[go: up one dir, main page]

JP2024039271A - High chromium cast iron and manufacturing method of high chromium cast iron - Google Patents

High chromium cast iron and manufacturing method of high chromium cast iron Download PDF

Info

Publication number
JP2024039271A
JP2024039271A JP2022143693A JP2022143693A JP2024039271A JP 2024039271 A JP2024039271 A JP 2024039271A JP 2022143693 A JP2022143693 A JP 2022143693A JP 2022143693 A JP2022143693 A JP 2022143693A JP 2024039271 A JP2024039271 A JP 2024039271A
Authority
JP
Japan
Prior art keywords
mass
cast iron
high chromium
chromium cast
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2022143693A
Other languages
Japanese (ja)
Inventor
博之 上田
Hiroyuki Ueda
俊清 郭
Junqing Guo
和行 太田
Kazuyuki Ota
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Furukawa Co Ltd
Original Assignee
Furukawa Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Furukawa Co Ltd filed Critical Furukawa Co Ltd
Priority to JP2022143693A priority Critical patent/JP2024039271A/en
Publication of JP2024039271A publication Critical patent/JP2024039271A/en
Pending legal-status Critical Current

Links

Landscapes

  • Heat Treatment Of Articles (AREA)

Abstract

To provide high chromium cast iron with improved wear resistance and a method for producing the same.SOLUTION: High chromium cast iron contains C, Cr and Fe, with the C content of 3.2 mass% or more and 4.0 mass% or less, the Cr content of 20.0 mass% or more and 40.0 mass% or less, and the Fe content of 40.0 mass% or more and 76.8 mass% or less.SELECTED DRAWING: None

Description

本発明は、高クロム鋳鉄および高クロム鋳鉄の製造方法に関する。 The present invention relates to high chromium cast iron and a method for manufacturing high chromium cast iron.

高クロム鋳鉄は、主要構成元素が鉄(Fe)、カーボン(C)、およびクロム(Cr)であり、高硬度の炭化物とそれを取り囲むマトリックス組織からなり、耐摩耗性に優れた材料である。
このような高クロム鋳鉄に関する技術としては、例えば、以下の特許文献1~5に記載のものが挙げられる。
High chromium cast iron is a material whose main constituent elements are iron (Fe), carbon (C), and chromium (Cr), and which is composed of a highly hard carbide and a matrix structure surrounding it, and has excellent wear resistance.
Examples of techniques related to such high chromium cast iron include those described in Patent Documents 1 to 5 below.

特許文献1(特開2001-49381号公報)には、C:3.8~4.5%、Si:1.0%以下、Mn:1.5%以下、Cr:10.0~20.0%、Mo:3.0~4.5%、W:3.0~4.0%、Nb:3.0~5.0%、(何れも重量%)および不可避的不純物の元素を含み残部が実質的にFeの高Cr鋳鉄よりなり、最適な熱処理温度で加熱保持した後、焼入れ処理を施してロックウェル硬度C(HRC)69またはショア硬度(Hs)100以上の高硬度を具えると共に、前記WおよびNbの炭化物形成作用により補正したC重量%とCr重量%の関係においてFe-Cr-C系の炭化物共晶線より常に低C側の亜共晶範囲に含まれることを特徴とする耐摩耗合金鋳鉄材が記載されている。
そして、特許文献1には、前記耐摩耗合金鋳鉄材が、本来の耐摩耗性向上については定評のある過共晶の範囲に入りながら、靭性を失わない亜共晶範囲とほぼ実質的に同じ靭性を保って、極めて高硬度のW、Nb炭化物を形成する効果と、比較的安定した亜共晶範囲の基地強度とを並立させ、かつ、微細なCr炭化物を分散析出させた理想的な耐摩耗部材を提供する効果があると記載されている。
Patent Document 1 (Japanese Unexamined Patent Publication No. 2001-49381) describes C: 3.8 to 4.5%, Si: 1.0% or less, Mn: 1.5% or less, Cr: 10.0 to 20. 0%, Mo: 3.0 to 4.5%, W: 3.0 to 4.0%, Nb: 3.0 to 5.0%, (all weight%) and unavoidable impurity elements. The remaining part is made of high Cr cast iron with substantially Fe, and after being heated and maintained at an optimal heat treatment temperature, it is quenched to have a high hardness of Rockwell hardness C (HRC) of 69 or Shore hardness (Hs) of 100 or more. In addition, in the relationship between C weight % and Cr weight % corrected by the carbide forming action of W and Nb, it is always included in the hypoeutectic range on the lower C side than the Fe-Cr-C system carbide eutectic line. A wear-resistant alloy cast iron material is described.
Patent Document 1 discloses that the wear-resistant alloy cast iron material falls within the hypereutectic range, which is well-established for improving original wear resistance, but is substantially the same as the hypoeutectic range without losing toughness. It has the effect of forming extremely hard W and Nb carbides while maintaining toughness, and the relatively stable base strength in the hypoeutectic range, while also dispersing and precipitating fine Cr carbides to achieve ideal resistance. It is described as having the effect of providing a wear member.

特許文献2(特開2003-286537号公報)には、C2.4~3.5wt%、Si0.5~1.5wt%、Mn0.5~2.5wt%、Cr14~21wt%、Mo2~4wt%、Ni0.5~2.5wt%、および残部がFeと不可避不純物からなり、硬さ62~67HRC、残留応力-200~200MPaであることを特徴とする大物用高クロム鋳鉄鋳物が、耐用寿命を長くし、かつ、使用中の破損を防止し得ると記載されている。 Patent Document 2 (Japanese Unexamined Patent Publication No. 2003-286537) describes 2.4 to 3.5 wt% of C, 0.5 to 1.5 wt% of Si, 0.5 to 2.5 wt% of Mn, 14 to 21 wt% of Cr, and 2 to 4 wt% of Mo. %, Ni 0.5 to 2.5 wt%, and the balance is Fe and unavoidable impurities, and is characterized by a hardness of 62 to 67 HRC and a residual stress of -200 to 200 MPa. It is stated that it can lengthen the length and prevent breakage during use.

特許文献3(特開2008-75108号公報)には、質量%で、C:1.6~3%、Si:0.3~2%、Mn:0.3~2%、Cr:6~15%、Mo:2~8%、V:4~8%、Nb:0.5~4.0%を含有し、残部Feおよび不可避的不純物からなる組成を有し、焼入れ焼戻処理を施されてなることを特徴とする耐摩耗部材用鋳物によれば、従来の高クロム鋳鉄や高マンガン鋳鋼に比べて格段に優れた耐摩耗性を有し、さらに高クロム鋳鉄よりも高い強度と優れた靭性とを兼備する、耐摩耗部材用として好適な耐摩耗性鋳物を安価にしかも容易に製造でき、産業上格段の効果を奏すると記載されている。 Patent Document 3 (Japanese Unexamined Patent Publication No. 2008-75108) describes, in mass %, C: 1.6 to 3%, Si: 0.3 to 2%, Mn: 0.3 to 2%, Cr: 6 to 15%, Mo: 2-8%, V: 4-8%, Nb: 0.5-4.0%, with the balance consisting of Fe and unavoidable impurities, and is subjected to quenching and tempering treatment. Castings for wear-resistant parts, which are characterized by the It is stated that a wear-resistant casting suitable for use as a wear-resistant member, which has both high toughness and toughness, can be produced easily and inexpensively, and has a significant industrial effect.

特許文献4(特開2012-219346号公報)には、マンガンの含有量が2.15重量%~3.5重量%である高クロム鋳鉄が、耐摩耗性を向上できると記載されている。 Patent Document 4 (Japanese Unexamined Patent Publication No. 2012-219346) describes that high chromium cast iron with a manganese content of 2.15% to 3.5% by weight can improve wear resistance.

特許文献5(特開2013-237904号公報)には、質量%でC3.0~3.4%、Si0.3~1.0%、Mn0.5~1.2%、Cr16~20%、Mo0.3~1.0%、5×Mo%≧Ni%≧2×Mo%、および残部がFeと不可避不純物からなり、製品肉厚が1~6インチであることを特徴とする高クロム耐摩耗鋳鉄が、Moの省資源、コストダウンを図ることができると共に、鋳物製品の内部まで均一な硬さとなるように焼入れすることが可能になったため、鋳物製品の耐久性が向上すると記載されている。 Patent Document 5 (Japanese Unexamined Patent Publication No. 2013-237904) describes C3.0 to 3.4%, Si 0.3 to 1.0%, Mn 0.5 to 1.2%, Cr 16 to 20%, High chromium resistance, characterized by Mo0.3~1.0%, 5×Mo%≧Ni%≧2×Mo%, and the balance being Fe and unavoidable impurities, and the product wall thickness is 1 to 6 inches. It is stated that worn cast iron not only saves Mo resources and reduces costs, but also improves the durability of cast products because it is now possible to harden the inside of the cast product to a uniform hardness. There is.

特開2001-49381号公報Japanese Patent Application Publication No. 2001-49381 特開2003-286537号公報Japanese Patent Application Publication No. 2003-286537 特開2008-75108号公報Japanese Patent Application Publication No. 2008-75108 特開2012-219346号公報JP2012-219346A 特開2013-237904号公報Japanese Patent Application Publication No. 2013-237904

例えば、建設機械、窯業、砕石、採鉱、電力、浚渫等の設備や産業用機械においては、取り扱う原料や素材と接触または擦過する部材の摩耗が著しいため、このような部材に用いられる材料には耐摩耗性のさらなる向上が求められている。
既知の技術では、最近の耐摩耗部材への厳しい要求特性を満足できるほどの耐摩耗性を確保できず、部材の摩耗が速いという問題がある。
本発明は上記事情に鑑みてなされたものであり、耐摩耗性が向上した高クロム鋳鉄およびその製造方法を提供するものである。
For example, in equipment and industrial machinery for construction machinery, ceramics, stone crushing, mining, electric power, dredging, etc., parts that come into contact with or rub against the raw materials and materials handled are subject to significant wear, so the materials used for such parts are Further improvement in wear resistance is required.
With known techniques, there is a problem in that it is not possible to ensure wear resistance sufficient to satisfy recent strict requirements for wear-resistant members, and the members wear out quickly.
The present invention has been made in view of the above circumstances, and provides a high chromium cast iron with improved wear resistance and a method for manufacturing the same.

本発明によれば、以下に示す高クロム鋳鉄および高クロム鋳鉄の製造方法が提供される。 According to the present invention, high chromium cast iron and a method for manufacturing high chromium cast iron shown below are provided.

[1]
C、CrおよびFeを含む高クロム鋳鉄であって、
前記Cの含有量が3.2質量%以上4.0質量%以下であり、
前記Crの含有量が20.0質量%以上40.0質量%以下であり、
前記Feの含有量が40.0質量%以上76.8質量%以下である、高クロム鋳鉄。
[2]
前記Cの含有量が3.3質量%以上3.9質量%以下であり、前記Crの含有量が22.0質量%以上35.0質量%以下である、前記[1]に記載の高クロム鋳鉄。
[3]
前記Cの含有量が3.4質量%以上3.8質量%以下であり、前記Crの含有量が23.0質量%以上32.0質量%以下である、前記[1]または[2]に記載の高クロム鋳鉄。
[4]
前記Cの含有量が3.4質量%以上3.8質量%以下であり、前記Crの含有量が24.0質量%以上31.0質量%以下である、前記[1]~[3]のいずれかに記載の高クロム鋳鉄。
[5]
前記Feの含有量が55.0質量%以上76.0質量%以下である、前記[1]~[4]のいずれかに記載の高クロム鋳鉄。
[6]
SiおよびMnからなる群から選択される一種または二種の元素をさらに含む、前記[1]~[5]のいずれかに記載の高クロム鋳鉄。
[7]
前記Siの含有量が0質量%超え2.0質量%以下である、前記[6]に記載の高クロム鋳鉄。
[8]
前記Mnの含有量が0質量%超え5.0質量%以下である、前記[6]または[7]に記載の高クロム鋳鉄。
[9]
Mo、W、Nb、V、Co、Ni、Cu、Tiおよび希土類元素からなる群から選択される一種または二種以上の元素をさらに含む、前記[1]~[8]のいずれかに記載の高クロム鋳鉄。
[10]
ロックウェル硬度HRCが55以上である、前記[1]~[9]のいずれかに記載の高クロム鋳鉄。
[11]
前記[1]~[10]のいずれかに記載の高クロム鋳鉄を製造するための製造方法であって、
前記高クロム鋳鉄の原料を溶解して得た溶湯を鋳型に鋳込み高クロム鋳鉄を鋳造する鋳造工程と、
前記高クロム鋳鉄を850℃以上1200℃以下の温度で加熱保持した後、冷却することで焼入れを行う焼入工程と、
を含む、高クロム鋳鉄の製造方法。
[12]
前記鋳造工程と前記焼入工程との間に、前記高クロム鋳鉄を600℃以上850℃未満の温度で加熱保持して焼鈍しする焼鈍し熱処理工程と、
前記焼鈍し熱処理工程の後に、前記高クロム鋳鉄を機械加工する加工工程と、
をさらに含む、前記[11]に記載の高クロム鋳鉄の製造方法。
[1]
High chromium cast iron containing C, Cr and Fe,
The content of C is 3.2% by mass or more and 4.0% by mass or less,
The content of Cr is 20.0% by mass or more and 40.0% by mass or less,
High chromium cast iron, wherein the Fe content is 40.0% by mass or more and 76.8% by mass or less.
[2]
The high-density compound according to [1] above, wherein the C content is 3.3% by mass or more and 3.9% by mass or less, and the Cr content is 22.0% by mass or more and 35.0% by mass or less. Chrome cast iron.
[3]
[1] or [2] above, wherein the C content is 3.4% by mass or more and 3.8% by mass or less, and the Cr content is 23.0% by mass or more and 32.0% by mass or less. High chromium cast iron as described in.
[4]
[1] to [3] above, wherein the C content is 3.4% by mass or more and 3.8% by mass or less, and the Cr content is 24.0% by mass or more and 31.0% by mass or less. High chromium cast iron as described in any of the above.
[5]
The high chromium cast iron according to any one of [1] to [4], wherein the Fe content is 55.0% by mass or more and 76.0% by mass or less.
[6]
The high chromium cast iron according to any one of [1] to [5] above, further comprising one or two elements selected from the group consisting of Si and Mn.
[7]
The high chromium cast iron according to [6] above, wherein the Si content is more than 0% by mass and 2.0% by mass or less.
[8]
The high chromium cast iron according to [6] or [7], wherein the Mn content is more than 0% by mass and 5.0% by mass or less.
[9]
The method according to any one of [1] to [8] above, further comprising one or more elements selected from the group consisting of Mo, W, Nb, V, Co, Ni, Cu, Ti, and rare earth elements. High chromium cast iron.
[10]
The high chromium cast iron according to any one of [1] to [9] above, which has a Rockwell hardness HRC of 55 or more.
[11]
A manufacturing method for manufacturing high chromium cast iron according to any one of [1] to [10] above,
a casting process of casting high chromium cast iron by pouring the molten metal obtained by melting the raw material of the high chromium cast iron into a mold;
A quenching step in which the high chromium cast iron is heated and held at a temperature of 850° C. or higher and 1200° C. or lower, and then quenched by cooling;
A method of manufacturing high chromium cast iron, including:
[12]
Between the casting step and the quenching step, an annealing heat treatment step of annealing the high chromium cast iron by heating and holding it at a temperature of 600° C. or more and less than 850° C.;
a processing step of machining the high chromium cast iron after the annealing heat treatment step;
The method for producing high chromium cast iron according to the above [11], further comprising:

本発明によれば、耐摩耗性が向上した高クロム鋳鉄およびその製造方法を提供することができる。 According to the present invention, it is possible to provide high chromium cast iron with improved wear resistance and a method for manufacturing the same.

以下、本発明の実施の形態について説明する。数値範囲を示す「~」は特に断りがなければ「以上」から「以下」を表す。 Embodiments of the present invention will be described below. "~" indicating a numerical range represents "more than" to "less than" unless otherwise specified.

[高クロム鋳鉄]
本発明の高クロム鋳鉄は、C、CrおよびFeを含み、前記Cの含有量が3.2質量%以上4.0質量%以下であり、前記Crの含有量が20.0質量%以上40.0質量%以下であり、前記Feの含有量が40.0質量%以上76.8質量%以下である。
[High chromium cast iron]
The high chromium cast iron of the present invention contains C, Cr and Fe, wherein the C content is 3.2% by mass or more and 4.0% by mass or less, and the Cr content is 20.0% by mass or more and 40% by mass or less. .0 mass% or less, and the content of Fe is 40.0 mass% or more and 76.8 mass% or less.

本実施形態の高クロム鋳鉄によれば、耐摩耗性を向上させることができる。
本実施形態の高クロム鋳鉄はC、CrおよびFeの含有量が上記範囲であることにより、マルテンサイト相と炭化物相がお互いに囲みあい、絡み合い、均一的に分散している部位が多くなるため、耐摩耗性を向上できると考えられる。
According to the high chromium cast iron of this embodiment, wear resistance can be improved.
Since the high chromium cast iron of this embodiment has a content of C, Cr, and Fe within the above range, there are many areas where the martensite phase and the carbide phase surround each other, are intertwined, and are uniformly dispersed. , it is thought that wear resistance can be improved.

本実施形態の高クロム鋳鉄のロックウェル硬度HRCは、高クロム鋳鉄の耐摩耗性・耐食性をより向上させる観点から、好ましくは55以上、より好ましくは57以上、さらに好ましくは60以上、さらに好ましくは63以上、さらに好ましくは64以上である。
また、前記ロックウェル硬度HRCの上限値は特に限定されないが、例えば、100以下であり、90以下であってもよく、80以下であってもよく、70以下であってもよい。
The Rockwell hardness HRC of the high chromium cast iron of this embodiment is preferably 55 or more, more preferably 57 or more, still more preferably 60 or more, and even more preferably It is 63 or more, more preferably 64 or more.
Further, the upper limit value of the Rockwell hardness HRC is not particularly limited, but may be, for example, 100 or less, 90 or less, 80 or less, or 70 or less.

以下、各成分について詳細に説明する。 Each component will be explained in detail below.

本実施形態の高クロム鋳鉄中のCの含有量は、高クロム鋳鉄の耐摩耗性・耐食性をより向上させる観点から、3.2質量%以上、好ましくは3.3質量%以上、より好ましくは3.4質量%以上であり、そして、4.0質量%以下、好ましくは3.9質量%以下、より好ましくは3.8質量%以下、さらに好ましくは3.7質量%以下、さらに好ましくは3.6質量%以下である。 The content of C in the high chromium cast iron of this embodiment is 3.2% by mass or more, preferably 3.3% by mass or more, more preferably 3.4% by mass or more, and 4.0% by mass or less, preferably 3.9% by mass or less, more preferably 3.8% by mass or less, even more preferably 3.7% by mass or less, even more preferably It is 3.6% by mass or less.

本実施形態の高クロム鋳鉄中のCrの含有量は、高クロム鋳鉄の耐摩耗性・耐食性をより向上させる観点から、20.0質量%以上、好ましくは22.0質量%以上、より好ましくは23.0質量%以上、さらに好ましくは24.0質量%以上であり、そして、40.0質量%以下、好ましくは35.0質量%以下、より好ましくは32.0質量%以下、さらに好ましくは31.0質量%以下、さらに好ましくは30.0質量%以下、さらに好ましくは28.0質量%以下、さらに好ましくは27.0質量%以下、さらに好ましくは26.0質量%以下である。 The content of Cr in the high chromium cast iron of this embodiment is 20.0 mass% or more, preferably 22.0 mass% or more, more preferably 23.0% by mass or more, more preferably 24.0% by mass or more, and 40.0% by mass or less, preferably 35.0% by mass or less, more preferably 32.0% by mass or less, even more preferably It is 31.0% by mass or less, more preferably 30.0% by mass or less, even more preferably 28.0% by mass or less, even more preferably 27.0% by mass or less, even more preferably 26.0% by mass or less.

本実施形態の高クロム鋳鉄中のFeの含有量は、高クロム鋳鉄の耐摩耗性・耐食性を低下させずに機械加工性をより向上させる観点から、40.0質量%以上、好ましくは45.0質量%以上、より好ましくは48.0質量%以上、さらに好ましくは50.0質量%以上、さらに好ましくは55.0質量%以上、さらに好ましくは60.0質量%以上、さらに好ましくは63.0質量%以上、さらに好ましくは65.0質量%以上であり、そして、76.8質量%以下、好ましくは76.0質量%以下、より好ましくは74.8質量%以下、さらに好ましくは73.8質量%以下、さらに好ましくは73.0質量%以下、さらに好ましくは72.0質量%以下、さらに好ましくは71.0質量%以下、さらに好ましくは70.5質量%以下である。 The content of Fe in the high chromium cast iron of this embodiment is 40.0% by mass or more, preferably 45.0% by mass or more, from the viewpoint of further improving the machinability without reducing the wear resistance and corrosion resistance of the high chromium cast iron. 0% by mass or more, more preferably 48.0% by mass or more, even more preferably 50.0% by mass or more, even more preferably 55.0% by mass or more, even more preferably 60.0% by mass or more, still more preferably 63.0% by mass or more. 0% by mass or more, more preferably 65.0% by mass or more, and 76.8% by mass or less, preferably 76.0% by mass or less, more preferably 74.8% by mass or less, still more preferably 73.0% by mass or less. It is 8% by mass or less, more preferably 73.0% by mass or less, even more preferably 72.0% by mass or less, even more preferably 71.0% by mass or less, even more preferably 70.5% by mass or less.

また、本実施形態の高クロム鋳鉄の耐摩耗性・耐食性をより向上させる観点から、本実施形態の高クロム鋳鉄中のCの含有量が3.3質量%以上3.9質量%以下、かつ、Crの含有量が22.0質量%以上35.0質量%以下であることが好ましく、本実施形態の高クロム鋳鉄中のCの含有量が3.4質量%以上3.8質量%以下、かつ、Crの含有量が23.0質量%以上32.0質量%以下であることがより好ましく、本実施形態の高クロム鋳鉄中のCの含有量が3.4質量%以上3.8質量%以下、かつ、Crの含有量が24.0質量%以上31.0質量%以下であることがさらに好ましく、本実施形態の高クロム鋳鉄中のCの含有量が3.4質量%以上3.7質量%以下、かつ、Crの含有量が24.0質量%以上30.0質量%以下であることがさらに好ましく、本実施形態の高クロム鋳鉄中のCの含有量が3.4質量%以上3.6質量%以下、かつ、Crの含有量が24.0質量%以上28.0質量%以下であることがさらに好ましく、本実施形態の高クロム鋳鉄中のCの含有量が3.4質量%以上3.6質量%以下、かつ、Crの含有量が24.0質量%以上26.0質量%以下であることがさらに好ましい。 Further, from the viewpoint of further improving the wear resistance and corrosion resistance of the high chromium cast iron of this embodiment, the content of C in the high chromium cast iron of this embodiment is 3.3% by mass or more and 3.9% by mass or less, and The content of Cr is preferably 22.0% by mass or more and 35.0% by mass or less, and the content of C in the high chromium cast iron of this embodiment is 3.4% by mass or more and 3.8% by mass or less. , and the Cr content is more preferably 23.0% by mass or more and 32.0% by mass or less, and the C content in the high chromium cast iron of this embodiment is 3.4% by mass or more and 3.8% by mass. It is more preferable that the content of Cr is 24.0% by mass or more and 31.0% by mass or less, and the content of C in the high chromium cast iron of this embodiment is 3.4% by mass or more. It is more preferable that the Cr content is 3.7% by mass or less and the Cr content is 24.0% by mass or more and 30.0% by mass or less, and the C content in the high chromium cast iron of this embodiment is 3.4% by mass or less. It is more preferable that the Cr content is 24.0 mass% or more and 28.0 mass% or less, and the C content in the high chromium cast iron of this embodiment is It is more preferable that the Cr content is 3.4% by mass or more and 3.6% by mass or less, and the Cr content is 24.0% by mass or more and 26.0% by mass or less.

本実施形態の高クロム鋳鉄は、耐摩耗性をより向上させる観点から、SiおよびMnからなる群から選択される一種または二種の元素をさらに含むことが好ましい。 The high chromium cast iron of this embodiment preferably further contains one or two elements selected from the group consisting of Si and Mn, from the viewpoint of further improving wear resistance.

Siは、高クロム鋳鉄の溶湯の流動性を改善し、溶製時に脱酸剤として作用する元素である。本実施形態の高クロム鋳鉄中のSiの含有量は、高クロム鋳鉄を焼入れした際に生成するマルテンサイト相の強度をより高める観点から、好ましくは0質量%以上、より好ましくは0質量%超え、さらに好ましくは0.1質量%以上、さらに好ましくは0.2質量%以上、さらに好ましくは0.3質量%以上であり、そして、好ましくは2.0質量%以下、より好ましくは1.0質量%以下、さらに好ましくは0.8質量%以下、さらに好ましくは0.5質量%以下である。 Si is an element that improves the fluidity of molten high chromium cast iron and acts as a deoxidizing agent during melting. The content of Si in the high chromium cast iron of this embodiment is preferably 0% by mass or more, more preferably more than 0% by mass, from the viewpoint of further increasing the strength of the martensitic phase generated when the high chromium cast iron is quenched. , more preferably 0.1% by mass or more, further preferably 0.2% by mass or more, even more preferably 0.3% by mass or more, and preferably 2.0% by mass or less, more preferably 1.0% by mass. It is at most 0.8% by mass, more preferably at most 0.5% by mass.

本実施形態の高クロム鋳鉄中のMnの含有量は、高クロム鋳鉄を焼入れした際に生成するマルテンサイト相の強度をより高めることができ、焼入れ成形品の耐食性をより向上させることができる観点から、好ましくは0質量%以上、より好ましくは0質量%超え、さらに好ましくは0.1質量%以上、さらに好ましくは0.3質量%以上、さらに好ましくは0.5質量%以上、さらに好ましくは0.6質量%以上、さらに好ましくは0.7質量%以上であり、そして、好ましくは5.0質量%以下、より好ましくは3.0質量%以下、さらに好ましくは2.0質量%以下、さらに好ましくは1.0質量%以下、さらに好ましくは0.8質量%以下である。 The content of Mn in the high chromium cast iron of this embodiment is from the viewpoint that the strength of the martensitic phase generated when the high chromium cast iron is quenched can be further increased, and the corrosion resistance of the quenched molded product can be further improved. , preferably 0% by mass or more, more preferably more than 0% by mass, still more preferably 0.1% by mass or more, even more preferably 0.3% by mass or more, still more preferably 0.5% by mass or more, and still more preferably 0.6% by mass or more, more preferably 0.7% by mass or more, and preferably 5.0% by mass or less, more preferably 3.0% by mass or less, even more preferably 2.0% by mass or less, More preferably, it is 1.0% by mass or less, and even more preferably 0.8% by mass or less.

本実施形態の高クロム鋳鉄は、オーステナイト相またはマルテンサイト相および炭化物相がより一層強化され、耐摩耗性を一層向上させる観点から、Mo、W、Nb、V、Co、Ni、Cu、Tiおよび希土類元素からなる群から選択される一種または二種以上の元素をさらに含むことが好ましく、Mo、NbおよびNiからなる群から選択される一種または二種以上の元素をさらに含むことがより好ましい。本実施形態の高クロム鋳鉄が上記元素を含むことによって、本実施形態の高クロム鋳鉄を用いた焼入れ成形品の耐食性、靭性をさらに好適にすることができるほか、焼入れ成形時における割れをより一層防止することができる。
これらの元素の含有量は、本実施形態に係る高クロム鋳鉄の用途によって、適宜決定することができるが、本実施形態の高クロム鋳鉄中の上記元素の合計含有量は、好ましくは0質量%以上、より好ましくは0.1質量%以上、さらに好ましくは0.5質量%以上、さらに好ましくは0.8質量%以上、さらに好ましくは1.0質量%以上であり、そして、好ましくは5.0質量%以下、より好ましくは3.0質量%以下、さらに好ましくは2.5質量%以下である。
The high chromium cast iron of this embodiment has Mo, W, Nb, V, Co, Ni, Cu, Ti and It is preferable to further include one or more elements selected from the group consisting of rare earth elements, and more preferably one or more elements selected from the group consisting of Mo, Nb and Ni. By containing the above-mentioned elements in the high chromium cast iron of this embodiment, the corrosion resistance and toughness of the quenched molded product using the high chromium cast iron of this embodiment can be further improved, and cracking during quench forming can be further improved. It can be prevented.
The content of these elements can be determined as appropriate depending on the use of the high chromium cast iron according to this embodiment, but the total content of the above elements in the high chromium cast iron according to this embodiment is preferably 0% by mass. Above, more preferably 0.1% by mass or more, further preferably 0.5% by mass or more, still more preferably 0.8% by mass or more, even more preferably 1.0% by mass or more, and preferably 5. It is 0% by mass or less, more preferably 3.0% by mass or less, even more preferably 2.5% by mass or less.

本実施形態の高クロム鋳鉄は、不可避の不純物を含んでもよい。
不可避の不純物は、高クロム鋳鉄の溶製時における原料に混入している除去しきれない成分を指す。このような不可避の不純物の例としては、P、S、B、Al、Pb、Zn等が挙げられる。
本実施形態の高クロム鋳鉄中の不可避の不純物の含有量は、高クロム鋳鉄の脆化や耐食性の低下をはじめとする性能の低下をより一層防止する観点から、好ましくは0質量%以上0.1質量%以下、より好ましくは0質量%以上0.05質量%以下、さらに好ましくは0質量%以上0.01質量%以下である。
The high chromium cast iron of this embodiment may contain unavoidable impurities.
Unavoidable impurities refer to components that are mixed into the raw material during the melting of high chromium cast iron and cannot be completely removed. Examples of such unavoidable impurities include P, S, B, Al, Pb, Zn, and the like.
The content of unavoidable impurities in the high chromium cast iron of this embodiment is preferably 0% by mass or more and 0% by mass or more, from the viewpoint of further preventing performance deterioration such as embrittlement and deterioration of corrosion resistance of the high chromium cast iron. The content is 1% by mass or less, more preferably 0% by mass or more and 0.05% by mass or less, and even more preferably 0% by mass or more and 0.01% by mass or less.

以上、様々な元素を例示したが、上記に例示された元素以外にも本実施形態の効果を損なわない範囲において、他の元素を加えてもよい。
また、上記様々な元素の組成は、製造時における原料配合比でもよいし、製造後の成分分析により測定される組成でもよい。成分分析としては、公知の分析法を使用することができ、例えばエネルギー分散形X線分光分析(SEM-EDS)、発光分光分析(OES)、誘導結合プラズマ分析(ICP)、蛍光X線分析(XRF)等が挙げられる。
Various elements have been exemplified above, but in addition to the elements exemplified above, other elements may be added within a range that does not impair the effects of this embodiment.
Further, the composition of the various elements described above may be the raw material blending ratio at the time of manufacture, or may be a composition determined by component analysis after manufacture. For component analysis, known analytical methods can be used, such as energy dispersive X-ray spectroscopy (SEM-EDS), optical emission spectroscopy (OES), inductively coupled plasma analysis (ICP), and fluorescent X-ray analysis ( XRF), etc.

本実施形態の高クロム鋳鉄はその特性上、他の部品もしくは液体・固体・液固混合体などの物質と接触しつつ動作するものに用いられることが好ましい。特に、ポンプの部品または破砕機の部品に用いられることが好ましい。 Due to its characteristics, the high chromium cast iron of this embodiment is preferably used for items that operate while coming into contact with other parts or substances such as liquids, solids, and liquid-solid mixtures. In particular, it is preferably used for pump parts or crusher parts.

[高クロム鋳鉄の製造方法]
本実施形態の高クロム鋳鉄の製造方法は、例えば、高クロム鋳鉄の原料を溶解して得た溶湯を鋳型に鋳込み高クロム鋳鉄を鋳造する鋳造工程と、前記高クロム鋳鉄を850℃以上1200℃以下の温度で加熱保持した後、冷却することで焼入れを行う焼入工程と、を含む。
[Production method of high chromium cast iron]
The method for manufacturing high chromium cast iron of the present embodiment includes, for example, a casting step of casting high chromium cast iron by pouring the molten metal obtained by melting raw materials for high chromium cast iron into a mold, and heating the high chromium cast iron at a temperature of 850°C to 1200°C. It includes a quenching step of heating and holding at a temperature below and then quenching by cooling.

(鋳造工程)
本実施形態の高クロム鋳鉄の製造方法において、鋳造工程では、原料であるFe、C、Cr等の元素を所望の組成比で配合し、その後、例えば、マグネシア坩堝に配合物を充填して、アルゴン雰囲気下や窒素雰囲気下にて加熱溶解して溶湯(溶融液体)を得る。次いで、得られた溶融液体を砂型に鋳造し、高クロム鋳鉄を得ることができる。
(Casting process)
In the method for manufacturing high chromium cast iron of this embodiment, in the casting process, raw materials such as Fe, C, Cr, and other elements are blended in a desired composition ratio, and then, for example, a magnesia crucible is filled with the blend, A molten metal (molten liquid) is obtained by heating and melting in an argon atmosphere or a nitrogen atmosphere. The resulting molten liquid can then be cast into sand molds to obtain high chromium cast iron.

(焼入工程)
本実施形態の高クロム鋳鉄の製造方法において、焼入工程では高クロム鋳鉄をさらに加熱および冷却を行うことによって、高クロム鋳鉄を硬化させる工程である。焼入工程における温度条件は、高クロム鋳鉄を850℃以上1200℃以下の炉内温度、かつ1時間以上12時間以下の保持時間で加熱保持した後、50℃/分以上の冷却速度で冷却することが好ましい。
(Quenching process)
In the method for manufacturing high chromium cast iron of this embodiment, the quenching step is a step of hardening the high chromium cast iron by further heating and cooling the high chromium cast iron. The temperature conditions in the quenching process are to heat and hold high chromium cast iron at a furnace temperature of 850°C or more and 1200°C or less and for a holding time of 1 hour or more and 12 hours or less, and then cool it at a cooling rate of 50°C/min or more. It is preferable.

本実施形態の高クロム鋳鉄の製造方法において、上記焼入工程における炉内温度は好ましくは850℃以上1200℃以下であり、より好ましくは900℃以上1150℃以下であり、さらに好ましくは950℃以上1100℃以下である。炉内温度を上記数値範囲とすることにより、高クロム鋳鉄の焼入成形品の耐摩耗性・耐食性を低下させずに硬度を向上させることができる。 In the method for manufacturing high chromium cast iron of the present embodiment, the furnace temperature in the quenching step is preferably 850°C or more and 1200°C or less, more preferably 900°C or more and 1150°C or less, and even more preferably 950°C or more. The temperature is 1100°C or less. By setting the furnace temperature within the above numerical range, it is possible to improve the hardness of the quenched product made of high chromium cast iron without reducing its wear resistance and corrosion resistance.

本実施形態の高クロム鋳鉄の製造方法において、上記焼入工程における保持時間の下限値は好ましくは1時間以上であり、より好ましくは2時間以上であり、さらに好ましくは4時間以上である。保持時間の下限値が上記下限値以上であることにより、高クロム鋳鉄の焼入成形品の耐摩耗性・耐食性を低下させずに硬度を向上させることができる。
また、上記保持時間の上限値は、好ましくは12時間以下であり、より好ましくは10時間以下であり、さらに好ましくは8時間以下である。保持時間の上限値が上記上限値以下であることにより、高クロム鋳鉄の焼入成形品の耐摩耗性・耐食性をより好適にすることができる。
In the method for manufacturing high chromium cast iron of the present embodiment, the lower limit of the holding time in the quenching step is preferably 1 hour or more, more preferably 2 hours or more, and still more preferably 4 hours or more. By setting the lower limit of the holding time to the above lower limit or more, the hardness of the quenched product made of high chromium cast iron can be improved without reducing the wear resistance and corrosion resistance.
Further, the upper limit of the retention time is preferably 12 hours or less, more preferably 10 hours or less, and even more preferably 8 hours or less. When the upper limit value of the holding time is equal to or less than the above upper limit value, the wear resistance and corrosion resistance of the quenched product made of high chromium cast iron can be made more suitable.

本実施形態の高クロム鋳鉄の焼入熱処理方法において、上記焼入工程における高クロム鋳鉄の冷却速度の下限値は、好ましくは50℃/分以上であり、より好ましくは60℃/分以上であり、さらに好ましくは70℃/分以上である。冷却速度の下限値が上記下限値以上であることにより、高クロム鋳鉄の焼入成形品の耐摩耗性・耐食性を低下させずに硬度を向上させることができる。
また、上記冷却速度の上限値は、好ましくは150℃/分以下であり、より好ましく140℃/分以下であり、さらに好ましくは130℃/分以下である。冷却速度の上限値が上記上限値以下であることにより、高クロム鋳鉄の焼入成形品の耐摩耗性・耐食性をより好適にすることができる。
このときの冷却方法としては特に限定されず、公知の冷却方法を用いることができるが、好ましくは強制空冷である。
In the quenching heat treatment method for high chromium cast iron of the present embodiment, the lower limit of the cooling rate of the high chromium cast iron in the above quenching step is preferably 50°C/min or more, more preferably 60°C/min or more. , more preferably 70° C./min or higher. When the lower limit of the cooling rate is equal to or higher than the above lower limit, the hardness of the quenched product made of high chromium cast iron can be improved without reducing the wear resistance and corrosion resistance.
Further, the upper limit of the cooling rate is preferably 150°C/min or less, more preferably 140°C/min or less, and even more preferably 130°C/min or less. By setting the upper limit of the cooling rate to be less than or equal to the above upper limit, the wear resistance and corrosion resistance of the quenched product made of high chromium cast iron can be made more suitable.
The cooling method at this time is not particularly limited, and any known cooling method can be used, but forced air cooling is preferable.

本実施形態の高クロム鋳鉄の製造方法は、前記鋳造工程と前記焼入工程との間に、前記高クロム鋳鉄を600℃以上850℃未満の温度で加熱保持して焼鈍しする焼鈍し熱処理工程と、前記焼鈍し熱処理工程の後に、前記高クロム鋳鉄を機械加工する加工工程と、をさらに含むことができる。 The method for manufacturing high chromium cast iron of the present embodiment includes an annealing heat treatment step between the casting step and the quenching step, in which the high chromium cast iron is heated and held at a temperature of 600° C. or higher and lower than 850° C. to anneal it. and a processing step of machining the high chromium cast iron after the annealing heat treatment step.

(焼鈍し熱処理工程)
本実施形態の高クロム鋳鉄の製造方法において、焼鈍し熱処理工程では600℃以上850℃未満の温度で加熱保持して焼鈍しすることによって、高クロム鋳鉄の機械加工性を向上させる工程である。焼鈍し熱処理工程における温度条件は、600℃以上850℃未満の炉内温度、かつ1時間以上12時間以下の保持時間で加熱保持して焼鈍しすることが好ましい。
(Annealing heat treatment process)
In the manufacturing method of the high chromium cast iron of this embodiment, the annealing heat treatment step is a step for improving the machinability of the high chromium cast iron by annealing the high chromium cast iron by heating and holding the temperature at 600° C. or more and less than 850° C. The temperature conditions in the annealing heat treatment step are preferably a furnace temperature of 600° C. or more and less than 850° C., and a holding time of 1 hour or more and 12 hours or less.

本実施形態の高クロム鋳鉄の製造方法において、上記焼鈍し熱処理工程における炉内温度は600℃以上850℃未満であるが、好ましくは650℃以上800℃以下であり、さらに好ましくは700℃以上750℃以下である。炉内温度を上記数値範囲とすることにより、高クロム鋳鉄の機械加工性をより向上させることができる。 In the method for producing high chromium cast iron of the present embodiment, the furnace temperature in the annealing heat treatment step is 600°C or higher and lower than 850°C, preferably 650°C or higher and 800°C or lower, and more preferably 700°C or higher and lower than 750°C. below ℃. By setting the furnace temperature within the above numerical range, the machinability of high chromium cast iron can be further improved.

本実施形態の高クロム鋳鉄の製造方法において、上記焼鈍し熱処理工程における保持時間の下限値は好ましくは1時間以上であり、より好ましくは2時間以上である。保持時間の下限値が上記下限値以上であることにより、高クロム鋳鉄の機械加工性を向上させることができる。
また、上記保持時間の上限値は、好ましくは12時間以下であり、より好ましくは10時間以下である。保持時間の上限値が上記上限値以下であることにより、高クロム鋳鉄の生産性向上をより好適にすることができる。
In the method for manufacturing high chromium cast iron of the present embodiment, the lower limit of the holding time in the annealing heat treatment step is preferably 1 hour or more, more preferably 2 hours or more. When the lower limit of the holding time is equal to or greater than the above lower limit, the machinability of high chromium cast iron can be improved.
Further, the upper limit of the retention time is preferably 12 hours or less, more preferably 10 hours or less. When the upper limit value of the holding time is equal to or less than the above upper limit value, productivity improvement of high chromium cast iron can be made more suitable.

本実施形態の高クロム鋳鉄の製造方法において、上記焼鈍し熱処理工程における高クロム鋳鉄の冷却速度は好ましくは100℃/時間以下、より好ましくは50℃/時間以下である、さらに好ましくは30℃/時間以下である。冷却速度の上限値が上記上限値以下であることにより、高クロム鋳鉄の機械加工性をより好適にすることができる。
また、上記冷却速度の下限値は特に限定されないが、例えば5℃/時間以上でもよいし、10℃/時間以上でもよいし、20℃/時間以上でもよい。
このときの冷却方法としては特に限定されず、公知の冷却方法を用いることができるが、好ましくは炉内徐冷である。
In the method for producing high chromium cast iron of the present embodiment, the cooling rate of the high chromium cast iron in the annealing heat treatment step is preferably 100°C/hour or less, more preferably 50°C/hour or less, and even more preferably 30°C/hour. less than an hour. By setting the upper limit of the cooling rate to be less than or equal to the above upper limit, the machinability of the high chromium cast iron can be made more suitable.
Further, the lower limit of the cooling rate is not particularly limited, but may be, for example, 5° C./hour or more, 10° C./hour or more, or 20° C./hour or more.
The cooling method at this time is not particularly limited, and any known cooling method can be used, but slow cooling in a furnace is preferable.

(加工工程)
本実施形態の高クロム鋳鉄の製造方法において、加工工程では最終的に目的とする形状に高クロム鋳鉄を機械加工する。機械加工する方法としては従来公知の方法によって加工することができ、例えば、旋盤加工、フライス加工、穴あけ加工の切削加工、研削加工、研磨加工、放電加工等が挙げられる。
(Processing process)
In the method for manufacturing high chromium cast iron of this embodiment, in the machining step, the high chromium cast iron is machined into the final desired shape. The machining method can be performed by a conventionally known method, such as lathe machining, milling machining, drilling machining, grinding machining, polishing machining, electrical discharge machining, and the like.

以上、本発明の実施形態について述べたが、これらは本発明の例示であり、本発明の効果を損なわない範囲で、上記以外の様々な構成を採用することができる。 Although the embodiments of the present invention have been described above, these are merely examples of the present invention, and various configurations other than those described above can be adopted within a range that does not impair the effects of the present invention.

なお、本発明は前述の実施形態に限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれるものである。 Note that the present invention is not limited to the above-described embodiments, and the present invention includes modifications, improvements, etc. within a range that can achieve the purpose of the present invention.

以下、本発明について実施例および比較例を参照して詳細に説明するが、本発明は、これらの実施例および比較例の記載に何ら限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples, but the present invention is not limited to the description of these Examples and Comparative Examples.

本実施形態の効果を確認するための、高クロム鋳鉄の溶解、鋳造、焼鈍し熱処理、焼入れ熱処理、硬度測定方法および耐摩耗性測定方法を以下に詳述する。 In order to confirm the effects of this embodiment, melting, casting, annealing heat treatment, quenching heat treatment, hardness measuring method, and wear resistance measuring method of high chromium cast iron will be described in detail below.

[高クロム鋳鉄の溶解と鋳造]
総質量2.8kgになるように、純度99.9%(質量%)の原料Fe、C、Cr、Si、Mnおよびその他の元素を表1に示す組成比にそれぞれ配合した。その後、配合物をマグネシア坩堝に充填して、アルゴン雰囲気下にて加熱溶解した。溶解後、溶融液体を砂型に鋳造し、縦140mm×横49mm×高さ12mmの高クロム鋳鉄をそれぞれ作製した。
[Melting and casting of high chromium cast iron]
Raw materials Fe, C, Cr, Si, Mn, and other elements having a purity of 99.9% (mass %) were blended in the composition ratios shown in Table 1 so that the total mass was 2.8 kg. Thereafter, the blend was filled into a magnesia crucible and melted by heating under an argon atmosphere. After melting, the molten liquid was cast into sand molds to produce high chromium cast iron measuring 140 mm long x 49 mm wide x 12 mm high.

[高クロム鋳鉄の焼鈍し熱処理]
上記[高クロム鋳鉄の溶解と鋳造]にて作製した高クロム鋳鉄を750℃の温度で、6時間、加熱保持して焼鈍しする焼鈍し熱処理をそれぞれ行った。焼鈍し熱処理後の高クロム鋳鉄は硬度が低く、機械加工しやくなった。
[Annealing heat treatment of high chromium cast iron]
The high chromium cast iron produced in the above [melting and casting of high chromium cast iron] was subjected to annealing heat treatment in which the high chromium cast iron was heated and held for 6 hours at a temperature of 750°C. After annealing and heat treatment, high chromium cast iron has lower hardness and is easier to machine.

[高クロム鋳鉄の焼入れ熱処理]
上記[高クロム鋳鉄の焼鈍し熱処理]にて作製した焼鈍し熱処理後の高クロム鋳鉄を、放電加工および機械加工によって縦20mm×横20mm×高さ6mmにそれぞれ加工した。その後、電気炉を使用し、大気雰囲気下で、上記[高クロム鋳鉄の焼鈍し熱処理]にて作製した焼鈍し熱処理後の高クロム鋳鉄を1050℃の温度で、4時間の保持時間で加熱保持した後、75℃/分の冷却速度で冷却するという焼入れ熱処理をおこなうことで、焼入れ熱処理後の高クロム鋳鉄をそれぞれ得た。
[Quenching heat treatment of high chromium cast iron]
The high chromium cast iron after annealing heat treatment produced in the above [Annealing heat treatment of high chromium cast iron] was machined into a size of 20 mm long x 20 mm wide x 6 mm high by electric discharge machining and machining. Thereafter, using an electric furnace, the annealed and heat-treated high chromium cast iron produced in the above [Annealing heat treatment of high chromium cast iron] was heated and held at a temperature of 1050°C for a holding time of 4 hours in an air atmosphere. After that, a quenching heat treatment was performed by cooling at a cooling rate of 75° C./min to obtain high chromium cast irons after the quenching heat treatment.

[高クロム鋳鉄の硬度測定]
上記[高クロム鋳鉄の焼入れ熱処理]にて作製した焼入れ熱処理後の高クロム鋳鉄を、研磨によって縦20mm×横20mm×高さ5.5mmのテストピースに加工した。上記テストピースの硬度をロックウェル(HRC)硬度試験機にて負荷荷重150kgf、荷重保持時間15sの条件で9点測定した。9点の測定データのうち、最大および最小の硬度データを除いた7点の平均値をそれぞれのテストピースの硬度データとした。
[Hardness measurement of high chromium cast iron]
The high chromium cast iron after the quenching heat treatment produced in the above [Quenching heat treatment of high chromium cast iron] was processed into a test piece measuring 20 mm long x 20 mm wide x 5.5 mm high by polishing. The hardness of the test piece was measured at 9 points using a Rockwell (HRC) hardness tester under conditions of a load of 150 kgf and a load holding time of 15 seconds. Among the measurement data of 9 points, the average value of 7 points excluding the maximum and minimum hardness data was taken as the hardness data of each test piece.

[高クロム鋳鉄の耐摩耗性測定]
上記[高クロム鋳鉄の焼入れ熱処理]にて作製した焼入熱処理後の高クロム鋳鉄を、研磨によって縦40mm×横22mm×高さ6mmの耐摩耗性測定用テストピースに加工した。
質量比1:2の石英砂利(SiO):水の混合物をスラリーとし、耐摩耗性測定用テストピースを4枚1組でスラリーにセットし、2000rpmの速度で試験片を回転させ、試験片の周速度10.5m/sで摩耗試験を行った。試験時1h毎にスラリーを新しく交換し、都度試験片の質量変化により摩耗率(質量減少率)を算出し、計12hまで摩耗試験を行った。
[Wear resistance measurement of high chromium cast iron]
The high chromium cast iron after the quenching heat treatment produced in the above [Quenching heat treatment of high chromium cast iron] was processed by polishing into a test piece for wear resistance measurement measuring 40 mm long x 22 mm wide x 6 mm high.
A mixture of quartz gravel (SiO 2 ) and water with a mass ratio of 1:2 is used as a slurry, and a set of four test pieces for wear resistance measurement is set in the slurry, and the test pieces are rotated at a speed of 2000 rpm. The wear test was conducted at a circumferential speed of 10.5 m/s. During the test, the slurry was replaced every 1 hour, and the wear rate (mass reduction rate) was calculated from the change in mass of the test piece each time, and the wear test was conducted for a total of 12 hours.

以上の結果を表1に示す。 The above results are shown in Table 1.

Figure 2024039271000001
Figure 2024039271000001

実施例1~5の組成、焼入れ熱処理後のロックウェル硬度HRC、摩耗試験12h後の質量減少率を表1に示す。実施例1~5の高クロム鋳鉄は、焼入れ熱処理後のロックウェル硬度がHRC65.4~HRC67.2の範囲にあり、HRC60以上であるので、高い硬度を有する。表1に示すように、実施例1~5の摩耗試験12h後の質量減少率は3.08~3.51質量%であり、比較例1の3.93質量%の質量減少率に比べ、小さい値となった。比較例1の高クロム鋳鉄に比べ、実施例1~実施例5の高クロム鋳鉄は耐摩耗性が10.7%~21.6%向上した。 Table 1 shows the compositions of Examples 1 to 5, the Rockwell hardness HRC after quenching heat treatment, and the mass reduction rate after 12 hours of wear testing. The high chromium cast irons of Examples 1 to 5 have a Rockwell hardness in the range of HRC65.4 to HRC67.2 after quenching heat treatment, and are HRC60 or higher, so they have high hardness. As shown in Table 1, the mass reduction rate after 12 hours of the wear test in Examples 1 to 5 was 3.08 to 3.51 mass%, compared to the mass reduction rate of 3.93 mass% in Comparative Example 1. It became a small value. Compared to the high chromium cast iron of Comparative Example 1, the high chromium cast irons of Examples 1 to 5 had improved wear resistance by 10.7% to 21.6%.

Claims (12)

C、CrおよびFeを含む高クロム鋳鉄であって、
前記Cの含有量が3.2質量%以上4.0質量%以下であり、
前記Crの含有量が20.0質量%以上40.0質量%以下であり、
前記Feの含有量が40.0質量%以上76.8質量%以下である、高クロム鋳鉄。
High chromium cast iron containing C, Cr and Fe,
The content of C is 3.2% by mass or more and 4.0% by mass or less,
The content of Cr is 20.0% by mass or more and 40.0% by mass or less,
High chromium cast iron, wherein the Fe content is 40.0% by mass or more and 76.8% by mass or less.
前記Cの含有量が3.3質量%以上3.9質量%以下であり、前記Crの含有量が22.0質量%以上35.0質量%以下である、請求項1に記載の高クロム鋳鉄。 The high chromium according to claim 1, wherein the C content is 3.3% by mass or more and 3.9% by mass or less, and the Cr content is 22.0% by mass or more and 35.0% by mass or less. cast iron. 前記Cの含有量が3.4質量%以上3.8質量%以下であり、前記Crの含有量が23.0質量%以上32.0質量%以下である、請求項1または2に記載の高クロム鋳鉄。 3. The C content according to claim 1 or 2, wherein the C content is 3.4% by mass or more and 3.8% by mass or less, and the Cr content is 23.0% by mass or more and 32.0% by mass or less. High chromium cast iron. 前記Cの含有量が3.4質量%以上3.8質量%以下であり、前記Crの含有量が24.0質量%以上31.0質量%以下である、請求項1または2に記載の高クロム鋳鉄。 3. The C content according to claim 1 or 2, wherein the C content is 3.4% by mass or more and 3.8% by mass or less, and the Cr content is 24.0% by mass or more and 31.0% by mass or less. High chromium cast iron. 前記Feの含有量が55.0質量%以上76.0質量%以下である、請求項1または2に記載の高クロム鋳鉄。 The high chromium cast iron according to claim 1 or 2, wherein the Fe content is 55.0% by mass or more and 76.0% by mass or less. SiおよびMnからなる群から選択される一種または二種の元素をさらに含む、請求項1または2に記載の高クロム鋳鉄。 The high chromium cast iron according to claim 1 or 2, further comprising one or two elements selected from the group consisting of Si and Mn. 前記Siの含有量が0質量%超え2.0質量%以下である、請求項6に記載の高クロム鋳鉄。 The high chromium cast iron according to claim 6, wherein the Si content is greater than 0 mass% and less than or equal to 2.0 mass%. 前記Mnの含有量が0質量%超え5.0質量%以下である、請求項6に記載の高クロム鋳鉄。 The high chromium cast iron according to claim 6, wherein the Mn content is more than 0% by mass and not more than 5.0% by mass. Mo、W、Nb、V、Co、Ni、Cu、Tiおよび希土類元素からなる群から選択される一種または二種以上の元素をさらに含む、請求項1または2に記載の高クロム鋳鉄。 The high chromium cast iron according to claim 1 or 2, further comprising one or more elements selected from the group consisting of Mo, W, Nb, V, Co, Ni, Cu, Ti, and rare earth elements. ロックウェル硬度HRCが55以上である、請求項1または2に記載の高クロム鋳鉄。 The high chromium cast iron according to claim 1 or 2, having a Rockwell hardness HRC of 55 or more. 請求項1または2に記載の高クロム鋳鉄を製造するための製造方法であって、
前記高クロム鋳鉄の原料を溶解して得た溶湯を鋳型に鋳込み高クロム鋳鉄を鋳造する鋳造工程と、
前記高クロム鋳鉄を850℃以上1200℃以下の温度で加熱保持した後、冷却することで焼入れを行う焼入工程と、
を含む、高クロム鋳鉄の製造方法。
A manufacturing method for manufacturing the high chromium cast iron according to claim 1 or 2, comprising:
a casting process of casting high chromium cast iron by pouring the molten metal obtained by melting the raw material of the high chromium cast iron into a mold;
A quenching step in which the high chromium cast iron is heated and held at a temperature of 850° C. or higher and 1200° C. or lower, and then quenched by cooling;
A method of manufacturing high chromium cast iron, including:
前記鋳造工程と前記焼入工程との間に、前記高クロム鋳鉄を600℃以上850℃未満の温度で加熱保持して焼鈍しする焼鈍し熱処理工程と、
前記焼鈍し熱処理工程の後に、前記高クロム鋳鉄を機械加工する加工工程と、
をさらに含む、請求項11に記載の高クロム鋳鉄の製造方法。
Between the casting step and the quenching step, an annealing heat treatment step of annealing the high chromium cast iron by heating and holding it at a temperature of 600° C. or more and less than 850° C.;
a processing step of machining the high chromium cast iron after the annealing heat treatment step;
The method for producing high chromium cast iron according to claim 11, further comprising:
JP2022143693A 2022-09-09 2022-09-09 High chromium cast iron and manufacturing method of high chromium cast iron Pending JP2024039271A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2022143693A JP2024039271A (en) 2022-09-09 2022-09-09 High chromium cast iron and manufacturing method of high chromium cast iron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2022143693A JP2024039271A (en) 2022-09-09 2022-09-09 High chromium cast iron and manufacturing method of high chromium cast iron

Publications (1)

Publication Number Publication Date
JP2024039271A true JP2024039271A (en) 2024-03-22

Family

ID=90326329

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2022143693A Pending JP2024039271A (en) 2022-09-09 2022-09-09 High chromium cast iron and manufacturing method of high chromium cast iron

Country Status (1)

Country Link
JP (1) JP2024039271A (en)

Similar Documents

Publication Publication Date Title
CA2949352C (en) Hypereutectic white iron alloys comprising chromium and nitrogen and articles made therefrom
RU2728149C2 (en) Tool steel for hot processing
JP2010514917A (en) Hard alloy with dry composition
CN104245984B (en) The manufacture method of die steel material, die steel material, mould pre-hard raw-material manufacture method and the pre-hard raw material of mould
WO2018182480A1 (en) Hot work tool steel
KR20190115423A (en) Steel for mold, and mold
EP2247761B1 (en) Method of making a high strength, high toughness, fatigue resistant, precipitation hardenable stainless steel
CN101942606A (en) Nitrogen alloyed austenitic hot work die steel and preparation method thereof
KR100846815B1 (en) Reinforced durable tool steel, method for the production thereof, method for producing parts made of said steel, and parts thus obtained
CN115261713B (en) Preparation method of high-hardness high-toughness wear-resistant high-chromium cast iron
JP3581028B2 (en) Hot work tool steel and high temperature members made of the hot work tool steel
JP2024145541A (en) Manufacturing method for high chromium cast iron
JP2024039271A (en) High chromium cast iron and manufacturing method of high chromium cast iron
JP2024039270A (en) High chromium cast iron and manufacturing method of high chromium cast iron
JP6956117B2 (en) Tool holder steel
JP2024039269A (en) High chromium cast iron and manufacturing method of high chromium cast iron
RU2105821C1 (en) Method for production of ingots from wear-resistant steel
EP0178894A2 (en) A method of heat treating high chromium cast ferrous-based alloys and a wearing element formed of a high chromium cast ferrous based alloy
KR20200084626A (en) High manganese casting alloy steel for crusher and manufacturing method thereof
JP7803776B2 (en) Softening heat treatment method for high chromium cast iron
JP5151662B2 (en) Method of manufacturing steel for soft nitriding
JP2024145542A (en) High Chromium Cast Iron
CN110029282B (en) A kind of tungsten element segregation toughening alloy and its casting and heat treatment method
EP4471171A1 (en) High creep resistant refractory steels
KR101986187B1 (en) Cast steel

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20250815