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JP2024070541A - Ultrasonic measurement device and fluid measurement method - Google Patents

Ultrasonic measurement device and fluid measurement method Download PDF

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Publication number
JP2024070541A
JP2024070541A JP2022181100A JP2022181100A JP2024070541A JP 2024070541 A JP2024070541 A JP 2024070541A JP 2022181100 A JP2022181100 A JP 2022181100A JP 2022181100 A JP2022181100 A JP 2022181100A JP 2024070541 A JP2024070541 A JP 2024070541A
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ultrasonic
pipe
measuring device
transducer
axis direction
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JP2024070541A5 (en
Inventor
遥 日野
Haruka HINO
琢也 長谷川
Takuya Hasegawa
敏夫 森田
Toshio Morita
峻 黒田
Shun Kuroda
智子 甲斐
Tomoko Kai
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Horiba Advanced Techno Co Ltd
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Horiba Advanced Techno Co Ltd
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Priority to JP2022181100A priority Critical patent/JP2024070541A/en
Priority to KR1020230144454A priority patent/KR20240069613A/en
Priority to CN202311446624.1A priority patent/CN118032076A/en
Publication of JP2024070541A publication Critical patent/JP2024070541A/en
Publication of JP2024070541A5 publication Critical patent/JP2024070541A5/ja
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/66Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
    • G01F1/662Constructional details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/66Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
    • G01F1/667Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/14Casings, e.g. of special material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/18Supports or connecting means for meters

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Measuring Volume Flow (AREA)

Abstract

To provide an ultrasonic measurement device that easily obtains high signal strength even when the distance over which ultrasonic vibrations propagate is increased.SOLUTION: An ultrasonic measurement device used being attached to piping includes a pair of ultrasonic transducers that is provided on the piping, separated from each other and mutually transmits and receives ultrasonic vibrations, and a pair of matching members that is provided so as to lie between each ultrasonic transducer and the piping to transmit the ultrasonic vibrations. Each of the matching members has an adhesion surface that adheres to the surface of the piping and is nearly parallel to the pipe axial direction, and a transducer attachment surface that is inclined with respect to the pipe axial direction and to which the ultrasonic transducer is attached. In a cross-sectional view perpendicular to the pipe axial direction, the length of the transducer attachment surface is longer than the length of the adhesion surface.SELECTED DRAWING: Figure 4

Description

本発明は、超音波測定装置及びこれを用いた流体測定方法に関するものである。 The present invention relates to an ultrasonic measurement device and a fluid measurement method using the same.

従来の超音波測定装置としては、例えば特許文献1に示すように、信号送信用の超音波振動子と信号受信用の超音波振動子とが測定対象である流体が流れる配管を挟んで設置されるものが知られている。このものでは、各超音波振動子は、配管に対して角度を持って設置されるとともに、測定対象の音響インピーダンスが考慮された弾性材料からなる整合部材を介して固定されている。そして各超音波振動子は、送信用の超音波振動子から出た超音波振動が、配管及び流体で屈折して最短距離で受信用の超音波振動子に込むような位置関係で設置されている。 As a conventional ultrasonic measurement device, for example as shown in Patent Document 1, an ultrasonic transducer for transmitting a signal and an ultrasonic transducer for receiving a signal are installed on either side of a pipe through which the fluid to be measured flows. In this device, each ultrasonic transducer is installed at an angle to the pipe and fixed via a matching member made of an elastic material that takes into account the acoustic impedance of the measurement target. Each ultrasonic transducer is installed in a positional relationship such that the ultrasonic vibration emitted from the ultrasonic transducer for transmitting is refracted by the pipe and the fluid and enters the ultrasonic transducer for receiving in the shortest distance.

このような構成の場合、送信用の超音波振動子と受信用の超音波振動子との間の距離が短いため、高い信号強度を得ることができるというメリットがあるものの、流体を通過する距離が短いため分解能が低下し、測定精度が低下するというデメリットがある。 In this configuration, the distance between the transmitting ultrasonic transducer and the receiving ultrasonic transducer is short, which has the advantage of being able to obtain a high signal strength, but the disadvantage is that the distance traveled through the fluid is short, which reduces the resolution and measurement accuracy.

一方、超音波振動が配管内で反射するような位置関係で各超音波振動子を設置すれば、超音波振動が伝播する距離を長くできるため分解能を高くすることができる。しかしながらこの場合には、受信した超音波振動の強度が低くなるため外乱の影響が大きくなり、測定精度が低下してしまうという問題がある。 On the other hand, if the ultrasonic transducers are positioned so that the ultrasonic vibrations are reflected inside the pipe, the distance the ultrasonic vibrations propagate can be increased, and the resolution can be increased. However, in this case, the strength of the received ultrasonic vibrations is reduced, which increases the influence of external disturbances and reduces the measurement accuracy.

特開2022-048471号公報JP 2022-048471 A

本発明は上述した問題を解決すべくなされたものであり、超音波振動が伝播する距離を長くしても高い信号強度を得やすい超音波測定装置を提供することを主たる課題とするものである。 The present invention has been made to solve the above-mentioned problems, and its main objective is to provide an ultrasonic measurement device that can easily obtain a high signal strength even if the distance over which ultrasonic vibrations propagate is long.

すなわち本発明に係る超音波測定装置は、配管に取り付けて使用される超音波測定装置であって、前記配管上に互いに離間して設けられ、超音波振動の送受信を相互に行う一対の超音波振動子と、前記各超音波振動子と前記配管との間に介在するよう設けられて超音波振動を伝達する一対の整合部材とを備え、前記各整合部材は、前記配管の表面に密着する、前記管軸方向に対して略平行な密着面と、前記超音波振動子が取り付けられる、前記管軸方向に対して傾斜した振動子取付面とを有しており、前記管軸方向に対して直交する断面視において、前記振動子取付面の長さが前記密着面の長さよりも大きい形状をなしていることを特徴とする。 That is, the ultrasonic measuring device according to the present invention is an ultrasonic measuring device that is attached to a pipe for use, and includes a pair of ultrasonic transducers that are spaced apart from each other on the pipe and transmit and receive ultrasonic vibrations to each other, and a pair of matching members that are interposed between each of the ultrasonic transducers and the pipe and transmit ultrasonic vibrations, each of the matching members having a contact surface that is substantially parallel to the pipe axis direction and that is in contact with the surface of the pipe, and a transducer mounting surface that is inclined with respect to the pipe axis direction and to which the ultrasonic transducer is attached, and is characterized in that, in a cross-sectional view perpendicular to the pipe axis direction, the length of the transducer mounting surface is greater than the length of the contact surface.

このような構成であれば、断面視において振動子取付面が密着面よりも長くなるように整合部材を形成しているので、配管サイズに対して大きなサイズの超音波振動子を適用することができ、また超音波振動子と配管との間で超音波振動を効率よく伝えることができる。これにより、一対の超音波振動子間で強い強度の超音波振動を伝播させることができ、超音波振動が伝播する距離を長くしても高い信号強度を得やすくでき、測定精度を向上できる。 With this configuration, the matching member is formed so that the transducer mounting surface is longer than the contact surface in a cross-sectional view, making it possible to use an ultrasonic transducer that is larger than the size of the piping, and to efficiently transmit ultrasonic vibrations between the ultrasonic transducer and the piping. This allows strong ultrasonic vibrations to be transmitted between a pair of ultrasonic transducers, making it easier to obtain high signal strength even when the distance the ultrasonic vibrations propagate is increased, improving measurement accuracy.

つまり、一対の超音波振動子間で十分な強度の超音波を伝えるためには、超音波振動子の音響放射面を例えば直径約10mm以上に設定する必要があるが、例えば直径3~7mm程度の小径配管を測定する場合に、この配管径に合わせて整合部材の振動子取付面のサイズを小さくし、使用する超音波振動子のサイズを小さくすると、十分な強度の超音波を伝えることが難しくなる。一方で、このような小径配管を測定する場合に、整合部材の振動子取付面を配管径に対して大きくするとともに密着面も同様に大きくすると、整合部材内で超音波振動が逃げてしまい、超音波振動を効率よく超音波振動子に伝えることが難しくなる。上記した本発明の構成であれば、振動子取付面が密着面よりも長くなるように整合部材を形成しているので、小径配管であっても配管サイズに対して大きなサイズの超音波振動子を適用することができ、さらに密着面を振動子取付面よりも小さくしているので、整合部材内で逃げてしまう超音波振動を低減し、また超音波振動子と配管との間で超音波振動を効率よく伝えることができる。 In other words, in order to transmit ultrasonic waves of sufficient strength between a pair of ultrasonic transducers, the acoustic radiation surface of the ultrasonic transducer must be set to a diameter of, for example, about 10 mm or more. However, when measuring a small-diameter pipe with a diameter of, for example, about 3 to 7 mm, if the size of the transducer mounting surface of the matching member is reduced to match the pipe diameter and the size of the ultrasonic transducer used is reduced, it becomes difficult to transmit ultrasonic waves of sufficient strength. On the other hand, when measuring such a small-diameter pipe, if the transducer mounting surface of the matching member is made larger than the pipe diameter and the contact surface is also made similarly large, ultrasonic vibrations will escape within the matching member, making it difficult to efficiently transmit the ultrasonic vibrations to the ultrasonic transducer. With the above-mentioned configuration of the present invention, the matching member is formed so that the transducer mounting surface is longer than the contact surface, so that even small-diameter pipes can be used with ultrasonic transducers of a large size relative to the pipe size, and furthermore, since the contact surface is smaller than the transducer mounting surface, ultrasonic vibrations that escape within the matching member can be reduced, and ultrasonic vibrations can be efficiently transmitted between the ultrasonic transducer and the pipe.

前記超音波測定装置は、前記各整合部材における前記配管の表面に対向する対向面に前記配管の表面に向かって突出する凸部が設けられており、当該凸部の先端面により前記密着面が形成されているのが好ましい。
このように構成すれば、整合部材の対向面から配管に向かって突出する凸部を形成し、その先端面を配管に密着させるようにしているので、凹凸のない一様に平坦な対向面を押し当てて密着させる場合に比べて配管と整合部材との間の接触面積を小さくでき、接触面にかかる押し付け圧力を高くすることができる。これにより、送信側においては整合部材から配管に超音波振動を効率よく伝達でき、受信側においても配管から整合部材に効率よく超音波振動を伝達できるようになる。これにより、一対の超音波振動子間でより強い強度の超音波振動を伝播させることができ、超音波振動が伝播する距離を長くしてもより高い信号強度を得やすくできる。
またこのような凸部を有する形状とすることで、管軸方向に対して直交する断面視において、整合部材の左右の両側面を押し付け方向に対して真っすぐとなるように形成できる。これにより、例えばケーシングの内壁等で整合部材の両側面を挟んで固定しやすくなり、配管に対して整合部材を真っすぐに押し当てやすくなる。
It is preferable that the ultrasonic measuring device has a convex portion protruding toward the surface of the piping on the opposing surface of each alignment member, and that the contact surface is formed by the tip surface of the convex portion.
With this configuration, a convex portion is formed from the opposing surface of the matching member toward the pipe, and the tip surface of the convex portion is brought into close contact with the pipe, so that the contact area between the pipe and the matching member can be made smaller and the pressing pressure applied to the contact surface can be made higher than when a uniformly flat opposing surface without unevenness is pressed against the pipe for close contact. As a result, ultrasonic vibrations can be efficiently transmitted from the matching member to the pipe on the transmitting side, and ultrasonic vibrations can be efficiently transmitted from the pipe to the matching member on the receiving side. As a result, ultrasonic vibrations of higher intensity can be propagated between a pair of ultrasonic transducers, and even if the distance over which the ultrasonic vibrations propagate is increased, a higher signal strength can be easily obtained.
In addition, by forming the alignment member in such a shape with a convex portion, the left and right side surfaces of the alignment member can be formed to be straight in the pressing direction in a cross-sectional view perpendicular to the pipe axis direction, which makes it easier to clamp and fix the alignment member to the inner wall of the casing, for example, and makes it easier to press the alignment member straight against the pipe.

またこの場合、前記凸部の先端面が平面状に形成されているのが好ましい。
整合部材の密着面である凸部の先端面を平面状にすることで、配管の表面形状に沿った曲面状等にする場合に比べて、配管に対して効率よく押し付け圧力を伝えることができる。
In this case, it is preferable that the tip surface of the protrusion is formed into a flat surface.
By making the tip surface of the convex portion, which is the contact surface of the matching member, flat, the pressing pressure can be transmitted to the pipe more efficiently than if the tip surface were curved to match the surface shape of the pipe.

本発明の効果を顕著に奏する前記超音波測定装置の態様としては、前記一対の超音波振動子が、一方の前記超音波振動子から発信されて前記配管内で複数回反射した超音波振動を他方の前記超音波振動子で受信する位置関係となるように配置されているものが挙げられる。
本発明の超音波測定装置によれば、このように超音波振動が配管内で複数回反射しても、整合部材と配管との間で効率よく超音波振動を伝達させることで、高い信号強度を得ることができる。さらに、配管内で超音波振動を複数回反射させることで、超音波振動が伝播する距離を長くできるため分解能を高くできる。
An example of an ultrasonic measuring device that prominently exhibits the effects of the present invention is one in which the pair of ultrasonic transducers are positioned so that ultrasonic vibrations transmitted from one ultrasonic transducer and reflected multiple times within the piping are received by the other ultrasonic transducer.
According to the ultrasonic measuring device of the present invention, even if the ultrasonic vibration is reflected multiple times in the pipe, the ultrasonic vibration can be efficiently transmitted between the matching member and the pipe, thereby obtaining a high signal strength. Furthermore, by reflecting the ultrasonic vibration multiple times in the pipe, the distance over which the ultrasonic vibration propagates can be increased, thereby improving the resolution.

一対の超音波振動子間でより効率よく超音波振動子を伝達するには、前記振動子取付面と前記密着面とがなす角が30°以上60°以下であるのが好ましく、約45°であるのが特に好ましい。 To transmit ultrasonic vibrations more efficiently between a pair of ultrasonic transducers, it is preferable that the angle between the transducer mounting surface and the contact surface is 30° or more and 60° or less, and it is particularly preferable that the angle is about 45°.

また前記超音波測定装置は、前記各整合部材が弾性材料からなるものであるのが好ましい。
このようにすれば、整合部材の密着面を配管の表面に押し当てると、この密着面は弾性変形してより広い面積で配管に密着することができる。これにより、超音波振動子と配管との間でより効率よく超音波振動を伝達することができる。
In the ultrasonic measuring device, it is preferable that each of the matching members is made of an elastic material.
In this way, when the contact surface of the matching member is pressed against the surface of the pipe, the contact surface is elastically deformed to come into contact with the pipe over a wider area, thereby enabling more efficient transmission of ultrasonic vibrations between the ultrasonic transducer and the pipe.

前記超音波測定装置の具体的態様としては、前記一対の超音波振動子と前記一対の整合部材を内部に収容して保持するとともに、前記配管の側周面を把持して前記配管に取り付くケーシングを更に有するものが挙げられる。 Specific examples of the ultrasonic measurement device include a device that further includes a casing that holds the pair of ultrasonic transducers and the pair of matching members inside and that grips the side surface of the pipe and is attached to the pipe.

また前記ケーシングが導電性材料からなる部材により構成されたものであるのが好ましい。
このようにすれば、超音波振動が伝播する経路(具体的には、配管、超音波振動子及び整合部材)を導電性材料の部材で取り囲むようにすることで、空間から伝わる電気的なノイズを遮断し、微弱な超音波信号であっても精度よく測定することができる。
It is also preferable that the casing is made of a member made of a conductive material.
In this way, by surrounding the path along which the ultrasonic vibration propagates (specifically, the piping, ultrasonic transducer, and matching member) with components made of conductive material, electrical noise transmitted from space is blocked, and even weak ultrasonic signals can be measured with high accuracy.

また、前記ケーシングの一側面には、前記ケーシングを所定のベースに固定して取り付けるための取付部材が設けられており、当該取付部材が絶縁性材料からなるものであるのが好ましい。
このようにすれば、超音波測定装置を配管に取付けるとともに、例えば金属製の架台等の導電性のベースに取付けた際に、その取付け箇所から伝導する電気的なノイズを遮断することができる。
Moreover, it is preferable that a mounting member is provided on one side of the casing for fixing and mounting the casing to a predetermined base, and that the mounting member is made of an insulating material.
In this way, when the ultrasonic measuring device is attached to a pipe and also to a conductive base such as a metal stand, it is possible to block electrical noise that is conducted from the attachment point.

さらに前記ケーシングは、前記一対の超音波振動子及び前記一対の整合部材を前記管軸方向に沿って離して保持するとともに、前記管軸方向に直交する一方向に開口する本体部材と、前記管軸方向に回転軸が延伸する第1ヒンジ機構を介して本体部材に連結され、当該第1ヒンジ機構の回転軸を中心に回転して前記本体部材の開口を開閉する蓋部材と、前記本体部材の開口に蓋をした状態で前記蓋部材を固定するロック機構とを備え、前記ロック機構は、前記管軸方向に回転軸が延伸する第2ヒンジ機構を介して前記本体部材又は前記蓋部材の一方に連結された鉤状部材と、前記本体部材又は前記蓋部材の他方に形成され、前記鉤状部材が係合する凹部とを含んで構成されているのが好ましい。
このように構成すれば、本体部材と蓋部材との間に配管を挟み込み、鉤状部材により蓋部材を固定することで、超音波測定装置を配管に簡単に取り付けることができる。
Furthermore, the casing holds the pair of ultrasonic transducers and the pair of matching members apart along the tube axis direction, and is provided with a main body member that opens in one direction perpendicular to the tube axis direction, a cover member that is connected to the main body member via a first hinge mechanism whose rotation axis extends in the tube axis direction and rotates around the rotation axis of the first hinge mechanism to open and close the opening of the main body member, and a locking mechanism that fixes the cover member in a state where it covers the opening of the main body member, and it is preferable that the locking mechanism is configured to include a hook-shaped member connected to one of the main body member or the cover member via a second hinge mechanism whose rotation axis extends in the tube axis direction, and a recess formed in the other of the main body member or the cover member with which the hook-shaped member engages.
With this configuration, the ultrasonic measuring device can be easily attached to the piping by sandwiching the piping between the main body member and the lid member and fixing the lid member with the hook-shaped member.

さらに前記ケーシングは、前記整合部材が設置される設置面を有しており、当該設置面は、対向する前記整合部材の被設置面に対して凹んだ曲面状を成しているのが好ましい。
このようにすれば、配管が整合部材に押し当てられると、整合部材には、被設置面が設置面に密着するように、設置面に向かって凸となるよう曲げモーメントが作用する。これにより、整合部材と配管とがより一層密着するようになり、超音波振動子と配管との間でさらに効率よく超音波振動を伝達することができる。
このように、ケーシングの設置面を曲面状に凹ませることで、整合部材の密着面を配管形状に合わせて予め曲面状に凹ませて形成する場合に比べて、超音波振動子と配管との間でより効率よく超音波振動を伝達することができる。これは、整合層の密着面を例えば凹曲面状にする場合には、整合部材を配管に押し付けた際に押し付け圧力が外側に逃げてしまうのに対して、ケーシングの設置面を凹曲面状にする場合には、整合部材を配管に押し付けた際に整合部材が変形することにより配管に対して外側から内側に向けて押し付け圧力がかかるためであると考えられる。
Furthermore, it is preferable that the casing has a mounting surface on which the alignment member is mounted, and that the mounting surface is curved and recessed with respect to the opposing mounting surface of the alignment member.
In this way, when the piping is pressed against the matching member, a bending moment acts on the matching member so that the mounting surface is convex toward the mounting surface so that the mounting surface is in close contact with the mounting surface. This brings the matching member and the piping into closer contact, and allows ultrasonic vibrations to be transmitted more efficiently between the ultrasonic transducer and the piping.
In this way, by making the installation surface of the casing concave in a curved shape, ultrasonic vibration can be transmitted more efficiently between the ultrasonic transducer and the pipe, compared to the case where the contact surface of the matching member is formed by making it concave in a curved shape in advance to match the shape of the pipe. This is thought to be because, when the contact surface of the matching layer is made to be, for example, a concave curved shape, the pressing pressure escapes to the outside when the matching member is pressed against the pipe, whereas, when the installation surface of the casing is made to be a concave curved shape, the matching member deforms when pressed against the pipe, so that a pressing pressure is applied from the outside to the inside of the pipe.

また本発明の流量測定方法は、前記した超音波測定装置を用いて配管を流れる流体を測定する方法であって、前記各整合部材の前記密着面を前記配管の表面に押し当てるように前記超音波測定装置を前記配管に取付けて前記流体を測定することを特徴とする。
このような流体測定方法であれば、前記した超音波測定装置と同様の作用効果を奏し得る。
The flow rate measurement method of the present invention is a method for measuring a fluid flowing through a pipe using the ultrasonic measurement device, and is characterized in that the ultrasonic measurement device is attached to the pipe so as to press the contact surface of each alignment member against the surface of the pipe, and the fluid is measured.
Such a fluid measurement method can achieve the same effects as those of the ultrasonic measurement device described above.

以上に述べた本発明によれば、超音波振動が伝播する距離を長くしても高い信号強度を得やすい超音波測定装置を提供することができる。 According to the present invention described above, it is possible to provide an ultrasonic measurement device that can easily obtain a high signal strength even if the distance over which ultrasonic vibrations propagate is increased.

本発明の一実施形態に係る超音波測定装置の全体構成を示す図。1 is a diagram showing the overall configuration of an ultrasonic measurement device according to an embodiment of the present invention; 同実施形態に係る超音波測定装置の内部構成を模式的に示す図。FIG. 2 is a diagram illustrating an internal configuration of the ultrasonic measurement device according to the embodiment. 同実施形態の整合部材の構成を示す(a)斜視図、(b)管軸方向から視た平面図、及び(c)管軸方向に直交する方向から視た平面図。3A is a perspective view showing the configuration of the alignment member of the embodiment, FIG. 3B is a plan view seen from the tube axis direction, and FIG. 3C is a plan view seen from a direction perpendicular to the tube axis direction. 管軸方向に対して直交する断面視における同実施形態の配管、整合部材及び超音波振動子を模式的に示す図。FIG. 2 is a schematic cross-sectional view showing the pipes, the matching member, and the ultrasonic transducer of the embodiment, taken along a line perpendicular to the pipe axis direction. 被設置面に対して直交する断面視における配管及び整合部材を模式的に示す図。FIG. 4 is a schematic diagram showing the piping and the matching member in a cross-sectional view perpendicular to the installation surface. 同実施形態の超音波測定装置のケーシングを開いた状態を示す図。FIG. 2 is a diagram showing the ultrasonic measurement device of the embodiment with a casing open. 同実施形態の超音波測定装置の配管への取り付け動作を説明する図。5A to 5C are diagrams illustrating an operation of attaching the ultrasonic measurement device to a pipe according to the embodiment. 他の実施形態の整合部材の構成を示す図。13A and 13B are diagrams illustrating a configuration of an alignment member according to another embodiment. 他の実施形態の整合部材の構成を示す図。13A and 13B are diagrams illustrating a configuration of an alignment member according to another embodiment. 他の実施形態の整合部材の構成を示す図。13A and 13B are diagrams illustrating a configuration of an alignment member according to another embodiment. 他の実施形態に係る超音波測定装置の内部構成を模式的に示す図。FIG. 13 is a diagram illustrating an internal configuration of an ultrasonic measurement device according to another embodiment.

以下、本発明の一実施形態に係る超音波測定装置100について、図面を参照しながら説明する。 The ultrasonic measurement device 100 according to one embodiment of the present invention will be described below with reference to the drawings.

本実施形態の超音波測定装置100は、液体や気体等の流体が流れる配管Pの外側周面に取り付けられて当該配管P内を流れる流体の流量を測定する、所謂クランプオン式の超音波流量計である。 The ultrasonic measurement device 100 of this embodiment is a so-called clamp-on type ultrasonic flowmeter that is attached to the outer peripheral surface of a pipe P through which a fluid such as a liquid or gas flows and measures the flow rate of the fluid flowing through the pipe P.

具体的にこの超音波測定装置100は、図1及び図2に示すように、取り付けられる配管Pの管軸方向(又は流体が流れる方向)に沿って離間して配置された一対の超音波振動子1と、各超音波振動子1と配管Pとの間に介在するよう設けられて超音波振動を伝達する一対の整合部材2と、これら超音波振動子1と整合部材2を内部に収容して保持するとともに、配管Pに着脱可能に取り付くように構成されたケーシング3とを備える。この超音波測定装置100は、一対の超音波振動子1により交互に超音波信号を送受信し、2つの超音波信号の伝播時間の差に基づいて流量を測定する所謂伝播時間式のものである。以下、各部を説明する。 Specifically, as shown in Figures 1 and 2, this ultrasonic measurement device 100 comprises a pair of ultrasonic transducers 1 arranged at a distance along the axial direction (or the direction of fluid flow) of the pipe P to which it is attached, a pair of matching members 2 that are provided between each ultrasonic transducer 1 and the pipe P to transmit ultrasonic vibrations, and a casing 3 that houses and holds the ultrasonic transducers 1 and matching members 2 and is configured to be detachably attached to the pipe P. This ultrasonic measurement device 100 is a so-called propagation time type that alternately transmits and receives ultrasonic signals using the pair of ultrasonic transducers 1 and measures the flow rate based on the difference in propagation time between the two ultrasonic signals. Each part will be explained below.

超音波振動子1は、例えば概略円形状を成す音響放射面1sを通じて超音波振動を送受信するためのものであり、例えばPZT(チタン酸ジルコン酸鉛)の圧電素子を用いて構成されるものである。本実施形態の超音波振動子1は、配管Pの管軸方向に沿って上流側と下流側に1つずつ配置されており、一方の超音波振動子1から発信されて配管P内(例えば管壁)で反射した超音波振動を他方の超音波振動子1で受信する位置関係となるように配置されている。より具体的にこの一対の超音波振動子1は、管軸方向から視て、配管Pの周方向において互いに略同一位置に設けられている。 The ultrasonic transducer 1 is for transmitting and receiving ultrasonic vibrations through an acoustic emission surface 1s having a roughly circular shape, and is configured using a piezoelectric element such as PZT (lead zirconate titanate). In this embodiment, the ultrasonic transducers 1 are arranged one on the upstream side and one on the downstream side along the axial direction of the pipe P, and are arranged in a positional relationship such that ultrasonic vibrations transmitted from one ultrasonic transducer 1 and reflected inside the pipe P (e.g., the pipe wall) are received by the other ultrasonic transducer 1. More specifically, the pair of ultrasonic transducers 1 are arranged at approximately the same positions in the circumferential direction of the pipe P when viewed from the axial direction.

整合部材2は、超音波振動子1と配管P間の音響インピーダンス差を小さくして超音波振動を効率よく伝達できるようにするものである。この一対の整合部材2は、各超音波振動子1にそれぞれ対応して設けられており、超音波振動子1が送信した超音波信号を配管Pに伝達するとともに、配管Pからの超音波信号を超音波振動子1に伝達するものである。整合部材2は、ケーシング3の内側面に設定された設置面3sに設置されている。 The matching members 2 reduce the acoustic impedance difference between the ultrasonic transducer 1 and the piping P, enabling efficient transmission of ultrasonic vibrations. A pair of matching members 2 is provided corresponding to each ultrasonic transducer 1, and transmits ultrasonic signals transmitted by the ultrasonic transducer 1 to the piping P, and transmits ultrasonic signals from the piping P to the ultrasonic transducer 1. The matching members 2 are installed on the installation surface 3s set on the inner surface of the casing 3.

具体的にこの整合部材2は、図3に示すように角柱状をなすものであり、その柱軸方向(高さ方向)が配管Pの管軸方向に直交するように設けられている。この整合部材2は、その全体がシリコン系の樹脂等の弾性材料(弾性変形可能な材料)により構成された樹脂成型品であり、1つの部品で構成されたものである。そしてこの整合部材2は、弾性変形して配管Pの表面に密着することで配管Pとの間で超音波振動を相互伝達する密着面22sと、超音波振動子1の音響放射面1sが面接触するように取り付けられて超音波振動子1との間で超音波振動を相互伝達する振動子取付面23と、ケーシング3の設置面3sに接触する被設置面25とをその側面に備えている。 Specifically, as shown in FIG. 3, the matching member 2 is in the shape of a rectangular column, and is arranged so that its column axis (height direction) is perpendicular to the pipe axis direction of the piping P. The matching member 2 is a resin molded product entirely made of an elastic material (material that can be elastically deformed) such as a silicone-based resin, and is composed of a single part. The matching member 2 has a contact surface 22s that elastically deforms to come into contact with the surface of the piping P and thereby transmits ultrasonic vibrations to and from the piping P, a transducer mounting surface 23 that is attached so that the acoustic emission surface 1s of the ultrasonic transducer 1 is in surface contact with the surface of the ultrasonic transducer 1 and transmits ultrasonic vibrations to and from the ultrasonic transducer 1, and a mounting surface 25 that contacts the mounting surface 3s of the casing 3 on its side.

より具体的には、管軸方向に対して略平行であり配管Pの表面に対向する一側面(対向面21)に密着面22sが形成されており、管軸方向に対して傾斜した他の側面が振動子取付面23及び被設置面25となる。振動子取付面23と被設置面25は、互いに逆方向を向くように形成されており、振動子取付面23は管軸方向において外向き(すなわち、他方の整合部材2から離れる向き)に形成され、被設置面25は管軸方向において内向き(すなわち、他方の整合部材2に近づく向き)に形成されている。振動子取付面23は密着面22sに対して傾斜しており、振動子取付面23と密着面22sとがなす角は30°以上60°以下であり、より具体的には約45°である。同様に被設置面25も密着面22sに対して傾斜しており、被設置面25と密着面22sとがなす角は30°以上60°以下であり、より具体的には約45°である。また管軸方向から視た整合部材2の左右の両側面24は、密着面22s、振動子取付面23及び被設置面25に対して直交するように形成されている。なお本実施形態では、密着面22s、振動子取付面23、被設置面25及び両側面はいずれも、配管Pが押し当てられていない状態で平面形状をなすよう形成されている。 More specifically, a contact surface 22s is formed on one side surface (opposing surface 21) that is approximately parallel to the pipe axis direction and faces the surface of the pipe P, and the other side surface inclined with respect to the pipe axis direction becomes the transducer mounting surface 23 and the installation surface 25. The transducer mounting surface 23 and the installation surface 25 are formed to face in opposite directions, with the transducer mounting surface 23 facing outward (i.e., away from the other matching member 2) in the pipe axis direction, and the installation surface 25 facing inward (i.e., toward the other matching member 2) in the pipe axis direction. The transducer mounting surface 23 is inclined with respect to the contact surface 22s, and the angle between the transducer mounting surface 23 and the contact surface 22s is 30° or more and 60° or less, more specifically about 45°. Similarly, the installation surface 25 is also inclined with respect to the contact surface 22s, and the angle between the installation surface 25 and the contact surface 22s is 30° or more and 60° or less, more specifically about 45°. In addition, the left and right side surfaces 24 of the matching member 2 when viewed from the tube axis direction are formed so as to be perpendicular to the contact surface 22s, the transducer mounting surface 23, and the installation surface 25. In this embodiment, the contact surface 22s, the transducer mounting surface 23, the installation surface 25, and both side surfaces are all formed to have a flat shape when the pipe P is not pressed against them.

しかして本実施形態の整合部材2は、図4に示すように、管軸方向に対して直交する断面視において、超音波振動子1側から配管P側に向かう先端に密着面22sが形成されており、振動子取付面23の長さが密着面22sの長さよりも大きい形状をなしている。本実施形態では、管軸方向に対して直交する任意の位置における断面(すなわち全ての断面)において、振動子取付面23の長さが密着面22sの長さよりも大きくなっている。 As shown in FIG. 4, in a cross-sectional view perpendicular to the tube axis direction, the matching member 2 of this embodiment has a contact surface 22s formed at the tip from the ultrasonic transducer 1 side toward the piping P side, and the length of the transducer mounting surface 23 is longer than the length of the contact surface 22s. In this embodiment, in a cross-section at any position perpendicular to the tube axis direction (i.e., all cross-sections), the length of the transducer mounting surface 23 is longer than the length of the contact surface 22s.

より具体的にこの整合部材2は、配管Pの表面に向かって突出する凸部22がその対向面21の一部の領域に設けられている。この凸部22は、配管Pの管軸方向から視て、対向面21の中央領域を部分的に突出させることにより形成されており、その先端面は、平面視において管軸方向に沿って延びる矩形状をなしている。配管Pに取付けられてない状態において、凸部22の先端面は平面形状をなしており、当該先端面により密着面22sが形成されている。そしてこの凸部22の先端面は、配管Pの表面に押し当てられると、配管Pの表面形状に合わせて弾性変形して曲面形状となる。 More specifically, the matching member 2 has a protrusion 22 that protrudes toward the surface of the pipe P and is provided in a partial area of the opposing surface 21. When viewed from the axial direction of the pipe P, the protrusion 22 is formed by partially protruding the central area of the opposing surface 21, and its tip surface has a rectangular shape extending along the axial direction in a plan view. When not attached to the pipe P, the tip surface of the protrusion 22 has a flat shape, and this tip surface forms a contact surface 22s. When the tip surface of the protrusion 22 is pressed against the surface of the pipe P, it elastically deforms to match the surface shape of the pipe P and becomes a curved shape.

そして管軸方向に対して直交する断面視において、この整合部材2は、密着面22aの長さが、測定対象である配管Pの外径よりも小さく、かつ振動子取付面23の長さが配管Pの外径よりも長くなるように形成されている。さらに振動子取付面23に取付けられる超音波振動子1の音響放射面1sの直径は、密着面22aの長さよりも大きく、かつ配管Pの外径よりも大きくされている。 In a cross-sectional view perpendicular to the pipe axis direction, the matching member 2 is formed so that the length of the contact surface 22a is smaller than the outer diameter of the pipe P to be measured, and the length of the transducer mounting surface 23 is longer than the outer diameter of the pipe P. Furthermore, the diameter of the acoustic emission surface 1s of the ultrasonic transducer 1 attached to the transducer mounting surface 23 is larger than the length of the contact surface 22a and larger than the outer diameter of the pipe P.

また整合部材2の被設置面25が接触するケーシング3の設置面3sは、被設置面25に対して凹んだ凹曲面状を成している。より詳細には、図5(a)及び(b)に示すように、設置面3は、被設置面25に対して直交する断面視において、被設置面25に対して凹んだ曲線状(例えば部分円弧状)に形成されている。そのため図5(a)に示すように、配管Pが整合部材2に押し当てられていない状態では、被設置面25と、設置面3sとの間には弓型(あるいはD字型)の空隙が形成されている。そして図5(b)に示すように、配管Pが押し当てられると、整合部材2は、被設置面25が設置面3sに密着するように、設置面3sに向かって凸となるよう弾性変形する。これにより、密着面22sには応力がより集中しやすくなり、押し付け圧力がより一層強くなる。なおこの設置面3sは、管軸方向に対して傾斜しており、かつ被設置面25と略平行になるように形成されている。 The installation surface 3s of the casing 3, which contacts the installation surface 25 of the matching member 2, is a concave curved surface that is recessed relative to the installation surface 25. More specifically, as shown in Figures 5(a) and (b), the installation surface 3 is formed in a curved shape (e.g., a partial arc shape) that is recessed relative to the installation surface 25 in a cross-sectional view perpendicular to the installation surface 25. Therefore, as shown in Figure 5(a), when the piping P is not pressed against the matching member 2, a bow-shaped (or D-shaped) gap is formed between the installation surface 25 and the installation surface 3s. Then, as shown in Figure 5(b), when the piping P is pressed against the matching member 2, the matching member 2 elastically deforms so as to be convex toward the installation surface 3s so that the installation surface 25 is in close contact with the installation surface 3s. This makes it easier for stress to concentrate on the contact surface 22s, and the pressing pressure becomes even stronger. The installation surface 3s is inclined with respect to the pipe axis direction and is formed to be approximately parallel to the installation surface 25.

ケーシング3は、例えば直方体形状をなす長尺状のものであり、その長手方向が配管Pの管軸方向と一致するようにして配管Pに取り付けられる。具体的にこのケーシング3は、図6に示すように、一対の超音波振動子1及び一対の整合部材2を長手方向に沿って離して保持するとともに、当該長手方向に直交する一方向に開口する箱状をなす本体部材31と、本体部材31の開口に蓋をする板状をなす蓋部材32とを備えている。このケーシング3は、本体部材31と蓋部材32とで配管Pを挟み、その外側周面を把持することにより、配管Pに取り付くように構成されている。本体部材31は、整合部材2の密着面22sが蓋部材32の裏面に対向するように超音波振動子1と整合部材2を保持しており、本体部材31と蓋部材32とで配管Pを挟むと、整合部材2の密着面22sに配管Pが押し付けられ、密着面22sが弾性変形するようにしている。 The casing 3 is, for example, a long rectangular parallelepiped shape, and is attached to the pipe P so that its longitudinal direction coincides with the pipe axis direction of the pipe P. Specifically, as shown in FIG. 6, the casing 3 holds a pair of ultrasonic transducers 1 and a pair of matching members 2 apart along the longitudinal direction, and includes a box-shaped main body member 31 that opens in one direction perpendicular to the longitudinal direction, and a plate-shaped lid member 32 that covers the opening of the main body member 31. The casing 3 is configured to attach to the pipe P by sandwiching the pipe P between the main body member 31 and the lid member 32 and gripping the outer peripheral surface. The main body member 31 holds the ultrasonic transducer 1 and the matching member 2 so that the contact surface 22s of the matching member 2 faces the back surface of the lid member 32, and when the pipe P is sandwiched between the main body member 31 and the lid member 32, the pipe P is pressed against the contact surface 22s of the matching member 2, causing the contact surface 22s to elastically deform.

蓋部材32は、長手方向に回転軸が延伸する第1ヒンジ機構34aを介して本体部材31に連結されており、この第1ヒンジ機構34aの回転軸を中心に回転することで本体部材31の開口を開閉できるようにされている。 The cover member 32 is connected to the main body member 31 via a first hinge mechanism 34a whose rotation axis extends in the longitudinal direction, and the opening of the main body member 31 can be opened and closed by rotating around the rotation axis of this first hinge mechanism 34a.

そしてこのケーシング3は、本体部材31の開口に蓋をした状態で蓋部材32の動きをロックするロック機構33をさらに備えている。このロック機構33は、本体部材31に基端部が連結され、先端部が鉤状に折り曲げられた鉤状部材331と、蓋部材32の上面に形成された、鉤状部材331の先端部が係合する凹部332とから構成されている。具体的にこの鉤状部材331は、長手方向に回転軸が延伸する第2ヒンジ機構34bを介して本体部材31に回転自在に連結されている。この第2ヒンジ機構34bは、長手方向から視て、本体部材31の開口を挟んで第1ヒンジ機構34aと反対側に設けられている。 The casing 3 further includes a locking mechanism 33 that locks the movement of the cover member 32 when the opening of the main body member 31 is covered. The locking mechanism 33 is composed of a hook-shaped member 331 whose base end is connected to the main body member 31 and whose tip is bent into a hook shape, and a recess 332 formed on the upper surface of the cover member 32 with which the tip of the hook-shaped member 331 engages. Specifically, the hook-shaped member 331 is rotatably connected to the main body member 31 via a second hinge mechanism 34b whose rotation axis extends in the longitudinal direction. The second hinge mechanism 34b is provided on the opposite side of the opening of the main body member 31 to the first hinge mechanism 34a when viewed in the longitudinal direction.

本実施形態のケーシング3の配管Pへの取り付け動作を、図7を用いて説明する。まず図7(a)に示すように、蓋部材32を開放した状態で整合部材2の密着面22sを配管Pに当てるようにしてセットする。そして図7(b)に示すように、第1ヒンジ機構34aにより蓋部材32を回転させて本体部材31の開口に蓋をする。すると、蓋部材32により配管Pが整合部材2の密着面22sに押し当てられ、密着面22sが弾性変形する。そして図7(c)に示すように、第2ヒンジ機構34bにより鉤状部材331を回転させて、蓋部材32の凹部332に係合させる。これにより、配管Pへのケーシング3の取り付けが完了する。 The operation of attaching the casing 3 to the pipe P in this embodiment will be described with reference to FIG. 7. First, as shown in FIG. 7(a), the lid member 32 is opened and the contact surface 22s of the alignment member 2 is set to contact the pipe P. Then, as shown in FIG. 7(b), the lid member 32 is rotated by the first hinge mechanism 34a to cover the opening of the main body member 31. Then, the lid member 32 presses the pipe P against the contact surface 22s of the alignment member 2, and the contact surface 22s is elastically deformed. Then, as shown in FIG. 7(c), the hook-shaped member 331 is rotated by the second hinge mechanism 34b to engage with the recess 332 of the lid member 32. This completes the attachment of the casing 3 to the pipe P.

また本実施形態のケーシング3は、導電性樹脂等の導電性材料からなる部材を用いて構成されている。本実施形態では、本体部材31と蓋部材32と鉤状部材331がいずれも導電性材料により構成されている。 The casing 3 in this embodiment is constructed using members made of a conductive material such as conductive resin. In this embodiment, the main body member 31, the cover member 32, and the hook-shaped member 331 are all constructed of a conductive material.

さらに本実施形態では、ケーシング3の一側面(例えば底面)に、ケーシング3を所定のベースに固定して取り付けるための板状をなす取付部材4が取り付けられている。この取付部材4は絶縁性樹脂等の絶縁性材料により構成されている。 Furthermore, in this embodiment, a plate-shaped mounting member 4 is attached to one side (e.g., the bottom) of the casing 3 to fix and mount the casing 3 to a predetermined base. This mounting member 4 is made of an insulating material such as insulating resin.

このように構成した本実施形態の超音波測定装置100によれば、断面視において振動子取付面23が密着面22sよりも長くなるように整合部材2を形成しているので、配管Pサイズに対して大きなサイズの超音波振動子1を適用することができる。しかも整合部材2の対向面21から配管Pに向かって突出する凸部22を形成し、その先端面を配管Pに密着させるようにしているので、凹凸のない一様に平坦な対向面21を押し当てて密着させる場合に比べて配管Pと整合部材2との間の接触面積を小さくでき、接触面にかかる押し付け圧力を高くすることができる。これにより、送信側においては整合部材2から配管Pに超音波振動を効率よく伝達でき、受信側においても配管Pから整合部材2に効率よく超音波振動を伝達できるようになる。これにより、一対の超音波振動子1間で強い強度の超音波振動を伝播させることができ、超音波振動が伝播する距離を長くしても高い信号強度を得やすくできる。 According to the ultrasonic measuring device 100 of the present embodiment configured in this manner, the matching member 2 is formed so that the transducer mounting surface 23 is longer than the contact surface 22s in a cross-sectional view, so that an ultrasonic transducer 1 of a size larger than the size of the pipe P can be applied. Moreover, a convex portion 22 protruding from the opposing surface 21 of the matching member 2 toward the pipe P is formed, and its tip surface is made to contact the pipe P. Therefore, the contact area between the pipe P and the matching member 2 can be made smaller and the pressing pressure applied to the contact surface can be made higher than when the opposing surface 21 without unevenness is pressed against the pipe P for contact. As a result, ultrasonic vibrations can be efficiently transmitted from the matching member 2 to the pipe P on the transmitting side, and ultrasonic vibrations can also be efficiently transmitted from the pipe P to the matching member 2 on the receiving side. As a result, ultrasonic vibrations of high intensity can be propagated between a pair of ultrasonic transducers 1, and high signal strength can be easily obtained even if the distance over which the ultrasonic vibrations propagate is increased.

さらに、一対の超音波振動子1を、一方の超音波振動子1から発信されて配管P内で反射した超音波振動を他方の超音波振動子1で受信する位置関係となるように配置しているので、超音波振動が伝播する距離を長くして高い分解能を得ることができる。 Furthermore, a pair of ultrasonic transducers 1 are positioned so that ultrasonic vibrations emitted from one ultrasonic transducer 1 and reflected within the piping P are received by the other ultrasonic transducer 1, thereby increasing the distance over which the ultrasonic vibrations propagate and achieving high resolution.

またケーシング3の全体を導電性材料で構成するとともに、ベースに取付けられる取付部材4を絶縁性材料で構成しているので、空間から伝わる電気的なノイズやベースから伝導する電気的なノイズを遮断し、超音波信号を精度よく測定することができる。 In addition, the entire casing 3 is made of a conductive material, and the mounting member 4 attached to the base is made of an insulating material, so electrical noise transmitted from space and electrical noise conducted from the base are blocked, allowing ultrasonic signals to be measured with high accuracy.

なお、本発明は前記実施形態に限られるものではない。
例えば前記実施形態では、整合部材2の凸部22の先端面は、配管Pに取付けられてない状態において平面形状をなすように形成されていたがこれに限らない。他の実施形態では、図8に示すように、整合部材2の凸部22の先端面は、配管Pに取付けられてない状態において、例えば配管Pの表面に沿って凹んだ曲面形状をなすように形成されていてもよい。
The present invention is not limited to the above-described embodiment.
For example, in the above embodiment, the tip surface of the convex portion 22 of the alignment member 2 is formed to have a flat shape when not attached to the pipe P, but this is not limited to this. In another embodiment, as shown in Fig. 8, the tip surface of the convex portion 22 of the alignment member 2 may be formed to have, for example, a curved shape that is concave along the surface of the pipe P when not attached to the pipe P.

また他の実施形態では、配管Pに対向する整合部材2の対向面21には凸部22が形成されていなくてもよい。例えば図9に示すように、管軸方向に対して直交する断面視において、整合部材2が台形状となるように形成されていてもよい。あるいは図10に示すような多角(六角)形状であってもよい。この場合であっても超音波振動子1側から配管P側に向かう先端に密着面22sが形成されており、振動子取付面23の長さが密着面22sの長さよりも大きい形状をなしていれば本発明の効果を奏することができる。 In other embodiments, the convex portion 22 may not be formed on the opposing surface 21 of the matching member 2 that faces the pipe P. For example, as shown in FIG. 9, the matching member 2 may be formed to have a trapezoidal shape in a cross section perpendicular to the pipe axis direction. Alternatively, it may have a polygonal (hexagonal) shape as shown in FIG. 10. Even in this case, the effect of the present invention can be achieved as long as a contact surface 22s is formed at the tip that faces the pipe P from the ultrasonic transducer 1 side, and the length of the transducer mounting surface 23 is longer than the length of the contact surface 22s.

また他の実施形態の整合部材2は、密着面22aの長さが、測定対象である配管Pの外径と同様又はこれよりも大きくなるように形成されていてもよい。 In other embodiments, the alignment member 2 may be formed so that the length of the contact surface 22a is the same as or greater than the outer diameter of the pipe P to be measured.

また前記実施形態の整合部材2は、管軸方向に対して直交する全ての断面において、振動子取付面23の長さが密着面22sの長さよりも大きくなるように形成されていたがこれに限らない。整合部材2は、管軸方向に対して直交する少なくとも一部の断面において振動子取付面23の長さが密着面22sの長さよりも大きくなるように形成されていれば、本発明の効果を奏することができる。 In addition, in the above embodiment, the matching member 2 is formed so that the length of the transducer mounting surface 23 is greater than the length of the contact surface 22s in all cross sections perpendicular to the tube axis direction, but this is not limited to this. The matching member 2 can achieve the effects of the present invention as long as the length of the transducer mounting surface 23 is greater than the length of the contact surface 22s in at least some cross sections perpendicular to the tube axis direction.

さらに他の実施形態では、図11に示すように、一対の超音波振動子1を配管Pの流路を挟んで対向するように配置し、一対の超音波振動子1を配管Pの流路を挟んで対向するように配置するともに、一方の超音波振動子1から発信され、反射することなく配管P及び流体を透過した超音波振動を他方の超音波振動子1で受信するようにしてもよい。 In yet another embodiment, as shown in FIG. 11, a pair of ultrasonic transducers 1 may be arranged to face each other across the flow path of the piping P, and ultrasonic vibrations emitted from one ultrasonic transducer 1 and transmitted through the piping P and the fluid without being reflected may be received by the other ultrasonic transducer 1.

また前記実施形態のケーシング3は、本体部材31にヒンジ機構を介して連結された蓋部材32と鉤状部材331により配管Pを挟み込むようにしていたがこれに限らない。他の実施形態では、例えば、配管Pを間に挟み込んだ本体部材31と蓋部材32とをネジ止めする等して固定することで、超音波測定装置100を配管Pに取付けるようにしてもよい。 In the above embodiment, the casing 3 is configured to sandwich the pipe P between the cover member 32 and the hook-shaped member 331, which are connected to the main body member 31 via a hinge mechanism, but this is not limited to the above. In other embodiments, for example, the ultrasonic measurement device 100 may be attached to the pipe P by fixing the main body member 31 and the cover member 32, with the pipe P sandwiched between them, by screwing them together, for example.

また前記実施形態の超音波測定装置100は、配管Pを流れる流体の流量を測定する超音波流量計であったがこれに限らない。他の実施形態の超音波測定装置100は、配管Pを流れる流体の濃度を測定する超音波濃度計であってもよい。 In addition, the ultrasonic measurement device 100 in the above embodiment is an ultrasonic flowmeter that measures the flow rate of the fluid flowing through the pipe P, but is not limited to this. In other embodiments, the ultrasonic measurement device 100 may be an ultrasonic concentration meter that measures the concentration of the fluid flowing through the pipe P.

その他、本発明の趣旨に反しない限りにおいて様々な実施形態の変形や組み合わせを行っても構わない。 In addition, various modifications and combinations of the embodiments may be made as long as they do not go against the spirit of the present invention.

100・・・超音波測定装置
1 ・・・超音波振動子
2 ・・・整合部材
22s・・・密着面
23 ・・・振動子取付面
P ・・・配管
100: ultrasonic measuring device 1: ultrasonic transducer 2: matching member 22s: contact surface 23: transducer mounting surface P: piping

Claims (11)

配管に取り付けて使用される超音波測定装置であって、
前記配管上に互いに離間して設けられ、超音波振動の送受信を相互に行う一対の超音波振動子と、
前記各超音波振動子と前記配管との間に介在するよう設けられて超音波振動を伝達する一対の整合部材とを備え、
前記各整合部材は、
前記配管の表面に密着する、前記管軸方向に対して略平行な密着面と、
前記超音波振動子が取り付けられる、前記管軸方向に対して傾斜した振動子取付面とを有しており、
前記管軸方向に対して直交する断面視において、前記振動子取付面の長さが前記密着面の長さよりも大きい形状をなしている超音波測定装置。
An ultrasonic measuring device for use by being attached to a pipe,
A pair of ultrasonic transducers are provided on the pipe at a distance from each other, and transmit and receive ultrasonic vibrations to and from each other;
a pair of matching members that are provided between each of the ultrasonic transducers and the piping and transmit ultrasonic vibrations;
Each of the alignment members is
a contact surface that is in contact with a surface of the pipe and is substantially parallel to the pipe axis direction;
a transducer mounting surface on which the ultrasonic transducer is mounted, the transducer mounting surface being inclined with respect to the tube axis direction;
An ultrasonic measuring device, wherein, in a cross-sectional view perpendicular to the tube axis direction, the length of the transducer attachment surface is greater than the length of the contact surface.
前記各整合部材における前記配管の表面に対向する対向面に、前記配管の表面に向かって突出する凸部が設けられており、当該凸部の先端面により前記密着面が形成されている請求項1に記載の超音波測定装置。 The ultrasonic measuring device according to claim 1, wherein a convex portion protruding toward the surface of the pipe is provided on the surface of each of the alignment members that faces the surface of the pipe, and the contact surface is formed by the tip surface of the convex portion. 前記凸部の先端面が平面状に形成されている請求項1又は2に記載の超音波測定装置。 The ultrasonic measuring device according to claim 1 or 2, wherein the tip surface of the convex portion is formed in a flat shape. 前記振動子取付面と前記密着面とがなす角が30°以上60°以下である請求項1~3のいずれか一項に記載の超音波測定装置。 An ultrasonic measuring device according to any one of claims 1 to 3, wherein the angle between the transducer mounting surface and the contact surface is 30° or more and 60° or less. 前記各整合部材が弾性材料からなるものである請求項1~4のいずれか一項に記載の超音波測定装置。 An ultrasonic measuring device according to any one of claims 1 to 4, wherein each of the matching members is made of an elastic material. 前記一対の超音波振動子と前記一対の整合部材を内部に収容して保持するとともに、前記配管の側周面を把持して前記配管に取り付くケーシングを更に有する請求項1~5のいずれか一項に記載の超音波測定装置。 The ultrasonic measuring device according to any one of claims 1 to 5, further comprising a casing that holds the pair of ultrasonic transducers and the pair of matching members therein and grips the side surface of the pipe to attach to the pipe. 前記ケーシングが導電性材料からなる部材により構成されたものである請求項6に記載の超音波測定装置。 The ultrasonic measuring device according to claim 6, wherein the casing is made of a member made of a conductive material. 前記ケーシングの一側面には、前記ケーシングを所定のベースに固定して取り付けるための取付部材が設けられており、当該取付部材が絶縁性材料からなるものである請求項6又は7に記載の超音波測定装置。 An ultrasonic measuring device according to claim 6 or 7, wherein a mounting member is provided on one side of the casing for fixing and mounting the casing to a predetermined base, and the mounting member is made of an insulating material. 前記ケーシングは、
前記一対の超音波振動子及び前記一対の整合部材を前記管軸方向に沿って離して保持するとともに、前記管軸方向に直交する一方向に開口する本体部材と、
前記管軸方向に回転軸が延伸する第1ヒンジ機構を介して本体部材に連結され、当該第1ヒンジ機構の回転軸を中心に回転して前記本体部材の開口を開閉する蓋部材と、
前記本体部材の開口に蓋をした状態で前記蓋部材を固定するロック機構とを備え、
前記ロック機構は、前記管軸方向に回転軸が延伸する第2ヒンジ機構を介して前記本体部材又は前記蓋部材の一方に連結された鉤状部材と、前記本体部材又は前記蓋部材の他方に形成され、前記鉤状部材が係合する凹部とを含んで構成されている請求項6~8のいずれか一項に記載の超音波測定装置。
The casing comprises:
a main body member that holds the pair of ultrasonic transducers and the pair of matching members apart along the tube axis direction and that opens in one direction perpendicular to the tube axis direction;
a cover member that is connected to a main body member via a first hinge mechanism having a rotation axis extending in the tube axis direction and that rotates around the rotation axis of the first hinge mechanism to open and close an opening of the main body member;
a locking mechanism for fixing the lid member in a state where the lid member covers the opening of the main body member,
The ultrasonic measuring device according to any one of claims 6 to 8, wherein the locking mechanism includes a hook-shaped member connected to one of the main body member or the cover member via a second hinge mechanism whose rotation axis extends in the tube axis direction, and a recess formed in the other of the main body member or the cover member with which the hook-shaped member engages.
前記ケーシングは、前記整合部材が設置される設置面を有しており、
当該設置面は、対向する前記整合部材の被設置面に対して凹んだ曲面状を成している請求項6~9のいずれか一項に記載の超音波測定装置。
The casing has an installation surface on which the alignment member is installed,
10. The ultrasonic measurement device according to claim 6, wherein the installation surface is curved and recessed with respect to the opposing installation surface of the matching member.
請求項1~10のいずれか一項に記載の超音波測定装置を用いて配管を流れる流体を測定する方法であって、
前記各整合部材の前記密着面を前記配管の表面に押し当てるように前記超音波測定装置を前記配管に取付けて前記流体を測定する流体測定方法。
A method for measuring a fluid flowing through a pipe using the ultrasonic measurement device according to any one of claims 1 to 10, comprising:
A fluid measuring method for measuring the fluid by attaching the ultrasonic measuring device to the piping so that the contact surfaces of the alignment members are pressed against the surface of the piping.
JP2022181100A 2022-11-11 2022-11-11 Ultrasonic measurement device and fluid measurement method Pending JP2024070541A (en)

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JP7755892B1 (en) * 2024-09-20 2025-10-17 東京計装株式会社 Clamp-on ultrasonic transmitter/receiver
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