JP2789489B2 - Hydrodesulfurization catalyst composition for hydrocarbon oil, method for producing the same, and hydrodesulfurization method using the same - Google Patents
Hydrodesulfurization catalyst composition for hydrocarbon oil, method for producing the same, and hydrodesulfurization method using the sameInfo
- Publication number
- JP2789489B2 JP2789489B2 JP2074622A JP7462290A JP2789489B2 JP 2789489 B2 JP2789489 B2 JP 2789489B2 JP 2074622 A JP2074622 A JP 2074622A JP 7462290 A JP7462290 A JP 7462290A JP 2789489 B2 JP2789489 B2 JP 2789489B2
- Authority
- JP
- Japan
- Prior art keywords
- catalyst
- metal
- group
- hydrodesulfurization
- oxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003054 catalyst Substances 0.000 title claims description 99
- 238000000034 method Methods 0.000 title claims description 43
- 239000004215 Carbon black (E152) Substances 0.000 title claims description 21
- 229930195733 hydrocarbon Natural products 0.000 title claims description 21
- 150000002430 hydrocarbons Chemical class 0.000 title claims description 21
- 239000000203 mixture Substances 0.000 title claims description 16
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 59
- 239000002184 metal Substances 0.000 claims description 59
- 239000003921 oil Substances 0.000 claims description 51
- 229910052782 aluminium Inorganic materials 0.000 claims description 30
- -1 aluminum alkoxide Chemical class 0.000 claims description 25
- 229910044991 metal oxide Inorganic materials 0.000 claims description 25
- 150000004706 metal oxides Chemical class 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 22
- 239000002131 composite material Substances 0.000 claims description 20
- 239000003960 organic solvent Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 18
- 229910052750 molybdenum Inorganic materials 0.000 claims description 17
- 239000011733 molybdenum Substances 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 15
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 14
- 229910052721 tungsten Inorganic materials 0.000 claims description 14
- 239000010937 tungsten Substances 0.000 claims description 14
- 239000004480 active ingredient Substances 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 238000001354 calcination Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 3
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052796 boron Inorganic materials 0.000 claims description 3
- 229910052733 gallium Inorganic materials 0.000 claims description 3
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 239000005539 carbonized material Substances 0.000 claims 1
- 239000007864 aqueous solution Substances 0.000 description 23
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 22
- 229910052717 sulfur Inorganic materials 0.000 description 22
- 239000011593 sulfur Substances 0.000 description 22
- 150000002736 metal compounds Chemical class 0.000 description 21
- 230000000737 periodic effect Effects 0.000 description 20
- 239000000243 solution Substances 0.000 description 18
- 230000000694 effects Effects 0.000 description 14
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 13
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 12
- 238000006477 desulfuration reaction Methods 0.000 description 12
- 230000023556 desulfurization Effects 0.000 description 12
- 239000011259 mixed solution Substances 0.000 description 10
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- FJDJVBXSSLDNJB-LNTINUHCSA-N cobalt;(z)-4-hydroxypent-3-en-2-one Chemical compound [Co].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O FJDJVBXSSLDNJB-LNTINUHCSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 6
- 239000000295 fuel oil Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 150000004703 alkoxides Chemical class 0.000 description 5
- 229910017052 cobalt Inorganic materials 0.000 description 5
- 239000010941 cobalt Substances 0.000 description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 4
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000012456 homogeneous solution Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 150000003464 sulfur compounds Chemical class 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 229960004592 isopropanol Drugs 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003791 organic solvent mixture Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- JPUHCPXFQIXLMW-UHFFFAOYSA-N aluminium triethoxide Chemical compound CCO[Al](OCC)OCC JPUHCPXFQIXLMW-UHFFFAOYSA-N 0.000 description 1
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 1
- 229940010552 ammonium molybdate Drugs 0.000 description 1
- 235000018660 ammonium molybdate Nutrition 0.000 description 1
- 239000011609 ammonium molybdate Substances 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- GFHNAMRJFCEERV-UHFFFAOYSA-L cobalt chloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].[Cl-].[Co+2] GFHNAMRJFCEERV-UHFFFAOYSA-L 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 1
- 229940097267 cobaltous chloride Drugs 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- XAYGUHUYDMLJJV-UHFFFAOYSA-Z decaazanium;dioxido(dioxo)tungsten;hydron;trioxotungsten Chemical compound [H+].[H+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O XAYGUHUYDMLJJV-UHFFFAOYSA-Z 0.000 description 1
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- LAIZPRYFQUWUBN-UHFFFAOYSA-L nickel chloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].[Cl-].[Ni+2] LAIZPRYFQUWUBN-UHFFFAOYSA-L 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000003079 shale oil Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- MYWQGROTKMBNKN-UHFFFAOYSA-N tributoxyalumane Chemical compound [Al+3].CCCC[O-].CCCC[O-].CCCC[O-] MYWQGROTKMBNKN-UHFFFAOYSA-N 0.000 description 1
- UAEJRRZPRZCUBE-UHFFFAOYSA-N trimethoxyalumane Chemical compound [Al+3].[O-]C.[O-]C.[O-]C UAEJRRZPRZCUBE-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Catalysts (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は従来の触媒にくらべ、飛躍的に脱硫活性を向
上させた新規な水素化脱硫触媒組成物及びその触媒の製
造方法ならびに、その触媒を用いて炭化水素油を水素化
脱硫する方法に関する。The present invention relates to a novel hydrodesulfurization catalyst composition having a remarkably improved desulfurization activity as compared with conventional catalysts, a method for producing the catalyst, and the catalyst. And a method for hydrodesulfurizing a hydrocarbon oil using the method.
(従来の技術) 炭化水素油は一般に硫黄化合物を含み、それらの油を
燃料として使用した場合には、硫黄化合物中に存在する
硫黄は硫黄酸化物に転化して大気中に排出される。これ
らの硫黄化合物を含む炭化水素油は、燃焼した場合の大
気の汚染を考慮すれば硫黄含有量が出来る限り少ないこ
とが望ましい。これは炭化水素油を触媒水素化脱硫する
ことによって達成することができる。(Prior Art) Hydrocarbon oils generally contain sulfur compounds, and when those oils are used as fuel, the sulfur present in the sulfur compounds is converted to sulfur oxides and discharged to the atmosphere. It is desirable that the hydrocarbon oil containing these sulfur compounds has as low a sulfur content as possible in consideration of the pollution of the atmosphere when burned. This can be achieved by catalytic hydrodesulfurization of hydrocarbon oils.
酸性雨や窒素酸化物等の環境問題が地球規模で取上げ
られている昨今、現状の技術レベル以上の更なる硫黄分
の除去が望まれている。炭化水素油中の硫黄分をより低
下させるには、運転条件、例えば、LHSV、温度、圧力を
過酷にすることである程度、達成することができる。し
かし、このような方法は、触媒上に炭素質が析出し、触
媒の活性を急速に低下させる。特に、炭化水素油が軽質
留分の場合、色相安定性や貯蔵安定性等の性状面の悪影
響もある。この様に運転面での深度な脱硫には限度があ
る。したがって最も良い方策は、格段に優れた脱硫活性
を有する触媒を開発することである。Recently, environmental problems such as acid rain and nitrogen oxides have been taken up on a global scale, and there is a demand for further removal of sulfur content exceeding the current technical level. Reducing the sulfur content in hydrocarbon oils can be achieved to some extent by harsh operating conditions, such as LHSV, temperature and pressure. However, such a method deposits carbonaceous material on the catalyst and rapidly reduces the activity of the catalyst. In particular, when the hydrocarbon oil is a light fraction, there are also adverse effects on properties such as hue stability and storage stability. Thus, there is a limit to the depth of desulfurization in operation. Therefore, the best strategy is to develop catalysts with significantly better desulfurization activity.
ところで、従来、水素化脱硫触媒調製の一般的方法と
しては、周期律表第8族金属塩及び周期律表第6B族金属
塩の水溶液を担体に含浸させた後、乾燥及び焼成するい
わゆる「含浸法」、アルミナあるいはアルミナゲルを分
散した水溶液中に、周期律表第6B族金属塩の水溶液およ
び周期律表第8族金属塩の水溶液を加え、金属化合物を
沈澱させる「共沈澱法」、さらに、アルミナあるいはア
ルミナゲル、周期律表第6B族金属塩の水溶液および周期
律表第8族金属塩の水溶液の混合ペーストを混練しなが
ら加熱、水分除去を行う「混練法」がある(「触媒調製
化学」、尾崎萃編、講談社サイエンティフィク、250頁
〜252頁)。By the way, conventionally, as a general method for preparing a hydrodesulfurization catalyst, a so-called “impregnation” method of impregnating a carrier with an aqueous solution of a metal salt of Group 8 of the periodic table and a metal salt of Group 6B of the periodic table is used. Method, an aqueous solution in which alumina or alumina gel is dispersed, an aqueous solution of a metal salt of Group 6B of the periodic table and an aqueous solution of a metal salt of Group VIII of the periodic table are added, and a "coprecipitation method" in which a metal compound is precipitated, There is a "kneading method" in which heating and water removal are carried out while kneading a mixed paste of alumina, alumina gel, an aqueous solution of a metal salt of Group 6B of the Periodic Table and an aqueous solution of a metal salt of Group VIII of the Periodic Table ("Catalyst preparation"). Chemistry ", edited by Suzaki Ozaki, Kodansha Scientific, pp. 250-252).
しかし、これらの方法では比較的多量の金属化合物を
分散性よく担体上に担持させることが困難である。たと
え過剰の触媒金属化合物を担体に担持させたとしても、
触媒の比表面積を減少せしめるため触媒の脱硫活性向上
に限界があるという問題があった。すなわち、これまで
は、比較的多量の活性金属の含有が可能である旨の記載
があったとしても、現実に使用出来る金属量の限界値は
せいぜいCoO含有量約5〜8wt%、MoO3含有量19〜20wt%
であった。However, it is difficult for these methods to support a relatively large amount of a metal compound on a carrier with good dispersibility. Even if excess catalyst metal compound is supported on the carrier,
There is a problem that there is a limit in improving the desulfurization activity of the catalyst in order to reduce the specific surface area of the catalyst. That is, until now, relatively containing a large amount of the active metal even if there is a description that it is possible, the limit value of the amount of metal can be used in reality most CoO content of about 5-8 wt-%, MoO 3 content 19 ~ 20wt%
Met.
脱硫率を考えてみても、従来の触媒を使用する限り、
例えば軽油の水素化脱硫の場合、原料油の硫黄分1.3wt
%の軽油を液空間速度4hr-1、反応温度350℃、水素化圧
力35kg/cm2の反応条件下で触媒水素化脱硫を行ったと
き、生成油硫黄含有量をせいぜい0.13〜0.19wt%とする
のが限界である。又、減圧軽油(VGO)の水素化脱硫の
場合、原料油の硫黄分2.50wt%のVGOを液空間速度0.4hr
-1、反応温度350℃、水素化圧力52kg/cm2の反応条件下
で触媒水素化脱硫を行ったとき、生成油の硫黄含有量を
せいぜい0.15〜0.18wt%とするのが限界である。さら
に、常圧残油の水素化脱硫の場合、原料油の硫黄分3.8w
t%の常圧残油を液空間速度1.0hr-1、反応温度361℃、
水素化圧力150kg/cm2の反応条件下で接触水素化脱硫を
行ったとき、生成油の硫黄含有量をせいぜい0.9〜1.0wt
%とするのが限界である。Considering the desulfurization rate, as long as a conventional catalyst is used,
For example, in the case of hydrodesulfurization of light oil, the sulfur content of the feed oil is 1.3 wt%
% Gas oil at a liquid hourly space velocity of 4 hr -1 , a reaction temperature of 350 ° C. and a hydrogenation pressure of 35 kg / cm 2 under catalytic hydrodesulfurization conditions, the sulfur content of the produced oil is 0.13 to 0.19 wt% at most. That is the limit. In the case of hydrodesulfurization of vacuum gas oil (VGO), VGO with a sulfur content of 2.50 wt% of the feed oil is subjected to a liquid hourly space velocity of 0.4 hr.
-1 , When the catalytic hydrodesulfurization is carried out under the reaction conditions of a reaction temperature of 350 ° C. and a hydrogenation pressure of 52 kg / cm 2 , the limit of the sulfur content of the produced oil is 0.15 to 0.18 wt% at most. Furthermore, in the case of hydrodesulfurization of the residual oil under normal pressure, the sulfur content of the feedstock 3.8w
liquid space velocity of 1.0 hr -1 , reaction temperature of 361 ° C,
When performing catalytic hydrogenation desulfurization under the reaction conditions of the hydrogenation pressure 150 kg / cm 2, the sulfur content of the product oil at most 0.9~1.0wt
% Is the limit.
上記の生成油の硫黄含有量が軽油で0.05〜0.08wt%、
VGOで0.08〜0.10wt%、常圧残油で0.6〜0.8wt%にまで
苛酷度を上げないで容易に脱硫出来れば、運転の苛酷度
を上げる必要がないため触媒の寿命等の点で極めて経済
的であるばかりでなく、これらの燃料油を用いれば、大
気汚染を抑制できるという多大なメリットが生まれる。The sulfur content of the produced oil is 0.05 to 0.08 wt% in light oil,
If it can be easily desulfurized without increasing the severity to 0.08 to 0.10 wt% for VGO and 0.6 to 0.8 wt% for normal pressure residual oil, there is no need to increase the severity of operation, so the life of the catalyst is extremely low. In addition to being economical, the use of these fuel oils has a great advantage in that air pollution can be suppressed.
(発明が解決しようとする課題) 本発明が解決しようとする課題は、多量の活性金属の
含有が可能で、その金属量が多い割には、高い表面積を
有し、運転条件を過酷にすることなく、通常の運転条件
下で、極めて高い脱硫活性を示す触媒を開発することで
ある。また、更なる課題として、燃料油の燃焼に伴う硫
黄化合物の大気への排出を極力減らし、大気汚染を抑制
することである。(Problems to be Solved by the Invention) A problem to be solved by the present invention is that a large amount of active metal can be contained, and a large amount of the metal has a large surface area and severe operating conditions. Without developing a catalyst that exhibits extremely high desulfurization activity under normal operating conditions. It is a further object of the present invention to minimize the emission of sulfur compounds into the atmosphere due to the combustion of fuel oil and to suppress air pollution.
(課題を解決するための手段) 本発明者等は、上記課題を解決するため鋭意研究を重
ねた結果、第8族金属、第6B族金属およびアルミニウム
を含む金属酸化物の複合物であって、第8族金属量と第
6B族金属量が従来の水素化脱硫触媒に比して、はるかに
高い量を含有でき、また、触媒構造が異なる触媒の開発
に成功した。本発明の触媒は、従来の触媒とは、全く異
なる構造を有する金属酸化物の複合物のため、金属含有
量が高い割には高い表面積を有し、これを用いて炭化水
素油を水素化脱硫した場合には、深度の脱硫が可能とな
り、かつ、触媒の寿命が長いという極めて有用な技術を
提供するものである。(Means for Solving the Problems) The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that a composite of a metal oxide containing a Group 8 metal, a Group 6B metal and aluminum. , Group VIII metal content and
The group 6B metal content can be much higher than that of conventional hydrodesulfurization catalysts, and catalysts with different catalyst structures have been successfully developed. Since the catalyst of the present invention is a composite of a metal oxide having a completely different structure from the conventional catalyst, it has a high surface area in spite of the high metal content, and is used to hydrogenate hydrocarbon oil. In the case of desulfurization, the present invention provides an extremely useful technique that enables desulfurization at a deep depth and has a long catalyst life.
すなわち、第1の発明の要旨は、(a)モリブデンお
よびタングステンからなる群から選ばれた少なくとも一
種の化合物、(b)鉄属の少なくとも一種の化合物、お
よび(c)アルミニウムアルコキシドを、有機溶媒中に
おいて混合し、この混合と同時もしくは混合後に水を添
加することによって生じる有効成分を乾燥、焼成するこ
とにより得られた、モリブデンおよびタングステンから
なる群から選ばれた少なくとも一種の金属、鉄族金属お
よびアルミニウムを含む金属酸化物の複合物であって、
上記モリブデンおよびタングステンからなる群から選ば
れた少なくとも一種の金属量が酸化物として触媒に対
し、40〜60重量%、鉄族金属量が酸化物として触媒に対
し、5〜20重量%であり、側面破壊強度が1.0〜1.4kg/m
mであることを特徴とする炭化水素油用水素化脱硫触媒
組成物に存し、第2の発明の要旨は、(a)モリブデン
およびタングステンからなる群から選ばれた少なくとも
一種の化合物、(b)鉄族の少なくとも一種の化合物、
および(c)アルミニウムアルコキシドを、有機溶媒中
において混合し、この混合と同時もしくは混合後に水を
添加することによって生じる有効成分を乾燥、焼成する
ことからなる、モリブデンおよびタングステンからなる
群から選ばれた少なくとも一種の金属、鉄族金属および
アルミニウムを含む金属酸化物の複合物であって、上記
モリブデンおよびタングステンからなる群から選ばれた
少なくとも一種の金属量が酸化物として触媒に対し、40
〜60重量%、鉄族金属量が酸化物として触媒に対し、5
〜20重量%であり、側面破壊強度が1.1〜1.4kg/mmであ
る炭化水素油用水素化脱硫触媒組成物の製法に存し、そ
して第3の発明の要旨は、第1の発明の触媒組成物を用
いて、炭化水素油を水素化脱硫することを特徴とする炭
化水素油の水素化脱硫法に存する。That is, the gist of the first invention is that (a) at least one compound selected from the group consisting of molybdenum and tungsten, (b) at least one compound of iron group, and (c) aluminum alkoxide in an organic solvent. At least one metal selected from the group consisting of molybdenum and tungsten, an iron group metal and A composite of a metal oxide containing aluminum,
The amount of at least one metal selected from the group consisting of molybdenum and tungsten is 40 to 60% by weight relative to the catalyst as an oxide, and the amount of iron group metal is 5 to 20% by weight relative to the catalyst as an oxide; 1.0-1.4kg / m side fracture strength
m, wherein the gist of the second invention is (a) at least one compound selected from the group consisting of molybdenum and tungsten, (b) ) At least one compound of the iron group;
And (c) mixing an aluminum alkoxide in an organic solvent, and drying and calcining an active ingredient produced by adding water simultaneously with or after the mixing, and selected from the group consisting of molybdenum and tungsten. At least one metal, a composite of a metal oxide containing an iron group metal and aluminum, wherein the amount of at least one metal selected from the group consisting of molybdenum and tungsten is 40% as an oxide relative to the catalyst.
~ 60% by weight, the amount of iron group metal is 5
The present invention relates to a method for producing a hydrodesulfurization catalyst composition for hydrocarbon oils having a side surface breaking strength of 1.1 to 1.4 kg / mm, and a gist of the third invention is a catalyst of the first invention. A method for hydrodesulfurizing a hydrocarbon oil, comprising using the composition to hydrodesulfurize a hydrocarbon oil.
次に本発明を詳細に説明する。 Next, the present invention will be described in detail.
まず、本発明の炭化水素用脱硫触媒組成物の製造法に
ついて説明する。First, a method for producing the hydrocarbon desulfurization catalyst composition of the present invention will be described.
本発明の炭化水素油用水素化脱硫触媒組成物は、
(a)周期律表第6B族金属の少なくとも一種の化合物、
(b)周期律表第8族金属の少なくとも一種の化合物、
および(c)アルミニウムアルコキシドを、溶媒中にお
いて混合し、この混合によって生じる有効成分を乾燥、
焼成することによって製造することができ、この触媒組
成物は実質上周期律表第6B族金属、周期律表第8族金属
およびアルミニウムよりなる複合金属酸化物である。上
記(a)、(b)、(c)の3成分の混合は、これら成
分の1種もしくは2種を含む2種または3種の原料溶液
を混合することが好ましく、その態様としては、例えば
後述する「A法」、「B法」、「C法」および「D法」
等がある。上記(a)、(b)の2成分の化合物は、原
料溶液の調製に用いる溶媒(水または有機溶媒)に可溶
のものであればどのような化合物でもよい。(c)成分
であるアルミニウムアルコキシドは、水または水と有機
溶媒の混合溶液(具体的には有機溶媒/水の容量比が0.
5〜10程度の混合溶液)には溶けない。The hydrodesulfurization catalyst composition for hydrocarbon oil of the present invention,
(A) at least one compound of Group 6B metal of the periodic table,
(B) at least one compound of Group 8 metals of the periodic table;
And (c) mixing the aluminum alkoxide in a solvent, drying the active ingredient resulting from the mixing,
This catalyst composition can be produced by calcining, and is a composite metal oxide substantially composed of a metal of Group 6B of the periodic table, a metal of Group VIII of the periodic table, and aluminum. The mixing of the three components (a), (b) and (c) is preferably performed by mixing two or three raw material solutions containing one or two of these components. "Method A", "Method B", "Method C" and "Method D" described later
Etc. The two-component compounds (a) and (b) may be any compounds as long as they are soluble in the solvent (water or organic solvent) used for preparing the raw material solution. The aluminum alkoxide as the component (c) is water or a mixed solution of water and an organic solvent (specifically, the volume ratio of the organic solvent / water is 0.
About 5-10 mixed solutions).
すなわち本発明の触媒は次のようにして調製すること
ができる。That is, the catalyst of the present invention can be prepared as follows.
「A法」:アルミニウムアルコキシドと周期律表第8
族金属の少なくとも1種以上の化合物及びこれらを溶解
しうる有機溶媒の混合溶液を一定時間混合撹拌し、均一
溶液とする。次にこの溶液に、周期律表第6B族金属の少
なくとも1種以上の化合物の水溶液を加え、これらの混
合によって生じる有効成分を乾燥し、さらに焼成するこ
とによって製造することができる。"Method A": Aluminum alkoxide and Periodic Table 8
A mixed solution of at least one or more compounds of a group metal and an organic solvent capable of dissolving them is mixed and stirred for a certain period of time to form a homogeneous solution. Next, an aqueous solution of at least one compound of the Group 6B metal of the periodic table is added to this solution, and the active ingredient resulting from the mixing thereof is dried, followed by calcination.
「B法」:アルミニウムアルコキシドと周期律表第6B
族金属の少なくとも1種以上の化合物及びこれらを溶解
しうる有機溶媒の混合溶液を一定時間混合撹拌し、均一
溶液とする。次にこの溶液に周期律表第8族金属の少な
くとも1種以上の化合物の水溶液を加え、これらの混合
によって生じる有効成分を乾燥し、さらに焼成すること
によって製造することができる。"Method B": Aluminum alkoxide and Periodic Table 6B
A mixed solution of at least one or more compounds of a group metal and an organic solvent capable of dissolving them is mixed and stirred for a certain period of time to form a homogeneous solution. Next, an aqueous solution of at least one compound of Group 8 metal of the periodic table is added to this solution, and the active ingredient produced by mixing these is dried, followed by calcination.
「C法」:アルミニウムアルコキシドをこれを溶解し
うる有機溶媒に溶かした溶液に、周期律表第6B族金属の
少なくとも1種以上の化合内と周期律表第8族金属の少
なくとも1種以上の化合物の混合水溶液を加え、これら
の混合によって生じる有効成分を乾燥、焼成することに
よって製造することができる。"Method C": A solution prepared by dissolving an aluminum alkoxide in an organic solvent capable of dissolving the same in at least one compound of Group 6B metal of the periodic table and at least one compound of Group 8 metal of the periodic table. The compound can be produced by adding a mixed aqueous solution of the compounds, drying and calcining the active ingredient produced by the mixing.
「D法」:アルミニウムアルコキシドと周期律表第8
族金属の少なくとも1種以上の化合物及び周期律表第6B
族金属の少なくとも1種以上の化合物及びこれらを溶解
しうる有機溶媒の混合溶液を一定時間混合撹拌し、均一
溶液とする。この溶液に水を加え、これにより生じる有
効成分を乾燥しさらに焼成することによって調製するこ
とができる。"Method D": Aluminum alkoxide and Periodic Table No. 8
At least one compound of group metal and Periodic Table 6B
A mixed solution of at least one or more compounds of a group metal and an organic solvent capable of dissolving them is mixed and stirred for a certain period of time to form a homogeneous solution. It can be prepared by adding water to this solution, drying the resulting active ingredient and further baking.
本製法は、アルミニウムアルコキシドを必須成分とし
て用いるが、アルミニウムアルコキシドの一部に代えケ
イ素、チタン、ジルコニウム、ホウ素、ガリウム、マグ
ネシウム、ハフニウムのアルコキシドの中から選ばれる
少なくとも1種以上を用いることができる。その割合は
いずれの割合でもよいが、用いるとすれば酸化物換算で
アルミニウムアルコキシド90〜95部に対し、ケイ素、チ
タン、ジルコニウム、ホウ素、ガリウム、マグネシウ
ム、ハフニウムのアルコキシド5〜10部がよい。In the present production method, an aluminum alkoxide is used as an essential component, but at least one selected from silicon, titanium, zirconium, boron, gallium, magnesium, and hafnium alkoxides can be used instead of part of the aluminum alkoxide. Any ratio may be used, but if used, 5 to 10 parts of alkoxides of silicon, titanium, zirconium, boron, gallium, magnesium, and hafnium are preferable for 90 to 95 parts of aluminum alkoxide in terms of oxide.
アルミニウムアルコキシドとしてはいずれのアルコキ
シドも使用可能であるが、乾燥などの容易さからアルコ
キシ基の炭素数が1から5のアルコキシドが好ましく、
具体的にはアルミニウムメトキシド、アルミニウムエト
キシド、アルミニウムイソプロポキシド、アルミニウム
−n−ブトキシド、アルミニウム−sec−ブトキシドな
どをあげることができる。アルミニウムアルコキシドは
市販品あるいはチグラー(ziegler)法により調製した
ものなどを用いることが可能である。As the aluminum alkoxide, any alkoxide can be used, but an alkoxide having 1 to 5 carbon atoms in an alkoxy group is preferable from the viewpoint of ease of drying and the like.
Specific examples include aluminum methoxide, aluminum ethoxide, aluminum isopropoxide, aluminum-n-butoxide, aluminum-sec-butoxide and the like. As the aluminum alkoxide, a commercial product or a product prepared by a Ziegler method can be used.
周期律表第6B族金属は、好ましくは、クロム、モリブ
デン、タングステン、さらに好ましくは、モリブデン、
タングステンを用いる。Group 6B metal of the periodic table is preferably chromium, molybdenum, tungsten, more preferably molybdenum,
Use tungsten.
周期律表第8族金属は、好ましくは鉄、コバルト、ニ
ッケル、ルテニウム、ロジウム、パラジウム、オスミウ
ム、イリジウム、白金、さらに好ましくは、鉄族金属の
コバルト、ニッケルを用いる。As the Group 8 metal of the periodic table, iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium, platinum, and more preferably, iron group metals cobalt and nickel are used.
上記の第6B族金属化合物および第8族金属化合物は、
前記したとおり、有機溶媒または水に可溶であることが
必要であり、例えば硝酸塩、塩化物、硫酸塩、酢酸塩、
アセチルアセトナート、これら金属の酸のアンモニウム
塩等が用いられる。The Group 6B metal compound and the Group 8 metal compound are
As described above, it is necessary to be soluble in an organic solvent or water, for example, nitrate, chloride, sulfate, acetate,
Acetyl acetonate, ammonium salts of these metal acids and the like are used.
アルコキシドおよび第6B族金属化合物または第8族金
属化合物を溶解しうる有機溶媒は、これらを均一溶液と
したり、後のゲル化等を円滑にするために用いる。これ
らの有機溶媒は、アルコール類、エーテル類、ケトン
類、芳香族類を用いることができ、好ましくは、アセト
ン、メタノール、エタノール、n−プロパノール、iso
−プロパノール、n−ブタノール、iso−ブタノール、
ヘキサノール、ベンゼン、トルエン、キシレン、ジエチ
ルエーテル、テトラヒドロフラン、ジオキサン等を使用
することができ、これらを単独または混合して使用する
こともできる。An organic solvent capable of dissolving the alkoxide and the Group 6B metal compound or Group 8 metal compound is used to make them a uniform solution or to facilitate subsequent gelation and the like. As these organic solvents, alcohols, ethers, ketones, and aromatics can be used. Preferably, acetone, methanol, ethanol, n-propanol, iso
-Propanol, n-butanol, iso-butanol,
Hexanol, benzene, toluene, xylene, diethyl ether, tetrahydrofuran, dioxane and the like can be used, and these can be used alone or in combination.
A法、B法、C法あるいはD法におけるアルミニウム
アルコキシド、第6B族金属化合物あるいは第8族金属化
合物、およびこれらを溶解しうる有機溶媒の混合溶液に
おいて、A法の場合、アルミニウムアルコキシド成分と
第8族金属化合物の二者の混合割合は、酸化物換算でア
ルミニウムアルコキシド成分が約50〜98wt%、第8族金
属化合物が約2〜50wt%、好ましくは約60〜80wt%と約
20〜40wt%である。B法の場合、同様に酸化物換算で、
アルミニウムアルコキシド成分が約32〜96wt%、第6B族
金属化合物が約4〜68wt%、好ましくは約40〜80wt%と
約20〜60wt%である。なお、これらを溶解しうる有機溶
媒の量はアルミニウムアルコキシド成分、第6B族金属化
合物あるいは第8族金属化合物が溶解するに十分な量で
あればよい。また、これらの混合方法は、通常の撹拌方
法を用いればよく、均一になるまで十分に撹拌する。撹
拌条件は、好ましくは、約20〜300℃、さらに好ましく
は、50〜200℃がよく、時間は、十数分から1時間で通
常均一溶液となる。In a mixed solution of the aluminum alkoxide, the Group 6B metal compound or the Group VIII metal compound in Method A, Method B, Method C or Method D, and an organic solvent capable of dissolving the same, in the case of Method A, the aluminum alkoxide component is mixed with the aluminum alkoxide component. The mixing ratio of the two Group VIII metal compounds is about 50 to 98 wt% in terms of oxide, and about 2 to 50 wt%, preferably about 60 to 80 wt%, of the Group VIII metal compound.
20 to 40% by weight. In the case of Method B, similarly, in oxide conversion,
The aluminum alkoxide component is about 32-96 wt%, the Group 6B metal compound is about 4-68 wt%, preferably about 40-80 wt% and about 20-60 wt%. The amount of the organic solvent capable of dissolving them may be an amount sufficient to dissolve the aluminum alkoxide component, the Group 6B metal compound or the Group VIII metal compound. In addition, as for these mixing methods, a normal stirring method may be used, and sufficient stirring is performed until the mixture becomes uniform. The stirring conditions are preferably about 20 to 300 ° C., more preferably 50 to 200 ° C., and the time is usually about ten minutes to one hour, and usually a homogeneous solution is obtained.
次に、A法、B法ではアルコキシド成分および第6B族
金属化合物または第8族金属化合物、およびこれらを溶
解しうる有機溶媒との混合溶液(以下、「有機溶媒混合
液」という。)に、上記で用いた金属と同族にない第6B
族金属化合物または第8族金属化合物の水溶液(以下、
「水溶液」という。)を加える。Next, in methods A and B, a mixed solution of an alkoxide component, a Group 6B metal compound or a Group VIII metal compound, and an organic solvent capable of dissolving them (hereinafter, referred to as “organic solvent mixture”) is used. No. 6B not related to the metal used above
Aqueous solution of a Group 8 metal compound or a Group 8 metal compound
It is called "aqueous solution". ).
第6B族金属化合物の水溶液は、好ましくは、パラモリ
ブデン酸アンモニウム、重クロム酸アンモニウム、また
はパラタングステン酸アンモニウム等をイオン交換水に
溶解させたものを用いる。As the aqueous solution of the Group 6B metal compound, a solution obtained by dissolving ammonium paramolybdate, ammonium bichromate, ammonium paratungstate or the like in ion-exchanged water is preferably used.
第8族金属化合物の水溶液は、好ましくは、硝酸コバ
ルト6水和物、塩化コバルト6水和物、硝酸ニッケル6
水和物、または塩化ニッケル6水和物等をイオン交換水
に溶解させたものを用いる。The aqueous solution of the Group VIII metal compound is preferably cobalt nitrate hexahydrate, cobalt chloride hexahydrate, nickel nitrate 6
A hydrate or a solution obtained by dissolving nickel chloride hexahydrate or the like in ion-exchanged water is used.
A法、B法、C法およびD法における有機溶媒混合液
への水溶液または水の混合は、好ましくは、徐々に行
い、さらに好ましくは、滴下による方法がよい。一度に
混合すると反応が十分に行われない。このため、この方
法により得られた触媒は、各々の金属酸化物の分布が不
均一となり好ましくない。温度は約20〜300℃、好まし
くは50〜200℃がよい。有機溶媒混合液への水溶液の混
合割合は、酸化物換算で第8族金属に対し、第6B族金属
の量は約1.0〜7.0、好ましくは、約2.0〜4.0が用いられ
る。The mixing of the aqueous solution or water with the organic solvent mixed solution in the methods A, B, C and D is preferably performed gradually, and more preferably a method by dropping. If mixed at the same time, the reaction will not be sufficiently performed. For this reason, the catalyst obtained by this method is not preferable because the distribution of each metal oxide becomes uneven. The temperature is about 20-300 ° C, preferably 50-200 ° C. The mixing ratio of the aqueous solution to the organic solvent mixed solution is such that the amount of the Group 6B metal is about 1.0 to 7.0, preferably about 2.0 to 4.0 based on the Group 8 metal in terms of oxide.
有機溶媒混合液に水溶液を混合する時、あるいは、水
溶液調製の際に、酸の添加が好ましい。酸としては、リ
ン酸、硝酸、塩酸等があり、リン酸の使用がさらに好ま
しい。これにより水溶液への金属化合物の溶解性が良く
なったり、最終触媒組成物の強度が高められる。添加割
合は、微量でよく、好ましくは、酸化物換算でアルミニ
ウムアルコキシド成分からもたらされるアルミナに対し
約0.5〜5重量%がよい。多過ぎると活性が低下する
し、またその割に強度はそれ程高くはならない。It is preferable to add an acid when mixing the aqueous solution with the organic solvent mixture or when preparing the aqueous solution. Examples of the acid include phosphoric acid, nitric acid, and hydrochloric acid, and the use of phosphoric acid is more preferable. This improves the solubility of the metal compound in the aqueous solution and increases the strength of the final catalyst composition. The addition ratio may be very small, and preferably about 0.5 to 5% by weight in terms of oxide based on the alumina derived from the aluminum alkoxide component. If the amount is too large, the activity is reduced, and the strength is not so high.
有機溶媒との混合溶液と水溶液との混合により、有効
成分が生成する。さらに、撹拌を続けるとスラリー状と
なる。この有効成分を取り出す方法としては、いかなる
方法も使用可能であり、例えば、ロータリーエバポレー
タを使い、減圧下、約50〜200℃で溶媒を除去し、乾燥
ゲルを得る方法がある。また、ろ紙によるろ過にて有効
成分を取り出す方法等公知の手段を用いることができ
る。The active ingredient is produced by mixing the mixed solution with the organic solvent and the aqueous solution. Further, when the stirring is continued, a slurry is formed. As a method for extracting the active ingredient, any method can be used. For example, there is a method in which a solvent is removed at about 50 to 200 ° C. under reduced pressure using a rotary evaporator to obtain a dry gel. In addition, known means such as a method of extracting an active ingredient by filtration with filter paper can be used.
上記の方法により得られた可塑性を有する乾燥ゲル
は、必要に応じて空気中にて、約200〜800℃の温度で約
1〜24時間焼成し、さらに必要に応じて、約150〜700℃
の条件下で硫化処理を行い活性化した後、反応に用い
る。The dried gel having plasticity obtained by the above method is baked at a temperature of about 200 to 800 ° C. for about 1 to 24 hours, if necessary, and further, at about 150 to 700 ° C., if necessary.
Activated by performing a sulfidation treatment under the above conditions, and then used for the reaction.
本発明の炭化水素油用水素化脱硫触媒は上記の方法に
て製造することができる。この触媒は、従来のものに比
して、はるかに高い量の活性金属を含有出来、かつ、高
い量の活性金属を含有する割には高い表面積と細孔容積
を有する。The hydrodesulfurization catalyst for hydrocarbon oil of the present invention can be produced by the above method. This catalyst can contain a much higher amount of active metal than conventional ones, and has a high surface area and a high pore volume for a high amount of active metal.
本触媒の活性金属量は、酸化物として触媒基準で、第
6B族金属は約10〜60重量%、好ましくは約15〜55重量%
さらに好ましくは約20〜50重量%であり、第8族金属は
約3〜20重量%、好ましくは約5〜18重量%である。少
ないと十分な効果が得られず、多すぎと触媒強度が弱く
なるとともにそれ程顕著な活性も得られない。The amount of active metal in this catalyst is based on the catalyst as oxide,
Group 6B metal is about 10-60% by weight, preferably about 15-55% by weight
More preferably, it is about 20-50% by weight, and the Group VIII metal is about 3-20% by weight, preferably about 5-18% by weight. If the amount is too small, a sufficient effect cannot be obtained. If the amount is too large, the catalyst strength becomes weak and notable activity cannot be obtained.
それは、上記の製法に起因するもので、従来の水素化
脱硫触媒と構造が異なる。すなわち、従来のものは、ア
ルミナ等の担体に活性金属が担持されているという構成
をとり、このため、いくら活性金属量を多く担持しても
比表面積を低下させる為、その担持量には、限界があっ
た。しかしながら本発明の触媒は上記に述べた全く新し
い発想による製法をとり入れたため、担体という概念が
なく、金属担持という形でもない。これは例えば、アル
ミニウム、コバルト、モリブデンの金属酸化物が混然一
体となった金属酸化物の複合体の形態をとるか、あるい
は混然一体とならないまでも、主にアルミナと活性金属
酸化物とが錯綜した形態で配位して活性を高めているも
のと考えられる。It is due to the above-mentioned production method and has a different structure from the conventional hydrodesulfurization catalyst. That is, the conventional one has a configuration in which the active metal is supported on a carrier such as alumina. For this reason, even if a large amount of the active metal is supported, the specific surface area is reduced. There was a limit. However, since the catalyst of the present invention adopts a production method based on the completely new concept described above, it does not have a concept of a carrier and is not in a form of supporting a metal. For example, aluminum, cobalt, and molybdenum metal oxides take the form of a metal oxide complex that is mixed together, or even if they are not mixed together, it is mainly composed of alumina and active metal oxide. Is considered to be coordinated in a complex form to enhance the activity.
本触媒は、平均細孔径約73〜108Åを有し、例えば長
さ約3.2〜3.6mm、直径約1.4〜1.6mmの円筒形に成型した
場合、充填かさ密度約0.76〜0.80g/ml、側面破壊強度約
1.1〜1.4kg/mm(約2.4〜3.1lbs/mm)の特性を有し、こ
れらは従来の水素化脱硫触媒と何ら劣ることがない。This catalyst has an average pore diameter of about 73 to 108 °, for example, when molded into a cylindrical shape having a length of about 3.2 to 3.6 mm and a diameter of about 1.4 to 1.6 mm, a packed bulk density of about 0.76 to 0.80 g / ml, Breaking strength approx.
It has properties of 1.1-1.4 kg / mm (about 2.4-3.1 lbs / mm), which are not inferior to conventional hydrodesulfurization catalysts.
本触媒は、実際のプロセスに用いる場合は、公知の触
媒あるいは公知の無機質酸化物担体と混合して用いても
良い。When this catalyst is used in an actual process, it may be used by mixing with a known catalyst or a known inorganic oxide carrier.
本発明における炭化水素油とは、原油の常圧蒸留ある
いは減圧蒸留で得られる軽質留分や常圧蒸留残査、およ
び減圧蒸留残査を意味し、勿論コーカー軽油、用材脱瀝
油、タールサンド油、シェールオイル、石炭液化油をも
包含するものである。The hydrocarbon oil in the present invention means a light fraction obtained by atmospheric distillation or vacuum distillation of crude oil, an atmospheric distillation residue, and a vacuum distillation residue. Of course, coker gas oil, material deasphalted oil, tar sands Oils, shale oils, and coal liquefied oils are also included.
商業規模での接触水素化処理による脱硫装置は、触媒
を適当なる反応器において粒子の固定床、移動床または
流動床として使用し、該反応器に処理すべき油を導入
し、高温高圧および相当の水素分圧の条件下で処理して
所望の脱硫を行う。最も一般的には、触媒を固定床とし
て維持し、油が該固定床を下方に通過するようにする。
触媒は、単独の反応器で使用することもできさらに連続
した幾つかの反応器を使用することもできる。特に原料
油が重質油の場合には、多段反応器を使用するのが極め
て好ましい。反応の好ましい例としては、炭化水素油を
約200〜500℃、より好ましくは250〜400℃の温度で、液
空間速度が約0.05〜5.0hr-1、より好ましくは0.1〜4.0h
r-1および水素圧力が約30〜200kg/cm2Gで、より好まし
くは40〜150kg/cm2Gの条件下で触媒と接触させる。A commercial scale catalytic hydrotreating desulfurizer uses a catalyst as a fixed, moving or fluidized bed of particles in a suitable reactor, introduces the oil to be treated into the reactor, and applies high temperature, high pressure and The desired desulfurization is carried out by treating under the conditions of the hydrogen partial pressure. Most commonly, the catalyst is maintained as a fixed bed, with the oil passing down through the fixed bed.
The catalyst can be used in a single reactor or in several successive reactors. Particularly when the feed oil is heavy oil, it is extremely preferable to use a multi-stage reactor. As a preferable example of the reaction, the hydrocarbon oil is heated at a temperature of about 200 to 500 ° C., more preferably 250 to 400 ° C., and the liquid hourly space velocity is about 0.05 to 5.0 hr −1 , more preferably 0.1 to 4.0 h.
In r -1 and the hydrogen pressure is about 30~200kg / cm 2 G, more preferably is contacted with the catalyst under the conditions of 40~150kg / cm 2 G.
(発明の効果) 本触媒は比較的簡単な工程にて調製することができる
にもかかわらず、従来の触媒に比して、同一反応条件
下、速度定数から求めた脱硫比活性は著しく高い値を示
す。例えば、軽油(原料油の硫黄分1.3wt%)の場合、
生成油で従来せいぜい0.15wt%のものが0.07wt%まで、
VGO(原料油の硫黄分2.5wt%)の場合、生成油で従来0.
16wt%のものが0.08wt%まで、重質油(原料油の硫黄分
3.8wt%)の場合、生成油で従来0.9wt%のものが0.7wt
%まで苛酷度を上げないで容易に脱硫することができ、
したがってまた、触媒の活性は経時的にも非常に安定し
ている。このため、長期の運転にあっても運転条件を過
酷にする必要もなく、経済的効果は莫大である。さら
に、硫黄含有量の少い燃料油の製造が可能なため、大気
汚染を抑制できる。(Effect of the Invention) Although the present catalyst can be prepared in a relatively simple process, the specific activity of desulfurization determined from the rate constant under the same reaction conditions is significantly higher than that of the conventional catalyst. Is shown. For example, in the case of gas oil (sulfur content of feedstock 1.3wt%),
Conventionally, the generated oil with 0.15 wt% at most was reduced to 0.07 wt%,
In the case of VGO (2.5 wt% sulfur content of the feedstock), the oil produced was
16% by weight to 0.08% by weight of heavy oil (sulfur
In the case of 3.8wt%), the conventional oil of 0.9wt% is 0.7wt
% Can be easily desulfurized without increasing the severity.
Therefore, the activity of the catalyst is also very stable over time. Therefore, there is no need to make the operating conditions severe even in long-term operation, and the economic effect is enormous. Furthermore, since it is possible to produce fuel oil having a low sulfur content, air pollution can be suppressed.
(実施例) 以下本発明を実施例および比較例を示して具体的に説
明するが、これらによって制限されるものではない。触
媒の調製法の実施例を実施例1〜12に示す。(Examples) Hereinafter, the present invention will be described specifically with reference to Examples and Comparative Examples, but the present invention is not limited thereto. Examples of the method for preparing the catalyst are shown in Examples 1 to 12.
実施例1 三角フラスコ中でアルミニウム−sec−ブトキシド18
0.9g(0.7344mol)とコバルトアセチルアセトナート54.
972g(0.1875mol)をsec−ブタノール2000ccに溶解させ
た溶液を80℃で1時間撹拌した。また、別にパラモリブ
デン酸アンモニウム51.679g(0.04182mol)をイオン交
換水280gの中で約80℃に加熱して激しく撹拌し溶解させ
た。この水溶液を撹拌中の上記sec−ブタノール溶液へ
徐々に滴加すると紫のゼラチン状の沈澱が生じ、撹拌を
続けると最終的には紫色を帯びた乳白色のスラリーとな
った。さらに80℃で3時間、このスラリーを撹拌した。
得られたスラリーをフィルターによりろ別後、加温濃縮
して可塑性のあるゲルとして、このゲルを押し出し成型
器を用い、直径1.6mm(1/16インチ)の成型柱状物にし
た。この成型物を蒸発皿に広げ、マッフル炉で500℃、
4時間熱処理を行いCoO(15重量%)−MoO3(45重量
%)−Al2O3(40重量%)の複合金属酸化物(触媒A)
を得た。Example 1 Aluminum-sec-butoxide 18 in an Erlenmeyer flask
0.9 g (0.7344 mol) and cobalt acetylacetonate 54.
A solution of 972 g (0.1875 mol) dissolved in 2000 cc of sec-butanol was stirred at 80 ° C. for 1 hour. Separately, 51.679 g (0.04182 mol) of ammonium paramolybdate was heated to about 80 ° C. in 280 g of ion-exchanged water and vigorously stirred to dissolve. When this aqueous solution was gradually added dropwise to the stirring sec-butanol solution, a purple gelatinous precipitate was formed. When stirring was continued, a purple milky white slurry was finally obtained. The slurry was further stirred at 80 ° C. for 3 hours.
The obtained slurry was separated by filtration with a filter, and then heated and concentrated to obtain a plastic gel, which was formed into a molded column having a diameter of 1.6 mm (1/16 inch) using an extruder. Spread this molded product on the evaporating dish, 500 ℃ in a muffle furnace,
For 4 hours heat treatment CoO (15 wt%) - MoO 3 (45 wt%) - Al 2 O 3 composite metal oxide (40 wt%) (Catalyst A)
I got
実施例2 三角フラスコ中でアルミニウム−sec−ブトキシド18
0.9g(0.7344mol)とコバルトアセチルアセトナート54.
972g(0.1875mol)をi−プロパノール2000ccに溶解さ
せた溶液を80℃で1時間撹拌した。また、別にパラモリ
ブデン酸アンモニウム51.679g(0.04182mol)をイオン
交換水280gの中で約80℃に加熱して激しく撹拌し溶解さ
せた。この水溶液を撹拌中の上記i−プロパノール溶液
へ徐々に滴加すると紫のゼラチン状の沈澱が生じ、撹拌
を続けると最終的には紫色を帯びた乳白色のスラリーと
なった。さらに80℃で3時間、この溶液を撹拌した。こ
のスラリー溶液をなす型フラスコに入れロータリーエバ
ポレーターを使い、減圧下100℃で30分溶媒を飛散除去
させ可塑性のあるゲルとして、このゲルを押し出し成型
器を用い、直径1.6mm(1/16インチ)の成型柱状物にし
た。この成型物を蒸発皿に広げ、マッフル炉で500℃、
3時間熱処理を行いCoO(15重量%)−MoO3(45重量
%)−Al2O3(40重量%)の複合金属酸化物(触媒B)
を得た。Example 2 Aluminum-sec-butoxide 18 in an Erlenmeyer flask
0.9 g (0.7344 mol) and cobalt acetylacetonate 54.
A solution of 972 g (0.1875 mol) dissolved in 2000 cc of i-propanol was stirred at 80 ° C. for 1 hour. Separately, 51.679 g (0.04182 mol) of ammonium paramolybdate was heated to about 80 ° C. in 280 g of ion-exchanged water and vigorously stirred to dissolve. When this aqueous solution was gradually added dropwise to the stirring i-propanol solution, a purple gelatinous precipitate was formed. When the stirring was continued, a purple milky white slurry was finally obtained. The solution was further stirred at 80 ° C. for 3 hours. Put this slurry solution into a mold flask, and use a rotary evaporator to remove the solvent under reduced pressure at 100 ° C for 30 minutes to form a plastic gel, extrude this gel, and use a gel extruder to make the diameter 1.6 mm (1/16 inch). Was formed into a columnar product. Spread this molded product on the evaporating dish, 500 ℃ in a muffle furnace,
For 3 hours heat treatment CoO (15 wt%) - MoO 3 (45 wt%) - Al 2 O 3 composite metal oxide (40 wt%) (Catalyst B)
I got
実施例3 アルミニウム−sec−ブトキシド180.9gの替わりにア
ルミニウム−i−プロポキシド150.0g(0.7344mol)を
用いた以外は、実施例2と同様の方法により触媒を調製
した。その結果CoO(15重量%)−MoO3(45重量%)−A
l2O3(40重量%)の複合金属酸化物(触媒C)を得た。Example 3 A catalyst was prepared in the same manner as in Example 2, except that 150.0 g (0.7344 mol) of aluminum-i-propoxide was used instead of 180.9 g of aluminum-sec-butoxide. Consequently CoO (15 wt%) - MoO 3 (45 wt%) - A
A composite metal oxide (catalyst C) of l 2 O 3 (40% by weight) was obtained.
実施例4 コバルトアセチルアセトナート54.972g(0.1875mol)
の替わりに酸化モリブデンアセチルアセトナート95.493
g(0.29278mol)をモリブデン酸アンモニウム51.679g
(0.04182mol)の替わりに硝酸コバルト54.547g(0.187
4mol)を用いた以外は実施例2と同様の方法で調製し
た。その結果、CoO(15重量%)−MoO3(45重量%)−A
l2O3(40重量%)の複合金属酸化物(触媒D)を得た。Example 4 54.972 g (0.1875 mol) of cobalt acetylacetonate
Molybdenum acetylacetonate instead of 95.493
g (0.29278 mol) to ammonium molybdate 51.679 g
54.547 g of cobalt nitrate (0.187
4 mol) was prepared in the same manner as in Example 2. As a result, CoO (15 wt%) - MoO 3 (45 wt%) - A
A composite metal oxide (catalyst D) of l 2 O 3 (40% by weight) was obtained.
実施例5 コバルトアセチルアセトナート約55gの替わりに無水
塩化第一コバルト20.034g(0.154mol)を用いた以外
は、実施例2と同様の方法により触媒を調製した。その
結果、CoO(15重量%)−MoO3(45重量%)−Al2O3(40
重量%)の複合金属酸化物(触媒E)を得た。Example 5 A catalyst was prepared in the same manner as in Example 2, except that 20.034 g (0.154 mol) of anhydrous cobaltous chloride was used instead of about 55 g of cobalt acetylacetonate. As a result, CoO (15 wt%) - MoO 3 (45 wt%) - Al 2 O 3 ( 40
% By weight) of a composite metal oxide (catalyst E).
実施例6 アルミニウム−sec−ブトキシド180.9gの替わりに、
アルミニウム−sec−ブトキシド90.45g(0.3672mol)と
テトラエトキシシラン64.930g(0.31167mol)を用いた
以外は実施例2と同様の方法により触媒を調製した。そ
の結果CoO(15重量%)−MoO3(45重量%)−SiO2(20
重量%)−Al2O3(20重量%)の複合金属酸化物(触媒
F)を得た。Example 6 Instead of 180.9 g of aluminum-sec-butoxide,
A catalyst was prepared in the same manner as in Example 2, except that 90.45 g (0.3672 mol) of aluminum-sec-butoxide and 64.930 g (0.31167 mol) of tetraethoxysilane were used. Consequently CoO (15 wt%) - MoO 3 (45 wt%) - SiO 2 (20
% By weight) -Al 2 O 3 (20% by weight) to obtain a composite metal oxide (catalyst F).
実施例7 アルミニウム−sec−ブトキシド180.9gの替わりに、
アルミニウム−sec−ブトキシド158.288g(0.6426mol)
とテトラエトキシシラン16.232g(0.07791mol)を用い
た以外は実施例2と同様の方法により触媒を調製した。
その結果、CoO(15重量%)−MoO3(45重量%)−SiO2
(5重量%)−Al2O3(35重量%)の複合金属酸化物
(触媒G)を得た。Example 7 Instead of 180.9 g of aluminum-sec-butoxide,
158.288 g (0.6426 mol) of aluminum-sec-butoxide
A catalyst was prepared in the same manner as in Example 2 except for using 16.232 g (0.07791 mol) of tetraethoxysilane.
As a result, CoO (15 wt%) - MoO 3 (45 wt%) - SiO 2
(5 wt%) - was obtained Al 2 O 3 composite metal oxide (35 wt%) (catalyst G).
実施例8 三角フラスコ中でアルミニウム−sec−ブトキシド18
0.9g(0.7344mol)をイソプロパノール2000ccに溶解さ
せた溶液を80℃に保った。別にパラモリブデン酸アンモ
ニウム54.399g(0.04402mol)および硝酸コバルト54.54
7g(0.1874mol)をイオン交換水280gの中で約80℃にて
激しく撹拌し溶解させた。この水溶液とリン酸(リン酸
濃度85%のもの)3.202gを撹拌中の上記イソプロパノー
ル溶液へ徐々に滴加すると紫のゼラチン状の沈澱が生
じ、撹拌を続けると最終的には紫色を帯びた乳白色のス
ラリーとなった。以後の操作は、実施例2と同様の方法
によった。この触媒は、CoO(15重量%)−MoO3(45重
量%)−P2O5(2重量%)−Al2O3(38重量%)の複合
金属酸化物(触媒H)を得た。Example 8 Aluminum-sec-butoxide 18 in an Erlenmeyer flask
A solution of 0.9 g (0.7344 mol) dissolved in 2000 cc of isopropanol was kept at 80 ° C. Separately, 54.399 g (0.04402 mol) of ammonium paramolybdate and 54.54 of cobalt nitrate
7 g (0.1874 mol) was vigorously stirred and dissolved at about 80 ° C. in 280 g of ion-exchanged water. When this aqueous solution and 3.202 g of phosphoric acid (having a phosphoric acid concentration of 85%) were gradually added dropwise to the above-mentioned isopropanol solution while stirring, a purple gelatinous precipitate was formed. A milky slurry was obtained. Subsequent operations were performed in the same manner as in Example 2. The catalyst, CoO (15 wt%) - MoO 3 (45 wt%) - P 2 O 5 (2 wt%) - was obtained Al 2 O 3 composite metal oxide (38 wt%) (catalyst H) .
実施例9 テトラエトキシシラン16.232gの替わりにチタンイソ
プロポキシド16.653g(0.05859mol)を用いた以外は、
実施例7と同様の方法により触媒を調製した。その結
果、CoO(15重量%)−MoO3(45重量%)−TiO2(5重
量%)−Al2O3(35重量%)の複合金属酸化物(触媒
I)を得た。Example 9 Except that 16.653 g (0.05859 mol) of titanium isopropoxide was used instead of 16.232 g of tetraethoxysilane.
A catalyst was prepared in the same manner as in Example 7. As a result, CoO (15 wt%) - MoO 3 (45 wt%) - TiO 2 (5 wt%) - was obtained Al 2 O 3 composite metal oxide (35 wt%) (catalyst I).
実施例10 テトラエトキシシラン16.232gの替わりに、ジルコニ
ウム−n−プロポキシド12.431g(0.03799mol)を用い
た以外は、実施例7と同様の方法により触媒を調製し
た。その結果、CoO(15重量%)−MoO3(45重量%)−Z
rO2(5重量%)−Al2O3(35重量%)の複合金属酸化物
(触媒J)を得た。Example 10 A catalyst was prepared in the same manner as in Example 7 except that 12.431 g (0.03799 mol) of zirconium-n-propoxide was used instead of 16.232 g of tetraethoxysilane. As a result, CoO (15 wt%) - MoO 3 (45 wt%) - Z
and rO 2 (5 wt%) - was obtained Al 2 O 3 composite metal oxide (35 wt%) (catalyst J).
実施例11 コバルトアセチルアセトナート54.972gを29.40g(0.0
937mol)、パラモリブデン酸アンモニウム51.679gを36.
70g(0.0297mol)を用いた以外は、実施例2と同様の方
法により触媒を調製した。その結果、CoO(10重量%)
−MoO3(40重量%)−Al2O3(50重量%)の複合金属酸
化物(触媒K)を得た。Example 11 54.972 g of cobalt acetylacetonate was added to 29.40 g (0.0
937 mol), 51.679 g of ammonium paramolybdate, 36.
A catalyst was prepared in the same manner as in Example 2 except that 70 g (0.0297 mol) was used. As a result, CoO (10% by weight)
A composite metal oxide (catalyst K) of —MoO 3 (40% by weight) —Al 2 O 3 (50% by weight) was obtained.
実施例12 コバルトアセチルアセトナート54.972gを39.60g(0.1
12mol)、i−プロパノールの替わりにsec−ブタノー
ル、パラモリブデン酸アンモニウム51.679gを65.80g
(0.0532mol)用いた以外は、実施例2と同様の方法に
より触媒を調製した。その結果、CoO(10重量%)−MoO
3(53重量%)−Al2O3(37重量%)の複合金属酸化物
(触媒L)を得た。Example 12 39.60 g (0.1%) of 54.972 g of cobalt acetylacetonate
12 mol), 65.80 g of sec-butanol and 51.679 g of ammonium paramolybdate instead of i-propanol
(0.0532 mol) A catalyst was prepared in the same manner as in Example 2 except that the catalyst was used. As a result, CoO (10% by weight) -MoO
3 (53 wt%) - was obtained Al 2 O 3 composite metal oxide (37 wt%) (catalyst L).
実施例1〜12までの触媒の組成を第1表に示す。 The compositions of the catalysts of Examples 1 to 12 are shown in Table 1.
比較例1 細孔容積0.7123ml/g、表面積336m2/gのアルミナ担体
(実質的にγ−Al2O3からなる)に、ナス型フラスコ中
でモリブデン製アンモニウム4.7gをイオン交換水14.5ml
に溶解し、この溶液に担体20gに浸漬した。1時間浸漬
後風乾し、マッフル炉で500℃、10時間焼成した。さら
に、硝酸コバルト5gをイオン交換水14.5mlに溶解した水
溶液に浸漬してコバルトを担持した。風乾後、500℃で1
0時間焼成して触媒を得た。得られた触媒の組成は、CoO
(5重量%)−MoO3(15重量%)−Al2O3(80重量%)
であった(触媒M)。Comparative Example 1 In an eggplant-shaped flask, 4.7 g of ammonium made of molybdenum was ion-exchanged into 14.5 ml of ion-exchanged water on an alumina carrier (consisting essentially of γ-Al 2 O 3 ) having a pore volume of 0.7123 ml / g and a surface area of 336 m 2 / g.
And the carrier was immersed in 20 g of this solution. After soaking for 1 hour, air-drying and baking in a muffle furnace at 500 ° C. for 10 hours. Furthermore, cobalt was supported by immersion in an aqueous solution in which 5 g of cobalt nitrate was dissolved in 14.5 ml of ion-exchanged water. After air drying, 1 at 500 ℃
Calcination was performed for 0 hour to obtain a catalyst. The composition of the resulting catalyst is CoO
(5 wt%) - MoO 3 (15 wt%) - Al 2 O 3 ( 80 wt%)
(Catalyst M).
この触媒の表面積は266m2/g、細孔容積0.5478cc/gで
あった。The surface area of this catalyst was 266 m 2 / g, and the pore volume was 0.5478 cc / g.
比較例2 コバルトアセチルアセトナート約55.0gを3.150g(0.0
0841mol)、パラモリブデン酸アンモニウム約51.7gを2.
47g(0.00199mol)とした以外は実施例2と同様の方法
により触媒を調製した。その結果、CoO(2重量%)−M
oO3(5重量%)−Al2O3(93重量%)の複合金属酸化物
(触媒N)を得た。Comparative Example 2 About 55.0 g of cobalt acetylacetonate was added to 3.150 g (0.0
0841 mol), about 51.7 g of ammonium paramolybdate in 2.
A catalyst was prepared in the same manner as in Example 2 except that the amount was changed to 47 g (0.00199 mol). As a result, CoO (2% by weight) -M
oO 3 (5 wt%) - was obtained Al 2 O 3 composite metal oxide (93 wt%) (catalyst N).
比較例3 コバルトアセチルアセトナート約55.0gを109.9g(0.3
085mol)、パラモリブデン酸アンモニウム約51.7gを10
3.4g(0.08367mol)とし、アルミニウム−sec−ブトキ
シドを用いなかった以外は実施例2と同様の方法により
触媒を調製した。その結果、CoO(25重量%)−MoO3(7
5重量%)の複合金属酸化物(触媒O)を得た。Comparative Example 3 About 55.0 g of cobalt acetylacetonate was added to 109.9 g (0.3
085 mol), about 51.7 g of ammonium paramolybdate in 10
A catalyst was prepared in the same manner as in Example 2 except that the amount was 3.4 g (0.08367 mol) and aluminum-sec-butoxide was not used. As a result, CoO (25% by weight) -MoO 3 (7
5% by weight) of a composite metal oxide (catalyst O).
比較例4 従来法(含浸法)でコバルトおよびモリブデンを酸化
物換算で触媒に対し、各々10重量%および35重量%含有
する触媒の調製を試みた。まずアルミナ担体の細孔容積
0.7123ml/g(表面積336m2/g)に等しい水にパラモリブ
デン酸アンモニウムを溶解させようとしたが、加熱、ア
ンモニウムの添加を行っても不溶であった。又、同様の
操作を硝酸コバルトについても行ったがやはり不溶であ
った。Comparative Example 4 An attempt was made to prepare a catalyst containing 10% by weight and 35% by weight of cobalt and molybdenum based on the catalyst in terms of oxide in the conventional method (impregnation method). First, the pore volume of the alumina support
An attempt was made to dissolve ammonium paramolybdate in water equal to 0.7123 ml / g (surface area: 336 m 2 / g), but it was insoluble even after heating and addition of ammonium. The same operation was performed on cobalt nitrate, but it was still insoluble.
したがって、従来法では多量の活性金属の担持は困難
である。Therefore, it is difficult to carry a large amount of active metal by the conventional method.
比較例1〜3の触媒の組成を第1表に示す。 Table 1 shows the compositions of the catalysts of Comparative Examples 1 to 3.
上記実施例、および比較例で示した触媒A〜Oを用い
た炭化水素油の水素化脱硫法の実施例を実施例13〜34お
よび比較例5〜13に示す。Examples 13 to 34 and Comparative Examples 5 to 13 show examples of hydrodesulfurization of hydrocarbon oils using the catalysts A to O shown in the above Examples and Comparative Examples.
実施例13〜19、および比較例5〜7 (軽油の水素化脱硫反応) 原料油 ;LGO(比重(15/4℃)0.851、硫黄分1.35wt
%、窒素分20ppm、粘度(30℃)5.499cSt) 反応条件;反応温度 :350℃ 反応圧力 :35kg/cm2 液空間速度:4hr-1 装 置:固定床方式による高圧流通式
反応装置 触 媒:触媒A、B、C、E、H、
I、J、M、N、O 評価方法;上記運転条件下、100時間あるいは60日通
油後の生成油の硫黄含有量を調べた。結果を第2表に示
す。また、60日通油の実施例13、14、15および比較例5
の経時変化を第1図に示す。Examples 13 to 19 and Comparative Examples 5 to 7 (Hydrodesulfurization reaction of light oil) Raw material: LGO (specific gravity (15/4 ° C) 0.851, sulfur content 1.35 wt
%, Nitrogen content 20ppm, viscosity (30 ℃) 5.499cSt) Reaction condition; reaction temperature: 350 ℃ reaction pressure: 35kg / cm 2 liquid space velocity: 4hr -1 equipment: high pressure flow type reactor with fixed bed system catalyst : Catalysts A, B, C, E, H,
I, J, M, N, O Evaluation method: The sulfur content of the produced oil after passing for 100 hours or 60 days under the above operating conditions was examined. The results are shown in Table 2. In addition, Examples 13, 14, 15 and Comparative Example 5 in which oil was passed for 60 days
FIG. 1 shows the time-dependent changes of.
実施例20〜27、および比較例8〜10 (VGOの水素化脱硫反応) 原料油 ;LGO(比重(15/4℃)0.916、硫黄分2.35wt
%、窒素分780ppm、粘度(30℃)28.8cSt) 反応条件;反応温度 :350℃ 反応圧力 :52kg/cm2 液空間速度:0.4hr-1 装 置:固定床方式による高圧流通式
反応装置 触 媒:触媒A、B、C、E、F、
H、I、J、M、N、O 評価方法;上記運転条件下、100時間通油後の生成油
の硫黄含有量を調べた。結果を第3表に示す。Examples 20 to 27 and Comparative Examples 8 to 10 (VGO hydrodesulfurization reaction) Raw material; LGO (specific gravity (15/4 ° C) 0.916, sulfur content 2.35 wt
%, Nitrogen content 780 ppm, viscosity (30 ° C) 28.8 cSt) Reaction conditions; reaction temperature: 350 ° C Reaction pressure: 52 kg / cm 2 liquid space velocity: 0.4 hr -1 Equipment: High pressure flow type reactor with fixed bed system Medium: catalysts A, B, C, E, F,
H, I, J, M, N, O Evaluation method: The sulfur content of the produced oil after passing for 100 hours under the above operating conditions was examined. The results are shown in Table 3.
実施例28〜34、比較例11〜13 (重質油の水素化脱硫反応) 原料油 ;クウェート産原油の常圧蒸留残査油(比重
(15/4℃)0.956、硫黄分3.77wt%、アスファルテン3.9
wt%、バナジウム48ppm、ニッケル14ppm) 反応条件;反応温度 :361℃ 反応圧力 :150kg/cm2 水素/炭化水素油:830Nm3/Kl 水素濃度 :90mol% 液空間速度:1.0hr-1 装 置:固定床方式による高圧流通式
反応装置 触 媒:触媒A、B、C、D、J、
K、L、M、N、O 評価方法;上記運転条件下、100時間通油後の生成油
の硫黄含有量を調べた。結果を第4表に示す。Examples 28 to 34, Comparative Examples 11 to 13 (Hydrodesulfurization reaction of heavy oil) Raw oil: Residual oil of Kuwaiti crude oil at atmospheric pressure (specific gravity (15/4 ° C) 0.956, sulfur content 3.77 wt%, Asphaltene 3.9
(wt%, vanadium 48ppm, nickel 14ppm) Reaction conditions; Reaction temperature: 361 ° C Reaction pressure: 150 kg / cm 2 Hydrogen / hydrocarbon oil: 830 Nm 3 / Kl Hydrogen concentration: 90 mol% Liquid space velocity: 1.0 hr -1 High-pressure flow reactor with fixed bed catalyst: Catalysts A, B, C, D, J,
K, L, M, N, O Evaluation method: The sulfur content of the produced oil after passing for 100 hours under the above operating conditions was examined. The results are shown in Table 4.
第1図は、本発明の実施例13、14、15および比較例5に
おける残存イオウ量と運転日数の関係を示すグラフであ
る。FIG. 1 is a graph showing the relationship between the amount of residual sulfur and the number of operating days in Examples 13, 14, 15 and Comparative Example 5 of the present invention.
フロントページの続き (72)発明者 大木 勝美 埼玉県幸手市神明内1368 (56)参考文献 特開 昭54−104493(JP,A) 特開 昭61−83603(JP,A) 特開 昭61−107946(JP,A) 特開 昭54−9185(JP,A) 特公 昭43−17659(JP,B1) 特公 昭55−44795(JP,B2)Continuation of front page (72) Inventor Katsumi Oki 1368 Shinmei, Satte-shi, Saitama (56) References JP-A-54-104493 (JP, A) JP-A-61-83603 (JP, A) 107946 (JP, A) JP-A-54-9185 (JP, A) JP-B-43-17659 (JP, B1) JP-B-55-44795 (JP, B2)
Claims (4)
なる群から選ばれた少なくとも一種の化合物、(b)鉄
属の少なくとも一種の化合物、および(c)アルミニウ
ムアルコキシドを、有機溶媒中において混合し、この混
合と同時もしくは混合後に水を添加することによって生
じる有効成分を乾燥、焼成することにより得られた、モ
リブデンおよびタングステンからなる群から選ばれた少
なくとも一種の金属、鉄族金属およびアルミニウムを含
む金属酸化物の複合物であって、上記モリブデンおよび
タングステンからなる群から選ばれた少なくとも一種の
金属量が酸化物として触媒に対し、40〜60重量%、鉄族
金属量が酸化物として触媒に対し、5〜20重量%であ
り、側面破壊強度が1.I〜1.4kg/mmであることを特徴と
する炭化水素油用水素化脱硫触媒組成物。1. An organic solvent comprising: (a) at least one compound selected from the group consisting of molybdenum and tungsten; (b) at least one compound of the iron group; and (c) aluminum alkoxide. A metal oxide containing at least one metal selected from the group consisting of molybdenum and tungsten, an iron group metal and aluminum, obtained by drying and calcining an active ingredient produced by adding water simultaneously with or after mixing. Wherein the amount of at least one metal selected from the group consisting of molybdenum and tungsten is 40-60% by weight with respect to the catalyst as an oxide, and the amount of iron group metal is as an oxide with respect to the catalyst as an oxide. 5 to 20% by weight and a side fracture strength of 1.I to 1.4 kg / mm Catalyst composition.
なる群から選ばれた少なくとも一種の化合物、(b)鉄
族の少なくとも一種の化合物、および(c)アルミニウ
ムアルコキシドを、有機溶媒中において混合し、この混
合と同時もしくは混合後に水を添加することによって生
じる有効成分を乾燥、焼成することからなる、モリブデ
ンおよびタングステンからなる群から選ばれた少なくと
も一種の金属、鉄族金属およびアルミニウムを含む金属
酸化物の複合物であって、上記モリブデンおよびタング
ステンからなる群から選ばれた少なくとも一種の金属量
が酸化物として触媒に対し、40〜60重量%、鉄族金属量
が酸化物として触媒に対し、5〜20重量%であり、側面
破壊強度が1.1〜1.4kg/mmである炭化水素油用水素化脱
硫触媒組成物の製法。2. A method comprising mixing (a) at least one compound selected from the group consisting of molybdenum and tungsten, (b) at least one compound of the iron group, and (c) aluminum alkoxide in an organic solvent. Drying and baking the active ingredient generated by adding water at the same time as or after mixing, at least one metal selected from the group consisting of molybdenum and tungsten, an iron group metal and a metal oxide containing aluminum A composite, wherein the amount of at least one metal selected from the group consisting of molybdenum and tungsten is 40 to 60% by weight based on the catalyst as an oxide, and the amount of iron group metal is 5 to 5% based on the catalyst as an oxide. A method for producing a hydrodesulfurization catalyst composition for a hydrocarbon oil having a weight percentage of 20% by weight and a side fracture strength of 1.1 to 1.4 kg / mm.
アルコキシドの他にケイ素、チタン、ジルコニウム、ホ
ウ素、ガリウム、マグネシウム、ハフニウムのアルコキ
シドの中から選ばれる少なくとも一種以上を含むことを
特徴とする請求項2に記載の炭化水素油用水素化脱硫触
媒組成物の製法。3. The carbonized material according to claim 2, wherein the aluminum alkoxide contains at least one selected from silicon, titanium, zirconium, boron, gallium, magnesium and hafnium alkoxides in addition to the aluminum alkoxide. A method for producing a hydrodesulfurization catalyst composition for hydrogen oil.
化水素油を水素化脱硫することを特徴とする炭化水素油
の水素化脱硫法。4. A method for hydrodesulfurizing a hydrocarbon oil, comprising using the catalyst composition according to claim 1 for hydrodesulfurization of a hydrocarbon oil.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2074622A JP2789489B2 (en) | 1990-03-23 | 1990-03-23 | Hydrodesulfurization catalyst composition for hydrocarbon oil, method for producing the same, and hydrodesulfurization method using the same |
| DE69104247T DE69104247T2 (en) | 1990-03-23 | 1991-03-22 | Process for the preparation thereof of a catalyst composition for the hydrogenative desulfurization of hydrocarbon oil. |
| TW080102245A TW230217B (en) | 1990-03-23 | 1991-03-22 | |
| EP91104542A EP0448117B1 (en) | 1990-03-23 | 1991-03-22 | Process for producing a catalyst composition for hydrodesulphurization of hydrocarbon oil. |
| US07/674,251 US5182250A (en) | 1990-03-23 | 1991-03-25 | Catalyst composition for hydrodesulfurization of hydrocarbon oil and process for producing the same |
| US07/950,156 US5244858A (en) | 1990-03-23 | 1992-09-24 | Catalyst composition for hydrodesulfurization of hydrocarbon oil and process for producing the same |
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|---|---|---|---|
| JP2074622A JP2789489B2 (en) | 1990-03-23 | 1990-03-23 | Hydrodesulfurization catalyst composition for hydrocarbon oil, method for producing the same, and hydrodesulfurization method using the same |
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| Publication Number | Publication Date |
|---|---|
| JPH03275142A JPH03275142A (en) | 1991-12-05 |
| JP2789489B2 true JP2789489B2 (en) | 1998-08-20 |
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| JP (1) | JP2789489B2 (en) |
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| JPH05200293A (en) * | 1992-01-24 | 1993-08-10 | Kawasaki Steel Corp | Hydrorefining catalyst |
| JP4275526B2 (en) | 2001-07-10 | 2009-06-10 | 株式会社ジャパンエナジー | Hydrorefining catalyst, carrier used therefor and production method |
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|---|---|---|---|---|
| JPS5924661B2 (en) * | 1977-06-23 | 1984-06-11 | 千代田化工建設株式会社 | Method for producing catalyst for hydrotreating heavy oil |
| JPS6183603A (en) * | 1984-09-07 | 1986-04-28 | Agency Of Ind Science & Technol | Preparation of amorphous compound metal oxide |
| JPS61107946A (en) * | 1984-10-31 | 1986-05-26 | Toa Nenryo Kogyo Kk | Hydrotreating catalyst |
-
1990
- 1990-03-23 JP JP2074622A patent/JP2789489B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006518663A (en) * | 2003-02-24 | 2006-08-17 | シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー | Production and use of catalyst compositions |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03275142A (en) | 1991-12-05 |
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