JP2022038117A - Tablet-type adsorbent for oral administration - Google Patents
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本発明は、錠剤型の経口投与用吸着剤に関し、特に、毒性物質の吸着性能に優れた活性炭を吸着剤とする経口投与用錠剤型吸着剤に関する。 The present invention relates to a tablet-type adsorbent for oral administration, and more particularly to a tablet-type adsorbent for oral administration using activated carbon having excellent adsorption performance for toxic substances as an adsorbent.
腎疾患又は肝疾患の患者は、血液中に毒性物質が蓄積し、その結果として尿毒症や意識障害等の脳症を引き起こす。これらの患者数は年々増加する傾向にある。患者の治療には、毒性物質を体外へ除去する血液透析型の人工腎臓等が使用される。しかしながら、このような人工腎臓は、安全管理上から取り扱いに専門技術者を必要とし、また血液の体外への取り出しに際し、患者の肉体的、精神的、及び経済的負担を要することが問題視されており、必ずしも満足すべきものではない。 Patients with renal or liver disease accumulate toxic substances in their blood, resulting in encephalopathy such as uremia and impaired consciousness. The number of these patients tends to increase year by year. Hemodialysis-type artificial kidneys that remove toxic substances from the body are used to treat patients. However, such an artificial kidney requires a specialized technician for handling from the viewpoint of safety management, and it is regarded as a problem that it requires a physical, mental, and financial burden on the patient when removing blood from the body. It is not always satisfactory.
人工臓器に代わる方法として、経口で摂取し体内で毒性物質を吸着し、体外に排出する経口投与用吸着剤が開発されている(特許文献1、特許文献2等参照)。そして、石油系炭化水素(ピッチ)等を原料物質とし、比較的粒径が均一となるように調整し、炭化、賦活させた抗ネフローゼ症候群剤が報告されている(例えば、特許文献3参照)。また、活性炭自体の粒径を比較的均一化するとともに、当該活性炭における細孔容積等の分布について調整を試みた経口投与用吸着剤が報告されている(特許文献4参照)。このように、薬用活性炭は、比較的粒径を均一にすることに伴い、腸内の流動性の悪さを改善し、またこれと同時に細孔を調整することにより当該活性炭の吸着性能の向上を図った。そこで、多くの軽度の慢性腎不全患者に服用されている。 As an alternative method to artificial organs, an adsorbent for oral administration, which is taken orally, adsorbs a toxic substance in the body, and is discharged to the outside of the body, has been developed (see Patent Document 1, Patent Document 2, etc.). An anti-nephrotic syndrome agent using petroleum-based hydrocarbon (pitch) or the like as a raw material, adjusted so that the particle size is relatively uniform, and carbonized and activated has been reported (see, for example, Patent Document 3). .. Further, an adsorbent for oral administration has been reported in which the particle size of the activated carbon itself is made relatively uniform and the distribution of the pore volume and the like in the activated carbon is adjusted (see Patent Document 4). As described above, the medicated activated carbon improves the poor fluidity in the intestine by making the particle size relatively uniform, and at the same time, improves the adsorption performance of the activated carbon by adjusting the pores. planned. Therefore, it is taken by many patients with mild chronic renal failure.
薬用活性炭には、尿毒症の原因物質やその前駆物質に対する迅速かつ効率的な吸着が要求される。しかしながら、既存の薬用活性炭では、形状を球形のまま粒径を小さくすることは難しい。また、従来の薬用活性炭における細孔の調整は良好とはいえず、吸着性能は必ずしも十分ではないので、一日当たりの服用量を多くしなければならない。特に、慢性腎不全患者は水分の摂取量を制限されているため、少量の水分により嚥下することは患者にとって大変な苦痛となっていた。 Medicinal activated carbon is required to rapidly and efficiently adsorb the causative substance of uremia and its precursor. However, with existing medicated activated carbon, it is difficult to reduce the particle size while keeping the shape spherical. In addition, the adjustment of pores in the conventional medicated activated carbon is not good, and the adsorption performance is not always sufficient, so the daily dose must be increased. In particular, since the intake of water is restricted in patients with chronic renal failure, swallowing with a small amount of water has been a great pain for the patients.
そして、薬用活性炭を錠剤型とし、服用しやすい錠剤型の経口投与用組成物が提案されている(例えば、特許文献5参照。)。薬用活性炭は服用量が多いため服用体積は大きくなり、また、活性炭は水に溶解しないため、細粒型であれば口腔内の不快感が残り、決して服用しやすいとはいえない。また、カプセル型とするとデッドボリュームができるため服用体積がさらに大きくなり嚥下しにくいきらいがある。 Then, a tablet-type orally-administered composition in which medicated activated carbon is used as a tablet and is easy to take has been proposed (see, for example, Patent Document 5). Since the dose of medicated activated carbon is large, the volume of administration is large, and since activated carbon does not dissolve in water, if it is a fine-grained type, discomfort in the oral cavity remains and it cannot be said that it is easy to take. In addition, if the capsule type is used, a dead volume is formed, so that the volume to be taken becomes larger and it is difficult to swallow.
前掲の錠剤型の経口投与用組成物は、患者の服用負担の軽減を目的とするものの、結合剤が活性炭表面の細孔を閉塞して吸着性能が低下するきらいがあり、吸着性能の低下から服用量を増加させなければならないおそれがある。このため、結果的には服用負担はあまり変わらないか、逆に負担が大きくなってしまう可能性がある。 Although the above-mentioned tablet-type composition for oral administration is intended to reduce the burden of administration by patients, the binder tends to block the pores on the surface of the activated carbon and the adsorption performance is deteriorated, so that the adsorption performance is deteriorated. Dosage may need to be increased. Therefore, as a result, the burden of taking the drug may not change much, or conversely, the burden may increase.
そこで、本発明は、前掲の状況に鑑み提案されたものであり、結合剤としての添加剤により吸着剤としての活性炭を服用しやすい錠剤型に成形する場合においても、活性炭の毒性物質の吸着性能の低下を抑制することができ、患者の服用負担の軽減を図ることができる経口投与用錠剤型吸着剤を提供する。 Therefore, the present invention has been proposed in view of the above-mentioned situation, and even when the activated carbon as an adsorbent is formed into a tablet shape that is easy to take by using an additive as a binder, the adsorption performance of the toxic substance of the activated carbon Provided is a tablet-type adsorbent for oral administration, which can suppress the decrease in the amount of the adsorbent and can reduce the burden on the patient.
すなわち、第1の発明は、吸着剤としての活性炭と、結合剤としての添加剤とを含む経口投与用の錠剤型吸着剤であって、前記活性炭の平均粒子径が20~1000μmであり、充填密度が0.3~0.5g/mlであり、添加剤がカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースの少なくとも1種類を含み、前記錠剤型吸着剤100重量%に対して1.0重量%以下添加されてなることを特徴とする経口投与用錠剤型吸着剤に係る。 That is, the first invention is a tablet-type adsorbent for oral administration containing activated carbon as an adsorbent and an additive as a binder, wherein the activated carbon has an average particle size of 20 to 1000 μm and is filled. The density is 0.3 to 0.5 g / ml, the additive contains at least one of sodium carboxymethyl cellulose or hydroxyethyl cellulose, and 1.0% by weight or less is added to 100% by weight of the tablet-type adsorbent. The present invention relates to a tablet-type adsorbent for oral administration, which is characterized by being.
第2の発明は、第1の発明において、前記錠剤型吸着剤の硬度が10N以上である経口投与用錠剤型吸着剤に係る。 The second invention relates to the tablet-type adsorbent for oral administration in which the hardness of the tablet-type adsorbent is 10 N or more in the first invention.
第3の発明は、第1又は第2の発明において、前記活性炭の下記の(i)式に規定するミクロ孔容積の和(Vmic)に対するメソ孔容積の和(Vmet)の容積比(Vm)が5.0以下である経口投与用錠剤型吸着剤に係る。 The third invention is the volume ratio of the sum of the mesopore volumes (V met ) to the sum of the micropore volumes (V mic ) specified in the following formula (i) of the activated carbon in the first or second invention. The present invention relates to a tablet-type adsorbent for oral administration having a V m ) of 5.0 or less.
第4の発明は、第1ないし第3の発明のいずれかにおいて、前記活性炭がフェノール樹脂の樹脂炭化物である経口投与用錠剤型吸着剤に係る。 The fourth invention relates to a tablet-type adsorbent for oral administration in which the activated carbon is a resin carbide of a phenol resin in any one of the first to third inventions.
第1の発明に経口投与用錠剤型吸着剤によると、吸着剤としての活性炭と、結合剤としての添加剤とを含む経口投与用の錠剤型吸着剤であって、前記活性炭の平均粒子径が20~1000μmであり、充填密度が0.3~0.5g/mlであり、添加剤がカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースの少なくとも1種類を含み、前記錠剤型吸着剤100重量%に対して1.0重量%以下添加されてなるため、結合剤としての添加剤により吸着剤としての活性炭を服用しやすい錠剤型に成形する場合においても、活性炭の毒性物質の吸着性能の低下を抑制することができ、患者の服用負担の軽減を図ることができる。 According to the first invention, the tablet-type adsorbent for oral administration is a tablet-type adsorbent for oral administration containing activated charcoal as an adsorbent and an additive as a binder, and the average particle size of the activated charcoal is large. 1. Since it is added in an amount of 0% by weight or less, it is possible to suppress a decrease in the adsorption performance of toxic substances of the activated charcoal even when the activated charcoal as an adsorbent is formed into a tablet shape that is easy to take by the additive as a binder. , It is possible to reduce the burden of taking the patient.
第2の発明に係る経口投与用錠剤型吸着剤によると、第1の発明において、前記錠剤型吸着剤の硬度が10N以上であることから、運搬時や包装時における錠剤の破損や摩耗を抑制し、剤形を維持することができる。 According to the tablet-type adsorbent for oral administration according to the second invention, in the first invention, since the hardness of the tablet-type adsorbent is 10 N or more, damage and wear of the tablet during transportation and packaging are suppressed. And the dosage form can be maintained.
第3の発明に係る経口投与用錠剤型吸着剤によると、第1又は第2の発明において、前記活性炭の下記の(i)式に規定するミクロ孔容積の和(Vmic)に対するメソ孔容積の和(Vmet)の容積比(Vm)が5.0以下であることから、活性炭の毒性物質の吸着性能の低下をさらに抑制することができ、患者の服用負担の軽減を図ることができる According to the tablet-type adsorbent for oral administration according to the third invention, in the first or second invention, the mesopore volume with respect to the sum of the micropore volumes (V mic ) specified in the following formula (i) of the activated carbon. Since the volume ratio (V m ) of the sum of (V met ) is 5.0 or less, it is possible to further suppress the deterioration of the adsorption performance of the toxic substance of activated carbon, and it is possible to reduce the burden of administration by the patient. can
第4の発明に係る経口投与用錠剤型吸着剤によると、第1ないし第3の発明のいずれかにおいて、前記活性炭がフェノール樹脂の樹脂炭化物であることから、錠剤型に成形した際の毒性物質の吸着性能の低下を抑制することが可能な活性炭とすることができる。 According to the tablet-type adsorbent for oral administration according to the fourth invention, since the activated carbon is a resin carbide of a phenol resin in any of the first to third inventions, it is a toxic substance when molded into a tablet type. It is possible to use activated carbon that can suppress the deterioration of the adsorption performance of the above.
本発明の経口投与用錠剤型吸着剤は、活性炭を吸着剤とし、活性炭を結合剤としての添加剤により錠剤型に成形されてなる。成形された錠剤型吸着剤の硬度は、おおよそ10Nよりも高いことが望ましく、10Nよりも硬度が低くなると運搬時や包装時における錠剤の破損や摩耗が生じやすく、剤形を維持できないおそれがある。 The tablet-type adsorbent for oral administration of the present invention is formed into a tablet shape by using activated carbon as an adsorbent and an additive using activated carbon as a binder. The hardness of the molded tablet-type adsorbent is preferably higher than about 10N, and if the hardness is lower than 10N, the tablet is likely to be damaged or worn during transportation or packaging, and the dosage form may not be maintained. ..
また、活性炭はフェノール樹脂の樹脂炭化物とするのがよい。活性炭の原料をフェノール樹脂とすることによって、賦活を高めて比表面積を大きくしながらも、ミクロ孔容積の和に対するメソ孔容積の和の割合(容積比)を高めることができ、毒性物質の吸着性能を向上させやすいためである。フェノール樹脂としては、例えば、ノボラック型やレゾール型のほか両者の複合フェノール樹脂等の公知のものが挙げられる。フェノール樹脂は、平均粒子径が20~1000μmの範囲の粒状ないし球状の活性炭となる範囲とすることが好ましい。活性炭の平均粒子径が20μmより小さくなると、錠剤としたときに活性炭が緻密になりすぎて崩壊性が悪くなるおそれがある。活性炭の平均粒子径が1000μmを超える場合は、結合剤としての添加剤によって活性炭同士が接触し結合する表面積が大きくなるため、結合力が弱くなり錠剤の硬度が低くなってしまうおそれがある。 In addition, the activated carbon should be a resin carbide of a phenol resin. By using phenolic resin as the raw material for activated carbon, it is possible to increase the ratio (volume ratio) of the sum of the mesopore volumes to the sum of the micropore volumes while increasing the activation and increasing the specific surface area, and adsorbing toxic substances. This is because it is easy to improve the performance. Examples of the phenol resin include known ones such as novolak type and resol type, as well as a composite phenol resin of both. The phenolic resin is preferably in a range of granular or spherical activated carbon having an average particle diameter in the range of 20 to 1000 μm. If the average particle size of the activated carbon is smaller than 20 μm, the activated carbon may become too dense when made into tablets, and the disintegration property may deteriorate. When the average particle size of the activated carbon exceeds 1000 μm, the surface area where the activated carbons come into contact with each other and are bonded to each other becomes large due to the additive as a binder, so that the bonding force may be weakened and the hardness of the tablet may be lowered.
フェノール樹脂の他にも、セルロースを活性炭の原料と使用することができる。セルロースを使用する場合には、マクロ孔の多い活性炭とすることにより、添加剤を用いて錠剤型としたときに活性炭由来の吸着性能の低下を抑制することができると考えられる。 In addition to phenolic resin, cellulose can be used as a raw material for activated carbon. When cellulose is used, it is considered that by using activated carbon with many macropores, it is possible to suppress the deterioration of the adsorption performance derived from activated carbon when it is made into a tablet type by using an additive.
本発明においては、後述の実施例により示される通り、フェノール樹脂由来の活性炭であって、充填密度が0.3~0.5g/mlであることが好ましく、上記の(i)式により求められるミクロ孔容積の和(Vmic)に対するメソ孔容積の和(Vmet)の容積比(Vm)が5.0以下とすることにより、添加剤を用いて錠剤型としたときに活性炭由来の吸着性能の低下を抑制することができる。 In the present invention, as shown in Examples described later, it is preferable that the activated carbon is derived from a phenol resin and has a packing density of 0.3 to 0.5 g / ml, and is determined by the above formula (i). By setting the volume ratio (V m ) of the sum of mesopore volumes (V met ) to the sum of micropore volumes (V mic ) to 5.0 or less, it is derived from activated carbon when it is made into a tablet type using additives. It is possible to suppress the deterioration of adsorption performance.
フェノール樹脂は、円筒状レトルト電気炉等の焼成炉内に収容され、炉内を窒素、アルゴン、ヘリウム等の不活性雰囲気下とし、300~1000℃、好ましくは450~700℃において1~20時間かけて炭化され樹脂炭化物となる(「炭化工程」)。 The phenolic resin is housed in a firing furnace such as a cylindrical retort electric furnace, and the inside of the furnace is placed under an inert atmosphere such as nitrogen, argon, and helium at 300 to 1000 ° C, preferably 450 to 700 ° C for 1 to 20 hours. It is carbonized to become a resin carbide (“carbide process”).
炭化工程の後、樹脂炭化物は公知の加熱炉等に収容され、750~1000℃、好ましくは800~1000℃、さらには、850~950℃において水蒸気賦活される(「賦活工程」)。賦活時間は生産規模、設備等によるものの、0.5~50時間である。あるいは、二酸化炭素等のガス賦活も用いられる。賦活時間は、目的の活性炭の物性により適宜調整される。賦活後の活性炭は、希塩酸によって洗浄される。希塩酸洗浄後の活性炭は、例えば、JIS K 1474(2014)に準拠したpHの測定によりpH5~7になるまで水洗される。 After the carbonization step, the resin carbide is housed in a known heating furnace or the like and steam activated at 750 to 1000 ° C., preferably 800 to 1000 ° C., and further at 850 to 950 ° C. (“activation step”). The activation time is 0.5 to 50 hours, although it depends on the production scale and equipment. Alternatively, gas activation such as carbon dioxide is also used. The activation time is appropriately adjusted according to the physical characteristics of the target activated carbon. The activated carbon after activation is washed with dilute hydrochloric acid. The activated carbon after washing with dilute hydrochloric acid is washed with water until the pH reaches 5 to 7, for example, by measuring the pH according to JIS K 1474 (2014).
希塩酸の洗浄後、必要により活性炭吸着剤は、酸素及び窒素の混合気体中において加熱処理、水洗浄され、灰分等の不純物が取り除かれる。加熱処理により残留する塩酸分等は取り除かれる。そして、各処理を経ることにより活性炭吸着剤の表面酸化物量は調整される。酸洗浄後、賦活済みの樹脂炭化物に対する加熱処理を通じて、活性炭吸着剤の表面酸化物量は増加する。当該処理時の酸素濃度は0.1~21体積%である。また、加熱温度は150~1000℃、好ましくは400~800℃であり、15分~2時間である。 After washing with dilute hydrochloric acid, if necessary, the activated carbon adsorbent is heat-treated and washed with water in a mixed gas of oxygen and nitrogen to remove impurities such as ash. The residual hydrochloric acid and the like are removed by the heat treatment. Then, the amount of surface oxide of the activated carbon adsorbent is adjusted by going through each treatment. After pickling, the amount of surface oxide of the activated carbon adsorbent increases through heat treatment of the activated resin carbide. The oxygen concentration during the treatment is 0.1 to 21% by volume. The heating temperature is 150 to 1000 ° C, preferably 400 to 800 ° C, and is 15 minutes to 2 hours.
賦活処理後、又は賦活処理に続く加熱処理後の樹脂炭化物(活性炭吸着剤)は、篩別により平均粒子径20~1000μm、より好ましくは150~350μmの粒状物ないし球状物の活性炭に選別されるのがよい。粒子径の調整及び分別により、活性炭吸着剤の吸着速度の一定化と吸着能力の安定化が図られる。粒子径の範囲特に限定されるものではないが、前記の範囲とすると、活性炭吸着剤の表面積を確保することができる。また、粒子径が揃えられると、消化管内での吸着性能は安定することができる。しかも、粒子の硬さを維持して経口投与後(服用後)の消化管内でさらに粉化することも抑制される。ゆえに、経口投与用吸着剤の活性炭の形状は好ましくは球状物である。ただし、製造に起因する真球度のばらつき等も許容されるため、粒状物も含められる。 The resin carbide (activated carbon adsorbent) after the activation treatment or after the heat treatment following the activation treatment is sorted into granular or spherical activated carbon having an average particle diameter of 20 to 1000 μm, more preferably 150 to 350 μm by sieving. Is good. By adjusting and separating the particle size, the adsorption rate of the activated carbon adsorbent can be stabilized and the adsorption capacity can be stabilized. The range of the particle size is not particularly limited, but if it is within the above range, the surface area of the activated carbon adsorbent can be secured. In addition, if the particle sizes are the same, the adsorption performance in the digestive tract can be stabilized. Moreover, the hardness of the particles is maintained, and further powdering in the digestive tract after oral administration (after administration) is suppressed. Therefore, the shape of the activated carbon of the adsorbent for oral administration is preferably spherical. However, since variations in sphericity due to manufacturing are allowed, granules are also included.
フェノール樹脂は分子中に芳香環構造を有しているため、炭化収率は高まる。さらに賦活により表面積の大きな活性炭が生じる。賦活後の活性炭は、従来の木質やヤシ殻、石油ピッチ等の活性炭と比較しても、細孔径は小さく充填密度は高い。そのため、尿毒症の原因物質やその前駆物質に代表されるインドキシル硫酸、アミノイソ酪酸、トリプトファン等の窒素を含有する比較的小さい分子量(分子量が数十ないし数百の範囲)のイオン性有機化合物の吸着に適する。また、フェノール樹脂は従来の活性炭原料の木質等と比較して窒素、リン、ナトリウム、マグネシウム等の灰分が少なく単位質量当たりの炭素の比率は高い。このため、不純物の少ない活性炭を得ることができる。 Since the phenol resin has an aromatic ring structure in the molecule, the carbonization yield is increased. Furthermore, activation produces activated carbon with a large surface area. The activated carbon after activation has a smaller pore diameter and a higher packing density than conventional activated carbons such as wood, palm husks, and petroleum pitches. Therefore, nitrogen-containing nitrogen-containing ionic organic compounds having a relatively small molecular weight (molecular weight in the range of tens to hundreds) such as indoxyl sulfate, aminoisobutyric acid, and tryptophan represented by the causative substance of uremia and its precursors. Suitable for adsorption. In addition, phenolic resin has a lower ash content such as nitrogen, phosphorus, sodium, and magnesium as compared with the wood of the conventional activated carbon raw material, and the ratio of carbon per unit mass is high. Therefore, activated carbon with few impurities can be obtained.
前述の活性炭には、後記する実施例に掲げる肝機能障害や腎機能障害の原因物質を極力速やかに吸着すること、また比較的少ない服用量で十分な吸着性能を発揮することが求められる。具備すべき性質の調和範囲を見いだすべく、活性炭は、水銀細孔容積値やBET比表面積等の指標で規定される。そして、後記する実施例の傾向等から明らかな通り、各指標のうち、BET比表面積の値が一定以上かつミクロ孔容積の和に対するメソ孔容積の和の容積比が一定以下であると、錠剤型としたときに吸着性能の低下が抑制されることがわかった。 The above-mentioned activated carbon is required to adsorb the causative substances of hepatic dysfunction and renal dysfunction listed in the examples below as quickly as possible, and to exhibit sufficient adsorption performance with a relatively small dose. Activated carbon is defined by an index such as a mercury pore volume value or a BET specific surface area in order to find a harmonized range of properties to be provided. Then, as is clear from the tendency of the examples described later, among the indexes, when the value of the BET specific surface area is equal to or more than a certain value and the volume ratio of the sum of the mesopore volumes to the sum of the micropore volumes is not more than a certain value, the tablet. It was found that the deterioration of adsorption performance was suppressed when the mold was used.
充填密度は0.3~0.5g/mlと規定される。本発明において活性炭を錠剤型吸着剤に成形する結合剤としての添加剤は、錠剤型吸着剤100重量%に対して1.0重量%以下と非常に少量である。少量の添加剤で選択吸着性に優れた錠剤型吸着剤とするためには、活性炭の充填密度が低い方が都合が良いからである。ただし、充填密度が0.3g/ml未満の場合、服用量が増加し経口投与時に嚥下しづらくなる。充填密度が0.5g/mlを超える場合、所望の選択吸着性のバランスを欠いたり、添加剤による活性炭の吸着性能の低下が大きくなるおそれがある。 The packing density is specified as 0.3 to 0.5 g / ml. In the present invention, the additive as a binder for molding activated carbon into a tablet-type adsorbent is 1.0% by weight or less with respect to 100% by weight of the tablet-type adsorbent, which is a very small amount. This is because it is convenient for the activated carbon to have a low packing density in order to obtain a tablet-type adsorbent having excellent selective adsorptivity with a small amount of additives. However, if the filling density is less than 0.3 g / ml, the dose increases and it becomes difficult to swallow during oral administration. If the packing density exceeds 0.5 g / ml, the desired balance of selective adsorption may be lost, or the adsorption performance of activated carbon may be significantly deteriorated by the additive.
また、ミクロ孔容積の和に対するメソ孔容積の和の容積比(Vm)は、前述した通り、5.0以下に規定される。該容積比が5.0より小さくなると、メソ孔が一定程度発達した活性炭であるということができる。メソ孔が発達していると、添加剤を用いて錠剤型としたときに、比較的大きな分子である添加剤が一部のメソ孔を閉塞したとしても、他のメソ孔から毒性物質をミクロ孔へ導入することが可能となることから、毒性物質の吸着性能の低下を抑制することができると考えられるためである。充填密度が0.3~0.5g/mlであるとともに、ミクロ孔容積の和に対するメソ孔容積の和の容積比(Vm)が5.0以下である場合、毒性物質の吸着性能の低下がさらに抑制される。さらには、BET比表面積は、1200m2/g以上とするのがよい。1200m2/g以上とすると、毒性物質の吸着性能が高くなるため、経口投与用吸着剤として好適である。 Further, the volume ratio (V m ) of the sum of the mesopore volumes to the sum of the micropore volumes is defined as 5.0 or less as described above. When the volume ratio is smaller than 5.0, it can be said that the activated carbon has mesopores developed to some extent. If the mesopores are well developed, when the additive is used to form a tablet, even if the additive, which is a relatively large molecule, blocks some mesopores, toxic substances can be microscopically removed from the other mesopores. This is because it is possible to introduce the substance into the pores, and it is considered that the deterioration of the adsorption performance of the toxic substance can be suppressed. When the packing density is 0.3 to 0.5 g / ml and the volume ratio (V m ) of the sum of the mesopore volumes to the sum of the micropore volumes is 5.0 or less, the adsorption performance of toxic substances deteriorates. Is further suppressed. Furthermore, the BET specific surface area is preferably 1200 m 2 / g or more. When it is 1200 m 2 / g or more, the adsorption performance of toxic substances is high, so that it is suitable as an adsorbent for oral administration.
また、先に述べたように、活性炭は細孔の孔径によっても規定される。活性炭のような吸着剤の場合、ミクロ孔、メソ孔、マクロ孔のいずれの細孔も存在している。その中で、いずれの範囲の細孔をより多く発達させるかにより、活性炭の吸着対象、性能は変化する。本発明において所望される活性炭は、尿毒症の原因物質やその前駆物質に代表されるインドキシル硫酸、アミノイソ酪酸、トリプトファン等の窒素を含有する低分子量のイオン性有機化合物の吸着を想定する。そして、本発明の経口投与用錠剤型吸着剤の活性炭は、前記の吸着対象の分子を従前の活性炭吸着剤よりも効果的に吸着することである。 Also, as mentioned above, activated carbon is also defined by the pore size of the pores. In the case of an adsorbent such as activated carbon, any of micropores, mesopores, and macropores is present. Among them, the adsorption target and performance of activated carbon change depending on which range of pores are developed more. The activated carbon desired in the present invention assumes the adsorption of nitrogen-containing low molecular weight ionic organic compounds such as indoxyl sulfate, aminoisobutyric acid, and tryptophan represented by the causative substance of uremia and its precursor. The activated carbon of the tablet-type adsorbent for oral administration of the present invention is to adsorb the molecule to be adsorbed more effectively than the conventional activated carbon adsorbent.
マクロ孔及びメソ孔側の割合が相対的に高められることにより、吸着対象は活性炭内部へ容易に侵入できる。また、比較的大きな分子である添加剤がメソ孔に吸着されたとしても、ミクロ孔への毒性物質の到達が阻害されにくい。そして、吸着対象はマクロ孔及びメソ孔に接続したミクロ孔に補足され、吸着は速く進む。通常、摂食から排泄までのうち、食物が消化により分解されて小腸内を流動する時間はおよそ6~10時間と考えられる。つまり、小腸内を流動する間に経口投与用錠剤型吸着剤(の活性炭)が目的の吸着対象である窒素を含有する低分子を吸着する必要がある。そこで、腸管内における効率良い吸着を勘案すると、短時間の吸着が望ましいといえる。これらのことから、活性炭のマクロ孔側の細孔を多く発達させることには意味がある。 Since the proportions on the macropore and mesopore sides are relatively increased, the adsorption target can easily penetrate into the activated carbon. Further, even if the additive, which is a relatively large molecule, is adsorbed on the mesopores, the arrival of the toxic substance to the micropores is not easily hindered. Then, the adsorption target is captured by the micropores connected to the macropores and the mesopores, and the adsorption proceeds rapidly. Usually, it is considered that the time from feeding to excretion that food is decomposed by digestion and flows in the small intestine is about 6 to 10 hours. That is, it is necessary for the tablet-type adsorbent for oral administration (activated carbon) to adsorb small molecules containing nitrogen, which is the target adsorption target, while flowing in the small intestine. Therefore, considering efficient adsorption in the intestinal tract, it can be said that short-time adsorption is desirable. From these facts, it is meaningful to develop many pores on the macropore side of activated carbon.
これらの指標に加えて、平均細孔直径も挙げられる。そこで、平均細孔直径は1.5~2.5nmの範囲とするのがよい。活性炭吸着剤の平均細孔直径が当該範囲内に調整されることにより、分子量数十ないし数百の比較的低分子のイオン性有機化合物の吸着はさらに良好となる。同時に、活性炭は分子量数千ないし数万の酵素、多糖類等の生体に必要な高分子化合物の吸着を抑制できる。活性炭の平均細孔直径が2.5nmを越える場合、酵素、多糖類等の高分子を吸着する細孔が多く存在してしまうため好ましくない。また、活性炭の平均細孔直径が1.5nm未満であると、細孔容積自体が減少し、吸着力を低下させるおそれがある。 In addition to these indicators, the average pore diameter can also be mentioned. Therefore, the average pore diameter is preferably in the range of 1.5 to 2.5 nm. By adjusting the average pore diameter of the activated carbon adsorbent within the range, the adsorption of relatively low molecular weight ionic organic compounds having a molecular weight of several tens to several hundreds becomes even better. At the same time, activated carbon can suppress the adsorption of high molecular weight compounds necessary for living organisms such as enzymes and polysaccharides having a molecular weight of several thousand to tens of thousands. When the average pore diameter of activated carbon exceeds 2.5 nm, it is not preferable because many pores adsorbing polymers such as enzymes and polysaccharides are present. Further, if the average pore diameter of the activated carbon is less than 1.5 nm, the pore volume itself may decrease and the adsorptive power may decrease.
前述の活性炭は、経口投与を目的とした薬剤として用いられるのであって、腎疾患又は肝疾患の治療剤又は予防剤となる。活性炭の表面に発達した細孔内に疾患、慢性症状の原因物質が吸着、保持され、体外へ排出されることにより、症状悪化は抑制され、病態改善につながる。さらに、先天的あるいは後天的に代謝異常又はそのおそれのある場合、予め活性炭を内服することにより、疾患、慢性症状の原因物質の体内濃度は下げられる。そこで、症状悪化を防ぐ予防としての服用も考えられる。 The above-mentioned activated carbon is used as a drug for oral administration, and is a therapeutic or prophylactic agent for renal disease or liver disease. By adsorbing and retaining the causative substances of diseases and chronic symptoms in the pores developed on the surface of activated carbon and discharging them to the outside of the body, the deterioration of symptoms is suppressed and the pathological condition is improved. Furthermore, if there is a congenital or acquired metabolic disorder or a possibility of such abnormality, the concentration of the causative substance of the disease or chronic symptom in the body can be lowered by taking activated carbon in advance. Therefore, it may be taken as a preventive measure to prevent worsening of symptoms.
腎疾患として、例えば、慢性腎不全、急性腎不全、慢性腎盂腎炎、急性腎盂腎炎、慢性腎炎、急性腎炎症候群、急性進行型腎炎症候群、慢性腎炎症候群、ネフローゼ症候群、腎硬化症、間質性腎炎、細尿管症、リポイドネフローゼ、糖尿病性腎症、腎血管性高血圧、高血圧症候群、あるいは前記の原疾患に伴う続発性腎疾患、さらに、透析前の軽度腎不全を挙げることができる。肝疾患として、例えば、劇症肝炎、慢性肝炎、ウイルス性肝炎、アルコール性肝炎、肝線維症、肝硬変、肝癌、自己免疫性肝炎、薬剤アレルギー性肝障害、原発性胆汁性肝硬変、振戦(しんせん)、脳症、代謝異常、機能異常を挙げることができる。 Examples of renal diseases include chronic renal failure, acute renal failure, chronic pyelonephritis, acute pyelonephritis, chronic nephritis, acute nephritic syndrome, acute advanced nephritic syndrome, chronic nephritis syndrome, nephrotic syndrome, nephrotic syndrome, and interstitial nephritis. , Pyelonephritis, lipoid nephrotic syndrome, diabetic nephritis, renovascular hypertension, hypertension syndrome, or secondary renal disease associated with the primary disease, as well as mild renal failure before dialysis. Liver diseases include, for example, fulminant hepatitis, chronic hepatitis, viral hepatitis, alcoholic hepatitis, liver fibrosis, liver cirrhosis, liver cancer, autoimmune hepatitis, drug allergic hepatitis, primary biliary cirrhosis, and tremor. ), Encephalopathy, metabolic disorders, and dysfunction.
活性炭を経口投与用吸着剤として使用する際の投与量は、年齢、性別、体格又は病状等に影響されるため一律の規定は難しい。しかし、一般にヒトを対象とする場合、活性炭の重量換算で1日当り1~20g、2~4回の服用が想定される。体積にすると2~6cm3を一度に服用する必要があり、患者にとっては苦痛が大きい。そこで、錠剤型にすることにより、少しでも服用しやすくし患者の負担の軽減を図ることとした。 The dose of activated carbon when used as an adsorbent for oral administration is affected by age, gender, physique, medical condition, etc., so it is difficult to specify it uniformly. However, in general, when targeting humans, it is assumed that 1 to 20 g of activated carbon is taken per day, 2 to 4 times per day. In terms of volume, it is necessary to take 2 to 6 cm 3 at a time, which is very painful for the patient. Therefore, we decided to make it easier to take and reduce the burden on the patient by making it a tablet type.
活性炭は、その性質上、従来の製法によっては打錠成形が不可能であるため、水等の溶媒を介した結合剤の結着力により錠剤型へと成形を行う。結合剤としての添加剤を用いて錠剤型へ成形すると、添加剤が活性炭表面の細孔を覆うことにより、細孔が閉塞して活性炭の吸着性能を低下させるきらいがある。そして、錠剤型への成形に起因して活性炭の吸着性能が低下すると、服用量がかえって増加してしまうおそれがあり、患者の服用負担が増えてしまう。つまり、錠剤型の成形に際し、活性炭の吸着性能の低下を抑制する必要がある。 Since activated carbon cannot be tableted by the conventional manufacturing method due to its nature, it is molded into a tablet shape by the binding force of a binder via a solvent such as water. When molded into a tablet shape using an additive as a binder, the additive covers the pores on the surface of the activated carbon, which tends to block the pores and reduce the adsorption performance of the activated carbon. If the adsorption performance of activated carbon deteriorates due to molding into a tablet mold, the dose may rather increase, and the burden on the patient to take the activated carbon increases. That is, it is necessary to suppress the deterioration of the adsorption performance of activated carbon when molding the tablet mold.
そこで、前述の通り結合剤としての添加剤の添加量を1.0重量%とし、ごく少量の添加剤により活性炭を錠剤型に成形する。そして、少量の添加剤によっても成形可能とするために、活性炭の充填密度を0.3~0.5g/mlとし、活性炭を錠剤型へ成形が可能となるとともに活性炭の吸着性能の低下を抑制することができる。さらに、活性炭のミクロ孔容積の和に対するメソ孔容積の和の容積比(Vm)を一定以下とすることにより、錠剤型に成形した場合における活性炭の吸着性能の低下を抑制する。 Therefore, as described above, the amount of the additive added as a binder is set to 1.0% by weight, and the activated carbon is formed into a tablet shape with a very small amount of the additive. The filling density of activated carbon is set to 0.3 to 0.5 g / ml so that it can be molded even with a small amount of additives, so that activated carbon can be molded into a tablet shape and the deterioration of the adsorption performance of activated carbon is suppressed. can do. Further, by setting the volume ratio (V m ) of the sum of the mesopore volumes to the sum of the micropore volumes of the activated carbon to be constant or less, the deterioration of the adsorption performance of the activated carbon when molded into a tablet shape is suppressed.
結合剤としての添加剤は、カルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースの少なくとも1種類であって、これら添加剤によれば少量の添加量であっても活性炭を錠剤型に成形することが可能となるため、細粒型の吸着剤と比較して服用量ないし服用体積の増加を抑制することができる。添加剤は上記の1種類を用いてもよいし、両者を混合したり、他の添加剤を混合することもできる。また、錠剤の崩壊性を補填する目的で、崩壊剤を併用することもできる。 The additive as a binder is at least one of carboxymethyl cellulose sodium and hydroxyethyl cellulose, and according to these additives, activated carbon can be formed into a tablet shape even with a small amount of addition. Compared with the fine-grained type adsorbent, it is possible to suppress an increase in dose or volume. As the additive, one of the above may be used, both may be mixed, or another additive may be mixed. In addition, a disintegrant may be used in combination for the purpose of compensating for the disintegration property of the tablet.
[活性炭の調製]
試作例の経口投与用錠剤型吸着剤の作成に際し、下記の活性炭1~5を使用した。試作例に対応するフェノール樹脂由来の活性炭1~5を、原料のフェノール樹脂を炭化し、賦活して調製した。
[Preparation of activated carbon]
The following activated carbons 1 to 5 were used in the preparation of the tablet-type adsorbent for oral administration of the prototype example. Activated carbons 1 to 5 derived from phenol resin corresponding to the prototype example were prepared by carbonizing and activating the raw material phenol resin.
<活性炭1>
1lのセパラブルフラスコ内に90%フェノール160.0重量部に、37%ホルムアルデヒド111.8重量部、酸性触媒としてのシュウ酸0.7重量部、乳化剤としてのアラビアゴム2.5重量部、水168.8重量部を加えて95℃以上に加熱して適宜重合させた。次に、90%フェノール147.0重量部、ホルムアルデヒド143.1重量部、塩基性触媒としてのヘキサメチレンテトラミン19.3重量部とトリエチレンテトラミン8.3重量部、水41.4重量部を同セパラブルフラスコ内に投入し、60℃を維持しながら1時間加熱して反応を進めた。その後、95℃以上に加熱し4時間還流してフェノール樹脂を得た。該フェノール樹脂100gを円筒状レトルト電気炉に入れて窒素を封入した後、100℃/1時間で昇温し、900℃になるまで加熱した。その後、炉内に水蒸気を注入して900℃で2時間維持して賦活化し、活性炭1を得た。
<Activated carbon 1>
In a 1 liter separable flask, 160.0 parts by weight of 90% phenol, 111.8 parts by weight of 37% formaldehyde, 0.7 parts by weight of oxalic acid as an acidic catalyst, 2.5 parts by weight of Arabica rubber as an emulsifier, and water. 168.8 parts by weight was added and heated to 95 ° C. or higher for appropriate polymerization. Next, 147.0 parts by weight of 90% phenol, 143.1 parts by weight of formaldehyde, 19.3 parts by weight of hexamethylenetetramine as a basic catalyst, 8.3 parts by weight of triethylenetetramine, and 41.4 parts by weight of water were added. It was placed in a separable flask and heated for 1 hour while maintaining 60 ° C. to proceed with the reaction. Then, it was heated to 95 ° C. or higher and refluxed for 4 hours to obtain a phenol resin. After putting 100 g of the phenol resin into a cylindrical retort electric furnace and filling it with nitrogen, the temperature was raised at 100 ° C./1 hour and heated to 900 ° C. Then, steam was injected into the furnace and maintained at 900 ° C. for 2 hours for activation to obtain activated carbon 1.
<活性炭2>
1lのセパラブルフラスコ内に90%フェノール98.0重量部に、37%ホルムアルデヒド53.2重量部、酸触媒としてのシュウ酸0.4重量部、乳化剤としてのアラビアゴム1.6重量部、水147.9重量部を加えて95℃以上に加熱して適宜重合させた。次に、90%フェノール189.0重量部、37%ホルムアルデヒド220.3重量部、塩基性触媒としてのヘキサメチレンテトラミン18.1重量部とトリエチレンテトラミン7.7重量部、水38.7重量部を同セパラブルフラスコ内に投入し、60℃を維持しながら1時間加熱して反応を進めた。その後、95℃以上に加熱し4時間還流してフェノール樹脂を得た。該フェノール樹脂を用いた以外は活性炭1と同様とし、活性炭2を得た。
<Activated carbon 2>
In a 1 liter separable flask, 98.0 parts by weight of 90% phenol, 53.2 parts by weight of 37% formaldehyde, 0.4 parts by weight of oxalic acid as an acid catalyst, 1.6 parts by weight of arabic rubber as an emulsifier, and water. 147.9 parts by weight was added and heated to 95 ° C. or higher for appropriate polymerization. Next, 80% by weight of 90% phenol, 220.3 parts by weight of 37% formaldehyde, 18.1 parts by weight of hexamethylenetetramine as a basic catalyst, 7.7 parts by weight of triethylenetetramine, and 38.7 parts by weight of water. Was placed in the same separable flask and heated for 1 hour while maintaining 60 ° C. to proceed with the reaction. Then, it was heated to 95 ° C. or higher and refluxed for 4 hours to obtain a phenol resin. The same procedure as for activated carbon 1 was carried out except that the phenol resin was used, and activated carbon 2 was obtained.
<活性炭3>
1lのセパラブルフラスコ内に90%フェノール163.0重量部に、37%ホルムアルデヒド88.6重量部、酸性触媒としてのシュウ酸0.7重量部、乳化剤としてのアラビアゴム2.2重量部、水152.6重量部を加えて95℃以上に加熱して適宜重合させた。次に、90%フェノール126.6重量部、37%ホルムアルデヒド177.1重量部、塩基性触媒としてのヘキサメチレンテトラミン18.2重量部とトリエチレンテトラミン7.8重量部、水44.0重量部を同セパラブルフラスコ内に投入し、60℃を維持しながら1時間加熱して反応を進めた。その後、95℃以上に加熱し4時間還流してフェノール樹脂を得た。該フェノール樹脂を用いた以外は活性炭1と同様とし、活性炭3を得た。
<Activated carbon 3>
163.0 parts by weight of 90% phenol, 88.6 parts by weight of 37% formaldehyde, 0.7 parts by weight of oxalic acid as an acidic catalyst, 2.2 parts by weight of arabic rubber as an emulsifier, and water in 1 liter separable flask. 152.6 parts by weight was added and heated to 95 ° C. or higher to appropriately polymerize. Next, 126.6 parts by weight of 90% phenol, 177.1 parts by weight of 37% formaldehyde, 18.2 parts by weight of hexamethylenetetramine as a basic catalyst, 7.8 parts by weight of triethylenetetramine, and 44.0 parts by weight of water. Was placed in the same separable flask and heated for 1 hour while maintaining 60 ° C. to proceed with the reaction. Then, it was heated to 95 ° C. or higher and refluxed for 4 hours to obtain a phenol resin. The same procedure as for activated carbon 1 was carried out except that the phenol resin was used, and activated carbon 3 was obtained.
<活性炭4>
フェノール樹脂(リグナイト株式会社製、「LPS-1046」)500gを円筒状レトルト電気炉に投入して窒素を封入した後、100℃/1時間で昇温し、600℃を1時間維持して炉内のフェノール樹脂を炭化した。その後、炭化物を900℃に加熱し炉内に水蒸気を注入して900℃で5時間維持して賦活化して活性炭Aを得た。さらに、該活性炭A80gを円筒状レトルト電気炉に投入して窒素を封入した後、100℃/1時間で昇温し、900℃になるまで加熱した。その後、炉内に水蒸気を注入して900℃で0.5時間維持してさらに賦活化し、活性炭4を得た。
<Activated carbon 4>
500 g of phenolic resin (“LPS-1046” manufactured by Lignite Co., Ltd.) was put into a cylindrical retort electric furnace to enclose nitrogen, then the temperature was raised at 100 ° C./1 hour, and the temperature was maintained at 600 ° C. for 1 hour. The phenolic resin inside was carbonized. Then, the carbide was heated to 900 ° C., steam was injected into the furnace, and the carbide was maintained at 900 ° C. for 5 hours for activation to obtain activated carbon A. Further, 80 g of the activated carbon A was put into a cylindrical retort electric furnace to enclose nitrogen, and then the temperature was raised at 100 ° C./1 hour and heated to 900 ° C. Then, steam was injected into the furnace and maintained at 900 ° C. for 0.5 hours for further activation to obtain activated carbon 4.
<活性炭5>
活性炭4の調製過程において作成した活性炭Aを使用し、該活性炭A80gを円筒状レトルト電気炉に投入して窒素を封入した後、100℃/1時間で昇温し、900℃になるまで加熱した。その後、炉内に水蒸気を注入して900℃で1時間維持してさらに賦活化し、活性炭5を得た。
<Activated carbon 5>
Using the activated carbon A prepared in the preparation process of the activated carbon 4, 80 g of the activated carbon A was put into a cylindrical retort electric furnace, filled with nitrogen, heated at 100 ° C./1 hour, and heated to 900 ° C. .. Then, steam was injected into the furnace and maintained at 900 ° C. for 1 hour for further activation to obtain activated carbon 5.
[活性炭の測定]
〔BET比表面積〕
比表面積(m2/g)は、自動比表面積/細孔分布測定装置(マイクロトラック・ベル株式会社製、「BELSORP-miniII」)を使用して77Kにおける窒素吸着等温線を測定し、BET法により求めた(BET比表面積)。
[Measurement of activated carbon]
[BET specific surface area]
The specific surface area (m 2 / g) is determined by measuring the nitrogen adsorption isotherm at 77K using an automatic specific surface area / pore distribution measuring device (“BELSORP-miniII” manufactured by Microtrac Bell Co., Ltd.) and using the BET method. (BET specific surface area).
〔充填密度〕
充填密度(g/ml)は、JIS K 1474(2014)に準拠して測定した。
[Filling density]
The packing density (g / ml) was measured according to JIS K 1474 (2014).
〔平均粒子径〕
平均粒子径(μm)は、レーザー光散乱式粒度分布測定装置(株式会社島津製作所製、「SALD3000S」)を使用して測定し、レーザー回折・散乱法によって求めた粒度分布における積算値50%における粒径とした。
[Average particle size]
The average particle size (μm) is measured using a laser light scattering type particle size distribution measuring device (“SALD3000S” manufactured by Shimadzu Corporation), and is at an integrated value of 50% in the particle size distribution obtained by the laser diffraction / scattering method. The particle size was used.
〔ミクロ孔容積〕
本明細書において、ミクロ孔は3nm未満の細孔直径を有する細孔とし、ミクロ孔容積の和(Vmic)(ml/g)は、細孔直径3nm未満の細孔容積値をミクロ孔容積の和(ml/g)として求めた。自動比表面積/細孔分布測定装置(マイクロトラック・ベル株式会社製、「BELSORP-miniII」)を用いて、77Kにおける窒素吸着等温線を測定した。得られた吸着等温線から、付属の解析ソフトを用い、Saito-Foleyの件三色により細孔直径3nm未満の範囲を対象として算出した。計算に使用した各種パラメータは以下のとおりである。
吸着質分子の直径:0.3000nm
吸着剤原子の直径:0.3400nm
吸着状態にある吸着質の単位表面積当たりの分子数:8.5200E+18molecules/m2
吸着剤の単位表面積当たりの原子数:1.3100E+19molecules/m2
吸着質分子の磁化率:3.2500E-29cm3
吸着剤分子の磁化率:1.3000E-29cm3
吸着質分子の分極率:1.6300E-24cm3
吸着剤分子の分極率:2.5000E-24cm3
[Micro pore volume]
In the present specification, the micropores are pores having a pore diameter of less than 3 nm, and the sum of the micropore volumes (V mic ) (ml / g) is a pore volume value of a pore diameter of less than 3 nm. It was calculated as the sum of (ml / g). The nitrogen adsorption isotherm at 77K was measured using an automatic specific surface area / pore distribution measuring device (“BELSORP-miniII” manufactured by Microtrac Bell Co., Ltd.). From the obtained adsorption isotherm, it was calculated using the attached analysis software for the range of pore diameter less than 3 nm by the three colors of Saito-Folley. The various parameters used in the calculation are as follows.
Diameter of adsorbent molecule: 0.3000 nm
Adsorbent atom diameter: 0.3400 nm
Number of molecules per unit surface area of adsorbent in the adsorbed state: 8.5200E + 18 molecules / m 2
Atomic number per unit surface area of adsorbent: 1.3100E + 19 molecules / m 2
Magnetic susceptibility of adsorbent molecules: 3.2500E-29cm 3
Magnetic susceptibility of adsorbent molecule: 1.3000E-29cm 3
Polarizability of adsorbent molecules: 1.6300E-24cm 3
Polarizability of adsorbent molecule: 2.5000E-24cm 3
〔メソ孔容積〕
本明細書において、メソ孔は3~50nmの細孔直径を有する細孔とし、メソ孔容積の和(Vmet)(ml/g)は、「オートポア9500」(株式会社島津製作所製)を使用し、接触角130°、表面張力484ダイン/cm(4.84mN/m)に設定し、細孔直径3~50nmの水銀圧入法による細孔容積値をメソ孔容積の和(ml/g)として求めた。
[Meso hole volume]
In the present specification, the mesopores are pores having a pore diameter of 3 to 50 nm, and the sum of the mesopore volumes (V met ) (ml / g) is "Autopore 9500" (manufactured by Shimadzu Corporation). The contact angle is set to 130 °, the surface tension is set to 484 dynes / cm (4.84 mN / m), and the pore volume value by the mercury intrusion method with a pore diameter of 3 to 50 nm is the sum of the mesopore volumes (ml / g). Asked as.
〔容積比〕
容積比(Vm)は、ミクロ孔容積の和(Vmic)(ml/g)をメソ孔容積の和(Vmet)(ml/g)で除した値であって、上記(i)式から算出した。
[Volume ratio]
The volume ratio (V m ) is a value obtained by dividing the sum of micropore volumes (V mic ) (ml / g) by the sum of mesopore volumes (V met ) (ml / g), and is the above-mentioned equation (i). Calculated from.
〔マクロ孔容積〕
本明細書において、マクロ孔は50~15000nmの細孔直径を有する細孔とし、マクロ孔容積の和(ml/g)は、「オートポア9500」(株式会社島津製作所製)を使用し、接触角130°、表面張力484ダイン/cm(4.84mN/m)に設定し、細孔直径50~15000nmの水銀圧入法による細孔容積値をマクロ孔容積の和(ml/g)として求めた。
[Macro hole volume]
In the present specification, the macropores are pores having a pore diameter of 50 to 15,000 nm, and the sum of the macropore volumes (ml / g) is "Autopore 9500" (manufactured by Shimadzu Corporation), and the contact angle is used. The surface tension was set to 484 dynes / cm (4.84 mN / m) at 130 °, and the pore volume value by the mercury intrusion method having a pore diameter of 50 to 15,000 nm was determined as the sum of the macropore volumes (ml / g).
活性炭1~5の物性は表1の通りである。表1の上から順に、BET比表面積(m2/g)、充填密度(g/ml)、平均粒子径(μm)、ミクロ孔容積の和(Vmic)(ml/g)、メソ孔容積の和(Vmet)(ml/g)、容積比(Vm)、マクロ孔容積の和(ml/g)である。 The physical characteristics of activated carbons 1 to 5 are as shown in Table 1. From the top of Table 1, BET specific surface area (m 2 / g), packing density (g / ml), average particle size (μm), sum of micropore volumes (V mic ) (ml / g), mesopore volume. (V met ) (ml / g), volume ratio (V m ), sum of macropore volumes (ml / g).
[使用添加剤]
発明者は、各試作例の経口投与用錠剤型吸着剤を得るため、下記の添加剤を用いた。
・カルボキシメチルセルロースナトリウム(CMC-Na):(株式会社ダイセル製)
・ヒドロキシエチルセルロース(HEC):(住友精化株式会社製)
・プルラン(PUL):(株式会社林原製)
・ヒドロキシプロピルセルロース(HPC):(日本曹達株式会社製)
[Additives used]
The inventor used the following additives in order to obtain a tablet-type adsorbent for oral administration of each prototype.
-Sodium Carboxymethyl Cellulose (CMC-Na): (manufactured by Daicel Corporation)
-Hydroxyethyl cellulose (HEC): (manufactured by Sumitomo Seika Chemical Co., Ltd.)
・ Pullulan: (manufactured by Hayashibara Co., Ltd.)
-Hydroxypropyl cellulose (HPC): (manufactured by Nippon Soda Corporation)
<試作例1>
活性炭1を0.3018gと添加剤であるカルボキシメチルセルロースナトリウム(CMC-Na)(0.6%)0.0019gと水0.3177gとを混和して練合物とし、直径13mm、深さ6mmの金型(成形型)に充填して成形した。金型を乾燥機内に静置したのち、機内温度100℃で1時間以上加熱乾燥し、金型から取り出して試作例1の経口投与用錠剤型吸着剤とした。
<Prototype example 1>
Activated carbon 1 was mixed with 0.3018 g, 0.0019 g of the additive sodium carboxymethyl cellulose (CMC-Na) (0.6%) and 0.3177 g of water to form a kneaded product, having a diameter of 13 mm and a depth of 6 mm. It was molded by filling it in a mold (molding mold). After the mold was allowed to stand in the dryer, it was heated and dried at an in-machine temperature of 100 ° C. for 1 hour or more, and then taken out from the mold to be used as a tablet-type adsorbent for oral administration of Prototype Example 1.
<試作例2>
活性炭1を0.3003gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.9%)0.0028gと水0.3827gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例2の経口投与用錠剤型吸着剤とした。
<Prototype example 2>
Activated carbon 1 was 0.3003 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0028 g of sodium carboxymethyl cellulose (CMC-Na) (0.9%) and 0.3827 g of water were used for trial production. The tablet-type adsorbent for oral administration of Example 2 was used.
<試作例3>
活性炭1を0.2987gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(1.5%)0.0045gと水0.3532gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例3の経口投与用錠剤とした。
<Prototype example 3>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.2987 g, sodium carboxymethyl cellulose (CMC-Na) (1.5%) was 0.0045 g, and water was 0.3532 g. The tablet for oral administration of Example 3 was used.
<試作例4>
活性炭1を0.2976gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(2.0%)0.0060gと水0.3694gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例4の経口投与用錠剤とした。
<Prototype example 4>
Activated carbon 1 was 0.2976 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0060 g of sodium carboxymethyl cellulose (CMC-Na) (2.0%) and 0.3694 g of water were used for trial production. The tablet for oral administration of Example 4 was used.
<試作例5>
活性炭2を0.3436gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.6%)0.0021gと水0.3293gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例5の経口投与用錠剤とした。
<Prototype example 5>
Activated carbon 2 was 0.3436 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0021 g of sodium carboxymethyl cellulose (CMC-Na) (0.6%) and 0.3293 g of water were used for trial production. The tablet for oral administration of Example 5 was used.
<試作例6>
活性炭2を0.3446gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.9%)0.0032gと水0.3617gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例6の経口投与用錠剤とした。
<Prototype example 6>
Activated carbon 2 was 0.3446 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that carboxymethyl cellulose sodium (CMC-Na) (0.9%) 0.0032 g and water 0.3617 g were used. The tablet for oral administration of Example 6 was used.
<試作例7>
活性炭2を0.3408gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(1.5%)0.051gと水0.3438gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例7の経口投与用錠剤とした。
<Prototype example 7>
Activated carbon 2 was 0.3408 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.051 g of sodium carboxymethyl cellulose (CMC-Na) (1.5%) and 0.3438 g of water were used. The tablet for oral administration of Example 7 was used.
<試作例8>
活性炭2を0.3405gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(2.0%)0.0069gと水0.3310gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例8の経口投与用錠剤とした。
<Prototype example 8>
Activated carbon 2 was 0.3405 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0069 g of sodium carboxymethyl cellulose (CMC-Na) (2.0%) and 0.3310 g of water were used for trial production. The tablet for oral administration of Example 8 was used.
<試作例9>
活性炭3を0.3759gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.6%)0.0023gと水0.3317gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例9の経口投与用錠剤とした。
<Prototype example 9>
Activated carbon 3 was 0.3759 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that carboxymethyl cellulose sodium (CMC-Na) (0.6%) 0.0023 g and water 0.3317 g were used. The tablet for oral administration of Example 9 was used.
<試作例10>
活性炭3を0.3566gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.9%)0.0034gと水0.3566gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例10の経口投与用錠剤とした。
<Prototype example 10>
Activated carbon 3 was 0.3566 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that carboxymethyl cellulose sodium (CMC-Na) (0.9%) 0.0034 g and water 0.3566 g were used. The tablet for oral administration of Example 10 was used.
<試作例11>
活性炭3を0.3713gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(1.5%)0.0057gと水0.3432gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例11の経口投与用錠剤とした。
<Prototype example 11>
Activated carbon 3 was 0.3713 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0057 g of sodium carboxymethyl cellulose (CMC-Na) (1.5%) and 0.3432 g of water were used for trial production. The tablet for oral administration of Example 11 was used.
<試作例12>
活性炭3を0.3712gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(2.0%)0.0076gと水0.3941gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例12の経口投与用錠剤とした。
<Prototype example 12>
Activated carbon 3 was 0.3712 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0076 g of sodium carboxymethyl cellulose (CMC-Na) (2.0%) and 0.3941 g of water were used for trial production. The tablet for oral administration of Example 12 was used.
<試作例13>
活性炭4を0.5686gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.6%)0.0034gと水0.3953gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例13の経口投与用錠剤とした。
<Prototype example 13>
Activated carbon 4 was 0.5686 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that carboxymethyl cellulose sodium (CMC-Na) (0.6%) 0.0034 g and water 0.3953 g were used. The tablet for oral administration of Example 13 was used.
<試作例14>
活性炭4を0.5717gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.9%)0.0052gと水0.3518gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例14の経口投与用錠剤とした。
<Prototype example 14>
Activated carbon 4 was 0.5717 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0052 g of sodium carboxymethyl cellulose (CMC-Na) (0.9%) and 0.3518 g of water were used. The tablet for oral administration of Example 14 was used.
<試作例15>
活性炭4を0.5629gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(1.5%)0.0086gと水0.4135gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例15の経口投与用錠剤とした。
<Prototype example 15>
Activated carbon 4 was 0.5629 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that carboxymethyl cellulose sodium (CMC-Na) (1.5%) was 0.0086 g and water was 0.4135 g. The tablet for oral administration of Example 15 was used.
<試作例16>
活性炭4を0.5600gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(2.0%)0.0115gと水0.4316gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例16の経口投与用錠剤とした。
<Prototype example 16>
Activated carbon 4 was 0.5600 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0115 g of sodium carboxymethyl cellulose (CMC-Na) (2.0%) and 0.4316 g of water were used. The tablet for oral administration of Example 16 was used.
<試作例17>
活性炭5を0.5213gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.6%)0.0031gと水0.3546gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例17の経口投与用錠剤とした。
<Prototype example 17>
Activated carbon 5 was 0.5213 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that carboxymethyl cellulose sodium (CMC-Na) (0.6%) was 0.0031 g and water was 0.3546 g. The tablet for oral administration of Example 17 was used.
<試作例18>
活性炭5を0.5255gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(0.9%)0.0047gと水0.4021gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例18の経口投与用錠剤とした。
<Prototype example 18>
Activated carbon 5 was 0.5255 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0047 g of sodium carboxymethyl cellulose (CMC-Na) (0.9%) and 0.4021 g of water were used for trial production. The tablet for oral administration of Example 18 was used.
<試作例19>
活性炭5を0.5156gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(1.5%)0.0079gと水0.4666gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例19の経口投与用錠剤とした。
<Prototype example 19>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5156 g, and the amount was 0.0079 g of sodium carboxymethyl cellulose (CMC-Na) (1.5%) and 0.4666 g of water. The tablet for oral administration of Example 19 was used.
<試作例20>
活性炭5を0.5132gとし、カルボキシメチルセルロースナトリウム(CMC-Na)(2.0%)0.0105gと水0.4269gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例20の経口投与用錠剤とした。
<Prototype example 20>
Activated carbon 5 was 0.5132 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that 0.0105 g of sodium carboxymethyl cellulose (CMC-Na) (2.0%) and 0.4269 g of water were used. The tablet for oral administration of Example 20 was used.
<試作例21>
活性炭1を0.3019gとし、ヒドロキシエチルセルロース(HEC)(0.6%)0.0018gと水0.2708gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例21の経口投与用錠剤型吸着剤とした。
<Prototype example 21>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.3019 g, hydroxyethyl cellulose (HEC) (0.6%) 0.0018 g and water 0.2708 g, and Trial Example 21 was used. It was a tablet-type adsorbent for oral administration.
<試作例22>
活性炭1を0.3009gとし、ヒドロキシエチルセルロース(HEC)(0.9%)0.0027gと水0.2862gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例22の経口投与用錠剤型吸着剤とした。
<Prototype example 22>
The same as the tablet-type adsorbent for oral administration of Trial Example 1 except that activated carbon 1 was 0.3009 g, hydroxyethyl cellulose (HEC) (0.9%) 0.0027 g and water 0.2862 g, and Trial Example 22 was used. It was a tablet-type adsorbent for oral administration.
<試作例23>
活性炭1を0.2982gとし、ヒドロキシエチルセルロース(HEC)(1.5%)0.0045gと水0.2777gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例23の経口投与用錠剤とした。
<Prototype example 23>
Activated carbon 1 was 0.2982 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that hydroxyethyl cellulose (HEC) (1.5%) was 0.0045 g and water was 0.2777 g. It was used as a tablet for oral administration.
<試作例24>
活性炭1を0.2970gとし、ヒドロキシエチルセルロース(HEC)(2.0%)0.0060gと水0.3180gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例24の経口投与用錠剤とした。
<Prototype example 24>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.2970 g, hydroxyethyl cellulose (HEC) (2.0%) was 0.0060 g, and water was 0.3180 g. It was used as a tablet for oral administration.
<試作例25>
活性炭2を0.3438gとし、ヒドロキシエチルセルロース(HEC)(0.6%)0.0021gと水0.3295gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例25の経口投与用錠剤とした。
<Prototype example 25>
Activated carbon 2 was 0.3438 g, hydroxyethyl cellulose (HEC) (0.6%) 0.0021 g and water 0.3295 g, but the same as the tablet-type adsorbent for oral administration of Prototype Example 1 was used. It was made into a tablet for oral administration.
<試作例26>
活性炭2を0.3425gとし、ヒドロキシエチルセルロース(HEC)(0.9%)0.0032gと水0.2979gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例26の経口投与用錠剤とした。
<Prototype example 26>
Activated carbon 2 was 0.3425 g, hydroxyethyl cellulose (HEC) (0.9%) 0.0032 g and water 0.2979 g, but the same as the tablet-type adsorbent for oral administration of Prototype Example 1 was used. It was used as a tablet for oral administration.
<試作例27>
活性炭2を0.3415gとし、ヒドロキシエチルセルロース(HEC)(1.5%)0.0052gと水0.2941gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例27の経口投与用錠剤とした。
<Prototype example 27>
Activated carbon 2 was 0.3415 g, and the same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that hydroxyethyl cellulose (HEC) (1.5%) was 0.0052 g and water was 0.2941 g. It was used as a tablet for oral administration.
<試作例28>
活性炭2を0.3398gとし、ヒドロキシエチルセルロース(HEC)(2.0%)0.0070gと水0.3163gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例28の経口投与用錠剤とした。
<Prototype example 28>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 2 was 0.3398 g, hydroxyethyl cellulose (HEC) (2.0%) 0.0070 g and water 0.3163 g was used, and the same as that of Prototype Example 28. It was used as a tablet for oral administration.
<試作例29>
活性炭3を0.3763gとし、ヒドロキシエチルセルロース(HEC)(0.6%)0.0024gと水0.2992gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例29の経口投与用錠剤とした。
<Prototype example 29>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3763 g, hydroxyethyl cellulose (HEC) (0.6%) 0.0024 g and water 0.2992 g, and that of Prototype 29 It was made into a tablet for oral administration.
<試作例30>
活性炭3を0.3739gとし、ヒドロキシエチルセルロース(HEC)(0.9%)0.0034gと水0.2702gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例30の経口投与用錠剤とした。
<Prototype example 30>
Activated carbon 3 was 0.3739 g, hydroxyethyl cellulose (HEC) (0.9%) 0.0034 g and water 0.2702 g, but the same as the tablet-type adsorbent for oral administration of Prototype Example 1 was used. It was used as a tablet for oral administration.
<試作例31>
活性炭3を0.3703gとし、ヒドロキシエチルセルロース(HEC)(1.5%)0.0058gと水0.3268gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例31の経口投与用錠剤とした。
<Prototype example 31>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3703 g, hydroxyethyl cellulose (HEC) (1.5%) 0.0058 g and water 0.3268 g, and the same as that of Prototype Example 31. It was used as a tablet for oral administration.
<試作例32>
活性炭3を0.3698gとし、ヒドロキシエチルセルロース(HEC)(2.0%)0.0076gと水0.3202gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例32の経口投与用錠剤とした。
<Prototype example 32>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3698 g, hydroxyethyl cellulose (HEC) (2.0%) 0.0076 g and water 0.3202 g, and that of Prototype 32 It was used as a tablet for oral administration.
<試作例33>
活性炭4を0.5683gとし、ヒドロキシエチルセルロース(HEC)(0.6%)0.0034gと水0.03090gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例33の経口投与用錠剤とした。
<Prototype example 33>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5683 g, hydroxyethyl cellulose (HEC) (0.6%) 0.0034 g and water 0.03090 g was used, and that of Prototype 33. It was made into a tablet for oral administration.
<試作例34>
活性炭4を0.5718gとし、ヒドロキシエチルセルロース(HEC)(0.9%)0.0052gと水0.3218gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例34の経口投与用錠剤とした。
<Prototype example 34>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5718 g, hydroxyethyl cellulose (HEC) (0.9%) 0.0052 g and water 0.3218 g, and that of Prototype 34 It was used as a tablet for oral administration.
<試作例35>
活性炭4を0.5629gとし、ヒドロキシエチルセルロース(HEC)(1.5%)0.0087gと水0.3733gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例35の経口投与用錠剤とした。
<Prototype example 35>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5629 g, hydroxyethyl cellulose (HEC) (1.5%) 0.0087 g and water 0.3733 g was used, and that of Prototype Example 35. It was used as a tablet for oral administration.
<試作例36>
活性炭4を0.5615gとし、ヒドロキシエチルセルロース(HEC)(2.0%)0.0115gと水0.4142gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例36の経口投与用錠剤とした。
<Prototype example 36>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5615 g, hydroxyethyl cellulose (HEC) (2.0%) 0.0115 g and water 0.4142 g was used, and that of Prototype Example 36. It was used as a tablet for oral administration.
<試作例37>
活性炭5を0.5212gとし、ヒドロキシエチルセルロース(HEC)(0.6%)0.0032gと水0.4607gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例37の経口投与用錠剤とした。
<Prototype example 37>
Activated carbon 5 was 0.5212 g, hydroxyethyl cellulose (HEC) (0.6%) 0.0032 g and water 0.4607 g, but the same as the tablet-type adsorbent for oral administration of Prototype Example 1 was used. It was made into a tablet for oral administration.
<試作例38>
活性炭5を0.5267gとし、ヒドロキシエチルセルロース(HEC)(0.9%)0.0048gと水0.3348gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例38の経口投与用錠剤とした。
<Prototype example 38>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5267 g, hydroxyethyl cellulose (HEC) (0.9%) 0.0048 g and water 0.3348 g was used, and that of Prototype 38. It was used as a tablet for oral administration.
<試作例39>
活性炭5を0.5154gとし、ヒドロキシエチルセルロース(HEC)(1.5%)0.0078gと水0.4147gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例39の経口投与用錠剤とした。
<Prototype 39>
The same as that of the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5154 g, hydroxyethyl cellulose (HEC) (1.5%) 0.0078 g and water 0.4147 g was used, and that of Prototype 39. It was used as a tablet for oral administration.
<試作例40>
活性炭5を0.5128gとし、ヒドロキシエチルセルロース(HEC)(2.0%)0.0105gと水0.4258gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例40の経口投与用錠剤とした。
<Prototype example 40>
The same as the tablet-type adsorbent for oral administration of Trial Example 1 except that the amount of activated carbon 5 was 0.5128 g, hydroxyethyl cellulose (HEC) (2.0%) 0.0105 g, and water 0.4258 g was used, and that of Trial Example 40. It was used as a tablet for oral administration.
<試作例41>
活性炭1を0.3002gとし、プルラン(PUL)(0.6%)0.0019gと水0.3341gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例41の経口投与用錠剤型吸着剤とした。
<Prototype example 41>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.3002 g, pullulan (PUL) (0.6%) 0.0019 g, and water was 0.3341 g, and the oral dose of Prototype Example 41 was taken. It was used as a tablet-type adsorbent for administration.
<試作例42>
活性炭1を0.2999gとし、プルラン(PUL)(0.9%)0.0027gと水0.3251gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例42の経口投与用錠剤型吸着剤とした。
<Prototype example 42>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.2999 g, pullulan (PUL) (0.9%) was 0.0027 g, and water was 0.3251 g, and the oral dose of Prototype 42 was taken. It was used as a tablet-type adsorbent for administration.
<試作例43>
活性炭2を0.3441gとし、プルラン(PUL)(0.6%)0.0021gと水0.3694gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例43の経口投与用錠剤型吸着剤とした。
<Prototype example 43>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 2 was 0.3441 g, pullulan (PUL) (0.6%) was 0.0021 g, and water was 0.3694 g, and the oral dose of Prototype 43 was taken. It was used as a tablet-type adsorbent for administration.
<試作例44>
活性炭2を0.3420gとし、プルラン(PUL)(0.9%)0.0032gと水0.3657gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例44の経口投与用錠剤型吸着剤とした。
<Prototype example 44>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 2 was 0.3420 g, pullulan (PUL) (0.9%) 0.0032 g and water 0.3657 g, and the oral dose of Prototype Example 44 was taken. It was used as a tablet-type adsorbent for administration.
<試作例45>
活性炭3を0.3764gとし、プルラン(PUL)(0.6%)0.0024gと水0.3500gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例45の経口投与用錠剤型吸着剤とした。
<Prototype example 45>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3764 g, pullulan (PUL) (0.6%) 0.0024 g, and water 0.3500 g was used, and the oral dose of Prototype Example 45 was taken. It was used as a tablet-type adsorbent for administration.
<試作例46>
活性炭3を0.3748gとし、プルラン(PUL)(0.9%)0.0034gと水0.3770gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例46の経口投与用錠剤型吸着剤とした。
<Prototype example 46>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3748 g, pullulan (PUL) (0.9%) 0.0034 g, and water 0.3770 g was used, and the oral dose of Prototype Example 46 was taken. It was used as a tablet-type adsorbent for administration.
<試作例47>
活性炭4を0.5687gとし、プルラン(PUL)(0.6%)0.0034gと水0.3993gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例47の経口投与用錠剤型吸着剤とした。
<Prototype example 47>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5687 g, pullulan (PUL) (0.6%) 0.0034 g and water 0.3993 g, and the oral dose of Prototype Example 47 was used. It was used as a tablet-type adsorbent for administration.
<試作例48>
活性炭4を0.5730gとし、プルラン(PUL)(0.9%)0.0052gと水0.4362gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例48の経口投与用錠剤型吸着剤とした。
<Prototype example 48>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 4 was 0.5730 g, pullulan (PUL) (0.9%) 0.0052 g and water 0.4362 g, and Oral of Prototype 48. It was used as a tablet-type adsorbent for administration.
<試作例49>
活性炭5を0.5219gとし、プルラン(PUL)(0.6%)0.0032gと水0.3991gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例49の経口投与用錠剤型吸着剤とした。
<Prototype example 49>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5219 g, pullulan (PUL) (0.6%) 0.0032 g, and water 0.3991 g was used, and the oral dose of Prototype Example 49 was taken. It was used as a tablet-type adsorbent for administration.
<試作例50>
活性炭5を0.5224gとし、プルラン(PUL)(0.9%)0.0048gと水0.4042gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例50の経口投与用錠剤型吸着剤とした。
<Prototype example 50>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5224 g, pullulan (PUL) (0.9%) 0.0048 g and water 0.4042 g, and the oral dose of Prototype Example 50 was used. It was used as a tablet-type adsorbent for administration.
<試作例51>
活性炭1を0.3018gとし、ヒドロキシプロピルセルロース(HPC)(0.6%)0.0018gと水0.2880gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例51の経口投与用錠剤型吸着剤とした。
<Prototype example 51>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.3018 g, hydroxypropyl cellulose (HPC) (0.6%) 0.0018 g and water 0.2880 g, and Prototype Example 51 Was used as a tablet-type adsorbent for oral administration.
<試作例52>
活性炭1を0.3008gとし、ヒドロキシプロピルセルロース(HPC)(0.9%)0.0027gと水0.2811gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例52の経口投与用錠剤型吸着剤とした。
<Prototype example 52>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 1 was 0.3008 g, hydroxypropyl cellulose (HPC) (0.9%) 0.0027 g and water 0.2811 g, and Prototype Example 52. Was used as a tablet-type adsorbent for oral administration.
<試作例53>
活性炭2を0.3443gとし、ヒドロキシプロピルセルロース(HPC)(0.6%)0.0021gと水0.3282gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例53の経口投与用錠剤型吸着剤とした。
<Prototype example 53>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 2 was 0.3443 g, hydroxypropyl cellulose (HPC) (0.6%) 0.0021 g and water 0.3282 g, and Prototype Example 53 Was used as a tablet-type adsorbent for oral administration.
<試作例54>
活性炭2を0.3440gとし、ヒドロキシプロピルセルロース(HPC)(0.9%)0.0031gと水0.3055gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例54の経口投与用錠剤型吸着剤とした。
<Prototype example 54>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that activated carbon 2 was 0.3440 g, hydroxypropyl cellulose (HPC) (0.9%) 0.0031 g and water 0.3055 g, and Prototype Example 54 Was used as a tablet-type adsorbent for oral administration.
<試作例55>
活性炭3を0.3744gとし、ヒドロキシプロピルセルロース(HPC)(0.6%)0.0023gと水0.3561gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例55の経口投与用錠剤型吸着剤とした。
<Prototype example 55>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3744 g, hydroxypropyl cellulose (HPC) (0.6%) 0.0023 g and water 0.3561 g, and Prototype Example 55 Was used as a tablet-type adsorbent for oral administration.
<試作例56>
活性炭3を0.3754gとし、ヒドロキシプロピルセルロース(HPC)(0.9%)0.0035gと水0.2491gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例56の経口投与用錠剤型吸着剤とした。
<Prototype example 56>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 3 was 0.3754 g, hydroxypropyl cellulose (HPC) (0.9%) 0.0035 g and water 0.2491 g was used, and Prototype Example 56 Was used as a tablet-type adsorbent for oral administration.
<試作例57>
活性炭4を0.5687gとし、ヒドロキシプロピルセルロース(HPC)(0.6%)0.0035gと水0.3141gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例57の経口投与用錠剤型吸着剤とした。
<Prototype example 57>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5687 g, hydroxypropyl cellulose (HPC) (0.6%) 0.0035 g and water 0.3141 g, and Prototype Example 57 Was used as a tablet-type adsorbent for oral administration.
<試作例58>
活性炭4を0.5732gとし、ヒドロキシプロピルセルロース(HPC)(0.9%)0.0052gと水0.2952gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例58の経口投与用錠剤型吸着剤とした。
<Prototype example 58>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 4 was 0.5732 g, hydroxypropyl cellulose (HPC) (0.9%) 0.0052 g and water 0.2952 g, and Prototype Example 58 Was used as a tablet-type adsorbent for oral administration.
<試作例59>
活性炭5を0.5217gとし、ヒドロキシプロピルセルロース(HPC)(0.6%)0.0032gと水0.4189gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例59の経口投与用錠剤型吸着剤とした。
<Prototype example 59>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5217 g, hydroxypropyl cellulose (HPC) (0.6%) 0.0032 g and water 0.4189 g, was the same as that of Prototype Example 59. Was used as a tablet-type adsorbent for oral administration.
<試作例60>
活性炭5を0.5248gとし、ヒドロキシプロピルセルロース(HPC)(0.9%)0.0047gと水0.3689gとした以外は試作例1の経口投与用錠剤型吸着剤と同様とし、試作例60の経口投与用錠剤型吸着剤とした。
<Prototype example 60>
The same as the tablet-type adsorbent for oral administration of Prototype Example 1 except that the amount of activated carbon 5 was 0.5248 g, hydroxypropyl cellulose (HPC) (0.9%) 0.0047 g and water 0.3689 g, and Prototype Example 60 was used. Was used as a tablet-type adsorbent for oral administration.
[経口投与用錠剤型吸着剤の測定]
〔成形性〕
成形性として、各試作例が錠剤型に成形可能であったものを「〇」、錠剤型に成形できなかったり、金型から取り出す過程で欠損や割れ等の不具合が生じたものを「×」とした。
[Measurement of tablet-type adsorbent for oral administration]
[Formability]
As for moldability, "○" indicates that each prototype could be molded into a tablet mold, and "×" indicates that the product could not be molded into a tablet mold or had defects such as defects or cracks during the process of removal from the mold. And said.
〔硬度〕
硬度(N)は、デジタル硬度計(アズワン株式会社製、「KHT-40N」)を用い、経口投与用錠剤型吸着剤が破壊された時点での破壊強度を硬度として測定した。
〔hardness〕
For the hardness (N), a digital hardness tester (manufactured by AS ONE Co., Ltd., “KHT-40N”) was used, and the breaking strength at the time when the tablet-type adsorbent for oral administration was broken was measured as the hardness.
各試作例の物性は表2~16の通りである。上記錠剤型成形の可否、硬度(N)とともに、組成として、使用した活性炭の種類、添加剤の種類、添加剤の濃度(%)、固液比(ml/g)を示した。なお、固液比は、試作によした水の容積を活性炭及び添加剤の合計重量で除した値である。添加剤にカルボキシメチルセルロースナトリウム(CMC-Na)を使用した試作例1~20の結果を表2~6、ヒドロキシエチルセルロース(HEC)を使用した試作例21~40の結果を表7~11、プルラン(PUL)を使用した試作例41~50の結果を表12~14、ヒドロキシプロピルセルロース(HPC)を使用した試作例51~60の結果を表14~16に示す。 The physical characteristics of each prototype are shown in Tables 2 to 16. The composition of the activated carbon used, the type of the additive, the concentration (%) of the additive, and the solid-liquid ratio (ml / g) are shown together with the possibility of tablet molding and the hardness (N). The solid-liquid ratio is a value obtained by dividing the volume of water obtained by trial production by the total weight of activated carbon and additives. Tables 2 to 6 show the results of Prototype Examples 1 to 20 using sodium carboxymethyl cellulose (CMC-Na) as an additive, and Tables 7 to 11 show the results of Prototype Examples 21 to 40 using hydroxyethyl cellulose (HEC). The results of Prototype Examples 41 to 50 using PUL) are shown in Tables 12 to 14, and the results of Prototype Examples 51 to 60 using hydroxypropyl cellulose (HPC) are shown in Tables 14 to 16.
[吸着性能評価]
発明者は、尿毒症等の原因となり得る窒素を含有する化合物の吸着率を測定する吸着試験を行った。そこで、含窒素低分子化合物から毒性物質として「インドール」、「インドール酢酸」、「インドキシル硫酸」及び「トリプトファン」の4種類の物質を選択し、活性炭1~5及び各試作例の経口投与用錠剤型吸着剤について、当該4種の分子の吸着率(%)を測定した。
[Evaluation of adsorption performance]
The inventor conducted an adsorption test to measure the adsorption rate of nitrogen-containing compounds that can cause uremia and the like. Therefore, four types of substances, "indole", "indole acetic acid", "indoxyl sulfate" and "tryptophan", were selected from the nitrogen-containing low molecular weight compounds as toxic substances, and activated coals 1 to 5 and each prototype were used for oral administration. For the tablet-type adsorbent, the adsorption rate (%) of the four types of molecules was measured.
該4種類の物質の吸着率については、pH7.4のリン酸緩衝液に前記の物質をそれぞれ溶解して0.1g/lの濃度の標準溶液を調製した。
インドールの標準溶液50mlに、予め静置乾燥機内120℃で15分以上加熱乾燥させた粒状の活性炭1~5をそれぞれ0.01g添加し、37℃の温度で3時間接触振とうした。
インドール酢酸の標準溶液50mlに、予め静置乾燥機内120℃で15分以上加熱乾燥させた粒状の活性炭1~5をそれぞれ0.01g添加し、37℃の温度で3時間接触振とうした。
インドキシル硫酸の標準溶液50mlに、予め静置乾燥機内120℃で15分以上加熱乾燥させた粒状の活性炭1~5をそれぞれ0.01g添加し、37℃の温度で3時間接触振とうした。
トリプトファンの標準溶液50mlに、予め静置乾燥機内120℃で15分以上加熱乾燥させた活性炭1~5をそれぞれ0.01g添加し、37℃の温度で3時間接触振とうした。
Regarding the adsorption rates of the four substances, each of the above substances was dissolved in a phosphate buffer solution having a pH of 7.4 to prepare a standard solution having a concentration of 0.1 g / l.
To 50 ml of the standard solution of indole, 0.01 g of each of granular activated carbons 1 to 5 previously heated and dried at 120 ° C. in a static dryer for 15 minutes or longer was added, and the mixture was contact-shaken at a temperature of 37 ° C. for 3 hours.
To 50 ml of a standard solution of indoleacetic acid, 0.01 g of granular activated carbon 1 to 5 previously heated and dried at 120 ° C. in a static dryer for 15 minutes or longer was added, and the mixture was contact-shaken at a temperature of 37 ° C. for 3 hours.
To 50 ml of a standard solution of indoxyl sulfate, 0.01 g of granular activated carbon 1 to 5 which had been previously heated and dried at 120 ° C. in a static dryer for 15 minutes or longer was added, and the mixture was contact-shaken at a temperature of 37 ° C. for 3 hours.
To 50 ml of a standard solution of tryptophan, 0.01 g of activated carbon 1 to 5 previously heated and dried at 120 ° C. in a static dryer for 15 minutes or longer were added, and the mixture was contact-shaken at a temperature of 37 ° C. for 3 hours.
その後、濾過して得た濾液について、分光光度計(株式会社島津製作所、「UVmini-1240」)を用い、吸光光度法により279nmの吸光度を測定した。各被吸着物質の吸着率(%)は(ii)式より求めた。 Then, the filtrate obtained by filtration was measured for absorbance at 279 nm by an absorptiometry using a spectrophotometer (Shimadzu Corporation, “UVmini-1240”). The adsorption rate (%) of each substance to be adsorbed was obtained from the formula (ii).
活性炭1~5の各物質の吸着率を表17に示した。 The adsorption rate of each substance of activated carbons 1 to 5 is shown in Table 17.
そして、経口投与用錠剤型吸着剤の吸着率をそれぞれ使用した各活性炭の吸着率で除して吸着性能の低下の程度を吸着比として算出した。添加剤にカルボキシメチルセルロースナトリウム(CMC-Na)を使用した試作例1~20の結果を表18~22、ヒドロキシエチルセルロース(HEC)を使用した試作例21~40の結果を表23~27、プルラン(PUL)を使用した試作例41~50の結果を表28~30、ヒドロキシプロピルセルロース(HPC)を使用した試作例51~60の結果を表30~32に示す。 Then, the adsorption rate of the tablet-type adsorbent for oral administration was divided by the adsorption rate of each activated carbon used, and the degree of deterioration of the adsorption performance was calculated as the adsorption ratio. The results of Prototype Examples 1 to 20 using sodium carboxymethyl cellulose (CMC-Na) as an additive are shown in Tables 18 to 22, and the results of Prototype Examples 21 to 40 using hydroxyethyl cellulose (HEC) are shown in Tables 23 to 27. The results of Prototype Examples 41 to 50 using PUL) are shown in Tables 28 to 30, and the results of Prototype Examples 51 to 60 using hydroxypropyl cellulose (HPC) are shown in Tables 30 to 32.
各試作例の経口投与用錠剤型吸着剤の吸着率については、経口投与用錠剤型吸着剤をスパーテルを用いて適度に解砕した後、静置乾燥機内120℃で15分以上加熱乾燥させた。その後、添加剤を除いた実質活性炭総量で0.01gの解砕した経口投与用錠剤型吸着剤を該4種の物質の標準溶液50mlに添加し、37℃の温度で3時間接触振とうした。その後、濾過して得た濾液について、分光光度計(株式会社島津製作所、「UVmini-1240」)を用い、吸光光度法により279nmの吸光度を測定した。各被吸着物質の吸着率(%)は上記(ii)式より求めた。 Regarding the adsorption rate of the tablet-type adsorbent for oral administration in each prototype, the tablet-type adsorbent for oral administration was appropriately crushed using a spatula and then heated and dried at 120 ° C. in a static dryer for 15 minutes or more. .. Then, 0.01 g of a tablet-type adsorbent for oral administration crushed in a total amount of substantially activated carbon excluding additives was added to 50 ml of a standard solution of the four substances, and the mixture was contact-shaken at a temperature of 37 ° C. for 3 hours. .. Then, the filtrate obtained by filtration was measured for absorbance at 279 nm by an absorptiometry using a spectrophotometer (Shimadzu Corporation, “UVmini-1240”). The adsorption rate (%) of each substance to be adsorbed was obtained from the above equation (ii).
[結果・考察]
表2~16に示されるように、添加剤である結合剤の添加量を錠剤型吸着剤100重量%に対し、0.6重量%とした場合にあっては、プルランとヒドロキシプロピルセルロースを用いた試作例41,43,45,51,53,55,57,59において錠剤型に成形することができなかった。添加剤の濃度が低いため、結合剤の結合力が十分に発揮されなかったと考えられる。結合剤としてカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースを使用した試作例1~40にあっては、いずれも良好に錠剤型に成形することが可能であったため、低い濃度における結合力の高い結合剤として、カルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースが好適であることが示された。
[Results / Discussion]
As shown in Tables 2 to 16, when the addition amount of the binder as an additive is 0.6% by weight with respect to 100% by weight of the tablet-type adsorbent, pullulan and hydroxypropyl cellulose are used. In the prototype examples 41, 43, 45, 51, 53, 55, 57, 59, it was not possible to mold into a tablet shape. It is probable that the binding force of the binder was not sufficiently exerted because the concentration of the additive was low. In Prototype Examples 1 to 40 using sodium carboxymethyl cellulose or hydroxyethyl cellulose as a binder, it was possible to mold them into a tablet shape satisfactorily. Therefore, carboxy was used as a binder having a high binding force at a low concentration. Sodium methylcellulose or hydroxyethylcellulose have been shown to be suitable.
また、結合剤は濃度を高めた方が当然に錠剤型吸着剤の硬度が高くなる傾向があったものの、結合剤としてカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースを使用し、添加量が1.0重量%よりも低い0.9重量%の試作例2,6,10,14,18、22,26,30,34,38にあっては、いずれも硬度が10Nよりも高くなり、取り回しの良く錠剤型吸着剤としてより好適となることが示された。また、該結合剤の添加量が0.6重量部である試作例1,5,13,17,25,29,37にあっても硬度は10N以上となり、試作例9及び21についてはおおよそ硬度が10Nであり、少量の添加量であっても十分な成形性が確保されることが理解された。 In addition, although the hardness of the tablet-type adsorbent naturally tended to increase as the concentration of the binder increased, sodium carboxymethyl cellulose or hydroxyethyl cellulose was used as the binder, and the amount added was 1.0% by weight or more. In the low 0.9% by weight trial examples 2, 6, 10, 14, 18, 22, 26, 30, 34, 38, the hardness is higher than 10N, and the tablet-type adsorption is easy to handle. It has been shown to be more suitable as an agent. Further, even in the prototype examples 1, 5, 13, 17, 25, 29, 37 in which the amount of the binder added is 0.6 parts by weight, the hardness is 10 N or more, and the hardness of the prototype examples 9 and 21 is approximately the same. Is 10N, and it was understood that sufficient moldability is ensured even with a small amount of addition.
特に、カルボキシメチルセルロースナトリウムを結合剤として使用した試作例において、1.5重量%と2.0重量%の濃度で添加した場合には、硬度が1.5重量%の添加量の試作例の方が高いことがあり、結合剤の添加量を一定量以上としても変化がないことが理解された。 In particular, in the trial example using sodium carboxymethyl cellulose as a binder, when added at concentrations of 1.5% by weight and 2.0% by weight, the trial example having an addition amount of 1.5% by weight has a hardness of 1.5% by weight. It was understood that there was no change even if the amount of the binder added was more than a certain amount.
次に、表18~22に示される結合剤としてカルボキシメチルセルロースナトリウムを用いた試作例1~20に示されるように、充填密度の低い活性炭である活性炭1~3を使用した試作例1~12と充填密度の高い活性炭である活性炭4,5を使用した試作例13~20とを比較すると、特に活性炭4,5を使用した試作例13~20のインドール酢酸とインドキシル硫酸の吸着率及び吸着比が著しく劣る結果となった。充填密度が高い活性炭は炭部分が多く細孔が少ないことから、ごく少量であっても添加剤による細孔の閉塞が吸着率に与える影響が大きく、活性炭原料の吸着性能から錠剤型に成形した時の吸着性能の低下が大きくなったと考えられる。このことから、錠剤型吸着剤に用いる活性炭は充填密度の低いもの、特には充填密度が0.3~0.5g/mlとするのがよい。 Next, as shown in Prototype Examples 1 to 20 using sodium carboxymethyl cellulose as a binder shown in Tables 18 to 22, with Prototype Examples 1 to 12 using activated carbons 1 to 3 which are activated carbons having a low filling density. Comparing with the trial examples 13 to 20 using activated carbons 4 and 5 which are activated carbons having a high packing density, the adsorption rate and adsorption ratio of indoxyl sulfate and indoxyl sulfate in the prototypes 13 to 20 using activated carbons 4 and 5 in particular. Was significantly inferior. Activated carbon with a high packing density has many charcoal parts and few pores, so even if the amount is very small, the blockage of the pores by the additive has a large effect on the adsorption rate, and it was molded into a tablet shape due to the adsorption performance of the activated carbon raw material. It is considered that the deterioration of the adsorption performance at the time became large. For this reason, it is preferable that the activated carbon used for the tablet-type adsorbent has a low packing density, particularly a packing density of 0.3 to 0.5 g / ml.
さらには、活性炭に形成された細孔のバランスも毒性物質の吸着性能及び錠剤型に成形した場合の吸着性能の低下の抑制に寄与することが理解された。容積比(Vm)が小さいということは、ミクロ孔とメソ孔がそれぞれバランスよく発達していることを示し、マクロ孔が十分に存在するとともに、メソ孔が一定以上存在することによって、吸着対象である各毒性物質がマクロ孔からメソ孔を介してスムーズにミクロ孔へと到達して吸着されることが可能となる。さらには、結合剤により一定程度の細孔が閉塞されると考えられるため、通常の活性炭よりもメソ孔が多く発達している活性炭を用いる方が、錠剤型に成形した時の吸着性能の低下を抑制することができると考えられる。このことから、ミクロ孔容積の和に対するメソ孔容積の和の容積比(Vm)を5.0以下の活性炭を用いるのがよい。 Furthermore, it was understood that the balance of the pores formed in the activated carbon also contributes to the suppression of the adsorption performance of toxic substances and the deterioration of the adsorption performance when molded into a tablet shape. A small volume ratio (V m ) indicates that the micropores and mesopores are well-balanced, and the presence of sufficient macropores and the presence of mesopores above a certain level indicates that the adsorption target. Each toxic substance can smoothly reach the micropores from the macropores through the mesopores and be adsorbed. Furthermore, since it is considered that a certain degree of pores are blocked by the binder, it is better to use activated carbon having more mesopores than ordinary activated carbon, which lowers the adsorption performance when molded into a tablet shape. Is considered to be able to be suppressed. For this reason, it is preferable to use activated carbon having a volume ratio (V m ) of the sum of the mesopore volumes to the sum of the micropore volumes of 5.0 or less.
加えて、表23~27に示される結合剤としてヒドロキシエチルセルロースを用いた試作例21~40に示されるように、充填密度及び容積比に加え、比表面積が1400m2/g以上とすると、インドール酢酸の吸着性能の低下をより抑制することができることが分かった。 In addition, as shown in Prototype Examples 21 to 40 using hydroxyethyl cellulose as a binder shown in Tables 23 to 27, indoleacetic acid is assumed to have a specific surface area of 1400 m 2 / g or more in addition to the packing density and volume ratio. It was found that the deterioration of the adsorption performance of the above can be further suppressed.
結合剤の種類について、表18~32に示され、前述した通り、プルラン及びヒドロキシプロピルセルロースは少ない添加量による錠剤型への成形にはあまり適さないことと、カルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースを使用した試作例と、プルラン又はヒドロキシプロピルセルロースを使用した試作例とを比較して、活性炭原料の吸着性能から錠剤型に成形した時の吸着性能の低下が大きくなった。このため、少ない添加量でも活性炭を錠剤型に成形することが可能であり、さらに活性炭の吸着性能の低下を抑制することができる結合剤としての添加剤には、カルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースが好適であることが示された。 The types of binders are shown in Tables 18-32, and as mentioned above, pullulan and hydroxypropyl cellulose are not very suitable for molding into tablet molds with a small amount of addition, and sodium carboxymethyl cellulose or hydroxyethyl cellulose was used. Comparing the trial example and the trial example using pullulan or hydroxypropyl cellulose, the adsorption performance of the activated carbon raw material was significantly reduced due to the adsorption performance when molded into a tablet shape. Therefore, sodium carboxymethyl cellulose or hydroxyethyl cellulose is suitable as an additive as a binder that can form activated carbon into a tablet shape even with a small amount of addition and can suppress deterioration of the adsorption performance of activated carbon. Was shown to be.
表18~20,23~25に示される通り、結合剤としての添加剤の配合量が1重量%以下とすると、活性炭原料の吸着性能から錠剤型に成形した時の吸着性能の低下が抑えられることが示された。結合剤により活性炭の細孔が閉塞されることによる吸着性能の低下は、結合剤の添加量を減らすことにより抑制されるのは容易に理解される。しかしながら、表1~32に示される活性炭の物性や各試作例の錠剤型吸着剤の測定結果を鑑みれば、結合剤の添加量のみによらず、原料となる活性炭の物性や結合剤の種類も吸着性能の低下の抑制に寄与することがわかった。 As shown in Tables 18 to 20 and 23 to 25, when the blending amount of the additive as a binder is 1% by weight or less, the adsorption performance of the activated carbon raw material can be suppressed from the deterioration of the adsorption performance when molded into a tablet shape. Was shown. It is easily understood that the decrease in adsorption performance due to the blockage of the pores of the activated carbon by the binder is suppressed by reducing the amount of the binder added. However, in view of the physical properties of the activated carbon shown in Tables 1 to 32 and the measurement results of the tablet-type adsorbent of each prototype, not only the amount of the binder added but also the physical properties of the activated carbon as a raw material and the type of the binder. It was found that it contributes to the suppression of deterioration of adsorption performance.
[まとめ]
以上、各試作例で示されたように、充填密度が低い活性炭を元炭とし、添加剤としてカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースをごく少量添加して錠剤型に成形された錠剤型吸着剤は、元炭の毒性物質の吸着性能の低下が抑制されることが可能であることが分かった。また、ミクロ孔容積の和に対するメソ孔容積の和の容積比を小さくすることにより、添加剤がマクロ孔又はメソ孔に吸着されたとしても毒性物質のミクロ孔への到達が阻害されにくくなり、経口投与用錠剤型吸着剤の吸着性能の低下の抑制に寄与することが理解された。添加剤としてカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースを使用することにより、ごく少量であっても一定の硬度を有し、錠剤型吸着剤に好適であることが示された。
[summary]
As described above, as shown in each prototype, the tablet-type adsorbent molded into a tablet shape by using activated carbon having a low filling density as the main carbon and adding a very small amount of sodium carboxymethyl cellulose or hydroxyethyl cellulose as an additive is the original. It was found that it is possible to suppress the deterioration of the adsorption performance of toxic substances in charcoal. Further, by reducing the volume ratio of the sum of the mesopore volumes to the sum of the micropore volumes, even if the additive is adsorbed on the macropores or the mesopores, the arrival of the toxic substance to the micropores is less likely to be hindered. It was understood that it contributes to the suppression of the deterioration of the adsorption performance of the tablet-type adsorbent for oral administration. By using sodium carboxymethyl cellulose or hydroxyethyl cellulose as an additive, it has a certain hardness even in a very small amount, and it has been shown that it is suitable for a tablet-type adsorbent.
本発明の経口投与用錠剤型吸着剤は、毒性物質の吸着性能の高い吸着剤としての活性炭の吸着性能の低下を抑制することができることから、服用しやすくなるとともに服用量や体積の増加を抑え、患者の服用負担の軽減を図ることができる。また、服用が容易になることから、経口投与により消化器官に達し、尿毒症、腎機能、肝機能障害等の原因となる窒素を含有する化合物を迅速に吸着でき、治療剤又は予防剤として有望である。 The tablet-type adsorbent for oral administration of the present invention can suppress a decrease in the adsorption performance of activated carbon as an adsorbent having a high adsorption performance for toxic substances, which makes it easier to take and suppresses an increase in dosage and volume. , It is possible to reduce the burden of taking the patient. In addition, since it is easy to take, it can reach the digestive organs by oral administration and can rapidly adsorb nitrogen-containing compounds that cause uremia, renal function, liver dysfunction, etc., and is promising as a therapeutic or preventive agent. Is.
Claims (4)
前記活性炭の平均粒子径が20~1000μmであり、充填密度が0.3~0.5g/mlであり、
前記添加剤がカルボキシメチルセルロースナトリウム又はヒドロキシエチルセルロースの少なくとも1種類を含み、前記錠剤型吸着剤100重量%に対して1.0重量%以下添加されてなる
ことを特徴とする経口投与用錠剤型吸着剤。 A tablet-type adsorbent for oral administration containing activated carbon as an adsorbent and an additive as a binder.
The activated carbon has an average particle size of 20 to 1000 μm and a packing density of 0.3 to 0.5 g / ml.
The tablet-type adsorbent for oral administration comprises at least one of carboxymethyl cellulose sodium or hydroxyethyl cellulose, and is added in an amount of 1.0% by weight or less based on 100% by weight of the tablet-type adsorbent. ..
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| WO2025027992A1 (en) * | 2023-08-03 | 2025-02-06 | フタムラ化学株式会社 | Activated carbon adsorbent |
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