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JP2021117738A - Transportation method for machinery or materials through traction - Google Patents

Transportation method for machinery or materials through traction Download PDF

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JP2021117738A
JP2021117738A JP2020010723A JP2020010723A JP2021117738A JP 2021117738 A JP2021117738 A JP 2021117738A JP 2020010723 A JP2020010723 A JP 2020010723A JP 2020010723 A JP2020010723 A JP 2020010723A JP 2021117738 A JP2021117738 A JP 2021117738A
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materials
automatic horizontal
traction
equipment
dedicated flat
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JP7469888B2 (en
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元 市村
Hajime Ichimura
元 市村
明彦 松岡
Akihiko Matsuoka
明彦 松岡
信也 鈴木
Shinya Suzuki
信也 鈴木
大輔 岡田
Daisuke Okada
大輔 岡田
真之 山本
Masayuki Yamamoto
真之 山本
博史 山内
Hiroshi Yamauchi
博史 山内
元紀 橋場
Motonori Hashiba
元紀 橋場
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Toda Corp
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Toda Corp
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Abstract

To provide a transportation method for machinery or materials through traction which is intended to solve a problem relating to upgrading of labor productivity.SOLUTION: A transporter includes a dedicated platform cart 1 on which machinery or materials are placed, and an automatic horizontal transportation apparatus 11 that tows and transports the dedicated platform cart 1 to a designated position. A subordinate plate 7 having plural receiving holes 8 is disposed on the center undersurface of the dedicated platform cart 1. Traction pins 13 whose distal parts are tapered and which are fitted into the respective receiving holes 8 are disposed on the top plate of the automatic horizontal transportation apparatus 11 so that the traction pins can be raised or lowered. Guide members 14 and 15 are disposed outside the traction pins 13 along the flanks. A stopper member 16 is interposed between the guide members. The automatic horizontal transportation apparatus 11 is placed below the dedicated platform cart 1, and the traction pins 13 are fitted into the receiving holes. Thus, the dedicated platform cart is towed and transported to a position designated based on transportation position information on machinery or materials.SELECTED DRAWING: Figure 7

Description

本発明は、建設現場における資機材等の搬送現場において、実施可能な牽引による資機材の搬送方法に関するものである。 The present invention relates to a method for transporting materials and equipment by traction that can be carried out at a transportation site for materials and equipment at a construction site.

近年、建設作業員の高齢化・就業労働者の減少などで労務事情が悪化している。労働生産性の向上の対策の一つとして、単純・重筋作業の機械化が求められている。特に、資機材の運搬作業は建設工事全体の中でも多くの時間を占め、単純繰り返し作業であるため、機械化による生産性向上が図れる。 In recent years, the labor situation has deteriorated due to the aging of construction workers and the decrease in working workers. As one of the measures to improve labor productivity, mechanization of simple and heavy-duty work is required. In particular, the transportation work of materials and equipment occupies a large amount of time in the entire construction work, and since it is a simple repetitive work, productivity can be improved by mechanization.

そのために、例えば、同一出願人による自動水平搬送装置の先願発明(特開2019−28974)は、従来技術を改良したものであるが、さらに先願発明を改良して、搬送作業における運用精度の向上を図ることを目的とするものである。 Therefore, for example, the prior invention of the automatic horizontal transfer device by the same applicant (Japanese Patent Laid-Open No. 2019-28974) is an improvement of the prior art, but the prior invention is further improved to improve the operational accuracy in the transfer work. The purpose is to improve the above.

なお、多数の作業員による資機材を搬送する労働生産性を向上させるための従来技術として、特許文献1、2に記載された、被搬送物の取り扱い方法に係るものや台車にかかる技術が知られている。 As conventional techniques for improving labor productivity in transporting materials and equipment by a large number of workers, the techniques related to the method of handling the transported object and the techniques related to the trolley described in Patent Documents 1 and 2 are known. Has been done.

特開2002−23846号公報Japanese Unexamined Patent Publication No. 2002-23846 特開2016−113283号公報Japanese Unexamined Patent Publication No. 2016-11283

前記特許文献1に係る発明は、自走式の搬送台車に建設資材を載せて当該搬送台車を目的位置まで、床面に設置された誘導テープに沿って誘導する自動搬送システムであって、前記誘導テープとして蛍光テープを使用するとともに、前記搬送台車には、前記蛍光テープに向けて紫外線を照射するブラックライトと、このブラックライトが当てられた前記蛍光テープを撮像するカメラと、このカメラからの撮像画像データを画像処理して前記蛍光テープを認知する画像処理手段と、この画像処理手段の処理結果に基づき、当該搬送台車を前記蛍光テープに沿って走行させる走行制御手段とを備えた建設現場の資材自動搬送システムである。 The invention according to Patent Document 1 is an automatic transport system in which construction materials are placed on a self-propelled transport truck and the transport truck is guided to a target position along a guide tape installed on a floor surface. A fluorescent tape is used as the guiding tape, and the transport trolley is provided with a black light that irradiates the fluorescent tape with ultraviolet rays, a camera that captures the fluorescent tape to which the black light is applied, and a camera from the camera. A construction site provided with an image processing means for image-processing the captured image data to recognize the fluorescent tape and a traveling control means for traveling the transport trolley along the fluorescent tape based on the processing result of the image processing means. This is an automatic material transfer system.

前記特許文献2の発明では、回転方向及び速度を個別に制御可能な複数の駆動車輪と、直進移動と中心軸回りの旋回とを行うために、前記複数の駆動車輪の駆動を制御する制御部と、搬送物を載置するための載置台と、前記複数の駆動車輪に囲まれた領域に配置され、前記載置台を昇降させるためのジャッキとを備えた台車に係る発明であり、載置台の昇降、台車を前後左右斜め方向に、走行若しくは旋回させるもので、建設現場において搬送物を搬送する台車である。 In the invention of Patent Document 2, a plurality of drive wheels whose rotation directions and speeds can be individually controlled, and a control unit that controls the drive of the plurality of drive wheels in order to perform linear movement and turning around a central axis. The present invention relates to a trolley provided with a pedestal for mounting a transported object and a jack arranged in an area surrounded by the plurality of drive wheels and for raising and lowering the pedestal described above. It is a trolley that transports the transported goods at the construction site.

しかし、前記特許文献1の資材自動搬送システムにおいては、自動搬送装置に材料(混錬したコンクリート)を直接載せる手段を採用していることから、資材の積載位置及び積載時間を統一することが難しく、搬送資材の安定性を保つことが困難であるという問題点を有しており、前記特許文献2の台車においては、平台車の底面に垂設した係合板に自動水平搬送装置の係合ピンを係合させて牽引する手段を採用しているが、高い精度が求められている搬送に失敗することが懸念されると共に、積み込み階で RFIDタグを読み込む際、資材にRFIDタグを適宜に取り付けると、取り付け位置の違いによって読み込めない場合が想定される。 However, in the material automatic transfer system of Patent Document 1, since the means for directly loading the material (kneaded concrete) on the automatic transfer device is adopted, it is difficult to unify the loading position and loading time of the materials. , There is a problem that it is difficult to maintain the stability of the transport material, and in the carriage of Patent Document 2, the engagement pin of the automatic horizontal transport device is attached to the engagement plate vertically installed on the bottom surface of the flat carriage. Although the means of engaging and pulling the RFID tag is adopted, there is a concern that the transfer, which requires high accuracy, will fail, and when reading the RFID tag on the loading floor, the RFID tag is appropriately attached to the material. And, it is assumed that it cannot be read due to the difference in the mounting position.

いずれにしても、自動垂直搬送装置によって楊重された資材を籠内から自動水平搬送装置で荷取る際、その荷取位置は事前に管理用制御PCで設定された走行ルートに従って決められている。しかし、自動垂直搬送装置の籠内の決められた位置に入力で資材を準備するのは高い技術精度が求められているので困難であり、実用化されていない。 In any case, when the material loaded by the automatic vertical transfer device is loaded from the cage by the automatic horizontal transfer device, the loading position is determined in advance according to the traveling route set by the management control PC. .. However, it is difficult to prepare materials by input at a predetermined position in the cage of the automatic vertical transfer device because high technical accuracy is required, and it has not been put into practical use.

本発明に係る牽引による資機材の搬送方法は、従来技術の種々の問題点を解決し、合わせて労働生産性の向上に係る課題を解決するために提案されたものである。 The method for transporting materials and equipment by traction according to the present invention has been proposed in order to solve various problems of the prior art and also to solve the problems related to the improvement of labor productivity.

本発明に係る牽引による資機材の搬送方法は、自動水平搬送装置の上記課題を解決して目的を達成するための要旨は、資機材を載置する専用平台車と、該専用平台車を設定された位置まで牽引して搬送する自動水平搬送装置とからなり、前記専用平台車の中央下面側に複数の受け孔を有する従属板が設けられ、前記自動水平搬送装置の上面板に前記複数の受け孔にそれぞれ係合する先端がテーパー状の牽引ピンが昇降可能に設けられ、両側面に沿って牽引ピンの外側にガイド部材が設けられると共に、ガイド部材の間にストッパー部材が設けられ、前記専用平台車の下部に前記自動水平搬送装置を入り込ませて牽引ピンを受け孔に係合させて資機材の搬送位置情報に基づき設定された位置まで牽引して搬送することを特徴とする牽引による資機材の搬送方法を提供するものである。 The gist of the method for transporting materials and equipment by traction according to the present invention is to solve the above-mentioned problems of the automatic horizontal transport device and achieve the object. It consists of an automatic horizontal transport device that pulls and transports to the designated position, and a subordinate plate having a plurality of receiving holes is provided on the lower center side of the dedicated flat carriage, and the plurality of upper plates of the automatic horizontal transport device are provided with the plurality of subplates. A tow pin having a tapered tip that engages with each of the receiving holes is provided so as to be able to move up and down, a guide member is provided on the outside of the tow pin along both side surfaces, and a stopper member is provided between the guide members. By traction, the automatic horizontal transfer device is inserted into the lower part of the dedicated flat trolley, the tow pin is engaged with the receiving hole, and the traction is towed to the position set based on the transfer position information of the equipment and materials. It provides a method of transporting materials and equipment.

本発明に係る牽引による資機材の搬送方法においては、前記専用平台車に載置された資材の搬送位置情報が記録されたRFIDタグを入れるケースが設けられており、該RFIDタグから得られた搬送位置情報により前記自動水平搬送装置が前記専用平台車を牽引して搬送すること;及び前記ケースに入れられたRFIDタグとRFIDアンテナとを正対させて搬送位置情報を読み込むこと;を付加的な要件として含むものである。 In the method of transporting materials and equipment by traction according to the present invention, a case is provided in which an RFID tag in which the transport position information of the material mounted on the dedicated flat trolley is recorded is inserted, and the RFID tag is obtained from the RFID tag. The automatic horizontal transport device pulls and transports the dedicated flat trolley according to the transport position information; and reads the transport position information by facing the RFID tag and the RFID antenna in the case. It is included as a requirement.

本発明の牽引による資機材の搬送方法において、自動水平搬送装置の上面板にガイド部材とストッパー部材が設けられたことにより、牽引ピンを受け孔に誘導すると共に、牽引ピンの先端をテーパー状に形成することで荷取が比較的容易に行えるのである。また、RFIDタグとRFIDアンテナとを正対させさせることにより、情報の読み取り精度が向上する。 In the method of transporting materials and equipment by traction of the present invention, a guide member and a stopper member are provided on the upper surface plate of the automatic horizontal transport device, so that the traction pin is guided to the receiving hole and the tip of the traction pin is tapered. By forming it, it is relatively easy to pick up the cargo. Further, by making the RFID tag and the RFID antenna face each other, the accuracy of reading information is improved.

本発明に係る牽引による資機材の搬送方法に使用される専用平台車の平面図である。It is a top view of the dedicated flat trolley used in the method of transporting materials and equipment by traction according to the present invention. 同専用平台車の長辺側の側面図である。It is a side view of the long side of the dedicated flat trolley. 同専用平台車の短辺側の側面図である。It is a side view of the short side of the dedicated flat trolley. 本発明に係る牽引による資機材の搬送方法に使用される自動水平搬送装置の斜視図である。It is a perspective view of the automatic horizontal transport device used in the transport method of the material and equipment by traction according to the present invention. 同自動水平搬送装置の長辺側の側面図である。It is a side view of the long side of the automatic horizontal transfer device. 同自動水平搬送装置の短辺側の側面図である。It is a side view of the short side side of the automatic horizontal transfer device. 自動水平搬送装置を専用平台車の下面に入れて牽引する状態にした側面図である。It is a side view in which the automatic horizontal transfer device is put in the lower surface of a dedicated flat trolley and is towed.

本発明に係る牽引による資機材の搬送方法については、まず、好ましい実施の形態について図1〜3を用いて説明する。建築現場において搬送しようとする建築資機材等を載置する専用平台車1が使用され、該専用平台車1は、強靭な複数本の金属フレームで平面長方形の枠組みして本体部2を形成し、該本体部2の長方形の下面側の四隅には車輪3がホルダー4及び軸5を介して取り付けられ、本体部2の少なくとも中央部の所要範囲に渡って上面側に金属製の載置板6が設置され、該載置板6の裏面側中央部に後述する自動水平搬送装置の一部が当接又は係合する四角形状の従属板7が取り付けられており、該従属板7には四個の円弧状凹部、つまり複数の受け孔8が形成されている。 The method of transporting materials and equipment by traction according to the present invention will first be described with reference to FIGS. 1 to 3 in terms of preferred embodiments. A dedicated flat trolley 1 on which building materials and equipment to be transported at a construction site are placed is used, and the dedicated flat trolley 1 is formed by forming a main body 2 with a flat rectangular frame with a plurality of tough metal frames. Wheels 3 are attached to the four corners of the rectangular body 2 on the lower surface side via the holder 4 and the shaft 5, and a metal mounting plate is placed on the upper surface side over at least the required range of the central portion of the main body 2. 6 is installed, and a rectangular dependent plate 7 with which a part of an automatic horizontal transfer device to be described later abuts or engages is attached to the central portion on the back surface side of the mounting plate 6. Four arcuate recesses, that is, a plurality of receiving holes 8 are formed.

また、専用平台車1に載置した資機材がどの位置まで搬送されるのかの情報が書き込まれたRFIDタグを入れるケース9が側面中央部に設けられており、さらに、牽引搬送以外は専用平台車1が動かないようにブレーキ用部材10が作用して停止状態を維持するのである。 In addition, a case 9 is provided in the center of the side surface for inserting an RFID tag in which information on the position where the materials and equipment mounted on the dedicated flat trolley 1 are transported is written. The brake member 10 acts to prevent the vehicle 1 from moving and maintains the stopped state.

次に、図4〜6を用いて説明する。建築資機材等を載置した前記専用平台車1を予定又は設定された位置まで牽引搬送するための自動水平搬送装置11であり、該自動水平搬送装置11は、前記専用平台車1よりも一回り小径の長方形状を呈するものであり、その上面板12の略中央部に前記専用平台車1の従属板7に設けられた四個の受け孔8にそれぞれ係合する先端がテーパー状の4本の牽引ピン13を昇降可能に設けられ、さらに受け孔8と牽引ピン13との位置が合うように、両側面に沿って牽引ピン13の外側にガイド部材14、15が設けられると共に、該ガイド部材14、15の間にストッパー部材16が設けられており、自動水平搬送装置11の中央下面側には、走行車輪17が設けられると共に、両端部側には方向転換用の車輪18が設けられている。なお、前記ガイド部材14、15の両端部はそれぞれ外側に開くように折り曲げ部14a、15aが形成されており、該折り曲げ部14a、15aによって専用平台車1への正確な位置へ入り込むのでガイドの効率を高めてある。 Next, it will be described with reference to FIGS. 4 to 6. It is an automatic horizontal transport device 11 for towing and transporting the dedicated flat trolley 1 on which building materials and equipment are placed to a planned or set position, and the automatic horizontal transport device 11 is one more than the dedicated flat trolley 1. It has a rectangular shape with a small turning diameter, and has a tapered tip that engages with each of the four receiving holes 8 provided in the subordinate plate 7 of the dedicated flat trolley 1 at the substantially central portion of the upper surface plate 12. The tow pin 13 of the book is provided so as to be able to move up and down, and guide members 14 and 15 are provided on the outside of the tow pin 13 along both side surfaces so that the receiving hole 8 and the tow pin 13 are aligned with each other. A stopper member 16 is provided between the guide members 14 and 15, traveling wheels 17 are provided on the lower center side of the automatic horizontal transfer device 11, and wheels 18 for changing directions are provided on both ends. Has been done. Bent portions 14a and 15a are formed at both ends of the guide members 14 and 15 so as to open outward, respectively, and the bent portions 14a and 15a allow the guide members 14 and 15 to enter the exact position of the dedicated flat carriage 1. The efficiency has been increased.

このように形成された専用平台車1と自動水平搬送装置11とを使用して、建築現場において建築用の種々の資機材を設計図に基づいてモニタリングした位置に水平搬送する場合に、専用平台車1に載置された資材の搬送位置情報が記録されたRFIDタグを専用平台車1のケース9に入れられており、自動水平搬送装置11は自走のための機能が設けられていると共に、専用平台車1のケース9に入れられたRFIDタグの情報を読み取るべく、搬送開始前に読み取り位置に設けられたRFIDアンテナ19で読み取るのであるが、該RFIDアンテナ19はケース9と略同じ高さに設けて正対させるようにしたものであり、該アンテナ19で受けた情報は、管理用制御PCに送られ、該管理用制御PCで受けた情報に基づいて自動水平搬送装置11が自動的に前進駆動されるのである。 When various materials and equipment for construction are horizontally transported to a position monitored based on a design drawing at a construction site by using the dedicated flat trolley 1 and the automatic horizontal transfer device 11 formed in this way, the dedicated flat pedestal is used. An RFID tag on which the transport position information of the material mounted on the vehicle 1 is recorded is put in the case 9 of the dedicated flat trolley 1, and the automatic horizontal transport device 11 is provided with a function for self-propelling. In order to read the information of the RFID tag put in the case 9 of the dedicated flat trolley 1, the RFID antenna 19 provided at the reading position is read before the start of transportation, and the RFID antenna 19 has substantially the same height as the case 9. The information received by the antenna 19 is sent to the management control PC, and the automatic horizontal transfer device 11 automatically performs based on the information received by the management control PC. It is driven forward.

そこで、図7に示したように、情報を受けた自動水平搬送装置11は情報元の搬送予定の専用平台車1に近接し、搬送予定の専用平台車1の下部に後方側(図3の右側)から入り込み、牽引ピン13が受け孔8に対応する位置に来たとことでストッパー部材16が位置決め部材(図示せず)に当接することで、牽引ピン13が突出して受け孔8に係合し、さらに、専用平台車1のブレーキ用部材10が解放され、管理用制御PCによって予め設定されたルートに沿って設定された位置まで専用平台車1を牽引して搬送し、搬送後は、牽引ピン13が下降して受け孔8から抜け出して解放され、同時に専用平台車1のブレーキ用部材10が作用するようになり、自動水平搬送装置11が専用平台車1の下部から抜け出すことができ、次の専用平台車1を牽引搬送するために元の位置まで戻って来ることができるのである。 Therefore, as shown in FIG. 7, the automatic horizontal transfer device 11 that has received the information is close to the dedicated flat trolley 1 that is scheduled to be transported from the information source, and is rearward to the lower part of the dedicated flat trolley 1 that is scheduled to be transported (FIG. 3). Entering from the right side), the traction pin 13 has come to the position corresponding to the receiving hole 8, and the stopper member 16 comes into contact with the positioning member (not shown), so that the traction pin 13 protrudes and engages with the receiving hole 8. Further, the brake member 10 of the dedicated flat trolley 1 is released, and the dedicated flat trolley 1 is towed and transported to a position set along the route preset by the management control PC. The tow pin 13 descends and escapes from the receiving hole 8 to be released. At the same time, the brake member 10 of the dedicated flat carriage 1 acts, and the automatic horizontal transfer device 11 can escape from the lower part of the dedicated flat carriage 1. , The next dedicated flat trolley 1 can be returned to its original position for towing and transporting.

いずれにしても、建築現場において建築用の資機材の受け入れ位置から使用位置まで搬送するにあたって、資機材を載置する専用平台車1と、該専用平台車1を牽引する自動水平搬送装置11とで、多くの人手を掛けずに且つ効率よく搬送することができるようにした搬送方法であり、しかも、建築現場で専用平台車1と自動水平搬送装置11とが縦又は横に繋げて縦長に又は幅広くなったのでは、搬送ルートの制約もあって好ましくないのであり、本発明は専用平台車1が通れる幅があれば、自動的に効率よく目的の位置まで資機材を搬送することができるのである。 In any case, when transporting the materials and equipment for construction from the receiving position to the used position at the construction site, the dedicated flat trolley 1 on which the materials and equipment are placed and the automatic horizontal transport device 11 for pulling the dedicated flat trolley 1 This is a transport method that enables efficient transport without a lot of manpower, and at the construction site, the dedicated flat trolley 1 and the automatic horizontal transport device 11 are connected vertically or horizontally to make it vertically long. Or, if it becomes wider, it is not preferable due to restrictions on the transport route, and the present invention can automatically and efficiently transport materials and equipment to a target position if there is a width that allows the dedicated flat trolley 1 to pass through. It is.

本発明に係る牽引による資機材の搬送方法によれば、専用平台車1と自動水平搬送装置11とで、建築用の資機材を設定された位置まで略自動で搬送することができるので、多くの建築現場で広く適用できるものである。 According to the method for transporting materials and equipment by traction according to the present invention, the dedicated flat trolley 1 and the automatic horizontal transport device 11 can substantially automatically transport materials and equipment for construction to a set position. It can be widely applied at construction sites in Japan.

1 専用平台車 2 本体部
3 車輪 4 ホルダー
5 軸 6 載置板
7 従属板 8 受け孔
9 ケース 10 ブレーキ用部材
11 自動水平搬送装置 12 上面板
13 牽引ピン 14、15 ガイド部材
14a、15a 14a、15a 16 ストッパー部材
17 走行車輪 18 車輪
19 RFIDアンテナ
1 Dedicated flat trolley 2 Main body 3 Wheels 4 Holder 5 Shaft 6 Mounting plate 7 Subordinate plate 8 Receiving hole 9 Case 10 Brake member 11 Automatic horizontal transfer device 12 Top plate 13 Tow pin 14, 15 Guide member 14a, 15a 14a, 15a 16 Stopper member 17 Running wheel 18 Wheel
19 RFID antenna

Claims (3)

資機材を載置する専用平台車と、該専用平台車を設定された位置まで牽引して搬送する自動水平搬送装置とからなり、
前記専用平台車の中央下面側に複数の受け孔を有する従属板が設けられ、
前記自動水平搬送装置の上面板に前記複数の受け孔にそれぞれ係合する先端がテーパー状の牽引ピンが昇降可能に設けられ、両側面に沿って牽引ピンの外側にガイド部材が設けられると共に、ガイド部材の間にストッパー部材が設けられ、
前記専用平台車の下部に前記自動水平搬送装置を入り込ませて牽引ピンを受け孔に係合させて資材の搬送位置情報に基づき設定された位置まで牽引して搬送すること
を特徴とする牽引による資機材の搬送方法。
It consists of a dedicated flat trolley on which materials and equipment are placed and an automatic horizontal transport device that pulls and transports the dedicated flat trolley to a set position.
A subordinate plate having a plurality of receiving holes is provided on the lower center side of the dedicated flat carriage.
A tow pin having a tapered tip that engages with each of the plurality of receiving holes is provided on the upper surface plate of the automatic horizontal transfer device so as to be able to move up and down, and a guide member is provided on the outside of the tow pin along both side surfaces. A stopper member is provided between the guide members,
By traction, the automatic horizontal transfer device is inserted into the lower part of the dedicated flat carriage, the tow pin is engaged with the receiving hole, and the material is towed to a position set based on the transfer position information of the material. How to transport materials and equipment.
前記専用平台車に載置された資機材の搬送位置情報が記録されたRFIDタグを入れるケースが設けられており、
該RFIDタグから得られた搬送位置情報により前記自動水平搬送装置が前記専用平台車を牽引して搬送すること
を特徴とする請求項1に記載の牽引による資機材の搬送方法。
There is a case where an RFID tag on which the transportation position information of the materials and equipment mounted on the dedicated flat trolley is recorded is inserted.
The method for transporting materials and equipment by towing according to claim 1, wherein the automatic horizontal transport device pulls and transports the dedicated flat trolley based on the transport position information obtained from the RFID tag.
前記ケースに入れられたRFIDタグとRFIDアンテナとを正対させて搬送位置情報を読み込むこと
を特徴とする請求項1乃至2に記載の牽引による資機材の搬送方法。
The method for transporting materials and equipment by traction according to claim 1 or 2, wherein the RFID tag and the RFID antenna placed in the case face each other to read the transport position information.
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