JP2023150560A - Composite sheet for industrial material excellent in antifouling durability - Google Patents
Composite sheet for industrial material excellent in antifouling durability Download PDFInfo
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- JP2023150560A JP2023150560A JP2022059727A JP2022059727A JP2023150560A JP 2023150560 A JP2023150560 A JP 2023150560A JP 2022059727 A JP2022059727 A JP 2022059727A JP 2022059727 A JP2022059727 A JP 2022059727A JP 2023150560 A JP2023150560 A JP 2023150560A
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- layer
- mass
- transparent resin
- outermost
- transparent
- Prior art date
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- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本発明は、防汚性及びその耐久性に優れた産業資材向け複合シートに関するものである。さらに詳しく述べるならば、本発明は、軟質塩化ビニル樹脂層を含む基材層を有する複合シートにおいて、埃や塵などの汚れが表面に付着するのを防ぐ透明樹脂最外層を有し、この透明樹脂最外層の紫外線による劣化を抑制することで、屋外使用において長期間防汚性を維持することができ、特にテント倉庫、イベント用シート、膜屋根、シートシャッター、日除けテント、庇、ブラインド、建築養生シート、建築防音シート、建築養生メッシュ、電照式看板向けシート、空間間仕切り用シート、シートカバー、レジャーシート、農業用ハウス、畜舎など、建築用・農業用資材用に好適に用いられる、防汚耐久性に優れた産業資材向け複合シートに関するものである。 The present invention relates to a composite sheet for industrial materials that has excellent stain resistance and durability. More specifically, the present invention provides a composite sheet having a base material layer including a soft vinyl chloride resin layer, which has a transparent resin outermost layer that prevents dirt such as dirt from adhering to the surface, and the transparent By suppressing the deterioration of the outermost resin layer due to ultraviolet rays, it is possible to maintain stain resistance for a long period of time when used outdoors, especially for tent warehouses, event sheets, membrane roofs, sheet shutters, sunshade tents, eaves, blinds, and buildings. A protective material suitable for construction and agricultural materials such as curing sheets, architectural soundproofing sheets, architectural curing mesh, sheets for illuminated signboards, space partition sheets, seat covers, leisure sheets, agricultural houses, livestock sheds, etc. This relates to a composite sheet for industrial materials that has excellent dirt resistance.
繊維基布を含み、この繊維基布を被覆する軟質塩化ビニル系樹脂層を有する可撓性の産業資材シートは、デザイン上の自由度が高く、組み立てや施工が容易であり、比較的低コスト且つ耐久性の高い素材として、製造、流通、建築、農業、畜産業などさまざまな分野向けの膜構造物に用いられている。しかし軟質塩化ビニル樹脂は埃や塵が付着して汚れを生じ易く、特に軟質塩化ビニル系樹脂層が含む可塑剤が表面に移行すると付着した埃や塵が落としにくくなる問題がある。埃や塵などの汚れの付着を抑えるために、従来産業資材シートの最外層に、透明な塗料をコーティングして防汚層を形成する方法が採用されている。(例えば、特許文献1、段落[0023]実施例1参照)この防汚層形成により、初期的に埃や塵などの汚れの付着を抑え、軟質塩化ビニル樹脂からの可塑剤移行をある程度抑制することができる。この際、防汚層として例えばアクリル系樹脂を含む樹脂層を形成すれば、軟質塩化ビニル樹脂層への密着性を有し、比較的低コストで、高周波ウェルダー融着や熱風融着などの縫製方法にも対応可能な、汎用性の高い防汚層を得ることができる。但し、アクリル系樹脂は比較的耐候性に優れた樹脂であるが、形成される防汚層はせいぜい1μm~数μm程度の厚さしかないため、紫外線による劣化で亀裂を生じたり、風によるはためきで剥がれ落ちてしまうなどの問題を生じ、防汚性を長期間持続させることは困難であった。 A flexible industrial material sheet that includes a fiber base fabric and a soft vinyl chloride resin layer covering the fiber base fabric has a high degree of freedom in design, is easy to assemble and install, and is relatively low cost. Moreover, as a highly durable material, it is used in membrane structures for various fields such as manufacturing, distribution, architecture, agriculture, and livestock farming. However, soft vinyl chloride resin is easily contaminated by dirt and dust, and there is a problem in particular that when the plasticizer contained in the soft vinyl chloride resin layer migrates to the surface, it becomes difficult to remove the adhered dust and dirt. In order to suppress the adhesion of dirt, dust, and other contaminants, a conventional method has been adopted in which the outermost layer of an industrial material sheet is coated with a transparent paint to form an antifouling layer. (For example, see Patent Document 1, paragraph [0023] Example 1) By forming this antifouling layer, the adhesion of dirt such as dirt and dust is initially suppressed, and the transfer of plasticizer from the soft vinyl chloride resin is suppressed to some extent. be able to. In this case, if a resin layer containing, for example, acrylic resin is formed as the antifouling layer, it will have adhesion to the soft vinyl chloride resin layer, and can be sewn at a relatively low cost by high frequency welder fusion or hot air fusion. It is possible to obtain a highly versatile antifouling layer that can be applied to various methods. However, although acrylic resin is a resin with relatively excellent weather resistance, the antifouling layer that is formed is only about 1 μm to several μm thick at most, so it may crack due to deterioration due to ultraviolet rays or cause flapping due to wind. This caused problems such as peeling off, making it difficult to maintain stain resistance for a long period of time.
軟質塩化ビニル系樹脂層を有する産業資材シートはまた、日本や東南アジアなどの高温多湿の環境で長期間使用されると、シート表面に黴や藻が発生する事があり、汚れの付着同様問題視されている。黴や藻に対しては、単に塗料コーティングによる防汚層を設けてもあまり効果はないため、軟質塩化ビニル系樹脂層に防黴剤や防藻剤を添加する等の対応がとられている(例えば、特許文献2及び3参照)。しかしながらこの方法は、防黴剤や防藻剤が表面に露出した状態で効果を発揮するものであるのに対し、これらの添加剤のシート表面への移行が不十分となりやすく、充分な効果が得られるものではなかった。 Also, when industrial material sheets with a soft vinyl chloride resin layer are used for long periods in hot and humid environments such as Japan and Southeast Asia, mold and algae may grow on the sheet surface, which is considered a problem as well as dirt adhesion. has been done. For mold and algae, simply providing an antifouling layer with a paint coating is not very effective, so countermeasures such as adding anti-mold and algae agents to the soft vinyl chloride resin layer are being taken. (For example, see Patent Documents 2 and 3). However, while this method is effective when the anti-mold and algae agents are exposed on the surface, the transfer of these additives to the sheet surface tends to be insufficient, making it difficult to obtain sufficient effects. It wasn't something I could get.
産業資材シート(メッシュシート)の最外層に紫外線吸収剤を含む保護(樹脂)層を形成する試みも行なわれている。(例えば特許文献4~6参照)これらは、基材上、或いは基材上に設けられた絵柄層(印刷層)上に、紫外線吸収剤(特にヒドロキシフェニルトリアジン化合物)を含む保護(樹脂)層を形成するもので、保護(樹脂)層により紫外線が減衰し、基材層及び印刷層の耐候性が向上している。しかしながら、これらの技術は保護(樹脂)層自体の耐候性向上について考慮されておらず、軟質塩化ビニル樹脂層からの可塑剤の移行を長期間抑制し、防汚耐久性に優れた産業資材向けの複合シートを得られるものではなかった。 Attempts have also been made to form a protective (resin) layer containing an ultraviolet absorber on the outermost layer of an industrial material sheet (mesh sheet). (For example, see Patent Documents 4 to 6) These are a protective (resin) layer containing an ultraviolet absorber (particularly a hydroxyphenyl triazine compound) on the base material or on the pattern layer (printing layer) provided on the base material. The protective (resin) layer attenuates ultraviolet rays and improves the weather resistance of the base layer and printed layer. However, these technologies do not take into account the improvement of the weather resistance of the protective (resin) layer itself, and are suitable for industrial materials that suppress the migration of plasticizer from the soft vinyl chloride resin layer for a long period of time and have excellent stain resistance and durability. It was not possible to obtain a composite sheet of
本発明は、軟質塩化ビニル樹脂層を含む基材を有する複合シートにおいて、埃や塵などの汚れが表面に付着するのを防ぐ透明樹脂最外層を有し、この透明樹脂最外層の紫外線による劣化を抑制することで、屋外使用において長期間防汚性を維持することができる産業資材向け複合シートを提供することを課題とする。本発明の複合シートは、テント倉庫、イベント用シート、膜屋根、シートシャッター、日除けテント、庇、建築養生シート、建築防音シート、建築養生メッシュ、電照式看板向けシート、空間間仕切り用シート、シートカバー、レジャーシート、農業用ハウス、畜舎など、屋外向けの建築用・農業資材用に好適に用いられる。 The present invention provides a composite sheet having a base material including a soft vinyl chloride resin layer, which has an outermost transparent resin layer that prevents dirt such as dust from adhering to the surface, and the outermost layer of the transparent resin is degraded by ultraviolet rays. An object of the present invention is to provide a composite sheet for industrial materials that can maintain stain resistance for a long period of time when used outdoors by suppressing this. The composite sheet of the present invention is suitable for tent warehouses, event sheets, membrane roofs, sheet shutters, sunshade tents, eaves, architectural curing sheets, architectural soundproofing sheets, architectural curing meshes, sheets for illuminated signboards, space partition sheets, and sheets. Suitable for use in outdoor construction and agricultural materials such as covers, leisure sheets, agricultural houses, and livestock sheds.
かかる課題を解決するため鋭意検討を行った結果、少なくとも1層の軟質塩化ビニル樹脂層を含む基材と、トリアジン系化合物を含む透明樹脂最外層とを有する複合シートであって、前記透明樹脂最外層が下記式1を満たすことによって、得られる複合シートの透明樹脂最外層がひび割れたり、剥がれ落ちたりすることを長期にわたって抑制でき、軟質塩化ビニル樹脂層からの可塑剤移行を防止できることを見出し、本発明を完成させるに至った。
25 ≦ T1×C1 ≦ 250 (式1)
ただし、1.0 ≦ T1 ≦ 5.0
25 ≦ C1 ≦ 50の範囲とする。
*(式1)においてT1は透明樹脂最外層の厚さ(μm)を示し、
C1は透明樹脂最外層におけるトリアジン系化合物の含有量(質量%)を示す
As a result of intensive studies to solve these problems, we have developed a composite sheet comprising a base material containing at least one soft vinyl chloride resin layer and a transparent resin outermost layer containing a triazine compound, the transparent resin outermost layer comprising: We have discovered that when the outer layer satisfies the following formula 1, it is possible to suppress cracking and peeling of the outermost transparent resin layer of the resulting composite sheet over a long period of time, and to prevent plasticizer migration from the soft vinyl chloride resin layer. The present invention has now been completed.
25 ≦ T 1 ×C 1 ≦ 250 (Formula 1)
However, 1.0 ≦ T 1 ≦ 5.0
The range is 25≦C 1 ≦50.
*In (Formula 1), T1 indicates the thickness (μm) of the outermost transparent resin layer,
C1 indicates the content (% by mass) of the triazine compound in the outermost transparent resin layer
本発明の複合シートにおいて、前記基材と前記透明樹脂最外層の間に更に透明中間層を有することが好ましい。透明中間層を設けることで、軟質塩化ビニル樹脂層からの可塑剤の移行が更に抑制され、より高い防汚性を得ることができる。また、透明中間層上にトリアジン系化合物を含む透明樹脂最外層を有する為、紫外線による透明中間層の劣化も抑制され、より長期間防汚性を維持することができる。 In the composite sheet of the present invention, it is preferable that a transparent intermediate layer is further provided between the base material and the transparent resin outermost layer. By providing the transparent intermediate layer, migration of the plasticizer from the soft vinyl chloride resin layer is further suppressed, and higher antifouling properties can be obtained. Furthermore, since the transparent intermediate layer has the outermost layer of a transparent resin containing a triazine-based compound on the transparent intermediate layer, deterioration of the transparent intermediate layer due to ultraviolet rays is suppressed, and antifouling properties can be maintained for a longer period of time.
本発明の複合シートにおいて、前記透明中間層が、ベンゾトリアゾール系化合物、ベンゾフェノン系化合物、及びシアノアクリレート系化合物から選ばれた少なくとも1種の化合物を含み、前記透明中間層が、下記式2を満たすことが好ましい。
25 ≦ T2×C2 ≦ 250 (式2)
ただし、1.0 ≦ T2 ≦ 5.0
25 ≦ C2 ≦ 50の範囲とする。
*(式2)においてT2は透明中間層の厚さ(μm)を示し、
C2は透明中間層におけるベンゾトリアゾール系化合物、ベンゾフェノン系化合物
及びシアノアクリレート系化合物の含有量(質量%)を示す
これにより透明中間層の耐候性がより向上し、しかも、基材の耐久性も向上する。
In the composite sheet of the present invention, the transparent intermediate layer contains at least one compound selected from a benzotriazole compound, a benzophenone compound, and a cyanoacrylate compound, and the transparent intermediate layer satisfies the following formula 2. It is preferable.
25 ≦ T 2 × C 2 ≦ 250 (Formula 2)
However, 1.0 ≦ T 2 ≦ 5.0
The range is 25≦ C2 ≦50.
*In (Formula 2), T2 indicates the thickness (μm) of the transparent intermediate layer,
C2 indicates the content (mass%) of benzotriazole compounds, benzophenone compounds, and cyanoacrylate compounds in the transparent intermediate layer.This further improves the weather resistance of the transparent intermediate layer and also improves the durability of the base material. improves.
本発明によれば、屋外使用における防汚耐久性が格段に優れた産業資材用複合シートを提供することができる。本発明の複合シートは、特にテント倉庫、イベント用シート、膜屋根、シートシャッター、日除けテント、庇、建築養生シート、建築防音シート、建築養生メッシュ、電照式看板向けシート、空間間仕切り用シート、シートカバー、レジャーシート、農業用ハウス、畜舎など、屋外向けの建築用・農業用資材用に好適に用いることができ、長期間にわたって美麗な外観を保つことが可能となる。 According to the present invention, it is possible to provide a composite sheet for industrial materials that has extremely excellent antifouling durability when used outdoors. The composite sheet of the present invention is particularly suitable for tent warehouses, event sheets, membrane roofs, sheet shutters, sunshade tents, eaves, architectural curing sheets, architectural soundproofing sheets, architectural curing meshes, sheets for illuminated signboards, sheets for space partitions, It can be suitably used for outdoor construction and agricultural materials such as seat covers, leisure seats, agricultural houses, and livestock barns, and can maintain a beautiful appearance for a long period of time.
本発明の防汚耐久性に優れた産業資材向け複合シートは、少なくとも1層の軟質塩化ビニル樹脂層を含む基材を有し、基材の形態は樹脂シート(樹脂フィルム)、または、帆布、ターポリン等の防水性シートである。このうち樹脂シートは、カレンダー成型法、Tダイス押出法、あるいはキャスティング法などにより製造することができる。帆布、ターポリン等の防水性シートは、軟質塩化ビニル樹脂層と繊維材料より形成された基布層とを含む積層体であり、軟質塩化ビニル樹脂層は基布の一方の面のみに形成されても良く、両面に形成されても良い。帆布は、ペーストゾルを用いるディッピング加工(基布への両面加工)、及びコーティング加工(基布への片面加工、または両面加工)等によって軟質塩化ビニル樹脂層を形成することによって得られる。ターポリンはカレンダー成型法、Tダイス押出法またはキャスティング法により成型された軟質塩化ビニル樹脂フィルム又は樹脂シートを、基布の片面または両面に接着層を介在して積層する方法、あるいは粗目状の繊維性編織物からなる基布の両面に目抜け空隙部を介して熱ラミネート積層する方法により製造することができ、さらにディッピング加工、またはコーティング加工と、樹脂フィルム積層の組み合わせによっても実施可能である。 The composite sheet for industrial materials with excellent antifouling durability of the present invention has a base material including at least one soft vinyl chloride resin layer, and the base material is in the form of a resin sheet (resin film), canvas, It is a waterproof sheet such as tarpaulin. Among these, the resin sheet can be manufactured by a calendar molding method, a T-die extrusion method, a casting method, or the like. Waterproof sheets such as canvas and tarpaulins are laminates that include a soft vinyl chloride resin layer and a base fabric layer made of fiber material, and the soft vinyl chloride resin layer is formed only on one side of the base fabric. It may also be formed on both sides. The canvas is obtained by forming a soft vinyl chloride resin layer by dipping (processing on both sides of the base fabric) using a paste sol, coating process (processing on one side or both sides of the base fabric), and the like. Tarpaulin is produced by laminating a soft vinyl chloride resin film or resin sheet molded by calendar molding, T-die extrusion, or casting with an adhesive layer interposed on one or both sides of a base fabric, or by laminating a coarse fibrous It can be manufactured by a method of thermally laminating both sides of a base fabric made of a knitted fabric through open spaces, and it can also be produced by a combination of dipping or coating and resin film lamination.
本発明の軟質塩化ビニル樹脂層は、塩化ビニル系樹脂と可塑剤を含む組成物から形成される。塩化ビニル系樹脂としては、ポリ塩化ビニル樹脂の他、塩素化ポリ塩化ビニル樹脂、塩化ビニル-エチレン共重合体樹脂、塩化ビニル-酢酸ビニル共重合体樹脂、塩化ビニル-塩化ビニリデン共重合体樹脂、塩化ビニル-アクリル酸共重合体樹脂、及び塩化ビニル-ウレタン共重合体樹脂などを包含し、これらを単独で用いても良く、2種以上を併用して用いても良い。使用する可塑剤には特に限定は無く、例えば、フタル酸エステル系可塑剤、脂肪酸エステル系可塑剤、リン酸エステル系可塑剤、塩素化パラフィン系可塑剤、ポリエステル系可塑剤、スルホン酸エステル系可塑剤、クエン酸エステル系可塑剤、トリメリット酸エステル系可塑剤、アクリル系ポリマー可塑剤、シクロヘキサンジカルボン酸エステル系可塑剤、シクロヘキセンジカルボン酸エステル系可塑剤、エポキシ系可塑剤、エチレン-酢酸ビニル-一酸化炭素共重合体、エチレン-アクリル酸エステル-一酸化炭素共重合体、2官能以上のアクリレートモノマー、など通常塩化ビニル系樹脂用に用いられる可塑剤から1種又は2種以上を適宜選択して用いる事ができる。 The soft vinyl chloride resin layer of the present invention is formed from a composition containing a vinyl chloride resin and a plasticizer. In addition to polyvinyl chloride resin, vinyl chloride resins include chlorinated polyvinyl chloride resin, vinyl chloride-ethylene copolymer resin, vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-vinylidene chloride copolymer resin, It includes vinyl chloride-acrylic acid copolymer resin, vinyl chloride-urethane copolymer resin, etc., and these may be used alone or in combination of two or more. There are no particular limitations on the plasticizers used, and examples include phthalate ester plasticizers, fatty acid ester plasticizers, phosphate ester plasticizers, chlorinated paraffin plasticizers, polyester plasticizers, and sulfonate ester plasticizers. agent, citric acid ester plasticizer, trimellitic acid ester plasticizer, acrylic polymer plasticizer, cyclohexanedicarboxylic acid ester plasticizer, cyclohexanedicarboxylic acid ester plasticizer, epoxy plasticizer, ethylene-vinyl acetate-1 Appropriately select one or more plasticizers commonly used for vinyl chloride resins, such as carbon oxide copolymer, ethylene-acrylic acid ester-carbon monoxide copolymer, and difunctional or higher-functional acrylate monomer. It can be used.
軟質塩化ビニル樹脂層に含まれる可塑剤の量は、塩化ビニル系樹脂100質量部に対して、可塑剤の合計量として30~150質量部であることが好ましく、40~120質量部であることがより好ましい。可塑剤量が30質量部未満では、得られる複合シートの柔軟性が不足し、産業資材向けシートとしての取り扱い性に劣る事がある。可塑剤量が150質量部を超えると、軟質塩化ビニル樹脂層の強度が低くなり、この複合シートを用いて熱融着縫製部を有する膜構造物を形成した場合に、縫製部の耐久性が得られないことがあり、さらに、可塑剤が複合シート表面に移行しやすくなり、移行した可塑剤に汚れが付着して、外観が損なわれることがある。また、複合シート表面への可塑剤の移行を抑制する観点から、分子量390以上の可塑剤を用いる事が好ましい。 The amount of plasticizer contained in the soft vinyl chloride resin layer is preferably 30 to 150 parts by mass, and preferably 40 to 120 parts by mass, as a total amount of plasticizer, based on 100 parts by mass of vinyl chloride resin. is more preferable. If the amount of plasticizer is less than 30 parts by mass, the resulting composite sheet may lack flexibility and may be inferior in handling as a sheet for industrial materials. When the amount of plasticizer exceeds 150 parts by mass, the strength of the soft vinyl chloride resin layer decreases, and when this composite sheet is used to form a membrane structure having heat-sealed sewn portions, the durability of the sewn portions becomes poor. In addition, the plasticizer tends to migrate to the surface of the composite sheet, and the transferred plasticizer may become stained and the appearance may be impaired. Further, from the viewpoint of suppressing migration of the plasticizer to the surface of the composite sheet, it is preferable to use a plasticizer with a molecular weight of 390 or more.
本発明の目的を妨げない限り、軟質塩化ビニル樹脂層にはこの他、有機・無機顔料、安定剤、紫外線吸収剤、酸化防止剤、滑剤、加工助剤、難燃剤、発泡剤、界面活性剤、撥水剤、撥油剤、接着剤、架橋剤、硬化剤、帯電防止剤、導電性フィラー、充填剤、防黴剤、抗菌剤、防藻剤、防虫剤、消臭剤、カップリング剤(シラン系、チタネート系、アルミネート系)など、公知の添加剤を含むことができる。 Unless it impedes the purpose of the present invention, the soft vinyl chloride resin layer may also contain organic/inorganic pigments, stabilizers, ultraviolet absorbers, antioxidants, lubricants, processing aids, flame retardants, blowing agents, and surfactants. , water repellent, oil repellent, adhesive, crosslinking agent, curing agent, antistatic agent, conductive filler, filler, antifungal agent, antibacterial agent, algaeproofing agent, insect repellent, deodorant, coupling agent ( Known additives such as silane-based, titanate-based, and aluminate-based additives can be included.
本発明の基材は、繊維材料より形成された基布層を有する事が好ましい。基布層に用いられる繊維材料としては、ポリプロピレン繊維、ポリエチレン繊維、ポリエステル繊維、ナイロン繊維、ビニロン繊維などの合成繊維、木綿、麻などの天然繊維、アセテートなどの半合成繊維、ガラス繊維、シリカ繊維、アルミナ繊維、炭素繊維などの無機繊維が挙げられ、これらは単独または2種以上からなる混用繊維によって構成されていてもよい。中でもポリエステル繊維は汎用性が高く、強度、耐熱性に優れる点から、好適に用いることができる。また、不燃性の複合シートが求められる場合、無機繊維の中では入手が容易であり、強度に優れ、比較的安価である点から、ガラス繊維が好ましく用いられる。本発明における基布層は織布、編布、不織布のいずれでもよく、織布及び編布の場合、上述の繊維からなるマルチフィラメント糸条、短繊維紡績糸条、モノフィラメント糸条、スプリットヤーン糸条、テープヤーン糸条を用いて平織、綾織、繻子織、模紗織、ラッセル編の緯糸挿入トリコットなどいずれの構造をとるものでもよい。これら編織物は、少なくともそれぞれ、糸間間隙をおいて平行に配置された経糸及び緯糸を含む糸条により構成された粗目状の編織物(空隙率は最大80%、好ましくは5~50%)、及び非粗目状編織物(糸条間に実質上間隙が形成されていない編織物)を包含する。不織布としてはスパンボンド不織布などが使用できる。基布には必要に応じて撥水処理、吸水防止処理、接着処理、難燃処理などが施されていても良い。 The base material of the present invention preferably has a base fabric layer formed from a fibrous material. Fiber materials used for the base fabric layer include synthetic fibers such as polypropylene fibers, polyethylene fibers, polyester fibers, nylon fibers, and vinylon fibers, natural fibers such as cotton and hemp, semi-synthetic fibers such as acetate, glass fibers, and silica fibers. Inorganic fibers such as , alumina fibers, and carbon fibers may be mentioned, and these may be composed of a single fiber or a mixture of two or more fibers. Among them, polyester fibers can be preferably used because they are highly versatile, have excellent strength and heat resistance. Furthermore, when a nonflammable composite sheet is required, glass fiber is preferably used among inorganic fibers because it is easily available, has excellent strength, and is relatively inexpensive. The base fabric layer in the present invention may be a woven fabric, a knitted fabric, or a non-woven fabric, and in the case of a woven fabric or a knitted fabric, multifilament yarns, short fiber spun yarns, monofilament yarns, or split yarns made of the above-mentioned fibers are used. It may have any structure such as plain weave, twill weave, satin weave, mock-satin weave, or raschel knit weft-inserted tricot using strips or tape yarns. These knitted fabrics are coarse knitted fabrics (porosity is at most 80%, preferably 5 to 50%), each of which is composed of threads including warp and weft arranged in parallel with a gap between the yarns. , and non-coarse knitted fabrics (knitted fabrics in which substantially no gaps are formed between yarns). As the nonwoven fabric, spunbond nonwoven fabric or the like can be used. The base fabric may be subjected to water repellent treatment, water absorption prevention treatment, adhesive treatment, flame retardant treatment, etc., as necessary.
本発明の複合シートは、トリアジン系化合物を含む透明樹脂最外層を有する。透明樹脂最外層は基材の一方の側の面上にのみ形成されてもよく、両面上に形成されてもよい。一方の側の面上にのみ形成される場合は、透明樹脂最外層にはトリアジン系化合物が必須成分として含まれる。透明樹脂最外層が基材の両面上に形成される場合は、少なくとも一方の側の透明樹脂最外層が必須成分としてトリアジン系化合物を含む。 The composite sheet of the present invention has a transparent resin outermost layer containing a triazine compound. The outermost transparent resin layer may be formed only on one side of the base material, or may be formed on both sides. When formed only on one side, the outermost transparent resin layer contains a triazine compound as an essential component. When the outermost transparent resin layer is formed on both sides of the base material, the outermost transparent resin layer on at least one side contains a triazine-based compound as an essential component.
透明樹脂最外層に用いられる樹脂としては、軟質塩化ビニル樹脂層上、或いは後述する透明中間層上に、密着性を有して透明な被膜を形成できる樹脂であれば特に限定されないが、透明樹脂最外層同士、或いは透明樹脂最外層と軟質塩化ビニル樹脂層との間で熱融着縫製が可能な樹脂であることが好ましく、例えばアクリル系樹脂(アクリル酸エステルまたはメタアクリル酸エステルの単独重合体樹脂、或いはこれらと共重合可能なモノマーとの共重合体樹脂)、ポリウレタン樹脂、ポリエステル樹脂、ポリビニルアセタール樹脂など有機溶剤に可溶で、透明性および熱可塑性を有する樹脂から適宜選択して用いることができる。透明樹脂最外層にはまた、上述の樹脂から2種以上を選択してブレンドして用いたり、上述の樹脂(1種または2種以上)とその他の樹脂(例えば酢酸ビニル樹脂、塩ビ・酢ビ共重合樹脂、セルロースエステル樹脂、シリコーン樹脂、フッ素樹脂など)とをブレンドして用いる事もできる。 The resin used for the outermost transparent resin layer is not particularly limited as long as it is a resin that can form a transparent film with adhesive properties on the soft vinyl chloride resin layer or the transparent intermediate layer described below, but transparent resins may be used. It is preferable to use a resin that can be sewn by heat sealing between the outermost layers or between the outermost transparent resin layer and the soft vinyl chloride resin layer, such as acrylic resin (homopolymer of acrylic ester or methacrylic ester (or copolymer resins with monomers copolymerizable with these resins), polyurethane resins, polyester resins, polyvinyl acetal resins, and other resins that are soluble in organic solvents, transparent, and thermoplastic. I can do it. For the outermost transparent resin layer, two or more of the above resins may be selected and blended, or the above resins (one or more) and other resins (for example, vinyl acetate resin, PVC/PVC) may be used. Copolymer resins, cellulose ester resins, silicone resins, fluororesins, etc.) can also be blended and used.
本発明で透明樹脂最外層に用いられるトリアジン系化合物としては、モノヒドロキシフェニルトリアジン化合物、ジヒドロキシフェニルトリアジン化合物、トリスヒドロキシフェニルトリアジン化合物から選ばれる少なくとも1種のヒドロキシフェニルトリアジン化合物を含むことが好ましい。ヒドロキシフェニルトリアジン化合物には特に限定はないが、モノヒドロキシフェニルトリアジン化合物として例えば、『2-[4-[(2-ヒドロキシ-3-(ドデシルおよびトリデシル)オキシプロピル)オキシ]-2-ヒドロキシフェニル]-4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン』、『2,4-ビス(2,4-ジメチルフェニル)-6-(2-ヒドロキシ-4-n-オクチルオキシフェニル)-1,3,5-トリアジン』、『2,4-ビス(2,4-ジメチルフェニル)-6-(2-ヒドロキシ-4-イソ-オクチルオキシフェニル)-1,3,5-トリアジン』、『2-(4-[(2-ヒドロキシ-3-(2’-エチル)ヘキシル)オキシ]-2-ヒドロキシフェニル)-4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン』、『2-[4,6-ジ(4-ビフェニリル)-1.3.5-トリアジン-2-イル]-5-(2-エチルヘキシルオキシ)フェノール』、『2-[4,6-ジフェニル-1,3,5-トリアジン-2-イル)-5-(ヘキシルオキシ)フェノール』、『6-メチルヘプタン2-[4-[4,6-ジ(4-ビフェニル)-1,3,5-トリアジン-2-イル]-3-ヒドロキシフェノキシ]プロピオン酸エステル』、『2-(4,6ージフェニルー1,3,5-トリアジン-2-イル)-5-[2-(2-エチルヘキサノイルオキシ)エトキシ]フェノール』など、ジヒドロキシフェニルトリアジン化合物として例えば、『2,4-ビス(2-ヒドロキシ-ブチロキシフェニル)-6-(2,4-ビス-ブチロキシフェニル)-1,3,5-トリアジン』、『2,4-ビス[4-(2-エチルヘキシルオキシ)-2-ヒドロキシフェニル]-6-(4-メトキシフェニル)-1,3,5-トリアジン』など、トリスヒドロキシフェニルトリアジン化合物として例えば、『6,6’,6’’-(1,3,5-トリアジン-2,4,6-トリイル)トリス[3-(ヘキシルオキシ)-2-メチルフェノール]』、『6,6’,6’’-(1,3,5-トリアジン-2,4,6-トリイル)トリス(3-ブトキシフェノール)』などを挙げることができる。ヒドロキシフェニルトリアジン化合物は紫外線吸収剤として優れており、構造により紫外線の吸収特性が異なるため、透明樹脂最外層に用いた樹脂の吸収波長に応じて、1種または2種以上を選択して用いることで、高い耐候性を発現する。なお、多くの場合紫外線領域の吸収波長帯が広いため、必ずしも樹脂とヒドロキシフェニルトリアジン化合物の吸収波長ピークが一致する必要はなく、その他の要因、例えば使用樹脂との相溶性や、透明樹脂最外層形成時に用いる溶媒への溶解性などを勘案して、適したものを選択して用いればよい。 The triazine compound used in the outermost layer of the transparent resin in the present invention preferably contains at least one hydroxyphenyltriazine compound selected from monohydroxyphenyltriazine compounds, dihydroxyphenyltriazine compounds, and trishydroxyphenyltriazine compounds. There are no particular limitations on the hydroxyphenyltriazine compound, but examples of monohydroxyphenyltriazine compounds include "2-[4-[(2-hydroxy-3-(dodecyl and tridecyl)oxypropyl)oxy]-2-hydroxyphenyl" -4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine', '2,4-bis(2,4-dimethylphenyl)-6-(2-hydroxy-4-n- octyloxyphenyl)-1,3,5-triazine”, “2,4-bis(2,4-dimethylphenyl)-6-(2-hydroxy-4-iso-octyloxyphenyl)-1,3,5 -triazine', '2-(4-[(2-hydroxy-3-(2'-ethyl)hexyl)oxy]-2-hydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1 , 3,5-triazine', '2-[4,6-di(4-biphenylyl)-1.3.5-triazin-2-yl]-5-(2-ethylhexyloxy)phenol', '2- [4,6-diphenyl-1,3,5-triazin-2-yl)-5-(hexyloxy)phenol”, “6-methylheptane 2-[4-[4,6-di(4-biphenyl)] 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-[2- (2-ethylhexanoyloxy)ethoxy]phenol”, and dihydroxyphenyltriazine compounds such as “2,4-bis(2-hydroxy-butyroxyphenyl)-6-(2,4-bis-butyroxyphenyl)”. -1,3,5-triazine', '2,4-bis[4-(2-ethylhexyloxy)-2-hydroxyphenyl]-6-(4-methoxyphenyl)-1,3,5-triazine', etc. , as a trishydroxyphenyltriazine compound, for example, "6,6',6''-(1,3,5-triazine-2,4,6-triyl)tris[3-(hexyloxy)-2-methylphenol] ”, “6,6′,6″-(1,3,5-triazine-2,4,6-tolyl)tris(3-butoxyphenol)”, etc. Hydroxyphenyltriazine compounds are excellent as ultraviolet absorbers, and the absorption characteristics of ultraviolet rays differ depending on the structure, so one or more types should be selected and used depending on the absorption wavelength of the resin used for the outermost transparent resin layer. It exhibits high weather resistance. In addition, in many cases, the absorption wavelength band in the ultraviolet region is wide, so the absorption wavelength peaks of the resin and hydroxyphenyltriazine compound do not necessarily have to match, and other factors such as compatibility with the resin used and the outermost layer of the transparent resin An appropriate one may be selected and used, taking into consideration the solubility in the solvent used during formation.
本発明の透明樹脂最外層にはまた、ヒドロキシフェニルトリアジンを有する単量体を共重合成分として含む高分子トリアジン系化合物を含んでもよい。ここで、ヒドロキシフェニルトリアジンを有する単量体とは、例えばヒドロキシフェニルトリアジンを側鎖に有するアクリル系、メタアクリル系、および、ビニル系の不飽和単量体を例示する事ができる。高分子トリアジン系化合物は、ヒドロキシフェニルトリアジンを有する単量体と共重合可能な単量体(例えばアクリル酸・メタクリル酸及びそれらの誘導体、スチレン、酢酸ビニル等のエチレン系不飽和化合物)を共重合して得ることができるものであり、共重合する単量体は、透明樹脂最外層に用いる樹脂との相溶性を勘案して選択されたものである事が好ましい。 The outermost transparent resin layer of the present invention may also contain a polymeric triazine compound containing a monomer having hydroxyphenyltriazine as a copolymerization component. Here, examples of the monomer having hydroxyphenyltriazine include acrylic, methacrylic, and vinyl unsaturated monomers having hydroxyphenyltriazine in the side chain. Polymer triazine compounds are made by copolymerizing monomers that can be copolymerized with monomers containing hydroxyphenyltriazine (e.g., acrylic acid, methacrylic acid and their derivatives, ethylenically unsaturated compounds such as styrene and vinyl acetate). It is preferable that the monomer to be copolymerized is selected in consideration of compatibility with the resin used for the outermost layer of the transparent resin.
本発明の透明樹脂最外層には、本発明の目的を阻害しない限り、ヒドロキシフェニルトリアジン化合物以外のトリアジン系化合物を含んでもよい。その様な化合物としては、例えば、『2-tert-ブチルアミノ-4-シクロプロピルアミノ-6-メチルチオ-1,3,5-トリアジン』、『ヘキサヒドロ-1,3,5-トリス(2-ヒドロキシエチル)-1,3,5-トリアジン』、『1,3,5-トリメチルヘキサヒドロ-1,3,5-トリアジン』、『2,4-ジクロロ-6-メトキシ-1,3,5-トリアジン』、『2-クロロ-4,6-ビス(エチルアミノ)-1,3,5-トリアジン』、『2-クロロ-4-エチルアミノ-6-イソプロピルアミノ-1,3,5-トリアジン』、『2,4-ビス(エチルアミノ)-6-メチルチオ-1,3,5-トリアジン』、『2-エチルアミノ-4-イソプロピルアミノ-6-メチルチオ-1,3,5-トリアジン』、『2-メチルチオ-4-シクロプロピルアミノ-6-tert-ブチルアミノ-1,3,5-トリアジン』、『2-メチルチオ-4-エチルアミノ-6-tert-ブチルアミノ-1,3,5-トリアジン』、などの抗菌剤、防黴剤、防藻剤を例示する事ができる。透明樹脂最外層がこれらを含むことで、軟質塩化ビニル系樹脂層に添加する場合に比べて表面に露出しやすくなり、効果を発揮しやすくなる。 The outermost transparent resin layer of the present invention may contain a triazine compound other than the hydroxyphenyltriazine compound as long as it does not impede the object of the present invention. Examples of such compounds include "2-tert-butylamino-4-cyclopropylamino-6-methylthio-1,3,5-triazine" and "hexahydro-1,3,5-tris(2-hydroxy ethyl)-1,3,5-triazine”, “1,3,5-trimethylhexahydro-1,3,5-triazine”, “2,4-dichloro-6-methoxy-1,3,5-triazine” ”, “2-chloro-4,6-bis(ethylamino)-1,3,5-triazine”, “2-chloro-4-ethylamino-6-isopropylamino-1,3,5-triazine”, "2,4-bis(ethylamino)-6-methylthio-1,3,5-triazine", "2-ethylamino-4-isopropylamino-6-methylthio-1,3,5-triazine", "2 -Methylthio-4-cyclopropylamino-6-tert-butylamino-1,3,5-triazine", "2-methylthio-4-ethylamino-6-tert-butylamino-1,3,5-triazine" Examples include antibacterial agents, antifungal agents, and antialgal agents such as . When the outermost transparent resin layer contains these, they are more easily exposed to the surface and more effective than when added to the soft vinyl chloride resin layer.
透明樹脂最外層の形成方法には特に限定は無く、コーティング法、ラミネート法など任意の方法を選択して形成する事ができるが、例えば、有機溶剤に可溶な透明熱可塑性樹脂とトリアジン系化合物とを有機溶剤に溶解して調製した透明な塗料を用い、グラビアコート法、マイクログラビアコート法、コンマコート法、ロールコート法、リバースロールコート法、バーコート法、キスコート法、フローコート法などにより、軟質塩化ビニル樹脂層上、あるいは後述する透明中間層上にコーティングし、乾燥して形成する方法は、加工が容易でコスト面で有利であるため、好ましく用いられる。 There are no particular limitations on the method of forming the outermost layer of transparent resin, and any method such as coating or laminating may be selected to form the outermost layer. Using a transparent paint prepared by dissolving the A method of coating on a soft vinyl chloride resin layer or a transparent intermediate layer to be described later and drying is preferably used because it is easy to process and advantageous in terms of cost.
本発明において透明樹脂最外層の厚さは1.0μm~5.0μmである事が好ましい。透明樹脂最外層の厚さが1.0μm未満であると、埃や塵などの汚れの付着や、軟質塩化ビニル樹脂層からの可塑剤の移行を抑制することができないことがあり、また、複合シートが受ける摩擦やはためきなどにより透明樹脂最外層が損傷を受けやすくなることがある。更に、トリアジン系化合物を含んでいても紫外線による劣化を充分に防ぐことができず、短期間のうちに透明樹脂最外層がひび割れたり、剥がれ落ちたりしてしまうことがある。透明樹脂最外層の厚さが5.0μmを超えると樹脂層が脆くなり、摩擦やはためきなどにより損傷を受けやすくなることがある。また、樹脂溶液のコーティングにより形成する場合は、溶剤の乾燥が不十分となって製造後の複合シートの外観に斑が発生したり、製品に溶剤臭が残るなどの不具合を生じることがある。 In the present invention, the thickness of the outermost transparent resin layer is preferably 1.0 μm to 5.0 μm. If the thickness of the outermost transparent resin layer is less than 1.0 μm, it may not be possible to suppress the adhesion of dirt such as dirt and the migration of plasticizer from the soft vinyl chloride resin layer, and the composite The outermost transparent resin layer may be easily damaged due to friction, flapping, etc. that the sheet receives. Furthermore, even if a triazine compound is contained, deterioration due to ultraviolet rays cannot be sufficiently prevented, and the outermost transparent resin layer may crack or peel off within a short period of time. When the thickness of the outermost transparent resin layer exceeds 5.0 μm, the resin layer becomes brittle and may be easily damaged by friction, flapping, etc. Furthermore, when forming by coating with a resin solution, the drying of the solvent may be insufficient, resulting in problems such as uneven appearance of the manufactured composite sheet and residual solvent odor in the product.
本発明の透明樹脂最外層において、トリアジン系化合物の含有量は25~50質量%である事が好ましく、30~45質量%がより好ましい。25質量%未満では紫外線吸中波長UV-B領域の照射への抵抗性能が十分でなく、透明樹脂最外層に亀裂が生じ易くなることがある。50質量%を超えると紫外線吸収剤が表面に析出することで防汚性能を損なうことがある。トリアジン系化合物として高分子トリアジン系化合物を含む場合の含有量は、ヒドロキシフェニルトリアジンを有する単量体部分の質量をトリアジン系化合物の質量として計算する。 In the transparent resin outermost layer of the present invention, the content of the triazine compound is preferably 25 to 50% by mass, more preferably 30 to 45% by mass. If it is less than 25% by mass, the resistance to irradiation in the ultraviolet absorbing wavelength UV-B region is insufficient, and the outermost layer of the transparent resin may be prone to cracking. If it exceeds 50% by mass, the ultraviolet absorber may precipitate on the surface, impairing the antifouling performance. When a polymeric triazine compound is included as the triazine compound, the content is calculated by setting the mass of the monomer portion containing hydroxyphenyltriazine as the mass of the triazine compound.
本発明において、透明樹脂最外層の厚さをT1(μm)、透明樹脂最外層におけるトリアジン系化合物の含有量をC1(質量%)としたとき、下記式1を満たすことが好ましい。
25 ≦ T1×C1 ≦ 250 (式1)
ただし、1.0 ≦ T1 ≦ 5.0
25 ≦ C1 ≦ 50の範囲とする。
T1×C1が25未満であると、透明樹脂最外層の耐候性が不足し、紫外線による劣化を充分に防ぐことができず、短期間のうちに透明樹脂最外層がひび割れたり、剥がれ落ちたりしてしまうことがある。T1×C1が250を超えると透明樹脂最外層そのものの皮膜強度が低下し亀裂が入りやすくなることがある。理由としては透明樹脂最外層における紫外線吸収剤の割合が高くなると透明樹脂最外層の主要樹脂MMA(アクリル)の割合が少なくなり皮膜強度が低下する。また透明樹脂最外層が厚くなると基材の柔軟性に透明樹脂最外層が追従することができず、亀裂などの損傷を生じ易くなり、結果として防汚性能を損なうことが挙げられる。
In the present invention, it is preferable that the following formula 1 is satisfied, where the thickness of the outermost transparent resin layer is T 1 (μm) and the content of the triazine compound in the outermost transparent resin layer is C 1 (% by mass).
25 ≦ T 1 ×C 1 ≦ 250 (Formula 1)
However, 1.0 ≦ T 1 ≦ 5.0
The range is 25≦C 1 ≦50.
If T 1 ×C 1 is less than 25, the outermost transparent resin layer will lack weather resistance and will not be able to sufficiently prevent deterioration due to ultraviolet rays, resulting in the outermost transparent resin layer cracking or peeling off within a short period of time. Sometimes I end up doing something like that. If T 1 ×C 1 exceeds 250, the film strength of the outermost transparent resin layer itself may decrease and cracks may easily occur. The reason is that as the proportion of the ultraviolet absorber in the outermost transparent resin layer increases, the proportion of the main resin MMA (acrylic) in the outermost transparent resin layer decreases, resulting in a decrease in film strength. Furthermore, if the outermost transparent resin layer becomes thick, it will not be able to follow the flexibility of the base material, and damage such as cracks will easily occur, resulting in a loss of antifouling performance.
本発明において、軟質塩化ビニル樹脂層と透明樹脂最外層との間に透明中間層を有する事が好ましい。本発明の複合シートが透明中間層を有することで、軟質塩化ビニル樹脂層からの可塑剤の移行を更に抑制することができる。透明中間層には、軟質塩化ビニル樹脂層と透明樹脂最外層の双方と密着性に優れた樹脂を用いる事が好ましく、透明樹脂最外層に用いた樹脂に応じて、例えばアクリル系樹脂(アクリル酸エステルまたはメタアクリル酸エステルの単独重合体樹脂、或いはこれらと共重合可能なモノマーとの共重合体樹脂)、ポリウレタン樹脂、ポリエステル樹脂、ポリビニルアセタール樹脂などから1種あるいは2種以上を選択して用いたり、更にその他の樹脂(例えば酢酸ビニル樹脂、塩ビ・酢ビ共重合体樹脂、セルロースエステル樹脂、シリコーン樹脂、フッ素樹脂など)をブレンドして用いる事もできる。透明中間層の形成方法には特に限定は無いが、例えば、グラビアコート法、マイクログラビアコート法、コンマコート法、ロールコート法、リバースロールコート法、バーコート法、キスコート法、フローコート法など透明樹脂最外層と同様の方法により、軟質塩化ビニル樹脂層上にコーティングし、乾燥して形成することができる。 In the present invention, it is preferable to have a transparent intermediate layer between the soft vinyl chloride resin layer and the transparent resin outermost layer. Since the composite sheet of the present invention has a transparent intermediate layer, migration of the plasticizer from the soft vinyl chloride resin layer can be further suppressed. For the transparent intermediate layer, it is preferable to use a resin that has excellent adhesion to both the soft vinyl chloride resin layer and the transparent resin outermost layer. Use one or more selected from among (homopolymer resins of esters or methacrylic acid esters, or copolymer resins with monomers copolymerizable with these), polyurethane resins, polyester resins, polyvinyl acetal resins, etc. Alternatively, other resins (for example, vinyl acetate resin, vinyl chloride/vinyl acetate copolymer resin, cellulose ester resin, silicone resin, fluororesin, etc.) may be blended and used. There are no particular limitations on the method for forming the transparent intermediate layer, but examples include gravure coating, microgravure coating, comma coating, roll coating, reverse roll coating, bar coating, kiss coating, flow coating, etc. It can be formed by coating on the soft vinyl chloride resin layer and drying it by the same method as for the outermost resin layer.
本発明の透明中間層には、ベンゾトリアゾール系化合物、ベンゾフェノン系化合物、及びシアノアクリレート系化合物から選ばれた1種、または2種以上の化合物を紫外線吸収剤として含むことが好ましい。透明中間層がこれらの紫外線吸収剤を含むことで、軟質塩化ビニル樹脂層及び透明中間層が更に紫外線から保護され、より長い期間可塑剤の移行を防止して防汚性を維持することができる。ベンゾトリアゾール系化合物として例えば、『2-(2’-ヒドロキシ-5’-メチルフェニル)ベンゾトリアゾール』、『2-(2’-ヒドロキシ-3’-tert-ブチル-5’-メチルフェニル)-5-クロロベンゾトリアゾール』、『2-(2’-ヒドロキシ-3’,5’-ジ-tert-アミルフェニル)ベンゾトリアゾール』、『2-(2’-ヒドロキシ-5’ -tert-オクチルフェニル)ベンゾトリアゾール』、『2,2’-メチレンビス[6-(2H-ベンゾトリアゾール-2-イル)-4-tert-オクチルフェノール]』、『6-(2-ベンゾトリアゾリル)-4-tert-オクチル-6’-tert-ブチル-4’-メチル-2,2’-メチレンビスフェノール』、『2-[2-ヒドロキシ-3,5’-ビス(α,α-ジメチルベンジル)フェニル]-2H-ベンゾトリアゾール』、『2-[2-ヒドロキシ-5-(1,1,3,3-テトラメチルブチル)フェニル]ベンゾトリアゾール』、『2,2’―メチレンビス(6-(2-ベンゾトリアゾール-2-イル)-4-(1,1,3,3-テトラメチルブチル)フェノール)』、『2-[2-ヒドロキシ-5-[2-(メタクリロイルオキシ)エチル]フェニル]-2H-ベンゾトリアゾール』、『2-(2H-ベンゾトリアゾール-2-イル)-4-メチル-6-(2-プロペニル)フェノール』、『2-(2H-ベンゾ[d][1,2,3]トリアゾール-2-イル)-6-(2-フェニルプロパンー2-イル)-4-(2,4,4-トリメチルペンタン-2-イル)フェノール』、『2-(5-tert-ブチル-2-ヒドロキシフェニル)ベンゾトリアゾール』、『2-(3,5-ジ-tert-ブチル-2-ヒドロキシフェニル)-5-クロロベンゾトリアゾール』、『2-(2H-ベンゾトリアゾール-2-イル)-4,6-ジ-tert-ブチルフェノール』、『2-(2H-ベンゾトリアゾール-2-イル)-6-sec-ブチル-4-tert-ブチルフェノール』などを挙げることができる。ベンゾフェノン系化合物として例えば『2-ヒドロキシ-4-メトキシベンゾフェノン』、『2-ヒドロキシ-4-n-オクチルオキシベンゾフェノン』、『2,2’-ジヒドロキシ-4,4’-ジメトキシベンゾフェノン』、『2,4-ジヒドロキシベンゾフェノン』、『2,2’,4,4’-テトラヒドロキシベンゾフェノン』、『2-ヒドロキシ-4-メトキシ-ベンゾフェノン-5-スルホン酸』、『2,2’-ジヒドロキシ-4-メトキシベンゾフェノン』などを挙げることができる。シアノアクリレート系化合物として例えば『2-エチルヘキシル2-シアノ-3,3-ジフェニルアクリレート』、『2,2’-ビス{[(2-シアノ-3,3’-ジフェニルアクリロイル)オキシ]メチル}プロパン-1,3-ジイル=ビス(2-シアノ-3,3’-ジフェニルアクリレート)』、『エチル-2-シアノ-3,3’-ジフェニルアクリレート』などを挙げることができる。透明中間層に用いる紫外線吸収剤はまた、ベンゾトリアゾール、ベンゾフェノン、及びシアノアクリレートを有する単量体を共重合成分として含む高分子紫外線吸収剤を含んでもよい。高分子紫外線吸収剤はベンゾトリアゾール、ベンゾフェノン、及びシアノアクリレートから選ばれた1種を側鎖に有するアクリル系、メタアクリル系、および、ビニル系の不飽和単量体と、その他の単量体(例えばアクリル酸・メタクリル酸及びそれらの誘導体、スチレン、酢酸ビニル等のエチレン系不飽和化合物)とを共重合して得ることができるものであり、共重合する単量体は、透明樹脂最外層に用いる樹脂との相溶性を勘案して選択されたものである事が好ましい。 The transparent intermediate layer of the present invention preferably contains one or more compounds selected from benzotriazole compounds, benzophenone compounds, and cyanoacrylate compounds as ultraviolet absorbers. By containing these UV absorbers in the transparent intermediate layer, the soft vinyl chloride resin layer and the transparent intermediate layer are further protected from UV rays, and the migration of the plasticizer can be prevented for a longer period of time to maintain stain resistance. . Examples of benzotriazole compounds include "2-(2'-hydroxy-5'-methylphenyl)benzotriazole" and "2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5 -Chlorobenzotriazole', '2-(2'-hydroxy-3',5'-di-tert-amylphenyl)benzotriazole', '2-(2'-hydroxy-5'-tert-octylphenyl)benzo triazole', '2,2'-methylenebis[6-(2H-benzotriazol-2-yl)-4-tert-octylphenol]', '6-(2-benzotriazolyl)-4-tert-octyl- 6'-tert-butyl-4'-methyl-2,2'-methylenebisphenol, 2-[2-hydroxy-3,5'-bis(α,α-dimethylbenzyl)phenyl]-2H-benzotriazole ”, “2-[2-hydroxy-5-(1,1,3,3-tetramethylbutyl)phenyl]benzotriazole”, “2,2'-methylenebis(6-(2-benzotriazol-2-yl) )-4-(1,1,3,3-tetramethylbutyl)phenol)”, “2-[2-hydroxy-5-[2-(methacryloyloxy)ethyl]phenyl]-2H-benzotriazole”, “ 2-(2H-benzotriazol-2-yl)-4-methyl-6-(2-propenyl)phenol", "2-(2H-benzo[d][1,2,3]triazol-2-yl) -6-(2-phenylpropan-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol", "2-(5-tert-butyl-2-hydroxyphenyl)benzotriazole ”, “2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole”, “2-(2H-benzotriazol-2-yl)-4,6-di-tert Examples include "-butylphenol" and "2-(2H-benzotriazol-2-yl)-6-sec-butyl-4-tert-butylphenol." Examples of benzophenone compounds include "2-hydroxy-4-methoxybenzophenone", "2-hydroxy-4-n-octyloxybenzophenone", "2,2'-dihydroxy-4,4'-dimethoxybenzophenone", "2, 4-dihydroxybenzophenone'', ``2,2',4,4'-tetrahydroxybenzophenone'', ``2-hydroxy-4-methoxy-benzophenone-5-sulfonic acid'', ``2,2'-dihydroxy-4-methoxy Examples include benzophenone. Examples of cyanoacrylate compounds include "2-ethylhexyl 2-cyano-3,3-diphenylacrylate" and "2,2'-bis{[(2-cyano-3,3'-diphenylacryloyl)oxy]methyl}propane- Examples include ``1,3-diyl bis(2-cyano-3,3'-diphenylacrylate)'' and ``ethyl-2-cyano-3,3'-diphenylacrylate.'' The UV absorber used in the transparent intermediate layer may also include a polymeric UV absorber containing monomers having benzotriazole, benzophenone, and cyanoacrylate as copolymer components. The polymeric ultraviolet absorber is composed of acrylic, methacrylic, and vinyl unsaturated monomers having one selected from benzotriazole, benzophenone, and cyanoacrylate in the side chain, and other monomers ( For example, it can be obtained by copolymerizing acrylic acid, methacrylic acid and their derivatives, and ethylenically unsaturated compounds such as styrene and vinyl acetate. It is preferable that the material be selected in consideration of compatibility with the resin used.
本発明において透明中間層の厚さは1.0μm~5.0μmである事が好ましい。透明中間層の厚さが1.0μm未満であると、軟質塩化ビニル樹脂層からの可塑剤の移行を抑制することができないことがあり、また、複合シートが受ける摩擦やはためきなどにより、透明中間層と軟質塩化ビニル樹脂層、あるいは透明中間層と透明樹脂最外層の層間で剥離を生じてしまうことがある。また、透明中間層が紫外線吸収剤を含んでいる場合であっても紫外線を充分に防ぐことができないことがある。透明中間層の厚さが5.0μmを超えると樹脂層が脆くなり、摩擦やはためきなどにより損傷を受けやすくなることがある。また、樹脂溶液のコーティングにより形成する場合は、溶剤の乾燥が不十分となって製造後の複合シートの外観に斑が発生したり、製品に溶剤臭が残るなどの不具合を生じることがある。 In the present invention, the thickness of the transparent intermediate layer is preferably 1.0 μm to 5.0 μm. If the thickness of the transparent intermediate layer is less than 1.0 μm, it may not be possible to suppress the migration of the plasticizer from the soft vinyl chloride resin layer, and the transparent intermediate layer may be damaged by friction or flapping received by the composite sheet. Peeling may occur between the layer and the soft vinyl chloride resin layer, or between the transparent intermediate layer and the outermost transparent resin layer. Furthermore, even when the transparent intermediate layer contains an ultraviolet absorber, it may not be able to sufficiently protect against ultraviolet rays. When the thickness of the transparent intermediate layer exceeds 5.0 μm, the resin layer becomes brittle and may be easily damaged by friction, flapping, etc. Furthermore, when forming by coating with a resin solution, the drying of the solvent may be insufficient, resulting in problems such as uneven appearance of the manufactured composite sheet and residual solvent odor in the product.
本発明の透明中間層において、紫外線吸収剤の含有量は25~50質量%である事が好ましく、30~45質量%がより好ましい。紫外線吸収剤が25質量%未満では、基材の主要樹脂である塩化ビニル樹脂が長波長紫外線UV-A領域320nmを受け亀裂などを生じ易くなることがある。塩化ビニル樹脂層から亀裂が生じると透明樹脂最外層、透明中間層にまで亀裂が生じ可塑剤が移行し易くなるため防汚性が損なわれる。50質量%を超えると、透明樹脂中間層に含まれる紫外線吸収剤のベンゾトリアゾール、ベンゾフェノン、およびシアノアクリレートはトリアジン化合物紫外線吸収剤よりも分子量が低く、表面に析出し防汚性能を損なうことがある。紫外線吸収剤として高分子紫外線吸収剤を含む場合の含有量は、ベンゾトリアゾール、ベンゾフェノン、またはシアノアクリレートを有する単量体部分の質量を紫外線吸収剤の質量として計算する。 In the transparent intermediate layer of the present invention, the content of the ultraviolet absorber is preferably 25 to 50% by mass, more preferably 30 to 45% by mass. If the ultraviolet absorber is less than 25% by mass, the vinyl chloride resin, which is the main resin of the base material, may be susceptible to cracking when exposed to long wavelength ultraviolet rays in the UV-A region of 320 nm. When cracks occur in the vinyl chloride resin layer, cracks also occur in the outermost transparent resin layer and the transparent intermediate layer, making it easier for the plasticizer to migrate, thereby impairing stain resistance. If it exceeds 50% by mass, the UV absorbers benzotriazole, benzophenone, and cyanoacrylate contained in the transparent resin intermediate layer have lower molecular weights than the triazine compound UV absorbers, and may precipitate on the surface and impair the antifouling performance. . When a polymeric UV absorber is included as the UV absorber, the content is calculated by taking the mass of the monomer portion containing benzotriazole, benzophenone, or cyanoacrylate as the mass of the UV absorber.
本発明において、透明中間層の厚さをT2(μm)、透明中間層における紫外線吸収剤の含有量をC2(質量%)としたとき、下記式2を満たすことが好ましい。
25 ≦ T2×C2 ≦ 250 (式2)
ただし、1.0 ≦ T2 ≦ 5.0
25 ≦ C2 ≦ 50の範囲とする。
T2×C2が25未満であると、透明中間層の耐候性が不足し、紫外線による劣化を充分に防ぐことができず、透明中間層が短期間のうちにひび割れたり、剥がれ落ちたりしてしまい、透明中間層上に形成された透明樹脂最外層にもひび割れや剥離を生じてしまうことがある。T2×C2が250を超える場合は、少なくとも厚みT2が5.0μmを超えるか、あるいはC2が50質量%を超えるため、透明中間層そのものの皮膜強度が低下し亀裂が入りやすくなることがある。理由としては、透明中間層における紫外線吸収剤の割合が高くなると透明中間層の主要樹脂MMA(アクリル)の割合が少なくなり皮膜強度が低下してしまう。また透明中間層が厚くなると基材の柔軟性に透明中間層が追従することができず、亀裂などの損傷を生じ易くなり結果として防汚性能を損なうことが挙げられる。
In the present invention, it is preferable that the following formula 2 is satisfied, where the thickness of the transparent intermediate layer is T 2 (μm) and the content of the ultraviolet absorber in the transparent intermediate layer is C 2 (% by mass).
25 ≦ T 2 × C 2 ≦ 250 (Formula 2)
However, 1.0 ≦ T 2 ≦ 5.0
The range is 25≦ C2 ≦50.
If T 2 × C 2 is less than 25, the weather resistance of the transparent intermediate layer will be insufficient, and deterioration due to ultraviolet rays will not be sufficiently prevented, and the transparent intermediate layer will crack or peel off in a short period of time. As a result, the outermost transparent resin layer formed on the transparent intermediate layer may also crack or peel. When T 2 ×C 2 exceeds 250, at least the thickness T 2 exceeds 5.0 μm or C 2 exceeds 50% by mass, so the film strength of the transparent intermediate layer itself decreases and cracks are likely to occur. Sometimes. The reason is that as the proportion of the ultraviolet absorber in the transparent intermediate layer increases, the proportion of the main resin MMA (acrylic) in the transparent intermediate layer decreases, resulting in a decrease in film strength. Further, when the transparent intermediate layer becomes thick, it is unable to follow the flexibility of the base material, and damage such as cracks is likely to occur, resulting in a loss of antifouling performance.
以下、本発明について、実施例・比較例を挙げて具体的に説明するが、本発明はこれに限定されるわけではない。 Hereinafter, the present invention will be specifically explained with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
[実施例1]
<基材>
(基布1)
1350dtexのガラス繊維糸条(ユニチカグラスファイバー株式会社製:ECDE75 1/2 3.8S)を経糸及び緯糸に用い、経糸の織り密度11.2本/cm、緯糸の織り密度11.8本/cmで製織し、平織のガラス繊維織物(基布1)を得た。
<吸水防止処理>
次に基布1に対して、フッ素系撥水剤3%、シランカップリング剤2%を含む水系処理浴中にディッピングし、ピックアップ率45%になるようゴムマングルで絞り、これを180℃の乾燥器中で2分間乾燥し、吸水防止処理を施した。
<軟質塩化ビニル樹脂層>
吸水防止処理を施した基布1の表裏両面に、下記〔配合1〕の塩化ビニル樹脂ペーストゾルをコーティングし、185℃×2分間熱処理して、表裏それぞれ50g/m2(合計100g/m2)の軟質塩ビコーティング層を形成した。
〔配合1〕塩化ビニル樹脂ペーストゾル組成物
乳化重合塩化ビニル樹脂(重合度1300) 100.0質量部
ジ-2-エチルヘキシルフタレート(分子量390)(可塑剤) 85.0質量部
三酸化アンチモン(防炎剤) 50.0質量部
Ba-Zn系安定剤 3.0質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.5質量部
イソシアネート系接着剤 5.0質量部
顔料(酸化チタン) 3.0質量部
次に、下記〔配合2〕の塩化ビニル樹脂コンパウンド組成物を175℃の2本ロールで熱溶融混練し、180℃設定の逆L型カレンダーロールを通過させて厚さ0.2mmの軟質塩化ビニル樹脂フィルムを成型し、両面に軟質塩ビコーティング層を形成した基布1の表裏各々に積層されるよう、ラミネート装置にこれらの軟質塩化ビニル樹脂フィルムを配置し、170℃に加熱軟化した状態で1対の回転ロール間を通過させ、熱圧着して一体化し、基材1を得た。
〔配合2〕 塩化ビニル樹脂コンパウンド組成物
懸濁重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
フタル酸ジイソノニル(C9:分子量418)(可塑剤) 55質量部
トリキシレニルホスフェート(分子量410)(防炎可塑剤) 15質量部
エポキシ化大豆油(液状安定剤) 5質量部
バリウム/亜鉛複合安定剤 2質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.3質量部
次に下記〔配合3〕の透明樹脂最外層組成物1を80メッシュグラビアコーターにて基材1の一方の面上にコーティングし、100℃で1分間乾燥して、厚さ2.0μmの透明樹脂最外層が形成された複合シート1を得た。
複合シート1の透明樹脂最外層においてT1×C1は80であった。
〔配合3〕透明樹脂最外層組成物1(トリアジン系化合物含有量:40質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
トリアジン系化合物(紫外線吸収剤) 5.4質量部
*2-(4,6ージフェニルー1,3,5-トリアジン-2-イル)-5-
[2-(2-エチルヘキサノイルオキシ)エトキシ]フェノール
メチルエチルケトン(希釈溶剤) 7.3質量部
トルエン(希釈溶剤) 7.3質量部
[Example 1]
<Base material>
(Base fabric 1)
Glass fiber yarn of 1350 dtex (manufactured by Unitika Glass Fiber Co., Ltd.: ECDE75 1/2 3.8S) was used for the warp and weft, and the weave density of the warp was 11.2 threads/cm and the weave density of the weft was 11.8 threads/cm. A plain weave glass fiber fabric (base fabric 1) was obtained by weaving.
<Water absorption prevention treatment>
Next, the base fabric 1 is dipped in an aqueous treatment bath containing 3% fluorine-based water repellent and 2% silane coupling agent, squeezed with a rubber mangle to achieve a pick-up rate of 45%, and dried at 180°C. It was dried in a container for 2 minutes and treated to prevent water absorption.
<Soft vinyl chloride resin layer>
Both the front and back sides of the base fabric 1 which has been subjected to water absorption prevention treatment are coated with vinyl chloride resin paste sol of the following [Formulation 1], and heat treated at 185°C for 2 minutes to give 50 g/m 2 (total 100 g/m 2 ) on each of the front and back sides. ) a soft PVC coating layer was formed.
[Formulation 1] Vinyl chloride resin paste sol composition
Emulsion polymerized vinyl chloride resin (degree of polymerization 1300) 100.0 parts by mass Di-2-ethylhexyl phthalate (molecular weight 390) (plasticizer) 85.0 parts by mass Antimony trioxide (flame retardant) 50.0 parts by mass Ba-Zn System stabilizer 3.0 parts by mass Benzotriazole compound (ultraviolet absorber) 0.5 parts by mass Isocyanate adhesive 5.0 parts by mass Pigment (titanium oxide) 3.0 parts by mass Next, the following [Formulation 2] The vinyl chloride resin compound composition was heat-melted and kneaded with two rolls at 175°C, passed through an inverted L-shaped calendar roll set at 180°C to form a soft vinyl chloride resin film with a thickness of 0.2 mm, and a soft vinyl chloride resin film was formed on both sides. These soft vinyl chloride resin films were placed in a laminating device so as to be laminated on each of the front and back sides of the base fabric 1 on which the vinyl chloride coating layer was formed, and passed between a pair of rotating rolls in a softened state by heating to 170°C. They were integrated by thermocompression bonding to obtain a base material 1.
[Formulation 2] Vinyl chloride resin compound composition
Suspension polymerized polyvinyl chloride resin (degree of polymerization 1700) 100 parts by mass Diisononyl phthalate (C9: molecular weight 418) (plasticizer) 55 parts by mass Trixylenyl phosphate (molecular weight 410) (flame retardant plasticizer) 15 parts by mass Epoxidation Soybean oil (liquid stabilizer) 5 parts by mass Barium/zinc composite stabilizer 2 parts by mass Benzotriazole compound (ultraviolet absorber) 0.3 parts by mass
Next, the transparent resin outermost layer composition 1 of [Formulation 3] below was coated on one side of the base material 1 using an 80 mesh gravure coater, dried at 100°C for 1 minute, and a transparent resin with a thickness of 2.0 μm was coated. A composite sheet 1 on which the outermost resin layer was formed was obtained.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 1 was 80.
[Formulation 3] Transparent resin outermost layer composition 1 (triazine compound content: 40% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Triazine compound (ultraviolet absorber) 5.4 parts by mass *2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-
[2-(2-ethylhexanoyloxy)ethoxy]phenol Methyl ethyl ketone (dilution solvent) 7.3 parts by mass Toluene (dilution solvent) 7.3 parts by mass
[実施例2]
透明樹脂最外層組成物〔配合3〕を下記〔配合4〕に変更した以外は実施例1と同様の手順、及び仕様として複合シート2を得た。
複合シート2の透明樹脂最外層におけるT1×C1は50であった。
〔配合4〕 透明樹脂最外層組成物2(トリアジン系化合物含有量:25質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
トリアジン系化合物(紫外線吸収剤) 2.7質量部
*2-(4,6ージフェニルー1,3,5-トリアジン-2-イル)-5-
[2-(2-エチルヘキサノイルオキシ)エトキシ]フェノール
メチルエチルケトン(希釈溶剤) 8.7質量部
トルエン(希釈溶剤) 8.6質量部
[Example 2]
Composite sheet 2 was obtained using the same procedure and specifications as in Example 1, except that the transparent resin outermost layer composition [Formulation 3] was changed to the following [Formulation 4].
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 2 was 50.
[Formulation 4] Transparent resin outermost layer composition 2 (triazine compound content: 25% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Triazine compound (ultraviolet absorber) 2.7 parts by mass *2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-
[2-(2-ethylhexanoyloxy)ethoxy]phenol Methyl ethyl ketone (dilution solvent) 8.7 parts by mass Toluene (dilution solvent) 8.6 parts by mass
[実施例3]
実施例1の〔配合3〕を下記〔配合5〕に変更した以外は実施例1と同様の手順、及び仕様として複合シート3を得た。
複合シート3の透明樹脂最外層におけるT1×C1は100であった。
〔配合5〕 透明樹脂最外層組成物3(トリアジン系化合物含有量:50質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
トリアジン系化合物(紫外線吸収剤) 8質量部
*2-(4,6ージフェニルー1,3,5-トリアジン-2-イル)-5-
[2-(2-エチルヘキサノイルオキシ)エトキシ]フェノール
メチルエチルケトン(希釈溶剤) 6質量部
トルエン(希釈溶剤) 6質量部
[Example 3]
Composite sheet 3 was obtained using the same procedure and specifications as in Example 1, except that [Blend 3] in Example 1 was changed to [Blend 5] below.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 3 was 100.
[Formulation 5] Transparent resin outermost layer composition 3 (triazine compound content: 50% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Triazine compound (ultraviolet absorber) 8 parts by mass *2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-
[2-(2-ethylhexanoyloxy)ethoxy]phenol Methyl ethyl ketone (dilution solvent) 6 parts by mass Toluene (dilution solvent) 6 parts by mass
[実施例4]
40メッシュグラビアコーターを用いて、〔配合3〕の透明樹脂最外層組成物1を基材1の一方の面上にコーティングし、100℃で5分間乾燥して、厚さ5.0μmの透明樹脂最外層を形成した以外は実施例1と同様の手順、及び仕様として複合シート4を得た。
複合シート4の透明樹脂最外層におけるT1×C1は250であった。
[Example 4]
Using a 40 mesh gravure coater, the transparent resin outermost layer composition 1 of [Formulation 3] was coated on one side of the base material 1, and dried at 100°C for 5 minutes to form a transparent resin with a thickness of 5.0 μm. A composite sheet 4 was obtained using the same procedure and specifications as in Example 1 except that the outermost layer was formed.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 4 was 250.
[実施例5]
基材1と透明樹脂最外層の間に透明中間層を設けた以外は実施例1と同様の手順、及び仕様として複合シート5を得た。複合シート5において透明中間層は下記〔配合6〕の透明中間層組成物1を80メッシュグラビアコーターにて基材1の一方の面上にコーティングし、100℃で1分間乾燥して形成し、塗膜厚は2.0μmであった。
複合シート5の透明樹脂最外層におけるT1×C1は80であり、透明中間層における
T2×C2は80であった。
〔配合6〕 透明中間層組成物1(シアノアクリレート系化合物含有量:40質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
シアノアクリレート系化合物(紫外線吸収剤) 5.4質量部
*2-エチルヘキシル2-シアノ-3,3-ジフェニルアクリレート
メチルエチルケトン(希釈溶剤) 7.3質量部
トルエン(希釈溶剤) 7.3質量部
[Example 5]
A composite sheet 5 was obtained using the same procedure and specifications as in Example 1 except that a transparent intermediate layer was provided between the base material 1 and the outermost transparent resin layer. In the composite sheet 5, the transparent intermediate layer is formed by coating the transparent intermediate layer composition 1 of the following [Formulation 6] on one side of the base material 1 with an 80 mesh gravure coater and drying at 100 ° C. for 1 minute, The coating thickness was 2.0 μm.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 5 was 80, and T 2 ×C 2 in the transparent intermediate layer was 80.
[Formulation 6] Transparent intermediate layer composition 1 (cyanoacrylate compound content: 40% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Cyanoacrylate compound (ultraviolet absorber) 5.4 parts by mass *2-ethylhexyl 2-cyano-3,3-diphenylacrylate Methyl ethyl ketone (dilution solvent) 7.3 parts by mass Toluene (dilution solvent) 7.3 parts by mass
[実施例6]
透明中間層の配合を下記〔配合7〕の透明中間層組成物2に変更した以外は実施例5と同様の手順、及び仕様として複合シート6を得た。
複合シート6の透明樹脂最外層におけるT1×C1は80であり、透明中間層におけるT2×C2は80であった。
〔配合7〕 透明中間層組成物2(ベンゾフェノン系化合物含有量:40質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
ベンゾフェノン系化合物(紫外線吸収剤) 5.4質量部
*2-エチルヘキシル2-シアノ-3,3-ジフェニルアクリレート
メチルエチルケトン(希釈溶剤) 7.3質量部
トルエン(希釈溶剤) 7.3質量部
[Example 6]
Composite sheet 6 was obtained using the same procedure and specifications as in Example 5, except that the composition of the transparent intermediate layer was changed to Transparent Intermediate Layer Composition 2 of [Formulation 7] below.
T 1 ×C 1 in the outermost transparent resin layer of the composite sheet 6 was 80, and T 2 ×C 2 in the transparent intermediate layer was 80.
[Formulation 7] Transparent intermediate layer composition 2 (benzophenone compound content: 40% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Benzophenone compound (ultraviolet absorber) 5.4 parts by mass *2-ethylhexyl 2-cyano-3,3-diphenylacrylate Methyl ethyl ketone (dilution solvent) 7.3 parts by mass Toluene (dilution solvent) 7.3 parts by mass
[実施例7]
透明中間層の配合を下記〔配合8〕の透明中間層組成物3に変更した以外は実施例4と同様の手順、及び仕様として複合シート7を得た。
複合シート7の透明樹脂最外層におけるT1×C1は80であり、透明中間層におけるT2×C2は80であった。
〔配合8〕 透明中間層組成物3(ベンゾトリアゾール系化合物含有量:40質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
ベンゾトリアゾール系化合物(紫外線吸収剤) 5.4質量部
*2-ヒドロキシ-4-n-オクチルオキシベンゾフェノン
メチルエチルケトン(希釈溶剤) 7.3質量部
トルエン(希釈溶剤) 7.3質量部
[Example 7]
Composite sheet 7 was obtained using the same procedure and specifications as in Example 4, except that the composition of the transparent intermediate layer was changed to Transparent Intermediate Layer Composition 3 of [Formulation 8] below.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 7 was 80, and T 2 ×C 2 in the transparent intermediate layer was 80.
[Formulation 8] Transparent intermediate layer composition 3 (benzotriazole compound content: 40% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Benzotriazole compound (ultraviolet absorber) 5.4 parts by mass *2-hydroxy-4-n-octyloxybenzophenone Methyl ethyl ketone (dilution solvent) 7.3 parts by mass Toluene (dilution solvent) 7.3 parts by mass
[比較例1]
透明樹脂最外層を省略した以外は、実施例1と同様の手順、及び仕様として、比較例1の複合シート8を得た。
[Comparative example 1]
Composite sheet 8 of Comparative Example 1 was obtained using the same procedure and specifications as Example 1 except that the outermost transparent resin layer was omitted.
[比較例2]
透明樹脂最外層〔配合3〕を下記〔配合9〕に変更した以外は、実施例1と同様の手順、及び仕様として、比較例2の複合シート9を得た。
〔配合9〕 透明樹脂最外層組成物4(トリアジン系化合物を含まない)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
メチルエチルケトン(希釈溶剤) 10質量部
トルエン(希釈溶剤) 10質量部
[Comparative example 2]
A composite sheet 9 of Comparative Example 2 was obtained using the same procedure and specifications as in Example 1, except that the outermost transparent resin layer [Formulation 3] was changed to the following [Formulation 9].
[Formulation 9] Transparent resin outermost layer composition 4 (contains no triazine compound)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Methyl ethyl ketone (dilution solvent) 10 parts by mass Toluene (dilution solvent) 10 parts by mass
[比較例3]
透明樹脂最外層組成物を下記〔配合10〕に変更した以外は実施例1と同様の手順、及び仕様として、比較例3の複合シート10を得た。
複合シート10の透明樹脂最外層におけるT1×C1は20であった。
〔配合10〕 透明最外層組成物4(トリアジン系化合物含有量:10質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
トリアジン系化合物(紫外線吸収剤) 0.9質量部
*2-(2’-ヒドロキシ-5’-メチルフェニル)ベンゾトリアゾール
メチルエチルケトン(希釈溶剤) 9.1質量部
トルエン(希釈溶剤) 10質量部
[Comparative example 3]
Composite sheet 10 of Comparative Example 3 was obtained using the same procedure and specifications as Example 1 except that the transparent resin outermost layer composition was changed to [Formulation 10] below.
T 1 ×C 1 in the outermost transparent resin layer of the composite sheet 10 was 20.
[Formulation 10] Transparent outermost layer composition 4 (triazine compound content: 10% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Triazine compound (ultraviolet absorber) 0.9 parts by mass *2-(2'-hydroxy-5'-methylphenyl)benzotriazole Methyl ethyl ketone (dilution solvent) 9.1 parts by mass Toluene (dilution solvent) 10 parts by mass
[比較例4]
60メッシュグラビアコーターを用いて、下記〔配合11〕の透明樹脂最外層組成物6を基材1の一方の面上にコーティングし、100℃で5分間乾燥して、厚さ4.0μmの透明樹脂最外層を形成し、複合シート11を得た。
複合シート10の透明樹脂最外層におけるT1×C1は280であった。
〔配合11〕 透明樹脂最外層組成物5(トリアジン系化合物含有量:70質量%)
アクリル樹脂(MMA)溶液 75質量部
*MMA(10質量%):メチルエチルケトン(90質量%)
フッ素・アクリル系樹脂 5質量部
*フッ素・アクリル樹脂(10質量%):メチルエチルケトン(90質量%)
トリアジン系化合物(紫外線吸収剤) 19質量部
*2-ヒドロキシ-4-n-オクチルオキシベンゾフェノン
メチルエチルケトン(希釈溶剤) 0.5質量部
トルエン(希釈溶剤) 0.5質量部
[Comparative example 4]
Using a 60 mesh gravure coater, the transparent resin outermost layer composition 6 of [Formulation 11] below was coated on one side of the base material 1, and dried at 100°C for 5 minutes to form a transparent resin with a thickness of 4.0 μm. A resin outermost layer was formed to obtain a composite sheet 11.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 10 was 280.
[Formulation 11] Transparent resin outermost layer composition 5 (triazine compound content: 70% by mass)
Acrylic resin (MMA) solution 75 parts by mass *MMA (10% by mass): Methyl ethyl ketone (90% by mass)
Fluorine/acrylic resin 5 parts by mass *Fluorine/acrylic resin (10 mass%): Methyl ethyl ketone (90 mass%)
Triazine compound (ultraviolet absorber) 19 parts by mass *2-hydroxy-4-n-octyloxybenzophenone Methyl ethyl ketone (dilution solvent) 0.5 parts by mass Toluene (dilution solvent) 0.5 parts by mass
[比較例5]
80メッシュグラビアコーターの代わりに、20メッシュグラビアコーターを用いて、〔配合5〕の透明樹脂最外層組成物3を基材1の一方の面上にコーティングし、100℃で5分間乾燥して、厚さ6.0μmの透明樹脂最外層を形成した以外は実施例1と同様の手順、及び仕様として複合シート12を得た。
複合シート12の透明樹脂最外層におけるT1×C1は300であった。
[Comparative example 5]
Using a 20 mesh gravure coater instead of an 80 mesh gravure coater, the transparent resin outermost layer composition 3 of [Formulation 5] was coated on one side of the base material 1, and dried at 100 ° C. for 5 minutes. A composite sheet 12 was obtained using the same procedure and specifications as in Example 1, except that a transparent resin outermost layer with a thickness of 6.0 μm was formed.
T 1 ×C 1 in the outermost transparent resin layer of composite sheet 12 was 300.
[比較例6]
80メッシュグラビアコーターの代わりに、120メッシュグラビアコーターを用いて〔配合3〕の透明樹脂最外層組成物1を基材1の一方の面上にコーティングし、100℃で1分間乾燥して、厚さ0.5μmの透明樹脂最外層を形成した以外は実施例1と同様の手順、及び仕様として複合シート13を得た。
複合シート13の透明樹脂最外層におけるT1×C1は20であった。
[Comparative example 6]
The transparent resin outermost layer composition 1 of [Formulation 3] was coated on one side of the base material 1 using a 120 mesh gravure coater instead of the 80 mesh gravure coater, and dried at 100°C for 1 minute to obtain a thick A composite sheet 13 was obtained using the same procedure and specifications as in Example 1, except that a transparent resin outermost layer with a thickness of 0.5 μm was formed.
T 1 ×C 1 in the outermost transparent resin layer of the composite sheet 13 was 20.
以上の実施例及び比較例で得られた複合シートについて、以下の試験を行った結果を表1~表3に示す。
<耐候促進試験>
実施例1~7及び比較例1~6で得られた複合シート1~13について、スガ試験機株式会社製キセノンウエザーメーターSX75にて、透明樹脂最外層を設けた側を照射面として、624時間(屋外曝露3年相当)、1248時間(屋外曝露6年相当)、1872時間(屋外曝露9年相当)、2496時間(屋外曝露12年相当)、3120時間(屋外曝露15年相当)の耐候促進試験(JIS K5600-7-7)を行った。
<耐候促進試験後外観(亀裂・剥離・脱落)評価>
複合シート1~13について、各促進時間毎にデジタルマイクロスコープ(VHX-1000:株式会社キーエンス製)を使用して、透明樹脂最外層の500倍の拡大画像観察を行い、亀裂の有無、及び剥離や脱落の有無を確認し、以下の様に判定し、耐候促進1872時間まで判定1または2であれば合格とした。
1:透明樹脂最外層に亀裂、剥離、脱落の何れも認めない
2:透明樹脂最外層に亀裂を認めるが、剥離、脱落は認めない
3:透明樹脂最外層に亀裂、剥離、脱落を認める
<耐候促進後・防汚性評価(ダートチャンバー試験)>
耐候促進後の複合シート1~13について、以下の防汚性確認試験を行った。
直径20cm×高さ25cmの筒状密閉容器内の内壁に供試複合シート片を貼付け、複写機用カーボントナー1gと乾燥川砂50gを投入し、筒状密閉容器を横にした状態で1対の回転ロール(互いに反回り)上で、45rpmの回転速度で30分間筒状密閉容器を回転させながら汚染させた。その後、汚れ度合いを試験前後の色差ΔE(JIS Z8730)で以下の様に判定(清拭、洗浄なしの状態で測定)し、耐候促進1872時間まで判定1または2であれば合格とした。
1:ΔE=0~2.9 初期状態を維持する好成績(問題なし)
2:ΔE=3~4.9 やや薄黒いが気にならない(問題なし)
3:ΔE=5~7.9 薄黒く、気になる
4:ΔE=8~9.9 黒ずみ、汚らしい
5:ΔE=10~ かなり黒ずんで、汚い
<折り曲げ試験>
複合シート1(実施例1)及び複合シート10(比較例4)、複合シート11(比較例5)について、MIT(耐屈曲試験JIS P8115)に準拠し折り曲げ試験を実施した。1000回屈曲後の屈曲部分をデジタルマイクロスコープ(VHX-1000:株式会社キーエンス製)を使用して防汚塗膜の500倍の拡大画像観察を行い、透明樹脂最外層の亀裂の有無、及び剥離や脱落の有無を判定した。
1:透明樹脂最外層に亀裂、剥離、脱落の何れも認めない
2:透明樹脂最外層に亀裂を認めるが、剥離、脱落は認めない
3:透明樹脂最外層に亀裂、剥離、脱落を認める
The following tests were conducted on the composite sheets obtained in the above Examples and Comparative Examples, and the results are shown in Tables 1 to 3.
<Accelerated weathering test>
Composite sheets 1 to 13 obtained in Examples 1 to 7 and Comparative Examples 1 to 6 were tested for 624 hours using a xenon weather meter SX75 manufactured by Suga Test Instruments Co., Ltd. with the side on which the outermost transparent resin layer was provided as the irradiation surface. (equivalent to 3 years of outdoor exposure), 1248 hours (equivalent to 6 years of outdoor exposure), 1872 hours (equivalent to 9 years of outdoor exposure), 2496 hours (equivalent to 12 years of outdoor exposure), 3120 hours (equivalent to 15 years of outdoor exposure) Test (JIS K5600-7-7) was conducted.
<Appearance evaluation (cracking, peeling, falling off) after accelerated weathering test>
For composite sheets 1 to 13, a digital microscope (VHX-1000: manufactured by Keyence Corporation) was used to observe the transparent resin outermost layer at a magnification of 500 times at each acceleration time to check for cracks and peeling. The presence or absence of shedding was confirmed, and the evaluation was made as follows. If the evaluation was 1 or 2 for up to 1872 hours of weather resistance promotion, it was considered to be a pass.
1: No cracks, peeling, or falling off of the outermost transparent resin layer.
2: Cracks are observed in the outermost transparent resin layer, but no peeling or falling off is observed.
3: Cracks, peeling, and falling off of the outermost transparent resin layer <Evaluation of antifouling property after weather resistance promotion (dirt chamber test)>
Composite sheets 1 to 13 after weather resistance promotion were subjected to the following antifouling property confirmation test.
A sample composite sheet piece was pasted on the inner wall of a cylindrical airtight container with a diameter of 20 cm and a height of 25 cm, 1 g of carbon toner for copiers and 50 g of dried river sand were added, and a pair of the cylindrical airtight containers were placed horizontally. The cylindrical closed container was contaminated while rotating on rotating rolls (counter-rotating to each other) at a rotation speed of 45 rpm for 30 minutes. Thereafter, the degree of staining was determined as follows (measured without wiping or washing) based on the color difference ΔE (JIS Z8730) before and after the test, and if it was judged as 1 or 2 for up to 1872 hours of weather resistance promotion, it was considered to have passed.
1: ΔE = 0 to 2.9 Good results maintaining the initial state (no problems)
2: ΔE = 3 to 4.9 A little dark, but not bothersome (no problem)
3: ΔE = 5 to 7.9 Dark and worrisome
4: ΔE = 8 to 9.9 Darkness, dirty appearance
5: ΔE=10~ Quite dark and dirty <Bending test>
A bending test was conducted on Composite Sheet 1 (Example 1), Composite Sheet 10 (Comparative Example 4), and Composite Sheet 11 (Comparative Example 5) in accordance with MIT (Bending Test JIS P8115). After bending 1000 times, the bent part was observed using a digital microscope (VHX-1000, manufactured by Keyence Corporation) at a magnification of 500 times, and the presence or absence of cracks in the outermost transparent resin layer and peeling were observed. The presence or absence of shedding was determined.
1: No cracks, peeling, or falling off of the outermost transparent resin layer.
2: Cracks are observed in the outermost transparent resin layer, but no peeling or falling off is observed.
3: Cracks, peeling, and falling off of the outermost transparent resin layer.
実施例(1~7)は、紫外線吸収剤であるトリアジン系化合物を透明樹脂最外層に含む複合シートであり、透明樹脂最外層の厚さ(T1)1~5μm、トリアジン系化合物含有量(C1)25~50質量%であり、25≦T1×C1≦250を満たしている。そのため、キセノンウエザーメーター耐候性促進試験(K 7350-2:2008)後に、透明樹脂最外層の剥離や亀裂が生じ難く、紫外線への抵抗耐性向上が向上していた。また、耐候性促進試験後の防汚性確認試験(ダートチャンバー試験)では、防汚性能の経年劣化が抑制され、長期間防汚性を維持できることが確認できた。特に、シアノアクリレート系、ベンゾフェノン系、または、ベンゾトリアゾール系の紫外線吸収剤を含む透明中間層を有する実施例(5~7)の複合シートについては、紫外線への抵抗耐性がより向上していた。実施例1~7の透明樹脂最外層は、紫外線吸収剤であるトリアジン系化合物を含有する防汚層であり、実施例5~7の透明中間層はシアノアクリレート系化合物、ベンゾトリアゾール系化合物、ベンゾフェノン系化合物のいずれか一つを含有する防汚層である。これら実施例1~7の複合シートは紫外線による負荷に対する抵抗耐性が向上し、防汚層に亀裂などの損傷が容易に生じることがない事をキセノンウエザーメーターで耐候性促進試験(K 7350-2:2008)を実施したところ確認することができた。また防汚層の紫外線に対する抵抗耐性が向上したことにより防汚性能を維持し続けることが可能であることを防汚性確認試験(ダートチャンバー試験)で確認できた。 Examples (1 to 7) are composite sheets containing a triazine compound, which is an ultraviolet absorber, in the outermost layer of a transparent resin. C 1 ) is 25 to 50% by mass and satisfies 25≦T 1 ×C 1 ≦250. Therefore, after the xenon weather meter weather resistance accelerated test (K 7350-2: 2008), the outermost transparent resin layer was less likely to peel or crack, and the resistance to ultraviolet rays was improved. In addition, in the antifouling property confirmation test (dirt chamber test) after the accelerated weather resistance test, it was confirmed that deterioration of the antifouling performance over time was suppressed and that the antifouling property could be maintained for a long period of time. In particular, the composite sheets of Examples (5 to 7) having a transparent intermediate layer containing a cyanoacrylate-based, benzophenone-based, or benzotriazole-based ultraviolet absorber had improved resistance to ultraviolet light. The outermost transparent resin layer in Examples 1 to 7 is an antifouling layer containing a triazine compound that is an ultraviolet absorber, and the transparent intermediate layer in Examples 5 to 7 is a cyanoacrylate compound, benzotriazole compound, benzophenone. It is an antifouling layer containing any one of these compounds. The composite sheets of Examples 1 to 7 had improved resistance to ultraviolet rays, and accelerated weather resistance tests (K 7350-2) using a xenon weather meter confirmed that damage such as cracks did not easily occur in the antifouling layer. :2008), we were able to confirm this. In addition, the antifouling property confirmation test (dirt chamber test) confirmed that the antifouling property could be maintained due to the improved resistance to ultraviolet rays of the antifouling layer.
<耐候促進後の透明樹脂最外層及び透明中間層の亀裂、剥離評価>
透明樹脂最外層にトリアジン系化合物を含む実施例1~7は、トリアジン系化合物を含まない比較例2に比べて、透明樹脂最外層の亀裂や剥離が抑制されていた。実施例(1~7)の透明樹脂最外層及び、透明中間層の主要樹脂であるMMAは紫外線中波長UV-B領域280nm~320nm(アクリルは315nmで損傷大)の照射を受けることで、亀裂などの損傷が生じる。トリアジン系紫外線吸収剤は280nm~300nmで高い吸収能力を持つため、透明樹脂最外層に添加することで紫外線吸中波長UV-B領域の照射への抵抗耐性が向上し得られた効果だと考えられる。実施例3の紫外線吸収剤の添加量が多い、または実施例4の透明樹脂最外層の厚みが大きいほど効果が大きく見られた。
また同様に実施例(5~7)の透明樹脂最外層と基材の間に透明中間層を設けたものについても紫外線中波長UV-B領域280nm~320nmの照射への抵抗耐性が向上したため効果が得られている。透明中間層にはシアノアクリレート系、ベンゾフェノン系、ベンゾトリアゾール系の紫外線吸収剤のいずれか1種類を添加している。これらの紫外線吸収剤はトリアジン系紫外線吸収剤とは異なり長波長紫外線UV-A領域320nm~380nmに高い吸収能力を持つ。基材の主要樹脂である塩化ビニル樹脂は長波長紫外線UV-A領域320nmを受けることで劣化を生じる。劣化により軟質塩化ビニル樹脂層から亀裂が生じると透明樹脂最外層、透明樹脂中間層にまで亀裂が生じ可塑剤が移行し易くなるため防汚性能が損なわれてしまう。そのため透明樹脂最外層と基材の間に透明樹脂中間層を設けた実施例5~7の方が亀裂や剥離の抑制効果がより高かった。実施例5~7の透明中間層は、シアノアクリレート系、ベンゾフェノン系、ベンゾトリアゾール系の紫外線吸収剤のいずれか1種類を含み、それぞれの紫外線吸収剤の吸収波長はシアノアクリレート系(280nm~360nm)、ベンゾフェノン系(300nm~390nm)、ベンゾトリアゾール系(340nm~350nm)、となっており、塩化ビニル樹脂が最も劣化の影響を受ける長波長紫外線UV-A領域320nmの紫外線吸収吸性能が高いものはベンゾフェノン系、シアノアクリレート系である。ベンゾトリアゾール系は長波長紫外線UV-A領域320nmには吸収性能がない。そのため結果としては、実施例7に比べて、実施例5、実施例6の方がやや優れていた。
<Evaluation of cracks and peeling of transparent resin outermost layer and transparent intermediate layer after weather resistance promotion>
In Examples 1 to 7, in which the outermost transparent resin layer contained a triazine compound, cracking and peeling of the outermost transparent resin layer were suppressed compared to Comparative Example 2, which did not contain a triazine compound. MMA, which is the main resin of the transparent resin outermost layer and the transparent intermediate layer of Examples (1 to 7), cracks when irradiated with ultraviolet medium wavelength UV-B region 280 nm to 320 nm (acrylic is severely damaged at 315 nm). Such damage may occur. Since triazine-based UV absorbers have a high absorption capacity in the range of 280 nm to 300 nm, we believe that adding them to the outermost layer of the transparent resin improves resistance to irradiation in the UV absorption wavelength UV-B region. It will be done. The greater the amount of the ultraviolet absorber added in Example 3 or the greater the thickness of the outermost transparent resin layer in Example 4, the greater the effect.
Similarly, the products of Examples (5 to 7) in which a transparent intermediate layer was provided between the transparent resin outermost layer and the base material were also effective because the resistance resistance to irradiation in the ultraviolet mid-wavelength UV-B region of 280 nm to 320 nm was improved. is obtained. The transparent intermediate layer contains one of cyanoacrylate-based, benzophenone-based, and benzotriazole-based ultraviolet absorbers. Unlike triazine-based UV absorbers, these UV absorbers have high absorption ability in the long wavelength UV-A region of 320 nm to 380 nm. Vinyl chloride resin, which is the main resin of the base material, deteriorates when exposed to long wavelength ultraviolet rays in the UV-A region of 320 nm. When cracks occur in the soft vinyl chloride resin layer due to deterioration, cracks also occur in the outermost transparent resin layer and the transparent resin intermediate layer, making it easier for the plasticizer to migrate, thereby impairing antifouling performance. Therefore, Examples 5 to 7 in which a transparent resin intermediate layer was provided between the outermost transparent resin layer and the base material had a higher effect of suppressing cracking and peeling. The transparent intermediate layers of Examples 5 to 7 contained any one of cyanoacrylate-based, benzophenone-based, and benzotriazole-based UV absorbers, and the absorption wavelength of each UV absorber was cyanoacrylate-based (280 nm to 360 nm). , benzophenone type (300nm to 390nm), benzotriazole type (340nm to 350nm), and those with high ultraviolet absorption ability in the long wavelength ultraviolet UV-A region 320nm, where vinyl chloride resin is most affected by deterioration, are They are benzophenone type and cyanoacrylate type. Benzotriazole-based products do not have absorption performance in the long wavelength UV-A region of 320 nm. Therefore, as a result, Examples 5 and 6 were slightly better than Example 7.
<耐候促進後の防汚性確認試験>
実施例(1~7)比較例(1~6)でスガ試験機株式会社製キセノンウエザーメーターSX75にて耐候促進試験(K 7350-2:2008)後の防汚性確認試験を行うことによって防汚性を定量的に評価した。その結果、透明樹脂最外層におけるトリアジン系化合物の含有量が50質量%を超える比較例4では、表面への析出により防汚性能が損なわれていた。逆に含有量が25質量%未満である比較例3や、透明樹脂最外層の塗膜が薄い比較例6は長波長紫外線UV-A、紫外線中波長UV-B領域の照射への抵抗耐性が十分でなく、基材の軟質塩化ビニル樹脂層、透明樹脂最外層及び透明中間層に亀裂が生じ易く、それによって基材から可塑剤が移行しやすくなり結果として防汚性を損なうことが分かった。
<Antifouling property confirmation test after weather resistance promotion>
In Examples (1 to 7) and Comparative Examples (1 to 6), antifouling properties were confirmed by conducting an antifouling property confirmation test after an accelerated weather resistance test (K 7350-2: 2008) using a xenon weather meter SX75 manufactured by Suga Test Instruments Co., Ltd. The stain resistance was quantitatively evaluated. As a result, in Comparative Example 4 in which the content of the triazine compound in the outermost layer of the transparent resin exceeded 50% by mass, the antifouling performance was impaired due to precipitation on the surface. On the contrary, Comparative Example 3, in which the content is less than 25% by mass, and Comparative Example 6, in which the coating film of the outermost transparent resin layer is thin, have low resistance to long-wavelength UV-A UV-A and mid-wavelength UV-B irradiation. It was found that cracks were likely to occur in the soft vinyl chloride resin layer of the base material, the outermost transparent resin layer, and the transparent intermediate layer, which made it easier for the plasticizer to migrate from the base material, resulting in a loss of antifouling properties. .
<折り曲げ試験(MIT試験)>
複合シート1(実施例1)及び複合シート11(比較例4)、複合シート12(比較例5)について、MIT(耐屈曲試験JIS P8115)に準拠し折り曲げ試験を実施した。1000回屈曲後の屈曲部分をデジタルマイクロスコープ(VHX-1000:株式会社キーエンス製)を使用して防汚塗膜の500倍の拡大画像観察を行い、透明樹脂最外層の亀裂の有無、及び剥離や脱落の有無を判定した。結果としては透明樹脂最外層の塗膜厚みが5.0μmを超える複合シート12(比較例5)は基材の柔軟性に透明樹脂最外層が追従することができず、亀裂、剥離などの損傷を生じる結果となった。複合シート11(比較例4)も透明樹脂最外層の亀裂が見られた。これはC2が50質量%を超え、T2×C2も250を超えていたため、透明樹脂最外層そのものの皮膜強度が低下し亀裂が入りやすくなったものと思われる。理由としては透明樹脂最外層における紫外線吸収剤の割合が高くなると透明樹脂最外層の主要樹脂MMA(アクリル)の割合が少なくなり皮膜強度が低下する。また透明樹脂最外層が厚くなると基材の柔軟性に透明樹脂最外層が追従することができず、亀裂などの損傷を生じ易くなり結果として防汚性能が損なわれるものと考えられる。この様に透明樹脂最外層を厚くしても、透明樹脂最外層に亀裂、剥離等の損傷があると基材の可塑剤等が移行し易くなり結果として防汚性能が損なわれてしまう。逆に塗膜厚みが1.0μm未満である比較例6は紫外線吸中波長UV-B領域の照射への抵抗耐性が十分でなく、透明樹脂最外層に亀裂が生じ易かった。
<Bending test (MIT test)>
A bending test was conducted on Composite Sheet 1 (Example 1), Composite Sheet 11 (Comparative Example 4), and Composite Sheet 12 (Comparative Example 5) in accordance with MIT (Bending Test JIS P8115). After bending 1000 times, the bent part was observed using a digital microscope (VHX-1000, manufactured by Keyence Corporation) at a magnification of 500 times, and the presence or absence of cracks in the outermost transparent resin layer and peeling were observed. The presence or absence of shedding was determined. As a result, in composite sheet 12 (Comparative Example 5) in which the coating thickness of the outermost transparent resin layer exceeds 5.0 μm, the outermost transparent resin layer was unable to follow the flexibility of the base material, resulting in damage such as cracking and peeling. This resulted in the following. Composite sheet 11 (Comparative Example 4) also showed cracks in the outermost transparent resin layer. This is probably because C 2 exceeded 50% by mass and T 2 ×C 2 also exceeded 250, so the film strength of the transparent resin outermost layer itself decreased and cracks were likely to occur. The reason is that as the proportion of the ultraviolet absorber in the outermost transparent resin layer increases, the proportion of the main resin MMA (acrylic) in the outermost transparent resin layer decreases, resulting in a decrease in film strength. Furthermore, when the outermost transparent resin layer becomes thicker, it is not possible for the outermost transparent resin layer to follow the flexibility of the base material, and damage such as cracks is likely to occur, resulting in a loss of antifouling performance. Even if the outermost transparent resin layer is made thicker in this manner, if the outermost transparent resin layer is damaged such as cracks or peeling, the plasticizer of the base material will be likely to migrate, resulting in a loss of antifouling performance. On the other hand, Comparative Example 6, in which the coating film thickness was less than 1.0 μm, did not have sufficient resistance to irradiation in the ultraviolet absorption wavelength UV-B region, and cracks were likely to occur in the outermost layer of the transparent resin.
本発明の産業資材向け複合シートは、屋外使用における防汚耐久性が格段に優れており、従来より長期間にわたって美麗な外観を保つことが可能となる。そのため、テント倉庫、イベント用シート、膜屋根、シートシャッター、日除けテント、庇、建築養生シート、建築防音シート、建築養生メッシュ、電照式看板向けシート、空間間仕切り用シート、シートカバー、レジャーシート、農業用ハウス、畜舎など、屋外向けの建築用・農業用資材用に好適に用いることができる。 The composite sheet for industrial materials of the present invention has extremely excellent antifouling durability when used outdoors, and can maintain a beautiful appearance for a longer period of time than conventional sheets. Therefore, we manufacture tent warehouses, event sheets, membrane roofs, sheet shutters, sunshade tents, eaves, architectural curing sheets, architectural soundproofing sheets, architectural curing mesh, sheets for illuminated signboards, space partition sheets, seat covers, leisure sheets, It can be suitably used for outdoor construction and agricultural materials such as agricultural houses and livestock sheds.
1:複合シート
2:基材
2-1:軟質塩化ビニル樹脂層
2-2:基布
3:透明樹脂最外層
4:透明中間層
1: Composite sheet 2: Base material 2-1: Soft vinyl chloride resin layer 2-2: Base fabric 3: Transparent resin outermost layer 4: Transparent intermediate layer
Claims (3)
25 ≦ T1×C1 ≦ 250 (式1)
ただし、1.0 ≦ T1 ≦ 5.0
25 ≦ C1 ≦ 50の範囲とする。
*(式1)においてT1は透明樹脂最外層の厚さ(μm)を示し、
C1は透明樹脂最外層におけるトリアジン系化合物の含有量(質量%)を示す A composite sheet comprising a base material containing at least one soft vinyl chloride resin layer and a transparent resin outermost layer containing a triazine-based compound, characterized in that the transparent resin outermost layer satisfies the following formula 1, Composite sheet for industrial materials with excellent stain resistance and durability.
25 ≦ T 1 ×C 1 ≦ 250 (Formula 1)
However, 1.0 ≦ T 1 ≦ 5.0
The range is 25≦C 1 ≦50.
*In (Formula 1), T1 indicates the thickness (μm) of the outermost transparent resin layer,
C1 indicates the content (% by mass) of triazine compounds in the outermost transparent resin layer
25 ≦ T2×C2 ≦ 250 (式2)
ただし、1.0 ≦ T2 ≦ 5.0
25 ≦ C2 ≦ 50の範囲とする。
*(式2)においてT2は透明中間層の厚さ(μm)を示し、
C2は透明中間層におけるベンゾトリアゾール系化合物、ベンゾフェノン系化合物
及びシアノアクリレート系化合物の含有量(質量%)を示す The transparent intermediate layer contains at least one compound selected from a benzotriazole compound, a benzophenone compound, and a cyanoacrylate compound, and the transparent intermediate layer satisfies the following formula 2. Composite sheet according to item 2.
25 ≦ T 2 × C 2 ≦ 250 (Formula 2)
However, 1.0 ≦ T 2 ≦ 5.0
The range is 25≦ C2 ≦50.
*In (Formula 2), T2 indicates the thickness (μm) of the transparent intermediate layer,
C2 indicates the content (% by mass) of benzotriazole compounds, benzophenone compounds, and cyanoacrylate compounds in the transparent intermediate layer.
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| JP2022059727A JP2023150560A (en) | 2022-03-31 | 2022-03-31 | Composite sheet for industrial material excellent in antifouling durability |
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| JP2023150560A true JP2023150560A (en) | 2023-10-16 |
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| JP2022059727A Pending JP2023150560A (en) | 2022-03-31 | 2022-03-31 | Composite sheet for industrial material excellent in antifouling durability |
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