、円筒体11の外壁の一部に対応する円弧状凹部を有する二つの取り付け金具22a、22bを備え、二つの取り付け金具22a、22bのすくなくとも一方に振動子21が設けられている。超音波発振手段20からの超音波振動は、円筒体11の壁から放射し、円筒体11の中心軸部に集中するようになっている。そのため、円筒体11の中心部に通過する線材Wをより強力な超音波洗浄を実現できる。また、振動子21は、所定周波数(例えば、20kHz、25kHz、28kHz、30kHz、40kHz又は80kHz等)の基本振動、又はその近くの周波数の振動を発生することができるランジュバン型超音波振動子(例えば、超音波洗浄機用振動子)である。  The ultrasonic wave oscillation means 20 is detachably disposed on the outer surface of the cylindrical body 11. The ultrasonic oscillation means 20 has a vibrator 21 for generating ultrasonic waves of at least one frequency, and at least one vibrator 21 attached thereto, and the cylindrical body 11 transmits the vibration of the vibrator 21 to the cylindrical body 11. And mounting means 22 detachably mounted on the outer peripheral surface of the lens. The mounting means 22 includes two mounting brackets 22a and 22b having arc-shaped recesses corresponding to a part of the outer wall of the cylindrical body 11, and the vibrator 21 is provided on at least one of the two mounting brackets 22a and 22b. . The ultrasonic vibration from the ultrasonic oscillation means 20 radiates from the wall of the cylindrical body 11 and is concentrated on the central axis of the cylindrical body 11. Therefore, it is possible to realize stronger ultrasonic cleaning of the wire W passing through the central portion of the cylindrical body 11. The vibrator 21 can generate a fundamental vibration of a predetermined frequency (for example, 20 kHz, 25 kHz, 28 kHz, 30 kHz, 40 kHz or 80 kHz, etc.) or a vibration of a frequency near it or the like. , A vibrator for an ultrasonic cleaning machine).

液体供給手段30は、洗浄容器10の両端に装着された1対の洗浄液を噴射する噴射ノズル31を有している。この1対の噴射ノズル31は、中心に線材Wを挿通するための挿通孔32が設けられ、挿通孔32の外周に洗浄液を噴射する環状の噴射口31aが形成されている。また、液体供給手段30は、ポンプ(例えば、高圧ポンプ)33を備えている。  The liquid supply means 30 has injection nozzles 31 mounted at both ends of the cleaning container 10 for injecting a pair of cleaning solutions. The pair of injection nozzles 31 is provided with an insertion hole 32 for inserting the wire W at the center, and an annular injection port 31 a for injecting the cleaning liquid is formed on the outer periphery of the insertion hole 32. The liquid supply means 30 also includes a pump (for example, a high pressure pump) 33.

以上説明したように本実施形態の線材洗浄装置100は、洗浄容器10と、超音波発振手段20と、液体供給手段30とを備える。これにより、超音波洗浄と洗浄液の噴射による高圧洗浄の効果を得ることができ、構成が簡単でコストを抑えると共に、線材Wの表面を均一に洗浄することができる。また、超音波発振手段20は、着脱可能に構成されているため、取り換えが容易できる。  As described above, the wire rod cleaning apparatus 100 according to the present embodiment includes the cleaning container 10, the ultrasonic oscillation unit 20, and the liquid supply unit 30. As a result, the effects of ultrasonic cleaning and high-pressure cleaning by spraying the cleaning liquid can be obtained, the structure is simple and the cost can be suppressed, and the surface of the wire W can be cleaned uniformly. Moreover, since the ultrasonic wave oscillation means 20 is comprised so that attachment or detachment is possible, replacement | exchange can be performed easily.

なお、上述した実施形態の線材洗浄装置100において、超音波発振手段20は、円筒体の外表面に着脱可能に配置される例を説明したが、本考案はこれに限定されるものではない。例えば、図2に示すように、円筒体10Aの側面の開口部に振動板を有する超音波発振手段20Aを取り付けるように構成しても良い。  In the wire rod cleaning device 100 of the above-described embodiment, the ultrasonic oscillation means 20 has been described as being detachably arranged on the outer surface of the cylindrical body, but the present invention is not limited to this. For example, as shown in FIG. 2, the ultrasonic wave oscillating means 20A having a diaphragm may be attached to the opening at the side of the cylindrical body 10A.

図2に示す線材洗浄装置100Aは、線材Wを一端側から他端側に案内し通過する洗浄容器10Aと、洗浄容器10Aの壁面に配置された超音波発振手段20Aと、洗浄容器10Aの内部に洗浄液を供給する液体供給手段30とを備えている。  The wire cleaning apparatus 100A shown in FIG. 2 guides the wire W from one end to the other end and passes through the cleaning container 10A, the ultrasonic oscillation means 20A disposed on the wall of the cleaning container 10A, and the inside of the cleaning container 10A. And a liquid supply means 30 for supplying a cleaning liquid to the

洗浄容器10Aは、円筒体11の側面に開口部12を設け、この開口部12に壁面の一部として振動板22Aが設けられている。超音波発振手段20Aは、振動板22Aの表面に複数の振動子21Aが配置されている。超音波発振手段20Aから放射する超音波は、円筒体11の内面から反射され、円筒体11の中心軸部に集中するようになっている。そのため、円筒体11の中心部に通過する線材Wをより強力な超音波洗浄を実現できる。なお、円筒体の代わりに角筒体を用いても良い。  In the cleaning container 10A, an opening 12 is provided on the side surface of the cylindrical body 11, and a diaphragm 22A is provided in the opening 12 as a part of a wall surface. In the ultrasonic wave oscillation means 20A, a plurality of transducers 21A are disposed on the surface of the diaphragm 22A. The ultrasonic waves emitted from the ultrasonic wave oscillation means 20 A are reflected from the inner surface of the cylindrical body 11 and concentrated on the central axis of the cylindrical body 11. Therefore, it is possible to realize stronger ultrasonic cleaning of the wire W passing through the central portion of the cylindrical body 11. In addition, you may use a square cylinder instead of a cylindrical body.

以上述べた実施形態は全て本考案を例示的に示すものであって限定的に示すものではなく、本考案は他の種々の変形態様及び変更態様で実施することができる。従って本考案の範囲は実用新案登録請求の範囲及びその均等範囲によってのみ規定されるものである。  The embodiments described above are illustrative of the present invention and not limiting, and the present invention can be practiced in various other variations and modifications. Accordingly, the scope of the present invention is defined only by the scope of claims of utility model registration and its equivalents.

10、10A 洗浄容器
11 円筒体
12 開口部
20、20A 超音波発振手段
21、21A 振動子
22 装着手段
22a、22b 取り付け金具
30 液体供給手段
31 噴射ノズル
31a 噴射口
32 挿通孔
33 ポンプ
100 線材洗浄装置
DESCRIPTION OF SYMBOLS 10, 10A Cleaning container 11 Cylindrical body 12 Opening 20, 20A Ultrasonic oscillation means 21, 21A Vibrator 22 Attachment means 22a, 22b Mounting bracket 30 Liquid supply means 31 Injection nozzle 31a Injection port 32 Insertion hole 33 Pump 100 Wire rod cleaning device

Claims (4)

連続走行する線材を洗浄するための線材洗浄装置であって、
洗浄液を収容可能で、前記線材を一端側から他端側に案内し通過する洗浄容器と、
前記洗浄容器の壁面に配置された超音波発振手段と、
前記洗浄容器内に洗浄液を供給する液体供給手段とを備えていることを特徴とする線材洗浄装置。
A wire rod cleaning device for cleaning a continuously traveling wire rod, wherein
A cleaning container capable of containing a cleaning solution and guiding and passing the wire from one end to the other end;
Ultrasonic oscillation means disposed on the wall surface of the cleaning container;
And a liquid supply unit for supplying a cleaning liquid into the cleaning container.
前記洗浄容器は、円筒体から形成され、該円筒体の外表面に前記超音波発振手段が着脱可能に配置されていることを特徴とする請求項1に記載の線材洗浄装置。  The wire rod cleaning apparatus according to claim 1, wherein the cleaning container is formed of a cylindrical body, and the ultrasonic oscillation means is detachably disposed on the outer surface of the cylindrical body. 前記液体供給手段は、前記洗浄液を噴射する噴射ノズルを有し、
前記噴射ノズルは、中心に前記線材を挿通するための挿通孔が設けられ、前記挿通孔の外周に前記洗浄液を噴射する環状の噴射口が形成されていることを特徴とする請求項1又は2に記載の線材洗浄装置。
The liquid supply means has an injection nozzle for injecting the cleaning liquid,
The injection nozzle is provided with an insertion hole for inserting the wire at the center, and an annular injection port for injecting the cleaning liquid is formed on the outer periphery of the insertion hole. Wire rod washing apparatus as described in.
前記超音波発振手段は、少なくとも1つの周波数の超音波を発生する振動子と、少なくとも1つの前記振動子が取り付けられ、該振動子の振動を前記円筒体に伝達するように前記円筒体の外周面に着脱可能に装着される装着手段とを備え、
前記装着手段は、前記円筒体の外壁の一部に対応する円弧状凹部を有する二つの取り付け金具を備え、前記二つの取り付け金具のすくなくとも一方に振動子が設けられていることを特徴とする請求項2又は3に記載の線材洗浄装置。
The ultrasonic oscillation means is attached with a transducer for generating ultrasonic waves of at least one frequency, and at least one of the transducers, and the outer periphery of the cylindrical body is transmitted to transmit the vibration of the transducer to the cylindrical body. And mounting means removably mounted on the surface;
The mounting means comprises two mounting brackets having an arc-shaped recess corresponding to a part of the outer wall of the cylindrical body, and a vibrator is provided on at least one of the two mounting brackets. The wire rod washing | cleaning apparatus as described in claim 2 or 3.
JP2018005167U 2018-12-20 2018-12-20 Wire rod cleaning device Expired - Fee Related JP3221208U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102243949B1 (en) * 2020-12-18 2021-04-26 이완규 Steel wire washing device
KR20220087983A (en) * 2020-12-18 2022-06-27 이완규 Steel wire processing system for cold forging

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102243949B1 (en) * 2020-12-18 2021-04-26 이완규 Steel wire washing device
KR20220087983A (en) * 2020-12-18 2022-06-27 이완규 Steel wire processing system for cold forging

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