JP3241563B2 - Winding method for thin coil - Google Patents
Winding method for thin coilInfo
- Publication number
- JP3241563B2 JP3241563B2 JP09766295A JP9766295A JP3241563B2 JP 3241563 B2 JP3241563 B2 JP 3241563B2 JP 09766295 A JP09766295 A JP 09766295A JP 9766295 A JP9766295 A JP 9766295A JP 3241563 B2 JP3241563 B2 JP 3241563B2
- Authority
- JP
- Japan
- Prior art keywords
- coil
- build
- amount
- steel sheet
- end surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
- Coating With Molten Metal (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明はコイルのビルドアップを
測定し、捲きほどかれた鋼板の形状崩れが発生しないビ
ルドアップ量に管理する薄板コイルの捲き取り方法に関
するものであって、特に連続薄板コイル製造ラインで薄
板コイル製品を製造する事を目的とする。製造ラインと
は、連続焼鈍ライン、連続メッキライン及びリコイリン
グラインを指す。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention measures coil build-up, and detects a coil in which the shape of a rolled-up steel sheet does not collapse.
The present invention relates to a method for winding up a thin-plate coil which is controlled to an amount equal to the field-up amount, and particularly to manufacturing a thin-plate coil product in a continuous thin-plate coil manufacturing line. The production line refers to a continuous annealing line, a continuous plating line, and a recoiling line.
【0002】[0002]
【従来の技術】鋼板1は冷延鋼板又は熱延鋼板である。
例えば連続メッキラインの場合、図3に示すように、鋼
板1は、コイルホルダー11により捲き戻された後、炉
12により焼鈍温度又はメッキ温度まで温度アップされ
る。その後、メッキ釜13に浸漬しワイピング装置14
で鋼板1に付着する亜鉛の付着量を制御する。メッキさ
れた鋼板1は冷却装置15によってスキンパス16又は
レベラー17で鋼板1の形状を矯正するのに必要な温度
まで冷やされスキンパス16又はレベラー17で鋼板1
の形状を矯正する。その後、検査台18で検査されテン
ションリール20で捲き取られる。シャー19は鋼板1
の不良部のカットやコイルを所定の質量に管理するため
の分割カット用に使われる。従来、鋼板の形状(又は平
坦度と言う)はスキンパス16又はレベラー17により
所定の延びを鋼板1に与え規定の管理内に管理してい
た。しかしながら、形状はコイル捲き取り時に発生する
コイルのビルドアップにより、局部的な塑性変形を受け
その後コイルを捲き解いた場合、形状の悪化(形状崩
れ)が発生する事が度々見られた。ビルドアップは鋼板
の幅方向の又は長さ方向の局部的な厚み変化がコイルに
捲き取る場合に蓄積され局部的な盛り上がりをする事で
ある。このビルドアップは鋼板の平板状態では非常に発
見されにくくコイルに捲き取った場合に判る事が多い。
また、コイルの捲き取り中にはビルドアップ量が測定で
きない又は測定できても目視による観察程度で精度が悪
い事が多く確実な管理が難しい。2. Description of the Related Art A steel sheet 1 is a cold-rolled steel sheet or a hot-rolled steel sheet.
For example, in the case of a continuous plating line, as shown in FIG. 3, after the steel sheet 1 is unwound by the coil holder 11, the temperature is increased to the annealing temperature or the plating temperature by the furnace 12. Then, it is immersed in the plating pot 13 and wiped
In controlling the adhesion amount of the zinc adhered to the steel plate 1. Plated steel sheet 1 a steel plate 1 by skin pass 16 or leveler 17 is cooled to the temperature required for correcting the shape of the steel plate 1 in skin pass 16 or leveler 17 by the cooling device 15
To correct the shape of After that, taken Ki wound in the tension reel 20 is examined in the inspection table 18. Shah 19 steel plate 1
It is used for cutting the defective part and for split cutting for managing the coil to a predetermined mass. Conventionally, (referred to as or flatness) shape of the steel plate a predetermined extended had managed in the management provisions applied to the steel plate 1 by the skin pass 16 or leveler 17. However, the shape often undergoes local plastic deformation due to the build-up of the coil generated during coil winding, and when the coil is subsequently unwound, the shape is often deteriorated (shape collapse). Build-up in the local change in thickness of the width direction or length direction of the steel plate <br/> coil
Stored in the case of wound Ki take it is to the local upsurge. This build-up is often seen in the case taken to Ki wound to hard to be very discovery coil in the flat state of the steel plate.
In addition, during winding of the coil, the build-up amount cannot be measured, or even if the build-up amount can be measured, accuracy is often poor due to visual observation, and reliable management is difficult.
【0003】[0003]
【発明が解決しようとする課題】従来技術による「コイ
ルの捲き取り方法」では、ラインで製造する場合ビル
トアップの量が判り難くビルドアップ原因を早期に発見
する事やそれを基に製造条件へフィールドバックをする
事が困難であった。また、コイルのビルドアップを測
定するにしてもスキミゲージ等の人手作業のため測定精
度が悪く、作業負荷が大きい事が挙げられた。また、
需要家に納入する時の品質検査でもビルドアップ測定精
度が悪く品質不良や過剰検査管理による歩留低下を余儀
なくされていた。In the conventional "coil winding method", in the case of manufacturing on a line, the amount of build-up is difficult to understand, so that the cause of build-up can be found at an early stage and the manufacturing conditions can be adjusted based on the cause. It was difficult to field back. In addition, even if the build-up of the coil is measured, the measurement accuracy is low due to manual work using a skimmer or the like, and the work load is large. Also,
Even in quality inspection at the time of delivery to the customer, the build-up measurement accuracy was poor, and the yield was reduced due to poor quality and excessive inspection management.
【0004】[0004]
【課題を解決するための手段】本発明は従来技術の課題
を有利に解決するものであって、鋼板1をテンションリ
ール2により所定のテンションを与えて捲き取る際に、
ビルドアップセンサー4をテンションリール2により捲
き取られるコイルの外周面上に設置せしめ、ビルドアッ
プセンサー4はコイル端面Aからコイル端面Bまで鋼板
1の幅方向のビルドアップ量を連続して測定し、捲きほ
どかれた鋼板の形状崩れが発生しないコイルの捲き厚み
となるようにビルドアップ量を管理する事を特徴とする
薄板コイルの捲き取り方法である。The present invention SUMMARY OF] has been made to advantageously solve the problems of the prior art, when that preparative plated steel plate 1 by applying a predetermined tension by the tension reel 2,
Allowed installing a build-up sensor 4 on the outer peripheral surface of the coil to be taken-out wound <br/> by the tension reel 2, the build-up sensor 4 a build-up amount in the width direction of the steel plate 1 from the coil end surface A to the coil end surface B Measure continuously and roll
Winding thickness of coil that does not cause shape collapse of rolled steel sheet
The feature is to manage the build-up amount so that
This is a method of winding a thin plate coil .
【0005】[0005]
【実施例】以下、図面に基づいて本発明を説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings.
【0006】図1は本発明によるコイルのビルドアップ
をオンライン上で測定する図である。先ず、鋼板1は、
テンションリール2により所定のテンションを与えられ
捲き取られる。ビルドアップセンサー4はテンションリ
ール2により捲き取られるコイルの外周面上に設置され
る。ビルトアップセンサー4はコイル端面Aからコイル
端面Bまで即ち鋼板1の幅方向のビルドアップ量を連続
して測定する。測定結果は信号処理装置5を介してモニ
ター6又は記録計7にビルドアップ量として表示する。FIG. 1 is a diagram for measuring the build-up of a coil according to the present invention on-line. First, the steel plate 1,
A predetermined tension is given by the tension reel 2
Wound Ki taken. The build-up sensor 4 is installed on an outer peripheral surface of a coil wound by the tension reel 2. Built-up sensor 4 is measured continuously build up amount in the width direction of the words steel plate 1 from the coil end surface A to the coil end surface B. The measurement result is displayed as a build-up amount on the monitor 6 or the recorder 7 via the signal processing device 5.
【0007】ビルドアップセンサー4はコイル端面Aか
らコイル端面Bまでの幅全体を同時に測定する方法やコ
イル端面Aからコイル端面Bまでの幅方向の一点を移動
しながら連続して測定する方法がある。いずれの方法を
採用してもよい。The build-up sensor 4 includes a method of simultaneously measuring the entire width from the coil end surface A to the coil end surface B and a method of continuously measuring while moving one point in the width direction from the coil end surface A to the coil end surface B. . Either method may be adopted.
【0008】図2は本発明によるコイルのビルドアップ
をオフライン上で測定する図である。先ず、鋼板1はコ
イル3に捲き取られた後、メッキラインから切り離され
る。コイル3は、フロアー上又は所定の置き台に置かれ
る。ビルドアップセンサー4はコイル3の外周面上を測
定できるように据えつけられコイル端面Aからコイル端
面Bまで即ち鋼板1の幅方向のビルドアップ量を連続し
て測定する。測定結果は信号処理装置5を介してモニタ
ー6又は記録計7にビルドアップ量として表示する。FIG. 2 is a diagram for measuring the build-up of a coil according to the present invention on-line. First, the steel plate 1 after taken Ki wound in the coil 3 is disconnected from the plating line. The coil 3 is placed on the floor or on a predetermined table. Buildup sensor 4 is measured continuously build up amount in the width direction of the coil end face B to i.e. steel plate 1 on the outer peripheral surface from the seated is the coil end surface A so as to measure the coil 3. The measurement result is displayed as a build-up amount on the monitor 6 or the recorder 7 via the signal processing device 5.
【0009】ビルドアップセンサー4はコイル端面Aか
らコイル端面Bまでの幅全体を同時に測定する方法やコ
イル端面Aからコイル端面Bまでの幅方向の一点を移動
しながら連続して測定する方法がある。いずれの方法を
採用してもよい。The build-up sensor 4 has a method of simultaneously measuring the entire width from the coil end surface A to the coil end surface B, and a method of continuously measuring while moving one point in the width direction from the coil end surface A to the coil end surface B. . Either method may be adopted.
【0010】図4は本発明のよるコイルのビルドアップ
量をどの様に管理するかの図であり、コイルの捲き厚み
とコイルのビルドアップ量及び鋼板の強度との関係を示
す。X軸はコイルの捲き厚みを、Y軸はコイルのビルド
アップ量を示し、鋼板の強度に応じて、形状崩れが発生
しない領域及び形状崩れが発生する領域をX軸とY軸 と
の関係で示している。 FIG. 4 is a diagram showing how the build-up amount of the coil according to the present invention is managed, and shows the relationship between the coil winding thickness, the coil build-up amount, and the strength of the steel sheet. The thickness X axis Maki coil, Y-axis shows the build-up of the coil, depending on the strength of the steel sheet, shape collapse occurs
Not the region and shaped region of collapse occurs with the X-axis and Y-axis
The relationship is shown.
【0011】形状崩れが発生しない領域の条件でコイル
に捲き取った結果として、捲きほどかれた鋼板が形状を
崩さないこととなる。このためにはコイルの階段で発生
したコイルのビルドアップ量を形状崩れが発生しない所
定の値に管理する事で鋼板の平坦度を維持できる。コイ
ルのビルドアップ量を所定の値に管理する場合のビルド
アップ量は、鋼板の強度とコイルの捲き厚みに影響され
る。即ち、鋼板の強度が小さい場合と大きい場合は同じ
捲き厚みでもコイルのビルドアップ量は鋼板の強度が小
さい場合は少なく管理する必要がある。例えば図4中の
A点で説明すると、鋼板の強度は20Kg/mm2でコ
イル捲き厚みが500mmの場合である。この時のコイ
ルのビルドアップ管理値は0.5mm以下に管理する事
を意味している。換言すると、コイルビルドアップ値
が、0.5mmの場合には、コイル捲き厚みを500m
m以下にすれば、形状崩れの発生が防止できることを意
味している。 [0011] As a result of taking Maki the coil under the condition of a region where the shape collapse does not occur, so that the Maki unwound steel plate does not disturb the shape. For this purpose, the flatness of the steel sheet can be maintained by managing the build-up amount of the coil generated at the coil steps to a predetermined value that does not cause shape collapse . Build up quantity of managing buildup of coils to a predetermined value is affected by the thickness Maki strength and the coil of the steel plate. That is, when large and when the intensity of the steel plate is small buildup of coils in the same Maki thickness when strength of the steel plate is small, it is necessary to manage less. For example, it described in point A in FIG. 4, the strength of the steel plate is the case of 500mm thickness Maki coil 20 Kg / mm 2. This means that the coil buildup management value at this time is controlled to 0.5 mm or less. In other words, the coil build-up value
Is 0.5 mm, the coil winding thickness is 500 m
m or less means that the occurrence of shape collapse can be prevented.
I taste.
【0012】[0012]
【発明の効果】以上説明した通り本発明による「薄板コ
イルの捲き取り方法」によって、ラインで製造する場
合ビルドアップの量が早く判り、ビルドアップ量を捲き
取り条件へフィードバックし、捲きほどかれた鋼板の形
状崩れが発生しないコイルの捲き厚みとなるようにビル
ドアップ量を管理することで、形状崩れによる不良コイ
ルを最小限に押える事ができる。また、ビルドアップ
測定精度も良く作業負荷も少ない。また、需要家に納
入する時の品質も十分管理されたコイルが納入でき需要
家の信頼を受ける。As described above, according to the " winding method of a thin plate coil" according to the present invention, the amount of build-up can be determined quickly when manufacturing in a line, and the build-up amount is wound.
Feedback to the picking conditions, the shape of the unrolled steel sheet
Build the coil so that the coil does not collapse.
By controlling the do-up amount, defective coils due to shape collapse can be minimized. Also, the build-up measurement accuracy is good and the work load is small. In addition, the quality of the coil when delivered to the customer can be controlled enough to be delivered, and the customer is trusted.
【図1】本発明の一実施例であるコイルのビルドアップ
の主要構成の概略を示す図である。FIG. 1 is a diagram schematically illustrating a main configuration of a coil build-up according to an embodiment of the present invention.
【図2】本発明の一実施例であるコイルのビルドアップ
をオフライン上で測定する図である。FIG. 2 is a diagram illustrating off-line measurement of a coil build-up according to an embodiment of the present invention.
【図3】メッキラインの全体概要図である。FIG. 3 is an overall schematic diagram of a plating line.
【図4】コイル捲き厚みとコイルビルドアップ量とによ
る本発明のビルドアップ管理方法を示す図である。FIG. 4 shows the relationship between coil winding thickness and coil build-up amount .
1 is a diagram showing a build-up management method according to the present invention .
1 鋼板 2 テンションリール 3 コイル 4 ビルドアップセンサー 5 信号処理装置 6 モニター 7 記録計1 steel plate 2 tension reel 3 coil 4 buildup sensor 5 signal processor 6 monitors 7 recorder
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平5−92216(JP,A) 特開 昭55−11489(JP,A) 特開 平2−107752(JP,A) 特開 平5−117891(JP,A) (58)調査した分野(Int.Cl.7,DB名) B21C 47/00 C23C 2/40 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-5-92216 (JP, A) JP-A-55-11489 (JP, A) JP-A-2-107752 (JP, A) 117891 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B21C 47/00 C23C 2/40
Claims (1)
ションを与えて捲き取る際に、ビルドアップセンサーを
テンションリールにより捲き取られるコイルの外周面上
に設置せしめ、このビルドアップセンサーはコイル端面
Aからコイル端面Bまで鋼板の幅方向のビルドアップ量
を連続して測定し、捲きほどかれた鋼板の形状崩れが発
生しないコイルの捲き厚みとなるようにビルドアップ量
を管理する事を特徴とする薄板コイルの捲き取り方法。 The method according to claim 1 steel sheet during that preparative Maki giving a predetermined tension by the tension reel, allowed installing a build-up sensors on the outer peripheral surface of the coil taken seeded by the tension reel, the build-up sensor from the coil end surface A The build-up amount in the width direction of the steel sheet is continuously measured up to the coil end surface B , and the shape of the unrolled steel sheet collapses.
Build-up amount so that the coil thickness is not generated
A method for winding a thin coil, characterized in that
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP09766295A JP3241563B2 (en) | 1995-03-31 | 1995-03-31 | Winding method for thin coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP09766295A JP3241563B2 (en) | 1995-03-31 | 1995-03-31 | Winding method for thin coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08267131A JPH08267131A (en) | 1996-10-15 |
| JP3241563B2 true JP3241563B2 (en) | 2001-12-25 |
Family
ID=14198277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP09766295A Expired - Fee Related JP3241563B2 (en) | 1995-03-31 | 1995-03-31 | Winding method for thin coil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3241563B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6785588B2 (en) | 2002-03-05 | 2004-08-31 | International Business Machines Corporation | Method to provide failover protection to a data storage and retrieval system |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6303883B2 (en) * | 2014-07-15 | 2018-04-04 | 新日鐵住金株式会社 | Coil inner peripheral hole deformation measuring device and coil inner peripheral hole deformation measuring method |
-
1995
- 1995-03-31 JP JP09766295A patent/JP3241563B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6785588B2 (en) | 2002-03-05 | 2004-08-31 | International Business Machines Corporation | Method to provide failover protection to a data storage and retrieval system |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08267131A (en) | 1996-10-15 |
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