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JP2022030694A - Surface-treated steel sheet and method for manufacturing processed material - Google Patents

Surface-treated steel sheet and method for manufacturing processed material Download PDF

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JP2022030694A
JP2022030694A JP2020134866A JP2020134866A JP2022030694A JP 2022030694 A JP2022030694 A JP 2022030694A JP 2020134866 A JP2020134866 A JP 2020134866A JP 2020134866 A JP2020134866 A JP 2020134866A JP 2022030694 A JP2022030694 A JP 2022030694A
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steel sheet
treated steel
blade
thickness
treated
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JP7534612B2 (en
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亜暢 小林
Akinobu Kobayashi
隆 安富
Takashi Yasutomi
由明 本多
Yoshiaki Honda
匡浩 中田
Masahiro Nakada
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Nippon Steel Corp
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Abstract

【課題】せん断した場合に破断面の引張残留応力が低減された加工材を得ることが可能な表面処理鋼板を開示する。【解決手段】鋼板と表面処理層とを有する表面処理鋼板であって、表面及び裏面の少なくとも一方が前記表面処理層によって構成され、前記表面の摩擦係数が前記裏面の摩擦係数の1.4倍以上であり、前記表面の摩擦係数と前記裏面の摩擦係数との差が0.10以上である、表面処理鋼板。【選択図】図4[Problem] A surface-treated steel sheet is disclosed that can provide a processed material with reduced tensile residual stress on the fracture surface when sheared. [Solution] The surface-treated steel sheet has a steel plate and a surface treatment layer, and at least one of the front and back surfaces is constituted by the surface treatment layer, the friction coefficient of the front surface is 1.4 times or more the friction coefficient of the back surface, and the difference between the friction coefficient of the front surface and the friction coefficient of the back surface is 0.10 or more. [Selected Figure] Figure 4

Description

本願は、表面処理鋼板及び加工材の製造方法を開示する。 The present application discloses a method for manufacturing a surface-treated steel sheet and a processed material.

特許文献1には、パンチとダイとを用いて鋼板をせん断して加工材を得る技術が開示されている。特許文献1においては、パンチで打ち抜かれた抜き材の破断面を、加工材の破断面に押し付けることにより、加工材の破断面の引張残留応力を低減している。 Patent Document 1 discloses a technique for obtaining a processed material by shearing a steel sheet using a punch and a die. In Patent Document 1, the tensile residual stress of the fracture surface of the processed material is reduced by pressing the fracture surface of the punched material punched against the fracture surface of the processed material.

特許文献2には、所定のZn目付量及び板厚を備える亜鉛系めっき鋼板を切断加工する技術が開示されている。特許文献2においては、所定の形状を有するとともに所定のクリアランスを設けたパンチ及びダイを用いて亜鉛系めっき鋼板を切断することで、切断端面の耐錆性を向上させている。 Patent Document 2 discloses a technique for cutting a zinc-based plated steel sheet having a predetermined Zn basis weight and plate thickness. In Patent Document 2, the rust resistance of the cut end face is improved by cutting a galvanized steel sheet using a punch and a die having a predetermined shape and having a predetermined clearance.

国際公開第2016/136909号International Publication No. 2016/136909 特開2009-287082号公報Japanese Unexamined Patent Publication No. 2009-287082

特許文献1に開示されているように、鋼板をせん断して得られる加工材においては、破断面の引張残留応力が大きくなる場合がある。これは、めっき等を備える表面処理鋼板においても同様である。この観点から、表面処理鋼板をせん断して加工材を得る場合に、加工材の破断面の引張残留応力を低減可能な新たな技術が必要である。 As disclosed in Patent Document 1, in a processed material obtained by shearing a steel sheet, the tensile residual stress of the fracture surface may become large. This also applies to a surface-treated steel sheet provided with plating or the like. From this point of view, when a surface-treated steel sheet is sheared to obtain a processed material, a new technique capable of reducing the tensile residual stress of the fracture surface of the processed material is required.

本願は上記課題を解決するための手段の一つとして、
鋼板と表面処理層とを有する表面処理鋼板であって、
表面及び裏面の少なくとも一方が前記表面処理層によって構成され、
前記表面の摩擦係数が前記裏面の摩擦係数の1.4倍以上であり、
前記表面の摩擦係数と前記裏面の摩擦係数との差が0.10以上である、
表面処理鋼板
を開示する。
The present application is one of the means for solving the above problems.
A surface-treated steel sheet having a steel sheet and a surface-treated layer,
At least one of the front surface and the back surface is composed of the surface treatment layer.
The coefficient of friction on the front surface is 1.4 times or more the coefficient of friction on the back surface.
The difference between the friction coefficient of the front surface and the friction coefficient of the back surface is 0.10 or more.
Disclose a surface-treated steel sheet.

本開示の表面処理鋼板において、前記表面及び前記裏面が前記表面処理層によって構成されてもよく、前記表面を構成する前記表面処理層の種類と前記裏面を構成する前記表面処理層の種類とが同一又は異なっていてもよい。 In the surface-treated steel sheet of the present disclosure, the front surface and the back surface may be composed of the surface-treated layer, and the type of the surface-treated layer constituting the front surface and the type of the surface-treated layer constituting the back surface may be used. It may be the same or different.

本開示の表面処理鋼板は、せん断端面を有してもよく、
前記せん断端面がダレと破断面とバリとを備え、
前記表面側に前記ダレが存在し、前記裏面側に前記バリが存在してもよい。
The surface-treated steel sheet of the present disclosure may have a sheared end face.
The sheared end face has sagging, fracture surface and burrs.
The sagging may be present on the front surface side, and the burr may be present on the back surface side.

本開示の表面処理鋼板において、前記表面処理層の厚みが1μm以上50μm以下であってもよい。 In the surface-treated steel sheet of the present disclosure, the thickness of the surface-treated layer may be 1 μm or more and 50 μm or less.

本開示の表面処理鋼板において、前記表面処理層がめっきを含んでもよい。 In the surface-treated steel sheet of the present disclosure, the surface-treated layer may contain plating.

本開示の表面処理鋼板において、前記表面処理層が塗膜を含んでもよい。 In the surface-treated steel sheet of the present disclosure, the surface-treated layer may contain a coating film.

本開示の表面処理鋼板において、前記鋼板の引張強さが980MPa以上であってもよい。 In the surface-treated steel sheet of the present disclosure, the tensile strength of the steel sheet may be 980 MPa or more.

本開示の表面処理鋼板において、前記鋼板の引張強さが1470MPa以上であってもよい。 In the surface-treated steel sheet of the present disclosure, the tensile strength of the steel sheet may be 1470 MPa or more.

本願は上記課題を解決するための手段の一つとして、
上記本開示の表面処理鋼板を第1刃と第2刃との間に配置すること、ここで前記表面処理鋼板の前記表面が前記第1刃側に配置され、前記表面処理鋼板の前記裏面が前記第2刃側に配置される、
前記第1刃と前記第2刃とを相対的に移動させて前記表面処理鋼板をせん断すること、
を含む、
加工材の製造方法
を開示する。
The present application is one of the means for solving the above problems.
The surface-treated steel sheet of the present disclosure is arranged between the first blade and the second blade, where the surface of the surface-treated steel sheet is arranged on the first blade side and the back surface of the surface-treated steel sheet is arranged. Arranged on the second blade side,
Shearing the surface-treated steel sheet by relatively moving the first blade and the second blade.
including,
Disclose the manufacturing method of the processed material.

本開示の表面処理鋼板をせん断した場合、破断面の引張残留応力が低減された加工材を得やすい。 When the surface-treated steel sheet of the present disclosure is sheared, it is easy to obtain a processed material in which the tensile residual stress of the fracture surface is reduced.

表面処理鋼板のせん断加工の流れの一例について説明するための概略図である。(A)が第1刃と第2刃との間に表面処理鋼板を配置した状態を示し、(B)が第1刃と第2刃とを相対的に移動させて互いに近付けることで、第1刃の底面を表面処理鋼板の表面に接触させ、且つ、第2刃の底面を表面処理鋼板の裏面に接触させた状態を示し、(C)が第1刃によって表面処理鋼板の一部を打ち抜いた状態を示し、(D)が第1刃と第2刃とを離隔させて(A)の位置に戻した状態を示している。It is a schematic diagram for demonstrating an example of the flow of shearing of a surface-treated steel sheet. (A) shows a state in which the surface-treated steel plate is arranged between the first blade and the second blade, and (B) shows the state where the first blade and the second blade are relatively moved and brought close to each other. The state where the bottom surface of the first blade is in contact with the surface of the surface-treated steel plate and the bottom surface of the second blade is in contact with the back surface of the surface-treated steel plate is shown, and (C) shows a part of the surface-treated steel plate by the first blade. The punched state is shown, and (D) shows the state where the first blade and the second blade are separated and returned to the position of (A). 表面処理鋼板をせん断した場合におけるせん断端面の形成メカニズムの一例について説明するための概略図である。第1刃及び第2刃の相対的な移動方向に沿った断面であって、第1刃、第2刃及び表面処理鋼板を含む断面の形態を示している。(A)が表面処理鋼板に第1刃及び第2刃を押し付けることで、表面処理鋼板にダレが形成された状態を示し、(B)がダレ形成後、表面処理鋼板に第1刃及び第2刃をさらに押し付けることで、表面処理鋼板にき裂を生じさせた状態を示し、(C)がき裂形成後、表面処理鋼板に第1刃及び第2刃をさらに押し付けることで、表面処理鋼板の一部を打ち抜いた状態を示している。It is a schematic diagram for demonstrating an example of the formation mechanism of a sheared end face at the time of shearing a surface-treated steel sheet. It is a cross section along the relative moving direction of the first blade and the second blade, and shows the form of the cross section including the first blade, the second blade and the surface-treated steel plate. (A) shows a state in which sagging is formed on the surface-treated steel sheet by pressing the first blade and the second blade against the surface-treated steel sheet, and (B) shows the state in which sagging is formed on the surface-treated steel sheet, and then the first blade and the first blade are formed on the surface-treated steel sheet. By further pressing the two blades, a state in which a crack is generated in the surface-treated steel sheet is shown, and after the crack is formed in (C), the first blade and the second blade are further pressed against the surface-treated steel sheet to further press the surface-treated steel sheet. It shows the state where a part of is punched out. 本発明者による新たな知見について説明するための概略図である。(A)が第1刃からき裂を進展させた場合、(B)が第1刃及び第2刃の双方からき裂を進展させた場合、(C)が第2刃からき裂を進展させた場合である。「○」は引張残留応力が小さいことを意味し、「△」は引張残留応力が中程度であることを意味し、「×」は引張残留応力が大きいことを意味する。It is a schematic diagram for demonstrating the new knowledge by this inventor. When (A) develops a crack from the first blade, (B) develops a crack from both the first blade and the second blade, and (C) develops a crack from the second blade. Is. “◯” means that the tensile residual stress is small, “Δ” means that the tensile residual stress is medium, and “×” means that the tensile residual stress is large. 表面処理鋼板の構成の一例を説明するための断面概略図である。(A)が裏面(第2面)に表面処理層を有する場合、(B)が表面(第1面)に表面処理層を有する場合、(C)が表面及び裏面の双方に表面処理層を有する場合である。It is sectional drawing to explain an example of the structure of the surface-treated steel sheet. When (A) has a surface treatment layer on the back surface (second surface), when (B) has a surface treatment layer on the front surface (first surface), (C) has a surface treatment layer on both the front surface and the back surface. If you have. せん断端面を有する表面処理鋼板(加工材)の構成の一例を説明するための断面概略図である。It is sectional drawing to explain an example of the structure of the surface-treated steel plate (processed material) which has a sheared end face. せん断端面の構成の一例を説明するための概略図である。せん断端面を正面から見た状態を示している。It is a schematic diagram for demonstrating an example of the structure of a sheared end face. The state where the shear end face is seen from the front is shown. 破断面における第1部分と第2部分とを判別する方法について説明するための概略図である。(A)が破断面に生じる水素脆化割れの向きを模式的に示しており、(B)が破断面におけるバリ側からダレ側の間の任意の位置Xと、水素脆化割れの向き(角度θ)との関係を模式的に示している。It is a schematic diagram for demonstrating the method of discriminating the 1st part and the 2nd part in a fracture surface. (A) schematically shows the direction of hydrogen embrittlement cracks generated in the fracture surface, and (B) indicates an arbitrary position X between the burr side and the sagging side in the fracture surface and the direction of hydrogen embrittlement cracks (B). The relationship with the angle θ) is schematically shown. 加工材の製造方法の流れの一例について説明するための概略図である。It is a schematic diagram for demonstrating an example of the flow of the manufacturing method of a processed material. シャー角について説明するための概略図である。It is a schematic diagram for demonstrating a shear angle.

1.課題及び新たな知見
表面処理鋼板をせん断して加工材を得る場合の流れについては、例えば、以下の通りである。まず、図1(A)に示されるように、表面処理鋼板5を第1刃21と第2刃22との間に配置する。ここで、表面処理鋼板5は表面(第1面)10aと裏面(第2面)10bとを有し、第1刃21は第1底面21aと第1側面21bと第1先端部21x(図2参照)とを有し、第2刃22は第2底面22aと第2側面22bと第2先端部22x(図2参照)とを有する。図1(B)に示されるように、第1底面21aは表面処理鋼板5の表面10aと接触し、第2底面22aは表面処理鋼板5の裏面10bと接触する。第1刃21はパンチであってもよく、第2刃22はダイであってもよい。続いて、図1(B)及び(C)に示されるように、第1刃21及び第2刃22を相対的に移動させることで表面処理鋼板5をせん断する。これにより、図1(C)及び(D)に示されるように、表面処理鋼板5の一部が第1刃21によってスクラップ15として打ち抜かれ、表面処理鋼板5の残りの部分がせん断端面1を有する加工材10となり得る。尚、スクラップ15を何らかの製品に利用してもよい。
1. 1. Issues and new findings For example, the flow when shearing a surface-treated steel sheet to obtain a processed material is as follows. First, as shown in FIG. 1A, the surface-treated steel plate 5 is arranged between the first blade 21 and the second blade 22. Here, the surface-treated steel plate 5 has a front surface (first surface) 10a and a back surface (second surface) 10b, and the first blade 21 has a first bottom surface 21a, a first side surface 21b, and a first tip portion 21x (FIG. The second blade 22 has a second bottom surface 22a, a second side surface 22b, and a second tip portion 22x (see FIG. 2). As shown in FIG. 1B, the first bottom surface 21a is in contact with the surface 10a of the surface-treated steel sheet 5, and the second bottom surface 22a is in contact with the back surface 10b of the surface-treated steel sheet 5. The first blade 21 may be a punch and the second blade 22 may be a die. Subsequently, as shown in FIGS. 1B and 1C, the surface-treated steel sheet 5 is sheared by relatively moving the first blade 21 and the second blade 22. As a result, as shown in FIGS. 1C and 1D, a part of the surface-treated steel sheet 5 is punched out as scrap 15 by the first blade 21, and the remaining part of the surface-treated steel sheet 5 has a sheared end face 1. It can be a processed material 10 to have. The scrap 15 may be used for some products.

図1(A)~(D)には、第1刃21と第2刃22との間にシャー角が設けられない形態を示したが、第1刃21と第2刃22との間にシャー角が設けられてもよい。また、図1(A)~(D)には、第1刃21の第1底面21aと第1側面21bとの交線(第1刃21の先端)が、第1刃21の長手方向に向かって直線状に伸びる形態を示したが、第1刃21の先端は長手方向に向かって曲線状に伸びていてもよい。すなわち、平面視におけるせん断端面1の形状が直線状となるようにせん断してもよいし、曲線状となるようにせん断してもよいし、直線状と曲線状との組み合わせとなるようにせん断してもよい。また、図1(A)~(D)には、第1刃21と第2刃22とで表面処理鋼板5の端部をせん断して除去する形態を示したが、第1刃21と第2刃22とで表面処理鋼板5をせん断することで、表面処理鋼板5の一部に抜き穴やスリット等を形成してもよい。この場合も、せん断端面1を有する加工材10となり得る。 FIGS. 1 (A) to 1 (D) show a form in which a shear angle is not provided between the first blade 21 and the second blade 22, but there is a gap between the first blade 21 and the second blade 22. A shear angle may be provided. Further, in FIGS. 1A to 1D, the line of intersection (the tip of the first blade 21) between the first bottom surface 21a of the first blade 21 and the first side surface 21b is in the longitudinal direction of the first blade 21. Although the form of extending linearly toward the blade is shown, the tip of the first blade 21 may extend linearly in the longitudinal direction. That is, the shape of the sheared end surface 1 in a plan view may be sheared so as to be linear, may be sheared so as to be curved, or may be sheared so as to be a combination of linear and curved. You may. Further, FIGS. 1A to 1D show a form in which the end portion of the surface-treated steel sheet 5 is sheared and removed by the first blade 21 and the second blade 22, but the first blade 21 and the second blade 21 are shown. By shearing the surface-treated steel plate 5 with the two blades 22, punch holes, slits, and the like may be formed in a part of the surface-treated steel plate 5. In this case as well, the processed material 10 having the sheared end face 1 can be obtained.

せん断端面1の形成メカニズムの一例について説明する。図2(A)~(C)に示されるように、第1刃21と第2刃22とで表面処理鋼板5をせん断することで、せん断端面1を有する加工材10を得る場合について考える。図2(A)に示されるように、表面処理鋼板5の表面10aに第1刃21の第1底面21aが押し付けられることで、表面処理鋼板5の表面10a側にダレ1aが形成される。ダレ1aは鋼板5に第1刃21の第1先端部21xが食い込むまでの過程で形成される。ダレ1aが形成された後、第1先端部21xが表面処理鋼板5に食い込む過程でせん断面1e(図5参照)が形成される場合もある。図2(B)に示されるように、ダレ1a及びせん断面1eが形成された後、第1刃21側から第2刃22側に向かって、第1き裂1dxが発生する。一方で、第2刃22側においても同様に、表面処理鋼板5の裏面10bに第2先端部22xが食い込んだ後、第2刃22側から第1刃21側に向かって、第2き裂1dyが発生する。図2(C)に示されるように、第1き裂1dx及び第2き裂1dyの各々が進展して互いに合わさることで、破断面1bが形成される。また、第1刃21と第2刃22とをさらに移動させることで、表面処理鋼板5が、スクラップ15と、目的物である加工材10とに分離される。この時、図2(C)に示されるように、加工材10のせん断端面1のうち、第2刃22側の角部に、バリ1cが形成され得る。第1刃21と第2刃22との間のシャー角の有無や、平面視におけるせん断端面1の形状(直線状、曲線状又はこれらの組み合わせ、抜き穴、スリット等)によらず、図2(A)~(C)のようなメカニズムで、せん断端面1が形成され得る。 An example of the formation mechanism of the shear end face 1 will be described. As shown in FIGS. 2A to 2C, a case where a processed material 10 having a sheared end face 1 is obtained by shearing a surface-treated steel sheet 5 with a first blade 21 and a second blade 22 will be considered. As shown in FIG. 2A, the first bottom surface 21a of the first blade 21 is pressed against the surface 10a of the surface-treated steel sheet 5, so that the sagging 1a is formed on the surface 10a side of the surface-treated steel sheet 5. The sagging 1a is formed in the process until the first tip portion 21x of the first blade 21 bites into the steel plate 5. After the sagging 1a is formed, the sheared surface 1e (see FIG. 5) may be formed in the process of the first tip portion 21x biting into the surface-treated steel sheet 5. As shown in FIG. 2B, after the sagging 1a and the sheared surface 1e are formed, a first crack 1dx is generated from the first blade 21 side toward the second blade 22 side. On the other hand, also on the second blade 22 side, similarly, after the second tip portion 22x bites into the back surface 10b of the surface-treated steel plate 5, the second crack is made from the second blade 22 side toward the first blade 21 side. 1dy is generated. As shown in FIG. 2C, the fracture surface 1b is formed by each of the first crack 1dx and the second crack 1dy extending and joining each other. Further, by further moving the first blade 21 and the second blade 22, the surface-treated steel plate 5 is separated into the scrap 15 and the target processed material 10. At this time, as shown in FIG. 2C, a burr 1c may be formed at a corner portion on the second blade 22 side of the sheared end surface 1 of the processed material 10. FIG. 2 regardless of the presence or absence of a shear angle between the first blade 21 and the second blade 22 and the shape of the shear end surface 1 in a plan view (straight, curved or a combination thereof, punch holes, slits, etc.). The shear end face 1 can be formed by a mechanism such as (A) to (C).

上記のようにして形成されたせん断端面1においては、せん断による損傷や歪等によって圧縮残留応力や引張残留応力が生じ得る。せん断端面1において大きな引張残留応力が存在すると、せん断端面1の耐水素脆化性又は疲労強度が低下する場合がある。この点、性能の高い加工材10を得るためには、せん断端面1において如何にして引張残留応力を低減するかが一つの課題となり得る。特に、特許文献1に開示されているように、せん断端面1のうち破断面1bにおける引張残留応力を低減できるとよい。 In the shear end face 1 formed as described above, compressive residual stress or tensile residual stress may occur due to damage or strain due to shearing. If a large tensile residual stress is present in the shear end face 1, the hydrogen embrittlement resistance or fatigue strength of the shear end face 1 may decrease. In this respect, in order to obtain the processed material 10 having high performance, how to reduce the tensile residual stress in the sheared end face 1 can be one of the problems. In particular, as disclosed in Patent Document 1, it is preferable that the tensile residual stress in the fracture surface 1b of the sheared end face 1 can be reduced.

本発明者は、表面処理鋼板5に対するせん断の条件と、当該せん断によって生じたせん断端面1の性状との関係について数々の実験・分析を繰り返した結果、以下の新たな知見を得た。 The present inventor has obtained the following new findings as a result of repeating a number of experiments and analyzes on the relationship between the shearing conditions for the surface-treated steel sheet 5 and the properties of the sheared end face 1 generated by the shearing.

図3(A)~(C)に示されるように、第1刃21によって表面処理鋼板5の一部11を打ち抜くとともに、第2刃22によって表面処理鋼板5の他部12を打ち抜く場合について説明する。この場合において、図3(A)に示されるように、第1刃21側から優先的にき裂が進展した場合、一部11のせん断端面における引張残留応力が大きくなる一方で、他部12のせん断端面における引張残留応力が小さくなる。すなわち、一部11をスクラップ15とする一方、他部12を製品(加工材10)として好適に採用し得る。また、図3(B)に示されるように、第1刃21側及び第2刃22側の双方から同等にき裂が進展した場合、一部11及び他部12の双方のせん断端面に同等の引張残留応力が生じ得る。すなわち、一部11と他部12との特性のバラつきが抑えられる。この点、一部11及び他部12の双方を製品として採用する場合に好適といえる。さらに、図3(C)に示されるように、第2刃22側から優先的にき裂が進展した場合、他部12のせん断端面における引張残留応力が大きくなる一方で、一部11のせん断端面における引張残留応力が小さくなる。すなわち、他部12をスクラップ15とする一方、一部11を製品(加工材10)として好適に採用し得る。 As shown in FIGS. 3A to 3C, a case where a part 11 of the surface-treated steel sheet 5 is punched out by the first blade 21 and the other part 12 of the surface-treated steel sheet 5 is punched out by the second blade 22 will be described. do. In this case, as shown in FIG. 3A, when the crack grows preferentially from the first blade 21 side, the tensile residual stress at the shear end face of the part 11 increases, while the tensile residual stress at the other part 12 increases. The tensile residual stress on the sheared end face of the is reduced. That is, while a part 11 is used as scrap 15, the other part 12 can be suitably used as a product (processed material 10). Further, as shown in FIG. 3B, when cracks grow equally from both the first blade 21 side and the second blade 22 side, they are equivalent to the shear end faces of both the partial 11 and the other portion 12. Tensile residual stress can occur. That is, the variation in the characteristics between the part 11 and the other part 12 can be suppressed. In this respect, it can be said that it is suitable when both the part 11 and the other part 12 are adopted as products. Further, as shown in FIG. 3C, when the crack grows preferentially from the second blade 22 side, the tensile residual stress at the shear end face of the other portion 12 increases, while the shear of a part 11 The tensile residual stress on the end face becomes smaller. That is, while the other part 12 is used as scrap 15, a part 11 can be suitably used as a product (processed material 10).

以上の知見に基づき、本発明者は以下の(1)~(4)を見出した。
(1)せん断端面1のうち破断面1bに生じる引張残留応力は、破断面1bを形成するき裂1dx、1dyの進展方向や長さに依存して変化する。
(2)破断面1bにおいて、ダレ1a側から進展したき裂1dxが長くなるほど、加工材10の破断面1bの引張残留応力が小さくなり、スクラップ15の破断面の引張残留応力が大きくなる。
(3)すなわち、加工材10の破断面1bにおいて、ダレ1a側から進展した第1き裂1dxに由来する部分の面積率が、バリ1c側から進展した第2き裂1dyに由来する部分の面積率よりも大きい場合、ダレ1a側から進展した第1き裂1dxに由来する部分の面積率が、バリ1c側から進展した第2き裂1dyに由来する部分の面積率よりも小さい場合よりも、破断面1bの引張残留応力を相対的に低減することができる。
Based on the above findings, the present inventor has found the following (1) to (4).
(1) The tensile residual stress generated in the fracture surface 1b of the shear end surface 1 changes depending on the growth direction and length of the cracks 1dx and 1dy forming the fracture surface 1b.
(2) In the fracture surface 1b, the longer the crack 1dx extending from the sagging 1a side, the smaller the tensile residual stress of the fracture surface 1b of the work material 10, and the larger the tensile residual stress of the fracture surface of the scrap 15.
(3) That is, in the fracture surface 1b of the processed material 10, the area ratio of the portion derived from the first crack 1dx extending from the sagging 1a side is the portion derived from the second crack 1dy extending from the burr 1c side. When it is larger than the area ratio, the area ratio of the part derived from the first crack 1dx extending from the sagging 1a side is smaller than the area ratio of the part derived from the second crack 1dy extending from the burr 1c side. Also, the tensile residual stress of the fracture surface 1b can be relatively reduced.

本発明者は、表面処理鋼板5のせん断時に、き裂1dx、1dyの進展方向や長さを制御することについて、数々の実験・分析を繰り返した結果、さらに、以下の新たな知見を得た。
(4)表面処理鋼板5の表面10aの摩擦係数を、裏面10bの摩擦係数よりも一定以上に大きくすることにより、表面処理鋼板5のせん断時、表面10aに第1刃21を接触させた際に応力集中が生じ易くなり、表面10a側から第1き裂1dxを優先的に発生・進展させ易くなる。結果として、せん断端面1(特に破断面1b)の引張残留応力を低減することができる。
The present inventor has obtained the following new findings as a result of repeating a number of experiments and analyzes on controlling the growth direction and length of cracks 1dx and 1dy when the surface-treated steel sheet 5 is sheared. ..
(4) When the friction coefficient of the front surface 10a of the surface-treated steel sheet 5 is made larger than the friction coefficient of the back surface 10b to a certain level or more so that the first blade 21 is brought into contact with the front surface 10a during shearing of the surface-treated steel sheet 5. It becomes easy for stress concentration to occur in the surface, and it becomes easy for the first crack 1dx to be preferentially generated / propagated from the surface 10a side. As a result, the tensile residual stress of the sheared end face 1 (particularly the fracture surface 1b) can be reduced.

本開示の表面処理鋼板は、以上の知見に基づき完成されたものである。 The surface-treated steel sheet of the present disclosure has been completed based on the above findings.

2.表面処理鋼板
図4(A)~(C)に示されるように、本開示の表面処理鋼板5は、鋼板5xと表面処理層5yとを有し、表面10a及び裏面10bの少なくとも一方が表面処理層5yによって構成される。表面処理鋼板5において、表面10aの摩擦係数は裏面10bの摩擦係数の1.4倍以上であり、表面10aの摩擦係数と裏面10bの摩擦係数との差が0.10以上である。
2. 2. Surface-treated steel sheet As shown in FIGS. 4A to 4C, the surface-treated steel sheet 5 of the present disclosure has a steel sheet 5x and a surface-treated layer 5y, and at least one of the front surface 10a and the back surface 10b is surface-treated. It is composed of layers 5y. In the surface-treated steel plate 5, the friction coefficient of the front surface 10a is 1.4 times or more the friction coefficient of the back surface 10b, and the difference between the friction coefficient of the front surface 10a and the friction coefficient of the back surface 10b is 0.10 or more.

表面処理鋼板5の表面10aの摩擦係数や裏面10bの摩擦係数の具体的な値は、上記の摩擦係数比を満たす限り特に限定されるものではない。例えば、表面10aや裏面10bの摩擦係数は0.01以上3.00以下の範囲内であってもよい。 The specific values of the friction coefficient of the front surface 10a and the friction coefficient of the back surface 10b of the surface-treated steel plate 5 are not particularly limited as long as the above friction coefficient ratio is satisfied. For example, the coefficient of friction of the front surface 10a and the back surface 10b may be in the range of 0.01 or more and 3.00 or less.

図4(A)及び(B)に示されるように、本開示の表面処理鋼板5は、表面10a及び裏面10bのいずれか一方が表面処理層5yによって構成されてもよい。或いは、図4(C)に示されるように、本開示の表面処理鋼板5は、表面10a及び裏面10bが表面処理層5y、5yによって構成されてもよく、この場合、表面10aを構成する表面処理層5yの種類と裏面10bを構成する表面処理層5yの種類とは、同一であってもよいし、異なっていてもよい。 As shown in FIGS. 4A and 4B, in the surface-treated steel sheet 5 of the present disclosure, either one of the front surface 10a and the back surface 10b may be composed of the surface-treated layer 5y. Alternatively, as shown in FIG. 4C, in the surface-treated steel sheet 5 of the present disclosure, the front surface 10a and the back surface 10b may be composed of the surface-treated layers 5y and 5y, and in this case, the surface constituting the surface 10a. The type of the treated layer 5y and the type of the surface treated layer 5y constituting the back surface 10b may be the same or different.

2.1 鋼板
鋼板5xは、せん断加工可能な板状であればよく、用途に応じてその板厚が決定され得る。鋼板5xの板厚は、例えば、0.8mm以上であってもよく、1.2mm以上であってもよく、3.0mm以下であってもよく、1.8mm以下であってもよい。尚、鋼板5xの板厚が薄い場合、本開示の技術による耐水素脆化への効果は小さくなるが、疲労強度への効果が発揮されるものと考えられる。一方、鋼板5xの板厚が厚過ぎると、本開示の技術による効果は発揮されるものの、せん断の際、き裂が意図しない側から進展する場合がある。鋼板5xは、折り曲げ等によって何らかの形状に成形されたものであってもよい。
2.1 Steel plate The steel plate 5x may be in the form of a plate that can be sheared, and its thickness can be determined according to the application. The plate thickness of the steel plate 5x may be, for example, 0.8 mm or more, 1.2 mm or more, 3.0 mm or less, or 1.8 mm or less. When the thickness of the steel sheet 5x is thin, the effect of the technique of the present disclosure on hydrogen embrittlement resistance is small, but it is considered that the effect on fatigue strength is exhibited. On the other hand, if the thickness of the steel sheet 5x is too thick, although the effect of the technique of the present disclosure is exhibited, cracks may develop from an unintended side during shearing. The steel plate 5x may be formed into any shape by bending or the like.

鋼板5xは、表面5xaと裏面5xbとを備え得る。鋼板5xの表面5xaと裏面5xbとは互いに平行であってもよい。尚、本願にいう「平行」とは、完全な平行に限定されるものではなく、実質的に平行であればよい。すなわち、表面5xaと裏面5xbとが完全な平行ではない場合においても、工業生産上許容される誤差の範囲内であれば平行とみなす。具体的には、表面5xaと裏面5xbとのなす角が0°±1°の場合、当該表面5xaと裏面5xbとは平行であるものとみなす。 The steel plate 5x may include a front surface 5xa and a back surface 5xb. The front surface 5xa and the back surface 5xb of the steel plate 5x may be parallel to each other. The term "parallel" as used in the present application is not limited to perfect parallelism, but may be substantially parallel. That is, even if the front surface 5xa and the back surface 5xb are not completely parallel, they are regarded as parallel as long as they are within the margin of error allowed in industrial production. Specifically, when the angle between the front surface 5xa and the back surface 5xb is 0 ° ± 1 °, it is considered that the front surface 5xa and the back surface 5xb are parallel.

鋼板5xの機械特性は特に限定されるものではなく、鋼板5xの用途に応じて適宜決定され得る。ただし、引張残留応力による耐水素脆化性の低下等の問題は、特に、高強度の鋼板において生じ易い。この点、鋼板5xの引張強さは、例えば、980MPa以上であってもよく、1180MPa以上であってもよく、1470MPa以上であってもよい。鋼板5xの引張強さの上限は特に限定されるものではないが、例えば、2500MPa以下であってもよく、2200MPa以下であってもよく、2000MPa以下であってもよい。尚、本願にいう鋼板の「引張強さ」とは、ISO 6892-1:2009にしたがうものである。 The mechanical properties of the steel sheet 5x are not particularly limited, and may be appropriately determined depending on the use of the steel sheet 5x. However, problems such as a decrease in hydrogen embrittlement resistance due to tensile residual stress are particularly likely to occur in high-strength steel sheets. In this respect, the tensile strength of the steel sheet 5x may be, for example, 980 MPa or more, 1180 MPa or more, or 1470 MPa or more. The upper limit of the tensile strength of the steel sheet 5x is not particularly limited, but may be, for example, 2500 MPa or less, 2200 MPa or less, or 2000 MPa or less. The "tensile strength" of the steel sheet referred to in the present application is in accordance with ISO 6892-1: 2009.

鋼板5xの化学組成や金属組織は特に限定されるものではなく、表面処理鋼板5の用途に応じて適宜決定され得る。本開示の技術によれば、鋼板5xの化学組成や金属組織によらず、破断面1bにおける引張残留応力を低減することができる。化学組成の一例として、鋼板5xは、質量%で、C:0.050~0.800%、Si:0.01~3.00%、Mn:0.01~10.00%、Al:0.001~0.500%、P:0.100%以下、S:0.050%以下、N:0.010%以下、Cr:0~3.000%、Mo:0~1.000%、B:0~0.0100%、Ti:0~0.500%、Nb:0~0.500%、V:0~0.500%、Cu:0~0.50%、Ni:0~0.50%、O:0~0.020%、W:0~0.100%、Ta:0~0.10%、Co:0~0.50%、Sn:0~0.050%、Sb:0~0.050%、As:0~0.050%、Mg:0~0.050%、Ca:0~0.050%、Y:0~0.050%、Zr:0~0.050%、La:0~0.050%、Ce:0~0.050%、及び、残部:Fe及び不純物からなる化学組成を有していてもよい。また、鋼材5の上記化学組成において、任意に添加される元素であるCr、Mo、B、Ti、Nb、V、Cu、Ni、O、W、Ta、Co、Sn、Sb、As、Mg、Ca、Y、Zr、La、及びCeの含有量の下限は0.0001%又は0.001%であってもよい。 The chemical composition and metallographic structure of the steel sheet 5x are not particularly limited, and can be appropriately determined depending on the use of the surface-treated steel sheet 5. According to the technique of the present disclosure, it is possible to reduce the tensile residual stress in the fracture surface 1b regardless of the chemical composition and the metallographic structure of the steel sheet 5x. As an example of the chemical composition, the steel plate 5x has a mass% of C: 0.050 to 0.800%, Si: 0.01 to 3.00%, Mn: 0.01 to 10.00%, Al: 0. .001 to 0.500%, P: 0.100% or less, S: 0.050% or less, N: 0.010% or less, Cr: 0 to 3.000%, Mo: 0 to 1.000%, B: 0 to 0.0100%, Ti: 0 to 0.500%, Nb: 0 to 0.500%, V: 0 to 0.500%, Cu: 0 to 0.50%, Ni: 0 to 0 .50%, O: 0 to 0.020%, W: 0 to 0.100%, Ta: 0 to 0.10%, Co: 0 to 0.50%, Sn: 0 to 0.050%, Sb : 0 to 0.050%, As: 0 to 0.050%, Mg: 0 to 0.050%, Ca: 0 to 0.050%, Y: 0 to 0.050%, Zr: 0 to 0. It may have a chemical composition consisting of 050%, La: 0 to 0.050%, Ce: 0 to 0.050%, and the balance: Fe and impurities. Further, in the above chemical composition of the steel material 5, Cr, Mo, B, Ti, Nb, V, Cu, Ni, O, W, Ta, Co, Sn, Sb, As, Mg, which are elements arbitrarily added, The lower limit of the content of Ca, Y, Zr, La, and Ce may be 0.0001% or 0.001%.

2.2 表面処理層
表面処理層5yは鋼板5xの表面5xa及び裏面5xbの少なくとも一方に設けられる層であればよく、その種類は特に限定されるものではない。例えば、表面処理層5yはめっきを含んでいてもよい。めっきとしては、例えば、亜鉛、錫、クロム、ニッケル、マグネシウム、アルミニウム、銅及び鉄からなる群より選ばれる少なくとも1種の金属を含む金属めっきや合金めっきが挙げられ、これらは用途に応じて適宜使い分ければよい。めっきは、公知の方法によって鋼板5xの表面に設けることができる。めっきは、溶融めっきであっても電解めっきであってもよい。
2.2 Surface treatment layer The surface treatment layer 5y may be a layer provided on at least one of the front surface 5xa and the back surface 5xb of the steel sheet 5x, and the type thereof is not particularly limited. For example, the surface treatment layer 5y may contain plating. Examples of the plating include metal plating and alloy plating containing at least one metal selected from the group consisting of zinc, tin, chromium, nickel, magnesium, aluminum, copper and iron, and these are appropriately used depending on the application. You can use it properly. Plating can be provided on the surface of the steel sheet 5x by a known method. The plating may be hot-dip plating or electrolytic plating.

表面処理層5yは塗膜を含んでいてもよい。また、表面処理層5yは、ダイヤモンドライクカーボン(DLC)等のめっきや塗膜以外の膜を含んでいてもよい。塗膜としては、例えば、鋼板5xの表面に樹脂フィルムを貼り付けた形態であってもよいし、鋼板5xの表面に樹脂塗料を塗布した形態であってもよい。塗膜を形成し得る樹脂としては、ポリエステル樹脂、メラミン樹脂、イソシアネート樹脂、シリコーンアクリル樹脂等が挙げられ、これらを2種以上組み合わせてもよい。 The surface treatment layer 5y may contain a coating film. Further, the surface treatment layer 5y may contain a film other than plating such as diamond-like carbon (DLC) or a coating film. The coating film may be, for example, a form in which a resin film is attached to the surface of the steel sheet 5x, or a form in which a resin paint is applied to the surface of the steel sheet 5x. Examples of the resin that can form a coating film include polyester resin, melamine resin, isocyanate resin, silicone acrylic resin, and the like, and two or more of these may be combined.

表面処理層5yは一つの層からなるものであってもよいし、複数の層からなるものであってもよい。また、表面処理層5yは、化成処理された表面に形成されたものであってもよい。例えば、鋼板5xの表面に塗膜を形成する場合、鋼板5xの表面に化成処理を施すことで、鋼板5xと塗膜との密着性等を向上させてもよい。鋼板5xにめっきを施した後で当該めっきの表面に塗膜を形成する場合も同様であり、めっきの表面に化成処理を施すことで、めっきと塗膜との密着性等を向上させてもよい。化成処理は、例えばリン酸系、ジルコン系、硫化物系、酸化物系からなる群より選ばれる少なくとも1種の化成成分を含む化成や複数からなる化成が挙げられ、これらは用途に応じて適宜使い分ければよい。また、化成処理の表面凹凸を活かし、化成処理の上に油を適宜塗布してもよい。 The surface treatment layer 5y may be composed of one layer or may be composed of a plurality of layers. Further, the surface-treated layer 5y may be formed on the surface treated with chemical conversion. For example, when a coating film is formed on the surface of the steel sheet 5x, the adhesion between the steel sheet 5x and the coating film may be improved by subjecting the surface of the steel sheet 5x to a chemical conversion treatment. The same applies to the case where a coating film is formed on the surface of the plating after plating the steel sheet 5x, and even if the surface of the plating is subjected to chemical conversion treatment to improve the adhesion between the plating and the coating film, etc. good. Examples of the chemical conversion treatment include a chemical conversion containing at least one chemical component selected from the group consisting of a phosphoric acid-based, a zircon-based, a sulfide-based, and an oxide-based compound, and a chemical conversion consisting of a plurality of chemical components, which are appropriately used depending on the intended use. You can use it properly. Further, oil may be appropriately applied on the chemical conversion treatment by utilizing the surface unevenness of the chemical conversion treatment.

表面処理層5yの厚みは特に限定されるものではなく、目的に応じて適宜決定されればよい。例えば、表面処理層5yの厚み(複数の層からなる場合は、当該複数の層の合計の厚み)は1μm以上であってもよいし、5μm以上であってもよいし、10μm以上であってもよく、80μm以下であってもよいし、60μm以下であってもよいし、40μm以下であってもよい。 The thickness of the surface treatment layer 5y is not particularly limited, and may be appropriately determined according to the purpose. For example, the thickness of the surface-treated layer 5y (in the case of a plurality of layers, the total thickness of the plurality of layers) may be 1 μm or more, 5 μm or more, or 10 μm or more. It may be 80 μm or less, 60 μm or less, or 40 μm or less.

表面処理鋼板5は、上記した鋼板5x及び表面処理層5yを備えるものであればよい。ここで、表面処理鋼板5は潤滑剤や金属石鹸や石鹸等が塗布されたものであってもよい。潤滑剤等が塗布されている場合、当該潤滑剤等の存在を含めて、鋼板5xや表面処理層5yの表裏面が構成されるものとみなす。例えば、表面処理層5yに潤滑剤が塗布されている場合、当該潤滑剤の表面が「表面処理鋼板5の表面」である。 The surface-treated steel sheet 5 may be any as long as it includes the above-mentioned steel sheet 5x and the surface-treated layer 5y. Here, the surface-treated steel plate 5 may be coated with a lubricant, metal soap, soap, or the like. When a lubricant or the like is applied, it is considered that the front and back surfaces of the steel plate 5x and the surface treatment layer 5y are formed including the presence of the lubricant or the like. For example, when the lubricant is applied to the surface-treated layer 5y, the surface of the lubricant is the "surface of the surface-treated steel plate 5".

2.3 摩擦係数
図4(A)~(C)に示されるように、表面処理鋼板5は、表面10a及び裏面10bを有する。ここで、表面処理鋼板5においては、表面10aの摩擦係数が、裏面10bの摩擦係数の1.4倍以上であり、表面10aの摩擦係数と裏面10bの摩擦係数との差が0.10以上である。摩擦係数比は、1.6倍以上であっても、1.8倍以上であっても、2.0倍以上であっても、2.5倍以上であっても、3.0倍以上であっても、4.0倍以上であっても、5.0倍以上であってもよい。また、摩擦係数差は、0.20以上であっても、0.40以上であってもよい。摩擦係数比や摩擦係数差の上限は特に限定されるものではない。表面処理鋼板5の表面10aの動摩擦係数を大きくする(滑りを悪くする)ことで、せん断初期に刃の側面が表面処理鋼板5を変形させる際に齧り、表面10aに応力集中が生じ易くなり、それが原因で表面処理鋼板5にき裂を発生させ易くなる。結果として、せん断後のせん断端面1において、ダレ1a側から進展した第1き裂1dxに由来する部分の面積率が、バリ1c側から進展した第2き裂1dyに由来する部分の面積率よりも大きくなり易く、破断面1bの引張残留応力を低減し易くなる。
2.3 Friction coefficient As shown in FIGS. 4A to 4C, the surface-treated steel sheet 5 has a front surface 10a and a back surface 10b. Here, in the surface-treated steel plate 5, the friction coefficient of the front surface 10a is 1.4 times or more the friction coefficient of the back surface 10b, and the difference between the friction coefficient of the front surface 10a and the friction coefficient of the back surface 10b is 0.10 or more. Is. The coefficient of friction ratio is 1.6 times or more, 1.8 times or more, 2.0 times or more, 2.5 times or more, 3.0 times or more. However, it may be 4.0 times or more, or 5.0 times or more. Further, the coefficient of friction difference may be 0.20 or more or 0.40 or more. The upper limit of the friction coefficient ratio and the friction coefficient difference is not particularly limited. By increasing the dynamic friction coefficient of the surface 10a of the surface-treated steel sheet 5 (making the slip worse), the side surface of the blade bites when the surface-treated steel sheet 5 is deformed at the initial stage of shearing, and stress concentration is likely to occur on the surface 10a. As a result, cracks are likely to occur in the surface-treated steel sheet 5. As a result, in the sheared end face 1 after shearing, the area ratio of the portion derived from the first crack 1dx extending from the sagging 1a side is higher than the area ratio of the portion derived from the second crack 1dy extending from the burr 1c side. Also tends to increase, and it becomes easy to reduce the tensile residual stress of the fracture surface 1b.

尚、表面処理鋼板5の表面10aの摩擦係数や、裏面10bの摩擦係数は、ピンオンディスクによって以下の通りにして測定する。ピンオンディスクのピンの材質はSKD11(HRC58~60相当)で、ピンの径はφ0.71cm(0.357×0.357×π=0.4cm(29.4kNで0.9MPa))とする。荷重は、29.4kNとする。測定条件は、直線運動(常に新生面を摺動させるようにピンを動かす。)で、速度30mm/secで表面処理鋼板の表面又は裏面上のピンを走査するものとする。走査する時間は7秒(移動距離30mm/sec×7秒)とする。最初1秒と最後1秒とを除いた測定値の平均値を求め、これを動摩擦係数とする。表面処理鋼板の表面及び裏面の各々について、異なる3箇所にて動摩擦係数を測定し、その平均値を表面処理鋼板の「表面の摩擦係数」、「裏面の摩擦係数」とする。 The friction coefficient of the front surface 10a and the friction coefficient of the back surface 10b of the surface-treated steel plate 5 are measured by a pin-on disk as follows. The pin material of the pin-on disc is SKD11 (equivalent to HRC58-60), and the pin diameter is φ0.71 cm (0.357 x 0.357 x π = 0.4 cm 2 (0.9 MPa at 29.4 kN)). do. The load is 29.4 kN. The measurement condition is linear motion (pins are always moved so as to slide the new surface), and the pins on the front surface or the back surface of the surface-treated steel sheet are scanned at a speed of 30 mm / sec. The scanning time is 7 seconds (moving distance 30 mm / sec × 7 seconds). The average value of the measured values excluding the first 1 second and the last 1 second is obtained, and this is used as the dynamic friction coefficient. The coefficient of dynamic friction is measured at three different points on the front surface and the back surface of the surface-treated steel sheet, and the average value is taken as the "friction coefficient on the front surface" and the "friction coefficient on the back surface" of the surface-treated steel sheet.

表面処理鋼板5において、表面10aの摩擦係数を、裏面10bの摩擦係数の1.4倍以上とする方法については、種々の方法が考えられる。例えば、表面10aに相対的に摩擦係数の大きな表面処理層5yを設けることがあり得る。或いは、裏面10bに相対的に摩擦係数の小さな表面処理層5yを設けることもあり得る。或いは、表面10aと裏面10bとで塗布される潤滑剤の種類や供給量を変えることもあり得る。 In the surface-treated steel sheet 5, various methods can be considered as a method for setting the friction coefficient of the front surface 10a to 1.4 times or more the friction coefficient of the back surface 10b. For example, a surface treatment layer 5y having a relatively large coefficient of friction may be provided on the surface 10a. Alternatively, a surface treatment layer 5y having a relatively small coefficient of friction may be provided on the back surface 10b. Alternatively, the type and supply amount of the lubricant applied on the front surface 10a and the back surface 10b may be changed.

表面処理鋼板5の表面10aに相対的に摩擦係数の大きい表面処理層5yを設ける場合、そのような表面処理層5yの具体例としては、アルミニウム、ニッケル及び亜鉛から選ばれる少なくとも種の金属めっきや合金めっき、或いは、上記したような樹脂の塗膜等が挙げられる。 When a surface-treated layer 5y having a relatively large coefficient of friction is provided on the surface 10a of the surface-treated steel sheet 5, specific examples of such a surface-treated layer 5y include metal plating of at least one selected from aluminum, nickel and zinc. Examples thereof include alloy plating or a coating film of the resin as described above.

表面処理鋼板5の裏面10bに相対的に摩擦係数の小さい表面処理層5yを設ける場合、そのような表面処理層5yの具体例としては、リン酸化成処理と塗油とを組み合わせたもの、MoS、MoSやこれらに塗油を組み合わせたもの、或いは、Ni-PとPTFEとの複合めっきが挙げられる。或いは、表面処理層5yの種類によらず、裏面10b側のみに潤滑油や石鹸を塗布することで、摩擦係数を低減することも可能である。 When a surface-treated layer 5y having a relatively small coefficient of friction is provided on the back surface 10b of the surface-treated steel sheet 5, specific examples of such a surface-treated layer 5y include a combination of phosphorylation treatment and anointing, MoS. , MoS 2 or a combination of these with a anointing, or composite plating of Ni-P and PTFE. Alternatively, regardless of the type of the surface treatment layer 5y, it is possible to reduce the friction coefficient by applying the lubricating oil or soap only to the back surface 10b side.

2.4 せん断端面の一例
表面処理鋼板5は、せん断されたものであってもよい。例えば、図5及び6に示されるように、表面処理鋼板5は、せん断端面1を有してもよく、せん断端面1がダレ1aと破断面1bとバリ1cとを備え、表面10a側にダレ1aが存在し、裏面10b側にバリ1cが存在してもよい。このように、表面10a側にダレ1aを有するせん断端面1においては、上述の通り、破断面1bの引張残留応力が低減され易い。
2.4 Example of sheared end face The surface-treated steel plate 5 may be sheared. For example, as shown in FIGS. 5 and 6, the surface-treated steel sheet 5 may have a sheared end face 1, the sheared end face 1 having a sagging 1a, a fracture surface 1b, and a burr 1c, and sagging on the surface 10a side. 1a may be present, and burrs 1c may be present on the back surface 10b side. As described above, in the sheared end surface 1 having the sagging 1a on the surface 10a side, the tensile residual stress of the fracture surface 1b is likely to be reduced as described above.

図5及び6に示されるように、せん断端面1は、ダレ1aと破断面1bとバリ1cとを備える。また、せん断端面1は、せん断面1eを備えていてもよい。せん断端面1のうち、ダレ1a、バリ1c、及び、せん断面1eについては、任意の形態を採り得る。ダレ1a、バリ1c、及び、せん断面1eについては、従来と同様の形態であってもよい。 As shown in FIGS. 5 and 6, the shear end face 1 includes a sag 1a, a fracture surface 1b, and a burr 1c. Further, the sheared end surface 1 may include a sheared surface 1e. Of the sheared end faces 1, the sagging 1a, the burrs 1c, and the sheared surface 1e can take any form. The sagging 1a, the burr 1c, and the sheared surface 1e may have the same form as the conventional one.

図5及び6に示されるように、破断面1bは、第1部分1bxと第2部分1byとを含んでいてもよい。第1部分1bxは、ダレ1a側からバリ1c側へと進展した第1き裂1dxによって形成されてもよく、第2部分1byは、バリ1c側からダレ1a側へと進展した第2き裂1dyによって形成されてもよい。 As shown in FIGS. 5 and 6, the fracture surface 1b may include a first portion 1bx and a second portion 1by. The first portion 1bx may be formed by the first crack 1dx extending from the sagging 1a side to the burr 1c side, and the second portion 1by may be formed by the second crack extending from the burr 1c side to the sagging 1a side. It may be formed by 1 dy.

第1き裂1dxの進展方向は、ダレ1a側からバリ1c側へと向かう方向であればよい。第1き裂1dxの進展方向は、表面処理鋼板5の板厚方向に沿った方向(表面10a及び裏面10bに対して直交する方向)であってもよいし、板厚方向に対して傾いた方向であってもよい。また、第2き裂1dyの進展方向は、バリ1c側からダレ1a側へと向かう方向であればよい。第2き裂1dyの進展方向は、表面処理鋼板5の板厚方向に沿った方向(表面10a及び裏面10bに対して直交する方向)であってもよいし、板厚方向に対して傾いた方向であってもよい。例えば、表面処理鋼板5のせん断の際、第1刃21と第2刃22との間にクリアランスC(図8参照)が設けられた場合、第1き裂1dx及び第2き裂1dyの進展方向が板厚方向に対して傾いた方向となり得、クリアランスが大きいほど、傾きが大きくなり得る。 The growth direction of the first crack 1dx may be any direction from the sagging 1a side to the burr 1c side. The growth direction of the first crack 1dx may be a direction along the plate thickness direction of the surface-treated steel plate 5 (direction orthogonal to the front surface 10a and the back surface 10b), or may be inclined with respect to the plate thickness direction. It may be in the direction. Further, the growth direction of the second crack 1dy may be any direction from the burr 1c side to the sagging 1a side. The growth direction of the second crack 1dy may be a direction along the plate thickness direction of the surface-treated steel plate 5 (a direction orthogonal to the front surface 10a and the back surface 10b), or may be inclined with respect to the plate thickness direction. It may be in the direction. For example, when a clearance C (see FIG. 8) is provided between the first blade 21 and the second blade 22 when the surface-treated steel sheet 5 is sheared, the growth of the first crack 1dx and the second crack 1dy The direction can be a direction inclined with respect to the plate thickness direction, and the larger the clearance, the larger the inclination can be.

第1き裂1dxは、ダレ1a側を起点としてバリ1c側へと進展し、バリ1c側にて第2き裂1dyと合わさるものであればよく、必ずしも、ダレ1a側からバリ1c側の第2き裂1dyに向かって最短経路で進展する必要はない。例えば、第1き裂1dxは、ダレ1a側からバリ1c側に進展する途中において、板幅方向や板長さ方向等(図2(B)の紙面奥手前方向等)に向かって進展してもよい。第2き裂1dyについても同様である。 The first crack 1dx may be one that extends from the sagging 1a side to the burr 1c side and is combined with the second crack 1dy on the burr 1c side, and is not necessarily the first from the sagging 1a side to the burr 1c side. It is not necessary to travel in the shortest path toward 2 cracks 1 dy. For example, the first crack 1dx propagates in the plate width direction, the plate length direction, etc. (the direction toward the back of the paper surface in FIG. 2B, etc.) while advancing from the sagging 1a side to the burr 1c side. May be good. The same applies to the second crack 1dy.

せん断端面1において、破断面1bに占める第1部分1bxの面積率は、破断面1bに占める第2部分1byの面積率よりも大きくてもよい。言い換えれば、せん断端面1において、ダレ1a側からバリ1c側に向かって進展した第1き裂1dxの平均長さが、バリ1c側からダレ1a側に向かって進展した第2き裂1dyの平均長さよりも長くてもよい。上記の通り、破断面1bのうち、ダレ1a側から進展したき裂1dxに由来する部分の面積率が、バリ1c側から進展したき裂1dxに由来する部分の面積率よりも大きい場合、破断面1bの引張残留応力を相対的に低減し易い。 In the sheared end face 1, the area ratio of the first portion 1bx in the fracture surface 1b may be larger than the area ratio of the second portion 1by in the fracture surface 1b. In other words, on the sheared end face 1, the average length of the first crack 1dx extending from the sagging 1a side toward the burr 1c side is the average of the second crack 1dy extending from the burr 1c side toward the sagging 1a side. It may be longer than the length. As described above, when the area ratio of the portion of the fracture surface 1b derived from the crack 1dx extending from the sagging 1a side is larger than the area ratio of the portion derived from the crack 1dx extending from the burr 1c side, the fracture occurs. It is easy to relatively reduce the tensile residual stress of the cross section 1b.

尚、破断面1bにおける第1部分1bx及び第2部分1byの各々の面積率や第1き裂1dx及び第2き裂1dyの各々の長さを特定するにあたって、破断面1bの表面の凹凸は考慮しないものとする。例えば、図6に示されるように、せん断端面1を正面から見た場合において、第1き裂1dxの起点となる位置をP1、第2き裂1dyの起点となる位置をP2、第1き裂1dxと第2き裂1dyとが合わさる位置をP3とした場合、P1とP3との間隔が、P2とP3との間隔よりも大きい場合に、破断面1bに占める第1部分1bxの面積率が、破断面1bに占める第2部分1byの面積率よりも大きいものと判断することができる。 In order to specify the area ratio of each of the first portion 1bx and the second portion 1by and the length of each of the first crack 1dx and the second crack 1dy in the fracture surface 1b, the unevenness of the surface of the fracture surface 1b is determined. It shall not be considered. For example, as shown in FIG. 6, when the sheared end surface 1 is viewed from the front, the position that is the starting point of the first crack 1dx is P1, the position that is the starting point of the second crack 1dy is P2, and the first one. When the position where the crack 1dx and the second crack 1dy meet is P3, the area ratio of the first portion 1bx in the fracture surface 1b when the distance between P1 and P3 is larger than the distance between P2 and P3. However, it can be determined that the area ratio of the second portion 1by in the fracture surface 1b is larger than the area ratio.

本発明者の知見によれば、破断面1bに占める第1部分1bxの面積率が大きいほど、破断面1bの引張残留応力が低減される。例えば、破断面1bに占める第1部分1bxの面積率は、破断面1bに占める第2部分1byの面積率の1.2倍以上であってもよく、1.5倍以上であってもよく、1.7倍以上であってもよく、2.0倍以上であってもよく、2.2倍以上であってもよく、2.5倍以上であってもよい。 According to the findings of the present inventor, the larger the area ratio of the first portion 1bx in the fracture surface 1b, the smaller the tensile residual stress of the fracture surface 1b. For example, the area ratio of the first portion 1bx in the fracture surface 1b may be 1.2 times or more or 1.5 times or more the area ratio of the second portion 1by in the fracture surface 1b. It may be 1.7 times or more, 2.0 times or more, 2.2 times or more, or 2.5 times or more.

尚、バリ1cは目視では確認できない大きさであってもよい。表面処理鋼板5の表面10a及び裏面10bのうち、どちらがダレ1a側の面で、どちらがバリ1c側の面であるかについては、仮にバリ1cが確認できずとも、表面処理鋼板5の形状を観察することによって容易に判別可能である。 The burr 1c may have a size that cannot be visually confirmed. Regarding which of the front surface 10a and the back surface 10b of the surface-treated steel sheet 5 is the surface on the sagging 1a side and which is the surface on the burr 1c side, observe the shape of the surface-treated steel sheet 5 even if the burr 1c cannot be confirmed. It can be easily identified by doing so.

せん断端面1において、せん断面1eと破断面1bとは、その性状が異なる。例えば、せん断面1eと破断面1bとは粗さ(光沢度)が異なる。この点、外観を観察するだけでも、せん断面1eと破断面1bとを容易に判別可能である。 In the sheared end surface 1, the properties of the sheared surface 1e and the fracture surface 1b are different. For example, the shear surface 1e and the fracture surface 1b have different roughness (glossiness). In this respect, the sheared surface 1e and the fracture surface 1b can be easily distinguished only by observing the appearance.

破断面1bにおいて、第1部分1bxと第2部分1byとの境界(第1き裂1dxと第2き裂1dyとが合わさる位置)は、例えば、せん断端面1に多量の水素を導入することで判別可能である。上述した通り、き裂の進展中に生じる応力は、き裂の進展方向に依存する。すなわち、図7(A)及び(B)に示されるように、第1き裂1dxと第2き裂1dyとが合わさる位置で、残留応力が急変するものといえる。このため、水素の侵入によって生じる水素脆化割れの方向についても、第1き裂1dxと第2き裂1dyとが合わさる位置で急変する。これを考慮すると、水素脆化割れの向きが急変する位置を、第1き裂1dxと第2き裂1dyとが合わさる位置とみなすことができる。 In the fracture surface 1b, the boundary between the first portion 1bx and the second portion 1by (the position where the first crack 1dx and the second crack 1dy meet) is formed by, for example, introducing a large amount of hydrogen into the shear end surface 1. It can be discriminated. As mentioned above, the stress generated during crack growth depends on the crack growth direction. That is, as shown in FIGS. 7A and 7B, it can be said that the residual stress suddenly changes at the position where the first crack 1dx and the second crack 1dy meet. Therefore, the direction of hydrogen embrittlement cracks caused by the intrusion of hydrogen also suddenly changes at the position where the first crack 1dx and the second crack 1dy meet. Considering this, the position where the direction of the hydrogen embrittlement crack suddenly changes can be regarded as the position where the first crack 1dx and the second crack 1dy meet.

3.加工材の製造方法
図8(A)に示されるように、加工材10の製造方法においては、まず、第1刃21と第2刃22との間に上記本開示の表面処理鋼板5を配置する。ここで表面処理鋼板5の表面10aが第1刃21側に配置され、表面処理鋼板5の裏面10bが第2刃22側に配置される。次に、図8(B)に示されるように、第1刃21と第2刃22とを相対的に移動させて表面処理鋼板5せん断する。
3. 3. Manufacturing Method of Processed Material As shown in FIG. 8A, in the manufacturing method of the processed material 10, first, the surface-treated steel plate 5 of the present disclosure is arranged between the first blade 21 and the second blade 22. do. Here, the front surface 10a of the surface-treated steel plate 5 is arranged on the first blade 21 side, and the back surface 10b of the surface-treated steel plate 5 is arranged on the second blade 22 side. Next, as shown in FIG. 8B, the first blade 21 and the second blade 22 are relatively moved to shear the surface-treated steel sheet 5.

3.1 第1刃
第1刃21は、第1底面21a、第1側面21b及び第1先端部21xを有する。第1底面21aは、第1刃21の相対的な移動方向に対して交差する面を有していてもよく、当該移動方向に対して直交する面を有していてもよい。また、第1側面21bは、第1刃21の相対的な移動方向に沿った面を有していてもよく、当該移動方向に対して傾いた面を有していてもよい。また、第1先端部21xは、第1底面21aと第1側面21bとの交線付近の部分をいう。例えば、第1底面21aと第1側面21bとの交線から第1底面21a側及び第1側面21b側の双方に向かって2mmの範囲にある部分であってもよい。第1刃21の先端がRを有するように加工されている場合や先端が面取りされている場合は、第1底面21aに沿って延長した面と、第1側面21bに沿って延長した面との交線を仮定し、当該交線から第1底面21a側及び第1側面21b側の双方に向かってR+2mmの範囲内に含まれる部分を第1先端部21xとみなしてもよい。
3.1 First blade The first blade 21 has a first bottom surface 21a, a first side surface 21b, and a first tip portion 21x. The first bottom surface 21a may have a surface that intersects the relative movement direction of the first blade 21, or may have a surface that is orthogonal to the movement direction. Further, the first side surface 21b may have a surface along the relative moving direction of the first blade 21, or may have a surface inclined with respect to the moving direction. Further, the first tip portion 21x refers to a portion near the line of intersection between the first bottom surface 21a and the first side surface 21b. For example, it may be a portion within a range of 2 mm from the line of intersection between the first bottom surface 21a and the first side surface 21b toward both the first bottom surface 21a side and the first side surface 21b side. When the tip of the first blade 21 is processed to have R or the tip is chamfered, a surface extended along the first bottom surface 21a and a surface extended along the first side surface 21b. Assuming the line of intersection, the portion included within the range of R + 2 mm from the line of intersection toward both the first bottom surface 21a side and the first side surface 21b side may be regarded as the first tip portion 21x.

第1底面21aの形状は、目的とする加工材10のせん断端面1の形状に応じて決定され得る。第1底面21aは平坦面や曲面を有していてもよく、当該平坦面や曲面は表面処理鋼板5のせん断時、表面10aと対面し得る。 The shape of the first bottom surface 21a can be determined according to the shape of the sheared end face 1 of the target processed material 10. The first bottom surface 21a may have a flat surface or a curved surface, and the flat surface or the curved surface may face the surface 10a when the surface-treated steel plate 5 is sheared.

第1側面21bの形状は、目的とする加工材10のせん断端面1の形状に応じて決定され得る。第1側面21bは平坦面であっても、曲面であっても、平坦面と曲面との組み合わせであってもよい。 The shape of the first side surface 21b can be determined according to the shape of the sheared end face 1 of the target processed material 10. The first side surface 21b may be a flat surface, a curved surface, or a combination of a flat surface and a curved surface.

第1先端部21xは、第1刃21の長手方向(図8の紙面奥手前方向)に向かって直線状に伸びていてもよいし、曲線状に伸びていてもよく、目的とする加工材10のせん断端面1の形状に応じて決定され得る。表面処理鋼板5に抜き穴を設ける場合は、第1先端部21xの形状は、当該抜き穴の縁に沿った環状となり得る。 The first tip portion 21x may extend linearly in the longitudinal direction of the first blade 21 (direction toward the back of the paper surface in FIG. 8) or may extend in a curved shape, and may be a target processed material. It can be determined according to the shape of the sheared end face 1 of 10. When the surface-treated steel sheet 5 is provided with a punch hole, the shape of the first tip portion 21x may be an annular shape along the edge of the punch hole.

せん断動作前の待機状態において、第1刃21は、第2刃22よりも上方に配置されていてもよい。この場合、第1刃21は、第2刃22の第2底面22aの上に載置された表面処理鋼板5の一部を、上から下へと打ち抜くパンチであってもよい。 In the standby state before the shearing operation, the first blade 21 may be arranged above the second blade 22. In this case, the first blade 21 may be a punch that punches a part of the surface-treated steel plate 5 placed on the second bottom surface 22a of the second blade 22 from top to bottom.

第1刃21は、せん断加工に用いられる刃として一般的な材質からなる。例えば、第1刃21は、SKD11からなっていてもよい。また、第1刃21はその表面に第1コーティングを有してもよい。 The first blade 21 is made of a material that is generally used as a blade used for shearing. For example, the first blade 21 may be made of SKD11. Further, the first blade 21 may have a first coating on its surface.

3.2 第2刃
第2刃22は、第2底面22a、第2側面22b及び第2先端部22xを有する。第2底面22aは、第2刃22の相対的な移動方向に対して交差する面を有していてもよく、当該移動方向に対して直交する面を有していてもよい。また、第2側面22bは、第2刃22の相対的な移動方向に沿った面を有していてもよく、当該移動方向に対して傾いた面を有していてもよい。また、第2先端部22xは、第2底面22aと第2側面22bとの交線付近の部分をいう。例えば、第2底面22aと第2側面22bとの交線から第2底面22a側及び第2側面22b側の双方に向かって2mmの範囲にある部分であってもよい。第2刃22の先端がRを有するように加工されている場合や先端が面取りされている場合は、上述した第1先端部21xと同様に、第2先端部22xを特定し得る。すなわち、第2底面22aに沿って延長した面と、第2側面22bに沿って延長した面との交線を仮定し、当該交線から第2底面22a側及び第2側面22b側の双方に向かってR+2mmの範囲内に含まれる部分を第2先端部22xとみなしてもよい。
3.2 Second blade The second blade 22 has a second bottom surface 22a, a second side surface 22b, and a second tip portion 22x. The second bottom surface 22a may have a surface that intersects the relative movement direction of the second blade 22, or may have a surface that is orthogonal to the movement direction. Further, the second side surface 22b may have a surface along the relative moving direction of the second blade 22, or may have a surface inclined with respect to the moving direction. The second tip portion 22x refers to a portion near the line of intersection between the second bottom surface 22a and the second side surface 22b. For example, it may be a portion within a range of 2 mm from the line of intersection between the second bottom surface 22a and the second side surface 22b toward both the second bottom surface 22a side and the second side surface 22b side. When the tip of the second blade 22 is processed to have R or the tip is chamfered, the second tip 22x can be specified as in the case of the first tip 21x described above. That is, assuming an intersection line of a surface extending along the second bottom surface 22a and a surface extending along the second side surface 22b, from the intersection line to both the second bottom surface 22a side and the second side surface 22b side. The portion included in the range of R + 2 mm may be regarded as the second tip portion 22x.

第2底面22aの形状は、目的とする加工材10のせん断端面1の形状に応じて決定され得る。第2底面22aは平坦面や曲面を有していてもよく、当該平坦面や曲面は表面処理鋼板5のせん断時、裏面10bと対面し得る。 The shape of the second bottom surface 22a can be determined according to the shape of the sheared end face 1 of the target processed material 10. The second bottom surface 22a may have a flat surface or a curved surface, and the flat surface or the curved surface may face the back surface 10b when the surface-treated steel plate 5 is sheared.

第2側面22bの形状は、目的とする加工材10のせん断端面1の形状に応じて決定され得る。第2側面22bは平坦面であっても、曲面であっても、平坦面と曲面との組み合わせであってもよい。 The shape of the second side surface 22b can be determined according to the shape of the sheared end face 1 of the target processed material 10. The second side surface 22b may be a flat surface, a curved surface, or a combination of a flat surface and a curved surface.

第2先端部22xは、第2刃22の長手方向(図8の紙面奥手前方向)に向かって直線状に伸びていてもよいし、曲線状に伸びていてもよく、目的とする加工材10のせん断端面1の形状に応じて決定され得る。表面処理鋼板5に抜き穴を設ける場合は、第2先端部22xの形状は、当該抜き穴の縁に沿った環状となり得る。 The second tip portion 22x may extend linearly or curvedly in the longitudinal direction of the second blade 22 (direction toward the back of the paper surface in FIG. 8), and may be a target processed material. It can be determined according to the shape of the sheared end face 1 of 10. When the surface-treated steel sheet 5 is provided with a punch hole, the shape of the second tip portion 22x may be an annular shape along the edge of the punch hole.

せん断動作前の待機状態において、第2刃22は、第1刃21よりも下方に配置されていてもよい。この場合、第2刃22は、表面処理鋼板5が載置されるダイであってもよい。 In the standby state before the shearing operation, the second blade 22 may be arranged below the first blade 21. In this case, the second blade 22 may be a die on which the surface-treated steel plate 5 is placed.

第2刃22は、せん断加工に用いられる刃として一般的な材質からなる。例えば、第2刃22は、SKD11からなっていてもよい。第2刃22の材質は、第1刃21の材質と同じであっても異なっていてもよい。また、第2刃22はその表面に第2コーティングを有してもよい。 The second blade 22 is made of a material that is common as a blade used for shearing. For example, the second blade 22 may be made of SKD11. The material of the second blade 22 may be the same as or different from the material of the first blade 21. Further, the second blade 22 may have a second coating on its surface.

3.3 表面処理鋼板の配置
本開示の製造方法においては、上記のような第1刃21と第2刃22との間に表面処理鋼板5を配置する。第1刃21と第2刃22との間における表面処理鋼板5の配置について特に制限はなく、第1底面21aを表面10aに接触させ、且つ、第2底面22aを裏面10bに接触させて、表面処理鋼板5を適切にせん断加工が可能なように配置されればよい。例えば、図8(A)に示されるように、表面処理鋼板5の上方に第1刃21が配置されるようにしつつ、第2刃22の第2底面22aの上に表面処理鋼板5を載置してもよい。また、本開示の製造方法においては、表面処理鋼板5のせん断をより容易とするため、第1刃21と第2刃22との間に表面処理鋼板5を配置する際、不図示の押さえ部材(ホルダー)によって表面処理鋼板5を第1底面21a又は第2底面22aへと押さえつけてもよい。押さえ部材の形態は特に限定されるものではなく、一般的な押さえ部材を採用すればよい。
3.3 Arrangement of surface-treated steel sheet In the manufacturing method of the present disclosure, the surface-treated steel sheet 5 is arranged between the first blade 21 and the second blade 22 as described above. There is no particular limitation on the arrangement of the surface-treated steel plate 5 between the first blade 21 and the second blade 22, and the first bottom surface 21a is brought into contact with the front surface 10a and the second bottom surface 22a is brought into contact with the back surface 10b. The surface-treated steel plate 5 may be arranged so that it can be appropriately sheared. For example, as shown in FIG. 8A, the surface-treated steel plate 5 is placed on the second bottom surface 22a of the second blade 22 while the first blade 21 is arranged above the surface-treated steel plate 5. You may place it. Further, in the manufacturing method of the present disclosure, in order to facilitate shearing of the surface-treated steel sheet 5, when the surface-treated steel sheet 5 is arranged between the first blade 21 and the second blade 22, a holding member (not shown) is provided. The surface-treated steel plate 5 may be pressed against the first bottom surface 21a or the second bottom surface 22a by the (holder). The form of the pressing member is not particularly limited, and a general pressing member may be adopted.

3.4 せん断の際の第1刃と第2刃の動作及び関係
本開示の製造方法においては、第1刃21と第2刃22との間に表面処理鋼板5を配置した後、第1刃21と第2刃22とを相対的に移動させることで、表面処理鋼板5をせん断する。第1刃21及び第2刃22の相対的な移動は、不図示の移動装置によって行われればよい。或いは、第1刃21及び第2刃22の少なくとも一方を手動で移動させてもよい。
3.4 Operation and relationship between the first blade and the second blade during shearing In the manufacturing method of the present disclosure, after arranging the surface-treated steel plate 5 between the first blade 21 and the second blade 22, the first blade is used. The surface-treated steel plate 5 is sheared by relatively moving the blade 21 and the second blade 22. The relative movement of the first blade 21 and the second blade 22 may be performed by a moving device (not shown). Alternatively, at least one of the first blade 21 and the second blade 22 may be manually moved.

3.4.1 クリアランス
図8(A)及び(B)に示されるように、せん断の際、第1刃21と第2刃22との間に、クリアランスCが設けられてもよい。クリアランスCは、表面処理鋼板5の材質や厚み等に応じて適宜決定され得る。例えば、クリアランスCは、表面処理鋼板5の板厚の5%以上であってもよく、板厚の25%以下であってもよい。尚、本願にいう「クリアランス」とは、ISO 16630:2009にしたがうものである。
3.4.1 Clearance As shown in FIGS. 8A and 8B, a clearance C may be provided between the first blade 21 and the second blade 22 during shearing. The clearance C can be appropriately determined depending on the material, thickness, and the like of the surface-treated steel sheet 5. For example, the clearance C may be 5% or more of the plate thickness of the surface-treated steel plate 5, or 25% or less of the plate thickness. The "clearance" referred to in the present application is in accordance with ISO 16630: 2009.

3.4.2 シャー角
図9に示されるように、せん断の際、第1刃21と第2刃22との間にシャー角αが設けられてもよい。シャー角αは、表面処理鋼板5の材質や形状等に応じて適宜決定され得る。例えば、シャー角αは、0°以上であってもよく、10°以下であってもよい。また、本発明者の新たな知見によれば、シャー角が0°以上1°以下である場合に、表面処理鋼板5に対して第2き裂1dyよりも先に第1き裂1dxを進展させ易い。
3.4.2 Shear angle As shown in FIG. 9, a shear angle α may be provided between the first blade 21 and the second blade 22 during shearing. The shear angle α can be appropriately determined depending on the material, shape, and the like of the surface-treated steel sheet 5. For example, the shear angle α may be 0 ° or more, or 10 ° or less. Further, according to a new finding of the present inventor, when the shear angle is 0 ° or more and 1 ° or less, the first crack 1dx is advanced to the surface-treated steel sheet 5 before the second crack 1dy. Easy to make.

4.加工材
本開示の製造方法によれば、せん断端面1のうち特に破断面1bにおける引張残留応力が低減された加工材10が得られやすい。加工材10は、せん断端面1を有する表面処理鋼板5と同様であってよい。すなわち、図5及び6に示されるように、加工材10のせん断端面1は、ダレ1aと破断面1bとバリ1cとを備える。破断面1bは、第1部分1bxと第2部分1byとを含んでいてよい。第1部分1bxは、ダレ1a側からバリ1c側へと進展した第1き裂1dxによって形成され、第2部分1byは、バリ1c側からダレ1a側へと進展した第2き裂1dyによって形成される。破断面1bに占める第1部分1bxの面積率は、破断面1bに占める第2部分1byの面積率よりも大きくてもよい。尚、せん断端面1を有する表面処理鋼板5をさらにせん断することで、複数のせん断端面1を有する加工材10を得てもよい。
4. Processed Material According to the manufacturing method of the present disclosure, it is easy to obtain a processed material 10 having a reduced tensile residual stress in the fracture surface 1b, among the sheared end faces 1. The processed material 10 may be the same as the surface-treated steel sheet 5 having the sheared end face 1. That is, as shown in FIGS. 5 and 6, the sheared end surface 1 of the processed material 10 includes a sagging 1a, a fracture surface 1b, and a burr 1c. The fracture surface 1b may include a first portion 1bx and a second portion 1by. The first portion 1bx is formed by the first crack 1dx extending from the sagging 1a side to the burr 1c side, and the second portion 1by is formed by the second crack 1dy extending from the burr 1c side to the sagging 1a side. Will be done. The area ratio of the first portion 1bx in the fracture surface 1b may be larger than the area ratio of the second portion 1by in the fracture surface 1b. By further shearing the surface-treated steel sheet 5 having the sheared end face 1, the processed material 10 having a plurality of sheared end faces 1 may be obtained.

加工材10はせん断端面1を有するものであればよく、せん断端面以外の構成は特に限定されるものではない。加工材10の形状は、上記した表面処理鋼板5の形状と対応する。すなわち、加工材10は、上記したような板状であってもよい。また、加工材10は、せん断端面1以外の面として、表面10aと表面10aとは反対側の裏面10bとを備えていてもよく、当該表面10aと当該裏面10bとが、せん断端面1を介して連結されていてもよい。表面10aと裏面10bとは互いに平行であってもよい。また、加工材0は曲げ加工等によって成形されたものであってもよい。加工材10を構成する鋼板5xの機械特性や化学組成等についても上述した通りである。 The processed material 10 may have a sheared end face 1, and the configuration other than the sheared end face is not particularly limited. The shape of the processed material 10 corresponds to the shape of the surface-treated steel plate 5 described above. That is, the processed material 10 may have a plate shape as described above. Further, the processed material 10 may have a front surface 10a and a back surface 10b on the opposite side of the front surface 10a as surfaces other than the sheared end surface 1, and the front surface 10a and the back surface 10b are interposed via the sheared end surface 1. May be linked. The front surface 10a and the back surface 10b may be parallel to each other. Further, the processed material 0 may be formed by bending or the like. The mechanical properties, chemical composition, and the like of the steel sheet 5x constituting the processed material 10 are also as described above.

5.作用・効果
以上の通り、本開示の表面処理鋼板5をせん断することで、破断面1bにおける引張残留応力が低減された加工材10が得られやすい。破断面1bの引張残留応力が低減されることで、例えば、せん断端面1における耐水素脆化性又は疲労強度等が向上し得る。
5. Action / Effect As described above, by shearing the surface-treated steel sheet 5 of the present disclosure, it is easy to obtain a processed material 10 in which the tensile residual stress in the fracture surface 1b is reduced. By reducing the tensile residual stress of the fracture surface 1b, for example, hydrogen embrittlement resistance or fatigue strength of the sheared end face 1 can be improved.

1.鋼板
被加工材である表面処理鋼板を構成する鋼板として、引張強さ1470MPa級の鋼板a(板厚:約1.8mm)、引張強さ1180MPa級の鋼板b(板厚:約1.8mm)、引張強さ980MPa級の鋼板c(板厚:約1.8mm)を用意した。各々の鋼板の表裏に後述する表面処理を施すことで、評価用の表面処理鋼板A~Cとした。
1. 1. Steel plate As a steel plate constituting the surface-treated steel plate which is the work material, a steel plate a having a tensile strength of 1470 MPa (plate thickness: about 1.8 mm) and a steel plate b having a tensile strength of 1180 MPa class (plate thickness: about 1.8 mm). , A steel plate c (plate thickness: about 1.8 mm) having a tensile strength of 980 MPa was prepared. The front and back surfaces of each steel sheet were subjected to surface treatment described later to obtain surface-treated steel sheets A to C for evaluation.

2.表面処理層
2.1 実施例1
鋼板の表面及び裏面の双方に厚さ8μmのZn-Fe合金層(GA)を設けた。その後、裏面に、リン酸マンガンによる化成処理(厚さ1μm)を施し、さらに、潤滑油を塗布厚が1μmとなるように塗布し、実施例1に係る表面処理鋼板を得た。
2. 2. Surface treatment layer 2.1 Example 1
A Zn—Fe alloy layer (GA) having a thickness of 8 μm was provided on both the front surface and the back surface of the steel sheet. Then, the back surface was subjected to chemical conversion treatment (thickness 1 μm) with manganese phosphate, and further, lubricating oil was applied so as to have a coating thickness of 1 μm to obtain a surface-treated steel sheet according to Example 1.

2.2 実施例2
鋼板の表面及び裏面の双方に厚さ8μmのZn-Fe合金層(GA)を設けた。その後、裏面に、リン酸マンガンによる化成処理(厚さ0.009μm)を施し、さらに、金属石鹸(厚さ1μm)及びステアリン酸ソーダ石鹸(厚さ1μm)を塗布し、実施例2に係る表面処理鋼板を得た。
2.2 Example 2
A Zn—Fe alloy layer (GA) having a thickness of 8 μm was provided on both the front surface and the back surface of the steel sheet. Then, a chemical conversion treatment (thickness 0.009 μm) with manganese phosphate was applied to the back surface, and further, metal soap (thickness 1 μm) and sodium stearate soap (thickness 1 μm) were applied to the front surface according to Example 2. A treated steel sheet was obtained.

2.3 実施例3
鋼板の表面及び裏面の双方に厚さ8μmのZn-Fe合金層(GA)を設けた。その後、裏面に、リン酸塩(鉄)による化成処理(厚さ1μm)を施し、さらに、金属石鹸(厚さ1μm)及びステアリン酸ソーダ石鹸(厚さ2μm)を塗布し、実施例3に係る表面処理鋼板を得た。
2.3 Example 3
A Zn—Fe alloy layer (GA) having a thickness of 8 μm was provided on both the front surface and the back surface of the steel sheet. Then, a chemical conversion treatment (thickness 1 μm) with a phosphate (iron) was applied to the back surface, and further, a metal soap (thickness 1 μm) and a sodium stearate soap (thickness 2 μm) were applied, and according to Example 3. A surface-treated steel sheet was obtained.

2.4 実施例4
鋼板の表面及び裏面の双方に厚さ8μmのZn-Fe合金層(GA)を設けた。その後、裏面に、リン酸亜鉛による化成処理(厚さ2μm)を施し、さらに、金属石鹸(厚さ1μm)及びステアリン酸ソーダ石鹸(厚さ2μm)を塗布し、実施例4に係る表面処理鋼板を得た。
2.4 Example 4
A Zn—Fe alloy layer (GA) having a thickness of 8 μm was provided on both the front surface and the back surface of the steel sheet. Then, the back surface is subjected to chemical conversion treatment (thickness 2 μm) with zinc phosphate, and further coated with metal soap (thickness 1 μm) and sodium stearate soap (thickness 2 μm), and the surface-treated steel sheet according to Example 4 is applied. Got

2.5 実施例5
鋼板の表面に厚さ12μmのZnめっき層を設け、裏面に所定の厚さのZnめっき層を設けた。その後、表面にメラミン樹脂及びポリエステル樹脂からなる塗膜(厚さ40μm)を設け、裏面にMoSを溶射してMoS層を設け、実施例5に係る表面処理鋼板を得た。尚、実施例5に係る表面処理鋼板の裏面においてはMoS層とZnめっき層とが合金化し、Znめっき層(厚さ10μm)の上にMoS-Zn層(厚さ4μm)及びMoS層(厚さ2μm)が形成された。
2.5 Example 5
A Zn plating layer having a thickness of 12 μm was provided on the front surface of the steel sheet, and a Zn plating layer having a predetermined thickness was provided on the back surface. Then, a coating film (thickness 40 μm) made of a melamine resin and a polyester resin was provided on the front surface, and MoS 2 was sprayed on the back surface to provide a MoS 2 layer to obtain a surface-treated steel sheet according to Example 5. On the back surface of the surface-treated steel sheet according to Example 5, the MoS 2 layer and the Zn-plated layer are alloyed, and the MoS 2 -Zn layer (thickness 4 μm) and MoS 2 are placed on the Zn-plated layer (thickness 10 μm). A layer (thickness 2 μm) was formed.

2.6 実施例6
鋼板の表面に厚さ3μmのZnめっき層を設け、裏面に所定の厚さのZnめっき層を設けた。その後、裏面にMoSを溶射してMoS層を設け、さらに、潤滑油を塗布厚が1μmとなるように塗布し、実施例6に係る表面処理鋼板を得た。尚、実施例6に係る表面処理鋼板の裏面においてはMoS層とZnめっき層とが合金化し、Znめっき層(厚さ5μm)の上にMoS-Zn層(厚さ3μm)及びMoS層(厚さ2μm)が形成された。
2.6 Example 6
A Zn plating layer having a thickness of 3 μm was provided on the front surface of the steel sheet, and a Zn plating layer having a predetermined thickness was provided on the back surface. Then, MoS 2 was sprayed on the back surface to provide a MoS 2 layer, and a lubricating oil was further applied so that the coating thickness was 1 μm to obtain a surface-treated steel sheet according to Example 6. On the back surface of the surface-treated steel sheet according to Example 6, the MoS 2 layer and the Zn-plated layer are alloyed, and the MoS 2 -Zn layer (thickness 3 μm) and MoS 2 are placed on the Zn-plated layer (thickness 5 μm). A layer (thickness 2 μm) was formed.

2.7 実施例7
鋼板の表面に厚さ4μmのNiめっき層を設け、裏面に厚さ8μmのNiめっき層を設けた。その後、裏面にMoSを溶射してMoS層(厚さ2μm)を設け、実施例7に係る表面処理鋼板を得た。
2.7 Example 7
A Ni plating layer having a thickness of 4 μm was provided on the front surface of the steel sheet, and a Ni plating layer having a thickness of 8 μm was provided on the back surface. Then, MoS 2 was sprayed on the back surface to provide a MoS 2 layer (thickness 2 μm) to obtain a surface-treated steel sheet according to Example 7.

2.8 実施例8
鋼板の表面に厚さ30μmのAl-Siめっき層を設け、裏面に所定の厚さのAl-Siめっき層を設けた。その後、裏面にMoSを溶射してMoS層を設け、実施例8に係る表面処理鋼板を得た。尚、実施例8に係る表面処理鋼板の裏面においてはMoS層とAl-Siめっき層とが合金化し、Al-Siめっき層(厚さ27μm)の上にMoS-Al-Si層(厚さ3μm)及びMoS層(厚さ3μm)が形成された。
2.8 Example 8
An Al—Si plating layer having a thickness of 30 μm was provided on the front surface of the steel sheet, and an Al—Si plating layer having a predetermined thickness was provided on the back surface. Then, MoS 2 was sprayed on the back surface to provide a MoS 2 layer to obtain a surface-treated steel sheet according to Example 8. On the back surface of the surface-treated steel sheet according to Example 8, the MoS 2 layer and the Al—Si plated layer are alloyed, and the MoS 2 -Al—Si layer (thickness) is placed on the Al—Si plated layer (thickness 27 μm). 3 μm) and two MoS layers (3 μm thick) were formed.

2.9 実施例9
鋼板の表面及び裏面の双方に厚さ40μmのZn-Al-Mgめっき層を設けた。その後、裏面に、リン酸マンガンによる化成処理(厚さ0.01μm)を施し、さらに、金属石鹸(厚さ1μm)及びステアリン酸ソーダ石鹸(厚さ1μm)を塗布し、実施例9に係る表面処理鋼板を得た。
2.9 Example 9
A Zn—Al—Mg plating layer having a thickness of 40 μm was provided on both the front surface and the back surface of the steel sheet. Then, the back surface is subjected to chemical conversion treatment (thickness 0.01 μm) with manganese phosphate, and further coated with metal soap (thickness 1 μm) and sodium stearate soap (thickness 1 μm), and the front surface according to Example 9. A treated steel sheet was obtained.

2.10 実施例10
鋼板の表面に厚さ3μmのNi-W(P)めっき層を設け、裏面に厚さ6μmのNi-W(P)めっき層を設けた。その後、裏面に、DLC膜(厚さ1μm)を設け、実施例10に係る表面処理鋼板を得た。
2.10 Example 10
A Ni—W (P) plating layer having a thickness of 3 μm was provided on the front surface of the steel sheet, and a Ni—W (P) plating layer having a thickness of 6 μm was provided on the back surface. Then, a DLC film (thickness 1 μm) was provided on the back surface to obtain a surface-treated steel sheet according to Example 10.

2.11 実施例11
鋼板の表面に厚さ1μmのCrめっき層を設け、裏面に厚さ5μmのCrめっき層を設けた。その後、裏面に、DLC膜(厚さ0.5μm)を設け、実施例11に係る表面処理鋼板を得た。
2.11 Example 11
A Cr plating layer having a thickness of 1 μm was provided on the front surface of the steel sheet, and a Cr plating layer having a thickness of 5 μm was provided on the back surface. Then, a DLC film (thickness 0.5 μm) was provided on the back surface to obtain a surface-treated steel sheet according to Example 11.

2.12 実施例12
鋼板の表面に厚さ3μmのNiめっき層を設け、裏面に厚さ10μmのNi-PとPTFEとの複合めっき層を設けた。その後、表面に、イソシアネート樹脂及びポリエステル樹脂からなる塗膜(厚さ40μm)を設け、裏面に、潤滑油を塗布厚が1μmとなるように塗布し、実施例12に係る表面処理鋼板を得た。
2.12 Example 12
A Ni plating layer having a thickness of 3 μm was provided on the front surface of the steel sheet, and a composite plating layer of Ni-P and PTFE having a thickness of 10 μm was provided on the back surface. After that, a coating film (thickness 40 μm) made of an isocyanate resin and a polyester resin was provided on the front surface, and a lubricating oil was applied to the back surface so that the coating thickness was 1 μm to obtain a surface-treated steel sheet according to Example 12. ..

2.13 実施例13
鋼板の表面に厚さ2μmのNiめっき層を設け、裏面に厚さ5μmのNiめっき層を設けた。その後、裏面に、PTFE層(厚さ10μm)を設け、実施例13に係る表面処理鋼板を得た。
2.13 Example 13
A Ni plating layer having a thickness of 2 μm was provided on the front surface of the steel sheet, and a Ni plating layer having a thickness of 5 μm was provided on the back surface. Then, a PTFE layer (thickness 10 μm) was provided on the back surface to obtain a surface-treated steel sheet according to Example 13.

2.14 実施例14
鋼板の表面に厚さ10μmのFeめっき層を設けた。一方、裏面に、リン酸塩(鉄)による化成処理(厚さ0.007μm)を施し、さらに、金属石鹸(厚さ0.5μm)及びステアリン酸ソーダ石鹸(厚さ1μm)を塗布し、実施例14に係る表面処理鋼板を得た。
2.14 Example 14
An Fe plating layer having a thickness of 10 μm was provided on the surface of the steel sheet. On the other hand, the back surface is subjected to chemical conversion treatment (thickness 0.007 μm) with phosphate (iron), and further coated with metal soap (thickness 0.5 μm) and sodium stearate soap (thickness 1 μm). A surface-treated steel sheet according to Example 14 was obtained.

2.15 実施例15
鋼板の表面に厚さ10μmのSnめっき層を設け、裏面に厚さ8μmのNiめっき層を設けた。その後、表面にポリエステル樹脂を含む塗膜(厚さ50μm)を設け、裏面に、MoSを溶射してMoS層(厚さ3μm)を設け、さらに、潤滑油を塗布厚が1μmとなるように塗布し、実施例15に係る表面処理鋼板を得た。
2.15 Example 15
A Sn plating layer having a thickness of 10 μm was provided on the front surface of the steel sheet, and a Ni plating layer having a thickness of 8 μm was provided on the back surface. After that, a coating film containing a polyester resin (thickness 50 μm) is provided on the front surface, MoS 2 is sprayed on the back surface to provide a MoS 2 layer (thickness 3 μm), and a lubricating oil is applied so that the coating thickness becomes 1 μm. To obtain a surface-treated steel sheet according to Example 15.

2.16 実施例16
鋼板の表面及び裏面の双方に厚さ20μmのZnめっき層を設けた。その後、表面に、リン酸亜鉛による化成処理(厚さ0.008μm)を施し、さらに、シリコーンアクリル樹脂からなる塗膜(厚さ30μm)を設け、裏面に、リン酸亜鉛による化成処理(厚さ0.008μm)を施し、さらに、潤滑油を塗布厚が1μmとなるように塗布し、実施例16に係る表面処理鋼板を得た。
2.16 Example 16
A Zn plating layer having a thickness of 20 μm was provided on both the front surface and the back surface of the steel sheet. After that, the surface is subjected to chemical conversion treatment with zinc phosphate (thickness 0.008 μm), a coating film made of silicone acrylic resin (thickness 30 μm) is further provided, and the back surface is subjected to chemical conversion treatment with zinc phosphate (thickness). 0.008 μm) was applied, and a lubricating oil was further applied so that the coating thickness was 1 μm to obtain a surface-treated steel sheet according to Example 16.

2.17 実施例17
鋼板の表面に厚さ10μmのFeめっき層を設け、裏面に厚さ5μmのNiめっき層を設けた。その後、裏面にPTFE層(厚さ10μm)を設け、実施例17に係る表面処理鋼板を得た。
2.17 Example 17
An Fe plating layer having a thickness of 10 μm was provided on the front surface of the steel sheet, and a Ni plating layer having a thickness of 5 μm was provided on the back surface. Then, a PTFE layer (thickness 10 μm) was provided on the back surface to obtain a surface-treated steel sheet according to Example 17.

2.18 実施例18
鋼板の表面に対して、表面処理層を設けずに研磨処理を施して表面粗さRaを5μmに調整したうえで、厚さ2μmのFeめっき層を設けた一方、裏面に対して、研磨処理を施して表面粗さRaを0.5μmに調整したうえで、厚さ5μmのZnめっき層を設け、実施例18に係る表面処理鋼板を得た。
2.18 Example 18
The surface of the steel sheet was polished without a surface treatment layer to adjust the surface roughness Ra to 5 μm, and then an Fe plating layer with a thickness of 2 μm was provided, while the back surface was polished. After adjusting the surface roughness Ra to 0.5 μm, a Zn-plated layer having a thickness of 5 μm was provided to obtain a surface-treated steel sheet according to Example 18.

2.19 実施例19
鋼板の表面に厚さ5μmのNiめっき層を設け、さらに厚さ10μmのPTFE層を設けた。一方、裏面に、リン酸塩(鉄)による化成処理(厚さ0.007μm)を施し、さらに、金属石鹸(厚さ0.5μm)及びステアリン酸ソーダ石鹸(厚さ1μm)を塗布し、実施例19に係る表面処理鋼板を得た。
2.19 Example 19
A Ni-plated layer having a thickness of 5 μm was provided on the surface of the steel sheet, and a PTFE layer having a thickness of 10 μm was further provided. On the other hand, the back surface is subjected to chemical conversion treatment (thickness 0.007 μm) with phosphate (iron), and further coated with metal soap (thickness 0.5 μm) and sodium stearate soap (thickness 1 μm). A surface-treated steel sheet according to Example 19 was obtained.

2.20 比較例1
鋼板の表面及び裏面のいずれについても表面処理を施さなかった。
2.20 Comparative Example 1
No surface treatment was applied to either the front surface or the back surface of the steel sheet.

2.21 比較例2
鋼板の表面及び裏面の双方に厚さ8μmのZn-Fe合金層(GA)を設け、リン酸マンガンによる化成処理(厚さ1μm)を施し、さらに、潤滑油を塗布厚が1μmとなるように塗布し、比較例2に係る表面処理鋼板を得た。
2.21 Comparative Example 2
A Zn—Fe alloy layer (GA) having a thickness of 8 μm is provided on both the front surface and the back surface of the steel sheet, subjected to chemical conversion treatment (thickness 1 μm) with manganese phosphate, and further coated with lubricating oil so that the thickness becomes 1 μm. The coating was applied to obtain a surface-treated steel sheet according to Comparative Example 2.

2.22 比較例3
鋼板の表面に、厚さ5μmのNiめっきを施し、裏面に、厚さ5μmのZnめっきを施すことで、比較例3に係る表面処理鋼板を得た。
2.22 Comparative Example 3
The surface of the steel sheet was plated with Ni with a thickness of 5 μm, and the back surface was plated with Zn with a thickness of 5 μm to obtain a surface-treated steel sheet according to Comparative Example 3.

2.23 比較例4
鋼板の表面に厚さ20μmのZnめっき層を設け、裏面に、所定の厚さのZnめっき層を設けた。その後、表面に、リン酸亜鉛による化成処理(厚さ0.008μm)を施し、潤滑油を塗布厚が1μmとなるように塗布し、一方で、裏面に、MoSを溶射してMoS層を設け、さらに、潤滑油を塗布厚が1μmとなるように塗布し、比較例4に係る表面処理鋼板を得た。尚、比較例4に係る表面処理鋼板の裏面においてはMoS層とZnめっき層とが合金化し、Znめっき層(厚さ5μm)の上にMoS-Zn層(厚さ3μm)及びMoS層(厚さ2μm)が形成された。
2.23 Comparative Example 4
A Zn plating layer having a thickness of 20 μm was provided on the front surface of the steel sheet, and a Zn plating layer having a predetermined thickness was provided on the back surface. After that, the surface is subjected to chemical conversion treatment (thickness 0.008 μm) with zinc phosphate, and lubricating oil is applied so that the coating thickness is 1 μm, while MoS 2 is sprayed on the back surface to form a MoS 2 layer. Further, a lubricating oil was applied so that the coating thickness was 1 μm, and a surface-treated steel sheet according to Comparative Example 4 was obtained. On the back surface of the surface-treated steel sheet according to Comparative Example 4, the MoS 2 layer and the Zn-plated layer are alloyed, and the MoS 2 -Zn layer (thickness 3 μm) and MoS 2 are placed on the Zn-plated layer (thickness 5 μm). A layer (thickness 2 μm) was formed.

2.24 比較例5
鋼板の表面に厚さ3μmのZnめっき層を設け、裏面に厚さ8μmのZn-Fe合金層(GA)を設け、比較例5に係る表面処理鋼板を得た。
2.24 Comparative Example 5
A Zn-plated layer having a thickness of 3 μm was provided on the front surface of the steel sheet, and a Zn—Fe alloy layer (GA) having a thickness of 8 μm was provided on the back surface to obtain a surface-treated steel sheet according to Comparative Example 5.

下記表1及び2に、表面処理層の詳細をまとめた。 The details of the surface treatment layer are summarized in Tables 1 and 2 below.

Figure 2022030694000002
Figure 2022030694000002

Figure 2022030694000003
Figure 2022030694000003

3.評価条件
各々の表面処理鋼板をパンチとダイとの間に配置し、パンチとダイとを相対的に移動させることで、一部をパンチで打ち抜き、ダイ上にせん断端面を有する加工材を得た。表面処理鋼板を配置する際、鋼板表面をパンチ側、裏面をダイ側とした。せん断前の表面処理鋼板の表裏の摩擦係数を以下の通り測定し、また、せん断後の加工材のせん断端面の性状を以下の通り評価した。
3. 3. Evaluation conditions Each surface-treated steel sheet was placed between the punch and the die, and by moving the punch and the die relatively, a part was punched out with the punch to obtain a processed material having a sheared end face on the die. .. When arranging the surface-treated steel sheet, the front surface of the steel sheet was the punch side and the back surface was the die side. The coefficient of friction on the front and back of the surface-treated steel sheet before shearing was measured as follows, and the properties of the sheared end face of the processed material after shearing were evaluated as follows.

3.1 摩擦係数の測定
各々の表面処理鋼板について、パンチ側表面の摩擦係数と、ダイ側表面の摩擦係数とをピンオンディスクによって測定した。潤滑剤が存在する場合は、潤滑剤が存在した状態における摩擦係数を測定した。測定方法の詳細については既に説明した通りである。
3.1 Measurement of friction coefficient For each surface-treated steel plate, the friction coefficient of the punch side surface and the friction coefficient of the die side surface were measured by a pin-on disk. If the lubricant was present, the coefficient of friction was measured in the presence of the lubricant. The details of the measurement method have already been described.

3.2 せん断端面の性状
各々の加工材について、以下の通り、せん断端面の残留応力を測定した。すなわち、板厚方向の中心位置において、スポット径φ500μmでX線による残留応力測定を実施した(板幅方向に異なる3箇所)。残留応力の測定方向は、板厚方向、板幅方向、板厚方向から45度方向の3方向とし、残留応力の算出にはsinψ法を用いた。端面法線方向の残留応力をゼロと仮定し、算出した3方向の残留応力から、最大主応力を算出した。3箇所で算出した最大主応力の値を平均した。
3.2 Properties of the sheared end face The residual stress of the sheared end face was measured for each processed material as follows. That is, at the center position in the plate thickness direction, the residual stress was measured by X-ray with a spot diameter of φ500 μm (three points different in the plate width direction). The residual stress was measured in three directions: the plate thickness direction, the plate width direction, and the 45 degree direction from the plate thickness direction, and the sin 2 ψ method was used to calculate the residual stress. Assuming that the residual stress in the normal direction of the end face is zero, the maximum principal stress was calculated from the calculated residual stress in the three directions. The values of the maximum principal stress calculated at three points were averaged.

表面処理鋼板A1(1470MPa級)の場合、残留応力の値が600MPa未満である場合を「A」、600MPa以上1000MPa未満である場合を「B」、1000MPa以上1400MPa未満である場合を「C」、1400MPa以上1800MPa未満の場合を「D」、1800MPa以上である場合を「E」として評価した。
表面処理鋼板B1(1180MPa級)の場合、残留応力の値が450MPa未満である場合を「A」、450MPa以上800MPa未満である場合を「B」、800MPa以上1150MPa未満である場合を「C」、1150MPa以上1450MPa未満の場合を「D」、1450MPa以上である場合を「E」として評価した。
表面処理鋼板C1(980MPa級)の場合、残留応力の値が400MPa未満である場合を「A」、400MPa以上650MPa未満である場合を「B」、650MPa以上950MPa未満である場合を「C」、950MPa以上1200MPa未満の場合を「D」、1200MPa以上である場合を「E」として評価した。
評価結果がA~Dの場合を合格、Eの場合を不合格と判定した。
In the case of surface-treated steel sheet A1 (1470 MPa class), "A" is when the residual stress value is less than 600 MPa, "B" is when it is 600 MPa or more and less than 1000 MPa, and "C" is when it is 1000 MPa or more and less than 1400 MPa. The case of 1400 MPa or more and less than 1800 MPa was evaluated as "D", and the case of 1800 MPa or more was evaluated as "E".
In the case of surface-treated steel sheet B1 (1180 MPa class), "A" is when the residual stress value is less than 450 MPa, "B" is when it is 450 MPa or more and less than 800 MPa, and "C" is when it is 800 MPa or more and less than 1150 MPa. The case of 1150 MPa or more and less than 1450 MPa was evaluated as "D", and the case of 1450 MPa or more was evaluated as "E".
In the case of surface-treated steel sheet C1 (980 MPa class), "A" is when the residual stress value is less than 400 MPa, "B" is when it is 400 MPa or more and less than 650 MPa, and "C" is when it is 650 MPa or more and less than 950 MPa. The case of 950 MPa or more and less than 1200 MPa was evaluated as "D", and the case of 1200 MPa or more was evaluated as "E".
When the evaluation results were A to D, it was determined to be acceptable, and when it was E, it was determined to be unacceptable.

4.評価結果
評価結果を下記表3に示す。
4. Evaluation Results The evaluation results are shown in Table 3 below.

Figure 2022030694000004
Figure 2022030694000004

表3に示されるように、表面処理鋼板の表裏で表面処理層の種類を変更することによって、表面処理鋼板の表面(パンチ側表面)の摩擦係数を裏面(ダイ側表面)の摩擦係数よりも所定以上に大きく、且つ、摩擦係数差を所定以上とした状態で、当該表面処理鋼板のせん断を行った場合、せん断後に得られる加工材のせん断端面において、破断面の引張残留応力を顕著に低減できることが分かる。加工材の破断面において、パンチ側から進展した第1き裂に由来する第1部分の面積率を高めることができたためと考えられる。本発明者による種々の実験から、上記の効果は鋼板の厚みや強度によらず同様に認められる。 As shown in Table 3, by changing the type of the surface-treated layer on the front and back of the surface-treated steel plate, the friction coefficient of the front surface (punch side surface) of the surface-treated steel plate is higher than the friction coefficient of the back surface (die side surface). When the surface-treated steel plate is sheared in a state where the friction coefficient difference is larger than a predetermined value and the friction coefficient difference is a predetermined value or more, the tensile residual stress of the fracture surface is remarkably reduced on the sheared end face of the processed material obtained after the shearing. I know I can do it. It is probable that the area ratio of the first portion derived from the first crack extending from the punch side could be increased in the fracture surface of the processed material. From various experiments by the present inventor, the above effect is similarly recognized regardless of the thickness and strength of the steel sheet.

本開示の表面処理鋼板材は、例えば、自動車、家電製品、建築構造物、船舶、橋梁、建設機械、各種プラント、ペンストック等の構成材料として利用可能である。 The surface-treated steel sheet material of the present disclosure can be used as a constituent material of, for example, automobiles, home appliances, building structures, ships, bridges, construction machinery, various plants, pen stocks and the like.

1 せん断端面
1a ダレ
1b 破断面
1bx 第1部分
1by 第2部分
1c バリ
1dx 第1き裂
1dy 第2き裂
1e せん断面
5x 鋼板
5y 表面処理層
5 表面処理鋼板
10 加工材
10a 表面
10b 裏面
11 鋼板の一部
12 鋼板の他部
15 スクラップ
21 第1刃
21a 第1底面
21b 第1側面
21x 第1先端部
22 第2刃
22a 第2底面
22b 第2側面
22x 第2先端部
1 Shear end face 1a Dripping 1b Fracture surface 1b x 1st part 1by 2nd part 1c Burr 1dx 1st crack 1dy 2nd crack 1e Shear surface 5x Steel plate 5y Surface treatment layer 5 Surface treatment steel plate 10 Processed material 10a Surface 10b Back surface 11 Steel plate 12 Other part of steel plate 15 Scrap 21 1st blade 21a 1st bottom surface 21b 1st side surface 21x 1st tip part 22 2nd blade 22a 2nd bottom surface 22b 2nd side surface 22x 2nd tip part

Claims (9)

鋼板と表面処理層とを有する表面処理鋼板であって、
表面及び裏面の少なくとも一方が前記表面処理層によって構成され、
前記表面の摩擦係数が前記裏面の摩擦係数の1.4倍以上であり、
前記表面の摩擦係数と前記裏面の摩擦係数との差が0.10以上である、
表面処理鋼板。
A surface-treated steel sheet having a steel sheet and a surface-treated layer,
At least one of the front surface and the back surface is composed of the surface treatment layer.
The coefficient of friction on the front surface is 1.4 times or more the coefficient of friction on the back surface.
The difference between the friction coefficient of the front surface and the friction coefficient of the back surface is 0.10 or more.
Surface-treated steel sheet.
前記表面及び前記裏面が前記表面処理層によって構成され、
前記表面を構成する前記表面処理層の種類と前記裏面を構成する前記表面処理層の種類とが同一又は異なる、
請求項1に記載の表面処理鋼板。
The front surface and the back surface are composed of the surface treatment layer.
The type of the surface treatment layer constituting the front surface and the type of the surface treatment layer constituting the back surface are the same or different.
The surface-treated steel sheet according to claim 1.
せん断端面を有し、
前記せん断端面がダレと破断面とバリとを備え、
前記表面側に前記ダレが存在し、前記裏面側に前記バリが存在する、
請求項1又は2に記載の表面処理鋼板。
Has a sheared end face and
The sheared end face has sagging, fracture surface and burrs.
The sagging is present on the front surface side, and the burr is present on the back surface side.
The surface-treated steel sheet according to claim 1 or 2.
前記表面処理層の厚みが1μm以上50μm以下である、
請求項1~3のいずれか1項に記載の表面処理鋼板。
The thickness of the surface treatment layer is 1 μm or more and 50 μm or less.
The surface-treated steel sheet according to any one of claims 1 to 3.
前記表面処理層がめっきを含む、
請求項1~4のいずれか1項に記載の表面処理鋼板。
The surface treatment layer contains plating,
The surface-treated steel sheet according to any one of claims 1 to 4.
前記表面処理層が塗膜を含む、
請求項1~5のいずれか1項に記載の表面処理鋼板。
The surface treatment layer contains a coating film,
The surface-treated steel sheet according to any one of claims 1 to 5.
前記鋼板の引張強さが980MPa以上である、
請求項1~6のいずれか1項に記載の表面処理鋼板。
The tensile strength of the steel sheet is 980 MPa or more.
The surface-treated steel sheet according to any one of claims 1 to 6.
前記鋼板の引張強さが1470MPa以上である、
請求項7に記載の表面処理鋼板。
The tensile strength of the steel sheet is 1470 MPa or more.
The surface-treated steel sheet according to claim 7.
請求項1~8のいずれか1項に記載の表面処理鋼板を第1刃と第2刃との間に配置すること、ここで前記表面処理鋼板の前記表面が前記第1刃側に配置され、前記表面処理鋼板の前記裏面が前記第2刃側に配置される、
前記第1刃と前記第2刃とを相対的に移動させて前記表面処理鋼板をせん断すること、
を含む、
加工材の製造方法。
The surface-treated steel sheet according to any one of claims 1 to 8 is arranged between the first blade and the second blade, where the surface of the surface-treated steel sheet is arranged on the first blade side. , The back surface of the surface-treated steel sheet is arranged on the second blade side.
Shearing the surface-treated steel sheet by relatively moving the first blade and the second blade.
including,
Manufacturing method of processed materials.
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JP2025004790A (en) * 2023-06-27 2025-01-16 Jfeスチール株式会社 Side trimming method and side trimming device

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JPH10280116A (en) * 1997-04-03 1998-10-20 Kawasaki Steel Corp Surface-treated steel sheet with excellent rust resistance at the end face, method for producing the same, and method for cutting the surface-treated mother steel sheet
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JP2025004790A (en) * 2023-06-27 2025-01-16 Jfeスチール株式会社 Side trimming method and side trimming device

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