JP3214013U - Heading machine structure - Google Patents

Abstract

[PROBLEMS] To equalize the length when cutting is completed and to adjust the length to be cut, there is no need to perform manual measurement and adjustment, reducing errors in the length of the finished product, and improving work efficiency. Provide a heading machine structure. A heading machine structure is used for cutting a belt, and includes a base frame unit 1, a transmission unit 2, two clamping units 3, a drive unit 4, a cutting unit 5, a computer control unit 6, and a power feeding device. 7 is provided. The base frame unit 1 includes a track facility 11 provided laterally at the upper end of the base frame unit 1 and an adjustment frame 12 provided at a side end of the base frame unit 1 and used for tension adjustment. The transmission unit 2 is attached to the side of the base frame unit 1 and adjusts the tension of the band when the unprocessed band is wound around the adjustment frame 12 of the base frame unit 1. [Selection] Figure 1

Description

  The present invention relates to a heading machine structure, and more particularly, a heading machine used for a belt body, the length is adjusted by computer control, the tension when cutting the belt body is equalized, and the cutting is completed. When adjusting the length to be cut and adjusting the length to be cut, there is no need to perform manual measurement and adjustment, and the error in the length of the finished product is reduced, and the working machine structure is highly efficient. It is.

  The band is knitted with fibers and wires, and the general band can be used for various purposes (for example, shoelaces, garment belts, packing strings for packaging, etc.) when knitting the band In order to prevent the front and rear terminals from fraying, the knots are usually knotted on the front and rear terminals to prevent the knitted portion of the entire belt from loosening. In recent years, with the development of the textile industry, various processes are performed on the terminals before and after the belt, and the banding machine that specially processes the terminals before and after the band is suitable for the knitted belt. When cut into lengths, plastic rings are fitted on both the front and rear sides, so that the front and rear terminals are prevented from fraying and falling apart.

  When adjusting to the desired length, a general banding machine has to be adjusted and fixed manually, and the band has to be reciprocated many times by the machine. When cutting and cutting, in order to cover or fit the head portion of the band, the band was prevented from fraying and spreading.

  Conventionally, when using a general band heading machine, it is adjusted by human power, and the band body is reciprocated many times in use. It was impossible to know whether the cut length was accurate unless the finished product was measured again. For example, if the size is not accurate, the adjustment is performed again, and it takes time and labor to repeat the process, and the band used for measurement after cutting is wasted, and the band is cut by reciprocation. The power of towing and returning tow is not unified, the tension when towing the belt is not equal, the error that occurs when the belt with different elasticity is cut and loosened is expanded, and the length of the cut belt is constant When there is a difference between the two and the length is changed to another length, there is a big problem that a new adjustment is required to correct the dimensions, and improvement has been demanded.

  Therefore, the main problem of the present invention is that when the cutting is completed, the lengths are equalized, and there is no need to perform manual measurement and adjustment when adjusting the length to be cut. It is to provide a heading machine structure with reduced work efficiency.

Therefore, as a result of intensive studies to solve the problems of the present invention, the inventor can solve the problems by adjusting the length by computer control and equalizing the tension for cutting the band. We focused on this point and came up with the present invention based on this knowledge.
Thus, the gist of the present invention is as shown in the following (1) to (10).
(1) A heading machine structure including a base frame unit, a transmission unit, two clamping units, a drive unit, a cutting unit, a computer control unit, and a power feeding device, which is used for cutting a belt.
The base frame unit has a track facility installed horizontally at the upper end of the base frame unit, and an adjustment frame provided at a side end of the base frame unit and used for tension adjustment,
The wire transmission unit is attached to a side portion of the base frame unit, and adjusts the tension of the band when the raw band is wound around the adjustment frame of the base frame unit,
The clamping units are respectively provided in the track facility of the base frame unit and can be displaced laterally along the track facility, and each of the clamping units has a clamping end used for clamping the belt body. Have
The drive unit is provided at a side of the track facility of the base frame unit, and supplies power to each clamping unit,
The cutting unit is provided at a side end of the transmission unit, cuts the strip drawn from the transmission unit, and forms the end of the strip into a fray-preventing portion, and the cut strip Prevents it from fraying and opening,
The computer control unit is provided on a side of the base frame unit, and is electrically connected to the drive unit to control the computer control unit,
The power feeder is connected to the drive unit, the cutting unit, and the computer control unit, and supplies power to the heading machine structure.
(2) A positioning point is provided at the front end of the track facility of the base frame unit, and the computer control unit adjusts the moving distance by the positioning point when each clamping unit moves by the track facility. The heading machine structure according to (1), wherein the correction is performed by performing correction.
(3) The heading machine structure according to (1), wherein a protective device is provided outside the base frame unit to prevent a user from being injured during use.
(4) The wire transmission unit is connected to the computer control unit, and has a knot prevention device that is sensitive when a knot is formed by pulling the belt body. Heading machine structure.
(5) The heading according to (4), wherein the transmission unit is connected to the computer control unit and has a sensing end that senses the amount of the band used by the transmission unit. Machine structure.
(6) The sandwiching unit is connected to the sandwiching unit and also to the computer control unit, and has a sensor for preventing the sandwiching unit from being displaced and colliding. The described heading machine structure.
(7) The driving machine structure according to (1), wherein the driving unit is a stepping motor or a servo motor.
(8) The heading machine structure according to claim 1, wherein the cutting unit has a marking device that marks and notifies when a fraying prevention portion is formed on the belt.
(9) The marking machine structure according to (8), wherein a marking method of the marking device is a coating color method or an annular sleeve method.
(10) The computer control unit includes a housing, a circuit board accommodated in the housing, a control panel provided outside the housing and electrically connected to the circuit board to operate the computer control unit, The heading machine structure according to (1), further comprising: a display panel that displays a use state and an information numerical value.

The heading machine structure of the present invention controls the length when dividing the band, generates fraying prevention effects at the terminals before and after the band to be divided, and installs the band by the transmission unit to the adjustment frame By inserting and adjusting the tension, the cutting unit is installed in the cutting unit, the clamping end of the clamping unit is controlled using the drive unit, the required length is obtained by pulling the belt body with the track equipment, Cut and divide the belt body with the above, perform fraying prevention treatment on the cut part, cut the belt body and install it at the installation location with the track equipment, the clamping unit extends the belt body to the cutting unit, and each clamping unit is installed When cutting, the work efficiency is high because it is cut again, and when using and assisting the work cycle, the computer control unit can control the drive unit and adjust the cutting length directly, and it is extended every time When, through the positioning point, the clamping unit draws each band body can newly calculate the traction length, prevent the deviation of the set size by error increases. In this way, when using the banding machine, the length is adjusted by computer control, the tension when cutting the band is equal, the length when cutting is completed is also equal, and the cutting length is adjusted In this case, it is not necessary to perform measurement and adjustment by human power, so that an error in the length of the finished product can be reduced and the function of the banding machine for work efficiency can be enhanced.

FIG. 1 is a block diagram showing a heading machine structure according to an embodiment of the present invention. FIG. 2 is a block diagram illustrating a cutting unit having a heading machine structure according to an embodiment of the present invention. FIG. 3 is a block diagram illustrating a computer control unit having a heading machine structure according to an embodiment of the present invention. FIG. 4 is a block diagram illustrating the operation of the scissor machine structure according to an embodiment of the present invention.

  First, reference will be made to FIGS. As shown in FIGS. 1 to 4, the direction changing structure of the crane according to the embodiment of the present invention includes at least a base frame unit 1, a transmission unit 2, two clamping units 3, a drive unit 4, a cutting unit. The unit 5 includes a computer control unit 6 and a power feeding device 7.

  The base frame unit 1 includes a track facility 11 provided on the upper end of the base frame unit 1 and an adjustment frame 12 provided at a side end of the base frame unit 1 and used for tension adjustment.

  The transmission unit 2 is attached to the side of the base frame unit 1 and adjusts the tension of the band 8 when the unprocessed band 8 is wound around the adjustment frame 12 of the base frame unit 1.

  Each clamping unit 3 is provided in the track facility 11 of the base frame unit 1 and can be displaced laterally along the track facility 11. Each clamping unit 3 has a clamping end 31 used for clamping the band 8.

  The drive unit 4 is provided on the side of the track facility 11 of the base frame unit 1 and supplies power to each clamping unit 3.

  The cutting unit 5 is provided at the side end of the transmission unit 2, cuts the band 8 drawn out from the transmission unit 2, forms the end of the band 8 into a fraying prevention portion, and cuts the band 8 that has been cut. Prevents fraying from opening.

  The computer control unit 6 is provided on the side of the base frame unit 1 and is electrically connected to the drive unit 4 to control the computer control unit 6.

  The power feeding device 7 is connected to the drive unit 4, the cutting unit 5, and the computer control unit 6 and supplies power.

  Hereinafter, the above-described structure will be described in detail.

  A positioning point 111 is provided at the front end of the track facility 11 of the base frame unit 1 described above, and the computer control unit 6 adjusts the moving distance by the positioning point 111 when each clamping unit 3 moves by the track facility 11. To correct.

  On the outside of the base frame unit 1 described above, protective equipment is provided to prevent the user from being injured during use.

  The transmission unit 2 described above has a knot prevention device 21 that pulls the band 8 and is sensitive when a knot is formed, and is connected to the computer control unit 6. The transmission unit 2 described above is connected to the computer control unit 6 and has a sensing end 22 that senses the usage amount of the band 8 of the transmission unit 2.

  Each clamping unit 3 has a sensor 32 that is connected to the clamping unit 3 and also connected to the computer control unit 6 and prevents each clamping unit 3 from being displaced and colliding.

  The drive unit 4 described above is a stepping motor or a servo motor.

  The cutting unit 5 described above has a marking device 51 that marks and notifies when a fraying prevention site is formed on the band 8. The marking method of the marking device 51 is a coating color method or an annular sleeve method.

  The computer control unit 6 described above includes a housing 61, a circuit board 62 accommodated in the housing 61, and a control panel 63 provided outside the housing 61 and electrically connected to the circuit board 62 to operate the computer control unit 6. And a display panel 64 that displays the use state and the information numerical value.

  Hereinafter, the structure described above will be described. The direction changing structure of the crane according to an embodiment of the present invention includes at least a base frame unit 1, a transmission unit 2, two clamping units 3, a drive unit 4, a cutting unit 5, a computer control unit 6, and a power feeding device. 7 is composed. The overall structure of each has already been described and will not be described again here.

  The base frame unit 1 includes a track facility 11 provided on the upper end of the base frame unit 1 and an adjustment frame 12 provided at a side end of the base frame unit 1 and used for tension adjustment. The transmission unit 2 is attached to the side of the base frame unit 1, and adjusts the tension of the band 8 when the unprocessed band 8 is wound around the adjustment frame 12 of the base frame unit 1. Each clamping unit 3 is provided in the track facility 11 of the base frame unit 1, and is displaced in the lateral direction along the track facility 11. Each clamping unit 3 has a clamping end 31 used for clamping the band 8. Each clamping unit 3 has a sensor 32 that prevents the clamping units 3 from colliding with each other.

  The drive unit 4 is provided at the side of the track facility 11 of the base frame unit 1, supplies power to each clamping unit 3, and pulls the band 8 by each clamping unit 3. The cutting unit 5 is provided at the side end of the transmission unit 2 and cuts the band 8 drawn out from the transmission unit 2.

  The computer control unit 6 is provided on the side of the base frame unit 1 and is electrically connected to the drive unit 4 to control the computer control unit 6. The power feeding device 7 is connected to the drive unit 4, the cutting unit 5, and the computer control unit 6 and supplies power.

  In this way, when actually used, the necessary length data is input via the computer control unit 6 to operate the drive unit 4 to drive the clamping unit 3 and to be inserted into the transmission unit 2. The band body 8 is pulled by a predetermined length, the band body 8 is cut by the cutting unit 5, and fraying prevention structures are respectively formed at both ends of the cut band body 8, and each clamping unit 3 is used. The cut strip 8 is sent from the track equipment 11 of the base frame unit 1 to the installation area 9 and stacked, and the drive unit 4 transports the clamping unit 3 to the positioning point 111 of the track equipment 11 of the base frame unit 1, Since it can be pulled from the positioning point 111 at the next use, the error can be reduced.

  When stacking the clamping units 3, the head part 81 of the band body 8 is clamped and pulled out by the clamping end 31 of the clamping unit 3, the band body 8 is extended to the set length along the track facility 11 of the base frame unit 1, and the cutting unit The band 8 is cut by 5. A fraying prevention structure is formed at both ends of the band 8 after cutting, and when the clamping units 3 are installed in order from the respective clamping units 3, a blank is generated in time and cutting efficiency is increased. it can.

  In the course of use, protective equipment is provided outside the base frame unit 1 to prevent the user from being injured during use. Since the knot prevention device 21 and the sensing end 22 are provided in the transmission line unit 2 during use, when the band 8 is stretched and a knot is formed or entangled, the knot prevention device 21 is driven and the computer control unit 6 outputs a signal. Is received, it is possible to prevent the entire operation from being stopped and cutting the wound band 8 to waste the material. The sensing end 22 senses the band 8 that has not yet been cut, stops the entire operation when it becomes insufficient, and informs the operator that material replenishment is necessary. Each clamping unit 3 includes a sensor 32 and is connected to the computer control unit 6 by connecting to the clamping unit 3. Therefore, each sensor 32 detects whether or not each clamping unit 3 is too close during use, and prevents each clamping unit 3 from colliding with each other during movement.

  The computer control unit 6 includes a housing 61, a circuit board 62 accommodated in the housing 61, and a control panel 63 provided outside the housing 61 and electrically connected to the circuit board 62 to operate the computer control unit 6. And a display panel 64 that displays the use state and the information numerical value. Therefore, the dimensions are adjusted by the control panel 63 at any time, and the drive unit 4 is a stepping motor or a servo motor, and the traction dimensions can be adjusted at any time. It eliminates the time to make corrections manually and manually correct, and the trouble of repeatedly measuring and correcting after correction.

  Here, the cutting unit 5 has a marking device 51 that performs a marking operation when a fraying prevention site is formed on the band 8, and changes the end of the band 8 differently, and colors different colors in different dimensions. It describes as. The marking method of the marking device 51 is a coating color method or an annular sleeve method. Since a pattern or a pattern is marked at the end of the cut band 8, the consumer's willingness to purchase increases, and the appearance is also good.

  As described above, the heading machine structure of the present invention controls the length when the band body 8 is divided, generates a fraying prevention effect at the terminals before and after the band body 8, and the transmission body 2 makes the band body 8 Is installed in the cutting unit 5 by adjusting the tension by passing through the adjusting frame 12 and controlling the clamping end 31 of the clamping unit 3 using the drive unit 4, and the belt body 8 by the track facility. Pull the necessary length, cut the band 8 by the cutting unit 5 and divide it, perform the fraying prevention process on the cut part, cut the band 8, and install it at the installation location by the track equipment 11 The clamping unit 3 extends the band 8 with respect to the cutting unit 5, and when installing each clamping unit 3, it is cut again, so that the work efficiency is high, and the computer control unit 6 is driven when the work cycle is assisted and used. Control unit 4 The cutting length can be adjusted directly, and if it is extended each time, when the clamping unit 3 pulls out the band 8 every time via the positioning point 111, the traction length can be newly calculated and set by the error. Prevents dimensional deviations from increasing. For this reason, if the banding machine 8 is used, the length is adjusted by computer control, the tension when cutting the band 8 is equal, the length when the cutting is completed is also equal, and the cutting length is adjusted. In this case, it is not necessary to perform measurement and adjustment by human power, the error of the length of the finished product is reduced, and the function of the band head machine for work efficiency can be enhanced.

DESCRIPTION OF SYMBOLS 1 Base frame unit 2 Transmission unit 3 Holding unit 4 Drive unit 5 Cutting unit 6 Computer control unit 7 Power supply device 8 Band 9 Installation area 11 Track equipment 12 Adjustment frame 21 Knot prevention device 22 Sensing end 31 Holding end 32 Sensor 51 Marking Device 61 Housing 62 Circuit board 63 Control panel 64 Display panel 81 Head portion 111 of band body Positioning point

Claims (10)

A heading machine structure including a base frame unit, a transmission unit, two clamping units, a drive unit, a cutting unit, a computer control unit, and a power feeding device, which is used to cut a belt body,
The base frame unit has a track facility installed horizontally at the upper end of the base frame unit, and an adjustment frame provided at a side end of the base frame unit and used for tension adjustment,
The wire transmission unit is attached to a side portion of the base frame unit, and adjusts the tension of the band when the raw band is wound around the adjustment frame of the base frame unit,
The clamping units are respectively provided in the track facility of the base frame unit and can be displaced laterally along the track facility, and each of the clamping units has a clamping end used for clamping the belt body. Have
The drive unit is provided at a side of the track facility of the base frame unit, and supplies power to each clamping unit,
The cutting unit is provided at a side end of the transmission unit, cuts the strip drawn from the transmission unit, and forms the end of the strip into a fray-preventing portion, and the cut strip Prevents it from fraying and opening,
The computer control unit is provided on a side of the base frame unit, and is electrically connected to the drive unit to control the computer control unit,
The power feeder is connected to the drive unit, the cutting unit, and the computer control unit, and supplies power to the heading machine structure.   A positioning point is provided at the front end of the track facility of the base frame unit, and when each clamping unit moves by the track facility, the computer control unit adjusts and corrects the moving distance by the positioning point. The heading machine structure according to claim 1, wherein:   The heading machine structure according to claim 1, wherein a protective device is provided outside the base frame unit to prevent a user from being injured during use.   The headliner structure according to claim 1, wherein the wire transmission unit includes a knot preventing device that is connected to the computer control unit and is sensitive when a knot is formed by pulling the belt body. . 5. The heading machine structure according to claim 4, wherein the transmission unit is connected to the computer control unit and has a sensing end for detecting the amount of the band used by the transmission unit.   The heading according to claim 1, wherein the holding unit includes a sensor that is connected to the holding unit and is also connected to the computer control unit and prevents the holding unit from being displaced and colliding. Machine structure.   2. The heading machine structure according to claim 1, wherein the driving unit is a stepping motor or a servo motor. 2. The scissor machine structure according to claim 1, wherein the cutting unit includes a marking device that marks and notifies when a fraying prevention portion is formed on the belt body. The marking machine structure according to claim 8, wherein the marking method of the marking device is a coating collar method or an annular sleeve method. The computer control unit includes a housing, a circuit board accommodated in the housing, a control panel provided outside the housing and electrically connected to the circuit board to operate the computer control unit, The heading machine structure according to claim 1, further comprising a display panel that displays information numerical values.

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