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JP2020119734A - Terminal, electric wire with terminal and manufacturing method thereof - Google Patents

Terminal, electric wire with terminal and manufacturing method thereof Download PDF

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JP2020119734A
JP2020119734A JP2019009414A JP2019009414A JP2020119734A JP 2020119734 A JP2020119734 A JP 2020119734A JP 2019009414 A JP2019009414 A JP 2019009414A JP 2019009414 A JP2019009414 A JP 2019009414A JP 2020119734 A JP2020119734 A JP 2020119734A
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conductor
terminal
wire
crimping
covering
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JP7233230B2 (en
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高橋 宏和
Hirokazu Takahashi
宏和 高橋
裕文 河中
Hirofumi Kawanaka
裕文 河中
良樹 生沼
Yoshiki Ikunuma
良樹 生沼
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Abstract

【課題】 加工コストの増加を抑制し、防食性に優れた端子、端子付き電線およびその製造方法を提供する。【解決手段】 端子1の圧着部5は、導線圧着部7と被覆圧着部9と、導線圧着部7と被覆圧着部9の間のバレル間部8からなる。被覆導線11の先端は、被覆部15が剥離され、内部の導線13が露出する。被覆導線11の被覆部15は、端子1の被覆圧着部9によって圧着される。また、被覆部15が剥離されて露出する導線13は、導線圧着部7により圧着される。なお、被覆部15の端面は、被覆圧着部9と導線圧着部7の間のバレル間部8に位置する。バレル間部8の上面には、導線13に対して突出する凸部19が形成される。凸部19によって導線13とバレル間部8の上面との間の隙間が形成される。【選択図】図2An object of the present invention is to provide a terminal, an electric wire with a terminal, and a method for manufacturing the same, which suppress an increase in processing cost and have excellent corrosion resistance. SOLUTION: A crimping portion 5 of a terminal 1 comprises a conductor crimping portion 7, a covering crimping portion 9, and an inter-barrel portion 8 between the conductor crimping portion 7 and the covering crimping portion 9. - 特許庁At the tip of the covered conductor 11, the covering portion 15 is peeled off, and the conductor 13 inside is exposed. The covering portion 15 of the covered conductor wire 11 is crimped by the covering crimping portion 9 of the terminal 1 . Further, the conductor wire 13 exposed by peeling off the covering portion 15 is crimped by the conductor crimping portion 7 . The end face of the covering portion 15 is located in the inter-barrel portion 8 between the covering crimping portion 9 and the conductor crimping portion 7 . A convex portion 19 is formed on the upper surface of the inter-barrel portion 8 so as to protrude with respect to the conducting wire 13 . A gap between the conductive wire 13 and the upper surface of the inter-barrel portion 8 is formed by the convex portion 19 . [Selection drawing] Fig. 2

Description

本発明は例えば自動車等に用いられる端子、端子付き電線およびその製造方法に関するものである。 The present invention relates to a terminal used in, for example, an automobile, an electric wire with a terminal, and a manufacturing method thereof.

従来、自動車、OA機器、家電製品等の分野では、電力線や信号線として、電気導電性に優れた銅系材料からなる電線が使用されている。特に、自動車分野においては、車両の高性能化、高機能化が急速に進められており、車載される各種電気機器や制御機器が増加している。したがって、これに伴い、使用される端子付き電線も増加する傾向にある。 Conventionally, in fields such as automobiles, OA equipment, and home electric appliances, electric wires made of a copper-based material having excellent electrical conductivity have been used as power lines and signal lines. In particular, in the field of automobiles, high performance and high functionality of vehicles are being rapidly advanced, and various kinds of electric devices and control devices mounted on vehicles are increasing. Therefore, along with this, the number of electric wires with terminals used tends to increase.

一方、環境問題が注目される中、自動車の軽量化が要求されている。したがって、ワイヤハーネスの使用量増加に伴う重量増加が問題となる。このため、従来使用されている銅線に代えて、軽量なアルミニウム電線が注目されている。 On the other hand, as environmental issues are drawing attention, weight reduction of automobiles is required. Therefore, there is a problem of an increase in weight due to an increase in usage of the wire harness. For this reason, lightweight aluminum electric wires have been attracting attention in place of the conventionally used copper wires.

ここで、このような電線同士を接続する際や機器類等の接続部においては、接続用端子が用いられる。しかし、アルミニウム電線を用いた端子付き電線であっても、接続部の信頼性等のため、端子部には、電気特性に優れる銅が使用される場合がある。このような場合には、アルミニウム電線と銅製の端子とが接合されて使用される。 Here, a connecting terminal is used when connecting such electric wires to each other or at a connecting portion such as a device. However, even in the case of an electric wire with a terminal using an aluminum electric wire, copper having excellent electric characteristics may be used in the terminal portion due to the reliability of the connection portion and the like. In such a case, an aluminum electric wire and a copper terminal are joined and used.

しかし、異種金属を接触させると、標準電極電位の違いから、いわゆる電食が発生する恐れがある。特に、アルミニウムと銅との標準電極電位差は大きいため、接触部への水の飛散や結露等の影響により、電気的に卑であるアルミニウム側の腐食が進行する。このため、接続部における電線と端子との接続状態が不安定となり、接触抵抗の増加や線径の減少による電気抵抗の増大、更には断線が生じて電装部品の誤動作、機能停止に至る恐れがある。 However, when different metals are brought into contact with each other, so-called electrolytic corrosion may occur due to the difference in standard electrode potential. In particular, since the standard electrode potential difference between aluminum and copper is large, corrosion of the aluminum side, which is electrically base, progresses due to the influence of water splashing on the contact portion and dew condensation. As a result, the connection between the wire and the terminal at the connection part becomes unstable, increasing the contact resistance, increasing the electric resistance due to the decrease in the wire diameter, and even breaking the wire, which may lead to malfunction of the electrical component or stop its function. is there.

このため、電線と端子との接続部を樹脂部材で被覆する方法が提案されている。例えば、被覆圧着部と導線圧着部との間に露出する導線等に樹脂部材を塗布して被覆した端子付き電線が提案されている(特許文献1)。 Therefore, there has been proposed a method of covering the connecting portion between the electric wire and the terminal with a resin member. For example, there has been proposed an electric wire with a terminal in which a resin member is applied and covered on a conductor wire or the like exposed between the covered crimp portion and the conductor crimp portion (Patent Document 1).

図8は、従来の端子付き電線の部分断面図である。通常、被覆導線111の先端近傍は、被覆部115が除去されて内部の導線103が露出する。露出した導線103は導線圧着部107で圧着され、被覆部115は、被覆圧着部109で圧着される。被覆圧着部109と導線圧着部107の間のバレル間部108には、導線103の一部が露出するため、バレル間部108から導線圧着部107は、樹脂部材117で被覆される。 FIG. 8: is a partial cross section figure of the conventional electric wire with a terminal. Usually, in the vicinity of the tip of the coated conductive wire 111, the coated portion 115 is removed and the conductive wire 103 inside is exposed. The exposed conductor wire 103 is crimped by the conductor wire crimping portion 107, and the covering portion 115 is crimped by the covering crimping portion 109. Since a part of the conductor wire 103 is exposed in the inter-barrel portion 108 between the cover crimping portion 109 and the conductor wire crimping portion 107, the inter-barrel portion 108 to the conductor wire crimping portion 107 are covered with the resin member 117.

しかし、被覆部115の端部と導線103の露出部の境界部において、外径の変化に伴う微小な隙間(図中X)が生じやすい。このような隙間が生じると、被覆圧着部109と被覆部115との間を浸透した水分が、導線103及び導線圧着部107へ浸透する恐れがある。このため、十分な防食性を確保するためには、この隙間Xへも樹脂部材117を浸透させて硬化させる必要がある。 However, at the boundary between the end of the covering portion 115 and the exposed portion of the conductive wire 103, a minute gap (X in the figure) is likely to occur due to a change in the outer diameter. When such a gap is generated, there is a possibility that the water that has permeated between the covering crimp portion 109 and the covering portion 115 may permeate into the conductor wire 103 and the conductor crimp portion 107. Therefore, in order to secure sufficient anticorrosion property, it is necessary to allow the resin member 117 to penetrate into the gap X and harden it.

この隙間Xへの樹脂部材117で埋めるために、例えば、導線103をまず先に圧着し、樹脂部材117を塗布した後に被覆部115を圧着する方法が提案されている(例えば特許文献2)。 In order to fill the gap X with the resin member 117, for example, a method has been proposed in which the conductive wire 103 is first pressure-bonded, the resin member 117 is applied, and then the covering portion 115 is pressure-bonded (for example, Patent Document 2).

また、バレル間部108の底面に孔を設けて、塗布した樹脂部材117を孔から吸引することで、隙間に樹脂部材117を浸透させる方法が提案されている(例えば特許文献3)。 In addition, a method has been proposed in which a hole is provided in the bottom surface of the inter-barrel portion 108 and the applied resin member 117 is sucked through the hole so that the resin member 117 penetrates into the gap (for example, Patent Document 3).

特開2017−102998号公報JP, 2017-102998, A 特開2018−063762号公報Japanese Unexamined Patent Publication No. 2018-063762 特開2017−199602号公報JP, 2017-199602, A

しかし、従来の方法では、製造工程が複雑となるため、加工コストが増加するという問題がある。 However, the conventional method has a problem that the manufacturing cost is increased because the manufacturing process is complicated.

本発明は、このような問題に鑑みてなされたもので、加工コストの増加を抑制し、防食性に優れた端子、端子付き電線およびその製造方法を提供することを目的とする。 The present invention has been made in view of such a problem, and an object thereof is to provide a terminal, an electric wire with a terminal, and a method of manufacturing the same, which suppress an increase in processing cost and have excellent corrosion resistance.

前述した目的を達するために第1の発明は、被覆導線と端子とが接続される端子付き電線であって、前記被覆導線は、被覆部と、前記被覆部の先端から露出する導線とを具備し、前記端子は、端子本体と圧着部とを有し、前記圧着部は、前記導線が圧着される導線圧着部と、前記被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、前記バレル間部には、前記導線に対して突出する凸部が形成され、前記凸部によって前記導線と前記バレル間部の上面との間に隙間が形成され、少なくとも、前記バレル間部から前記導線圧着部までの前記導線が露出する部位が樹脂部材で覆われることを特徴とする端子付き電線である。 In order to achieve the above-mentioned object, a first invention is an electric wire with a terminal, in which a coated conductor and a terminal are connected to each other, wherein the coated conductor includes a coating portion and a conductive wire exposed from a tip of the coating portion. The terminal has a terminal body and a crimp portion, and the crimp portion includes a conductor crimp portion to which the conductor wire is crimped, a cover crimp portion to which the covering portion is crimped, the conductor crimp portion, and An inter-barrel portion between the cover and the crimping portion, wherein the inter-barrel portion is formed with a convex portion projecting with respect to the conductive wire, and the convex portion forms an upper surface of the conductive wire and the inter-barrel portion. A wire is provided with a terminal in which a gap is formed, and at least a portion from the inter-barrel portion to the lead wire crimping portion where the lead wire is exposed is covered with a resin member.

前記被覆導線の軸方向の断面において、前記導線と接触する前記凸部の上面の断面形状が円弧状に形成されることが望ましい。 In the axial cross section of the coated wire, it is preferable that the cross-sectional shape of the upper surface of the convex portion that is in contact with the conductive wire is formed in an arc shape.

前記凸部が、前記バレル間部の幅方向に対して断続的に形成されてもよい。 The convex portion may be intermittently formed in the width direction of the inter-barrel portion.

前記被覆導線の軸方向に垂直な断面において、前記バレル間部の幅方向の端部における前記凸部の突出高さが、幅方向の中央部と比較して低くなってもよい。 In a cross section perpendicular to the axial direction of the coated conductor, a protrusion height of the convex portion at an end portion in the width direction of the inter-barrel portion may be lower than that in a central portion in the width direction.

前記被覆導線の軸方向の断面において、前記被覆部の端部から、前記凸部までの距離が0.5mm以上であることが望ましい。 In the axial cross section of the coated conductor, it is desirable that the distance from the end of the coated portion to the convex portion is 0.5 mm or more.

前記凸部の突出高さが、前記バレル間部と接触する部位の前記被覆部の端部における厚みの0.8倍以上の高さであることが望ましい。 It is preferable that the protruding height of the convex portion is 0.8 times or more the thickness at the end portion of the covering portion at the portion contacting the inter-barrel portion.

第1の発明によれば、バレル間部に、導線に対して突出する凸部が形成されるため、導線とバレル間部の上面との間に、あえて大きな隙間を形成することができる。このため、樹脂部材を浸透させやすくなり、被覆部端部における隙間に樹脂部材をより確実に充填させることができる。 According to the first aspect of the present invention, the convex portion projecting with respect to the conductor wire is formed in the inter-barrel portion, so that a large gap can be intentionally formed between the conductor wire and the upper surface of the inter-barrel portion. For this reason, the resin member is easily permeated, and the resin member can be more surely filled in the gap at the end of the covering portion.

また、導線と接触する凸部の上面の断面形状が円弧状に形成されれば、凸部によって導線が傷付くことを抑制することができる。 Further, if the cross-sectional shape of the upper surface of the convex portion that contacts the conductive wire is formed in an arc shape, it is possible to prevent the conductive wire from being damaged by the convex portion.

また、バレル間部の幅方向に対して凸部が断続的に形成されれば、隙間の領域をより広くすることができるため、より確実に樹脂部材を隙間に浸透させることができる。 Further, if the convex portions are formed intermittently in the width direction of the inter-barrel portion, the region of the gap can be made wider, so that the resin member can be more reliably permeated into the gap.

また、バレル間部の幅方向の端部における凸部の突出高さが、幅方向の中央部と比較して低くなるようにすることで、被覆導線の下方における隙間を確実に確保することができるとともに、バレル間部の幅が広くなることを抑制することができる。 Further, by making the protruding height of the convex portion at the widthwise end of the inter-barrel portion lower than that at the widthwise central portion, it is possible to reliably secure the gap below the covered conductor. In addition, it is possible to prevent the width between the barrels from increasing.

また、被覆部の端部から凸部までの距離が0.5mm以上であれば、より確実に隙間を確保して樹脂部材を浸透させることができる。 Further, when the distance from the end of the covering portion to the convex portion is 0.5 mm or more, the gap can be more surely secured and the resin member can be permeated.

また、凸部の突出高さが、被覆部の端部における厚みの0.8倍以上であれば、隙間を確保する効果をより確実に得ることができる。 Further, if the protruding height of the convex portion is 0.8 times or more the thickness at the end portion of the covering portion, the effect of ensuring the gap can be obtained more reliably.

第2の発明は、被覆導線と端子とが接続される端子付き電線の製造方法であって、前記被覆導線は、被覆部と、前記被覆部の先端から露出する導線とを具備し、前記端子は、端子本体と圧着部とを有し、前記圧着部は、前記導線が圧着される導線圧着部と、前記被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、前記バレル間部には、上面に突出する凸部が形成されており、前記圧着部に前記被覆導線を配置して、前記導線圧着部で前記導線を圧着するとともに、前記被覆圧着部で前記被覆部を圧着し、少なくとも、前記バレル間部から前記導線圧着部までの前記導線が露出する部位に樹脂部材を塗布して硬化させることを特徴とする端子付き電線の製造方法である。 A second invention is a method of manufacturing an electric wire with a terminal, in which a coated conductor wire and a terminal are connected to each other, wherein the coated conductor wire comprises a coating portion and a conductive wire exposed from a tip of the coating portion, Has a terminal body and a crimping portion, and the crimping portion includes a conductor crimping portion to which the conductor wire is crimped, a covering crimping portion to which the covering portion is crimped, the conducting wire crimping portion, and the covering crimping portion. And an inter-barrel space between the barrels, the convex part projecting to the upper surface is formed in the inter-barrel space, the coated conductor wire is arranged in the crimping portion, and the conductor wire is provided in the conductor wire crimping portion. While crimping, the coating portion is crimped by the coating crimping portion, and a resin member is applied and cured at least on a portion where the conductor wire from the inter-barrel portion to the conductor wire crimping portion is exposed. It is a method of manufacturing an electric wire with a terminal.

第2の発明によれば、予め端子のバレル間部に凸部が形成されているため、従来の金型で圧着するのみで、導線下部の隙間を確保し、樹脂部材を浸透させやすくすることができる。 According to the second aspect of the present invention, since the convex portion is formed in advance between the barrel portions of the terminal, it is possible to secure the gap under the conductor wire and facilitate the permeation of the resin member only by crimping with a conventional mold. You can

第3の発明は、被覆導線と端子とが接続される端子付き電線の製造方法であって、前記被覆導線は、被覆部と、前記被覆部の先端から露出する導線とを具備し、前記端子は、端子本体と圧着部とを有し、前記圧着部は、前記導線が圧着される導線圧着部と、前記被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、前記圧着部に前記被覆導線を配置して、前記導線圧着部で前記導線の圧着し、前記被覆圧着部で前記被覆部を圧着するとともに、前記バレル間部に、前記導線側に突出する凸部を形成し、少なくとも、前記バレル間部から前記導線圧着部までの前記導線が露出する部位に樹脂部材を塗布して硬化させることを特徴とする端子付き電線の製造方法である。 A third invention is a method of manufacturing an electric wire with a terminal, in which a coated conductor and a terminal are connected to each other, wherein the coated conductor includes a coating portion and a conductive wire exposed from a tip of the coating portion, Has a terminal body and a crimping portion, and the crimping portion includes a conductor crimping portion to which the conductor wire is crimped, a covering crimping portion to which the covering portion is crimped, the conducting wire crimping portion, and the covering crimping portion. And a barrel interspace between them, the coated conductor is arranged in the crimping portion, the conductor is crimped by the conductor crimping portion, the coating portion is crimped by the coating crimping portion, and the barrel is provided. A terminal is formed by forming a convex portion projecting to the conducting wire side in the interspace, and applying and curing a resin member at least on a portion where the conducting wire is exposed from the interbarrel portion to the conducting wire crimping portion. It is a method of manufacturing an attached electric wire.

第3の発明によれば、圧着時に端子のバレル間部に凸部を形成するため、従来の端子を用いて圧着するのみで、導線下部の隙間を確保し、樹脂部材を浸透させやすくすることができる。 According to the third invention, since the convex portion is formed in the inter-barrel portion of the terminal at the time of crimping, it is possible to secure the gap under the conducting wire and facilitate the penetration of the resin member only by crimping using the conventional terminal. You can

第4の発明は、被覆導線と接続されるオープンバレル型の端子であって、前記端子は、端子本体と圧着部とを有し、前記圧着部は、前記被覆導線の導線が圧着される導線圧着部と、前記被覆導線の被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、前記バレル間部には、上方に突出する凸部が形成されることを特徴とする端子である。 A fourth invention is an open barrel type terminal connected to a coated conductor, wherein the terminal has a terminal body and a crimp portion, and the crimp portion is a conductor to which the conductor of the coated conductor is crimped. A crimping part, a coated crimping part to which the covering part of the coated conductor is crimped, and a barrel interspace between the conducting wire crimping part and the coated crimping part. The terminal is characterized in that a protruding portion is formed.

第4の発明によれば、予め端子のバレル間部に凸部が形成されているため、従来の金型で圧着するのみで、導線下部の隙間を確保し、樹脂部材を浸透させやすくすることができる。 According to the fourth aspect of the present invention, since the convex portion is formed in advance between the barrel portions of the terminal, it is possible to secure the gap under the conducting wire and facilitate the permeation of the resin member only by crimping with a conventional mold. You can

本発明によれば、加工コストの増加を抑制し、防食性に優れた端子、端子付き電線およびその製造方法を提供することができる。 Advantageous Effects of Invention According to the present invention, it is possible to provide a terminal, an electric wire with a terminal, and a method for manufacturing the same that suppress an increase in processing cost and have excellent corrosion resistance.

端子付き電線10を示す斜視図。The perspective view which shows the electric wire 10 with a terminal. 端子付き電線10を示す断面図。Sectional drawing which shows the electric wire 10 with a terminal. (a)は図1のA部拡大図、(b)は、図2のB−B線断面図。1A is an enlarged view of part A in FIG. 1, and FIG. 2B is a sectional view taken along line BB in FIG. 圧着前の端子1と被覆導線11を示す図。The figure which shows the terminal 1 and the covering conductor wire 11 before crimping. (a)〜(d)は凸部19の断面形状を示す図。9A to 9D are views showing the cross-sectional shape of the convex portion 19. (a)は端子付き電線10の平面図であり、(b)、(c)は、凸部19の平面視形状を示す図。(A) is a top view of the electric wire 10 with a terminal, (b), (c) is a figure which shows the planar view shape of the convex part 19. As shown in FIG. (a)、(b)は、凸部19の平面視の配置を示す図。(A), (b) is a figure which shows the arrangement|positioning of the convex part 19 of planar view. 従来の端子付き電線の部分断面図。The partial cross section figure of the conventional electric wire with a terminal.

以下、図面を参照しながら、本発明の実施形態について説明する。図1は、端子付き電線10を示す斜視図であり、図2は断面図である。なお、図1は、樹脂部材17を透視した図である。端子付き電線10は、端子1と被覆導線11が接続されて構成される。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing an electric wire 10 with a terminal, and FIG. 2 is a sectional view. Note that FIG. 1 is a perspective view of the resin member 17. The electric wire 10 with a terminal is configured by connecting the terminal 1 and the covered conductor wire 11.

被覆導線11は、アルミニウムまたはアルミニウム合金製である導線13と、導線13を被覆する被覆部15からなる。すなわち、被覆導線11は、被覆部15と、その先端から露出する導線13とを具備する。導線13は、例えば、複数の素線が撚り合わせられた撚り線である。 The coated conductive wire 11 includes a conductive wire 13 made of aluminum or an aluminum alloy, and a coating portion 15 that covers the conductive wire 13. That is, the covered conductor wire 11 includes the covered portion 15 and the conductor wire 13 exposed from the tip thereof. The conducting wire 13 is, for example, a stranded wire in which a plurality of element wires are twisted together.

端子1は、オープンバレル型であり、銅または銅合金製である。端子1には被覆導線11が接続される。端子1は、端子本体3と圧着部5とがトランジション部を介して連結されて構成される。圧着部5と端子本体3の間に位置するトランジション部は、上方が開口する。 The terminal 1 is an open barrel type and is made of copper or a copper alloy. A covered conductor 11 is connected to the terminal 1. The terminal 1 is configured by connecting the terminal body 3 and the crimping portion 5 via the transition portion. The transition portion located between the crimp portion 5 and the terminal body 3 is open at the top.

端子本体3は、所定の形状の板状素材を、断面が矩形の筒体に形成したものである。端子本体3は、内部に、板状素材を矩形の筒体内に折り込んで形成される弾性接触片を有する。端子本体3は、前端部から雄型端子などが挿入されて接続される。なお、以下の説明では、端子本体3が、雄型端子等の挿入タブ(図示省略)の挿入を許容する雌型端子である例を示すが、本発明において、この端子本体3の細部の形状は特に限定されない。例えば、雌型の端子本体3に代えて雄型端子の挿入タブを設けてもよいし、丸型端子のようなボルト締結部を設けても良い。 The terminal body 3 is formed by forming a plate-shaped material having a predetermined shape into a tubular body having a rectangular cross section. The terminal body 3 has, inside, an elastic contact piece formed by folding a plate-shaped material into a rectangular cylinder. The terminal body 3 is connected by inserting a male terminal or the like from the front end portion. In the following description, the terminal body 3 is an example of a female terminal that allows insertion of an insertion tab (not shown) such as a male terminal, but in the present invention, the detailed shape of the terminal body 3 is described. Is not particularly limited. For example, an insertion tab for a male terminal may be provided instead of the female terminal body 3, or a bolt fastening portion such as a round terminal may be provided.

圧着部5は、被覆導線11と圧着される部位であり、圧着前においては、端子1の長手方向に垂直な断面形状が略U字状のバレル形状を有する。端子1の圧着部5は、被覆導線11の先端側に被覆部15から露出する導線13を圧着する導線圧着部7と、被覆導線11の被覆部15を圧着する被覆圧着部9と、導線圧着部7と被覆圧着部9の間のバレル間部8からなる。 The crimp portion 5 is a portion to be crimped with the coated conductor wire 11, and has a barrel shape in which the cross-sectional shape perpendicular to the longitudinal direction of the terminal 1 is a substantially U-shape before crimping. The crimp portion 5 of the terminal 1 includes a conductor crimping portion 7 that crimps the conductor wire 13 exposed from the covering portion 15 to the tip side of the covered conductor wire 11, a covering crimping portion 9 that crimps the covering portion 15 of the covering conductor wire 11, and a conductor wire crimping portion. It consists of an inter-barrel part 8 between the part 7 and the covering crimp part 9.

導線圧着部7の内面の一部には、幅方向(長手方向に垂直な方向)に、図示を省略したセレーションが設けられる。このようにセレーションを形成することで、導線13を圧着した際に、導線13の表面の酸化膜を破壊しやすく、また、導線13との接触面積を増加させることができる。 A serration (not shown) is provided in the width direction (direction perpendicular to the longitudinal direction) on a part of the inner surface of the conductor crimping portion 7. By forming the serrations in this way, when the conductive wire 13 is pressure-bonded, the oxide film on the surface of the conductive wire 13 is easily destroyed, and the contact area with the conductive wire 13 can be increased.

被覆導線11の先端は、被覆部15が剥離され、内部の導線13が露出する。被覆導線11の被覆部15は、端子1の被覆圧着部9によって圧着される。また、被覆部15が剥離されて露出する導線13は、導線圧着部7により圧着される。導線圧着部7において、導線13と端子1とが電気的に接続される。なお、被覆部15の端面は、被覆圧着部9と導線圧着部7の間のバレル間部8に位置する。 The coating portion 15 is peeled off from the tip of the coated conductive wire 11, and the conductive wire 13 inside is exposed. The covering portion 15 of the covered conductor wire 11 is crimped by the covering crimp portion 9 of the terminal 1. Further, the conductor 13 exposed by peeling off the covering portion 15 is crimped by the conductor crimping portion 7. In the conductor crimping portion 7, the conductor 13 and the terminal 1 are electrically connected. The end face of the covering portion 15 is located in the inter-barrel portion 8 between the covering crimping portion 9 and the conductor crimping portion 7.

本発明では、少なくとも、被覆部15から露出する導線13が、樹脂部材17で覆われる。すなわち、少なくとも、バレル間部8から導線圧着部7までの導線13が露出する部位が樹脂部材17で覆われており、導線13は、樹脂部材17によって外部に露出しない。 In the present invention, at least the conductive wire 13 exposed from the covering portion 15 is covered with the resin member 17. That is, at least a portion where the conductor wire 13 from the inter-barrel portion 8 to the conductor wire crimping portion 7 is exposed is covered with the resin member 17, and the conductor wire 13 is not exposed to the outside by the resin member 17.

図3(a)は、図2のA部拡大図であり、図3(b)は、図2のB−B線断面図である。バレル間部8の上面には、導線13に対して突出する凸部19が形成される。凸部19によって、被覆部15の先端部における導線13の下方の隙間が潰れることを抑制することができる。すなわち、凸部19によって導線13とバレル間部8の上面との間の隙間が形成される。このため、導線13の下方に十分な隙間が確保され、隙間へ樹脂部材17を容易に浸透させることができる。 3A is an enlarged view of a portion A of FIG. 2, and FIG. 3B is a sectional view taken along line BB of FIG. On the upper surface of the barrel-to-barrel portion 8, a convex portion 19 protruding from the conductor 13 is formed. The convex portion 19 can prevent the gap below the conducting wire 13 at the tip of the covering portion 15 from being crushed. That is, the convex portion 19 forms a gap between the conductive wire 13 and the upper surface of the inter-barrel portion 8. Therefore, a sufficient gap is secured below the conducting wire 13, and the resin member 17 can easily penetrate into the gap.

なお、図3(a)に示すように、凸部19のバレル間部8の上面からの突出高さ(図中D)は、バレル間部8と接触する部位(例えば、バレル間部8の幅方向の略中央)の被覆部15の端部における厚み(図中C)の0.8倍以上の高さであることが望ましい。凸部19の高さが低いと、隙間を維持する効果が小さくなる。なお、凸部19の突出高さは、バレル間部8の板厚以下であることが望ましい。 As shown in FIG. 3A, the protrusion height (D in the figure) of the convex portion 19 from the upper surface of the inter-barrel portion 8 is a portion contacting with the inter-barrel portion 8 (for example, the inter-barrel portion 8). It is desirable that the height is 0.8 times or more the thickness (C in the figure) at the end of the covering portion 15 in the approximate center in the width direction. If the height of the convex portion 19 is low, the effect of maintaining the gap becomes small. The protruding height of the convex portion 19 is preferably equal to or less than the plate thickness of the inter-barrel portion 8.

また、被覆導線11の軸方向の断面において、被覆部15の端部から、凸部19(凸部19のほぼ中心)までの距離は、0.5mm以上であることが望ましい。凸部19と被覆部15の端部との距離が近くなりすぎると、凸部19によって隙間を形成する効果が小さくなる。なお、凸部19は、導線圧着部7にはみ出さないことが望ましい。 Further, in the axial cross section of the coated conductor wire 11, the distance from the end of the coated portion 15 to the convex portion 19 (almost the center of the convex portion 19) is preferably 0.5 mm or more. If the distance between the convex portion 19 and the end of the covering portion 15 becomes too short, the effect of forming a gap by the convex portion 19 becomes small. In addition, it is preferable that the convex portion 19 does not protrude to the conductor wire crimping portion 7.

また、図3(b)に示すように、被覆導線11の軸方向に垂直な断面において、バレル間部8の内面に対する凸部19の突出高さは、略円形の導線13の断面に沿うように、幅方向の端部に行くにつれて低くなる。すなわち、バレル間部8の幅方向の端部における凸部19の突出高さが、幅方向の中央部(図中D)と比較して低くなる。このようにすることで、バレル間部の内部の幅(凸部19間の寸法)が狭くなることを抑制することができ、電線を配置する際に、凸部19がその妨げとなることを防止することができる。 In addition, as shown in FIG. 3B, in the cross section perpendicular to the axial direction of the coated conductor 11, the protrusion height of the convex portion 19 with respect to the inner surface of the inter-barrel portion 8 is set so as to follow the cross section of the substantially circular conductor 13. In addition, the width becomes lower toward the end in the width direction. That is, the protrusion height of the convex portion 19 at the widthwise end of the inter-barrel portion 8 becomes lower than that at the widthwise central portion (D in the drawing). By doing so, it is possible to prevent the inner width of the inter-barrel portion (the dimension between the convex portions 19) from being narrowed, and prevent the convex portion 19 from interfering with the arrangement of the electric wire. Can be prevented.

次に、端子付き電線10の製造方法について説明する。図4は、圧着前の端子1と被覆導線11を示す斜視図である。前述したように、端子1は、被覆導線11と接続されるオープンバレル型の端子である。端子1は、端子本体3と圧着部5とを有し、圧着部5は、導線圧着部7と、被覆圧着部9と、導線圧着部7と被覆圧着部9との間のバレル間部8とからなる。バレル間部8には、予め上方に突出する凸部19が形成される。 Next, a method of manufacturing the electric wire 10 with a terminal will be described. FIG. 4 is a perspective view showing the terminal 1 and the covered conductive wire 11 before crimping. As described above, the terminal 1 is an open barrel type terminal that is connected to the covered conductive wire 11. The terminal 1 has a terminal body 3 and a crimping section 5, and the crimping section 5 includes a conductor crimping section 7, a covering crimping section 9, and an inter-barrel portion 8 between the conducting wire crimping section 7 and the covering crimping section 9. It consists of and. In the inter-barrel portion 8, a convex portion 19 that protrudes upward in advance is formed.

まず、図示したように、被覆導線11の先端の所定長さの被覆部15を剥離して、内部の導線13を露出させる。次に、露出した導線13を導線圧着部7の位置に配置し、被覆部15を被覆圧着部9の位置に配置する。すなわち、バレル間部8には、被覆部15の端部が位置する。この際、被覆部15の端部が、凸部19よりも被覆圧着部9側に位置するように、導線13を凸部19上に配置する。 First, as shown in the drawing, the coating portion 15 having a predetermined length at the tip of the coated conductive wire 11 is peeled off to expose the internal conductive wire 13. Next, the exposed conductor 13 is arranged at the position of the conductor crimping portion 7, and the covering portion 15 is arranged at the position of the covering crimping portion 9. That is, the end portion of the covering portion 15 is located in the inter-barrel portion 8. At this time, the conductive wire 13 is arranged on the convex portion 19 so that the end portion of the covering portion 15 is located closer to the coating crimping portion 9 side than the convex portion 19.

このように圧着部5に被覆導線11を配置して、導線圧着部7で導線13を圧着するとともに、被覆圧着部9で被覆部15を圧着する。その後、少なくとも、バレル間部8から導線圧着部7までの導線13が露出する部位に樹脂部材17を塗布して硬化させる。以上により、端子付き電線10を得ることができる。 In this way, the coated conductor 11 is arranged on the crimp portion 5, the conductor 13 is crimped by the conductor crimp portion 7, and the covered portion 15 is crimped by the coated crimp portion 9. After that, the resin member 17 is applied and cured at least on the portion where the conductor wire 13 from the inter-barrel portion 8 to the conductor wire crimping portion 7 is exposed. From the above, the electric wire with a terminal 10 can be obtained.

なお、樹脂部材17を確実に導線13の隙間まで浸透させるためには、樹脂部材17の粘度としては、600mPa・s以下であることが望ましい。また、樹脂部材17としては、例えばシリコーンアクリレート、ウレタンアクリレート、アクリルアクリレートなどを主成分とした樹脂が適用可能であり、紫外線硬化性、湿気硬化性または嫌気硬化性の少なくとも1種以上の硬化性樹脂であることが望ましい。 In order to ensure that the resin member 17 penetrates into the gap between the conductors 13, the resin member 17 preferably has a viscosity of 600 mPa·s or less. Further, as the resin member 17, for example, a resin containing silicone acrylate, urethane acrylate, acrylic acrylate as a main component is applicable, and at least one or more ultraviolet curable, moisture curable or anaerobic curable resin. Is desirable.

なお、前述した例では、予め凸部19を形成した端子1を用いたが、これには限定されない。例えば、凸部19を有しない従来の端子1を用い、圧着部5に被覆導線11を配置して、導線圧着部7で導線13の圧着し、被覆圧着部9で被覆部15を圧着するとともに、バレル間部8において導線13側に突出する凸部19を形成してもよい。すなわち、圧着に用いる金型に凸部19に対応する凸形状を形成しておき、圧着時に凸部19を形成してもよい。 In addition, in the above-mentioned example, although the terminal 1 in which the convex portion 19 is formed in advance is used, the present invention is not limited to this. For example, using the conventional terminal 1 having no convex portion 19, the covered conductor wire 11 is arranged in the crimp portion 5, the conductor wire 13 is crimped by the conductor wire crimp portion 7, and the cover portion 15 is crimped by the covered crimp portion 9 and In the inter-barrel portion 8, you may form the convex part 19 which protrudes to the conducting wire 13 side. That is, a convex shape corresponding to the convex portion 19 may be formed in the die used for the pressure bonding, and the convex portion 19 may be formed during the pressure bonding.

また、図5(a)に示すように、被覆導線11の軸方向の断面において、導線13と接触する凸部19の上面の断面形状は、円弧状に形成されることが望ましいが、これには限定されない。例えば、図5(b)に示すように、凸部19の断面形状を略台形としてもよく、図5(c)に示すように、略長方形としてもよく、図5(d)に示すように、略三角形としてもよい。但し、凸部19の上面形状が円弧状である方が、導線13を傷つけることを抑制することができるため望ましい。 Further, as shown in FIG. 5A, in the axial cross section of the coated conductive wire 11, it is desirable that the cross-sectional shape of the upper surface of the convex portion 19 in contact with the conductive wire 13 is formed in an arc shape. Is not limited. For example, as shown in FIG. 5(b), the cross-sectional shape of the convex portion 19 may be substantially trapezoidal, as shown in FIG. 5(c), may be substantially rectangular, or as shown in FIG. 5(d). , It may be a substantially triangular shape. However, it is preferable that the shape of the upper surface of the convex portion 19 is an arc shape because it is possible to prevent the conductive wire 13 from being damaged.

また、図6(a)は、端子付き電線10の平面図であり、図6(b)は、図6(a)のF部拡大図である。なお、図6(a)、図6(b)は、樹脂部材17の図示を省略し、図6(b)では、導線13の透視図である。凸部19は、バレル間部8の全幅にわたって形成される。この際、凸部19は、端子1の幅方向にまっすぐに形成される。 Moreover, FIG. 6A is a plan view of the electric wire 10 with a terminal, and FIG. 6B is an enlarged view of an F portion of FIG. 6A. 6A and 6B, illustration of the resin member 17 is omitted, and in FIG. 6B, it is a perspective view of the conducting wire 13. The convex portion 19 is formed over the entire width of the inter-barrel portion 8. At this time, the convex portion 19 is formed straight in the width direction of the terminal 1.

これに対し、凸部19の平面視における形態を湾曲させてもよい。例えば、図6(c)に示すように、端子1(バレル間部8)の幅方向の略中央部における凸部19の位置が、導線圧着部7側に張り出し、バレル間部8の幅方向の端部近傍における凸部19の位置が、被覆圧着部9側に湾曲するようにしてもよい。 On the other hand, the shape of the convex portion 19 in plan view may be curved. For example, as shown in FIG. 6C, the position of the convex portion 19 in the substantially central portion in the width direction of the terminal 1 (inter-barrel portion 8) overhangs toward the conductor crimping portion 7 side, and the inter-barrel portion 8 width direction. The position of the convex portion 19 in the vicinity of the end of the may be curved toward the coating pressure-bonding portion 9.

また、凸部19は、バレル間部8の幅方向に連続して形成されなくてもよい。例えば、図7(a)に示すように、バレル間部8の幅方向に対して凸部19が断続的に形成されてもよい。すなわち、凸部19は、幅方向に複数に分割して配置してもよい。なお、この場合でも、凸部19がバレル間部8の全幅に配置されるとする。 Further, the convex portion 19 may not be formed continuously in the width direction of the inter-barrel portion 8. For example, as shown in FIG. 7A, the convex portions 19 may be intermittently formed in the width direction of the inter-barrel portion 8. That is, the convex portion 19 may be divided into a plurality of parts in the width direction and arranged. Even in this case, it is assumed that the convex portion 19 is arranged over the entire width of the inter-barrel portion 8.

また、被覆導線11の軸方向に対する断面において、凸部19の断面形状が円弧状(図5(a)参照)の場合には、図7(b)に示すように、被覆導線11の軸方向に垂直な断面においても、凸部19の断面形状が円弧状であってもよい。すなわち、それぞれの凸部19が、略半球形状であってもよい。 Further, in the cross section of the coated conductor 11 in the axial direction, when the convex portion 19 has a circular arc-shaped cross section (see FIG. 5A), as shown in FIG. Even in a cross section perpendicular to, the cross-sectional shape of the convex portion 19 may be an arc shape. That is, each convex portion 19 may have a substantially hemispherical shape.

以上説明したように、本実施形態によれば、バレル間部8の上面に凸部19が形成されるため、導線13の下方におけるバレル間部8との隙間が潰れることを抑制することができる。このため、隙間の大きさを確保することができるため、樹脂部材17が隙間に入りやすく、隙間を確実に樹脂部材17で埋めることができる。このため、高い止水性を確保することができる。 As described above, according to the present embodiment, since the convex portion 19 is formed on the upper surface of the inter-barrel portion 8, it is possible to prevent the gap between the inter-barrel portion 8 below the conducting wire 13 from being collapsed. .. Therefore, since the size of the gap can be secured, the resin member 17 easily enters the gap, and the gap can be reliably filled with the resin member 17. Therefore, it is possible to secure high water shutoff.

また、凸部19の上面形状が円弧状であれば、導線13と接触した際に、導線13が凸部19によって傷つくことを抑制することができる。 Further, if the upper surface of the convex portion 19 has an arcuate shape, it is possible to prevent the conductive wire 13 from being damaged by the convex portion 19 when it comes into contact with the conductive wire 13.

また、凸部19がバレル間部8の幅方向に対して断続的に配置されることで、凸部19間にも隙間を形成することができるため、隙間に樹脂部材17を浸透させやすい。 In addition, since the convex portions 19 are arranged intermittently in the width direction of the inter-barrel portion 8, a gap can be formed between the convex portions 19 as well, so that the resin member 17 can easily penetrate into the gap.

また、凸部19をバレル間部8の幅方向の全幅に配置した際に、幅方向の端部における凸部19の突出高さを低くすることで、バレル間部8の幅が広くなることを抑制することができる。 Further, when the convex portions 19 are arranged in the entire width in the width direction of the inter-barrel portion 8, the width of the inter-barrel portion 8 is increased by lowering the protruding height of the convex portion 19 at the end portion in the width direction. Can be suppressed.

また、凸部19の配置を、被覆部15の端部から0.5mm以上離すことで、効率よく導線13下方の隙間が潰れることを抑制し、隙間を維持することができる。 In addition, by disposing the convex portion 19 at a distance of 0.5 mm or more from the end portion of the covering portion 15, it is possible to efficiently prevent the gap below the conductive wire 13 from being crushed and maintain the gap.

また、凸部19の高さが被覆部15の端部における厚みの0.8倍以上であれば、効率よく導線13下方の隙間が潰れることを抑制し、隙間を維持することができる。 If the height of the convex portion 19 is 0.8 times or more the thickness of the end portion of the covering portion 15, it is possible to efficiently prevent the gap below the conductive wire 13 from being crushed and maintain the gap.

以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 Although the embodiments of the present invention have been described above with reference to the accompanying drawings, the technical scope of the present invention is not affected by the above-described embodiments. It is obvious to those skilled in the art that various alterations or modifications can be conceived within the scope of the technical idea described in the claims, and those are naturally within the technical scope of the present invention. It is understood that it belongs.

1………端子
3………端子本体
5………圧着部
7………導線圧着部
8………バレル間部
9………被覆圧着部
10………端子付き電線
11………被覆導線
13………導線
15………被覆部
17………樹脂部材
19………凸部
103………導線
107………導線圧着部
108………バレル間部
109………被覆圧着部
111………被覆導線
115………被覆部
117………樹脂部材
1…………Terminal 3…………Terminal body 5…………Crimping part 7…………Conductor crimping part 8…………Barrel part 9…………Coating crimping part 10…………Wire with terminal 11…………Coating Conductor wire 13... Conductor wire 15... Cover portion 17... Resin member 19... Convex portion 103... Conductor wire 107... Conductor wire crimping portion 108... Inter-barrel portion 109... Covering crimp portion 111.....Coated conductor 115.....Coated part 117.....Resin member

Claims (9)

被覆導線と端子とが接続される端子付き電線であって、
前記被覆導線は、被覆部と、前記被覆部の先端から露出する導線とを具備し、
前記端子は、端子本体と圧着部とを有し、
前記圧着部は、前記導線が圧着される導線圧着部と、前記被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、
前記バレル間部には、前記導線に対して突出する凸部が形成され、前記凸部によって前記導線と前記バレル間部の上面との間に隙間が形成され、
少なくとも、前記バレル間部から前記導線圧着部までの前記導線が露出する部位が樹脂部材で覆われることを特徴とする端子付き電線。
An electric wire with a terminal, in which a coated conductor and a terminal are connected,
The coated conductive wire includes a coated portion, and a conductive wire exposed from a tip of the coated portion,
The terminal has a terminal body and a crimp portion,
The crimping portion includes a conductor crimping portion to which the conductor wire is crimped, a covering crimping portion to which the covering portion is crimped, and an inter-barrel portion between the conducting wire crimping portion and the covering crimping portion,
In the inter-barrel portion, a convex portion that protrudes with respect to the conductive wire is formed, and the convex portion forms a gap between the conductive wire and the upper surface of the inter-barrel portion,
An electric wire with a terminal, characterized in that at least a portion of the conductor from the inter-barrel portion to the conductor crimping portion where the conductor is exposed is covered with a resin member.
前記被覆導線の軸方向の断面において、前記導線と接触する前記凸部の上面の断面形状が円弧状に形成されることを特徴とする請求項1記載の端子付き電線。 The electric wire with a terminal according to claim 1, wherein the cross-sectional shape of the upper surface of the convex portion that is in contact with the conductive wire is formed in an arc shape in the axial cross section of the coated conductive wire. 前記凸部が、前記バレル間部の幅方向に対して断続的に形成されることを特徴とする請求項1または請求項2に記載の端子付き電線。 The electric wire with a terminal according to claim 1 or 2, wherein the convex portion is intermittently formed in the width direction of the inter-barrel portion. 前記被覆導線の軸方向に垂直な断面において、前記バレル間部の幅方向の端部における前記凸部の突出高さが、幅方向の中央部と比較して低くなることを特徴とする請求項1から請求項3のいずれかに記載の端子付き電線。 In a cross section perpendicular to the axial direction of the coated conductor, a protrusion height of the convex portion at an end portion in the width direction of the inter-barrel portion is lower than a central portion in the width direction. The electric wire with a terminal according to any one of claims 1 to 3. 前記被覆導線の軸方向の断面において、前記被覆部の端部から、前記凸部までの距離が0.5mm以上であることを特徴とする請求項1から請求項4のいずれかに記載の端子付き電線。 The terminal according to any one of claims 1 to 4, wherein a distance from an end portion of the covering portion to the convex portion is 0.5 mm or more in an axial cross section of the covering conductor wire. With electric wire. 前記凸部の突出高さが、前記バレル間部と接触する部位の前記被覆部の端部における厚みの0.8倍以上の高さであることを特徴とする請求項1から請求項3のいずれかに記載の端子付き電線。 The protrusion height of the convex portion is 0.8 times or more the thickness of the end portion of the covering portion at the portion contacting the inter-barrel portion, and the height is 0.8 times or more. An electric wire with a terminal according to any of the above. 被覆導線と端子とが接続される端子付き電線の製造方法であって、
前記被覆導線は、被覆部と、前記被覆部の先端から露出する導線とを具備し、
前記端子は、端子本体と圧着部とを有し、
前記圧着部は、前記導線が圧着される導線圧着部と、前記被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、
前記バレル間部には、上面に突出する凸部が形成されており、
前記圧着部に前記被覆導線を配置して、前記導線圧着部で前記導線を圧着するとともに、前記被覆圧着部で前記被覆部を圧着し、
少なくとも、前記バレル間部から前記導線圧着部までの前記導線が露出する部位に樹脂部材を塗布して硬化させることを特徴とする端子付き電線の製造方法。
A method of manufacturing an electric wire with a terminal, wherein a coated conductor and a terminal are connected,
The coated conductive wire includes a coated portion, and a conductive wire exposed from a tip of the coated portion,
The terminal has a terminal body and a crimp portion,
The crimping portion includes a conductor crimping portion to which the conductor wire is crimped, a covering crimping portion to which the covering portion is crimped, and an inter-barrel portion between the conducting wire crimping portion and the covering crimping portion,
In the inter-barrel portion, a convex portion protruding to the upper surface is formed,
The coated conductor is arranged in the crimp portion, the conductor wire is crimped by the conductor crimp portion, and the coated portion is crimped by the coated crimp portion,
A method of manufacturing an electric wire with a terminal, characterized in that at least a portion from the inter-barrel portion to the wire crimping portion where the conductor is exposed is coated with a resin member and cured.
被覆導線と端子とが接続される端子付き電線の製造方法であって、
前記被覆導線は、被覆部と、前記被覆部の先端から露出する導線とを具備し、
前記端子は、端子本体と圧着部とを有し、
前記圧着部は、前記導線が圧着される導線圧着部と、前記被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、
前記圧着部に前記被覆導線を配置して、前記導線圧着部で前記導線の圧着し、前記被覆圧着部で前記被覆部を圧着するとともに、前記バレル間部に、前記導線側に突出する凸部を形成し、
少なくとも、前記バレル間部から前記導線圧着部までの前記導線が露出する部位に樹脂部材を塗布して硬化させることを特徴とする端子付き電線の製造方法。
A method of manufacturing an electric wire with a terminal, wherein a coated conductor and a terminal are connected,
The coated conductive wire includes a coated portion, and a conductive wire exposed from a tip of the coated portion,
The terminal has a terminal body and a crimp portion,
The crimping portion includes a conductor crimping portion to which the conductor wire is crimped, a covering crimping portion to which the covering portion is crimped, and an inter-barrel portion between the conducting wire crimping portion and the covering crimping portion,
The coated conductor is arranged in the crimping portion, the conductor is crimped by the conductor crimping portion, the coating portion is crimped by the coating crimping portion, and the convex portion protruding toward the conducting wire is provided between the barrels. To form
A method of manufacturing an electric wire with a terminal, characterized in that at least a portion from the inter-barrel portion to the wire crimping portion where the conductor is exposed is coated with a resin member and cured.
被覆導線と接続されるオープンバレル型の端子であって、
前記端子は、端子本体と圧着部とを有し、
前記圧着部は、前記被覆導線の導線が圧着される導線圧着部と、前記被覆導線の被覆部が圧着される被覆圧着部と、前記導線圧着部と前記被覆圧着部との間のバレル間部と、を具備し、
前記バレル間部には、上方に突出する凸部が形成されることを特徴とする端子。
An open barrel type terminal connected to a coated conductor,
The terminal has a terminal body and a crimp portion,
The crimping portion includes a conductor crimping portion to which the conductor wire of the coated conductor wire is crimped, a covering crimping portion to which the covering portion of the covering conductor wire is crimped, and an inter-barrel portion between the conducting wire crimping portion and the covering crimping portion. And,
The terminal is characterized in that a convex portion protruding upward is formed in the inter-barrel portion.
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JP2023006152A (en) * 2021-06-30 2023-01-18 株式会社オートネットワーク技術研究所 Connection terminal and electric wire with connection terminal

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JP2010062027A (en) * 2008-09-04 2010-03-18 Sumitomo Wiring Syst Ltd Terminal fitting, and method of connecting wire to terminal fitting
JP2016181387A (en) * 2015-03-24 2016-10-13 古河電気工業株式会社 Electric wire with terminal, and manufacturing method thereof
JP2018014313A (en) * 2016-07-06 2018-01-25 株式会社フジクラ Electric wire with terminal

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JP2010062027A (en) * 2008-09-04 2010-03-18 Sumitomo Wiring Syst Ltd Terminal fitting, and method of connecting wire to terminal fitting
JP2016181387A (en) * 2015-03-24 2016-10-13 古河電気工業株式会社 Electric wire with terminal, and manufacturing method thereof
JP2018014313A (en) * 2016-07-06 2018-01-25 株式会社フジクラ Electric wire with terminal

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023006152A (en) * 2021-06-30 2023-01-18 株式会社オートネットワーク技術研究所 Connection terminal and electric wire with connection terminal

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