JP3248140U - Bed Pad - Google Patents
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- JP3248140U JP3248140U JP2024002209U JP2024002209U JP3248140U JP 3248140 U JP3248140 U JP 3248140U JP 2024002209 U JP2024002209 U JP 2024002209U JP 2024002209 U JP2024002209 U JP 2024002209U JP 3248140 U JP3248140 U JP 3248140U
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Abstract
【課題】生産効率を改善し、製品の品質や機能性を高める、寝具用敷パッドを提供する。【解決手段】敷パッドは、上層部生地２と、下層部生地３を含み、１回のボンディング工程と簡易な縫製作業だけで製品化することができる。上層部生地２に使用する生地は、寝装寝具に使われている消費者のニーズの高い天然繊維、化学繊維などあらゆる生地を使用することが可能で、下層部生地３には目付１５０～５００ｇ／ｍ２のポリエステルまたはポリエステル混、ナイロンまたはナイロン混の両面平構造ハニカムメッシュ生地を配することで、クッション性の向上だけでなく通気性の向上、洗濯可能かつ速乾性の向上また折り目やシワになりにくい敷パッドを提供する。【選択図】図１[Problem] To provide a bedding pad that improves production efficiency and enhances product quality and functionality. [Solution] The bedding pad includes an upper layer fabric 2 and a lower layer fabric 3, and can be manufactured with just one bonding process and simple sewing work. The fabric used for the upper layer fabric 2 can be any fabric used in bedding, such as natural fibers and chemical fibers that are in high demand among consumers, and the lower layer fabric 3 is made of a double-sided flat honeycomb mesh fabric made of polyester or polyester blend, nylon or nylon blend with a basis weight of 150 to 500 g/m2, thereby providing a bedding pad that not only has improved cushioning but also improved breathability, is washable and quick-drying, and is less prone to creases and wrinkles. [Selected Figure] Figure 1
Description
本考案は、寝具用敷パッドに関するものである。The present invention relates to a bedding pad.
従来の寝具用敷パッドの製造工程は、肌に触れる表生地と布団ないしはマットレス側と接する裏生地の２種類を準備し、その生地間にクッション材として多くはポリエステル中綿を配し、それら２種類の生地と中綿を合わせたものをキルト縫製してなるものであり、その後周囲約６～８ｍをヘム巻き縫製し、同じく４隅に敷布団やマットレスとのズレを防止するためにゴムを取り付ける作業をおこなって完成するという非常に煩雑な生産工程を要するものである。そのため多大な準備時間と費用、人件費、機械設置費用及びそのスペース、その他材料コストなどがかかり、また生産時においては糸飛び糸切れなどの歩留まりを生じることなど多々あり生産効率が良くない欠点があった。The conventional manufacturing process for bedding pads involves preparing two types of fabric, a surface fabric that comes into contact with the skin and a back fabric that comes into contact with the futon or mattress, placing a cushioning material, usually polyester batting, between the two fabrics, and quilting the two fabrics and batting together. After that, the perimeter is hem-sewn for about 6 to 8 meters, and rubber is attached to the four corners to prevent the futon or mattress from slipping out of place, which is a very complicated production process. This requires a lot of preparation time and money, labor costs, machine installation costs and space, and other material costs, and there are also many problems with yields such as skipped threads and broken threads during production, which makes the production inefficient.
本考案の寝具用敷パッドは生産性の向上と製品のさらなる向上を図るため、キルト縫製による製造からボンディング加工による側生地製造に転換することによってすべての工程における生産効率の改善と製品の向上を課題とする。In order to improve productivity and further improve the product, the bedding pad of this invention aims to improve production efficiency in all processes and improve the product by switching from quilt sewing to bonding processing for the side fabric.
上記課題を解決するため上層部生地２に使用する生地は、寝装寝具に使われている消費者のニーズの高い天然繊維、化学繊維などあらゆる生地を使用することが可能で、下層部生地３には目付１５０～５００ｇ／ｍ２のポリエステルまたはポリエステル混、ナイロンまたはナイロン混の両面平構造ハニカムメッシュ生地を配することで、クッション性の向上だけでなく通気性の向上、洗濯可能かつ速乾性の向上また折り目やシワになりにくい敷パッドを提供する。 In order to solve the above problems, the fabric used for the upper layer fabric 2 can be any fabric such as natural fibers or chemical fibers that are in high demand among consumers and are used for bedding, and the lower layer fabric 3 is made of polyester or polyester blend, nylon or nylon blend, flat-structured on both sides, with a basis weight of 150 to 500 g/ m2 , thereby providing a mattress pad that not only has improved cushioning but also improved breathability, is washable and quick-drying, and is less prone to creases and wrinkles.
敷パッドを製造する過程において上層部生地２と下層部生地３を準備し、その２枚をボンディング工程で１枚の側生地にすることによって製造コストの削減と生産性の向上、製品自体の品質や機能性を高めることができる合理的な製造法である。In the process of manufacturing a mattress pad, an upper layer fabric 2 and a lower layer fabric 3 are prepared, and the two are bonded together to form a single side fabric, resulting in a rational manufacturing method that can reduce manufacturing costs, improve productivity, and enhance the quality and functionality of the product itself.
以下、本考案の敷パッドの実施例を図面に基づいて説明する。Hereinafter, an embodiment of the mattress pad of the present invention will be described with reference to the drawings.
従来の敷パッドの製造工程は、表生地と裏生地とその生地の間に挟み込む中綿を準備し、キルト機械で縫製後周囲全体をヘム付けし、かつ４隅をゴム取付けをおこなう一連の生産工程で完成品となり非常に場所と準備と時間と人の手のかかるものであり生産効率の改善と製品の向上が課題となる。The conventional manufacturing process for mattress pads involves preparing the outer fabric, the inner fabric, and the filling to be sandwiched between them, sewing them with a quilting machine, hemming the entire circumference, and attaching rubber to the four corners. This process takes a lot of space, preparation, time, and manpower, so improving production efficiency and improving the product are challenges.
本考案の敷パッドは、上層部生地２と下層部生地３の２種類の生地を準備し、１回のボンディング工程と簡易な縫製作業をおこなうだけで製品化することができることによって、生産効率が高くさまざまな消費者のニーズに合った敷パッドを提供することが可能となる。上層部生地２に使用する生地は現在寝装寝具に使われている消費者のニーズの高い天然繊維、化学繊維などあらゆる生地を使用することが可能で、下層部生地３には目付１５０～５００ｇ／ｍ２のポリエステルまたはポリエステル混、ナイロンまたはナイロン混の両面平構造ハニカムメッシュ生地を配することでクッション性の向上および持続性だけでなく通気性の向上、洗濯可能かつ速乾性の向上また折り目やシワになりにくい敷パッドを提供することができる。
さらにこのコストパフォーマンスの高い製造法を用いてさまざまな寝装分野、インテリア分野の商品を提供することができる。例えばマット、マットレス用側生地、トッパー側生地、敷布団側生地、椅子カバー側生地、座椅子カバー側生地、ソファカバー、ソファ側生地、ベビー用品側生地、など枚挙にいとまがないアイテムの展開が可能となる。また下層部生地３に滑り止め加工をおこなうことにより、ラグ、カーペットなどの敷物類にも採用される可能性が広がる。
ボンディング加工で製品自体に針穴が少なくなることでダニの侵入を防ぎ、また保温性が高まることなどが期待される。従来のキルト縫製では困難であった高通気性機能や耐洗濯性、速乾性、高いクッション性など用途に応じた機能の付与がより簡単に可能となる。 The bed pad of the present invention can be manufactured by preparing two types of fabric, the upper layer fabric 2 and the lower layer fabric 3, and performing only one bonding process and simple sewing work, which makes it possible to provide a bed pad with high production efficiency and meeting various consumer needs. The fabric used for the upper layer fabric 2 can be any fabric currently used in bedding, such as natural fibers and chemical fibers that are in high demand among consumers, and the lower layer fabric 3 can be a double-sided flat structure honeycomb mesh fabric made of polyester or polyester blend, nylon or nylon blend with a basis weight of 150 to 500 g/ m2 , thereby providing a bed pad that not only has improved cushioning and durability, but also has improved breathability, is washable and quick-drying, and is less likely to crease or wrinkle.
Furthermore, this highly cost-effective manufacturing method can be used to provide a wide variety of products in the fields of bedding and interior design, such as mats, mattress side fabrics, topper side fabrics, futon side fabrics, chair cover side fabrics, seat cover side fabrics, sofa covers, sofa side fabrics, baby product side fabrics, and countless other items. In addition, by applying an anti-slip treatment to the lower layer fabric 3, it can also be used for rugs, carpets, and other floor coverings.
The bonding process reduces the number of pinholes in the product itself, which is expected to prevent dust mites from entering and improve heat retention. It will also be easier to add functions according to the purpose, such as high breathability, washability, quick drying, and high cushioning, which were difficult to achieve with conventional quilting.
本考案の敷パッドを構成している上層部生地２、下層部生地３、ボンディング樹脂４はすべて天然繊維、合成繊維ないし化学繊維であり、またリサイクルが可能な材料である。The upper layer fabric 2, lower layer fabric 3, and bonding resin 4 constituting the mattress pad of the present invention are all made of natural, synthetic, or chemical fibers, and are also made of recyclable materials.
１ 敷パッド
２ 上層部生地
３ 下層部生地
４ ボンディング樹脂1 Bed pad 2 Upper layer fabric 3 Lower layer fabric 4 Bonding resin
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024002209U JP3248140U (en) | 2024-06-17 | 2024-06-17 | Bed Pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024002209U JP3248140U (en) | 2024-06-17 | 2024-06-17 | Bed Pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP3248140U true JP3248140U (en) | 2024-09-02 |
Family
ID=92587777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2024002209U Active JP3248140U (en) | 2024-06-17 | 2024-06-17 | Bed Pad |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3248140U (en) |
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- 2024-06-17 JP JP2024002209U patent/JP3248140U/en active Active
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