JP2020082366A - Transparent flexible sheet - Google Patents
Transparent flexible sheet Download PDFInfo
- Publication number
- JP2020082366A JP2020082366A JP2018214689A JP2018214689A JP2020082366A JP 2020082366 A JP2020082366 A JP 2020082366A JP 2018214689 A JP2018214689 A JP 2018214689A JP 2018214689 A JP2018214689 A JP 2018214689A JP 2020082366 A JP2020082366 A JP 2020082366A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- layer
- vinyl chloride
- multifilament yarn
- transparent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 claims abstract description 160
- 239000011347 resin Substances 0.000 claims abstract description 160
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 128
- 239000011342 resin composition Substances 0.000 claims abstract description 86
- -1 aromatic phosphoric acid ester compound Chemical class 0.000 claims abstract description 73
- 239000002131 composite material Substances 0.000 claims abstract description 29
- 239000000835 fiber Substances 0.000 claims abstract description 24
- 230000003373 anti-fouling effect Effects 0.000 claims abstract description 20
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 16
- 239000011737 fluorine Substances 0.000 claims abstract description 16
- 239000010410 layer Substances 0.000 claims description 169
- 239000004925 Acrylic resin Substances 0.000 claims description 88
- 229920000178 Acrylic resin Polymers 0.000 claims description 88
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 61
- 239000003822 epoxy resin Substances 0.000 claims description 54
- 229920000647 polyepoxide Polymers 0.000 claims description 54
- 239000011247 coating layer Substances 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 50
- 239000004593 Epoxy Substances 0.000 claims description 45
- 229910019142 PO4 Inorganic materials 0.000 claims description 37
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 37
- 239000010452 phosphate Substances 0.000 claims description 37
- 239000002759 woven fabric Substances 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 21
- 239000004014 plasticizer Substances 0.000 claims description 18
- 150000002148 esters Chemical class 0.000 claims description 15
- 239000003365 glass fiber Substances 0.000 claims description 14
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 12
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 12
- 230000001699 photocatalysis Effects 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 11
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 claims description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 9
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Inorganic materials O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 claims description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 239000000194 fatty acid Substances 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 6
- 239000003549 soybean oil Substances 0.000 claims description 6
- 235000012424 soybean oil Nutrition 0.000 claims description 6
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 6
- 229910001887 tin oxide Inorganic materials 0.000 claims description 6
- 239000011787 zinc oxide Substances 0.000 claims description 6
- 239000011230 binding agent Substances 0.000 claims description 5
- OVHKECRARPYFQS-UHFFFAOYSA-N cyclohex-2-ene-1,1-dicarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCCC=C1 OVHKECRARPYFQS-UHFFFAOYSA-N 0.000 claims description 4
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 claims description 4
- 239000002105 nanoparticle Substances 0.000 claims description 4
- CGSLYBDCEGBZCG-UHFFFAOYSA-N Octicizer Chemical compound C=1C=CC=CC=1OP(=O)(OCC(CC)CCCC)OC1=CC=CC=C1 CGSLYBDCEGBZCG-UHFFFAOYSA-N 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920002978 Vinylon Polymers 0.000 claims description 3
- XXLJGBGJDROPKW-UHFFFAOYSA-N antimony;oxotin Chemical compound [Sb].[Sn]=O XXLJGBGJDROPKW-UHFFFAOYSA-N 0.000 claims description 3
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 3
- 239000000944 linseed oil Substances 0.000 claims description 3
- 235000021388 linseed oil Nutrition 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000011164 primary particle Substances 0.000 claims description 3
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 claims description 3
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 claims description 3
- 229920006312 vinyl chloride fiber Polymers 0.000 claims description 3
- OWOMRZKBDFBMHP-UHFFFAOYSA-N zinc antimony(3+) oxygen(2-) Chemical compound [O--].[Zn++].[Sb+3] OWOMRZKBDFBMHP-UHFFFAOYSA-N 0.000 claims description 3
- LIAWCKFOFPPVGF-UHFFFAOYSA-N 2-ethyladamantane Chemical compound C1C(C2)CC3CC1C(CC)C2C3 LIAWCKFOFPPVGF-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- 239000002994 raw material Substances 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 9
- 239000012770 industrial material Substances 0.000 abstract description 8
- 238000010030 laminating Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 54
- 239000010408 film Substances 0.000 description 27
- 239000002585 base Substances 0.000 description 26
- 238000009472 formulation Methods 0.000 description 25
- 239000011521 glass Substances 0.000 description 25
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 21
- 229920001577 copolymer Polymers 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 239000000178 monomer Substances 0.000 description 15
- 239000002033 PVDF binder Substances 0.000 description 14
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 14
- 238000000576 coating method Methods 0.000 description 13
- 238000002845 discoloration Methods 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 229920006026 co-polymeric resin Polymers 0.000 description 12
- 239000004744 fabric Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 239000003085 diluting agent Substances 0.000 description 10
- 239000003973 paint Substances 0.000 description 10
- 239000003381 stabilizer Substances 0.000 description 10
- 230000004888 barrier function Effects 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 230000000630 rising effect Effects 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000013508 migration Methods 0.000 description 8
- 230000005012 migration Effects 0.000 description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 229920002620 polyvinyl fluoride Polymers 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 238000011049 filling Methods 0.000 description 5
- 238000007756 gravure coating Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N hexanedioic acid Natural products OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 5
- 238000005192 partition Methods 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 229920001519 homopolymer Polymers 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 229920003986 novolac Polymers 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 description 3
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 3
- 239000012964 benzotriazole Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000005357 flat glass Substances 0.000 description 3
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 229920006132 styrene block copolymer Polymers 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 3
- 229920003067 (meth)acrylic acid ester copolymer Polymers 0.000 description 2
- MIZLGWKEZAPEFJ-UHFFFAOYSA-N 1,1,2-trifluoroethene Chemical group FC=C(F)F MIZLGWKEZAPEFJ-UHFFFAOYSA-N 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 2
- FWHUTKPMCKSUCV-UHFFFAOYSA-N 1,3-dioxo-3a,4,5,6,7,7a-hexahydro-2-benzofuran-5-carboxylic acid Chemical compound C1C(C(=O)O)CCC2C(=O)OC(=O)C12 FWHUTKPMCKSUCV-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 229920002873 Polyethylenimine Polymers 0.000 description 2
- 229920009405 Polyvinylidenefluoride (PVDF) Film Polymers 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 2
- 229940125782 compound 2 Drugs 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 229940117927 ethylene oxide Drugs 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 2
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 2
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 2
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000004071 soot Substances 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- 238000010345 tape casting Methods 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 229910052724 xenon Inorganic materials 0.000 description 2
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- KNDQHSIWLOJIGP-UMRXKNAASA-N (3ar,4s,7r,7as)-rel-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione Chemical compound O=C1OC(=O)[C@@H]2[C@H]1[C@]1([H])C=C[C@@]2([H])C1 KNDQHSIWLOJIGP-UMRXKNAASA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- KMOUUZVZFBCRAM-UHFFFAOYSA-N 1,2,3,6-tetrahydrophthalic anhydride Chemical compound C1C=CCC2C(=O)OC(=O)C21 KMOUUZVZFBCRAM-UHFFFAOYSA-N 0.000 description 1
- VDNSZPNSUQRUMS-UHFFFAOYSA-N 1-cyclohexyl-4-ethenylbenzene Chemical compound C1=CC(C=C)=CC=C1C1CCCCC1 VDNSZPNSUQRUMS-UHFFFAOYSA-N 0.000 description 1
- WJNKJKGZKFOLOJ-UHFFFAOYSA-N 1-dodecyl-4-ethenylbenzene Chemical compound CCCCCCCCCCCCC1=CC=C(C=C)C=C1 WJNKJKGZKFOLOJ-UHFFFAOYSA-N 0.000 description 1
- VVTGQMLRTKFKAM-UHFFFAOYSA-N 1-ethenyl-4-propylbenzene Chemical compound CCCC1=CC=C(C=C)C=C1 VVTGQMLRTKFKAM-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- CCJVHHBXARCZQQ-UHFFFAOYSA-N 2-methylhexa-1,3,5-triene styrene Chemical compound C(=C)C=CC(C)=C.C=CC1=CC=CC=C1 CCJVHHBXARCZQQ-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- HGFWTERYDVYMMD-UHFFFAOYSA-N 3,3-dichlorooxolane-2,5-dione Chemical compound ClC1(Cl)CC(=O)OC1=O HGFWTERYDVYMMD-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Laminated Bodies (AREA)
- Woven Fabrics (AREA)
Abstract
Description
本発明は寸法安定性及び強度維持のための粗目格子状構造体を支持体として複合していても、透視による視認性に優れた透明フレキシブルシートに関し、例えば、膜構造建造物(パビリオン外装、美術館オブジェ、博物館オブジェ)、シートハウス、園芸ハウスなどの屋外用途での本体材料及び採光窓などのパーツ材、また電子・電気機器工場、病院・研究施設などの屋内用途で使用する間仕切り、カーテン、機器カバー、さらにはバッグ、レジャーシートなどの雑貨用途、などに使用する産業資材シート全般において、粗目格子状構造体を複合していても視界の大きな妨げとなることなく、シート全体での視認性を向上させた防汚性かつ耐候性(耐変色性)の透明フレキシブルシートに関する。 The present invention relates to a transparent flexible sheet having excellent visibility by seeing through even if a coarse lattice-like structure for maintaining dimensional stability and strength is combined as a support, and for example, a membrane structure building (pavilion exterior, museum). Objects, museum objects), body materials for outdoor applications such as sheet houses, horticultural houses, and parts materials such as lighting windows, and partitions, curtains, and equipment used for indoor applications such as electronic and electrical equipment factories, hospitals and research facilities. In general industrial material sheets used for covers, bags and other miscellaneous goods such as leisure sheets, even if a coarse grid structure is compounded, it does not greatly obstruct the view and the visibility of the entire sheet is improved. The present invention relates to a transparent flexible sheet having improved antifouling property and weather resistance (discoloration resistance).
パビリオン、美術館の外装や内装の一部を立体フレーム構造としてデザインし、立体フレームの形状に沿ってフィルムやシートを展張被覆する設計では、耐候性、防汚性に優れた透明で強靭なフィルムやシートが使用されている。しかし、これらのフィルムやシートの単体使用では、風圧、積雪、気温上昇などの要因でフィルムが弛んだり変形する問題や、特に延伸フィルムでは鋭利な物体の接触でフィルムが裂け易い欠点を有しているため、寸法安定性を保ち、かつ破壊防止効果を得るための補強材として繊維基材を必要とする。このような補強例は、ポリエステル繊維平織粗目状織布(糸密度経糸1本/2cm×緯糸1本/2cm:空隙率90%)の両面に無着色のオレフィン系樹脂フィルムを積層した透光率が95%の膜材(特許文献1:実施例1など)があるが、これらはポリエステル繊維平織粗目状織布が見た目に露わとなって目立ち、用途によっては視界を遮る目障りな存在であった。 Part of the exterior and interior of the pavilion and museums is designed as a three-dimensional frame structure, and the film and sheet are stretched and covered along the shape of the three-dimensional frame.In the design, a transparent and strong film with excellent weather resistance and stain resistance is used. Sheets are used. However, when these films and sheets are used alone, they have a problem that the film is slackened or deformed due to factors such as wind pressure, snow, temperature rise, etc., and particularly in a stretched film, there is a drawback that the film easily tears due to contact with a sharp object. Therefore, a fiber base material is required as a reinforcing material for maintaining the dimensional stability and obtaining the destruction prevention effect. An example of such reinforcement is a polyester fiber plain weave woven cloth (yarn density warp 1 /2 cm x weft 1 /2 cm: void ratio 90%) with a non-colored olefin resin film laminated on both sides. There are 95% of film materials (Patent Document 1: Example 1 and the like), but these are conspicuous because the polyester fiber plain weave coarse woven cloth is conspicuous as it is visible, and obstructs the visibility depending on the application. It was
そこで本出願人は、高い視認性を有する間仕切りシート材料、光源の光度を下げない光天井材用の繊維複合シートとして、ガラス繊維からなる基材の全面に、芳香族リン酸エステル化合物を含有する軟質塩化ビニル樹脂組成物による樹脂含浸被覆層を形成し、ガラス繊維と、軟質塩化ビニル樹脂組成物との屈折率(JIS K7142)の差を0.03以下として得られる、ガラス繊維基材がスケルトン状に目立たない透明性複合シート(特許文献2)の検討を行った。その後、本出願人は、防煙垂壁などの不燃建材に用いる透明ガラスクロスシートで、シートの折曲や折畳によってシート内部白化傷を発生して外観を損なうことのない、取り扱い性と耐光堅牢性に優れた透明性複合シートを検討した。これはシランカップリング剤で処理したガラスクロスに、特定の非芳香族トリイソシアネート化合物とバインダー樹脂とを含む接着剤成分を含浸被覆硬化してなる接着剤含浸被覆ガラスクロスを基材として、その両面に、芳香族リン酸エステル化合物を含有する屈折率(JIS K7142)1.52〜1.58の範囲の軟質塩化ビニル樹脂透明層を設けた透明不燃シート(特許文献3)である。 Therefore, the applicant of the present invention contains a partition sheet material having high visibility, an aromatic phosphate ester compound on the entire surface of a base material made of glass fiber as a fiber composite sheet for a light ceiling material that does not reduce the luminous intensity of the light source. A glass fiber base material obtained by forming a resin-impregnated coating layer of a soft vinyl chloride resin composition and obtaining a difference in refractive index (JIS K7142) between glass fiber and the soft vinyl chloride resin composition of 0.03 or less. A transparent composite sheet (Patent Document 2), which is inconspicuous in shape, was examined. After that, the applicant of the present invention is a transparent glass cloth sheet used for non-combustible building materials such as smoke-proof hanging walls, which does not damage the appearance due to whitening scratches inside the sheet due to bending or folding of the sheet, handling and light resistance. A transparent composite sheet having excellent fastness was examined. This is a glass cloth treated with a silane coupling agent, an adhesive impregnated and coated glass cloth obtained by impregnating and curing an adhesive component containing a specific non-aromatic triisocyanate compound and a binder resin, and its both surfaces. A transparent noncombustible sheet (Patent Document 3) in which a soft vinyl chloride resin transparent layer having an aromatic phosphate compound and having a refractive index (JIS K7142) of 1.52 to 1.58 is provided.
これら特許文献2の透明性複合シートと特許文献3の透明不燃シートは、何れもガラス繊維基材(ガラスクロス)を半透明化とすることで、透視による視認性を十分なものとするが、観察角度によってガラス繊維基材(ガラスクロス)を透過しての視界に干渉縞を生じたり、芳香族リン酸エステル化合物を多量に含有することで、シートを透過しての視界に黄味を帯びるという欠点を有している。従って仮に特許文献2や特許文献3の技術を特許文献1のシートに応用したとしても、シートを透過しての視界に黄味を帯びるという問題は解決されるものではない。また特許文献2は光天井材、特許文献3は防煙垂壁などの不燃建材と、何れも屋内用途に供されるため、耐紫外線にやや劣る芳香族リン酸エステル化合物の多用に致命的な問題はないが、屋外使用の膜構造物などに芳香族リン酸エステル化合物を多用することは黄変着色のトラブルを招くことがあった。一方、液晶表示装置の分野ではガラス板代替素材としてガラスクロスを芯材に含む、軽量で割れない透明樹脂基板が検討され、ガラスクロスとエポキシ樹脂との複合によるプリプレグ(特許文献4)が使用されている。これらはお互いの屈折率を近似させることでガラスクロスの存在が光学的に消えて識別出来ない外観となるが、エポキシ樹脂硬化物を使用することで風合が極度に硬く、厚さのあるシート状では板状となるためフレキシブル性を必要とする産業資材用途への応用は本質的に不向きである。従って繊維基材を寸法安定性及び強度維持のために含む屋外でも使用可能な透明フレキシブルシートであって、繊維基材を複合していても視界の大きな妨げとならず、シート全体の視認性が向上した防汚性かつ耐候性(耐変色性)の透明フレキシブルシートが望まれている。 Both of the transparent composite sheet of Patent Document 2 and the transparent noncombustible sheet of Patent Document 3 make the glass fiber base material (glass cloth) translucent, thereby providing sufficient visibility by fluoroscopy. Depending on the viewing angle, interference fringes are generated in the field of view through the glass fiber base material (glass cloth), or a large amount of aromatic phosphate compound is included, which causes the field of view through the sheet to become yellowish. It has the drawback. Therefore, even if the technique of Patent Document 2 or Patent Document 3 is applied to the sheet of Patent Document 1, the problem of yellowing the field of view through the sheet cannot be solved. In addition, Patent Document 2 is a light ceiling material, and Patent Document 3 is a non-combustible building material such as a smoke-proof hanging wall, both of which are used for indoor purposes, and thus are fatal for the heavy use of aromatic phosphate compounds that are slightly inferior in ultraviolet resistance. Although there is no problem, the frequent use of an aromatic phosphate compound in a film structure for outdoor use may lead to yellowing and coloring problems. On the other hand, in the field of liquid crystal display devices, a lightweight and unbreakable transparent resin substrate containing glass cloth as a core material as a substitute material for a glass plate has been studied, and a prepreg made of a composite of glass cloth and epoxy resin has been used. ing. By approximating the refractive indices of these to each other, the presence of glass cloth disappears optically to give an unrecognizable appearance, but by using a cured epoxy resin, the texture is extremely hard and a thick sheet Since the shape is plate-like, it is essentially unsuitable for application to industrial materials that require flexibility. Therefore, it is a transparent flexible sheet that includes a fiber base material for maintaining dimensional stability and strength and can be used outdoors, and even if the fiber base material is compounded, it does not greatly hinder the visibility and the visibility of the entire sheet is improved. A transparent flexible sheet having improved antifouling property and weather resistance (discoloration resistance) is desired.
本発明は上記従来事情に鑑みてなされたものであり、その課題は、膜構造建造物(パビリオン外装、美術館オブジェ、博物館オブジェ)、シートハウス、園芸ハウスなどの屋外用途での本体材料及び採光窓などのパーツ材、また電子・電気機器工場、病院・研究施設などの屋内用途で使用する間仕切り、カーテン、機器カバー、さらにはバッグ、レジャーシートなどの雑貨用途、などに使用する産業資材シート全般において、寸法安定性及び強度維持のための繊維基材(粗目格子状構造体)を複合していても、繊維基材(粗目格子状構造体)の存在が視界の大きな妨げとなることなく、シート全体の視認性を向上させた防汚性かつ耐候性(耐変色性)の透明フレキシブルシートを提供することにある。 The present invention has been made in view of the above conventional circumstances, and its problem is a main material and a lighting window for outdoor use such as a film structure building (pavilion exterior, museum object, museum object), sheet house, garden house, and the like. For parts materials such as, and for industrial materials sheets used for partitions used for indoor applications such as electronic and electrical equipment factories, hospitals and research facilities, curtains, equipment covers, and miscellaneous goods such as bags and leisure sheets. Even if a fiber base material (coarse lattice structure) for maintaining dimensional stability and strength is compounded, the presence of the fiber base material (coarse lattice structure) does not greatly hinder the visibility and the sheet. An object of the present invention is to provide an antifouling and weather-resistant (discoloration-resistant) transparent flexible sheet with improved overall visibility.
上記課題を解決するために検討を重ねた結果、樹脂加工マルチフィラメント糸条で構成された粗目格子状構造体を基体として、この粗目格子状構造体の表面及び裏面の各々全面に透明樹脂シートを積層してなる複合体の片面以上にフッ素系樹脂層が形成された積層体であって、前記フッ素系樹脂層が、フッ素系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、フッ素系樹脂層/アクリル系樹脂層からなる複層体、フッ素系樹脂層/アクリル系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、及びフッ素系樹脂層/アクリル系樹脂層/塩化ビニル系樹脂層からなる複層体から選ばれた何れか1種であり、前記樹脂加工マルチフィラメント糸条が、1)芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物でマルチフィラメント糸条を被覆し、かつ前記マルチフィラメント糸条を構成するフィラメント同士の空隙全体を充填し、2)前記マルチフィラメントと、前記塩化ビニル樹脂組成物との屈折率(JIS K7142)差が0.05以内であり、3)さらに前記1)の糸条の表面全体にエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を有し、この透明被覆層と前記塩化ビニル樹脂組成物との屈折率(JIS K7142)差が0.05以内であることによって、粗目格子状構造体の存在が視界の妨げとなることなく、シート全体での視認性が向上した産業資材シートが得られることを見出し、視認性、防汚性及び耐候性に優れた透明フレキシブルシートの発明を完成させるに至った。これはマルチフィラメントと、塩化ビニル樹脂組成物との屈折率(JIS K7142)差を0.05以内とするか、または同一とすることで、光学的にマルチフィラメントの存在を半透明〜透明化とするもので、さらにこの(半)透明化した1)の糸条の表面全体にエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を設け、この透明被覆層と塩化ビニル樹脂組成物との屈折率(JIS K7142)差を0.05以内とすることによって(半)透明化された1)の糸条の透明性を維持し、しかも透明被覆層を設けてもフレキシブル性を大きく損なうような欠点を生じない。さらにこの透明被覆層は塩化ビニル樹脂組成物に含む芳香族リン酸エステル化合物を樹脂加工マルチフィラメント糸条内に留め、芳香族リン酸エステル化合物を透明樹脂シート側に移行、拡散させないためのバリヤー層とすることで、樹脂加工マルチフィラメント糸条(粗目格子状構造体)の透明効果を安定的に持続し、かつシートの耐候性(耐変色性)を安定持続することを可能とする。 As a result of repeated studies to solve the above-mentioned problems, a rough lattice-shaped structure composed of resin-processed multifilament yarns is used as a substrate, and a transparent resin sheet is provided on each of the entire front and back surfaces of the rough lattice-shaped structure. A laminated body in which a fluororesin layer is formed on one or more surfaces of a laminated composite, wherein the fluororesin layer comprises a fluororesin layer/aminoethylated acrylic resin epoxy cured product layer. , Fluorine-based resin layer/acrylic-based resin layer double-layered body, Fluorine-based resin layer/acrylic-based resin layer/aminoethylated acrylic resin epoxy cured material layer-based double-layered body, and fluorine-based resin layer/acrylic-based resin Layer/vinyl chloride resin layer, which is any one kind selected from multi-layered bodies, wherein the resin-processed multifilament yarn is 1) a vinyl chloride resin composition containing an aromatic phosphate ester compound. By covering the filament yarns and filling the entire voids between the filaments constituting the multifilament yarns, 2) the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0. Within 5 and 3) further having a transparent coating layer of at least one selected from an epoxy resin, a styrene resin, and an acrylic resin on the entire surface of the yarn of 1). Since the difference in the refractive index (JIS K7142) from the vinyl chloride resin composition is within 0.05, the visibility of the entire sheet is improved without the presence of the coarse grid structure hindering the visibility. The inventors have found that an industrial material sheet can be obtained, and have completed the invention of a transparent flexible sheet excellent in visibility, antifouling property and weather resistance. This is because the difference in the refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is within 0.05, or the same, so that the presence of the multifilament can be optically translucent to transparent. In addition, a transparent coating layer of at least one selected from an epoxy resin, a styrene resin, and an acrylic resin is provided on the entire surface of the (semi)transparent 1) yarn, and the transparent coating is provided. By keeping the difference in refractive index (JIS K7142) between the layer and the vinyl chloride resin composition within 0.05, the transparency of the (semi)transparent 1) yarn is maintained and a transparent coating layer is provided. However, it does not cause a defect that greatly impairs flexibility. Further, this transparent coating layer is a barrier layer for keeping the aromatic phosphate ester compound contained in the vinyl chloride resin composition in the resin-processed multifilament yarn and preventing the aromatic phosphate ester compound from migrating and diffusing to the transparent resin sheet side. This makes it possible to stably maintain the transparent effect of the resin-processed multifilament yarn (coarse grid-like structure) and stably maintain the weather resistance (discoloration resistance) of the sheet.
本発明の透明フレキシブルシートは、前記樹脂加工マルチフィラメント糸条の断面形状が楕円または両端部が円弧状の略長方形で、この断面形状における高さと幅の比が2:3〜1:5であることが好ましい。これによって多数のフィラメントが薄平たく重なって引き揃い、しかも薄平たく存在することで、マルチフィラメント糸条として十分な強度及び寸法安定性を保持しながら、マルチフィラメントと、塩化ビニル樹脂組成物との屈折率(JIS K7142)差を0.05以内、または同一とした時に、光学的にマルチフィラメントの存在をより透明化して見え難くすることができる。 In the transparent flexible sheet of the present invention, the cross-sectional shape of the resin-processed multifilament yarn is elliptical or substantially rectangular with arcuate ends, and the ratio of height to width in this cross-sectional shape is 2:3 to 1:5. Preferably. As a result, a large number of filaments are thinly overlapped and aligned with each other, and even if they are present flatly, the multifilament and the vinyl chloride resin composition are refracted while maintaining sufficient strength and dimensional stability as a multifilament yarn. When the difference (JIS K7142) difference is within 0.05 or the same, the presence of the multifilament can be made optically transparent and difficult to see.
本発明の透明フレキシブルシートは、前記樹脂加工マルチフィラメント糸条を構成するマルチフィラメントが、ガラス繊維、ポリエステル繊維、ポリアミド繊維、ポリプロピレン繊維、ビニロン繊維、及び塩化ビニル繊維から選ばれた1種以上であることが好ましい。特にガラス繊維(特にEガラス:屈折率1.55〜1.56)による樹脂加工マルチフィラメント糸条が好ましい。 In the transparent flexible sheet of the present invention, the multifilament forming the resin-processed multifilament yarn is one or more selected from glass fiber, polyester fiber, polyamide fiber, polypropylene fiber, vinylon fiber, and vinyl chloride fiber. Preferably. Particularly, a resin-processed multifilament yarn made of glass fiber (particularly E glass: refractive index of 1.55 to 1.56) is preferable.
本発明の透明フレキシブルシートは、前記粗目格子状構造体が、1)経/マルチフィラメント糸条群、及び緯/マルチフィラメント糸条群で構成された織物、または2)経/マルチフィラメント糸条群、及び40°〜65°バイアス/マルチフィラメント糸条群で構成された三軸織物、または3)経/マルチフィラメント糸条群、緯/マルチフィラメント糸条群、及び40°〜65°バイアス/マルチフィラメント糸条群で構成された四軸織物、から選ばれた何れか1種を基材として、前記塩化ビニル樹脂組成物で被覆、かつ充填され、さらに前記エポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上により透明被覆されたもので、前記粗目格子状構造体の粗目格子1個当たりの面積が25mm2〜111mm2の範囲内であって、これらに含む全ての粗目格子の面積はほぼ等しいことが好ましい。 In the transparent flexible sheet of the present invention, the coarse grid structure is 1) a woven fabric composed of warp/multifilament yarn groups and weft/multifilament yarn groups, or 2) warp/multifilament yarn groups. , And a triaxial woven fabric composed of 40° to 65° bias/multifilament yarn groups, or 3) warp/multifilament yarn groups, weft/multifilament yarn groups, and 40° to 65° bias/multi A tetraaxial woven fabric composed of filament yarn groups is used as a base material, coated with and filled with the vinyl chloride resin composition, and further the epoxy resin, styrene resin, and acrylic resin. one that is transparent coated with one or more selected from the system resin, wherein in a range area of 25mm 2 ~111mm 2 of coarse grid 1 per the coarse grid-like structure, all coarse containing these It is preferred that the areas of the gratings be approximately equal.
本発明の透明フレキシブルシートは、前記粗目格子状構造体が、4)経/樹脂加工マルチフィラメント糸条群、及び緯/樹脂加工マルチフィラメント糸条群が、経/緯交点で固着された二軸ネット、または5)経/樹脂加工マルチフィラメント糸条群、及び40°〜65°バイアス/樹脂加工マルチフィラメント糸条群が、経/バイアス交点で固着された三軸ネット、または6)経/樹脂加工マルチフィラメント糸条群、緯/樹脂加工マルチフィラメント糸条群、及び40°〜65°バイアス/樹脂加工マルチフィラメント糸条群が、経/緯/バイアス交点で固着された四軸ネット、から選ばれた何れか1種で、何れも前記樹脂加工マルチフィラメント糸条が、塩化ビニル樹脂組成物で被覆、かつ充填され、さらに前記エポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上により透明被覆された、粗目格子1個当たりの面積が100mm2〜2600mm2の範囲内であって、これらに含む全ての粗目格子の面積はほぼ等しいことが好ましい。 In the transparent flexible sheet of the present invention, the coarse grid structure is 4) biaxial in which warp/resin-processed multifilament yarn groups and weft/resin-processed multifilament yarn groups are fixed at warp/weft intersections. Net or 5) warp/resin processed multifilament yarn group and 40° to 65° bias/resin processed multifilament yarn group fixed at warp/bias intersection, or 6) warp/resin Processed multifilament yarn group, weft/resin processed multifilament yarn group, and 40°-65° bias/resin processed multifilament yarn group are selected from four-axis nets fixed at warp/weft/bias intersections. In any one of the above, the resin-processed multifilament yarn is coated and filled with a vinyl chloride resin composition, and further selected from the epoxy resin, styrene resin, and acrylic resin. was clear coating the above species, area per coarse grating is within the range of 100mm 2 ~2600mm 2, it is preferred that approximately equal area of all coarse grid including these.
本発明の透明フレキシブルシートは、前記芳香族リン酸エステル化合物が、リン酸トリクレジル、リン酸トリフェニル、リン酸トリキシレニル、リン酸クレジルジフェニル、及びリン酸2−エチルヘキシルジフェニル、から選ばれた1種以上で、前記塩化ビニル樹脂組成物に占める塩化ビニル樹脂の質量に対して50〜200質量%であることが好ましい。これは特にガラス繊維(例えばEガラス:屈折率1.55〜1.56)による樹脂加工マルチフィラメント糸条と、これらの芳香族リン酸エステル化合物との併用で、相互の屈折率差を0.05以内とすることで、粗目格子状構造体の存在を目立たなくすることができる。 In the transparent flexible sheet of the present invention, the aromatic phosphate compound is one selected from tricresyl phosphate, triphenyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, and 2-ethylhexyl diphenyl phosphate. As described above, it is preferably 50 to 200 mass% with respect to the mass of the vinyl chloride resin in the vinyl chloride resin composition. This is particularly the case where a resin-processed multifilament yarn made of glass fiber (for example, E glass: refractive index of 1.55 to 1.56) is used in combination with these aromatic phosphoric acid ester compounds, and the difference in refractive index between them is 0. By setting it to be within 05, it is possible to make the existence of the coarse grid-like structure inconspicuous.
本発明の透明フレキシブルシートは、前記塩化ビニル樹脂組成物が、さらにエポキシ化大豆油、エポキシ化アマニ油、エポキシ化脂肪酸ブチル、エポキシ化脂肪酸2−エチルヘキシル、エポキシヘキサヒドロフタル酸2−エチルヘキシル、及びエポキシヘキサヒドロフタル酸ジエポキシステアリルから選ばれた1種以上のエポキシ系化合物を、前記芳香族リン酸エステル化合物の総量に対して1〜25質量%含んでいることが好ましい。これらのエポキシ系化合物を含有することによって塩化ビニル樹脂組成物に必須成分として含む芳香族リン酸エステル化合物の耐候性(耐変色性)を改善することができる。 In the transparent flexible sheet of the present invention, the vinyl chloride resin composition further comprises epoxidized soybean oil, epoxidized linseed oil, epoxidized fatty acid butyl, epoxidized fatty acid 2-ethylhexyl, epoxy hexahydrophthalate 2-ethylhexyl, and epoxy. It is preferable that one or more epoxy compounds selected from diepoxystearyl hexahydrophthalate are contained in an amount of 1 to 25 mass% with respect to the total amount of the aromatic phosphate compound. By containing these epoxy compounds, the weather resistance (discoloration resistance) of the aromatic phosphate ester compound contained as an essential component in the vinyl chloride resin composition can be improved.
本発明の透明フレキシブルシートは、前記透明樹脂シートが塩化ビニル系樹脂及び可塑剤を主体とする軟質塩化ビニル系樹脂組成物で構成され、可塑剤が、フタル酸ジアルキルエステル、イソフタル酸ジアルキルエステル、テレフタル酸ジアルキルエステル、シクロヘキサンジカルボン酸ジアルキルエステル、及びシクロヘキセンジカルボン酸ジアルキルエステルから選ばれた1種以上で、前記塩化ビニル系樹脂の質量に対して35〜100質量%の配合量であることが好ましい。これらの可塑剤を主体とすることによって透明樹脂シートの耐候性(耐変色性)を安定持続することができる。 In the transparent flexible sheet of the present invention, the transparent resin sheet is composed of a soft vinyl chloride resin composition mainly containing a vinyl chloride resin and a plasticizer, and the plasticizer is a dialkyl phthalate ester, a dialkyl isophthalate ester, or terephthalate. It is preferable that one or more kinds selected from acid dialkyl ester, cyclohexanedicarboxylic acid dialkyl ester, and cyclohexene dicarboxylic acid dialkyl ester be used, and the blending amount is 35 to 100% by mass relative to the mass of the vinyl chloride resin. By mainly using these plasticizers, the weather resistance (discoloration resistance) of the transparent resin sheet can be stably maintained.
本発明の透明フレキシブルシートは、前記フッ素系樹脂層の表面に、1次粒子径3nm〜150nmの無機コロイド物質を原料とするナノ粒子が、シランカップリング剤の加水分解縮合物を含むバインダー成分に担持されてなる帯電防止性防汚層が設けられていて、前記無機コロイド物質が、光触媒性酸化チタンゾル、光触媒性酸化亜鉛ゾル、光触媒性酸化錫ゾル、酸化チタンゾル、酸化亜鉛ゾル、酸化錫ゾル、シリカゾル、酸化アルミニウムゾル、酸化ジルコニウムゾル、酸化セリウムゾル、及び複合酸化物(酸化亜鉛−五酸化アンチモン複合または酸化スズ−五酸化アンチモン複合)ゾルから選ばれた1種以上の金属酸化物であることが好ましい。この帯電防止性防汚層の付帯によって本発明の透明フレキシブルシートの視認性を損なうことなく、帯電による煤塵の付着堆積を抑止し、煤塵が付着したとしても容易な拭き取り除去性と、さらには降雨時のセルフクリーニング効果発現により外観を美麗に保つことを可能とする。 In the transparent flexible sheet of the present invention, nanoparticles made of an inorganic colloidal substance having a primary particle diameter of 3 nm to 150 nm are used as a binder component containing a hydrolyzed condensate of a silane coupling agent on the surface of the fluororesin layer. An antistatic antifouling layer that is supported is provided, and the inorganic colloidal substance is a photocatalytic titanium oxide sol, a photocatalytic zinc oxide sol, a photocatalytic tin oxide sol, a titanium oxide sol, a zinc oxide sol, a tin oxide sol, At least one metal oxide selected from silica sol, aluminum oxide sol, zirconium oxide sol, cerium oxide sol, and complex oxide (zinc oxide-antimony pentoxide complex or tin oxide-antimony pentoxide complex) sol. preferable. Without impairing the visibility of the transparent flexible sheet of the present invention due to the addition of this antistatic stain-proof layer, it suppresses the attachment and accumulation of soot dust due to electrification, and even if soot dust adheres, it can be easily wiped off and removed, and even rainfall. The appearance of the self-cleaning effect at the time makes it possible to keep the appearance beautiful.
本発明により得られた透明フレキシブルシートは、樹脂加工マルチフィラメント糸条で構成された粗目格子状構造体を基体として、この粗目格子状構造体の表面及び裏面の各々全面に透明樹脂シートを積層してなる複合体の片面以上にフッ素系樹脂層が形成された積層体であって、フッ素系樹脂層が、フッ素系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、フッ素系樹脂層/アクリル系樹脂層からなる複層体、フッ素系樹脂層/アクリル系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、及びフッ素系樹脂層/アクリル系樹脂層/塩化ビニル系樹脂層からなる複層体から選ばれた何れか1種であり、樹脂加工マルチフィラメント糸条が、1)芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物でマルチフィラメント糸条を被覆し、かつマルチフィラメント糸条を構成するフィラメント同士の空隙全体を充填し、2)マルチフィラメントと、塩化ビニル樹脂組成物との屈折率(JIS K7142)差を0.05以内とすることで、樹脂加工マルチフィラメント糸条の存在が光学的に軟質塩化ビニル樹脂組成物と同化し、その結果、粗目格子状構造体の存在が光学的に消失する効果を発現し、3)さらに1)の糸条の表面全体にエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を有し、この透明被覆層と塩化ビニル樹脂組成物との屈折率(JIS K7142)差を0.05以内とすることによって、1)の糸条の透明性を維持し、しかも透明被覆層を設けてもフレキシブル性を大きく損なうような欠点を生じることがない。またこの透明被覆層は、芳香族リン酸エステル化合物が透明樹脂シート側に移行、拡散させないためのバリヤー層として作用することで、芳香族リン酸エステル化合物が安定的に樹脂加工マルチフィラメント糸条内に留まることで、粗目格子状構造体の存在が経時的に視界の妨げとなるような白濁露呈がなく、防汚性及び汚れの除去性に優れることでシート全体の視認性を良好に維持することができ、しかも長期間の耐候性(耐変色性)にも優れた透明フレキシブルシートが得られるので、例えば、膜構造建造物(パビリオン外装、美術館オブジェ、博物館オブジェ)、シートハウス、園芸ハウスなどの屋外用途での本体材料及び採光窓などのパーツ材、また電子・電気機器工場、病院・研究施設などの屋内用途で使用する間仕切り、カーテン、機器カバー、さらにはバッグ、レジャーシートなどの雑貨用途、などの産業資材に広く使用することができる。 The transparent flexible sheet obtained by the present invention has a rough lattice-shaped structure composed of a resin-processed multifilament yarn as a base, and a transparent resin sheet is laminated on each of the entire front and back surfaces of the rough lattice-shaped structure. A laminated body in which a fluororesin layer is formed on one or more surfaces of the composite body, wherein the fluororesin layer comprises a fluororesin layer/aminoethylated acrylic resin epoxy cured product layer, and a fluororesin layer. Multilayer of resin layer/acrylic resin layer, fluororesin layer/acrylic resin layer/aminoethylated acrylic resin epoxy cured product layer, and fluororesin layer/acrylic resin layer/chlorination The resin-processed multifilament yarn is any one selected from a multi-layered body composed of a vinyl-based resin layer, wherein the resin-processed multifilament yarn is 1) a vinyl chloride resin composition containing an aromatic phosphate ester compound. By covering and filling the entire voids between the filaments constituting the multifilament yarn, and 2) making the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition within 0.05, The presence of the resin-processed multifilament yarn is optically assimilated to the soft vinyl chloride resin composition, and as a result, the presence of the coarse lattice structure is optically eliminated, and the yarn of 3) and 1) is further produced. The entire surface of the strip has a transparent coating layer of at least one selected from epoxy resin, styrene resin, and acrylic resin, and the refractive index of this transparent coating layer and vinyl chloride resin composition (JIS K7142) By setting the difference to be within 0.05, the transparency of the yarn of 1) is maintained, and even if the transparent coating layer is provided, there is no drawback that the flexibility is greatly impaired. Further, this transparent coating layer acts as a barrier layer for preventing the aromatic phosphate ester compound from migrating and diffusing to the transparent resin sheet side, so that the aromatic phosphate ester compound is stably contained in the resin-processed multifilament yarn. The presence of the coarse grid-like structure does not cause cloudiness and exposure that hinders the visibility over time, and excellent stain resistance and stain removability maintain good visibility of the entire sheet. Since it is possible to obtain a transparent flexible sheet that is excellent in weather resistance (discoloration resistance) for a long period of time, for example, a film structure building (pavilion exterior, museum object, museum object), sheet house, garden house, etc. Main body materials for outdoor applications and parts materials such as lighting windows, and partitions used for indoor applications such as electronic and electrical equipment factories, hospitals and research facilities, curtains, equipment covers, and other miscellaneous goods such as bags and leisure sheets. It can be widely used for industrial materials such as.
本発明の透明フレキシブルシートは、樹脂加工マルチフィラメント糸条で構成された粗目格子状構造体を基体として、この粗目格子状構造体の表面及び裏面の各々全面に透明樹脂シートを積層してなる複合体の片面以上にフッ素系樹脂層が形成された積層体であって、フッ素系樹脂層が、フッ素系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、フッ素系樹脂層/アクリル系樹脂層からなる複層体、フッ素系樹脂層/アクリル系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、及びフッ素系樹脂層/アクリル系樹脂層/塩化ビニル系樹脂層からなる複層体から選ばれた何れか1種であり、樹脂加工マルチフィラメント糸条が、1)芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物でマルチフィラメント糸条を被覆し、かつマルチフィラメント糸条を構成するフィラメント同士の空隙全体を充填し、2)マルチフィラメントと、塩化ビニル樹脂組成物との屈折率(JIS K7142)の差が0.05以内であり、3)さらに1)の糸条の表面全体にエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を有し、この透明被覆層と塩化ビニル樹脂組成物との屈折率(JIS K7142)の差を0.05以内とする構成である。 The transparent flexible sheet of the present invention is a composite obtained by laminating a transparent resin sheet on the entire surface of each of the front surface and the back surface of the coarse lattice-like structure, which is a base of the coarse lattice-like structure made of resin-processed multifilament yarn. A laminated body in which a fluororesin layer is formed on at least one side of the body, wherein the fluororesin layer comprises a fluororesin layer/aminoethylated acrylic resin epoxy cured product layer, a fluororesin layer/ Multi-layered body composed of acrylic resin layer, multi-layered body composed of fluorocarbon resin layer/acrylic resin layer/aminoethylated acrylic resin epoxy cured material layer, and fluorocarbon resin layer/acrylic resin layer/vinyl chloride resin The resin-processed multifilament yarn is any one selected from a multi-layered body consisting of layers, and 1) the multifilament yarn is coated with a vinyl chloride resin composition containing an aromatic phosphate ester compound, And filling the entire voids between the filaments constituting the multifilament yarn, 2) the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is within 0.05, and 3) further 1 ) Has a transparent coating layer of at least one selected from epoxy resin, styrene resin, and acrylic resin on the entire surface of the yarn, and the refractive index of the transparent coating layer and the vinyl chloride resin composition ( The difference of JIS K7142) is within 0.05.
本発明の透明フレキシブルシートに用いる粗目格子状構造体は、1)経/マルチフィラメント糸条群、及び緯/マルチフィラメント糸条群で構成された織物、または2)経/マルチフィラメント糸条群、40°〜65°好ましくは55°〜65°特に好ましくは60°の左上がりバイアス/マルチフィラメント糸条群、及び40°〜65°好ましくは55°〜65°特に好ましくは60°の右上がりバイアス/マルチフィラメント糸条群で構成された三軸織物、または3)経/マルチフィラメント糸条群、緯/マルチフィラメント糸条群、40°〜65°好ましくは40°〜50°特に好ましくは45°の左上がりバイアス/マルチフィラメント糸条群、及び40°〜65°好ましくは40°〜50°特に好ましくは45°の右上がりバイアス/マルチフィラメント糸条群で構成された四軸織物、から選ばれた何れか1種を基材として、この基材の全体を塩化ビニル樹脂組成物で被覆、かつ充填し、さらにエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を設けたもの、あるいは、4)経/樹脂加工マルチフィラメント糸条群、及び緯/樹脂加工マルチフィラメント糸条群を用いて製織された織物、または5)経/樹脂加工マルチフィラメント糸条群、40°〜65°好ましくは55°〜65°特に好ましくは60°の左上がりバイアス/樹脂加工マルチフィラメント糸条群、及び40°〜65°好ましくは55°〜65°特に好ましくは60°の右上がりバイアス/樹脂加工マルチフィラメント糸条群を用いて製織された三軸織物、または6)経/樹脂加工マルチフィラメント糸条群、緯/樹脂加工マルチフィラメント糸条群、40°〜65°好ましくは40°〜50°特に好ましくは45°の左上がりバイアス/樹脂加工マルチフィラメント糸条群、及び40°〜65°好ましくは40°〜50°特に好ましくは45°の右上がりバイアス/樹脂加工マルチフィラメント糸条群を用いて製織された四軸織物である。織物の組織は、平織物、バスケット織物、模紗織物、ラッセル編物などによる空隙率40〜90%、特に50〜85%の織物、三軸織物、または四軸織物が挙げられる。粗目格子状構造体の粗目格子1個当たりの面積は25mm2〜111mm2の範囲内で、全ての粗目格子面積がほぼ等しいことが好ましい。粗目格子1個当たりの面積が25mm2未満だとシート全体に占める粗目格子状構造体の比率を大きくし、樹脂加工マルチフィラメント糸条の変色を目立つものとすることがある。また粗目格子1個当たりの面積111mm2を超えると織物構造の凹凸差の少ない平織が困難となる。特に1)及び4)の織物の場合、結果的に経/緯各々の樹脂加工マルチフィラメント糸条群の打込密度が2〜4本/インチ、2)及び5)の三軸織物の場合、結果的に経/バイアス各々の樹脂加工マルチフィラメント糸条群の打込密度が2〜4本/インチ、3)及び6)の四軸織物の場合、結果的に経/緯/バイアス各々の樹脂加工マルチフィラメント糸条群の打込密度が2〜4本/インチである。 The coarse lattice-like structure used for the transparent flexible sheet of the present invention is 1) a woven fabric composed of warp/multifilament yarn groups and weft/multifilament yarn groups, or 2) warp/multifilament yarn groups, 40° to 65°, preferably 55° to 65°, particularly preferably 60° left rising bias/multifilament yarn group, and 40° to 65° preferably 55° to 65° particularly preferably 60° right rising bias /Triaxial woven fabric composed of multifilament yarn groups, or 3) warp/multifilament yarn groups, weft/multifilament yarn groups, 40° to 65°, preferably 40° to 50°, particularly preferably 45° Left-biasing bias/multifilament yarn group, and 40° to 65°, preferably 40° to 50°, and particularly preferably 45° right-raising bias/multifilament yarn group. Using any one of the above as a base material, the entire base material is coated and filled with a vinyl chloride resin composition, and further transparent with one or more kinds selected from an epoxy resin, a styrene resin, and an acrylic resin. A fabric provided with a coating layer, or 4) a woven fabric using warp/resin-processed multifilament yarn groups and weft/resin-processed multifilament yarn groups, or 5) warp/resin-processed multifilament yarns Group, 40° to 65°, preferably 55° to 65°, particularly preferably 60° left-up bias/resin-processed multifilament yarn group, and 40° to 65°, preferably 55° to 65°, particularly preferably 60° Rightward bias/triaxial woven fabric using resin-processed multifilament yarn group, or 6) warp/resin-processed multifilament yarn group, weft/resin-processed multifilament yarn group, 40° to 65° Preferably 40° to 50°, particularly preferably 45° leftward bias/resin processed multifilament yarn group, and 40° to 65°, preferably 40° to 50° particularly preferably 45° rightward bias/resin processed It is a four-axis woven fabric woven using a multifilament yarn group. Examples of the woven fabric include plain woven fabric, basket woven fabric, simulated woven fabric, woven fabric having a porosity of 40 to 90%, particularly 50 to 85%, triaxial woven fabric, or tetraaxial woven fabric. Within area of 25mm 2 ~111mm 2 of coarse grid 1 per the coarse grid-like structure, it is preferable that all of the coarse grid area approximately equal. If the area per coarse grid is less than 25 mm 2 , the ratio of the coarse grid structure to the entire sheet may be increased, and the discoloration of the resin-processed multifilament yarn may be noticeable. Further, if the area per coarse grid exceeds 111 mm 2 , it becomes difficult to form a plain weave with a small unevenness in the woven structure. In particular, in the case of the woven fabrics of 1) and 4), as a result, in the case of the triaxial woven fabric of which the driving density of the resin-processed multifilament yarn group of each warp/weft is 2 to 4 threads/inch, 2) and 5), As a result, in the case of a four-axis woven fabric in which the warp/bias resin-processed multifilament yarn groups have a driving density of 2 to 4 threads/inch, 3) and 6), as a result, each warp/weft/bias resin The shot density of the processed multifilament yarn group is 2 to 4 threads/inch.
また一方、本発明の透明フレキシブルシートに用いる粗目格子状構造体は、7)経/樹脂加工マルチフィラメント糸条群、及び緯/樹脂加工マルチフィラメント糸条群が経/緯交点で固着された二軸ネット(非織物)で、エポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を最外層に有するもの使用できる。これら二軸ネット(非織物)における経/緯交点での糸条配置は、a)緯糸条群を等間隔で配置した全ての緯糸条の上に、全ての経糸条群を等間隔で乗せて配置した二軸ネット(表裏を反転した態様も含む)、b)緯糸条群を等間隔(例えばn間隔)で配置し、経糸条群の一部を等間隔(例えば2n間隔)で緯糸条群に乗せて配置し、かつ残りの経糸条群を等間隔(例えば2n間隔)で緯糸条群に敷いて経糸条群同士が等間隔(例えばn間隔)となるように配置した二軸ネット(表裏を反転した態様も含む)、c)経糸条群を等間隔(例えばn間隔)で配置し、緯糸条群の一部を等間隔(例えば2n間隔)で経糸条群に乗せて配置し、かつ残りの緯糸条群を等間隔(例えば2n間隔)で経糸条群に敷いて緯糸条群同士が等間隔(例えばn間隔)となるように配置した二軸ネット(表裏を反転した態様も含む)が挙げられる。ここで「一部の糸条群」と「残りの糸条群と」の関係は、一部の糸条群を奇数番目の配置糸条とする時、残りの糸条群は偶数番目の配置糸条の関係(奇数番目は1,3,5,7,9・・・、または1,5,9,13・・・など任意である。偶数番目も同様)である。また一部の糸条群の配置順を「1,2」「5,6」「9,10」・・・のペアとする時、残りの糸条群の配置順は「3,4」「7,8」「11,12」・・・のペアで、3ペア以上も同様の法則の数列配置である。特に一部の糸条群がランダムで、残りの糸条群もランダムな態様であってもよい。 On the other hand, the coarse lattice-like structure used for the transparent flexible sheet of the present invention is 7) in which warp/resin-processed multifilament yarn groups and weft/resin-processed multifilament yarn groups are fixed at warp/weft intersections. A shaft net (non-woven fabric) having a transparent coating layer of at least one selected from an epoxy resin, a styrene resin, and an acrylic resin as an outermost layer can be used. The yarn arrangement at the warp/weft intersections in these biaxial nets (non-woven fabric) is as follows: a) Place all warp yarn groups at equal intervals on all weft yarns in which weft yarn groups are evenly spaced. Arranged biaxial nets (including front and back sides reversed), b) Weft yarn groups are arranged at equal intervals (for example, n intervals), and part of the warp yarn groups is equally spaced (for example, 2n intervals). A biaxial net (front and back) in which the remaining warp yarn groups are laid on the weft yarn group at equal intervals (for example, 2n intervals) and the warp yarn groups are evenly spaced (for example, n intervals). C) the warp yarn groups are arranged at equal intervals (for example, n intervals), and a part of the weft yarn groups are arranged at equal intervals (for example, 2n intervals) on the warp yarn groups, and A biaxial net in which the remaining weft yarn groups are laid on the warp yarn group at equal intervals (for example, 2n intervals) and the weft yarn groups are arranged at equal intervals (for example, n intervals) (including a mode in which the front and back are reversed). Is mentioned. Here, the relationship between "some yarn groups" and "remaining yarn groups" is that when some yarn groups are arranged in odd-numbered positions, the remaining yarn groups are arranged in even-numbered positions. It is the relationship of yarns (odd numbers are arbitrary such as 1, 3, 5, 7, 9... Or 1, 5, 9, 13..., and even numbers are the same). Further, when the arrangement order of some yarn groups is a pair of “1, 2”, “5, 6”, “9, 10”,..., The arrangement order of the remaining yarn groups is “3, 4”, “ 7, 8", "11, 12"... Pairs and 3 or more pairs have the same rule sequence arrangement. In particular, some yarn groups may be random, and the remaining yarn groups may be random.
または8)経/樹脂加工マルチフィラメント糸条群、40°〜65°好ましくは55°〜65°特に好ましくは60°の左上がりバイアス樹脂加工マルチフィラメント糸条群、及び40°〜65°好ましくは55°〜65°特に好ましくは60°の右上がりバイアス樹脂加工マルチフィラメント糸条群が、経/バイアス交点で固着された三軸ネット(非織物)で、樹脂加工マルチフィラメント糸条群に対して塩化ビニル樹脂組成物を被覆し、かつ充填し、さらにエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層を設けたものが使用できる。これら三軸ネット(非織物)における経/バイアス交点での糸条配置は、d)経/樹脂加工マルチフィラメント糸条群を等間隔で配置したこれら全ての経糸条群の上に、全ての40°〜65°左上がりバイアス/樹脂加工マルチフィラメント糸条群を等間隔で重ねて乗せて配置し、さらにその上に40°〜65°右上がりバイアス/樹脂加工マルチフィラメント糸条群を等間隔で重ねて乗せて配置した三軸非織物ネット(表裏を反転した態様も含む)、e)経/樹脂加工マルチフィラメント糸条群を等間隔で配置し、これら全ての経糸条群の上に、全ての40°〜65°左(右)上がりバイアス/樹脂加工マルチフィラメント糸条群を等間隔で乗せて配置し、全ての40°〜65°右(左)上がりバイアス/樹脂加工マルチフィラメント糸条群を等間隔で全ての経糸条群に敷かれるように配置した三軸非織物ネット(表裏を反転した態様も含む)、f)経/樹脂加工マルチフィラメント糸条群を等間隔(例えばn間隔)で配置したこれら全ての経糸条群の上に、40°〜65°右上がりバイアス/樹脂加工マルチフィラメント糸条群の一部を等間隔(例えば2n間隔)で乗せて配置し、残りの糸条群を等間隔(例えば2n間隔)で全ての経糸条群に敷かれるように配置し、さらに経糸条群の上に、40°〜65°左上がりバイアス/樹脂加工マルチフィラメント糸条群の一部を等間隔(例えば2n間隔)で乗せて配置し、残りの糸条群を等間隔(例えば2n間隔)で全ての経糸条群に敷かれるように配置し、左バイアス糸条群同士の糸条が等間隔(例えばn間隔)、及び右バイアス糸条群同士の糸条が等間隔(例えばn間隔)となる三軸ネット(表裏を反転した態様も含む)、g)40°〜65°右上がりバイアス/樹脂加工マルチフィラメント糸条群、及び40°〜65°右上がりバイアス/樹脂加工マルチフィラメント糸条群を等間隔(例えばn間隔)で配置し、左右バイアス糸条群の上に、経/樹脂加工マルチフィラメント糸条群の一部を等間隔(例えば2n間隔)で乗せて配置し、残りの糸条群を等間隔(例えば2n間隔)で全ての左右バイアス糸条群に敷かれるように配置し、経/樹脂加工マルチフィラメント糸条群同士の糸条が等間隔(例えばn間隔)となる三軸ネット(表裏を反転した態様も含む)、h)上記g)の態様において左右バイアス糸条群同士が交互に相手の糸条の上下に配置された三軸ネット(表裏を反転した態様も含む)などが使用できる。ここで「一部の糸条群」と「残りの糸条群と」の関係は段落〔0020〕末尾参照。 Or 8) warp/resin-processed multifilament yarn group, 40° to 65°, preferably 55° to 65°, and particularly preferably 60° leftward rising bias resin processed multifilament yarn group, and 40° to 65°, preferably 55° to 65°, particularly preferably 60° to the right, the bias resin-processed multifilament yarn group is a triaxial net (non-woven fabric) fixed at the warp/bias intersection, and It is possible to use those which are coated and filled with a vinyl chloride resin composition and further provided with a transparent coating layer of at least one selected from an epoxy resin, a styrene resin, and an acrylic resin. The yarn arrangement at the warp/bias intersections in these triaxial nets (non-woven fabrics) is as follows: d) All 40 warp yarns on all warp/resin-processed multifilament yarn groups arranged at equal intervals. ° to 65° Leftward bias/resin-processed multifilament yarn groups are placed at equal intervals, and 40° to 65° rightward bias/resin-processed multifilament yarn groups are placed at equal intervals. Triaxial non-woven nets placed on top of each other (including the case where the front and back are reversed), e) Warp/resin-processed multifilament yarn groups are arranged at equal intervals, and all of them are placed on these warp yarn groups. 40° to 65° left (right) rising bias/resin processed multifilament yarn groups are placed at equal intervals, and all 40° to 65° right (left) rising bias/resin processed multifilament yarn groups A triaxial non-woven net (including an aspect in which the front and back are reversed) arranged so as to be laid on all warp yarn groups at equal intervals, f) warp/resin processed multifilament yarn groups are equally spaced (for example, n intervals) 40° to 65° rightward bias/a part of the resin-processed multifilament yarn group is placed on all of these warp yarn groups arranged at the same intervals (for example, 2n intervals), and the remaining yarn groups are arranged. The groups are arranged so as to be laid on all the warp yarn groups at equal intervals (for example, 2n intervals), and further, 40° to 65° leftward bias/a part of the resin-processed multifilament yarn group on the warp yarn group. Are arranged at equal intervals (for example, 2n intervals), and the remaining yarn groups are arranged at equal intervals (for example, 2n intervals) so as to be laid on all warp yarn groups. Are equidistant (for example, n intervals), and the yarns of the right bias yarn groups are equidistant (for example, n intervals), triaxial net (including an aspect in which the front and back are reversed), g) 40° to 65° right The rising bias/resin-processed multifilament yarn group and the right rising bias/resin-processed multifilament yarn group are arranged at equal intervals (for example, n intervals), and the warp is placed on the left and right bias yarn groups. / Part of the resin-processed multifilament yarn group is placed at equal intervals (for example, 2n intervals), and the remaining yarn groups are laid at equal intervals (for example, 2n intervals) on all left and right bias yarn groups. , And the warp/resin-processed multifilament yarn groups are equidistantly spaced (for example, n intervals) on a triaxial net (including a mode in which the front and back are reversed), h) The left and right bias in the mode of g) above. A triaxial net in which yarn groups are alternately arranged above and below the other yarn ( (Including an embodiment in which the front and back are reversed) can be used. For the relationship between "partial yarn group" and "remaining yarn group", refer to the end of paragraph [0020].
または9)経/樹脂加工マルチフィラメント糸条群、緯/樹脂加工マルチフィラメント糸条群、40°〜65°好ましくは40°〜50°特に好ましくは45°の左上がりバイアス樹脂加工マルチフィラメント糸条群、及び40°〜65°好ましくは40°〜50°特に好ましくは45°の右上がりバイアス樹脂加工マルチフィラメント糸条群が、経/緯/バイアス交点で固着された四軸ネット(非織物)で、樹脂加工マルチフィラメント糸条群は塩化ビニル樹脂組成物で被覆、かつ充填され、さらにエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による透明被覆層が設けられたものが使用できる。これら四軸ネットにおける経/緯/左右バイアス交点での糸条配置は、段落〔0020〕に記載の二軸ネットの態様と、段落〔0021〕に記載の三軸ネットの態様群との組み合わせの何れかである。 Or 9) warp/resin-processed multifilament yarn group, weft/resin-processed multifilament yarn group, 40° to 65°, preferably 40° to 50°, and upward rising bias resin processed multifilament yarn group of 45°. Group, and 40° to 65°, preferably 40° to 50°, and most preferably 45° upward rising bias resin-processed multifilament yarn group fixed at warp/weft/bias intersections (non-woven) Then, the resin-processed multifilament yarn group was coated and filled with a vinyl chloride resin composition, and further provided with a transparent coating layer of at least one selected from an epoxy resin, a styrene resin, and an acrylic resin. Things can be used. The yarn arrangement at the warp/weft/left-right bias intersection points in these four-axis nets is determined by combining the biaxial net embodiment described in paragraph [0020] and the triaxial net embodiment group described in paragraph [0021]. It is either.
7)〜9)の粗目格子状構造体(ネット)における粗目格子1個当たりの面積は100mm2〜2600mm2の範囲内で、全ての粗目格子面積がほぼ等しいことが好ましい。粗目格子1個当たりの面積が100mm2未満だとシート全体に占める粗目格子状構造体の比率を大きくし、樹脂加工マルチフィラメント糸条の変色を目立つものとすることがある。また粗目格子1個当たりの面積2600mm2を超えるとシート全体に占める粗目格子状構造体の比率を小さくし、透明フレキシブルシートとしての強度及び寸法安定性を損なうことがある。特に7)の二軸ネットの場合、経/緯各々の樹脂加工マルチフィラメント糸条の打込密度が0.5〜2.5本/インチ、8)の三軸ネットの場合、経/バイアス各々の樹脂加工マルチフィラメント糸条の打込密度が0.5〜2.5本/インチ、9)の四軸ネットの場合、経/緯/バイアス各々の樹脂加工マルチフィラメント糸条の打込密度が0.5〜2.5本/インチである。 7) coarse grid-like structures to 9) (within the area per coarse grid in the net) of 100mm 2 ~2600mm 2, it is preferred that all of the coarse grid area approximately equal. If the area per coarse grid is less than 100 mm 2 , the ratio of the coarse grid structure to the entire sheet may be increased, and discoloration of the resin-processed multifilament yarn may be noticeable. Further, if the area per coarse grid exceeds 2600 mm 2 , the ratio of the coarse grid structure occupying the entire sheet may be reduced, and the strength and dimensional stability of the transparent flexible sheet may be impaired. In particular, in the case of 7) biaxial net, the warp/weft resin-processed multifilament yarns have a driving density of 0.5 to 2.5 yarns/inch, and in the case of 8) triaxial net, warp/bias respectively. In the case of the resin-processed multifilament yarn of 0.5 to 2.5 yarns/inch, 9) four-axis net, the warp/weft/bias of each resin-processed multifilament yarn has It is 0.5 to 2.5 lines/inch.
本発明の透明フレキシブルシートに用いる粗目格子状構造体1)〜9)において、樹脂加工マルチフィラメント糸条には、ガラス繊維、ポリエステル繊維、ポリアミド繊維、ポリプロピレン繊維、ビニロン繊維、及び塩化ビニル繊維から選ばれた1種以上のマルチフィラメント(直径1〜20μmの単糸を100〜500本収束)が使用でき、特にガラス繊維の使用が好ましい。ガラス繊維によるマルチフィラメント糸条は、繊度138〜1111dtex(デシテックス)、特に277〜833dtex、屈折率1.55〜1.56のマルチフィラメント糸条が好ましく、マルチフィラメント糸条を構成するフィラメント単糸個々の直径は、1μm〜15μm、特に5μm〜12μmで、これらのフィラメント単糸を50〜500本、特に200〜400本で集束してなる糸条が好ましい。特にフィラメントを形成するガラス質として、E(無アルカリ)ガラス、C(アルカリ含)ガラス、Mガラス、Aガラス、Sガラス、Dガラスなどの公知のガラス組成が挙げられるが、特に産業資材シート用途ではEガラス(JIS K7142:屈折率1.55〜1.56)が好ましく、それによって塩化ビニル樹脂組成物の屈折率と近似することで光学的に一体化させ、(半)透明化を計ることで得られるシートの透視外観での、粗目格子状構造体の存在を目立たないものとし、視界を遮らないようにすることをより可能とする。特にガラス繊維を用いる場合、屈折率の調整目的で公知のシランカップリング剤によりガラス繊維表面の屈折率が改質されたものを使用することもできる。 In the coarse latticed structures 1) to 9) used for the transparent flexible sheet of the present invention, the resin-processed multifilament yarn is selected from glass fiber, polyester fiber, polyamide fiber, polypropylene fiber, vinylon fiber, and vinyl chloride fiber. It is possible to use one or more kinds of multifilaments (100 to 500 single filaments having a diameter of 1 to 20 μm are converged), and it is particularly preferable to use glass fibers. The multifilament yarn made of glass fiber is preferably a multifilament yarn having a fineness of 138 to 1111 dtex (decitex), particularly 277 to 833 dtex and a refractive index of 1.55 to 1.56. The diameter is 1 μm to 15 μm, especially 5 μm to 12 μm, and a yarn formed by bundling 50 to 500, especially 200 to 400, of these filament single yarns is preferable. In particular, examples of the glassy material forming the filament include known glass compositions such as E (non-alkali) glass, C (alkali-containing) glass, M glass, A glass, S glass, and D glass, but especially for industrial material sheets Then, E glass (JIS K7142: refractive index 1.55 to 1.56) is preferable, and thereby, it is optically integrated by approximating the refractive index of the vinyl chloride resin composition, and (semi)transparency is measured. It is possible to make the presence of the coarse-grained lattice-like structure inconspicuous in the transparent appearance of the sheet obtained in (1) and not to obstruct the visual field. Particularly when glass fibers are used, it is also possible to use glass fibers whose surface has been modified in refractive index with a known silane coupling agent for the purpose of adjusting the refractive index.
また樹脂加工マルチフィラメント糸条に用いるマルチフィラメント糸条の断面形状は楕円または両端部が円弧状の略長方形で、この断面形状における高さと幅の比を2:3〜1:5、特に1:2〜1:5とすることで、塩化ビニル樹脂組成物の屈折率との近似による(半)透明化を計る際の、シート正面からの観察における透明性をより向上させることを可能とする。これらのマルチフィラメント糸条は、紡糸工程で0〜1回/25mmのピッチで撚りが施された糸条が好ましい。本発明においては撚数0の無撚糸の使用が最も好ましいが、糸のほつれ防止、及び取り扱い性の都合から0.5〜0.7回の撚りが施された弱撚糸が特に好ましい。またこれらのマルチフィラメント糸条には糊剤処理、油剤処理、サイジング剤処理、などを施したものも使用できる。従って本発明の透明フレキシブルシートに用いる粗目格子状構造体1)〜6)において、樹脂加工マルチフィラメント糸条の断面形状は楕円または両端部が円弧状の略長方形で、この断面形状における高さと幅の比を2:3〜1:5、特に1:2〜1:5とすることで、塩化ビニル樹脂組成物の屈折率との近似による(半)透明化を計る際の、シート正面からの観察における透明性をより向上させることを可能とする。 The cross-sectional shape of the multi-filament thread used for the resin-processed multi-filament thread is an ellipse or a substantially rectangular shape with arcuate ends, and the ratio of height to width in this cross-sectional shape is 2:3 to 1:5, particularly 1:. By setting the ratio to 2 to 1:5, it is possible to further improve the transparency in the observation from the front of the sheet when the (semi)transparency is measured by the approximation with the refractive index of the vinyl chloride resin composition. These multifilament yarns are preferably yarns twisted at a pitch of 0 to 1 time/25 mm in the spinning process. In the present invention, it is most preferable to use a non-twisted yarn having a twist number of 0, but a weakly twisted yarn that has been twisted 0.5 to 0.7 times is particularly preferable for the convenience of preventing fray of the yarn and handling. These multifilament yarns that have been treated with a sizing agent, an oil agent, a sizing agent, etc. can also be used. Therefore, in the coarse grid-like structures 1) to 6) used for the transparent flexible sheet of the present invention, the cross-sectional shape of the resin-processed multifilament yarn is an ellipse or a substantially rectangular shape in which both ends are arcuate, and the height and width in this cross-sectional shape. By setting the ratio of 2 to 3 to 1:5, particularly 1:2 to 1:5, from the front of the sheet when measuring (semi)transparency by approximation with the refractive index of the vinyl chloride resin composition. It is possible to further improve the transparency in observation.
樹脂加工マルチフィラメント糸条は、1)織物、三軸織物、または四軸織物から選ばれた何れか1種を基材として、芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物で基材を被覆、かつマルチフィラメント同士の隙間を充填した基材の最外層を、エポキシ系樹脂またはスチレン系樹脂/アクリル系樹脂ブレンドで樹脂被覆して透明な被覆層を設けて得た粗目格子状構造体の構成要素である。2)また、マルチフィラメント糸条に対し、芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物でマルチフィラメント糸条を被覆、かつマルチフィラメント同士の隙間を充填した糸条の最外層を、エポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上により樹脂被覆して透明な被覆層を設けた糸条である。この樹脂加工マルチフィラメント糸条の積重固定によって、非織物による粗目格子状構造体が構成される。3)また、マルチフィラメント糸条に対し、芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物でマルチフィラメント糸条を被覆、かつマルチフィラメント同士の隙間を充填した糸条を用い、この糸条の積重固定によって、非織物による粗目構造体を構成し、この粗目構造体の最外層を、エポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上により樹脂被覆して透明な被覆層を設けて得た粗目格子状構造体の構成要素である。 The resin-processed multifilament yarn is a base material of a vinyl chloride resin composition containing an aromatic phosphoric acid ester compound, using 1) a woven fabric, a triaxial woven fabric, or a tetraaxial woven fabric as a base material. Coarse grid-like structure obtained by coating the outermost layer of the base material, which is filled with the gaps between the multifilaments, with an epoxy resin or a styrene resin/acrylic resin blend to form a transparent coating layer. Is a component of. 2) In addition, the outermost layer of the multifilament yarn in which the vinyl chloride resin composition containing an aromatic phosphate ester compound is coated on the multifilament yarn and the gap between the multifilaments is filled with epoxy It is a yarn in which a transparent coating layer is provided by resin coating with at least one selected from a series resin, a styrene resin, and an acrylic resin. By fixing the pile of the resin-processed multifilament yarns, a non-woven coarse grid structure is formed. 3) Further, with respect to the multifilament yarn, a yarn in which the vinyl chloride resin composition containing an aromatic phosphate ester compound is coated with the multifilament yarn and the gaps between the multifilaments are filled is used. A non-woven coarse structure is formed by stacking and fixing the above, and the outermost layer of the coarse structure is resin-coated with at least one selected from an epoxy resin, a styrene resin, and an acrylic resin to be transparent. It is a constituent element of a coarse lattice structure obtained by providing a different coating layer.
段落〔0026〕の1〜3)で、芳香族リン酸エステル化合物を含有する塩化ビニル樹脂組成物で糸条(または基材)を被覆、かつマルチフィラメント同士の隙間を充填する手段は、芳香族リン酸エステル化合物(液体)を含有し、粘度調整された塩化ビニル樹脂ペーストゾルの液浴中に糸条(または基材)を浸漬し、マルチフィラメント同士の隙間による毛管現象を利用して、あるいは減圧状態で、塩化ビニル樹脂ペーストゾルをマルチフィラメント同士の隙間に浸透させ、マルチフィラメント同士の隙間に存在する空気と完全に置換した後、糸条(または基材)を引き上げ、これを2本のゴムロールで圧搾することで糸条(または基材)を0.005〜0.1mm厚で被覆、かつマルチフィラメント同士の隙間を充填することを可能とし、次いで150〜200℃で15〜120秒の加熱により塩化ビニル樹脂ペーストゾルをゲル化(固化)させることで達成される。または、芳香族リン酸エステル化合物(液体)を含有し、粘度調整された塩化ビニル樹脂ペーストゾルで、糸条(または基材)に押出コーティング、ナイフコーティング、グラビアコーティングなどを行い、マルチフィラメント同士の隙間による毛管現象を利用して、あるいは減圧状態で、塩化ビニル樹脂ペーストゾルをマルチフィラメント同士の隙間に浸透させ、マルチフィラメント同士の隙間に存在する空気と完全に置換した後、150〜200℃で15〜120秒の加熱により塩化ビニル樹脂ペーストゾルをゲル化(固化)させることで糸条(または基材)を0.005〜0.1mm厚で被覆、かつマルチフィラメント同士の隙間を充填することが達成される。 In paragraphs [0026] 1 to 3), a means for coating a yarn (or a base material) with a vinyl chloride resin composition containing an aromatic phosphoric acid ester compound and filling a gap between multifilaments is aromatic. Dip the yarn (or base material) in a liquid bath of a vinyl chloride resin paste sol that contains a phosphate ester compound (liquid) and whose viscosity is adjusted, and use the capillary phenomenon due to the gap between the multifilaments, or Under reduced pressure, the vinyl chloride resin paste sol is infiltrated into the gaps between the multifilaments and completely replaced with the air present in the gaps between the multifilaments, and then the yarn (or base material) is pulled up, By pressing with a rubber roll, it is possible to cover the yarn (or base material) with a thickness of 0.005 to 0.1 mm and to fill the gaps between the multifilaments, and then at 150 to 200° C. for 15 to 120 seconds. This is achieved by gelling (solidifying) the vinyl chloride resin paste sol by heating. Alternatively, a vinyl chloride resin paste sol containing an aromatic phosphoric acid ester compound (liquid) and having a viscosity adjusted, extrusion coating, knife coating, gravure coating, etc., on the yarn (or substrate), Using the capillary phenomenon due to the gap or under reduced pressure, the vinyl chloride resin paste sol is permeated into the gap between the multifilaments and completely replaced with the air present in the gap between the multifilaments, and then at 150 to 200°C. By coating the yarn (or base material) with a thickness of 0.005 to 0.1 mm by gelling (solidifying) the vinyl chloride resin paste sol by heating for 15 to 120 seconds and filling the gap between the multifilaments. Is achieved.
段落〔0026〕の1)〜3)及び段落〔0027〕に記載した塩化ビニル樹脂組成物は、塩化ビニル樹脂(屈折率1.54)、芳香族リン酸エステル化合物(JIS K7142:屈折率1.508〜1.563の液体)を主体とするJIS K7142の屈折率1.52〜1.56のゲル化(固化)した透明樹脂組成物であり、他に塩化ビニル樹脂用の公知の可塑剤、塩化ビニル樹脂用の公知の安定剤(例えばエポキシ系化合物)などを塩化ビニル樹脂組成物の屈折率が1.52〜1.56の範囲内で配合を調整することが好ましい。必要に応じて、紫外線吸収剤、耐光安定剤、酸化防止剤、防黴剤などの公知の添加剤を用いることもでき、塩化ビニル樹脂組成物の屈折率に関しては上記と同様の制約とする。塩化ビニル樹脂は、塩化ビニルモノマーの単独重合体(乳化重合粉体)が最も好ましいが、塩化ビニルモノマーと他のビニルモノマーによる塩化ビニル系共重合体樹脂を使用することもできる。芳香族リン酸エステル化合物の配合量は、塩化ビニル樹脂100質量部に対して50〜200質量部、好ましくは750〜150質量部である。芳香族リン酸エステル化合物は、リン酸トリクレジル(屈折率1.557)、リン酸トリフェニル(屈折率1.552〜1.563)、リン酸トリキシレニル(屈折率1.554)、リン酸クレジルジフェニル(屈折率1.560)、リン酸2−エチルヘキシルジフェニル(屈折率1.508〜1.511)から選ばれた1種以上を用いることができる。屈折率はJIS K7142による。 The vinyl chloride resin composition described in paragraphs [0026] 1) to 3) and paragraph [0027] is a vinyl chloride resin (refractive index 1.54), an aromatic phosphate ester compound (JIS K7142: refractive index 1. 508 to 1.563 liquid), which is a transparent (gel) transparent resin composition of JIS K7142 having a refractive index of 1.52 to 1.56, and other known plasticizers for vinyl chloride resin, It is preferable to adjust the blending of known stabilizers (for example, epoxy compounds) for vinyl chloride resin within the range of the refractive index of the vinyl chloride resin composition of 1.52 to 1.56. If necessary, known additives such as an ultraviolet absorber, a light resistance stabilizer, an antioxidant and a fungicide can be used, and the refractive index of the vinyl chloride resin composition has the same restrictions as above. The vinyl chloride resin is most preferably a homopolymer of vinyl chloride monomer (emulsion polymer powder), but a vinyl chloride copolymer resin of vinyl chloride monomer and other vinyl monomer can also be used. The compounding amount of the aromatic phosphate ester compound is 50 to 200 parts by mass, preferably 750 to 150 parts by mass with respect to 100 parts by mass of the vinyl chloride resin. Aromatic phosphate ester compounds include tricresyl phosphate (refractive index 1.557), triphenyl phosphate (refractive index 1.552 to 1.563), trixylenyl phosphate (refractive index 1.554), cresyl phosphate. One or more selected from diphenyl (refractive index 1.560) and 2-ethylhexyl diphenyl phosphate (refractive index 1.508 to 1.511) can be used. Refractive index is according to JIS K 7142.
段落〔0026〕〜〔0028〕に記載の塩化ビニル樹脂組成物、及びさらに可塑剤、及び/またはエポキシ系化合物を併用する塩化ビニル樹脂組成物のJIS K7142の屈折率は1.52〜1.56の範囲が好ましい。この塩化ビニル樹脂組成物とマルチフィラメント糸条との屈折率(JIS K7142)の差を0.05以内とすることによって、樹脂加工マルチフィラメント糸条の存在が光学的に軟質塩化ビニル樹脂組成物と同化し、その結果、粗目格子状構造体の存在が光学的に消失する効果でシートの透視性及び視界を良好とする。このようなマルチフィラメント糸条の屈折率(JIS K7142)は、1.47〜1.61である。段落〔0026〕〜〔0028〕に記載の塩化ビニル樹脂組成物に追加して含むことができる可塑剤は、フタル酸ジアルキルエステル、イソフタル酸ジアルキルエステル、テレフタル酸ジアルキルエステル、シクロヘキサンジカルボン酸ジアルキルエステル、及びシクロヘキセンジカルボン酸ジアルキルエステルから選ばれた1種以上で、用いる芳香族リン酸エステル化合物の質量に対して1〜35質量%の配合量が好ましい。これら可塑剤の配合量が35質量%を超えると屈折率の差が0.05を超え、マルチフィラメント糸条の存在が(半)透明とならず、粗目格子状構造体の存在が目立ってシートの視界を悪くすることがある。また段落〔0027〕に記載の塩化ビニル樹脂組成物に含むことができるエポキシ系化合物は塩化ビニル樹脂の耐熱/耐候安定剤として作用するものでこれらは、エポキシ化大豆油、エポキシ化アマニ油、エポキシ化脂肪酸ブチル、エポキシ化脂肪酸2−エチルヘキシル、エポキシヘキサヒドロフタル酸2−エチルヘキシル、及びエポキシヘキサヒドロフタル酸ジエポキシステアリルから選ばれた1種以上であり、用いる芳香族リン酸エステル化合物の配合量に対して1〜25質量%の配合量が好ましい。これらエポキシ系化合物の配合量が25質量%を超えると屈折率の差が0.05を超え、マルチフィラメント糸条の存在が(半)透明とならず、粗目格子状構造体の存在が目立ってシートの視界を悪くすることがある。 The vinyl chloride resin composition according to paragraphs [0026] to [0028], and the vinyl chloride resin composition in which a plasticizer and/or an epoxy compound are used in combination have a JIS K7142 refractive index of 1.52 to 1.56. Is preferred. By setting the difference in the refractive index (JIS K7142) between the vinyl chloride resin composition and the multifilament yarn to be within 0.05, the presence of the resin-processed multifilament yarn is considered to be an optically soft vinyl chloride resin composition. Assimilation, and as a result, the presence of the coarse grid structure is optically eliminated, thereby improving the transparency and visibility of the sheet. The refractive index (JIS K7142) of such a multifilament yarn is 1.47 to 1.61. The plasticizer that can be additionally included in the vinyl chloride resin composition described in paragraphs [0026] to [0028] includes phthalic acid dialkyl ester, isophthalic acid dialkyl ester, terephthalic acid dialkyl ester, cyclohexanedicarboxylic acid dialkyl ester, and The amount of one or more selected from cyclohexene dicarboxylic acid dialkyl ester is preferably 1 to 35% by mass based on the mass of the aromatic phosphate compound used. If the blending amount of these plasticizers exceeds 35% by mass, the difference in refractive index exceeds 0.05, the presence of the multifilament yarn is not (semi)transparent, and the presence of the coarse lattice structure is conspicuous. May reduce the visibility of. Further, the epoxy compound that can be contained in the vinyl chloride resin composition described in paragraph [0027] acts as a heat/weather resistance stabilizer for the vinyl chloride resin, and these are epoxidized soybean oil, epoxidized linseed oil, and epoxy. At least one selected from butyl ester of epoxidized fatty acid, 2-ethylhexyl of epoxidized fatty acid, 2-ethylhexyl of epoxyhexahydrophthalate, and diepoxystearyl of epoxyhexahydrophthalate. On the other hand, a compounding amount of 1 to 25 mass% is preferable. When the compounding amount of these epoxy compounds exceeds 25% by mass, the difference in refractive index exceeds 0.05, the presence of the multifilament yarn is not (semi)transparent, and the presence of the coarse lattice structure is conspicuous. The visibility of the seat may be deteriorated.
段落〔0026〕の1)〜3)による樹脂加工マルチフィラメント糸条は、段落〔0027〕で製造された糸条(または基材)の表面全体にエポキシ系樹脂、スチレン系樹脂、及びアクリル系樹脂から選ばれた1種以上による屈折率(JIS K7142)1.47〜1.61、好ましくは1.52〜1.56の透明被覆層を厚さ0.001〜0.1mmの範囲で設けたものである。この透明被覆層は、芳香族リン酸エステル化合物が透明樹脂シート側に移行、拡散させないためのバリヤー層として作用し、芳香族リン酸エステル化合物が安定的に樹脂加工マルチフィラメント糸条内に留まることで、粗目格子状構造体の透明効果を安定的に持続し、経時的に視界の妨げとなるような露出がなく、シート全体での視認性を良好に維持することができる。この透明被覆層と塩化ビニル樹脂組成物(樹脂加工マルチフィラメント糸条)との屈折率(JIS K7142)の差を0.05以内とすることによって(半)透明化された糸条の透明性を維持し、しかも透明被覆層を設けてもフレキシブル性を大きく損なうことなく、シートの耐候性(耐変色性)を安定持続することを可能とする。透明被覆層は、1)エポキシ系樹脂、スチレン系樹脂、アクリル系樹脂から選ばれた1種以上を溶解して含む溶剤系塗料、または2)エポキシ系樹脂エマルジョン、スチレン系樹脂エマルジョン、アクリル系樹脂エマルジョンから選ばれた1種以上を含む水性塗料の液浴中に段落〔0027〕で製造された糸条(または基材)を浸漬し、これを引き上げ乾燥することで形成することができ、別法では上記溶剤系塗料または水性塗料を用いた、糸条(または基材)への押出コーティング、ナイフコーティング、グラビアコーティングなどによる塗工によって形成できる。 The resin-processed multifilament yarn according to paragraphs 1) to 3) of paragraph [0026] is an epoxy resin, a styrene resin, and an acrylic resin on the entire surface of the yarn (or substrate) manufactured in paragraph [0027]. A transparent coating layer having a refractive index (JIS K7142) of 1.47 to 1.61, preferably 1.52 to 1.56, is provided in a thickness range of 0.001 to 0.1 mm. It is a thing. This transparent coating layer acts as a barrier layer for preventing the aromatic phosphate ester compound from migrating and diffusing to the transparent resin sheet side, and the aromatic phosphate ester compound stays stably in the resin-processed multifilament yarn. Thus, the transparent effect of the coarse lattice structure is stably maintained, there is no exposure that obstructs the visual field with time, and the visibility of the entire sheet can be favorably maintained. By setting the difference in refractive index (JIS K7142) between this transparent coating layer and the vinyl chloride resin composition (resin-processed multifilament yarn) to be within 0.05, the transparency of the (semi)transparent yarn is improved. It is possible to maintain the weather resistance (discoloration resistance) of the sheet stably without sacrificing flexibility even if the transparent coating layer is provided. The transparent coating layer is 1) a solvent-based paint containing one or more selected from an epoxy resin, a styrene resin, and an acrylic resin dissolved therein, or 2) an epoxy resin emulsion, a styrene resin emulsion, an acrylic resin. It can be formed by immersing the yarn (or base material) produced in paragraph [0027] in a liquid bath of an aqueous paint containing at least one selected from emulsions, pulling it up and drying it. In the method, the above-mentioned solvent-based paint or water-based paint can be used to form a thread (or substrate) by extrusion coating, knife coating, gravure coating, or the like.
エポキシ系樹脂は、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ナフトールノボラック型エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、ビスフェノールA骨格を有する3官能エポキシ樹脂(ビスフェノールA骨格含有3官能エポキシ樹脂)、スチルベン型エポキシ樹脂、フルオレン骨格含有エポキシ樹脂、トリフェノールメタン型エポキシ樹脂、トリフェノールメタン骨格含有ノボラック型エポキシ樹脂、テトラフェノールエタン型エポキシ樹脂、アルキル変性トリフェノールメタン型エポキシ樹脂、ビフェニル型エポキシ樹脂、グリオキサール型エポキシ化合物、アリールアルキレン型エポキシ樹脂、及び脂肪族型エポキシ化合物などから選ばれた、JIS K7142の屈折率1.56〜1.70を有する1種以上が挙げられる。これらに併用する硬化剤は、酸無水物系硬化剤、カチオン系触媒が好ましい。酸無水物硬化剤としては、無水フタル酸、無水マレイン酸、(水添)無水ナジック酸、メチル水添無水ナジック酸、無水グルタル酸、無水トリメリット酸、無水ピロメリット酸、テトラヒドロフタル酸無水物、メチルテトラヒドロフタル酸無水物、ヘキサヒドロフタル酸無水物、メチルヘキサヒドロフタル酸無水物、ドデセニルコハク酸無水物、ジクロロコハク酸無水物、ベンゾフェノンテトラカルボン酸無水物、クロレンディック酸無水物、シクロヘキサントリカルボン酸無水物などから選ばれた1種以上が挙げられ、エポキシ系樹脂はこれらの硬化剤の反応物20〜50質量%を含む組成物としてJIS K7142の屈折率1.50〜1.60を有するものが好ましい。特に透明性が優れることからメチルヘキサヒドロフタル酸無水物やメチル水添無水ナジック酸が好ましい。特に硬化反応を促進させるために、パーオキサイド系化合物、アミン系化合物、フェノール系化合物、4級アンモニウム系化合物、4級ホスホニウム系化合物、芳香族スルホニウム塩、などを0.1〜0.5質量%用いることが好ましい。 The epoxy resin is a phenol novolac type epoxy resin, a cresol novolac type epoxy resin, a naphthol novolac type epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a bisphenol S type epoxy resin, a trifunctional epoxy resin having a bisphenol A skeleton. (Trifunctional epoxy resin containing bisphenol A skeleton), stilbene type epoxy resin, fluorene skeleton containing epoxy resin, triphenolmethane type epoxy resin, triphenolmethane skeleton containing novolac type epoxy resin, tetraphenolethane type epoxy resin, alkyl modified triphenol One or more having a JIS K7142 refractive index of 1.56 to 1.70 selected from methane type epoxy resin, biphenyl type epoxy resin, glyoxal type epoxy compound, aryl alkylene type epoxy resin, and aliphatic type epoxy compound. Is mentioned. The curing agent used in combination with these is preferably an acid anhydride curing agent or a cationic catalyst. Acid anhydride curing agents include phthalic anhydride, maleic anhydride, (hydrogenated) nadic acid anhydride, methyl hydrogenated nadic acid anhydride, glutaric acid anhydride, trimellitic acid anhydride, pyromellitic acid anhydride, and tetrahydrophthalic acid anhydride. , Methyltetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, dodecenylsuccinic anhydride, dichlorosuccinic anhydride, benzophenonetetracarboxylic acid anhydride, chlorendic acid anhydride, cyclohexanetricarboxylic acid One or more selected from acid anhydrides and the like can be mentioned, and the epoxy resin has a refractive index of 1.50 to 1.60 according to JIS K7142 as a composition containing 20 to 50 mass% of a reaction product of these curing agents. Those are preferable. In particular, methylhexahydrophthalic anhydride and methyl hydrogenated nadic anhydride are preferable because of their excellent transparency. In particular, in order to accelerate the curing reaction, a peroxide-based compound, an amine-based compound, a phenol-based compound, a quaternary ammonium-based compound, a quaternary phosphonium-based compound, an aromatic sulfonium salt, or the like is added in an amount of 0.1 to 0.5% by mass. It is preferable to use.
スチレン系樹脂としては、ポリスチレン、スチレン−メチルスチレン共重合体、スチレン−1,3−ジメチルスチレン共重合体、スチレン−4−プロピルスチレン共重合体、スチレン−4−シクロヘキシルスチレン共重合体、スチレン−4−ドデシルスチレン共重合体、スチレン−2−エチル−4−ベンジルスチレン共重合体、などのスチレン系樹脂、更にスチレン系モノマーと他の共重合性モノマーとの共重合体樹脂が挙げられ、これらは例えば、JIS K7142の屈折率1.50〜1.60を有するスチレン−アクリロニトリル共重合体、スチレン−メタクリル酸メチル共重合体、スチレン−メタクリル酸メチル−(メタ)アクリル酸エステル共重合体、スチレン−メタクリル酸メチル−(メタ)アクリル酸共重合体、スチレン−無水マレイン酸共重合体などである。他のスチレン系共重合体、及び上記スチレン共重合体と併用可能なスチレン系共重合体としては、スチレン−ブタジエン−スチレンブロック共重合体、スチレン−イソプレン−スチレンブロック共重合体、スチレン−ビニルイソプレン−スチレンブロック共重合体、スチレン−エチレン−ブテン−スチレンブロック共重合体、スチレン−エチレン−プロピレン−スチレンブロック共重合体、スチレン−ブタジエンブロック共重合体、スチレン−イソプレンブロック共重合体、スチレン−エチレン−ブテンブロック共重合体、スチレン−エチレン−ブテンブロック共重合体などJIS K7142の屈折率1.50〜1.60を有するものが使用できる。これらのスチレン系共重合体のスチレンモノマーとしては、スチレン、メチルスチレン、4−プロピルスチレン、4−シクロヘキシルスチレン、4−ドデシルスチレン、2−エチル−4−ベンジルスチレン、1−ビニルナフタレン、1−ビニルアントラセンなどが挙げられる。 As the styrene resin, polystyrene, styrene-methylstyrene copolymer, styrene-1,3-dimethylstyrene copolymer, styrene-4-propylstyrene copolymer, styrene-4-cyclohexylstyrene copolymer, styrene- Examples thereof include styrene resins such as 4-dodecylstyrene copolymer and styrene-2-ethyl-4-benzylstyrene copolymer, and copolymer resins of styrene monomers and other copolymerizable monomers. Is, for example, a styrene-acrylonitrile copolymer having a refractive index of 1.50 to 1.60 of JIS K7142, a styrene-methyl methacrylate copolymer, a styrene-methyl methacrylate-(meth)acrylic acid ester copolymer, styrene. -Methyl methacrylate-(meth)acrylic acid copolymer, styrene-maleic anhydride copolymer and the like. Examples of other styrene-based copolymers and styrene-based copolymers that can be used in combination with the styrene-based copolymers include styrene-butadiene-styrene block copolymers, styrene-isoprene-styrene block copolymers, styrene-vinylisoprene. -Styrene block copolymer, styrene-ethylene-butene-styrene block copolymer, styrene-ethylene-propylene-styrene block copolymer, styrene-butadiene block copolymer, styrene-isoprene block copolymer, styrene-ethylene -Butene block copolymers, styrene-ethylene-butene block copolymers having a refractive index of 1.50 to 1.60 according to JIS K7142 can be used. Examples of the styrene monomer of these styrene-based copolymers include styrene, methylstyrene, 4-propylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, 2-ethyl-4-benzylstyrene, 1-vinylnaphthalene, 1-vinyl. Examples include anthracene.
またアクリル系樹脂としては、またアクリル系樹脂としては、単官能(メタ)アクリル酸エステル類から選ばれた1種のモノマーによる単独重合体、あるいは2種以上のモノマーによる共重合体、多官能(メタ)アクリル酸エステル類から選ばれた1種のモノマーによる単独重合体、あるいは2種以上のモノマーによる共重合体、これらモノマーから選ばれた1種以上と変性(メタ)アクリル酸エステル類(例えばエポキシ変性、ポリエステル変性、ウレタン変性)などのモノマーとによる共重合体など、JIS K7142の屈折率1.50〜1.60を有する(共)重合体が好ましい。ここで「(メタ)アクリル酸エステル」は「アクリル酸エステル」、「メタアクリル酸エステル」の2種を同時に表す表記である。これらエステル部分の炭素数は1〜18、特に1〜8のアルキルエステルが好ましい。またアクリル系樹脂はアクリル系以外のモノマーとの共重合体であってもよく、アクリル系以外のモノマーにはマレイン酸、無水イタコン酸、無水コハク酸などのエチレン性不飽和カルボン酸類、アクリルアミド、メタアクリルアミド、N−メチルアクリルアミド、N−メチロールアクリルアミドなどのアミド化合物類、アクリル酸ヒドロキシエチル、メタアクリル酸ヒドロキシエチルなどの水酸基含有(メタ)アクリル酸類、スチレン類、α−オレフィン類、ビニルエーテル類、アルケニル類、ビニルエステル類、芳香族ビニル化合物類なども使用できる。 As the acrylic resin, as the acrylic resin, a homopolymer of one kind of monomer selected from monofunctional (meth)acrylic acid esters, a copolymer of two or more kinds of monomers, and a polyfunctional ( Homopolymers of one type of monomer selected from (meth)acrylic acid esters, or copolymers of two or more types of monomers, one or more types selected from these monomers and modified (meth)acrylic acid esters (for example, A (co)polymer having a refractive index of 1.50 to 1.60 of JIS K7142, such as a copolymer with a monomer such as epoxy-modified, polyester-modified, or urethane-modified) is preferable. Here, “(meth)acrylic acid ester” is a notation that represents two types of “acrylic acid ester” and “methacrylic acid ester” at the same time. Alkyl esters having 1 to 18, particularly 1 to 8 carbon atoms in these ester moieties are preferred. Further, the acrylic resin may be a copolymer with a monomer other than acrylic, and the monomer other than acrylic may include maleic acid, itaconic anhydride, ethylenically unsaturated carboxylic acids such as succinic anhydride, acrylamide, and meta. Amide compounds such as acrylamide, N-methyl acrylamide and N-methylol acrylamide, hydroxyl group-containing (meth)acrylic acids such as hydroxyethyl acrylate and hydroxyethyl methacrylate, styrenes, α-olefins, vinyl ethers, alkenyls , Vinyl esters and aromatic vinyl compounds can also be used.
粗目格子状構造体の表面及び裏面の各々全面に積層する透明樹脂シートは、塩化ビニル系樹脂及び可塑剤を主体とする軟質塩化ビニル系樹脂組成物で構成され、可塑剤が、フタル酸ジアルキルエステル、イソフタル酸ジアルキルエステル、テレフタル酸ジアルキルエステル、シクロヘキサンジカルボン酸ジアルキルエステル、及びシクロヘキセンジカルボン酸ジアルキルエステルから選ばれた1種以上で、塩化ビニル系樹脂の質量に対して35〜100質量部の配合量である。透明樹脂シートの可塑剤には、アジピン酸エステル、セバシン酸エステル、トリメリット酸エステル、ピロメリット酸エステル、アジピン酸ポリエステル、アジピン酸ポリエステル、クエン酸エステル、安息香酸エステル、エチレン/一酸化炭素/酢酸ビニルエステルターポリマー、エチレン/一酸化炭素/アクリル酸エステルターポリマーなどを併用することができる。透明樹脂シートは、軟質塩化ビニル系樹脂をカレンダー成型、またはTダイス押出成型によって加工された厚さ0.1mm〜0.5mmの透明フィルムが使用でき、耐候性、耐UV性を付与するために、ベンゾトリアゾール系化合物、ベンゾフェノン系化合物、シアノアクリレート系化合物などの公知の紫外線吸収剤、ヒンダードアミン系化合物(HALS)の公知の光安定剤、及びフェノール系化合物、ヒンダードフェノール系化合物など公知の酸化防止剤、などを各々塩化ビニル系樹脂の質量に対して0.01〜3質量部を配合することが好ましい。本発明の透明フレキシブルシートは、粗目格子状構造体を基体として、この粗目格子状構造体の表面及び裏面の各々全面に透明樹脂シートを熱圧ラミネート、または接着剤を用いて積層して得られる複合体によるシートで、厚さ0.2mm〜2.0mm、特に0.4mm〜0.8mmが好ましい。 The transparent resin sheet laminated on each of the front surface and the back surface of the coarse grid structure is composed of a soft vinyl chloride resin composition mainly containing a vinyl chloride resin and a plasticizer, and the plasticizer is a dialkyl phthalate ester. , An isophthalic acid dialkyl ester, a terephthalic acid dialkyl ester, a cyclohexanedicarboxylic acid dialkyl ester, and a cyclohexene dicarboxylic acid dialkyl ester, in an amount of 35 to 100 parts by mass based on the mass of the vinyl chloride resin. is there. The plasticizer of the transparent resin sheet includes adipic acid ester, sebacic acid ester, trimellitic acid ester, pyromellitic acid ester, adipic acid polyester, adipic acid polyester, citric acid ester, benzoic acid ester, ethylene/carbon monoxide/acetic acid. A vinyl ester terpolymer, ethylene/carbon monoxide/acrylic acid ester terpolymer, etc. can be used in combination. As the transparent resin sheet, a transparent film having a thickness of 0.1 mm to 0.5 mm processed by calender molding or T-die extrusion molding of soft vinyl chloride resin can be used, and in order to impart weather resistance and UV resistance. , Known benzotriazole compounds, benzophenone compounds, cyanoacrylate compounds and other known UV absorbers, hindered amine compounds (HALS) known light stabilizers, phenolic compounds, hindered phenolic compounds and other known antioxidants It is preferable to add 0.01 to 3 parts by mass of each of the agents and the like to the mass of the vinyl chloride resin. The transparent flexible sheet of the present invention is obtained by using a rough grid structure as a substrate, and laminating a transparent resin sheet on each of the front surface and the back surface of the rough grid structure by thermocompression lamination or by using an adhesive. The sheet of the composite has a thickness of 0.2 mm to 2.0 mm, and particularly preferably 0.4 mm to 0.8 mm.
本発明の透明フレキシブルシートにおいて、粗目格子状構造体に透明樹脂シートを積層してなる複合体の片面以上にフッ素系樹脂層が形成されている。このフッ素系樹脂層は、フッ素系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、フッ素系樹脂層/アクリル系樹脂層からなる複層体、フッ素系樹脂層/アクリル系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体、及びフッ素系樹脂層/アクリル系樹脂層/塩化ビニル系樹脂層からなる複層体から選ばれた何れか1種である。フッ素系樹脂は、フッ化ビニル(VF)、ビニリデンフルオライド(VdF)、トリフルオロエチレン(TrEE)、テトラフルオロエチレン(TFE)、クロロトリフルオロエチレン(CTFE)、ヘキサフルオロプロピレン(HFP)などモノマーの単独重合体で、これらは具体的にポリフッ化ビニル(PVF)、ポリビニリデンフルオライド(PVdF)、ポリトリフルオロエチレン(PTrEE)、ポリテトラフルオロエチレン(PTFE)、ポリクロロトリフルオロエチレン(PCTFE)、ポリヘキサフルオロプロピレン(PHFP)などが例示できるが、本発明においてはポリフッ化ビニル(PVF)、ポリビニリデンフルオライド(PVdF)が好ましい。またフッ素系樹脂は、上記モノマーから選ばれた2種以上を共重合して得られた、VdF−TFE共重合体樹脂、VdF−CTFE共重合体樹脂、VdF−HFP共重合体樹脂、TFE−CTFE共重合体樹脂、TFE−HFP共重合体樹脂、CTFE−HFP共重合体樹脂、VdF−TFE−CTFE共重合体樹脂、VdF−TFE−HFP共重合体樹脂、TFE−CTFE−HFP共重合体樹脂、VdF−CTFE−HFP共重合体樹脂、VdF−TFE−CTFE−HFP共重合体樹脂などであってもよい。 In the transparent flexible sheet of the present invention, the fluororesin layer is formed on at least one surface of the composite body obtained by laminating the transparent resin sheet on the coarse grid structure. This fluororesin layer is a multi-layered product consisting of a fluororesin layer/aminoethylated acrylic resin epoxy cured product layer, a multi-layered product consisting of a fluororesin layer/acrylic resin layer, a fluororesin layer/acrylic resin Layer/aminoethylated acrylic resin/epoxy cured material layer, and a fluororesin layer/acrylic resin layer/vinyl chloride resin layer. Fluorine-based resins include monomers such as vinyl fluoride (VF), vinylidene fluoride (VdF), trifluoroethylene (TrEE), tetrafluoroethylene (TFE), chlorotrifluoroethylene (CTFE), and hexafluoropropylene (HFP). Homopolymers such as polyvinyl fluoride (PVF), polyvinylidene fluoride (PVdF), polytrifluoroethylene (PTrEE), polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), Examples thereof include polyhexafluoropropylene (PHFP), but in the present invention, polyvinyl fluoride (PVF) and polyvinylidene fluoride (PVdF) are preferable. The fluororesin is a VdF-TFE copolymer resin, a VdF-CTFE copolymer resin, a VdF-HFP copolymer resin, a TFE-, which is obtained by copolymerizing two or more kinds selected from the above monomers. CTFE copolymer resin, TFE-HFP copolymer resin, CTFE-HFP copolymer resin, VdF-TFE-CTFE copolymer resin, VdF-TFE-HFP copolymer resin, TFE-CTFE-HFP copolymer resin It may be a resin, a VdF-CTFE-HFP copolymer resin, a VdF-TFE-CTFE-HFP copolymer resin, or the like.
フッ素系樹脂層のうち、1)フッ素系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体は、段落〔0035〕に記載したフッ素系樹脂から選ばれた1種以上からなる厚さ20μm〜200μm、特に50μm〜100μmのコロナ処理フィルム層(好ましくはPVFまたはPVdFで二軸延伸されたものであってもよい。)と、厚さ1μm〜50μmのアミノエチル化アクリル樹脂エポキシ硬化物層との複層体である。このうちアミノエチル化アクリル樹脂エポキシ硬化物層は、アミノエチル化アクリル樹脂を段落〔0031〕に記載したエポキシ系樹脂から選ばれた1種以上と併用した液状物をフッ素系樹脂フィルム側、及び/または複合体側に塗工し、これを反応させてエポキシ硬化した塗膜層で、アミノエチル化アクリル樹脂エポキシ硬化物層を先に複合体側に設け、その上にフッ素系樹脂フィルム層を積層接着した態様も含まれる。この粗目格子状構造体に透明樹脂シートを積層してなる複合体にフッ素系樹脂層の形成する過程において、アミノエチル化アクリル樹脂エポキシ硬化物層は硬化途中の状態にあり、フッ素系樹脂層はアミノエチル化アクリル樹脂エポキシ硬化物の反応が経時的に完結することで形成完了となる。このようなアミノエチル化アクリル樹脂は段落〔0033〕に記載したアクリル系樹脂から選ばれた1種以上のアクリル系樹脂、例えば、メタクリル酸アルキルエステル・メタクリル酸共重合物、またはメタクリル酸アルキルエステル・アクリル酸アルキルエステル・メタクリル酸共重合物などのカルボキシル基にポリエチレンイミンをグラフトした一級アミノ基含有アクリル系樹脂で、側鎖は、−COO(CH2CH2NH)nHの化学式で示されるアミン価(固形分1gに含むアミンmmol数)0.6〜1.3mmol/gのものが好ましい。2)次にフッ素系樹脂層/アクリル樹脂層からなる複層体は、段落〔0035〕に記載したフッ素系樹脂から選ばれた1種以上からなる厚さ10μm〜100μmの層(好ましくはPVFまたはPVdF)と、厚さ10μm〜100μmのアクリル系樹脂の層とが界面融合して一体化した2層フィルムで、特にPVdF層(5〜10μm)/アクリル系樹脂層(50〜100μm)のものが好ましい。アクリル系樹脂は段落〔0033〕に記載したアクリル系樹脂から選ばれた1種以上を用い2層フィルムは公知の共押出法で製造することができ、二軸延伸されたものであってもよい。この2層フィルムは公知の熱ラミネート法で複合体に積層することができる。3)次にフッ素系樹脂層/アクリル系樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体は、上述2)の2層フィルム仕様のアクリル系樹脂面側、及び/または複合体側に、上述1)のアミノエチル化アクリル樹脂エポキシ硬化物層を併用する仕様で、アミノエチル化アクリル樹脂エポキシ硬化物層を先に複合体側に設け、その上にフッ素系樹脂フィルム層を積層接着した態様も含まれる。4)フッ素系樹脂層/アクリル系樹脂層/塩化ビニル系樹脂層からなる複層体は、上述2)の2層フィルム仕様に厚さ10μm〜100μmの塩化ビニル系樹脂層を追加し、公知の共押出法で製造され、界面が融合して一体化した3層フィルム仕様で、二軸延伸されたものであってもよい。特にPVdF層(5〜10μm)/アクリル系樹脂層(10〜50μm)/軟質塩化ビニル系樹脂層(10〜100μm)のものが好ましく、この3層フィルムは公知の熱ラミネート法で塩化ビニル系樹脂仕様の複合体(透明樹脂シートが塩化ビニル系樹脂)に直接積層することができる。上述1〜4)の態様のフッ素系樹脂複層体を複合体上に形成する際、複合体側の両面にアクリル系樹脂溶剤系塗料による塗膜(3〜30μm)が予め接着層として補助形成されているとフッ素系樹脂複層体との接着性をより向上させ、さらに本発明の透明フレキシブルシート同士の、加熱または高周波誘導加熱によるラップ接合の強度を向上させることができる。 Among the fluororesin layers, 1) a multi-layered body composed of a fluororesin layer/aminoethylated acrylic resin epoxy cured product layer has a thickness of at least one selected from the fluororesins described in paragraph [0035]. 20 μm to 200 μm, in particular 50 μm to 100 μm, of a corona-treated film layer (preferably PVF or PVdF may be biaxially stretched), and a thickness of 1 μm to 50 μm of an aminoethylated acrylic resin epoxy cured product. It is a multi-layered body with layers. Among these, the aminoethylated acrylic resin epoxy cured material layer is a liquid material in which an aminoethylated acrylic resin is used in combination with one or more selected from the epoxy resins described in paragraph [0031], on the fluorine resin film side, and/or Alternatively, a coating layer formed by coating on the composite side and reacting it with epoxy to form an aminoethylated acrylic resin epoxy cured product layer on the composite side first, and then laminating and bonding a fluororesin film layer thereon Aspects are also included. In the process of forming the fluororesin layer on the composite obtained by laminating the transparent resin sheet on the coarse grid structure, the aminoethylated acrylic resin epoxy cured product layer is in the process of being cured, and the fluororesin layer is Formation is completed when the reaction of the aminoethylated acrylic resin epoxy cured product is completed over time. Such aminoethylated acrylic resin is one or more acrylic resins selected from the acrylic resins described in paragraph [0033], for example, methacrylic acid alkyl ester/methacrylic acid copolymer, or methacrylic acid alkyl ester. in primary amino group-containing acrylic resin polyethyleneimine grafted to a carboxyl group such as acrylic acid alkyl ester-methacrylic acid copolymer, an amine side chain, represented by the chemical formula -COO (CH 2 CH 2 NH) n H Those having a valency (the number of mmol of amine contained in 1 g of solid content) of 0.6 to 1.3 mmol/g are preferable. 2) Next, the multilayer body composed of a fluororesin layer/acrylic resin layer is a layer (preferably PVF or 100 μm) having a thickness of 10 μm to 100 μm and made of one or more selected from the fluororesins described in paragraph [0035]. PVdF) and a layer of acrylic resin having a thickness of 10 μm to 100 μm are integrated by interfacial integration, and particularly, a PVdF layer (5 to 10 μm)/acrylic resin layer (50 to 100 μm). preferable. The acrylic resin may be one or more selected from the acrylic resins described in paragraph [0033], and the two-layer film may be produced by a known co-extrusion method, and may be biaxially stretched. .. This two-layer film can be laminated on the composite by a known thermal laminating method. 3) Next, the multi-layered body composed of the fluorine-based resin layer/acrylic resin layer/aminoethylated acrylic resin epoxy cured product layer is the acrylic resin side of the two-layer film specification of the above 2) and/or the composite side. In addition, the aminoethylated acrylic resin epoxy cured product layer of the above 1) is used together, and the aminoethylated acrylic resin epoxy cured product layer is first provided on the composite side, and the fluororesin film layer is laminated and adhered thereon. Aspects are also included. 4) A multi-layered body composed of a fluororesin layer/acrylic resin layer/vinyl chloride resin layer has a known structure in which a vinyl chloride resin layer having a thickness of 10 μm to 100 μm is added to the two-layer film specification of 2) above. It may be produced by a co-extrusion method, and may be biaxially stretched with a three-layer film specification in which the interfaces are fused and integrated. Particularly preferred is a PVdF layer (5 to 10 μm)/acrylic resin layer (10 to 50 μm)/soft vinyl chloride resin layer (10 to 100 μm). This three-layer film is a vinyl chloride resin by a known thermal lamination method. It can be directly laminated on the specified composite (transparent resin sheet is vinyl chloride resin). When forming the fluororesin composite multilayer body of the above aspects 1 to 4) on the composite, a coating film (3 to 30 μm) of an acrylic resin solvent-based paint is preliminarily formed as an adhesive layer on both surfaces of the composite. By doing so, it is possible to further improve the adhesiveness with the fluorine-containing resin multilayer body, and further to improve the strength of lap joining between the transparent flexible sheets of the present invention by heating or high frequency induction heating.
本発明の透明フレキシブルシートにおいて、フッ素系樹脂層の表面には、1次粒子径3nm〜150nmの無機コロイド物質を原料とするナノ粒子が、シランカップリング剤の加水分解縮合物を含むバインダー成分に担持されてなる帯電防止性防汚層を設けることができる。無機コロイド物質としては、光触媒性酸化チタンゾル、光触媒性酸化亜鉛ゾル、光触媒性酸化錫ゾル、酸化チタンゾル、酸化亜鉛ゾル、酸化錫ゾル、シリカゾル、酸化アルミニウムゾル、酸化ジルコニウムゾル、酸化セリウムゾル、及び複合酸化物(酸化亜鉛−五酸化アンチモン複合または酸化スズ−五酸化アンチモン複合)ゾルから選ばれた1種以上の金属酸化物が好ましい。帯電防止性防汚層は、無機コロイド物質を1〜25質量%と、無機コロイド物質を原料とするナノ粒子の質量に対してシランカップリング剤を1〜10質量%含む液状組成物を、透明フレキシブルシート(透明樹脂シート)の表面に、グラビアコート法、マイクログラビアコート法、コンマコート法、ロールコート法、リバースロールコート法、バーコート法、キスコート法、フローコート法、スプレー法などの方法で塗工した後、熱風やヒーターで乾燥固化して得られる厚さ0.1μm〜10μmのゾルゲル薄膜である。得られる透明フレキシブルシートの表面抵抗値(測定方法:JIS K6911:1995年:測定条件:湿度30%RH−温度23℃)を、1.0E+12Ω未満の帯電防止性とすることができる。シランカップリング剤は、シランカップリング剤の加水分解縮合物の態様で帯電防止性防汚層の耐摩耗性向上のために併用し、シランカップリング剤は一般式:XR−Si(Y)3で表される分子中に2個以上の異なった反応基を有する化合物で、例えば、X=アミノ基、ビニル基、エポキシ基、クロル基、メルカプト基など(R=アルキル鎖)、Y=メトキシ基、エトキシ基などである。帯電防止性防汚層は透明フレキシブルシート(透明樹脂シート)の全面形成したものが好ましいが、格子状のネットワーク形成であってもよい。 In the transparent flexible sheet of the present invention, on the surface of the fluororesin layer, nanoparticles made of an inorganic colloidal substance having a primary particle diameter of 3 nm to 150 nm are used as a binder component containing a hydrolyzed condensate of a silane coupling agent. An antistatic antifouling layer which is carried can be provided. Examples of the inorganic colloidal substance include photocatalytic titanium oxide sol, photocatalytic zinc oxide sol, photocatalytic tin oxide sol, titanium oxide sol, zinc oxide sol, tin oxide sol, silica sol, aluminum oxide sol, zirconium oxide sol, cerium oxide sol, and complex oxides. One or more metal oxides selected from the sol (zinc oxide-antimony pentoxide composite or tin oxide-antimony pentoxide composite) sol are preferable. The antistatic antifouling layer is transparent to a liquid composition containing 1 to 25% by mass of an inorganic colloidal substance and 1 to 10% by mass of a silane coupling agent based on the mass of nanoparticles made of the inorganic colloidal material. On the surface of the flexible sheet (transparent resin sheet), gravure coating method, microgravure coating method, comma coating method, roll coating method, reverse roll coating method, bar coating method, kiss coating method, flow coating method, spray method, etc. It is a sol-gel thin film having a thickness of 0.1 μm to 10 μm obtained by drying and solidifying with hot air or a heater after coating. The surface resistance value (measurement method: JIS K6911: 1995: measurement condition: humidity 30% RH−temperature 23° C.) of the obtained transparent flexible sheet can be made to be an antistatic property of less than 1.0E+12Ω. The silane coupling agent is used in combination in the form of a hydrolyzed condensate of the silane coupling agent to improve the wear resistance of the antistatic antifouling layer, and the silane coupling agent has the general formula: XR-Si(Y) 3 A compound having two or more different reactive groups in the molecule represented by, for example, X=amino group, vinyl group, epoxy group, chloro group, mercapto group (R=alkyl chain), Y=methoxy group , An ethoxy group, and the like. The antistatic antifouling layer is preferably a transparent flexible sheet (transparent resin sheet) formed over the entire surface, but may be formed in a lattice network.
以下、本発明について実施例を挙げて具体的に説明するが、本発明はこれらに限定されるものではない。本発明の実施例及び比較例に使用した評価方法を下記に示す。
(1)視認性(視界の良し悪し)
製造1ケ月内の試験体シート(高さ60cm×幅100cm)を社屋ビル3階の透明窓ガラス(室内側)の目線の高さに当て、透明テープで試験体シートの四隅を窓ガラスに固定し、窓ガラスから1mの立ち位置で屋外風景を観察した時の視界の良し悪しを10名のパネラーが3段階評価し最も多い評価を採用した。観察評価は9月の晴天日の午後1時から30分間実施し、観察は順光となる景色のある窓面を選択した。
評価「A」:粗目格子状構造体の存在が目立たず視認性が良い(視界が広い)
評価「B」:粗目格子状構造体の存在がやや目立ち視認性がやや悪い(視界がやや狭い)
評価「C」:粗目格子状構造体の存在が目立ち視認性が悪い(視界が狭い)
(2)使用6ケ月経過後のシートの視認性(視界の良し悪し)
上記試験体シートを4月―9月の6ケ月間静置した後(1)と同様の評価を実施した。
(3)加温促進後のシートの視認性(視界の良し悪し)
65℃のエアー循環型オーブン中に480時間静置した試験体シート(高さ60cm×幅100cm)を(1)と同様に固定し(1)と同様の評価を実施した。
(4)促進耐光試験による変色性
キセノンアークランプによる促進耐光試験(JIS-K5600)を1000時間行い、促進前の試験体シートを基準とし、試験後の表面の変退色度合いを、色差ΔE(JIS-Z8729)として数値化し変色性を評価した。
Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto. The evaluation methods used in Examples and Comparative Examples of the present invention are shown below.
(1) Visibility (good or bad visibility)
A test piece sheet (height 60 cm x width 100 cm) within one month of manufacture is applied to the height of the eyes of the transparent window glass (inside the room) on the third floor of the company building, and the four corners of the test sheet are fixed to the window glass with transparent tape. However, 10 panelists rated the visual field when the outdoor scenery was observed at a standing position of 1 m from the window glass on a three-point scale. The observation evaluation was carried out for 30 minutes from 1:00 pm on a sunny day in September, and the observation was performed on a window surface with a scenic view.
Evaluation "A": Presence of coarse grid-like structure is not conspicuous and visibility is good (wide field of view).
Evaluation "B": Presence of coarse grid-like structure is a little conspicuous and visibility is a little poor (visual field is a little narrow)
Evaluation “C”: Presence of coarse grid structure is conspicuous and visibility is poor (narrow field of view)
(2) Visibility of the seat after 6 months of use (good or bad visibility)
The test sheet was left standing for 6 months from April to September, and the same evaluation as in (1) was performed.
(3) Seat visibility after accelerated heating (good or bad visibility)
A test sheet (height 60 cm×width 100 cm), which was left standing in an air circulation type oven at 65° C. for 480 hours, was fixed in the same manner as in (1) and evaluated in the same manner as in (1).
(4) Discoloration by accelerated light resistance test Accelerated light resistance test (JIS-K5600) by xenon arc lamp is performed for 1000 hours, and the degree of discoloration and fading of the surface after the test is based on the test sheet before acceleration and the color difference ΔE (JIS -Z8729) and the discolorability was evaluated.
[実施例1]
(1)粗目格子状構造体中間体1(ネット)
単糸径9μmのガラス(Eガラス:JIS K7142屈折率1.56)フィラメント×フィラメント数400本×撚数0.7回/25mmの68.7tex番手のマルチフィラメント糸条(断面形状が略長方形で断面形状における高さと幅の比が2:7)を経糸条群及び緯糸条群に用い、経糸条群を2cm間隔で配置し、緯糸条群の配置順での奇数糸条は4cm間隔で経糸条群に乗せて配置し、かつ緯糸条群の配置順での偶数糸条は4cm間隔で緯糸条に敷いて緯糸条群同士の間隔が2cmとなるように配置した、経糸条及び緯糸条の打ち込み密度が1.27本/インチ、空隙率80%の非織物による二軸ネットを用いた。
(2)粗目格子状構造体中間体2(樹脂含浸被覆ネット)
下記〔配合1〕の塩化ビニル樹脂ペーストゾル組成物を適度な粘度に調製し、この〔配合1〕のペーストゾル組成物を充填した液浴中に、二軸ネットを浸漬し、マルチフィラメント糸条に完全に〔配合1〕のペーストゾル組成物を含浸し、二軸ネットを引き上げると同時にゴムロールで圧搾して180℃の熱風炉で3分間、〔配合1〕のペーストゾル組成物のゲル化を完結させ、〔配合1〕の塩化ビニル樹脂組成物が含浸し、かつ被覆してなる二軸ネットによる粗目格子状構造体中間体2を得た。このゲル化した塩化ビニル樹脂組成物のJIS K7142の屈折率1.548であった。
〔配合1〕軟質塩化ビニル樹脂ペーストゾル組成物
乳化重合ポリ塩化ビニル樹脂(重合度1700) 100質量部
リン酸トリクレジル(屈折率1.557) 140質量部
エポキシ化大豆油(安定剤) 10質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.2質量部
(3)粗目格子状構造体
下記〔配合2〕のエポキシ系樹脂透明組成物をMEK希釈剤で適度な粘度に調製し、この〔配合2〕の液状組成物を60メッシュのグラビアロールにより粗目格子状構造体中間体2の両面にグラビア塗工し、粗目格子状構造体中間体2の最外層全面に〔配合2〕の液状組成物を付着させ、150℃の熱風炉で3分間加熱乾燥し、〔配合2〕のエポキシ系樹脂透明組成物が硬化した透明被覆層を付帯する粗目格子状構造体(1)を得た。ビスフェノールA骨格含有3官能エポキシ樹脂(65質量部)とシクロヘキサン−1,2,4−トリカルボン酸−1,2−無水物(35質量部)との反応により形成された透明被覆層のJIS K7142の屈折率は1.568であった。
〔配合2〕エポキシ系樹脂透明組成物
エポキシ樹脂(ビスフェノールA骨格含有3官能エポキシ樹脂) 65質量部
※エポキシ当量260g/eq
シクロヘキサン−1,2,4−トリカルボン酸−1,2−無水物 35質量部
※カルボキシル当量100g/eq
パーオキサイド系硬化促進剤 0.25質量部
メチルエチルケトン(MEK希釈剤) 200質量部
(4)透明フレキシブルシート
粗目格子状構造体(1)の両面に下記〔配合3〕の軟質塩化ビニル系樹脂透明組成物から165℃〜180℃の熱条件でカレンダー成型した厚さ0.18mmの透明樹脂シートを表面透明樹脂シート、及び裏面透明樹脂シートとし、この表裏シートで粗目格子状構造体(1)を基材として挟む構成で、170℃の熱ロール条件のラミネーターを通過させて透明樹脂シートを熱軟化させた状態で積層圧着、冷却し、厚さが0.36mm、質量457g/m2の透明フレキシブルシート(1)を得た。得られた透明フレキシブルシート(1)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.02(0.05以内)であり、得られたシートは粗目格子状構造体が半透明化して、積層した透明樹脂シートと透明性が同化することで視認性はすこぶる良好で、この効果は使用6ケ月経過後、及び65℃×480時間促進後においても依然良好であった。これは透明被覆層(エポキシ系樹脂)の存在によって、塩化ビニル樹脂組成物に含む芳香族リン酸エステル化合物を樹脂加工マルチフィラメント糸条内に留め、芳香族リン酸エステル化合物を透明樹脂シート側に移行、拡散させないためのバリヤー層として作用させた発明によるものである。
〔配合3〕軟質塩化ビニル系樹脂透明組成物
懸濁重合ポリ塩化ビニル樹脂(重合度1300) 100質量部
フタル酸ジイソノニル(DINP) 65質量部
エポキシ化大豆油(可塑剤) 5質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.2質量部
(5)フッ素系樹脂層
上記(4)の透明フレキシブルシート(1)の両面に下記〔配合4〕のアクリル系樹脂塗料を100メッシユのグラビアロールによりグラビア塗工し、120℃の熱風炉で2分間加熱乾燥し、アクリル系樹脂塗膜層を表裏に付帯する厚さが0.36mm、質量462g/m2の透明フレキシブルシート(2)を得た。
〔配合4〕アクリル系樹脂塗料
メタアクリル酸アルキルエステル・アクリル酸アルキルエステル共重合体
100質量部
メチルエチルケトン(MEK希釈剤) 250質量部
トルエン(希釈剤) 250質量部
次にこの透明フレキシブルシート(2)の片表面に下記〔配合5〕のアミノエチル化アクリル樹脂エポキシ組成物の溶液を100メッシユのグラビアロールによりグラビア塗工し、120℃の熱風炉で2分間加熱乾燥し、アクリル系樹脂塗膜層を表面側に半硬化の状態で付帯する厚さが0.36mm、質量465g/m2の透明フレキシブルシート(3)を得た。
〔配合5〕アミノエチル化アクリル樹脂エポキシ組成物
メタクリル酸アルキルエステル・アクリル酸アルキルエステル・メタクリル酸共重合物
のカルボキシル基にポリエチレンイミンをグラフトし、側鎖が−COO(CH2CH2
NH)nHの化学式で示されるアミン価(固形分1gに含むアミンmmol数)0.7〜
1.3mmol/g の一級アミノ基含有アクリル系樹脂 100質量部
エポキシ樹脂(エポキシ当量260g/eqのビスフェノールA骨格含有3官能エポキ
シ樹脂) 20質量部
メチルエチルケトン(MEK希釈剤) 150質量部
トルエン(希釈剤) 150質量部
次に、この透明フレキシブルシート(3)のアミノエチル化アクリル樹脂エポキシ半硬化物層面側に厚さ25μmのポリビニリデンフルオライド(PVdF)フィルムのコロナ処理面側を対向させた状態で150℃の熱ロール条件のラミネーターを通過させ、熱圧着して、フッ素系樹脂/アミノエチル化アクリル樹脂エポキシ硬化物複層体からなるフッ素系樹脂層(1)を形成し、厚さが0.36mm、質量510g/m2の透明フレキシブルシート(4)を得た。このフッ素系樹脂層の形成プロセスは、ポリビニリデンフルオライド(PVdF)フィルムのコロナ処理面側に〔配合5〕のアミノエチル化アクリル樹脂エポキシ組成物の溶液を100メッシユのグラビアロールによりグラビア塗工し、これを乾燥させた半硬化物層を有するフィルムを、透明フレキシブルシート(2)に対して熱ラミネートすることによっても透明フレキシブルシート(4)の製造が可能である。このフッ素系樹脂層(1)を付帯する前後での2種の透明フレキシブルシートの防汚性を、市販の油性ペン(赤)文字描き、室温60秒乾燥後のDRYティッシュペーパー拭取除去性(擦り取り往復10回)で評価した結果、明らかにフッ素系樹脂層(シート表面への可塑剤移行を防止する作用も兼備する)を付帯するシートの赤インク文字の除去性に優れていたのに対し、フッ素系樹脂層を付帯しないシートでは赤インク文字がシートに浸透し、しかも擦った部分にインク汚れが延びて見苦しい状態であった。またこの2種の透明フレキシブルシートを8−10月の3ケ月間屋外曝露し、WETティッシュペーパー拭取除去性(擦り取り往復10回)で評価した結果、明らかにフッ素系樹脂層(シート表面への可塑剤移行を防止する作用も兼備する)を付帯するシートでは付着煤塵の除去性に優れ、初期の外観を回復したのに対し、フッ素系樹脂層を付帯しないシートでは、シート表面に可塑剤が移行することで付着煤塵が頑固にこびり付き、初期の外観が回復できないものであった。このフッ素系樹脂層(1)の有無に拘わらず、マルチフィラメントと塩化ビニル樹脂組成物との屈折率差、及び透明被覆層と塩化ビニル樹脂組成物との屈折率差は変わらないものである。
[Example 1]
(1) Coarse lattice structure intermediate 1 (net)
Glass with a single yarn diameter of 9 μm (E glass: JIS K7142 refractive index 1.56) Filament x 400 filaments x 0.7 twists/25mm 68.7tex count multifilament yarn (with a substantially rectangular cross section) The ratio of height to width in the cross-sectional shape is 2:7) is used for the warp yarn group and the weft yarn group, the warp yarn groups are arranged at 2 cm intervals, and the odd yarns in the arrangement order of the weft yarn groups are arranged at 4 cm intervals. The warp yarns and the weft yarns are arranged on the weft yarn group, and even yarns in the order of arrangement of the weft yarn yarns are laid on the weft yarns at intervals of 4 cm so that the distance between the weft yarn groups is 2 cm. A non-woven biaxial net having a driving density of 1.27 filaments/inch and a porosity of 80% was used.
(2) Coarse grid structure intermediate 2 (resin-impregnated coated net)
A vinyl chloride resin paste sol composition of the following [formulation 1] is prepared to have an appropriate viscosity, and a biaxial net is immersed in a liquid bath filled with the paste sol composition of the [formulation 1] to prepare a multifilament yarn. Was completely impregnated with the [compound 1] paste sol composition, the biaxial net was pulled up, and at the same time, squeezed with a rubber roll and gelled with the [blend 1] paste sol composition for 3 minutes in a hot air oven at 180°C. A coarse grid-like structure intermediate body 2 having a biaxial net, which was completed and impregnated with and covered with the vinyl chloride resin composition of [formulation 1], was obtained. This gelled vinyl chloride resin composition had a refractive index of 1.548 according to JIS K7142.
[Formulation 1] Soft vinyl chloride resin paste sol composition Emulsion-polymerized polyvinyl chloride resin (polymerization degree 1700) 100 parts by mass Tricresyl phosphate (refractive index 1.557) 140 parts by mass Epoxidized soybean oil (stabilizer) 10 parts by mass Zinc stearate (stabilizer) 2 parts by mass Barium stearate (stabilizer) 2 parts by mass Benzotriazole-based compound (ultraviolet absorber) 0.2 parts by mass (3) Coarse grid structure Epoxy system of the following [formulation 2] A resin transparent composition was prepared to an appropriate viscosity with a MEK diluent, and the liquid composition of this [formulation 2] was gravure coated on both sides of the coarse grid structure intermediate body 2 with a 60 mesh gravure roll to form a coarse grid. [Compound 2] liquid composition is adhered to the entire outermost layer of the intermediate structure 2 and heated and dried in a hot air oven at 150° C. for 3 minutes to cure the transparent transparent epoxy resin composition [Compound 2]. A coarse grid structure (1) having a coating layer was obtained. According to JIS K7142, a transparent coating layer formed by a reaction between a trifunctional epoxy resin containing a bisphenol A skeleton (65 parts by mass) and cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride (35 parts by mass). The refractive index was 1.568.
[Formulation 2] Epoxy resin transparent composition epoxy resin (bisfunctional A skeleton-containing trifunctional epoxy resin) 65 parts by mass
*Epoxy equivalent 260g/eq
Cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride 35 parts by mass
* Carboxyl equivalent 100g/eq
Peroxide-based curing accelerator 0.25 parts by mass Methyl ethyl ketone (MEK diluent) 200 parts by mass (4) Transparent flexible sheet Coarse lattice structure (1) Both sides of the following [formulation 3] soft vinyl chloride resin transparent composition A transparent resin sheet having a thickness of 0.18 mm, which is calender-molded from a product under heat conditions of 165° C. to 180° C., is used as a front transparent resin sheet and a back transparent resin sheet, and the front and back sheets are based on the coarse grid structure (1). A transparent flexible sheet having a thickness of 0.36 mm and a mass of 457 g/m 2 which is sandwiched by a laminator under a heat roll condition of 170° C. and is heat-softened to form a transparent resin sheet. (1) was obtained. In the obtained transparent flexible sheet (1), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition was 0.012 (within 0.05), and the transparent coating layer and the vinyl chloride resin composition The difference in the refractive index (JIS K7142) with is 0.02 (within 0.05), and the obtained sheet is semitransparent in the coarse lattice structure, and the transparency is the same as that of the laminated transparent resin sheet. The visibility was extremely good, and this effect was still good after 6 months of use and after promotion at 65° C. for 480 hours. Due to the presence of the transparent coating layer (epoxy resin), the aromatic phosphate ester compound contained in the vinyl chloride resin composition is retained in the resin-processed multifilament yarn, and the aromatic phosphate ester compound is placed on the transparent resin sheet side. It is due to the invention that it acts as a barrier layer to prevent migration and diffusion.
[Formulation 3] Soft vinyl chloride resin transparent composition Suspension polymerization polyvinyl chloride resin (polymerization degree 1300) 100 parts by mass Diisononyl phthalate (DINP) 65 parts by mass Epoxidized soybean oil (plasticizer) 5 parts by mass Zinc stearate (Stabilizer) 2 parts by mass Barium stearate (stabilizer) 2 parts by mass Benzotriazole-based compound (ultraviolet absorber) 0.2 parts by mass (5) Fluorine-based resin layer In the transparent flexible sheet (1) of (4) above. Gravure the acrylic resin paint of the following [Compound 4] on both sides with a gravure roll of 100 mesh and heat dry for 2 minutes in a hot air oven at 120°C to obtain the thickness of the acrylic resin coating layer on the front and back. A transparent flexible sheet (2) having a weight of 0.36 mm and a mass of 462 g/m 2 was obtained.
[Formulation 4] Acrylic resin paint, methacrylic acid alkyl ester/acrylic acid alkyl ester copolymer
100 parts by mass Methyl ethyl ketone (MEK diluent) 250 parts by mass Toluene (diluent) 250 parts by mass Next, on one surface of this transparent flexible sheet (2), a solution of the following [formulation 5] aminoethylated acrylic resin epoxy composition is prepared. Gravure coating with a 100 messiu gravure roll, heat drying in a hot air oven at 120° C. for 2 minutes, and an acrylic resin coating layer attached to the surface side in a semi-cured state, thickness 0.36 mm, mass 465 g/ A transparent flexible sheet (3) of m 2 was obtained.
[Formulation 5] Aminoethylated acrylic resin epoxy composition Polyethyleneimine is grafted onto the carboxyl group of a methacrylic acid alkyl ester/acrylic acid alkyl ester/methacrylic acid copolymer, and the side chain is —COO(CH 2 CH 2
NH) n H amine value represented by the chemical formula (the number of mmol of amine contained in 1 g of solid content) 0.7 to
1.3 mmol/g of primary amino group-containing acrylic resin 100 parts by mass Epoxy resin (epoxy equivalent of 260 g/eq bisphenol A skeleton-containing trifunctional epoxy resin) 20 parts by mass Methyl ethyl ketone (MEK diluent) 150 parts by mass Toluene (diluted Agent) 150 parts by mass Next, the corona-treated surface side of a 25 μm-thick polyvinylidene fluoride (PVdF) film is opposed to the aminoethylated acrylic resin epoxy semi-cured material layer surface side of this transparent flexible sheet (3). At a temperature of 150° C. through a laminator under hot roll conditions and thermocompression bonding to form a fluororesin layer (1) composed of a fluororesin/aminoethylated acrylic resin epoxy cured product multi-layer body, and having a thickness of 0. A transparent flexible sheet (4) having a mass of 0.36 mm and a mass of 510 g/m 2 was obtained. This fluororesin layer formation process is carried out by gravure-coating a solution of the aminoethylated acrylic resin epoxy composition of [formulation 5] on the corona-treated surface side of a polyvinylidene fluoride (PVdF) film with a 100-mesh gravure roll. The transparent flexible sheet (4) can also be produced by thermally laminating the film having the semi-cured material layer obtained by drying the transparent flexible sheet (2). The stain resistance of the two types of transparent flexible sheets before and after attaching this fluororesin layer (1) was drawn on a commercially available oil-based pen (red) and the DRY tissue paper wipe-removal property after drying at room temperature for 60 seconds ( As a result of evaluation by rubbing back and forth 10 times), it was found that the sheet having the fluorine-based resin layer (which also serves to prevent migration of the plasticizer to the surface of the sheet) was excellent in removing red ink characters. On the other hand, in the sheet not provided with the fluorine-based resin layer, the red ink characters penetrated into the sheet, and the ink stain was spread on the rubbed portion, which was unsightly. Also, these two types of transparent flexible sheets were exposed outdoors for 3 months from August to October, and evaluated by the WET tissue paper wipe-removability (scraping reciprocating 10 times). The sheet that has the function of preventing the migration of plasticizer) also has an excellent ability to remove adhering dust and recovers the initial appearance, whereas the sheet that does not have the fluororesin layer has a plasticizer on the surface of the sheet. However, the adhered dust adhered firmly and the initial appearance could not be recovered. Regardless of the presence or absence of the fluororesin layer (1), the difference in refractive index between the multifilament and the vinyl chloride resin composition and the difference in refractive index between the transparent coating layer and the vinyl chloride resin composition do not change.
[実施例2]
実施例1の〔配合2〕のエポキシ系樹脂透明組成物を、下記〔配合6〕のスチレン系樹脂透明組成物に変更した以外は実施例1と同様として、フッ素系樹脂層(1)を付帯する厚さが0.36mm、質量510g/m2の透明フレキシブルシート(5)を得た。フッ素系樹脂層(1)の有無に関係なく、得られた透明フレキシブルシート(5)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.563)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.015(0.05以内)であり、得られた透明フレキシブルシート(5)は粗目格子状構造体が半透明化して、積層した透明樹脂シートと透明性が同化することで視認性はすこぶる良好で、この効果は使用6ケ月経過後、及び65℃×240時間促進後においても依然良好であった。これは透明被覆層(スチレン系樹脂)の存在によって、塩化ビニル樹脂組成物に含む芳香族リン酸エステル化合物を樹脂加工マルチフィラメント糸条内に留め、芳香族リン酸エステル化合物を透明樹脂シート側に移行、拡散させないためのバリヤー層として作用させた発明によるものである。
〔配合6〕スチレン系樹脂透明組成物
スチレン−1,3−ジメチルスチレン共重合体 50質量部
スチレン−ブタジエン−スチレンブロック共重合体 50質量部
メチルエチルケトン(MEK希釈剤) 150質量部
トルエン(希釈剤) 150質量部
[Example 2]
A fluororesin layer (1) was added in the same manner as in Example 1 except that the epoxy resin transparent composition of [Formulation 2] of Example 1 was changed to the styrene resin transparent composition of [Formulation 6] below. A transparent flexible sheet (5) having a thickness of 0.36 mm and a mass of 510 g/m 2 was obtained. In the obtained transparent flexible sheet (5) regardless of the presence or absence of the fluororesin layer (1), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05). ), the difference in refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.563) and the vinyl chloride resin composition is 0.015 (within 0.05), and the obtained transparent flexible sheet In (5), the coarse grid-like structure is semi-transparent and the transparency is assimilar to that of the laminated transparent resin sheet, so that the visibility is very good. This effect is obtained after 6 months of use and at 65° C. for 240 hours. It was still good after the promotion. Due to the presence of the transparent coating layer (styrene resin), the aromatic phosphate ester compound contained in the vinyl chloride resin composition is retained in the resin-processed multifilament yarn, and the aromatic phosphate ester compound is placed on the transparent resin sheet side. It is due to the invention that it acts as a barrier layer to prevent migration and diffusion.
[Formulation 6] Styrenic resin transparent composition Styrene-1,3-dimethylstyrene copolymer 50 parts by mass Styrene-butadiene-styrene block copolymer 50 parts by mass Methyl ethyl ketone (MEK diluent) 150 parts by mass Toluene (diluent) 150 parts by mass
[実施例3]
実施例1の〔配合2〕のエポキシ系樹脂透明組成物を、下記〔配合7〕のアクリル系樹脂透明組成物に変更した以外は実施例1と同様として、フッ素系樹脂層(1)を付帯する厚さが0.36mm、質量510g/m2の透明フレキシブルシート(6)を得た。フッ素系樹脂層(1)の有無に関係なく、得られた透明フレキシブルシート(6)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.018(0.05以内)であり、得られた透明フレキシブルシート(6)は粗目格子状構造体が半透明化して、積層した透明樹脂シートと透明性が同化することで視認性はすこぶる良好で、この効果は使用6ケ月経過後、及び65℃×240時間促進後においても依然良好であった。これは透明被覆層(アクリル系樹脂)の存在によって、塩化ビニル樹脂組成物に含む芳香族リン酸エステル化合物を樹脂加工マルチフィラメント糸条内に留め、芳香族リン酸エステル化合物を透明樹脂シート側に移行、拡散させないためのバリヤー層として作用させた発明によるものである。
〔配合7〕アクリル系樹脂透明組成物
メタアクリル酸アルキルエステル・アクリル酸アルキルエステル共重合体 50質量部
スチレン−メタクリル酸メチル−(メタ)アクリル酸エステル共重合体 50質量部
メチルエチルケトン(MEK希釈剤) 150質量部
トルエン(希釈剤) 150質量部
[Example 3]
A fluororesin layer (1) was added in the same manner as in Example 1 except that the epoxy resin transparent composition of [Formulation 2] of Example 1 was changed to the acrylic resin transparent composition of [Formulation 7] below. A transparent flexible sheet (6) having a thickness of 0.36 mm and a mass of 510 g/m 2 was obtained. In the obtained transparent flexible sheet (6), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05) regardless of the presence or absence of the fluororesin layer (1). ), the difference in refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition is 0.018 (within 0.05), and the obtained transparent flexible sheet In (6), the coarse grid structure is semi-transparent and the transparency is assimilar to that of the laminated transparent resin sheet, so that the visibility is very good. This effect is obtained after 6 months of use and at 65° C. for 240 hours. It was still good after the promotion. Due to the presence of the transparent coating layer (acrylic resin), the aromatic phosphate ester compound contained in the vinyl chloride resin composition is retained in the resin-processed multifilament yarn, and the aromatic phosphate ester compound is placed on the transparent resin sheet side. It is due to the invention that it acts as a barrier layer to prevent migration and diffusion.
[Formulation 7] Acrylic resin transparent composition Alkyl methacrylic acid/alkyl acrylate copolymer 50 parts by mass Styrene-methyl methacrylate-(meth)acrylic acid ester copolymer 50 parts by mass Methyl ethyl ketone (MEK diluent) 150 parts by mass Toluene (diluent) 150 parts by mass
[実施例4]
実施例1で用いた二軸ネットを下記三軸ネットに変更した以外は実施例1と同様として、フッ素系樹脂層(1)を付帯する厚さが0.36mm、質量540g/m2の透明フレキシブルシート(7)を得た。フッ素系樹脂層(1)の有無に関係なく、得られた透明フレキシブルシート(7)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.02(0.05以内)であった。
三軸ネット
単糸径9μmのガラス(Eガラス:JIS K7142屈折率1.56)フィラメント×フィラメント数400本×撚数0.7回/25mmの68.7tex番手のマルチフィラメント糸条(断面形状が略長方形で断面形状における高さと幅の比が2:7)を経糸条群、60°右上がりバイアスマルチフィラメント糸条群、及び60°左上がりバイアスマルチフィラメント糸条群に用い、経糸条群を2cm間隔で配置したこれら全ての経糸条群の上に、60°右上がりバイアスマルチフィラメント糸条群の一部を4cm間隔で乗せて配置し、残りの糸条群を4cm間隔で全ての経糸条群に敷かれるように配置し、さらに経糸条群の上に、60°左上がりバイアスマルチフィラメント糸条群の一部を4cm間隔で乗せて配置し、残りの糸条群を4cm間隔で全ての経糸条群に敷かれるように配置し、右上がりバイアス糸条群同士の糸条が2cm間隔、及び左上がりバイアス糸条群同士の糸条が2cm間隔とし、経糸条及びバイアス糸条の打ち込み密度が1.27本/インチ、空隙率70%の非織物による三軸ネットを用いた。
[Example 4]
The same procedure as in Example 1 except that the biaxial net used in Example 1 was changed to the following triaxial net, and the transparent resin having the fluororesin layer (1) had a thickness of 0.36 mm and a mass of 540 g/m 2 . A flexible sheet (7) was obtained. In the obtained transparent flexible sheet (7) regardless of the presence or absence of the fluororesin layer (1), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05). ), and the difference in the refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition was 0.02 (within 0.05).
Triaxial net single-fiber diameter 9 μm glass (E glass: JIS K7142 refractive index 1.56) filament x 400 filaments x 0.7 twists/25 mm multi-filament yarn of 68.7tex count (cross-sectional shape is The ratio of height to width in the cross-sectional shape is 2:7) is used for the warp yarn group, the 60° rightward-biased multifilament yarn group, and the 60° leftward-biased multifilament yarn group. On top of all the warp yarn groups arranged at 2 cm intervals, a part of the multi-filament yarn group with a bias of 60° to the right is placed at 4 cm intervals, and the remaining yarn groups are arranged at 4 cm intervals for all warp yarn groups. Arrange them so that they are laid in groups, and further, place a part of the bias multi-filament yarn group that rises 60° to the left on the warp yarn group at an interval of 4 cm, and place the remaining yarn groups at all at an interval of 4 cm. Arranged so as to be laid on the warp yarn group, the yarns between the right upward bias yarn groups are arranged at 2 cm intervals, and the yarns between the left upward bias yarn group are arranged at 2 cm intervals, and the driving density of the warp yarns and the bias yarn groups is set. Was 1.27 filaments/inch and a non-woven triaxial net having a porosity of 70% was used.
[実施例5]
実施例1で用いた二軸ネットを下記四軸ネットに変更した以外は実施例1と同様として、フッ素系樹脂層(1)を付帯する厚さが0.36mm、質量570g/m2の透明フレキシブルシート(8)を得た。フッ素系樹脂層(1)の有無に関係なく、得られた透明フレキシブルシート(8)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.02(0.05以内)であった。
四軸ネット
単糸径9μmのガラス(Eガラス:JIS K7142屈折率1.56)フィラメント×フィラメント数400本×撚数0.7回/25mmの68.7tex番手のマルチフィラメント糸条(断面形状が略長方形で断面形状における高さと幅の比が2:7)を経糸条群、緯糸条群、45°右上がりバイアスマルチフィラメント糸条群、及び45°左上がりバイアスマルチフィラメント糸条群に用い、経糸条群を2cm間隔で配置し、緯糸条群の配置順での奇数糸条は4cm間隔で経糸条群に乗せて配置し、かつ緯糸条群の配置順での偶数糸条は4cm間隔で緯糸条に敷いて緯糸条群同士の間隔が2cmとなるように配置した。次にこれら全ての経緯糸条群の上に、45°右上がりバイアスマルチフィラメント糸条群の一部を4cm間隔で乗せて配置し、残りの糸条群を4cm間隔で全ての経緯糸条群に敷かれるように配置し、さらに経糸条群の上に、45°左上がりバイアスマルチフィラメント糸条群の一部を4cm間隔で乗せて配置し、残りの糸条群を4cm間隔で全ての経緯糸条群に敷かれるように配置し、右上がりバイアス糸条群同士の糸条が2cm間隔、及び左上がりバイアス糸条群同士の糸条が2cm間隔とし、経緯糸条及びバイアス糸条の打ち込み密度が1.27本/インチ、空隙率60%の非織物による四軸ネットを用いた。
[Example 5]
Same as Example 1 except that the biaxial net used in Example 1 was changed to the following tetraaxial net, the fluororesin layer (1) was attached, and the thickness was 0.36 mm and the mass was 570 g/m 2 . A flexible sheet (8) was obtained. In the obtained transparent flexible sheet (8) regardless of the presence or absence of the fluororesin layer (1), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05). ), and the difference in the refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition was 0.02 (within 0.05).
Tetraaxial net Single fiber diameter 9μm glass (E glass: JIS K7142 refractive index 1.56) Filament x 400 filaments x 0.7 times/25mm 68.7tex count multifilament yarn A substantially rectangular cross-sectional shape with a height-width ratio of 2:7) is used for warp yarn groups, weft yarn groups, 45° right upward bias multifilament yarn groups, and 45° left upward bias multifilament yarn groups. The warp yarn groups are arranged at 2 cm intervals, the odd yarns in the arrangement order of the weft yarn groups are arranged at 4 cm intervals on the warp yarn group, and the even yarns in the arrangement order of the weft yarn groups are arranged at 4 cm interval. It was laid on the weft yarns and arranged so that the distance between the weft yarn groups was 2 cm. Next, on each of these warp and weft yarn groups, a part of the 45° upward-sloping bias multifilament yarn group is placed at an interval of 4 cm, and the remaining yarn groups are arranged at an interval of 4 cm. The upper part of the multi-filament yarn group with a bias of 45° to the left is placed on the warp yarn group at an interval of 4 cm, and the rest of the yarn group is placed at a 4 cm interval. Arranged so as to be laid on the yarn group, the yarns between the right upward bias yarn groups are arranged at 2 cm intervals, and the yarns between the left upward bias yarn group are arranged at 2 cm intervals, and the warp weft yarn and the bias yarn are driven in. A non-woven tetraaxial net having a density of 1.27 filaments/inch and a porosity of 60% was used.
[実施例6]
実施例1のフッ素系樹脂層(1)の上に、下記〔配合8〕の帯電防止性防汚塗料を120メッシュのグラビアロールで塗工し、120℃の熱風炉で2分間加熱乾燥し、〔配合8〕の帯電防止性防汚塗料をゾルゲル硬化させた帯電防止性防汚層を追加形成し、厚さが0.36mm、質量511g/m2の透明フレキシブルシート(9)を得た。この帯電防止性防汚層には無機コロイド物質(光触媒性酸化チタンゾル及びシリカゾル)が、シランカップリング剤の加水分解縮合物によるバインダー成分に担持されたゾルゲル薄膜である。帯電防止性防汚層の付帯前後での透明フレキシブルシート(9)の表面抵抗値(測定方法:JIS K6911:1995年:測定条件:湿度30%RH−温度23℃)は、明らかに帯電防止性防汚層を付帯するシートで1.0E+11Ω程度の帯電防止性を発現できたが、帯電防止性防汚層を付帯しないシートでは1.0E+14Ω程度に留まった。従って帯電防止性防汚層を付帯することで静電気による煤塵付着を大幅に減らすことを可能とする。フッ素系樹脂層(1)及び帯電防止性防汚層の有無に関係なく、得られた透明フレキシブルシートにおいて、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.018(0.05以内)であった。
〔配合8〕帯電防止性防汚塗料(帯電防止性防汚層形成用)
光触媒性酸化チタンゾル(粒子径10nm×固形分8質量%) 50質量部
シリカゾル(粒子径12nm×固形分20質量%) 50質量部
γ−グリシドキシプロピルトリメトキシシラン(シランカップリング剤)2質量部
水/エタノール(質量比1:1からなる希釈剤) 50質量部
※水/エタノールはシランカップリング剤の加水分解縮合反応を促進させ、無機コロ
イド物質(光触媒性酸化チタンゾル及びシリカゾル)とのゾルゲル中間体を形成する。
[Example 6]
On the fluororesin layer (1) of Example 1, an antistatic antifouling paint of the following [Formulation 8] was applied with a 120-mesh gravure roll, and heated and dried in a hot air oven at 120°C for 2 minutes, An antistatic antifouling layer obtained by sol-gel curing the antistatic antifouling paint of [Formulation 8] was additionally formed to obtain a transparent flexible sheet (9) having a thickness of 0.36 mm and a mass of 511 g/m 2 . The antistatic antifouling layer is a sol-gel thin film in which an inorganic colloidal substance (a photocatalytic titanium oxide sol and a silica sol) is supported by a binder component formed by a hydrolytic condensation product of a silane coupling agent. Antistatic property The surface resistance value (measurement method: JIS K6911: 1995: measurement condition: humidity 30% RH-temperature 23°C) of the transparent flexible sheet (9) before and after the attachment of the antifouling layer is clearly antistatic property. The sheet with the antifouling layer exhibited an antistatic property of about 1.0E+11Ω, but the sheet without the antistatic antifouling layer remained at about 1.0E+14Ω. Therefore, by attaching the antistatic stainproof layer, it is possible to significantly reduce the attachment of dust due to static electricity. In the obtained transparent flexible sheet, the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition was 0.012 (regardless of the presence or absence of the fluororesin layer (1) and the antistatic stainproof layer. The difference in refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition was 0.018 (within 0.05).
[Compound 8] Antistatic antifouling paint (for forming antistatic antifouling layer)
Photocatalytic titanium oxide sol (particle size 10 nm x solid content 8% by mass) 50 parts by mass Silica sol (particle size 12 nm x solid content 20% by mass) 50 parts by mass γ-glycidoxypropyltrimethoxysilane (silane coupling agent) 2 parts by mass Part Water/ethanol (diluent consisting of 1:1 mass ratio) 50 parts by mass *Water/ethanol promotes the hydrolysis-condensation reaction of the silane coupling agent, and it is used together with inorganic colloidal substances (photocatalytic titanium oxide sol and silica sol). Form a sol-gel intermediate.
[実施例7]
実施例1のフッ素系樹脂層(1)「25μmのPVdF層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体」を、「5μmのPVdFフィルム層/35μmのアクリル樹脂層からなる複層体」であるフッ素系樹脂層(2)に変更した以外は実施例1と同様として、厚さが0.37mm、質量510g/m2の透明フレキシブルシート(10)を得た。フッ素系樹脂層(2)の有無に関係なく、得られた透明フレキシブルシート(10)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.02(0.05以内)であった。
[Example 7]
The fluororesin layer (1) of Example 1 was a "multilayer composed of a PVdF layer of 25 µm/aminoethylated acrylic resin epoxy cured material layer", and a "multilayer of a PVdF film layer of 5 µm/acrylic resin layer of 35 µm". A transparent flexible sheet (10) having a thickness of 0.37 mm and a mass of 510 g/m 2 was obtained in the same manner as in Example 1 except that the fluororesin layer (2) which was a “body” was used. In the obtained transparent flexible sheet (10) regardless of the presence or absence of the fluororesin layer (2), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05). ), and the difference in the refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition was 0.02 (within 0.05).
[実施例8]
実施例1のフッ素系樹脂層(1)「25μmのPVdF層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体」を、「5μmのPVdFフィルム層/35μmのアクリル樹脂層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体」であるフッ素系樹脂層(3)に変更した以外は実施例1と同様として、厚さが0.38mm、質量514g/m2の透明フレキシブルシート(11)を得た。フッ素系樹脂層(3)の有無に関係なく、得られた透明フレキシブルシート(11)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.02(0.05以内)であった。
[Example 8]
The fluororesin layer (1) of Example 1 "a multi-layered body comprising a PVdF layer of 25 µm/aminoethylated acrylic resin epoxy cured material layer" was changed to "5 µm PVdF film layer/acrylic resin layer of 35 µm/aminoethylated". A transparent flexible sheet having a thickness of 0.38 mm and a mass of 514 g/m 2 (same as in Example 1 except that the fluororesin layer (3), which is a “multi-layered body composed of an acrylic resin/epoxy cured material layer”, is used. 11) was obtained. In the obtained transparent flexible sheet (11) regardless of the presence or absence of the fluororesin layer (3), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05). ), and the difference in the refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition was 0.02 (within 0.05).
[実施例9]
実施例1のフッ素系樹脂層(1)「25μmのPVdF層/アミノエチル化アクリル樹脂エポキシ硬化物層からなる複層体」を、「5μmのPVdFフィルム層/10μmのアクリル樹脂層/25μmの軟質塩化ビニル樹脂層からなる複層体」であるフッ素系樹脂層(4)に変更した以外は実施例1と同様として、厚さが0.38mm、質量520g/m2の透明フレキシブルシート(12)を得た。フッ素系樹脂層(4)の有無に関係なく、得られた透明フレキシブルシート(12)において、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.012(0.05以内)であり、透明被覆層(JIS K7142屈折率1.566)と塩化ビニル樹脂組成物との屈折率(JIS K7142)差は0.02(0.05以内)であった。
[Example 9]
The fluorine-based resin layer (1) of Example 1 was a “multilayered body composed of a PVdF layer of 25 μm/aminoethylated acrylic resin epoxy cured material layer”, and a “5 μm PVdF film layer/10 μm acrylic resin layer/25 μm soft layer”. A transparent flexible sheet (12) having a thickness of 0.38 mm and a mass of 520 g/m 2 in the same manner as in Example 1 except that the fluororesin layer (4), which is a “multilayered body made of a vinyl chloride resin layer”, is used. Got In the obtained transparent flexible sheet (12) regardless of the presence or absence of the fluororesin layer (4), the difference in refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition is 0.012 (within 0.05). ), and the difference in the refractive index (JIS K7142) between the transparent coating layer (JIS K7142 refractive index 1.566) and the vinyl chloride resin composition was 0.02 (within 0.05).
[比較例1]
実施例1の透明フレキシブルシートの粗目格子状構造体を構成する樹脂加工マルチフィラメント糸条において、最外層の透明被覆層(エポキシ系樹脂)の形成を省略した以外は実施例1と同様として、厚さが0.36mm、質量510g/m2の透明フレキシブルシート(13)を得た。得られたシートは粗目格子状構造体が半透明化して、積層した透明樹脂シートと透明性が同化することで視認性は実施例1の透明フレキシブルシート(4)と同等であった。しかし、この効果は使用6ケ月経過後、及び65℃×240時間促進後には失われ、粗目格子状構造体が白濁して存在露わとなり、その結果粗目格子状構造体の存在は視界の邪魔となった。これはバリヤー層である透明被覆層(エポキシ系樹脂)を省略したことによって、塩化ビニル樹脂組成物に含むリン酸トリクレジル(芳香族リン酸エステル化合物)が樹脂加工マルチフィラメント糸条内から透明樹脂シート側に移行、拡散することで、塩化ビニル樹脂組成物の屈折率が徐々に下がり、マルチフィラメントと塩化ビニル樹脂組成物との屈折率(JIS K7142)差が0.05を超えたことを原因とする不具合である。
[Comparative Example 1]
In the resin-processed multifilament yarn constituting the coarse lattice structure of the transparent flexible sheet of Example 1, the thickness was the same as in Example 1 except that the outermost transparent coating layer (epoxy resin) was omitted. A transparent flexible sheet (13) having a size of 0.36 mm and a mass of 510 g/m 2 was obtained. The obtained sheet was translucent in the coarse lattice structure and had the same transparency as the laminated transparent resin sheet, and thus the visibility was equivalent to that of the transparent flexible sheet (4) of Example 1. However, this effect is lost after 6 months of use and after accelerated for 65 hours at 65° C., and the coarse grid-like structure becomes cloudy and exposed. As a result, the presence of the coarse grid-like structure obstructs the visibility. Became. This is because the transparent coating layer (epoxy resin), which is a barrier layer, is omitted, so that the tricresyl phosphate (aromatic phosphate compound) contained in the vinyl chloride resin composition is transparent resin sheet from inside the resin-processed multifilament yarn. Due to the fact that the refractive index of the vinyl chloride resin composition gradually decreases due to migration and diffusion to the side, and the difference in the refractive index (JIS K7142) between the multifilament and the vinyl chloride resin composition exceeds 0.05. It is a bug to do.
[比較例2]
実施例1の透明フレキシブルシートの粗目格子状構造体を構成する樹脂加工マルチフィラメント糸条において、最外層の透明被覆層(エポキシ系樹脂)の形成を省略し、この粗目格子状構造体の表面及び裏面の各々全面に積層する透明樹脂シートの配合〔配合3〕を下記〔配合9〕の軟質塩化ビニル系樹脂透明組成物に変更した以外は実施例1と同様として、厚さが0.36mm、質量510g/m2の透明フレキシブルシート(14)を得た。
〔配合9〕軟質塩化ビニル系樹脂透明組成物
懸濁重合ポリ塩化ビニル樹脂(重合度1300) 100質量部
リン酸トリクレジル(屈折率1.557) 65質量部
エポキシ化大豆油(可塑剤) 5質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
ベンゾトリアゾール系化合物(紫外線吸収剤) 0.2質量部
得られたシートは粗目格子状構造体が半透明化して、積層した透明樹脂シートと透明性が同化することで視認性は実施例1の透明フレキシブルシート(4)と同等であった。比較例1同様バリヤー層である透明被覆層(エポキシ系樹脂)を省略したことで樹脂加工マルチフィラメント糸条からリン酸トリクレジル(芳香族リン酸エステル化合物)が透明樹脂シート側に容易に移行したにも拘わらず、透明樹脂シートの可塑剤にもリン酸トリクレジルを用いたことで6ケ月経過後にも粗目格子状構造体が白濁露呈することなく視認性は実施例1の透明フレキシブルシート(4)の6ケ月後と同等であった。しかし、キセノンアークランプによる促進耐光試験(JIS-K5600)を1000時間行った結果、透明樹脂シートに含む多量のリン酸トリクレジルの存在が着色黄変(JIS-Z8729色差ΔE6.5)の原因となり、太陽光に晒されて使用するシート材料として不適切であることが明らかとなった。
[Comparative Example 2]
In the resin-processed multifilament yarn that constitutes the coarse grid structure of the transparent flexible sheet of Example 1, formation of the outermost transparent coating layer (epoxy resin) was omitted, and the surface of the coarse grid structure and A thickness of 0.36 mm was obtained in the same manner as in Example 1 except that the formulation [formulation 3] of the transparent resin sheet laminated on the entire back surface was changed to the soft vinyl chloride resin transparent composition of the following [formulation 9]. A transparent flexible sheet (14) having a mass of 510 g/m 2 was obtained.
[Formulation 9] Soft vinyl chloride resin transparent composition Suspension polymerization polyvinyl chloride resin (polymerization degree 1300) 100 parts by mass Tricresyl phosphate (refractive index 1.557) 65 parts by mass Epoxidized soybean oil (plasticizer) 5 parts by mass Parts zinc stearate (stabilizer) 2 parts by mass barium stearate (stabilizer) 2 parts by mass benzotriazole-based compound (ultraviolet absorber) 0.2 parts by mass In the obtained sheet, the coarse lattice structure is translucent. Since the transparency was assimilated to the laminated transparent resin sheet, the visibility was equivalent to that of the transparent flexible sheet (4) of Example 1. As in Comparative Example 1, by omitting the transparent coating layer (epoxy resin) which is a barrier layer, the tricresyl phosphate (aromatic phosphate ester compound) was easily transferred from the resin-processed multifilament yarn to the transparent resin sheet side. Nevertheless, since tricresyl phosphate was used as the plasticizer for the transparent resin sheet, the visibility was the same as that of the transparent flexible sheet (4) of Example 1 without the coarse lattice-like structure being exposed to cloudiness even after 6 months. It was the same as after 6 months. However, as a result of 1000 hours of accelerated light resistance test (JIS-K5600) using a xenon arc lamp, the presence of a large amount of tricresyl phosphate contained in the transparent resin sheet causes color yellowing (JIS-Z8729 color difference ΔE6.5), It became clear that it was unsuitable as a sheet material that was exposed to sunlight.
[比較例3]
実施例1の透明フレキシブルシートの粗目格子状構造体を構成する樹脂加工マルチフィラメント糸条において、〔配合2〕による最外層の透明被覆層(エポキシ系樹脂)の形成を、下記配合〔配合10〕のウレタン系樹脂透明組成物(屈折率1.495)に変更した以外は実施例1と同様として、厚さが0.36mm、質量510g/m2の透明フレキシブルシート(15)を得た。得られたシートにおいて、ウレタン系樹脂による透明被覆層は確かにリン酸トリクレジル(芳香族リン酸エステル化合物)移行防止のバリヤー層としての作用を発現するものではあるが、透明被覆層と塩化ビニル樹脂組成物との屈折率(JIS K7142)差が0.053(0.05超過)と大きくしたことで、粗目格子状構造体が白濁して存在露わとなり、その結果粗目格子状構造体の存在は視界の阻害物質となった。
[Comparative Example 3]
In the resin-processed multifilament yarn that constitutes the coarse lattice structure of the transparent flexible sheet of Example 1, the formation of the outermost transparent coating layer (epoxy resin) according to [Blending 2] was carried out by the following blending [Blending 10]. A transparent flexible sheet (15) having a thickness of 0.36 mm and a mass of 510 g/m 2 was obtained in the same manner as in Example 1 except that the transparent transparent urethane resin composition (refractive index 1.495) was used. In the obtained sheet, the transparent coating layer made of the urethane-based resin certainly exhibits the function as a barrier layer for preventing tricresyl phosphate (aromatic phosphate ester compound) migration, but the transparent coating layer and the vinyl chloride resin are used. By increasing the difference in refractive index (JIS K7142) from the composition to 0.053 (exceeding 0.05), the coarse grid structure becomes cloudy and exposed, resulting in the presence of the coarse grid structure. Became an obstacle to visibility.
本発明により得られた透明フレキシブルシートは、樹脂加工マルチフィラメント糸条で構成された粗目格子状構造体を基体として、この粗目格子状構造体の表面及び裏面の各々全面に透明樹脂シートを積層してなる複合体の片面以上に特定のフッ素系樹脂層が形成された積層体であって、粗目格子状構造体を構成するマルチフィラメントと、塩化ビニル樹脂組成物との屈折率(JIS K7142)の差を0.05以内とすること、及び樹脂加工マルチフィラメント糸条の透明被覆層と塩化ビニル樹脂組成物との屈折率(JIS K7142)の差を0.05以内とする同時達成によって、粗目格子状構造体の存在を光学的に(半)透明化することを可能とする発明で、しかも透明被覆層は芳香族リン酸エステル化合物の移行防止にも有効であるため、粗目格子状構造体の存在が経時的に白濁露呈して視界の阻害要因となるようなことなく、シート全体の視認性を良好に維持し、しかも長期間の耐候性(耐変色性)及び防汚性に優れるので、例えば、膜構造建造物(パビリオン外装、美術館オブジェ、博物館オブジェ)、シートハウス、園芸ハウスなどの屋外用途での本体材料及び採光窓などのパーツ材、また電子・電気機器工場、病院・研究施設などの屋内用途で使用する間仕切り、カーテン、機器カバー、さらにはバッグ、レジャーシートなどの雑貨用途、などの産業資材に広く使用することができる。 The transparent flexible sheet obtained by the present invention has a rough lattice-shaped structure composed of a resin-processed multifilament yarn as a base, and a transparent resin sheet is laminated on each of the entire front and back surfaces of the rough lattice-shaped structure. A laminated body in which a specific fluorine-based resin layer is formed on one or more surfaces of a composite made of a multifilament forming a coarse lattice structure and a refractive index (JIS K7142) of a vinyl chloride resin composition. By setting the difference within 0.05 and simultaneously achieving the difference in the refractive index (JIS K7142) between the transparent coating layer of the resin-processed multifilament yarn and the vinyl chloride resin composition within 0.05, the rough grid Of the present invention, which makes it possible to optically (semi)transparent the existence of the granular structure, and since the transparent coating layer is also effective for preventing migration of the aromatic phosphate ester compound, The presence of the sheet does not become cloudy and becomes a factor that impairs the visibility, maintains good visibility of the entire sheet, and is excellent in long-term weather resistance (discoloration resistance) and stain resistance. For example, membrane structures (pavilion exteriors, museum objects, museum objects), body materials for outdoor applications such as sheet houses and garden houses, and parts materials such as lighting windows, electronic and electrical equipment factories, hospitals and research facilities, etc. It can be widely used for industrial materials such as partitions used for indoor use, curtains, equipment covers, as well as miscellaneous goods such as bags and leisure sheets.
(1)樹脂加工マルチフィラメント糸条
(1−1)フィラメント
(1−2)マルチフィラメント糸条
(1−3)塩化ビニル樹脂組成物
(1−4)透明被覆層
(2)粗目格子状構造体
(3)透明樹脂シート
(4)フッ素系樹脂層
(5)透明フレキシブルシート
(1) Resin-processed multifilament yarn (1-1) Filament (1-2) Multifilament yarn (1-3) Vinyl chloride resin composition (1-4) Transparent coating layer (2) Coarse lattice structure (3) Transparent resin sheet (4) Fluorine resin layer (5) Transparent flexible sheet
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