JP2023045506A - Evaluation method of hydrogen-induced cracking resistance of steel material - Google Patents
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Abstract
【課題】従来よりも精度の高い、鋳片段階での耐水素誘起割れ特性の評価方法を提供する。【解決手段】溶鋼の成分分析値を基に算出されるフリーS濃度と、鋳片の長手方向に垂直な断面に現れる中心偏析帯の偏析粒の評価結果に基づいて耐水素誘起割れ性を評価することを特徴とする、鋼材の耐水素誘起割れ性の評価方法。具体的には、[1]鋳片中心偏析帯における偏析線上の1.0mm以上の偏析粒(対象偏析粒)の合計長さが調査長さの45%以上、かつ、前記対象偏析粒の最大長さが3.0mm以上である場合(評価A)であって、溶鋼の成分分析値を基に算出されるフリーS濃度が6質量ppm以下である場合、又は、[2]中心偏析帯の評価が評価A以外であってフリーS濃度が20質量ppm以下である場合に、耐水素誘起割れ性に優れる鋼材と評価することを特徴とする鋼材の耐水素誘起割れ性の評価方法。【選択図】なしA method for evaluating resistance to hydrogen-induced cracking at the slab stage, which is more accurate than conventional methods, is provided. [Solution] Hydrogen-induced cracking resistance is evaluated based on the free sulfur concentration calculated based on the component analysis value of molten steel and the evaluation result of the segregation grains in the central segregation zone appearing in the cross section perpendicular to the longitudinal direction of the cast slab. A method for evaluating hydrogen-induced cracking resistance of steel materials, characterized in that Specifically, [1] the total length of segregation grains (target segregation grains) of 1.0 mm or more on the segregation line in the center segregation zone of the slab is 45% or more of the survey length, and the maximum of the target segregation grains When the length is 3.0 mm or more (evaluation A), and the free S concentration calculated based on the component analysis value of molten steel is 6 ppm by mass or less, or [2] Center segregation zone A method for evaluating hydrogen-induced cracking resistance of a steel material, wherein the steel material is evaluated as having excellent hydrogen-induced cracking resistance when the evaluation is other than evaluation A and the free S concentration is 20 ppm by mass or less. [Selection figure] None
Description
本発明は、鋼材の耐水素誘起割れ性の評価方法であって、ラインパイプで使われることを想定した耐水素誘起割れ鋼を製造するにあたり、耐水素誘起割れ性に優れた鋼であるかどうかを判別する鋼材の評価方法に関する。 The present invention is a method for evaluating the resistance to hydrogen-induced cracking of steel materials, and is used to determine whether the steel has excellent resistance to hydrogen-induced cracking when manufacturing hydrogen-induced cracking steel that is assumed to be used in line pipes. It relates to a method for evaluating steel materials that discriminates.
鋼の連続鋳造鋳片(以下、単に鋳片と呼ぶ)では、鋳片中心部の偏析(以下、中心偏析と呼ぶ)が鋼材の特性に大きく影響を及ぼすことが知られている。特に、ラインパイプとして使われる耐サワー材等の鋼材は硫化水素環境での使用が想定されており、中心偏析や非金属介在物の状態によってはそれらを起点として、水素誘起割れ(Hydrogen Induced Cracking、以下HICと呼ぶ)が発生する場合がある。HICを抑制するには、高延伸性の硫化物系介在物であるマンガン-サルファイド(MnS)の生成抑制が効果的であり、溶鋼中S濃度を極限まで低減させたり、溶鋼中にCaを添加することで非延伸性のカルシウム-サルファイド(CaS)に形態制御するといった対策が取られている。また、中心偏析部におけるMn等の偏析元素の集合体は周囲の母材と硬さが異なり、こちらもHICの起点となることから、鋳造時のロール間隔の調整、鋳造速度を変えないといった中心偏析悪化要因を抑制する対策が取られている。しかしながら、これらの対策を講じたとしても成分変動や鋳造条件により、介在物や中心偏析が生成してしまう場合がある。そこで、製品出荷前に鋼材のHIC特性を評価することが行われる。 It is known that segregation at the center of the slab (hereinafter referred to as center segregation) greatly affects the properties of continuously cast steel slabs (hereinafter simply referred to as slabs). In particular, steel materials such as sour-resistant materials used for line pipes are assumed to be used in a hydrogen sulfide environment, and depending on the state of center segregation and non-metallic inclusions, hydrogen-induced cracking (Hydrogen Induced Cracking) hereinafter referred to as HIC) may occur. In order to suppress HIC, it is effective to suppress the formation of manganese-sulfide (MnS), which is a highly stretchable sulfide-based inclusion. A countermeasure is taken to control the morphology of non-stretchable calcium-sulfide (CaS). In addition, since the aggregate of segregating elements such as Mn in the center segregation part has a different hardness from the surrounding base metal, this also becomes the starting point of HIC, so it is necessary to adjust the roll gap during casting and not change the casting speed. Measures are taken to suppress segregation aggravating factors. However, even if these countermeasures are taken, inclusions and center segregation may still occur due to fluctuations in composition and casting conditions. Therefore, the HIC characteristics of steel materials are evaluated before product shipment.
[HIC特性の評価方法]
鋼材のHIC特性を評価する場合、出荷前の鋼材に対してNACE(National Association of Corrosion Engineers)TM0284の規格に規定されたHIC試験(NACE試験)により評価されることが多い。この手法は、1atmの硫化水素を飽和させた5%NaCl溶液と0.5%酢酸のpH2.7の混合水溶液に所定の寸法の鋼材を浸漬させ、96時間経過後に取り出してHICの発生を評価する方法である。HICの発生の評価方法としては、鋼材の断面を観察して内部に発生したHICの割れ長さや形態を調査する手法や、超音波探傷試験(UT)を用いて、試験片の評価面に対する割れ部の面積率CAR(Crack Area Ratio)を算出する手法がある。
[Method for evaluating HIC characteristics]
When evaluating the HIC properties of steel materials, the HIC test (NACE test) prescribed in the standards of NACE (National Association of Corrosion Engineers) TM0284 is often used for steel materials before shipment. In this method, a steel material with a predetermined size is immersed in a mixed aqueous solution of 5% NaCl solution saturated with 1 atm of hydrogen sulfide and 0.5% acetic acid at pH 2.7, and after 96 hours, it is taken out to evaluate the occurrence of HIC. It is a way to As a method for evaluating the occurrence of HIC, a method of observing the cross section of the steel material to investigate the length and form of cracks of HIC generated inside, and an ultrasonic test (UT) are used to detect cracks on the evaluation surface of the test piece. There is a method of calculating the area ratio CAR (Crack Area Ratio) of the part.
上記手法を出荷前の製品に適用することで、HIC発生の有無を確認できるが、この手法は結果が判明するまでに数週間を要する。HICが発生すると当該製品は耐サワー材として適用できなくなり、再溶製することになると製造効率が大幅に下がってしまう。そこで、結果判明までに数週間を要するNACE試験に代わり、鋳片段階でHIC発生の有無を推定する手法として、以下の方法が開示されている。 By applying the above method to products before shipment, the presence or absence of HIC occurrence can be confirmed, but this method requires several weeks before the results are known. If HIC occurs, the product cannot be used as a sour resistant material, and if it is remelted, the production efficiency will be greatly reduced. Therefore, the following method has been disclosed as a method for estimating the presence or absence of HIC at the slab stage instead of the NACE test, which takes several weeks to obtain results.
特許文献1では、スラブ切断面において、幅方向両端から幅D/2の範囲での水平割れの開孔厚み、幅方向両端からD/2を除く幅W-Dの範囲での最大偏析粒径および所定の径以上の偏析粒の個数密度を使った耐サワー鋼スラブの品質判定による向け先変更方法が開示されている。 In Patent Document 1, on the slab cut surface, the opening thickness of horizontal cracks in the range of width D / 2 from both ends in the width direction, the maximum segregation grain size in the range of width WD excluding D / 2 from both ends in the width direction and a method of diversion by quality determination of sour steel slabs using the number density of segregated grains of a predetermined diameter or greater.
特許文献2では、中心偏析部のMn偏析スポットを楕円近似して得た長径DLとMn偏析度CMnS/C0との積が0.8mmを超えるMn偏析スポットの数が100mmあたり1個以下である場合に耐HIC性に優れる鋼材であると評価する、鋼材のHIC感受性の評価方法が開示されている。 In Patent Document 2, the product of the major diameter D L obtained by elliptical approximation of the Mn segregation spot in the central segregation portion and the degree of Mn segregation C MnS /C 0 exceeds 0.8 mm. A method for evaluating the HIC susceptibility of a steel material is disclosed, in which the steel material is evaluated as having excellent HIC resistance when the following conditions are satisfied.
特許文献3では、カルシウム添加鋼の鏡面研磨面の20mm2以上をSEM観察し、非金属介在物をEDSで組成分析して得たCaOとAl2O3濃度の比(質量%CaO/質量%Al2O3)が1.0ないし10.0の範囲の非金属介在物を計数し、耐水素誘起割れ特性との関係式を用いて、カルシウム添加鋼の耐水素誘起割れを推定する方法が開示されている。 In Patent Document 3, the ratio of CaO and Al 2 O 3 concentrations (mass% CaO / mass % Al 2 O 3 ) is a method of counting non-metallic inclusions in the range of 1.0 to 10.0 and using a relational expression with hydrogen-induced cracking resistance to estimate the hydrogen-induced cracking resistance of calcium-added steel. disclosed.
特許文献1と特許文献2は偏析粒の大きさもしくは個数密度からHIC特性を評価する手法である。特許文献3は非金属介在物からHIC特性を評価する手法である。先行技術は、偏析もしくは介在物のどちらかに着目したHIC特性評価方法が多く、偏析と介在物の複合的要因にまでは迫れていないことから、HIC特性を判別する際の閾値が実際よりも安全側に設定されていると考えられる。 Patent Documents 1 and 2 are techniques for evaluating HIC characteristics from the size or number density of segregated grains. Patent Document 3 is a technique for evaluating HIC characteristics from nonmetallic inclusions. In the prior art, there are many HIC characteristic evaluation methods that focus on either segregation or inclusions, and the combined factors of segregation and inclusions are not approached. It is considered to be set on the safe side.
上記を鑑み、本発明では、従来よりも精度の高い、鋳片段階での鋼材の耐水素誘起割れ性の評価方法を提供することを目的とする。 In view of the above, an object of the present invention is to provide a method for evaluating hydrogen-induced cracking resistance of steel materials at the slab stage, which is more accurate than conventional methods.
本発明者らは、水素誘起割れの起点には鋼中の水素が集まるための介在物が存在し、なかでもMnSの影響が大きいと考えた。MnSは鋼材中のMnおよびS濃度に応じて、溶鋼が凝固する段階で生成する。溶鋼中のSに対してMnは十分高濃度であるため、生成するMnS量は概ねS濃度に依存する。溶鋼中にCaが存在する場合、溶鋼段階でCaSが形成されることから、このCaS分を除いたS濃度(=フリーS)が分かれば、凝固段階で生成するMnS量が概ね分かることになる。このとき、偏析部ではMnおよびSが濃化するが、MnSの影響自体は母材のMnS生成状況を反映しており、フリーSに着目することで、割れの起点になる頻度を検討できると考えた。 The present inventors considered that the starting point of hydrogen-induced cracking includes inclusions for collecting hydrogen in the steel, and among them, MnS has a large effect. MnS is generated at the stage of solidification of molten steel according to the Mn and S concentrations in the steel material. Since Mn has a sufficiently high concentration relative to S in molten steel, the amount of MnS produced generally depends on the S concentration. When Ca is present in molten steel, CaS is formed in the molten steel stage, so if the S concentration (= free S) excluding this CaS content is known, the amount of MnS generated in the solidification stage can be roughly known. . At this time, Mn and S are concentrated in the segregation part, but the effect of MnS itself reflects the state of MnS formation in the base metal, and by focusing on free S, it is possible to examine the frequency of crack initiation. Thought.
また、水素誘起割れの程度には、母材と硬さの異なる偏析粒の分布状態の影響が大きいと考えた。また、一つの偏析粒に着目した際、偏析粒のサイズが大きいほど、割れに対する感受性が強いと考えた。さらに、複数の偏析粒が隣接している状況では、偏析粒間の距離が近いと、割れの連鎖が生じると考えた。 In addition, it was considered that the degree of hydrogen-induced cracking is greatly affected by the distribution of segregated grains, which differ in hardness from the base material. Also, when focusing on one segregated grain, it was thought that the larger the size of the segregated grain, the stronger the susceptibility to cracking. Furthermore, in a situation where a plurality of segregated grains are adjacent to each other, if the distance between the segregated grains is short, a chain of cracks will occur.
そこで、本発明者らはタンディッシュでの溶鋼成分および鋳片の中心偏析と、製品でのHICの発生状況の評価指標であるCARとの相関関係を調査した。CARは試験片の評価面に対する割れ部の面積率であり、HIC発生状況を定量的に把握するのに適している。その結果、CARは溶鋼成分から推定されるMnS生成状況と中心偏析部の偏析粒の大きさと相関していることが判明した。それに加えて、中心偏析帯で偏析粒の分布状況が同じであっても、MnSが生成しない条件では、HICが発生していないことも判明した。MnS等の周囲に集まったHの内圧により割れが発生するというHIC発生メカニズムを考えると、MnSが生成しない状況ではHICが生じるきっかけがないため、偏析の程度に依らずHICは生じず、CARは0となると考えられる。また、CARと偏析粒の大きさとの相関は、偏析粒の大きさにより、一つの偏析粒が割れに至る臨界応力が異なり、同じ密度でMnSが分散していた条件であっても、大きい偏析粒ほど割れに至る臨界応力が小さくなることによると考えられる。 Therefore, the present inventors investigated the correlation between the molten steel composition in the tundish and the center segregation of the slab, and the CAR, which is an evaluation index for the occurrence of HIC in the product. CAR is the area ratio of the cracked portion to the evaluation surface of the test piece, and is suitable for quantitatively grasping the occurrence of HIC. As a result, it was found that CAR correlates with the state of MnS formation estimated from the molten steel composition and the size of segregation grains in the central segregation part. In addition, it was also found that HIC did not occur under conditions in which MnS did not form, even if the distribution of segregated grains was the same in the central segregation zone. Considering the HIC generation mechanism in which cracking occurs due to the internal pressure of H gathered around MnS, etc., there is no trigger for HIC in the situation where MnS does not form, so HIC does not occur regardless of the degree of segregation, and CAR does not occur. It is considered to be 0. In addition, the correlation between CAR and the size of segregated grains shows that the critical stress at which one segregated grain cracks differs depending on the size of the segregated grains, and even under the conditions in which MnS is dispersed at the same density, large segregation This is probably because the critical stress leading to cracking decreases as the grain size increases.
さらに、CARは偏析粒の分布状況と相関していることが判明した。たとえHICが生じたとしても偏析粒間が離れていれば割れが進展することはなく、CARは低い値となるが、偏析粒が連続的に分布している状況では、マトリックスを介してHの内圧が隣接する偏析粒に影響し、大規模な割れに発展し、CARが高い状況が生じると考えられる。 Furthermore, it was found that CAR correlates with the distribution of segregated grains. Even if HIC occurs, if the segregation grains are separated, cracking will not progress and the CAR will be a low value. It is believed that the internal pressure affects adjacent segregated grains and develops into large-scale cracks, resulting in a situation of high CAR.
上記したHIC発生に及ぼすMnS生成状況、偏析粒の大きさおよび偏析粒の分布状況の影響を考えた上で、課題を解決するための具体的な手段は下記の通りである。
[1]タンディッシュで採取した溶鋼サンプルの成分分析値を基に算出されるフリーS濃度と、鋳片の長手方向に垂直な断面に現れる中心偏析帯の偏析粒の評価結果に基づいて耐水素誘起割れ性を評価することを特徴とする、鋼材の耐水素誘起割れ性の評価方法。
[2]前記中心偏析帯において最も偏析粒に重なるように鋳片幅方向に引いた所定の調査長さの直線(偏析線)上の偏析粒で、長さ(当該偏析粒と前記偏析線とが重なる部分の長さ)1.0mm以上の偏析粒(対象偏析粒)の合計長さが前記調査長さの45%未満、及び/又は、前記対象偏析粒の最大長さが3.0mm未満である場合であって、前記フリーS濃度が20質量ppm以下である場合に、耐水素誘起割れ性に優れる鋼材と評価することを特徴とする[1]に記載の鋼材の耐水素誘起割れ性の評価方法。
[3]前記中心偏析帯において最も偏析粒に重なるように鋳片幅方向に引いた所定の調査長さの直線(偏析線)上の偏析粒で、長さ(当該偏析粒と前記偏析線とが重なる部分の長さ)1.0mm以上の偏析粒(対象偏析粒)の合計長さが前記調査長さの45%以上、かつ、前記対象偏析粒の最大長さが3.0mm以上である場合であって、前記フリーS濃度が6質量ppm以下である場合に、耐水素誘起割れ性に優れる鋼材と評価することを特徴とする[1]又は[2]に記載の鋼材の耐水素誘起割れ性の評価方法。
[4]予め品種ごとにECaO(溶鋼中の全酸化物に占めるCaOの割合(モル%))を求めておき、下記(1)~(3)式に基づいて前記サンプルの成分分析値を基に前記フリーS濃度を算出することを特徴とする[2]又は[3]に記載の鋼材の耐水素誘起割れ性の評価方法。
CaCaO=(T.O/16)・40.078・(ECaO/100) ・・・(1)
SCaS=(Ca-CaCaO)・32/40.078 ・・・(2)
フリーS=S-SCaS ・・・(3)
T.Oは全酸素濃度分析値(質量ppm)、CaはCa濃度分析値(質量ppm)、SはS濃度分析値(質量ppm)である。
Considering the effects of the MnS generation state, segregation grain size, and segregation grain distribution state on the occurrence of HIC, specific means for solving the problems are as follows.
[1] Based on the free sulfur concentration calculated based on the component analysis values of the molten steel sample collected in the tundish and the evaluation result of the segregation grains in the central segregation zone appearing in the cross section perpendicular to the longitudinal direction of the slab, hydrogen resistance A method for evaluating hydrogen-induced cracking resistance of a steel material, comprising evaluating the induced cracking resistance.
[2] Segregated grains on a straight line (segregation line) of a predetermined survey length drawn in the width direction of the slab so as to overlap most segregated grains in the central segregation zone, and the length (between the segregated grains and the segregation line) The total length of segregated grains (target segregated grains) of 1.0 mm or more is less than 45% of the survey length, and/or the maximum length of the target segregated grains is less than 3.0 mm. Hydrogen-induced cracking resistance of the steel material according to [1], wherein the steel material is evaluated as having excellent hydrogen-induced cracking resistance when the free S concentration is 20 ppm by mass or less. evaluation method.
[3] Segregated grains on a straight line (segregation line) of a predetermined survey length drawn in the width direction of the slab so as to overlap most segregated grains in the central segregation zone, and the length (between the segregated grains and the segregation line) The total length of the segregated grains (target segregated grains) having a length of the overlapping portion) of 1.0 mm or more is 45% or more of the survey length, and the maximum length of the target segregated grains is 3.0 mm or more. The steel material according to [1] or [2], wherein the steel material is evaluated as having excellent resistance to hydrogen-induced cracking when the free S concentration is 6 ppm by mass or less. Crackability evaluation method.
[4] E CaO (percentage of CaO in all oxides in molten steel (mol%)) is obtained in advance for each product type, and the component analysis values of the sample are calculated based on the following formulas (1) to (3). The method for evaluating hydrogen-induced cracking resistance of a steel material according to [2] or [3], wherein the free S concentration is calculated based on the above.
CaCaO =(T.O/16)*40.078*( ECaO /100) (1)
S CaS = (Ca—Ca CaO ) 32/40.078 (2)
Free S = SS CaS (3)
T. O is the total oxygen concentration analysis value (mass ppm), Ca is the Ca concentration analysis value (mass ppm), and S is the S concentration analysis value (mass ppm).
本発明を適用することで、溶鋼の成分分析と鋳片での偏析調査が完了した段階で耐水素誘起割れ性に優れた鋼かどうかを評価できる。この結果をもとに鋳片以降の鋼材の用途を決めることができることから、HIC特性を要求されない用途に適用した鋼材にはHIC試験は不要となるため、HIC試験に要する工程の短縮が可能である。また、偏析状況に応じて、加熱、均熱処理により偏析を拡散させる対応も可能となり、成品歩留りを向上させることが可能である。 By applying the present invention, it is possible to evaluate whether or not the steel has excellent resistance to hydrogen-induced cracking at the stage where the component analysis of the molten steel and the segregation investigation of the slab are completed. Based on this result, it is possible to determine the use of the steel material after the cast slab, so the HIC test is not required for steel materials that are applied to applications that do not require HIC characteristics, so it is possible to shorten the process required for the HIC test. be. In addition, depending on the segregation state, it is possible to diffuse the segregation by heating or soaking, thereby improving the product yield.
以下、本発明の好適な実施形態について、説明する。
1.本発明における用語の定義
タンディッシュとは、取鍋に保持した溶鋼を鋳型に注入するまでに一時的に溶鋼を保持する保持容器である。タンディッシュで採取した溶鋼サンプルを鋼材の代表成分とする場合が多く、本発明ではタンディッシュで採取した溶鋼サンプルの分析結果を使って鋼材の耐HIC特性を評価する。
Preferred embodiments of the present invention are described below.
1. Definition of terms in the present invention A tundish is a holding vessel that temporarily holds molten steel held in a ladle until it is poured into a mold. In many cases, a molten steel sample taken in a tundish is used as a representative component of steel, and in the present invention, the HIC resistance of steel is evaluated using the analysis results of the molten steel sample taken in a tundish.
フリーSとは、タンディッシュで採取した溶鋼段階のサンプル中のSのうち、CaSとして固定されたS分を除き、鋳片で溶存SおよびMnSになるSのことを指す。溶鋼成分に影響を受けるため、後述する計算式を使って見積もることができる。 Free S means dissolved S and MnS in the cast slab, excluding S fixed as CaS, among the S in the molten steel sample collected in the tundish. Since it is affected by the composition of molten steel, it can be estimated using the formula described later.
偏析とは、溶鋼が凝固する際に生じるデンドライト樹間での溶鋼の流動阻害によって生じる鋼成分の偏りであり、鋳片の厚み中心部で生じるものを中心偏析と呼ぶ。鋼成分によって偏析のしやすさが異なり、Mn、P、Sは偏析しやすい元素である。偏析部分は、エッチプリント法やEPMA(Electron Probe Micro Analyzer)を使った手法で評価できる。エッチプリント法は、ピクリン酸を主成分とする腐食液等を用いて試料表面を腐食させ、試料を洗浄、乾燥し、腐食した研磨面表面の腐食孔に研磨粉を浸潤させ、研磨面表面に透明粘着テープを貼り、透明粘着テープに腐食孔中の研磨粉を粘着させた後、粘着テープを剥がし、白色台紙上に貼り付け、その濃淡で偏析部を評価する手法である。EPMAを使った手法では、研磨した試料表面に電子線を照射し、Mn等の濃度マップを得た上で、マトリックスとの濃度差により偏析部分を評価する手法である。EPMA以外に、CMA(Computer aided Micro Analyzer)、MA(Macro Analyzer)等の分析手法を用いることもできる。
C断面とは、鋳片において長手方向(鋳込み方向)に対して垂直となる面を指す。
Segregation is the unevenness of steel components caused by flow inhibition of molten steel between dendrite trees that occurs when molten steel solidifies. The ease of segregation differs depending on the steel composition, and Mn, P, and S are elements that easily segregate. The segregation portion can be evaluated by an etch print method or a technique using an EPMA (Electron Probe Micro Analyzer). In the etch printing method, the surface of the sample is corroded using an etchant containing picric acid as the main component, the sample is washed and dried, and the corrosion holes on the corroded surface of the polished surface are infiltrated with polishing powder. In this method, a transparent adhesive tape is pasted, and the abrasive powder in the corrosion holes is adhered to the transparent adhesive tape. After that, the adhesive tape is peeled off and pasted on a white backing paper. The method using EPMA is a method of irradiating the surface of a polished sample with an electron beam to obtain a concentration map of Mn, etc., and then evaluating the segregation portion based on the concentration difference from the matrix. Besides EPMA, analysis methods such as CMA (Computer aided Micro Analyzer) and MA (Macro Analyzer) can also be used.
The C cross section refers to a plane perpendicular to the longitudinal direction (casting direction) of the slab.
2.処理手順
本発明を使った具体的な処理手順を以下に示す。
2. Processing Procedure A specific processing procedure using the present invention is shown below.
転炉や電気炉等の製鋼炉で溶製した溶鋼を、必要に応じてLF等の取鍋精錬装置やRH、REDA等の脱ガス装置を使って成分調整し、連続鋳造機で鋳片を製造する。その際、タンディッシュで採取した溶鋼サンプルの分析値をその溶製ch(チャージ)の代表値として使うことができる。分析値のうち、S、O、Ca濃度を使って後述する算出手法に従ってフリーSを算出する。 Molten steel melted in a steelmaking furnace such as a converter or an electric furnace is adjusted using a ladle refining device such as LF or a degassing device such as RH or REDA as necessary, and cast slabs with a continuous casting machine. manufacture. At that time, the analytical value of the molten steel sample collected in the tundish can be used as the representative value of the molten ch (charge). Free S is calculated according to the calculation method described later using the S, O, and Ca concentrations among the analytical values.
製造した鋳片の一部を切断し、鋳片のC断面を調査することで中心偏析を評価する。中心偏析の評価方法としては、後述するようにエッチプリント法やEPMAを使った手法を適用できる。この評価によって、中心偏析部における偏析粒の長さおよび個数を算出できる。 A part of the manufactured slab is cut and the C cross section of the slab is examined to evaluate the center segregation. As a method for evaluating center segregation, an etch print method or a method using EPMA can be applied as described later. By this evaluation, the length and number of segregated grains in the central segregation part can be calculated.
フリーSと中心偏析部における偏析粒の長さおよび個数が判明した時点で、請求項に記載の手法に従って耐水素誘起割れ性が判明する。耐水素誘起割れ性が良好と判断された鋳片はそのまま次工程に進め、不良と判断された鋳片は成品グレードを落とす、向け先を変更する、加工、熱処理等で偏析を拡散させる等の工程に回すといった処置を行うことができる。 When the length and number of segregated grains in the free S and the central segregation portion are known, the resistance to hydrogen-induced cracking can be determined according to the method described in the claims. Slabs judged to have good resistance to hydrogen-induced cracking are advanced to the next process. It is possible to take measures such as passing it to the process.
3.フリーSの算出方法
タンディッシュで採取した溶鋼サンプルにおいて、Oは大部分が酸化物であり、溶鋼中に僅かに溶存Oとして溶解しているが、凝固段階ではほぼ全量が酸化物を形成する。また、CaはCaOもしくはCaSを形成する。一方、溶鋼段階でSはCaS以外が溶存Sとして存在しており、凝固段階で溶存SがMnと結合してMnSを形成する。このため、Oに占める酸化物の割合、特にCaOとして存在している量が分かれば、(1)から(3)式を使ってフリーS濃度を求めることができる。
3. Calculation method of free S In a molten steel sample collected in a tundish, most of O is an oxide, and although a small amount of O is dissolved in the molten steel, almost all of it forms an oxide in the solidification stage. Also, Ca forms CaO or CaS. On the other hand, S other than CaS exists as dissolved S in the molten steel stage, and the dissolved S combines with Mn in the solidification stage to form MnS. Therefore, if the ratio of oxides to O, especially the amount of CaO present, is known, the free S concentration can be obtained using equations (1) to (3).
まず、溶鋼中でCaOを形成しているCaO濃度を(1)式で求める。
CaCaO=(T.O/16)・40.078・(ECaO/100) ・・・(1)
ここで、CaCaOはCaOを形成しているCa濃度(質量ppm)、T.Oは全酸素濃度分析値(質量ppm)、ECaOは溶鋼中の全酸化物に占めるCaOの割合(モル%)、16はOの原子量、40.078はCaの原子量である。
First, the concentration of CaO forming CaO in the molten steel is calculated by the formula (1).
CaCaO =(TO/16)*40.078*( ECaO /100) (1)
Here, Ca CaO is the concentration of Ca forming CaO (mass ppm), T.O. O is the total oxygen concentration analysis value (mass ppm), E CaO is the ratio of CaO to all oxides in the molten steel (mol%), 16 is the atomic weight of O, and 40.078 is the atomic weight of Ca.
次に、CaSを形成しているS濃度(質量ppm)を(2)式で求める。
SCaS=(Ca-CaCaO)・32/40.078 ・・・(2)
ここで、SCaSはCaSを形成しているS濃度(質量ppm)、CaはCa濃度分析値(質量ppm)、32はSの原子量である。
Next, the concentration of S (mass ppm) forming CaS is determined by the formula (2).
S CaS = (Ca—Ca CaO ) 32/40.078 (2)
Here, S CaS is the S concentration (mass ppm) forming CaS, Ca is the Ca concentration analysis value (mass ppm), and 32 is the atomic weight of S.
溶鋼のS濃度分析値S(質量ppm)から(2)式で算出したCaSを形成しているS濃度SCaS(質量ppm)を引くことでフリーSを求めることができる。
フリーS=S-SCaS ・・・(3)
The free S can be obtained by subtracting the S concentration S CaS (mass ppm) forming CaS calculated by the equation (2) from the S concentration analysis value S (mass ppm) of the molten steel.
Free S = SS CaS (3)
なお、(2)式の(Ca-CaCaO)<0の場合、SCaSは0とし、(3)式のS-SCaS<0の場合、フリーSは0とする。 Note that S CaS is set to 0 when (Ca-Ca CaO )<0 in formula (2), and free S is set to 0 when S-S CaS <0 in formula (3).
(1)式のECaOは、走査型電子顕微鏡(SEM)付属のエネルギー分散型X線分析装置(EDS)を用いて酸化物の組成を分析し、得られた結果を酸化物換算した結果を元に、全酸化物に占めるCaOの割合(モル%)として評価することができる。酸化物はサイズおよび組成が異なるが、調査した酸化物の面積と各成分濃度の積を積算し、積算したCaOの値を、積算した全酸化物種の合計で割り、全酸化物に占めるCaOの割合とすれば良い。代表性を高めるため、調査する酸化物の数は、100個以上であることが望ましい。なお、本発明者らがタンディッシュで採取した溶鋼サンプルを調査したところ、酸化物の組成比率は同一鋼種であれば概ね同じであった。従って、溶鋼中の全酸化物に占めるCaOの割合ECaO(モル%)は鋼種毎に予め調査して求めておき、その値を用いて(1)式の計算を行えば良い。 E CaO in the formula (1) is obtained by analyzing the composition of the oxide using an energy dispersive X-ray spectrometer (EDS) attached to a scanning electron microscope (SEM), and converting the obtained result into an oxide. Based on this, it can be evaluated as the ratio (mol%) of CaO in the total oxide. Although the oxides differ in size and composition, the product of the area of the investigated oxide and the concentration of each component is integrated, and the integrated value of CaO is divided by the sum of all the oxide species integrated. It should be a percentage. In order to improve representativeness, it is desirable that the number of oxides to be investigated is 100 or more. When the present inventors investigated molten steel samples taken in a tundish, the composition ratio of oxides was generally the same for the same steel type. Therefore, the ratio E CaO (mol %) of CaO to the total oxides in the molten steel should be obtained by investigation in advance for each steel type, and the calculated value may be used to calculate the formula (1).
4.鋳片の偏析部の評価方法
鋳片から長手方向(鋳込み方向)に対して垂直となる面(C断面)を切り出し、エッチプリント法やEPMAを使った手法でC断面に見られる偏析部を評価する。スラブの場合、通常、偏析部は鋳片の中央部分(厚さ方向は1/2厚、幅方向は、左右端部から1/2厚の距離以上中央側に入った部分)に存在する。
4. Evaluation method of segregation part of slab A surface (C section) perpendicular to the longitudinal direction (casting direction) is cut from the slab, and the segregation part seen in the C section is evaluated by a method using the etch print method or EPMA. do. In the case of a slab, the segregation part is usually present in the central part of the slab (1/2 thickness in the thickness direction, and a part at least 1/2 thickness in the width direction from the left and right ends).
エッチプリント法を適用する場合、スラブの全幅を測定することがあるが、部分的に調査した結果を用いても良い。偏析部を含む領域を転写したエッチプリントの濃淡像を撮影し、グレースケールに変更した画像を二値化し、二値化した濃化部を偏析部とし、偏析部の一つの塊を偏析粒と呼ぶ。二値化の際の閾値は、母材部分(偏析部分から離れた明るい部分)の画素平均と偏析部分(鉄粉の堆積により周囲より暗く見える部分)の画素平均の中間にすれば良い。中心偏析帯においてその画像上に最も偏析粒に重なるように鋳片幅方向に所定の調査長さの直線を引き、偏析線とする。その直線(偏析線)上に存在する偏析粒の長さ(当該偏析粒と偏析線とが重なる部分の長さ)を評価する。そして、前記長さが1.0mm以上の偏析粒(対象偏析粒)の合計長さが前記調査長さに対して占める偏析粒の割合を算出する。また、対象偏析粒の長さのうちの最大長さを評価する。 When applying the etch printing method, the full width of the slab may be measured, but the results of a partial survey may also be used. A grayscale image of an etch print transferred from an area containing a segregation part is photographed, the image is converted to a gray scale, and the image is binarized. call. The threshold for binarization should be set between the pixel average of the base material portion (the bright portion away from the segregation portion) and the pixel average of the segregation portion (the portion that looks darker than the surroundings due to the accumulation of iron powder). In the center segregation zone, a straight line having a predetermined investigation length is drawn in the width direction of the slab so as to overlap the segregation grains most on the image, and this is defined as a segregation line. The length of the segregation grain existing on the straight line (segregation line) (the length of the portion where the segregation grain overlaps with the segregation line) is evaluated. Then, the ratio of the total length of the segregated grains having a length of 1.0 mm or more (target segregated grains) to the survey length is calculated. Also, the maximum length among the lengths of the target segregation grains is evaluated.
EPMAを使った手法では、偏析部を含む試験片を切り出し、溶質元素のマッピング像を得ることができる。対象元素としては、Mnを使う場合が一般的であり、母材のMn濃度:MnとEPMA測定部のMn濃度:MnSegとの関係について、MnSeg/Mn=1.3以上となる部分を偏析部として取り扱うことができる。得られた元素マッピング像に対して、エッチプリント法と同様に鋳片幅方向に直線(偏析線)を引き、その直線上に存在する偏析粒の長さおよび調査長さに対する偏析粒が占める割合(偏析粒の合計長さ/調査長さ)、最大長さを算出できる。 In the technique using EPMA, it is possible to cut out a test piece containing a segregation portion and obtain a mapping image of solute elements. Mn is generally used as the target element, and regarding the relationship between the Mn concentration of the base material: Mn and the Mn concentration of the EPMA measurement part: Mn Seg , the portion where Mn Seg /Mn = 1.3 or more is It can be treated as a segregation part. A straight line (segregation line) is drawn in the slab width direction on the obtained elemental mapping image in the same manner as in the etch printing method. (Total length of segregated grains/Investigation length), the maximum length can be calculated.
本発明では、少なくとも25mm以上の調査長さについて偏析部を調査することが望ましく、必要に応じて調査長さを追加したり、複数個所調査することができる。部分的に調査する場合、幅方向の調査位置は、1/2幅から1/4幅の間にすることで代表性を確保できる。本発明では、調査長さの偏析線上に存在する偏析粒のうち、長さ1mm以上の偏析粒(対象偏析粒)の合計長さが調査長さに対して45%以上、かつ、対象偏析粒の最大長さが3.0mm以上であった場合に、調査した鋳片の偏析部の評価をAとし、長さ1mm以上の対象偏析粒の合計長さが調査長さに対して45%未満、及び/又は、対象偏析粒の最大長さが3.0mm未満であった鋳片の評価をBと格付けした。なお、評価A以外の場合が評価Bとなる。本発明では、偏析粒の分散状態を定量評価する際に長さ1mm以上の偏析粒を評価したが、長さ1mm未満の偏析粒ではHICに伴う亀裂の進展が進みにくいと考えられることから、長さ1mm以上の偏析粒を評価対象とした。エッチプリント法とEPMAを使った手法は、母材と偏析部の溶質元素の濃度差に基づく評価手法であり、どちらの手法を用いて偏析部を評価しても良い。 In the present invention, it is desirable to investigate the segregation part over an investigation length of at least 25 mm, and if necessary, the investigation length can be added or multiple locations can be investigated. When partially inspecting, representativeness can be ensured by setting the inspection position in the width direction between 1/2 width and 1/4 width. In the present invention, of the segregation grains present on the segregation line of the investigation length, the total length of the segregation grains having a length of 1 mm or more (target segregation grains) is 45% or more of the investigation length, and the target segregation grains When the maximum length of is 3.0 mm or more, the segregation part of the investigated slab is evaluated as A, and the total length of the target segregation grains with a length of 1 mm or more is less than 45% of the investigation length. , and/or the evaluation of slabs in which the maximum length of the target segregated grains was less than 3.0 mm was rated as B. In addition, the cases other than evaluation A are evaluated as B. In the present invention, segregated grains with a length of 1 mm or more were evaluated when quantitatively evaluating the dispersed state of segregated grains. Segregated grains with a length of 1 mm or more were evaluated. The method using the etch printing method and EPMA is an evaluation method based on the concentration difference of the solute element between the base material and the segregation portion, and either method may be used to evaluate the segregation portion.
上記のようにして求めた鋳片偏析部の格付け評価結果と、前記鋳片の成分値から算出したフリーSの結果と合わせて、耐水素誘起割れ性に優れた鋼材であるかを、以下のように判定した。 Together with the grading evaluation result of the slab segregation part obtained as described above and the result of free S calculated from the component values of the slab, whether the steel material has excellent resistance to hydrogen-induced cracking is determined as follows. determined as follows.
5.HIC特性の判定方法
本発明では、上述した方法で算出されるフリーSと偏析部の評価結果が、HIC特性にいかなる影響を与えているかについて検討し、その結果に基づいて、フリーSと偏析部の評価結果を基にHIC特性を判定する方法を確立した。本実施形態では、HIC特性をCARで評価することとし、フリーSおよび偏析部とCARの関係を予め求め、良好なHIC特性が得られるフリーSと偏析の条件を設定する。まず、圧延した鋼板に対してNACE試験を行った。即ち、1atmの硫化水素を飽和させた5%NaCl溶液と0.5%酢酸のpH2.7の混合水溶液に鋼板を浸漬させ、96時間経過後に取り出した。次に行うHICの発生の評価方法としては、超音波探傷試験(UT)を用いて、試験片の評価面に対する割れ部の面積率CARを算出した。
5. Method for Determining HIC Characteristics In the present invention, the evaluation results of the free S and the segregated portion calculated by the above-described method are examined to determine how they affect the HIC characteristics. A method for determining HIC characteristics was established based on the evaluation results of . In the present embodiment, the HIC characteristics are evaluated by CAR, and the relationship between the free S and the segregation portion and the CAR are obtained in advance, and the free S and segregation conditions that provide good HIC characteristics are set. First, the NACE test was performed on the rolled steel plate. That is, the steel plate was immersed in a mixed aqueous solution of pH 2.7 of 5% NaCl solution saturated with 1 atm of hydrogen sulfide and 0.5% acetic acid, and taken out after 96 hours. Next, as a method for evaluating the generation of HIC, an ultrasonic flaw detection test (UT) was used to calculate the area ratio CAR of the crack portion with respect to the evaluation surface of the test piece.
本実施形態ではCARが5.0%未満であった場合を、HIC特性が良好であると判定した。次に、前記評価した、偏析粒の合計長さの割合、最大長さ、フリーSの条件と、CAR5.0%未満となる条件との関係について評価した。その結果、後記実施例において詳述するとおり、偏析線上の1.0mm以上の偏析粒の合計長さが調査長さの45%未満、及び/又は、偏析粒の最大長さが3.0mm未満である場合(前記評価B)であって、タンディッシュで採取したサンプルの成分分析値を基に算出されるフリーS濃度が20質量ppm以下である場合に、HIC特性に優れる(CARが5.0%未満となる)ことが判明した。また、偏析線上の1.0mm以上の偏析粒の合計長さが調査長さの45%以上、かつ、偏析粒の最大長さが3.0mm以上である場合(前記評価A)は、タンディッシュで採取したサンプルの成分分析値を基に算出されるフリーS濃度が6質量ppm以下である場合に、HIC特性に優れる(CARが5.0%未満となる)ことが判明した。 In this embodiment, the HIC characteristics were determined to be good when the CAR was less than 5.0%. Next, the relationship between the ratio of the total length of the segregated grains, the maximum length, the condition of free S, and the condition under which the CAR is less than 5.0% was evaluated. As a result, as will be described in detail in Examples below, the total length of segregated grains of 1.0 mm or more on the segregation line is less than 45% of the investigated length, and/or the maximum length of segregated grains is less than 3.0 mm. (Evaluation B above), and when the free S concentration calculated based on the component analysis values of the sample collected in the tundish is 20 ppm by mass or less, the HIC characteristics are excellent (CAR is 5. less than 0%). In addition, when the total length of segregated grains of 1.0 mm or more on the segregation line is 45% or more of the investigated length and the maximum length of the segregated grains is 3.0 mm or more (said evaluation A), the tundish It was found that HIC characteristics are excellent (CAR is less than 5.0%) when the free S concentration calculated based on the component analysis values of the sample collected in 1. is 6 ppm by mass or less.
以上の結果に基づき、本発明の鋼材の耐水素誘起割れ性の評価方法においては、鋳片の偏析評価結果が評価BかつフリーS濃度が20質量ppm以下である場合、あるいは、鋳片の偏析評価結果が評価AかつフリーS濃度が6質量ppm以下である場合に、耐水素誘起割れ性に優れる鋼材と評価することとした。 Based on the above results, in the method for evaluating hydrogen-induced cracking resistance of steel materials of the present invention, when the segregation evaluation result of the slab is B and the free S concentration is 20 ppm by mass or less, or when the segregation of the slab When the evaluation result was evaluation A and the free S concentration was 6 ppm by mass or less, the steel material was evaluated as having excellent resistance to hydrogen-induced cracking.
鋳片の偏析評価結果が前記評価Aの場合において、偏析線上の偏析粒の合計長さ上限、偏析粒の最大長さ上限は特に設けないが、偏析線上の1.0mm以上の偏析粒の合計長さが調査長さの75%以下、偏析粒の最大長さが8.0mm以下であれば、フリーS濃度が6質量ppm以下である場合に確実に優れたHIC特性を得ることができる。また、鋳片の偏析評価結果が前記評価Bの場合において、偏析線上の偏析粒の合計長さ短くなることと偏析粒の最大長さが短くなることとは相互に相関を有しているので、偏析線上の1.0mm以上の偏析粒の合計長さが調査長さの45%未満の場合に偏析粒の最大長さの上限を限定する必要はなく、同様に、偏析粒の最大長さが3.0mm未満である場合に偏析線上の1.0mm以上の偏析粒の合計長さの調査長さに対する比率上限を限定する必要もない。 In the case where the segregation evaluation result of the slab is the above evaluation A, the upper limit of the total length of segregated grains on the segregation line and the upper limit of the maximum length of segregated grains are not particularly set, but the total of segregated grains of 1.0 mm or more on the segregation line If the length is 75% or less of the investigated length and the maximum length of the segregated grains is 8.0 mm or less, excellent HIC characteristics can be reliably obtained when the free S concentration is 6 mass ppm or less. Further, when the segregation evaluation result of the slab is the evaluation B, there is a mutual correlation between the reduction in the total length of the segregation grains on the segregation line and the reduction in the maximum length of the segregation grains. , it is not necessary to limit the upper limit of the maximum length of segregated grains when the total length of segregated grains of 1.0 mm or more on the segregation line is less than 45% of the investigation length, and similarly, the maximum length of segregated grains It is also not necessary to limit the upper limit of the ratio of the total length of segregated grains of 1.0 mm or more on the segregation line to the investigation length when is less than 3.0 mm.
上記結果は換言すると、本発明の鋼材の耐水素誘起割れ性の評価方法において、鋳片の偏析評価結果が評価BかつフリーS濃度が6質量ppm超20質量ppm以下である場合、あるいは、鋳片の偏析評価結果によらずフリーS濃度が6質量ppm以下である場合に、耐水素誘起割れ性に優れる鋼材と評価することとしてもよい。 In other words, in the method for evaluating hydrogen-induced cracking resistance of steel materials of the present invention, if the segregation evaluation result of the slab is B and the free S concentration is more than 6 ppm by mass and 20 ppm by mass or less, or If the free S concentration is 6 ppm by mass or less regardless of the segregation evaluation result of the piece, the steel material may be evaluated as having excellent resistance to hydrogen-induced cracking.
次に本発明の判定方法を用いた実施例を説明する。高炉から出銑された溶銑を、溶銑予備処理で脱硫処理し、転炉型精錬容器にて脱Pおよび脱C処理した後、取鍋に受鋼した。溶鋼量は420ton規模である。取鍋内の溶鋼をRH真空脱ガス装置に搬送し、還流処理を行った。耐サワー鋼として、還流処理中に溶鋼脱硫処理を施すとともに、溶鋼中にCaを添加した。主な成分は質量比で、C:0.04~0.10%、Mn:1.0~1.5%、P:100ppm以下、S:30ppm以下、O:30ppm以下、Ca:50ppm以下である。RH真空脱ガス装置で処理した後、連続鋳造機で鋳片を製造した。連続鋳造途中のタンディッシュにて溶鋼サンプルを採取した。 Next, an example using the determination method of the present invention will be described. Hot metal tapped from a blast furnace was desulfurized by hot metal pretreatment, dephosphorized and decarburized in a converter-type refining vessel, and then received in a ladle. The amount of molten steel is on the scale of 420 tons. The molten steel in the ladle was conveyed to the RH vacuum degassing device and refluxed. As sour-resistant steel, molten steel was subjected to desulfurization treatment during reflux treatment, and Ca was added to the molten steel. The main ingredients are C: 0.04 to 0.10%, Mn: 1.0 to 1.5%, P: 100 ppm or less, S: 30 ppm or less, O: 30 ppm or less, Ca: 50 ppm or less. be. After being treated in the RH vacuum degasser, a slab was produced in a continuous casting machine. Molten steel samples were taken in a tundish during continuous casting.
製造した鋳片からC断面を評価可能なように、鋳片の長手方向(鋳込み方向)に対して垂直な断面を切り出した。切り出した鋳片から、さらに、1/2厚、1/4幅の位置のサンプルを切り出し、研磨した上でEPMAで中心偏析部を測定した。調査は中心偏析部を含む25mm×25mmの範囲であり、得られたMnのマッピング像に対して、MnSeg/Mn=1.3以上となる部分を偏析部として抽出し、偏析部のひとかたまりを偏析粒とした。中心偏析帯において最も偏析粒に重なるように鋳片幅方向に調査長さ(25mm)の直線を引き、偏析線とした。その偏析線上に存在する偏析粒の長さ(当該偏析粒と偏析線とが重なる部分の長さ)を評価した。そして、前記長さが1.0mm以上の偏析粒(対象偏析粒)の合計長さが前記調査長さに対して占める割合(1mm以上の偏析粒(対象偏析粒)の長さ割合)を算出し、表1の「偏析粒の長さ割合」欄に示した。また、対象偏析粒のうちの最大長さを表1の「最大偏析粒サイズ」欄に示した。さらに、必要に応じてMnSを含む介在物の生成状況を調査した。 A cross section perpendicular to the longitudinal direction (casting direction) of the cast slab was cut so that the C cross section could be evaluated from the manufactured cast slab. A sample at a position of 1/2 thickness and 1/4 width was further cut from the cut slab, polished, and then the center segregation part was measured by EPMA. The survey was conducted over a range of 25 mm x 25 mm including the central segregation part, and from the Mn mapping image obtained, a part where Mn Seg /Mn = 1.3 or more was extracted as a segregation part, and a mass of the segregation part was extracted. Segregated grains were obtained. A straight line with a survey length (25 mm) was drawn in the width direction of the slab so as to overlap most segregated grains in the central segregation zone, and this was used as a segregation line. The length of the segregation grain existing on the segregation line (the length of the portion where the segregation grain overlaps with the segregation line) was evaluated. Then, the ratio of the total length of the segregated grains with a length of 1.0 mm or more (target segregated grains) to the survey length (the length ratio of the segregated grains with a length of 1 mm or more (target segregated grains)) is calculated. and shown in the column of "Length ratio of segregated grains" in Table 1. In addition, the maximum length of the target segregated grains is shown in the "maximum segregated grain size" column of Table 1. Furthermore, the formation of inclusions containing MnS was investigated as necessary.
実施例で用いた鋼種について、予めECaOの値を評価した。その結果、ECaO=40.0モル%との結果が得られた。 The E CaO values were evaluated in advance for the steel types used in the examples. As a result, E CaO =40.0 mol % was obtained.
タンディッシュで採取した溶鋼サンプルの成分、および予め求めたECaOの値に基づき、前記(1)式~(3)式に基づいて求めたフリーS、鋳片の中心偏析帯の調査結果を表1に示す。偏析帯の調査結果に基づき、調査長さの偏析線上に存在する偏析粒(対象偏析粒)のうち、長さ1mm以上の偏析粒の合計長さが調査長さに対して占める割合(偏析粒の長さ割合)が45%以上、かつ、対象偏析粒の最大長さ(最大偏析粒サイズ)が3.0mm以上であった条件の偏析部の評価をAとし、それ以外を評価Bとして、表1の「偏析部の評価」欄に示した。 Based on the composition of the molten steel sample collected in the tundish and the value of E CaO obtained in advance, the free S obtained based on the above formulas (1) to (3) and the results of investigation of the center segregation zone of the slab are shown. 1. Based on the survey results of the segregation zone, the ratio of the total length of segregated grains with a length of 1 mm or more to the survey length (segregation grain Length ratio) is 45% or more, and the maximum length of the target segregation grain (maximum segregation grain size) is 3.0 mm or more. It is shown in the column of "Evaluation of segregation part" in Table 1.
また、フリーSと偏析部の評価結果から本発明法を使って耐水素誘起割れ性を判別した結果を、表1の「本発明による判別結果」欄に示す。 In Table 1, the column "Determination result by the present invention" shows the result of determination of hydrogen-induced cracking resistance using the method of the present invention from the evaluation results of the free S and the segregation part.
さらに、調査した鋳片を圧延して鋼板としたのち、HIC試験に供してCAR(%)を求めた結果を表1の「CAR」欄に示す。CAR評価方法は前述のとおりである。CARが0.5%未満だった条件を耐水素誘起割れ性が特に優れるとして◎、0.5%以上5.0%未満だった条件を耐水素誘起割れ性が優れるとして〇、5.0%以上だった条件を耐水素誘起割れ性が低位であるとして×と評価して、表1の「HIC評価」欄に示した。 Furthermore, after rolling the investigated slabs into steel sheets, they were subjected to an HIC test to determine the CAR (%). The CAR evaluation method is as described above. The condition where the CAR was less than 0.5% was considered to be particularly excellent in hydrogen-induced cracking resistance, and the condition where it was 0.5% or more and less than 5.0% was considered to be excellent in hydrogen-induced cracking resistance, and 5.0%. The above conditions were evaluated as x because the resistance to hydrogen-induced cracking was low, and shown in the "HIC evaluation" column of Table 1.
実施例No.1~11は、長さ1mm以上の偏析粒の合計長さが調査長さに対して45%未満、及び/又は、偏析粒の最大長さが3.0mm未満であり、即ち偏析部評価Bで、フリーSが20質量ppm以下であり、本発明の評価方法でHIC特性は良好と判定され、鋼板で調査したCAR値も5.0%未満と良好であった。 Example no. 1 to 11, the total length of segregated grains with a length of 1 mm or more is less than 45% of the investigation length, and / or the maximum length of segregated grains is less than 3.0 mm, that is, the segregation part evaluation B The free S content was 20 ppm by mass or less, the HIC characteristics were determined to be good by the evaluation method of the present invention, and the CAR value of the steel sheet investigated was also good at less than 5.0%.
実施例No.12,13は偏析部評価Bで、フリーSが20質量ppm超であり、本発明の評価方法でHIC特性は不良と判定され、鋼板で調査したCAR値も5.0%以上と低位であった。 Example no. 12 and 13 are segregation part evaluation B, free S is more than 20 ppm by mass, HIC characteristics are judged to be poor by the evaluation method of the present invention, and the CAR value investigated with the steel plate is as low as 5.0% or more. rice field.
実施例No.14~22は、1mm以上の偏析粒の合計長さが調査長さに対して45%以上、かつ、偏析粒の最大長さが3.0mm以上であり、即ち偏析部評価Aで、フリーSが6質量ppm以下であり、本発明の評価方法でHIC特性は良好と判定され、鋼板で調査したCAR値も5.0%未満と良好であった。 Example no. In 14 to 22, the total length of segregated grains of 1 mm or more is 45% or more of the investigated length, and the maximum length of segregated grains is 3.0 mm or more. was 6 ppm by mass or less, and the HIC characteristics were determined to be good by the evaluation method of the present invention, and the CAR value investigated on the steel sheet was also good at less than 5.0%.
実施例No.23~28は、偏析評価結果がAで、フリーSが6質量ppm超であり、本発明の評価方法でHIC特性は不良と判定され、鋼板で調査したCAR値も5.0%以上と低位であった。 Example no. 23 to 28 had a segregation evaluation result of A and a free S content of more than 6 ppm by mass, and the HIC characteristics were determined to be poor by the evaluation method of the present invention, and the CAR value investigated with the steel plate was also low at 5.0% or more. Met.
以上のように、本発明法を用いてタンディッシュで採取した溶鋼サンプルから求めたフリーSと、鋳片の中心偏析帯の偏析粒の評価結果を用いて耐水素誘起割れ性を判別した結果は、圧延後に鋼板で調査したCARの結果と一致した。これは、MnSがHICの起点となり、偏析粒の大きさが偏析粒の割れのサイズに影響し、偏析粒の分散状態が割れの伝搬に影響するとした本発明の思想を支持する結果であり、本発明を用いて鋼材の耐水素誘起割れ性の評価方法として有用であることが分かる。 As described above, the results of determining the hydrogen-induced cracking resistance using the free S obtained from the molten steel sample collected in the tundish using the method of the present invention and the evaluation results of the segregated grains in the central segregation zone of the slab are as follows. , consistent with the CAR results investigated on steel sheets after rolling. This is a result that supports the idea of the present invention that MnS is the starting point of HIC, the size of segregated grains affects the size of cracks in segregated grains, and the dispersion state of segregated grains affects crack propagation. It can be seen that the present invention is useful as a method for evaluating hydrogen-induced cracking resistance of steel materials.
なお、従来技術として、鋼材の耐水素誘起割れ性の評価に偏析部の調査結果を用いる技術が開示されているが、偏析部を評価するだけでは、CAR値が5.0%以上となる条件を含む、偏析部の評価がAと判定された実施例No.14~28は、すべてHIC特性が不良であると判定され、鋼材のグレードを下げる等の対応が必要となる。本発明では、溶鋼段階でのフリーSと組み合わせることで、偏析部の評価がBと判定された条件において、実施例No.12および実施例No.13を除外するとともに、偏析部の評価がAと判定された条件において、鋼材の耐水素誘起割れ性が良好な実施例No.14から実施例No.22までを抽出できていることから、従来よりも優れた技術であることが分かる。 As a conventional technique, a technique is disclosed in which the segregation part investigation results are used to evaluate the resistance to hydrogen-induced cracking of steel. Example No. in which the evaluation of the segregation portion was determined to be A. All of Nos. 14 to 28 were judged to have poor HIC characteristics, and it was necessary to take measures such as lowering the grade of the steel material. In the present invention, in combination with the free S in the molten steel stage, Example No. 1 under the conditions where the evaluation of the segregation part was determined to be B was performed. 12 and example no. Example No. 13 was excluded, and under the conditions where the evaluation of the segregation portion was determined as A, the hydrogen-induced cracking resistance of the steel material was good. 14 to Example Nos. 22 can be extracted, it can be seen that the technology is superior to the conventional technology.
Claims (4)
CaCaO=(T.O/16)・40.078・(ECaO/100) ・・・(1)
SCaS=(Ca-CaCaO)・32/40.078 ・・・(2)
フリーS=S-SCaS ・・・(3)
T.Oは全酸素濃度分析値(質量ppm)、CaはCa濃度分析値(質量ppm)、SはS濃度分析値(質量ppm)である。 E CaO (proportion of CaO in total oxides in molten steel (mol%)) is determined in advance for each product type, and the above-mentioned values are calculated based on the component analysis values of the sample based on the following formulas (1) to (3). 4. The method for evaluating hydrogen-induced cracking resistance of a steel material according to claim 2 or 3, wherein the free S concentration is calculated.
CaCaO =(T.O/16)*40.078*( ECaO /100) (1)
S CaS = (Ca—Ca CaO ) 32/40.078 (2)
Free S = SS CaS (3)
T. O is the total oxygen concentration analysis value (mass ppm), Ca is the Ca concentration analysis value (mass ppm), and S is the S concentration analysis value (mass ppm).
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| JP5910195B2 (en) * | 2012-03-14 | 2016-04-27 | Jfeスチール株式会社 | Method for evaluating HIC resistance of steel material and method for producing high strength thick steel plate for line pipe using the same |
| JP2016125139A (en) * | 2014-12-26 | 2016-07-11 | 株式会社神戸製鋼所 | Steel sheet and steel pipe for line pipe excellent in hydrogen-induced crack resistance |
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| JP6032166B2 (en) * | 2013-09-20 | 2016-11-24 | Jfeスチール株式会社 | Method for estimating hydrogen-resistant cracking characteristics of calcium-added steel |
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