JP2020060319A - Small once-through boiler - Google Patents
Small once-through boiler Download PDFInfo
- Publication number
- JP2020060319A JP2020060319A JP2018191535A JP2018191535A JP2020060319A JP 2020060319 A JP2020060319 A JP 2020060319A JP 2018191535 A JP2018191535 A JP 2018191535A JP 2018191535 A JP2018191535 A JP 2018191535A JP 2020060319 A JP2020060319 A JP 2020060319A
- Authority
- JP
- Japan
- Prior art keywords
- combustion gas
- water pipe
- heat absorbing
- baffle plate
- boiler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Details Of Fluid Heaters (AREA)
Abstract
Description
本発明は、複数の水管を円周状に配置して水管で囲まれた空間を燃焼室とした環状の水管列の上端部及び下端部に、環状の上部管寄せ及び下部管寄せをそれぞれ連通状に接続し、水管列の外側に筒状の煙室カバーを同心円状に配設して水管列と煙室カバーとの間に燃焼室に連通する環状の燃焼ガス流路を形成し、水管列の各水管の燃焼ガス流路に面した部分に複数の熱吸収用フィンを多段に設け、燃焼室内で発生した燃焼ガスを燃焼ガス流路に流した後、煙道から排出するようにした小型貫流ボイラの改良に係り、特に、複数の熱吸収用フィンに、環状の燃焼ガス流路内を流れる燃焼ガスに旋回力(燃焼ガスが環状の燃焼ガス流路の円周方向に沿って流れる力)を与えるバッフルプレートを着脱自在に取り付けることができ、また、複数の熱吸収用フィンにバッフルプレートを取り付けることによって、各熱吸収用フィンの伝熱面を有効に利用できる旋回流(燃焼ガスの環状の燃焼ガス流路内での円周方向に沿う流れ)が簡単に得られると共に、バッフルプレートの取り付け枚数を変えることで、熱吸収量を簡単に調整することができるようにした小型貫流ボイラに関するものである。 According to the present invention, an annular upper pipe drawer and a lower pipe drawer are respectively connected to the upper end and the lower end of an annular water pipe array in which a plurality of water pipes are circumferentially arranged and a space surrounded by the water pipes is used as a combustion chamber. And a cylindrical smoke chamber cover is concentrically arranged outside the water pipe row to form an annular combustion gas flow path communicating with the combustion chamber between the water pipe row and the smoke chamber cover. A plurality of heat-absorbing fins were provided in multiple stages in the portion of each row of water pipes facing the combustion gas passage, and the combustion gas generated in the combustion chamber was made to flow into the combustion gas passage and then discharged from the flue. With regard to the improvement of a small once-through boiler, in particular, a swirling force (combustion gas flows along the circumferential direction of the annular combustion gas passage) in the combustion gas flowing in the annular combustion gas passage through a plurality of heat absorbing fins. Baffle plate that gives force) can be detachably attached, and multiple heat By attaching a baffle plate to the collecting fins, a swirl flow (flow of combustion gas along the circumferential direction in the annular combustion gas flow path) that can effectively use the heat transfer surface of each heat absorption fin is easily obtained. In addition, the present invention relates to a small once-through boiler in which the heat absorption amount can be easily adjusted by changing the number of baffle plates attached.
従来、小型貫流ボイラ20としては、例えば、図7〜図9に示す構造のものが知られている。 Conventionally, as the small once-through boiler 20, for example, one having a structure shown in FIGS. 7 to 9 is known.
即ち、前記小型貫流ボイラ20は、図7〜図9に示す如く、鉛直姿勢の複数の水管21aを円周状に配置し、水管21aで囲まれた空間を燃焼室22とする環状の水管列21と、水管列21の隣り合う水管21aの間に気密状に取り付けられ、隣り合う水管21aの上端部間を除く部分を閉塞して水管21aの上端部間にスリット状の燃焼ガス出口23を形成する閉塞用丸棒24と、水管列21の各水管21aの上端部及び下端部にそれぞれ連通状に接続された環状の上部管寄せ25及び下部管寄せ26と、水管列21の外側を覆って水管列21との間に燃焼室22に連通する環状の燃焼ガス流路27を形成する筒状の煙室カバー28と、燃焼室22の上部に配設したバーナ29と、を備えている。 That is, in the small once-through boiler 20, as shown in FIGS. 7 to 9, a plurality of vertical water tubes 21a are circumferentially arranged, and an annular water tube row having a space surrounded by the water tubes 21a as a combustion chamber 22. 21 and the adjacent water pipes 21a of the water pipe row 21 are airtightly attached, and a portion except the upper end portions of the adjacent water pipes 21a is closed to form a slit-shaped combustion gas outlet 23 between the upper end portions of the water pipes 21a. The closing round bar 24 to be formed, an annular upper header 25 and a lower header 26 which are connected to the upper end and the lower end of each water pipe 21a of the water pipe array 21 so as to communicate with each other, and cover the outside of the water pipe array 21. A cylindrical smoke chamber cover 28 that forms an annular combustion gas flow path 27 that communicates with the combustion chamber 22 with the water pipe array 21, and a burner 29 disposed above the combustion chamber 22. .
而して、前記小型貫流ボイラ20によれば、バーナ29の燃焼により発生した燃焼ガスGは、燃焼室22の下部で反転してリバース燃焼を行い、燃焼ガス出口23から環状の燃焼ガス流路27に流入し、燃焼ガス流路27内を上側(上流)から下側(下流)へ向って流れた後、筒状の煙室カバー28の下端部に接続した煙道30から排出されるようになっている。 Thus, according to the small once-through boiler 20, the combustion gas G generated by the combustion of the burner 29 is inverted in the lower part of the combustion chamber 22 to perform reverse combustion, and the combustion gas outlet 23 forms an annular combustion gas flow path. After flowing into the combustion gas passage 27 from the upper side (upstream) to the lower side (downstream) in the combustion gas flow path 27, it is discharged from the flue 30 connected to the lower end of the cylindrical smoke chamber cover 28. It has become.
前記小型貫流ボイラ20は、隣り合う水管21a同士を閉塞用丸棒24で気密状に接続しているため、小型貫流ボイラ20の組立に手数と時間が掛かり、小型貫流ボイラ20を安価に製造できないと言う問題がある。 In the small once-through boiler 20, since adjacent water pipes 21a are airtightly connected to each other by the closing round bar 24, it takes time and time to assemble the small once-through boiler 20, and the small once-through boiler 20 cannot be manufactured inexpensively. There is a problem to say.
図10及び図11に示す小型貫流ボイラ20は、前記問題を解決する小型貫流ボイラ20を示すものであり、水管列21の各水管21aの上端部を水管列21の外方へ向って所定角度θだけ傾斜させ、上部管寄せ25に接続される各水管21aの上端部の水管取付ピッチ円直径D1と下部管寄せ26に接続される各水管21aの下端部の水管取付ピッチ円直径D2をD1>D2とし、隣り合う水管21aの間に上端部が下端部よりも広くなる縦長の逆三角形の燃焼ガス出口23を形成したものである。この小型貫流ボイラ20は、隣り合う水管21aの下端部同士が密接した状態となっている。 The small once-through boiler 20 shown in FIG. 10 and FIG. 11 shows the small once-through boiler 20 for solving the above-mentioned problem, and the upper end of each water pipe 21a of the water pipe array 21 is directed toward the outside of the water pipe array 21 by a predetermined angle. The water pipe mounting pitch circle diameter D1 at the upper end of each water pipe 21a connected to the upper pipe header 25 and the water pipe mounting pitch circle diameter D2 at the lower end of each water pipe 21a connected to the lower pipe header 26 are inclined by θ. > D2, and a vertically long inverted triangular combustion gas outlet 23 having an upper end wider than a lower end is formed between adjacent water pipes 21a. In this small once-through boiler 20, the lower ends of the adjacent water pipes 21a are in close contact with each other.
図10及び図11に示す小型貫流ボイラ20は、隣り合う水管21aの間に取り付けられる閉塞用丸棒24が不要となるため、構造がシンプルで組立が簡単になると共に、安価になると云う利点がある。 Since the small once-through boiler 20 shown in FIGS. 10 and 11 does not require the closing round bar 24 to be mounted between the adjacent water pipes 21a, the structure is simple, the assembly is easy, and the cost is low. is there.
尚、図10及び図11に示す小型貫流ボイラ20において、図7〜図9に示す小型貫流ボイラ20と同じ部材・部位には、同一の参照番号を付し、その詳細な説明を省略する。 In the small once-through boiler 20 shown in FIGS. 10 and 11, the same members and parts as those of the small once-through boiler 20 shown in FIGS. 7 to 9 are designated by the same reference numerals, and detailed description thereof will be omitted.
しかし、図10及び図11に示す小型貫流ボイラ20は、水管列21の全ての水管21aの上端部が外方へ傾斜しているので、燃焼ガス流路27の上流側部分(上側部分)が狭くて圧力損失が大きく、燃焼ガス流路27の下流側(下側)に行くに従って燃焼ガス流路27が漸次広くなって圧力損失が小さくなるため、リバース燃焼後の燃焼ガスGの流れがショートパスし易くなる(燃焼ガスGが燃焼室22の上部まで到達せず、燃焼ガス出口23の低い部分から燃焼ガス流路27に流れ出る)傾向になり、燃焼ガスGからの熱の回収量が少なくなると言う問題がある。 However, in the small once-through boiler 20 shown in FIGS. 10 and 11, since the upper ends of all the water pipes 21a of the water pipe array 21 are inclined outward, the upstream side portion (upper side portion) of the combustion gas flow passage 27 is Since the pressure is narrow and the pressure loss is large, and the combustion gas flow passage 27 gradually widens toward the downstream side (lower side) of the combustion gas flow passage 27 to reduce the pressure loss, the flow of the combustion gas G after reverse combustion is short-circuited. It tends to pass easily (the combustion gas G does not reach the upper portion of the combustion chamber 22 and flows out from the lower portion of the combustion gas outlet 23 to the combustion gas flow passage 27), and the amount of heat recovered from the combustion gas G is small. There is a problem to say.
図12及び図13に示す小型貫流ボイラ20は、図10及び図11に示す小型貫流ボイラ20の問題を改善するものであり、水管列21の各水管21aの上端部を一つ置き毎に水管列21の外方へ向って所定角度θだけ傾斜させ、鉛直姿勢の水管21aと傾斜姿勢の水管21aを交互に配列して隣り合う水管21aの間に縦長の逆三角形の燃焼ガス出口23を形成したものである。 The small once-through boiler 20 shown in FIG. 12 and FIG. 13 improves the problem of the small once-through boiler 20 shown in FIG. 10 and FIG. The water pipes 21a in the vertical posture and the water pipes 21a in the inclined posture are alternately arranged so as to be inclined toward the outside of the row 21 by a predetermined angle θ, and a vertically-long inverted triangular combustion gas outlet 23 is formed between the adjacent water pipes 21a. It was done.
図12及び図13に示す小型貫流ボイラ20は、燃焼ガス流路27の上流側部分が図10及び図11に示す小型貫流ボイラ20の燃焼ガス流路27の上流側部分よりも少しだけ広くなるため、圧力損失が小さくなって燃焼ガスGがショートパスし難くなる。 In the small once-through boiler 20 shown in FIGS. 12 and 13, the upstream side portion of the combustion gas passage 27 is slightly wider than the upstream side portion of the combustion gas passage 27 of the small once-through boiler 20 shown in FIGS. 10 and 11. Therefore, the pressure loss is reduced and the combustion gas G is less likely to short-pass.
尚、図12及び図13に示す小型貫流ボイラ20において、図7〜図9に示す小型貫流ボイラ20と同じ部材・部位には、同一の参照番号を付し、その詳細な説明を省略する。 In the small once-through boiler 20 shown in FIGS. 12 and 13, the same members and parts as those of the small once-through boiler 20 shown in FIGS. 7 to 9 are designated by the same reference numerals, and detailed description thereof will be omitted.
図14〜図18に示す小型貫流ボイラ20は、図7〜図9、図12及び図13に示す小型貫流ボイラ20を更に高効率化するために、各水管21aの燃焼ガス流路27の下流側部分に面した部分に熱吸収用フィン31を多段に取り付けたものである。 The small once-through boiler 20 shown in FIGS. 14 to 18 is provided downstream of the combustion gas passage 27 of each water pipe 21a in order to further improve the efficiency of the small once-through boiler 20 shown in FIGS. 7 to 9, 12 and 13. The heat-absorbing fins 31 are attached in multiple stages to the portion facing the side portion.
即ち、図14及び図15に示す小型貫流ボイラ20は、図7〜図9に示す小型貫流ボイラ20の各水管21aの燃焼ガス流路27の下流側部分に面した部分に、水管21aの上下方向へ熱吸収用フィン31を多段に取り付け、また、図16〜図18に示す小型貫流ボイラ20は、図12及び図13に示す小型貫流ボイラ20の各水管21aの燃焼ガス流路27の下流側部分に面した部分に、水管21aの上下方向へ熱吸収用フィン31を多段に取り付けたものである。 That is, the small once-through boiler 20 shown in FIG. 14 and FIG. 15 has the water pipes 21a above and below the water pipe 21a at the portion facing the downstream side portion of the combustion gas passage 27 of each water pipe 21a of the small once-through boiler 20 shown in FIGS. The heat-absorbing fins 31 are attached in multiple stages in the direction, and the small once-through boiler 20 shown in FIGS. 16 to 18 is located downstream of the combustion gas passage 27 of each water pipe 21a of the small once-through boiler 20 shown in FIGS. In the portion facing the side portion, heat absorbing fins 31 are attached in multiple stages in the vertical direction of the water pipe 21a.
図16〜図18に示す小型貫流ボイラ20は、水管列21の各水管21aの上端部を一つ置き毎に水管列21の外方へ向って所定角度θだけ傾斜させ、隣接する水管21aの間に取り付けられる閉塞用丸棒24を省略するようにしているため、構造がシンプルで組立が簡単になると共に、安価になると云う利点がある反面、図14及び図15に示す小型貫流ボイラ20よりも、燃焼ガス流路27の面積が大きくなってしまうので、燃焼ガスGが水管21a及び熱吸収用フィン31に沿って流れ難くなり、熱吸収が悪くなる。また、燃焼ガス流路27の下流側に行くほど、燃焼ガス流路27の面積が更に大きくなるので、熱吸収が更に悪化することになる。 In the small once-through boiler 20 shown in FIGS. 16 to 18, every other one of the upper ends of the water pipes 21a of the water pipe array 21 is inclined toward the outside of the water pipe array 21 by a predetermined angle θ, and the adjacent water pipes 21a are inclined. Since the blocking round bar 24 attached between them is omitted, there is an advantage that the structure is simple and the assembly is easy and the cost is low, but on the other hand, compared with the small once-through boiler 20 shown in FIGS. 14 and 15. However, since the area of the combustion gas flow path 27 becomes large, it becomes difficult for the combustion gas G to flow along the water pipe 21a and the heat absorption fin 31, and the heat absorption deteriorates. Further, since the area of the combustion gas passage 27 becomes larger as it goes to the downstream side of the combustion gas passage 27, heat absorption becomes worse.
尚、図14〜図18に示す小型貫流ボイラ20において、図7〜図9、図12及び図13に示す小型貫流ボイラ20と同じ部材・部位には、同一の参照番号を付し、その詳細な説明を省略する。 In the small once-through boiler 20 shown in FIGS. 14 to 18, the same members and parts as those in the small once-through boiler 20 shown in FIGS. 7 to 9, 12 and 13 are designated by the same reference numerals, and their details will be described. Description is omitted.
また、水管に熱吸収用フィンを多段に設けた小型貫流ボイラとしては、図14〜図18に示す小型貫流ボイラの他に、特開2009−198126号公報(特許文献1参照)、特開平02−075805号公報(特許文献2参照)、特開2013−057501号公報(特許文献3参照)及び特開2012−167848号公報(特許文献4参照)に記載されたものが知られている。 In addition to small-sized once-through boilers shown in FIGS. 14 to 18, Japanese Patent Laid-Open No. 2009-198126 (see Patent Document 1) and Japanese Patent Laid-Open No. H02-202 can be used as small-sized once-through boilers in which heat absorbing fins are provided in multiple stages on a water pipe. The ones described in Japanese Patent Application Laid-Open No. 075805 (see Patent Document 2), Japanese Patent Laid-Open No. 2013-057501 (see Patent Document 3) and Japanese Patent Laid-Open No. 2012-167848 (see Patent Document 4) are known.
即ち、特許文献1の小型貫流ボイラ(多管式ボイラ)は、環状の燃焼ガス流路の下部に流路断面積を大きくした燃焼ガス流動用空間部を設け、燃焼ガス流動用空間部より上方では水管の燃焼ガス流路に面した部分に多数段の熱吸収用フィンを設けたものであり、燃焼ガス流路内を流れる燃焼ガス流の片寄りを防止するようにしたものである。 That is, the small once-through boiler (multi-tube boiler) of Patent Document 1 is provided with a combustion gas flow space portion having a large flow passage cross-sectional area at a lower portion of an annular combustion gas flow passage and above the combustion gas flow space portion. In the water pipe, a large number of stages of heat absorbing fins are provided in the portion of the water pipe facing the combustion gas flow passage so as to prevent deviation of the combustion gas flow flowing in the combustion gas flow passage.
しかし、特許文献1の小型貫流ボイラは、環状の燃焼ガス流路は燃焼ガスが旋回する構造となっておらず、燃焼室から出た燃焼ガスが環状の燃焼ガス流路内を水管に沿って流れるため、熱吸収用フィンの伝熱面を有効に利用できないと言う問題がある。 However, the small-sized once-through boiler of Patent Document 1 does not have a structure in which the combustion gas swirls in the annular combustion gas flow path, and the combustion gas discharged from the combustion chamber flows along the water pipe in the annular combustion gas flow path. Since it flows, there is a problem that the heat transfer surface of the heat absorbing fin cannot be effectively used.
また、特許文献2及び特許文献3の小型貫流ボイラ(軸対称斜流式貫流ボイラー、ボイラ)は、水管の環状の燃焼ガス流路に面した部分に、熱吸収用フィンを水管の軸線に対して傾斜する姿勢で取り付け、燃焼ガスを環状の燃焼ガス流路内で旋回させるようにしたものである。 Further, in the small-sized once-through boilers (axisymmetric mixed-flow once-through boilers and boilers) of Patent Documents 2 and 3, heat absorbing fins are provided with respect to the axis line of the water pipe in a portion of the water pipe facing the annular combustion gas flow path. The combustion gas is swirled in the annular combustion gas flow path.
しかし、特許文献2及び特許文献3の小型貫流ボイラは、水管に取り付けた隣り合う熱吸収用フィン間の空間が大きいため、環状の燃焼ガス流路内の燃焼ガスの大半が隣り合う熱吸収用フィン間の空間を通過するため、燃焼ガス流路内で燃焼ガスの旋回流が発生し難く、熱吸収用フィンの伝熱面を有効に利用できないと言う問題がある。 However, since the small once-through boilers of Patent Documents 2 and 3 have a large space between the adjacent heat absorbing fins attached to the water pipe, most of the combustion gas in the annular combustion gas passage is adjacent to the heat absorbing fins. Since it passes through the space between the fins, a swirling flow of the combustion gas is unlikely to occur in the combustion gas passage, and there is a problem that the heat transfer surface of the heat absorbing fin cannot be effectively used.
尚、熱用吸収用フィンを大きくすれば、隣り合う熱吸収用フィン間の空間が小さくなり、燃焼ガス流路内で燃焼ガスの旋回流が発生し易くなるが、熱吸収用フィンを大きくすると、燃焼ガスによって熱吸収用フィンが過熱され、熱応力により水管に亀裂が発生すると言う別の問題が発生することになる。 If the heat absorbing fins are made larger, the space between the adjacent heat absorbing fins becomes smaller and swirl flow of the combustion gas easily occurs in the combustion gas flow passage, but if the heat absorbing fins are made larger. Another problem is that the heat absorbing fins are overheated by the combustion gas, causing cracks in the water pipe due to thermal stress.
また、熱吸収用フィンの水管への取り付け角度を変えることよって、燃焼ガス流路内での燃焼ガスの旋回力を調整することができるが、熱吸収用フィンの角度を変えるためには、熱吸収用フィンの水管との溶着面形状を変え、熱吸収用フィンを水管に取り付けるための装置(フィン用プロジェクション溶接装置)を斜めフィン専用にカスタマイズする必要があり、非常に手間が掛かるうえ、コストの高騰を招くことになる。 Also, the swirling force of the combustion gas in the combustion gas passage can be adjusted by changing the attachment angle of the heat absorption fin to the water pipe. It is necessary to customize the device (fin projection welding device) for attaching the heat absorption fins to the water pipe by changing the welding surface shape of the absorption fins to the water pipe, and it is very time-consuming and costly. Will lead to soaring prices.
更に、特許文献4の小型貫流ボイラは、環状の燃焼ガス流路内に螺旋状に形成したガス案内板を配設すると共に、ガス案内板に沿って熱吸収用フィンが設けられていない熱吸収用フィン欠落帯を設け、ガス案内板により燃焼ガスを環状の燃焼ガス流路内で旋回させるようにしたものである。 Further, the small once-through boiler of Patent Document 4 has a gas guide plate formed in a spiral shape in an annular combustion gas flow path, and heat absorption without heat absorption fins provided along the gas guide plate. A fin missing zone is provided so that the combustion gas is swirled in the annular combustion gas passage by the gas guide plate.
しかし、特許文献4の小型貫流ボイラは、ガス案内板の幅が環状の燃焼ガス流路の幅と同じに形成されていると共に、ガス案内板の外側縁及び内側縁に水管の外径に等しい半円状の切欠を水管のピッチに合わせて形成しているため、円周状に配置した水管の周りに螺旋状に形成したガス案内板を取り付けることは極めて困難である。 However, in the small once-through boiler of Patent Document 4, the width of the gas guide plate is formed to be the same as the width of the annular combustion gas flow path, and the outer diameter of the water pipe is equal to the outer edge and the inner edge of the gas guide plate. Since the semicircular cutouts are formed according to the pitch of the water pipes, it is extremely difficult to attach the spirally formed gas guide plate around the circumferentially arranged water pipes.
本発明は、このような問題点に鑑みて為されたものであり、その目的は、水管に上下方向へ多段に設けた熱吸収用フィンに、燃焼ガス流路内を流れる燃焼ガスに旋回力を与えるバッフルプレートを簡単に着脱自在に取り付けることができ、また、複数の熱吸収用フィンにバッフルプレートを取り付けることによって、各熱吸収用フィンの伝熱面を有効に利用できる燃焼ガスの旋回流が簡単に得られると共に、バッフルプレートの取り付け枚数を変えることで、熱吸収量を簡単に調整することができるようにした小型貫流ボイラを提供することにある。 The present invention has been made in view of such a problem, and an object thereof is to provide a heat absorbing fin provided in a water tube in a multi-stage in a vertical direction with a swirling force on a combustion gas flowing in a combustion gas passage. A baffle plate that gives heat can be easily and detachably attached, and by attaching baffle plates to a plurality of heat absorbing fins, the swirling flow of combustion gas that can effectively use the heat transfer surface of each heat absorbing fin It is an object of the present invention to provide a small once-through boiler in which the heat absorption amount can be easily adjusted by changing the number of attached baffle plates.
上記目的を達成するために、本発明の請求項1に記載の小型貫流ボイラ発明は、複数の水管を円周状に配置して水管で囲まれた空間を燃焼室とする環状の水管列と、水管列の各水管の上端部及び下端部にそれぞれ連通状に接続された環状の上部管寄せ及び下部管寄せと、水管列の外側を覆って水管列との間に燃焼室に連通する環状の燃焼ガス流路を形成する筒状の煙室カバーと、燃焼室の上部に配設したバーナと、少なくとも燃焼ガス流路の下流側の水管の燃焼ガス流路に面した部分に上下方向へ多段に設けた複数の熱吸収用フィンと、を備えた小型貫流ボイラにおいて、前記熱吸収用フィンに、熱吸収用フィンの形状と隣り合う水管の熱吸収用フィンの上下方向の取付ピッチを利用して、燃焼ガス流路内を流れる燃焼ガスに旋回力を与えるバッフルプレートを傾斜姿勢で着脱自在に取り付けたことに特徴がある。 In order to achieve the above-mentioned object, a small once-through boiler invention according to claim 1 of the present invention is an annular water pipe array in which a plurality of water pipes are circumferentially arranged and a space surrounded by the water pipes serves as a combustion chamber. , An annular upper and lower pipe headers connected to the upper and lower ends of each water pipe of the water pipe array so as to communicate with each other, and an annular pipe that covers the outside of the water pipe array and communicates with the water pipe array The cylindrical smoke chamber cover that forms the combustion gas flow path, the burner disposed above the combustion chamber, and the vertical direction at least in the portion of the water pipe downstream of the combustion gas flow path that faces the combustion gas flow path. In a small once-through boiler equipped with a plurality of heat absorbing fins provided in multiple stages, the shape of the heat absorbing fin is used for the heat absorbing fin, and the vertical mounting pitch of the heat absorbing fin of the adjacent water pipe is used. And gives a swirling force to the combustion gas flowing in the combustion gas passage. Tsu is characterized in that fitted with full plate detachably in an inclined position.
本発明の請求項2に記載の小型貫流ボイラは、請求項1に記載の小型貫流ボイラにおいて、前記バッフルプレートは、弾性を有する金属板により平面形状が円弧状に形成されおり、バッフルプレートの内側中央部には、熱吸収用フィンに交差する状態で抜き差し自在に嵌合される凹部が設けられ、また、バッフルプレートの両端部には、隣り合う水管の少なくとも1ピッチ上下にずらした熱吸収用フィンに押し当て固定されるガイド部がそれぞれ設けられていることに特徴がある。 The small-sized once-through boiler according to claim 2 of the present invention is the small-sized once-through boiler according to claim 1, wherein the baffle plate is formed of an elastic metal plate in a planar shape of an arc, and the inside of the baffle plate is The central portion is provided with a recessed portion that fits in the heat absorbing fin so that it can be inserted and removed freely while intersecting with the heat absorbing fins. Also, at both ends of the baffle plate, the heat absorbing fins are vertically shifted by at least one pitch. It is characterized in that each of them is provided with a guide portion which is pressed against and fixed to the fin.
本発明の請求項3に記載の小型貫流ボイラは、請求項2に記載の小型貫流ボイラにおいて、前記バッフルプレートは、バッフルプレートの内側中央部に形成した凹部が、熱吸収用フィンに交差する状態で嵌合係止され、また、バッフルプレートの両端部に形成したガイド部が、隣り合う水管の少なくとも1ピッチ上下にずらした熱吸収用フィンにバッフルプレート自体の弾性力により押し当てられた状態でそれぞれ弾性係止され、熱吸収用フィンに一方のガイド部が他方のガイド部より高くなる傾斜姿勢でもって取り付けられていることに特徴がある。 The small-sized once-through boiler according to claim 3 of the present invention is the small-sized once-through boiler according to claim 2, wherein the baffle plate has a concave portion formed in an inner central portion of the baffle plate intersecting the heat absorbing fins. In the state where the guide portions formed at both ends of the baffle plate are pressed against the heat absorbing fins which are vertically shifted at least one pitch of the adjacent water pipes by the elastic force of the baffle plate itself. Each of them is elastically locked, and one of the guide portions is attached to the heat absorbing fin in an inclined posture such that it is higher than the other guide portion.
本発明の請求項4に記載の小型貫流ボイラは、請求項1、請求項2又は請求項3の何れかに記載の小型貫流ボイラにおいて、前記バッフルプレートは、複数の熱吸収用フィンに水管の上下方向に所定のピッチで着脱自在に取り付けられていると共に、環状の燃焼ガス流路に円周方向に所定のピッチで配置されて熱吸収用フィンに着脱自在に取り付けられていることに特徴がある。 The small-sized once-through boiler according to claim 4 of the present invention is the small-sized once-through boiler according to any one of claims 1, 2 and 3, wherein the baffle plate has a plurality of heat absorbing fins with water pipes. It is characterized in that it is removably attached at a predetermined pitch in the vertical direction, and is also detachably attached to the heat absorption fins at a predetermined pitch in the circumferential direction in the annular combustion gas passage. is there.
本発明の請求項5に記載の小型貫流ボイラは、請求項1、請求項2、請求項3又は請求項4の何れかに記載の小型貫流ボイラにおいて、前記バッフルプレートは、その外周縁が煙室カバーの内周面に当接し、煙室カバーにより適正な位置に保持固定されていることに特徴がある。 The small once-through boiler according to claim 5 of the present invention is the small once-through boiler according to any one of claim 1, claim 2, claim 3 or claim 4, wherein the baffle plate has smoke at its outer peripheral edge. It is characterized in that it is in contact with the inner peripheral surface of the chamber cover and is held and fixed in an appropriate position by the smoke chamber cover.
本発明の小型貫流ボイラは、各水管に上下方向へ多段に設けた熱吸収用フィンに、熱吸収用フィンの形状と隣り合う水管の熱吸収用フィンの上下方向の取付ピッチを利用して、環状の燃焼ガス流路内を流れる燃焼ガスに旋回力を与えるバッフルプレートを傾斜姿勢で着脱自在に取り付ける構成としているため、従来の小型貫流ボイラのように、燃焼ガスを旋回させるガス案内板を溶接により水管等に固着する必要もなく、環状の燃焼ガス流路内の燃焼ガスに旋回力を与えるバッフルプレートを熱吸収用フィンに簡単且つ容易に取り付けることができると共に、バッフルプレートにより熱吸収用フィンの伝熱面を有効に利用できる燃焼ガスの旋回流が簡単に得られる。 The small once-through boiler of the present invention, the heat absorbing fins provided in a multi-stage in the vertical direction in each water pipe, utilizing the mounting pitch in the vertical direction of the heat absorbing fins of the water pipes adjacent to the shape of the heat absorbing fins, Since the baffle plate that gives swirl force to the combustion gas flowing in the annular combustion gas passage is detachably attached in a tilted posture, the gas guide plate that swirls the combustion gas is welded like a conventional small once-through boiler. By using the baffle plate, a baffle plate that gives a swirling force to the combustion gas in the annular combustion gas passage can be easily and easily attached to the heat absorption fin without needing to be fixed to the water pipe by the baffle plate. A swirling flow of combustion gas that can effectively utilize the heat transfer surface of is easily obtained.
また、本発明の小型貫流ボイラは、バッフルプレートが、弾性を有する金属板により平面形状が円弧状に形成されおり、バッフルプレートの内側中央部には、熱吸収用フィンに交差する状態で抜き差し自在に嵌合される凹部が設けられ、また、バッフルプレートの両端部には、隣り合う水管の少なくとも1ピッチ上下にずらした熱吸収用フィンに押し当て固定されるガイド部がそれぞれ設けられているため、バッフルプレートの凹部が、熱吸収用フィンに交差する状態で嵌合係止され、また、バッフルプレートの両端部のガイド部が、隣り合う水管の少なくとも1ピッチ上下にずらした熱吸収用フィンにバッフルプレート自体の弾性力により押し当てられた状態でそれぞれ弾性係止されることになる。
その結果、本発明の小型貫流ボイラは、バッフルプレートがそれ自体の弾性力により熱吸収用フィンに比較的強固に取り付けられることになり、熱吸収用フィンから脱落するのを防止することができ、燃焼ガスに旋回流を確実且つ良好に与えることができる。
Also, in the small once-through boiler of the present invention, the baffle plate is formed of an elastic metal plate in a circular arc shape in a plan view, and the baffle plate can be freely inserted into and removed from the inner center portion of the baffle plate while intersecting the heat absorbing fins. Since the recessed portion that is fitted to the baffle plate is provided, and both end portions of the baffle plate are provided with the guide portions that are pressed and fixed to the heat absorbing fins that are vertically shifted at least one pitch from the adjacent water pipes. , The concave portion of the baffle plate is fitted and locked in a state of intersecting with the heat absorbing fin, and the guide portions at both end portions of the baffle plate are arranged on the heat absorbing fins which are vertically shifted at least one pitch. The baffle plate is elastically locked while being pressed by the elastic force of the baffle plate itself.
As a result, in the small once-through boiler of the present invention, the baffle plate is relatively firmly attached to the heat absorbing fins by its own elastic force, and can be prevented from falling off from the heat absorbing fins. A swirl flow can be reliably and satisfactorily applied to the combustion gas.
更に、本発明の小型貫流ボイラは、バッフルプレートが、複数の熱吸収用フィンに水管の上下方向に所定のピッチで着脱自在に取り付けられていると共に、環状の燃焼ガス流路に円周方向に所定のピッチで配置されて熱吸収用フィンに着脱自在に取り付けられているため、バッフルプレートの上下方向の取り付け枚数やバッフルプレートの円周方向の取り付け枚数を変えることで、熱吸収量を簡単に調整することができる。 Further, in the small once-through boiler of the present invention, the baffle plate is detachably attached to the plurality of heat absorbing fins at a predetermined pitch in the vertical direction of the water pipe, and in the annular combustion gas passage in the circumferential direction. Since it is arranged at a predetermined pitch and is detachably attached to the heat absorption fins, the heat absorption amount can be easily changed by changing the number of baffle plates mounted in the vertical direction or the number of baffle plates mounted in the circumferential direction. Can be adjusted.
更に、本発明の小型貫流ボイラは、バッフルプレートの外周縁が煙室カバーの内周面に当接し、バッフルプレートが煙室カバーにより適正な位置に保持固定されているため、バッフルプレートが熱吸収用フィンに対してずれたり、落下したりするのを確実に防止することができる。 Further, in the small once-through boiler of the present invention, since the outer peripheral edge of the baffle plate is in contact with the inner peripheral surface of the smoke chamber cover, and the baffle plate is held and fixed in an appropriate position by the smoke chamber cover, the baffle plate absorbs heat. It is possible to reliably prevent the fins from being displaced or dropped.
以下、本発明の実施形態を図面に基づいて詳細に説明する。
図1〜図4は本発明の一実施形態に係る小型貫流ボイラ1を示し、当該小型貫流ボイラ1は、金属製の複数の水管2aを円周状に配置して水管2aで囲まれた空間を燃焼室3とする環状の水管列2と、水管列2の各水管2aの上端部及び下端部にそれぞれ連通状に接続された金属製の環状の上部管寄せ4及び下部管寄せ5と、水管列2の外側を覆って水管列2との間に燃焼室3に連通する環状の燃焼ガス流路6を形成する金属製の筒状の煙室カバー7と、燃焼室3の上部に配設したバーナ8と、少なくとも燃焼ガス流路6の下流側の水管2aの燃焼ガス流路6に面した部分に上下方向へ多段に設けた複数の熱吸収用フィン9と、熱吸収用フィン9に着脱自在に取り付けられ、燃焼ガス流路6内を流れる燃焼ガスGに旋回力を与える金属製のバッフルプレート10と、を備えている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 to 4 show a small once-through boiler 1 according to an embodiment of the present invention. The small once-through boiler 1 is a space surrounded by water tubes 2a in which a plurality of metal water tubes 2a are circumferentially arranged. An annular water pipe array 2 having a combustion chamber 3, and an annular upper metal header 4 and a lower metal metal header 5 which are connected to the upper end and the lower end of each water pipe 2a of the water pipe array 2 so as to communicate with each other. A metallic cylindrical smoke chamber cover 7 that covers the outside of the water pipe array 2 and forms an annular combustion gas flow path 6 that communicates with the combustion chamber 3 between the water pipe array 2 and the upper portion of the combustion chamber 3. The burner 8 provided, a plurality of heat absorbing fins 9 provided in multiple stages in the vertical direction on at least the portion of the water pipe 2a on the downstream side of the combustion gas passage 6 facing the combustion gas passage 6, and the heat absorbing fin 9 And a metal bar that is detachably attached to the combustion gas passage 6 and applies a swirling force to the combustion gas G flowing in the combustion gas passage 6. It is provided with a full plate 10, a.
尚、図1において、11は上部管寄せ4及び下部管寄せ5と各水管2aの上端部及び下端部を保護する耐火物である。 In FIG. 1, 11 is a refractory material that protects the upper and lower pipe heads 4, 5 and the upper and lower end portions of each water pipe 2a.
前記環状の水管列2は、図1及び図2に示す如く、複数の水管2aを鉛直姿勢で且つ水管2aの下端部外周面が接触する状態で円周状に配置すると共に、各水管2aの上端部を一つ置き毎に水管列2の外方へ向って所定角度θだけ傾斜させ、鉛直姿勢の水管2aと傾斜姿勢の水管2aを交互に配列した格好になっており、隣り合う水管2aの間に、図3に示す如く、上端部が下端部よりも広くなる縦長の逆三角形の燃焼ガス出口12を形成し、また、複数の水管2aで囲まれた空間を燃焼室3としたものである。 As shown in FIGS. 1 and 2, the ring-shaped water pipe array 2 has a plurality of water pipes 2a arranged in a vertical posture and circumferentially arranged with the outer peripheral surface of the lower end portion of the water pipes 2a in contact with each other. Every other one of the upper end portions is inclined toward the outside of the water pipe array 2 by a predetermined angle θ, and the vertical water pipes 2a and the inclined water pipes 2a are alternately arranged. As shown in FIG. 3, a vertically long inverted triangular combustion gas outlet 12 having an upper end portion wider than the lower end portion is formed, and a space surrounded by a plurality of water pipes 2a is used as a combustion chamber 3. Is.
前記上部管寄せ4及び下部管寄せ5は、図1に示す如く、断面形状が矩形の中空構造の環状に形成されており、両管寄せ4,5には、水管列2の各水管2aの上端部及び下端部がそれぞれ連通状に接続されている。 As shown in FIG. 1, the upper header 4 and the lower header 5 are formed in an annular shape having a hollow structure having a rectangular cross-section, and the headers 4 and 5 have the water pipes 2 a of the water pipe array 2 respectively. The upper end and the lower end are connected so as to communicate with each other.
尚、図示していないが、上部管寄せ4には、蒸気管及び気水分離器等が接続され、また、下部管寄せ5には、気水分離器からの戻り管、給水管及び給水ポンプ等が接続されている。 Although not shown, a steam pipe and a steam separator are connected to the upper header 4, and a return pipe from the steam separator, a water supply pipe and a water pump are connected to the lower header 5. Etc. are connected.
前記煙室カバー7は、図1及び図2に示す如く、環状の水管列2の外径よりも大きい筒状に形成されており、水管列2の外側位置に水管列2と同心円状に配置され、水管列2との間に環状の燃焼ガス流路6を形成するようになっている。この燃焼ガス流路6は、水管列2の水管2a間に形成した燃焼ガス出口12により燃焼室3に連通するようになっている。 As shown in FIGS. 1 and 2, the smoke chamber cover 7 is formed in a tubular shape larger than the outer diameter of the annular water pipe array 2, and is arranged outside the water pipe array 2 concentrically with the water pipe array 2. Thus, an annular combustion gas passage 6 is formed between the row of water pipes 2. The combustion gas passage 6 is connected to the combustion chamber 3 by a combustion gas outlet 12 formed between the water pipes 2a of the water pipe array 2.
また、煙室カバー7の下端部には、燃焼ガス流路6の下端部(燃焼ガス流路6の下流側端部)に連通する煙道13が接続されている。 Further, a smoke passage 13 communicating with the lower end of the combustion gas passage 6 (the downstream end of the combustion gas passage 6) is connected to the lower end of the smoke chamber cover 7.
前記バーナ8は、図1に示す如く、燃焼室3の上部に配設されており、燃焼室3に燃料と燃焼用空気を吹き込んで燃焼ガスGを生成するものである。この燃焼ガスGの流量、温度及び圧力は、ボイラ圧力状態により制御される燃料流量に対応して変動する。 As shown in FIG. 1, the burner 8 is disposed above the combustion chamber 3 and blows fuel and combustion air into the combustion chamber 3 to generate combustion gas G. The flow rate, temperature and pressure of the combustion gas G fluctuate according to the fuel flow rate controlled by the boiler pressure state.
前記熱吸収用フィン9は、図1〜図4に示す如く、鋼板等の金属板により適宜の形状に形成されており、燃焼ガスGの温度が低下する燃焼ガス流路6の下流側の各水管2aの燃焼ガス流路6に面した部分に、上下方向へ一定の取付ピッチPで多段状に設けられている。 As shown in FIGS. 1 to 4, the heat-absorbing fins 9 are formed of a metal plate such as a steel plate in an appropriate shape, and are located on the downstream side of the combustion gas passage 6 where the temperature of the combustion gas G decreases. The water pipe 2a is provided in a multi-stepped shape in the vertical direction at a fixed mounting pitch P in a portion facing the combustion gas passage 6.
前記バッフルプレート10は、各水管2aに上下方向へ多段に設けた熱吸収用フィン9の伝熱面を有効に利用できるように、燃焼ガス流路6内を流れる燃焼ガスGに旋回力(燃焼ガスGが環状の燃焼ガス流路6内を円周方向に沿って流れる力)を与えるものであり、熱吸収用フィン9の形状と隣り合う水管2aの熱吸収用フィン9の上下方向の取付ピッチP等を利用して、熱吸収用フィン9に着脱自在に取り付けられている。 The baffle plate 10 swirls the combustion gas G flowing in the combustion gas passage 6 (combustion force) so that the heat transfer surfaces of the heat absorbing fins 9 provided in the water pipes 2a in multiple stages in the vertical direction can be effectively used. The gas G provides a force that flows in the annular combustion gas passage 6 along the circumferential direction, and the heat absorbing fins 9 of the water pipe 2a adjacent to the shape of the heat absorbing fins 9 are attached in the vertical direction. It is removably attached to the heat absorbing fins 9 using the pitch P or the like.
即ち、バッフルプレート10は、弾性を有する鋼板等の金属板により平面形状が円弧状に形成されおり、図4及び図5に示す如く、バッフルプレート10の内側中央部には、熱吸収用フィン9に交差する状態で抜き差し自在に嵌合される凹部10aが設けられ、また、バッフルプレート10の両端部には、隣り合う水管2aの少なくとも1ピッチP上下にずらした熱吸収用フィン9に弾性的に押し当て固定されるガイド部10bがそれぞれ設けられている。 That is, the baffle plate 10 is formed of a metal plate such as a steel plate having elasticity in a plane shape in an arc shape, and as shown in FIGS. 4 and 5, the heat absorbing fins 9 are formed in the center of the inside of the baffle plate 10. A recessed portion 10a is provided so that it can be freely inserted and removed in a state of intersecting with each other, and both ends of the baffle plate 10 are elastically connected to the heat absorbing fins 9 that are vertically shifted by at least one pitch P between the adjacent water pipes 2a. Guide portions 10b that are pressed against and fixed to are respectively provided.
このバッフルプレート10の全体形状及び大きさ、凹部10aの形状及び大きさ、ガイド部10bの形状及び大きさ等は、熱吸収用フィン9の形状、厚さ及び大きさ、バッフルプレート10の熱吸収用フィン9への取付角度、熱吸収用フィン9の上下方向の取付ピッチP等により決定される。 The overall shape and size of the baffle plate 10, the shape and size of the recess 10a, the shape and size of the guide portion 10b, and the like are the shape, thickness and size of the heat absorbing fins 9, the heat absorption of the baffle plate 10. It is determined by the mounting angle of the heat-absorbing fin 9 and the mounting pitch P of the heat-absorbing fin 9 in the vertical direction.
尚、バッフルプレート10の中央部の奥行き方向(図5に示すバッフルプレート10の上下方向)の長さL1は、図4に示すように凹部10aを熱吸収用フィン9の幅方向(図4に示す熱吸収用フィン9の左右方向)の中心位置に交差する状態で嵌合し、且つバッフルプレート10の外周縁部10dを筒状の煙室カバー7の内周面に当接させたときに、凹部10aに隣接する内周縁部10cが水管2aの外周面に当たらないように設定されている。 The length L1 of the central portion of the baffle plate 10 in the depth direction (the vertical direction of the baffle plate 10 shown in FIG. 5) is defined by the concave portion 10a as shown in FIG. When the outer peripheral edge portion 10d of the baffle plate 10 is brought into contact with the inner peripheral surface of the cylindrical smoke chamber cover 7 while being fitted in a state of intersecting the center position of the heat absorbing fin 9 shown in the left-right direction). The inner peripheral edge portion 10c adjacent to the recess 10a is set so as not to hit the outer peripheral surface of the water pipe 2a.
また、バッフルプレート10の凹部10aの幅Wは、凹部10aを鉛直姿勢の水管2aに設けた熱吸収用フィン9の幅方向(図4に示す熱吸収用フィン9の左右方向)の中心位置に交差する状態で嵌合したときに、バッフルプレート10の両端部に形成したガイド部10bがそれぞれ隣り合う傾斜姿勢の水管2aの1ピッチP上下にずらした熱吸収用フィン9に押し当て固定されるように設定されている。例えば、バッフルプレート10の凹部10aをバッフルプレート10の右側端部が左側端部よりも高くなる姿勢で鉛直姿勢の水管2aに設けた熱吸収用フィン9の幅方向の中心位置に交差する状態で嵌合したときに、バッフルプレート10の右側のガイド部10bが隣り合う傾斜姿勢の水管2aの1ピッチP上側の熱吸収用フィン9の下面に弾性的に当接し、また、バッフルプレート10の左側のガイド部10bが隣り合う傾斜姿勢の水管2aの1ピッチP下側の熱吸収用フィン9の下面(又は熱吸収用フィン9の上面)に弾性的に当接するようになっている(図2〜図4参照)。 Further, the width W of the recess 10a of the baffle plate 10 is set at the center position in the width direction of the heat absorbing fin 9 provided in the water pipe 2a in the vertical posture (left and right direction of the heat absorbing fin 9 shown in FIG. 4). When fitted in the intersecting state, the guide portions 10b formed at both ends of the baffle plate 10 are pressed and fixed to the heat absorbing fins 9 that are vertically shifted by one pitch P of the adjacent water pipes 2a in the inclined posture. Is set. For example, in a state where the recess 10a of the baffle plate 10 intersects the center position in the width direction of the heat absorbing fins 9 provided on the water pipe 2a in the vertical posture with the right end portion of the baffle plate 10 higher than the left end portion. When fitted, the guide portion 10b on the right side of the baffle plate 10 elastically abuts the lower surface of the heat absorbing fins 9 on the upper side of one pitch P of the adjacent inclined water pipes 2a, and on the left side of the baffle plate 10. The guide portions 10b are elastically brought into contact with the lower surface of the heat absorbing fins 9 (or the upper surface of the heat absorbing fins 9) located one pitch P below the adjacent water pipes 2a (FIG. 2). ~ See Figure 4).
更に、バッフルプレート10の両端部に形成したガイド部10bは、図5に示す如く、バッフルプレート10の両端部内周縁にバッフルプレート10の幅方向(図4及び図5に示すバッフルプレート10の上下方向)に沿って切欠部10eを設けることにより形成されており、弾性力を有する帯状を呈している。このガイド部10bの長さL2は、図4に示すようにバッフルプレート10の凹部10aを熱吸収用フィン9の幅方向(図4に示す熱吸収用フィン9の左右方向)の中心位置に交差する状態で嵌合し、且つバッフルプレート10の外周縁部10dを筒状の煙室カバー7の内周面に当接させたときに、隣接する左右の傾斜姿勢の水管2aに設けた熱吸収用フィン9(1ピッチP上側の熱吸収用フィン9と1ピッチP下側の熱吸収用フィン9)に確実に引っ掛かり、且つガイド部10bの先端が傾斜姿勢の水管2aの外周面に当たらないように設定されている。 Further, as shown in FIG. 5, the guide portions 10b formed at both ends of the baffle plate 10 are arranged at the inner peripheral edges of both ends of the baffle plate 10 in the width direction (the vertical direction of the baffle plate 10 shown in FIGS. 4 and 5). ) Is formed by providing a notch 10e along the), and has a band shape having an elastic force. As shown in FIG. 4, the length L2 of the guide portion 10b intersects the recess 10a of the baffle plate 10 at the center position in the width direction of the heat absorbing fin 9 (left and right direction of the heat absorbing fin 9 shown in FIG. 4). When the outer peripheral edge portion 10d of the baffle plate 10 is brought into contact with the inner peripheral surface of the cylindrical smoke chamber cover 7, the heat absorption provided on the adjacent water pipes 2a in the left and right inclined postures. Is reliably caught by the heat-use fins 9 (the heat-absorption fins 9 on the upper side of the 1 pitch P and the heat-absorption fins 9 on the lower side of the 1-pitch P), and the tip of the guide portion 10b does not contact the outer peripheral surface of the inclined water pipe 2a. Is set.
更に、バッフルプレート10は、その外周縁部10dが筒状の煙室カバー7の内周面に面接触状態で当接する円弧状に形成されており、熱吸収用フィン9に取り付けられて筒状の煙室カバー7で水管列2を覆ったときに、バッフルプレート10の外周縁が煙室カバー7の内周面に当接し、煙室カバー7により適正な位置に保持固定されるようになっている(図4参照)。 Further, the baffle plate 10 is formed in an arc shape in which the outer peripheral edge portion 10d thereof comes into contact with the inner peripheral surface of the cylindrical smoke chamber cover 7 in a surface contact state, and is attached to the heat absorbing fin 9 to form a cylindrical shape. When the water pipe array 2 is covered with the smoke chamber cover 7, the outer peripheral edge of the baffle plate 10 comes into contact with the inner peripheral surface of the smoke chamber cover 7, and the smoke chamber cover 7 holds and fixes it at an appropriate position. (See FIG. 4).
而して、上述したバッフルプレート10は、その凹部10aを水管2aに設けた所望の熱吸収用フィン9の幅方向の中心位置に交差する状態で嵌合し、右側のガイド部10bを隣り合う水管2a(凹部10aに対向する水管2aの右側の水管2a)の1ピッチP上側へずれた熱吸収用フィン9の下端面に弾性的に当接させると共に、左側のガイド部10bを隣り合う水管2a(凹部10aに対向する水管2aの左側の水管2a)の1ピッチP下側へずれた熱吸収用フィン9の下端面に弾性的に当接させることによって、熱吸収用フィン9に着脱自在に取り付けられる(図2〜図4参照)。 Thus, the above-mentioned baffle plate 10 is fitted in such a manner that the concave portion 10a thereof intersects the center position in the width direction of the desired heat absorbing fin 9 provided in the water pipe 2a, and the right guide portions 10b are adjacent to each other. The water pipe 2a (the water pipe 2a on the right side of the water pipe 2a facing the recess 10a) is elastically brought into contact with the lower end surface of the heat absorbing fin 9 that is displaced upward by one pitch P, and the left guide portion 10b is adjacent to the water pipe. 2a (the water pipe 2a on the left side of the water pipe 2a facing the recess 10a) can be attached to and detached from the heat absorbing fin 9 by elastically abutting the lower end surface of the heat absorbing fin 9 which is displaced downward by one pitch P. (See FIGS. 2 to 4).
また、バッフルプレート10は、熱吸収用フィン9に取り付けた後、水管列2の外側を筒状の煙室カバー7で覆い、バッフルプレート10の外周縁部10dを煙室カバー7で水管列2側へ押え込むことによって、適正な位置で保持固定される。 After the baffle plate 10 is attached to the heat absorbing fins 9, the outer side of the water pipe array 2 is covered with a cylindrical smoke chamber cover 7, and the outer peripheral edge portion 10d of the baffle plate 10 is covered with the smoke chamber cover 7 with the water pipe array 2. By pressing it to the side, it is held and fixed at an appropriate position.
更に、バッフルプレート10は、複数の熱吸収用フィン9に水管2aの上下方向に所定のピッチで着脱自在に取り付けられていると共に、環状の燃焼ガス流路6に円周方向に所定のピッチで配置されて熱吸収用フィン9に着脱自在に取り付けられている。 Furthermore, the baffle plate 10 is removably attached to the plurality of heat absorbing fins 9 in the vertical direction of the water pipe 2a at a predetermined pitch, and is also attached to the annular combustion gas passage 6 at a predetermined pitch in the circumferential direction. It is arranged and detachably attached to the heat absorbing fin 9.
本実施形態においては、バッフルプレート10は、水管2aの熱吸収用フィン9に上下方向へ一定のピッチで4枚取り付けられている。また、バッフルプレート10は、環状の燃焼ガス流路6に円周方向に一定のピッチで13枚配置されており、各バッフルプレート10の中央部が鉛直姿勢の水管2aにそれぞれ取り付けられている。従って、環状の燃焼ガス流路6内には、環状に配置されたバッフルプレート10が上下方向に亘って四段に配置された格好になっている。尚、各段のバッフルプレート10は、それぞれ同一平面上に配置されている。 In this embodiment, four baffle plates 10 are attached to the heat absorbing fins 9 of the water pipe 2a at a constant pitch in the vertical direction. Further, 13 baffle plates 10 are arranged in the annular combustion gas flow path 6 at a constant pitch in the circumferential direction, and the central portion of each baffle plate 10 is attached to the water pipe 2a in the vertical posture. Therefore, the baffle plates 10 arranged in an annular shape are arranged in four stages in the vertical direction in the annular combustion gas passage 6. The baffle plates 10 in each stage are arranged on the same plane.
以上のように構成された小型貫流ボイラ1によれば、バーナ8の燃焼により発生した燃焼ガスGは、燃焼室3の下部で反転してリバース燃焼を行い、燃焼ガス出口12から環状の燃焼ガス流路6の上流側部分(燃焼ガス流路6の上部)に流入する。 According to the small once-through boiler 1 configured as described above, the combustion gas G generated by the combustion of the burner 8 is inverted in the lower portion of the combustion chamber 3 to perform reverse combustion, and the combustion gas outlet 12 forms an annular combustion gas. It flows into the upstream side portion of the flow channel 6 (the upper part of the combustion gas flow channel 6).
燃焼ガス流路6の上流側部分に流入した燃焼ガスGは、燃焼ガス流路6内を水管列2の長手方向に沿って上側から下側へ流れ、燃焼ガスGの大部分が複数のバッフルプレート10に衝突して水管列2の円周方向に向きを変え、環状の燃焼ガス流路6内を均一に旋回しながら、熱吸収用フィン9の伝熱面(熱吸収用フィン9の上面及び下面)に沿って流れ、燃焼ガス流路6内を下流側(燃焼ガス流路6の下部)へ流れて行く。 The combustion gas G that has flowed into the upstream side portion of the combustion gas flow path 6 flows in the combustion gas flow path 6 from the upper side to the lower side along the longitudinal direction of the water pipe array 2, and most of the combustion gas G is a plurality of baffles. While colliding with the plate 10 and changing the direction in the circumferential direction of the water tube array 2 to uniformly swirl in the annular combustion gas passage 6, the heat transfer surface of the heat absorbing fin 9 (the upper surface of the heat absorbing fin 9). And the lower surface), and flows in the combustion gas passage 6 to the downstream side (the lower portion of the combustion gas passage 6).
環状の燃焼ガス流路6内を流れる燃焼ガスGは、複数の水管2a及び熱吸収用フィン9により十分に熱吸収された後、煙道13から排出される。 The combustion gas G flowing in the annular combustion gas passage 6 is sufficiently absorbed by the plurality of water pipes 2 a and the heat absorbing fins 9, and then discharged from the flue 13.
上述した小型貫流ボイラ1は、水管2aに多段に設けた熱吸収用フィン9に、熱吸収用フィン9の形状と隣り合う水管2aの熱吸収用フィン9の上下方向の取付ピッチP等を利用して、環状の燃焼ガス流路6内を流れる燃焼ガスGに旋回力を与えるバッフルプレート10を着脱自在に取り付ける構成としているため、従来の小型貫流ボイラのように、燃焼ガスを旋回させるガス案内板を溶接により水管等に固着する必要もなく、環状の燃焼ガス流路6内の燃焼ガスGに旋回力を与えるバッフルプレート10を熱吸収用フィン9に簡単且つ容易に取り付けることができると共に、バッフルプレート10により熱吸収用フィン9の伝熱面を有効に利用できる旋回流が簡単に得られる。 In the small once-through boiler 1 described above, the heat absorbing fins 9 provided in multiple stages on the water pipe 2a utilize the shape of the heat absorbing fins 9 and the vertical mounting pitch P of the heat absorbing fins 9 of the water pipe 2a that are adjacent to each other. Since the baffle plate 10 that gives a swirling force to the combustion gas G flowing in the annular combustion gas flow path 6 is detachably attached, a gas guide for swirling the combustion gas, like a conventional small once-through boiler, is provided. It is not necessary to fix the plate to the water pipe or the like by welding, and the baffle plate 10 that gives a swirling force to the combustion gas G in the annular combustion gas passage 6 can be easily and easily attached to the heat absorbing fins 9. The baffle plate 10 makes it possible to easily obtain a swirling flow in which the heat transfer surface of the heat absorbing fin 9 can be effectively used.
また、前記小型貫流ボイラ1は、バッフルプレート10を弾性を有する金属板により形成し、バッフルプレート10をその弾性力を利用して熱吸収用フィン9に取り付けているため、バッフルプレート10が熱吸収用フィン9から脱落するのを防止することができ、燃焼ガスGに旋回流を確実且つ良好に与えることができる。 Further, in the small once-through boiler 1, the baffle plate 10 is formed of an elastic metal plate, and the baffle plate 10 is attached to the heat absorbing fins 9 by utilizing its elastic force. It is possible to prevent the fins 9 from falling off, and it is possible to reliably and satisfactorily provide the combustion gas G with a swirling flow.
更に、前記小型貫流ボイラ1は、バッフルプレート10が、複数の熱吸収用フィン9に水管2aの上下方向に所定のピッチで着脱自在に取り付けられていると共に、環状の燃焼ガス流路6に円周方向に所定のピッチで配置されて熱吸収用フィン9に着脱自在に取り付けられているため、バッフルプレート10の上下方向の取り付け枚数やバッフルプレート10の円周方向の取り付け枚数を変えることで、熱吸収量を簡単に調整することができる。 Further, in the small once-through boiler 1, the baffle plate 10 is detachably attached to the plurality of heat absorbing fins 9 in the vertical direction of the water pipe 2a at a predetermined pitch, and is circular in the annular combustion gas passage 6. Since they are arranged at a predetermined pitch in the circumferential direction and are detachably attached to the heat absorbing fins 9, by changing the number of baffle plates 10 mounted in the vertical direction or the number of baffle plates 10 mounted in the circumferential direction, The amount of heat absorption can be easily adjusted.
更に、前記小型貫流ボイラ1は、バッフルプレート10の外周縁が煙室カバー7の内周面に当接し、バッフルプレート10が煙室カバー7により水管2a側へ押圧されて適正な位置に保持固定されているため、バッフルプレート10が熱吸収用フィン9に対してずれたり、落下したりするのを確実に防止することができる。 Further, in the small-sized once-through boiler 1, the outer peripheral edge of the baffle plate 10 abuts on the inner peripheral surface of the smoke chamber cover 7, and the baffle plate 10 is pressed by the smoke chamber cover 7 toward the water pipe 2a side and held and fixed in an appropriate position. Therefore, it is possible to reliably prevent the baffle plate 10 from shifting or dropping with respect to the heat absorbing fins 9.
下記の表1は、発生熱量が313kWの小型貫流ボイラ1に本願発明を適用した場合(バッフルプレート10を設けた本願発明の小型貫流ボイラ1)と本願発明を適用しない場合(バッフルプレート10がない従来の小型貫流ボイラ)の試験データを示すものである。 Table 1 below shows the case where the present invention is applied to the small-sized once-through boiler 1 having a generated heat amount of 313 kW (the small once-through boiler 1 of the present invention provided with the baffle plate 10) and the case where the present invention is not applied (the baffle plate 10 is not provided. It shows the test data of a conventional small once-through boiler.
表1からも明らかなように、バッフルプレート10を取り付けた本願発明の小型貫流ボイラ1は、バッフルプレート10を取り付けていない従来の小型貫流ボイラに比較して熱吸収量が増えてボイラ効率が高くなることが判る。 As is clear from Table 1, the small-sized once-through boiler 1 of the present invention with the baffle plate 10 attached has a higher heat absorption amount and higher boiler efficiency than the conventional small-sized once-through boiler without the baffle plate 10. I see.
ところで、バッフルプレート10を取り付けると、炉圧が上昇してバーナ8の送風機能力により適正な燃焼ができなくなる場合もあるため、この場合には、ボイラ効率と炉圧のバランスを見て、バッフルプレート10の枚数を選定すれば良い。 By the way, when the baffle plate 10 is attached, the furnace pressure may increase and proper combustion may not be possible due to the blowing function of the burner 8. In this case, therefore, the baffle plate should be checked by balancing the boiler efficiency and the furnace pressure. It suffices to select 10 sheets.
尚、上記の実施形態においては、バッフルプレート10の上下方向の取り付け枚数を4枚としているが、バッフルプレート10の上下方向の取り付け枚数は、上記の実施形態のものに限定されるものではなく、燃焼ガス流路6を流れる燃焼ガスGに旋回流を与えることができれば、如何なる枚数であっても良い。 Although the number of baffle plates 10 mounted in the vertical direction is four in the above embodiment, the number of baffle plates 10 mounted in the vertical direction is not limited to that in the above embodiment. Any number of sheets may be used as long as the swirling flow can be given to the combustion gas G flowing through the combustion gas passage 6.
また、上記の実施形態においては、バッフルプレート10の上下方向の取付ピッチを一定としたが、他の実施形態においては、図6に示す如く、バッフルプレート10の上下方向の取付ピッチを燃焼ガスGの温度が低くなる燃焼ガス流路6の下流側に行く程、狭くして熱吸収量が均一になるように調整しても良い。 Further, in the above-described embodiment, the vertical mounting pitch of the baffle plate 10 is constant, but in other embodiments, the vertical mounting pitch of the baffle plate 10 is set to the combustion gas G as shown in FIG. The temperature may be narrowed toward the downstream side of the combustion gas passage 6 where the temperature becomes low, and the heat absorption amount may be adjusted to be uniform.
更に、上記の実施形態においては、バッフルプレート10の凹部10aを水管列2の鉛直姿勢の各水管2aに設けた熱吸収用フィン9にそれぞれ取り付け、バッフルプレート10のガイド部10bを傾斜姿勢の水管2aに設けた熱吸収用フィン9にそれぞれ弾性係止するようにしたが、他の実施形態においては、バッフルプレート10の凹部10aを水管列2の傾斜姿勢の各水管2aに設けた熱吸収用フィン9にそれぞれ取り付け、バッフルプレート10のガイド部10bを鉛直姿勢の水管2aに設けた熱吸収用フィン9にそれぞれ取り付けるようにしても良い。この場合には、バッフルプレート10の全体の平面形状を燃焼ガス流路6の横断面の形状に合わせて変える必要がある。 Further, in the above-described embodiment, the recess 10a of the baffle plate 10 is attached to the heat absorbing fins 9 provided on each water pipe 2a of the water pipe array 2 in the vertical posture, and the guide portion 10b of the baffle plate 10 is inclined in the water pipe. The heat absorbing fins 9 provided on the water absorbing fins 2a are elastically engaged with each other, but in another embodiment, the recesses 10a of the baffle plate 10 are provided on the water pipes 2a in the inclined posture of the water pipe array 2 for heat absorbing. The fins 9 may be attached to the fins 9, and the guide portions 10b of the baffle plate 10 may be attached to the heat absorbing fins 9 provided on the vertical water pipe 2a. In this case, it is necessary to change the overall planar shape of the baffle plate 10 according to the shape of the cross section of the combustion gas passage 6.
更に、上記の実施形態においては、バッフルプレート10を環状の燃焼ガス流路6に円周方向に一定のピッチで13枚配置するようにしたが、バッフルプレート10の円周方向の取り付け枚数は、上記の実施形態のものに限定されるものではなく、燃焼ガス流路6を流れる燃焼ガスGに旋回流を与えることができれば、如何なる枚数であっても良い。バッフルプレート10の円周方向の取り付け枚数を減らせば、燃焼ガスGの旋回力が落ちて熱吸収量が減少することになる。従って、バッフルプレート10の円周方向の取り付け枚数を調整することによっても、熱吸収量を調整することができる。 Further, in the above embodiment, 13 baffle plates 10 are arranged in the annular combustion gas flow path 6 at a constant pitch in the circumferential direction, but the number of baffle plates 10 mounted in the circumferential direction is The number is not limited to that of the above embodiment, and any number may be used as long as the swirling flow can be given to the combustion gas G flowing through the combustion gas passage 6. If the number of baffle plates 10 mounted in the circumferential direction is reduced, the swirling force of the combustion gas G is reduced and the heat absorption amount is reduced. Therefore, the amount of heat absorption can also be adjusted by adjusting the number of baffle plates 10 mounted in the circumferential direction.
更に、上記の実施形態においては、鉛直姿勢の水管2aと傾斜姿勢の水管2aを交互に並べた水管列2の熱吸収用フィン9にバッフルプレート10を取り付けるようにしたが、他の実施形態においては、図7〜図18に示す水管列2の熱吸収用フィン9にバッフルプレート10を取り付けるようにしても良く、或いは、図示していないが、複数の水管2aを円周状に配置し、隣接する水管2a同士を上下方向に延びる帯板状のフィン部材で密閉状に連結することにより形成した水管列2の熱吸収用フィン9にバッフルプレート10を取り付けるようにしても良い。 Further, in the above embodiment, the baffle plate 10 is attached to the heat absorbing fins 9 of the water pipe array 2 in which the water pipes 2a in the vertical posture and the water pipes 2a in the inclined posture are alternately arranged, but in other embodiments. The baffle plate 10 may be attached to the heat absorbing fins 9 of the water pipe array 2 shown in FIGS. 7 to 18, or, although not shown, a plurality of water pipes 2a are arranged in a circumferential shape, The baffle plate 10 may be attached to the heat absorbing fins 9 of the water pipe array 2 formed by hermetically connecting the adjacent water pipes 2a with each other by a vertically extending strip-shaped fin member.
1は小型貫流ボイラ
2は水管列
2aは水管
3は燃焼室
4は上部管寄せ
5は下部管寄せ
6は燃焼ガス流路
7は煙室カバー
8はバーナ
9は熱吸収用フィン
10はバッフルプレート
10aは凹部
10bはガイド部
Gは燃焼ガス
Pは熱吸収用フィンの取付ピッチ
1 is a small once-through boiler 2 is a water pipe array 2a is a water pipe 3 is a combustion chamber 4 is an upper pipe 5 is a lower pipe 6 is a combustion gas flow passage 7 is a smoke chamber cover 8 is a burner 9 is a heat absorbing fin 10 is a baffle plate 10a is a concave portion 10b is a guide portion G is a combustion gas P is a heat absorbing fin mounting pitch
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018191535A JP7161366B2 (en) | 2018-10-10 | 2018-10-10 | Small once-through boiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018191535A JP7161366B2 (en) | 2018-10-10 | 2018-10-10 | Small once-through boiler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2020060319A true JP2020060319A (en) | 2020-04-16 |
| JP7161366B2 JP7161366B2 (en) | 2022-10-26 |
Family
ID=70220136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2018191535A Active JP7161366B2 (en) | 2018-10-10 | 2018-10-10 | Small once-through boiler |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP7161366B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024214190A1 (en) * | 2023-04-11 | 2024-10-17 | 株式会社日本汽罐 | Multitubular once-through boiler and water pipe row |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4957160A (en) * | 1989-12-04 | 1990-09-18 | Gas Research Institute | Self-clamping baffle for tubular structures |
| JP2012167848A (en) * | 2011-02-14 | 2012-09-06 | Ihi Packaged Boiler Co Ltd | Compact once-through boiler |
-
2018
- 2018-10-10 JP JP2018191535A patent/JP7161366B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4957160A (en) * | 1989-12-04 | 1990-09-18 | Gas Research Institute | Self-clamping baffle for tubular structures |
| JP2012167848A (en) * | 2011-02-14 | 2012-09-06 | Ihi Packaged Boiler Co Ltd | Compact once-through boiler |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024214190A1 (en) * | 2023-04-11 | 2024-10-17 | 株式会社日本汽罐 | Multitubular once-through boiler and water pipe row |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7161366B2 (en) | 2022-10-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR102715604B1 (en) | Condensing heat exchanger having heat exchange device | |
| KR101676993B1 (en) | U-bend pipe type heat exchanger | |
| US11287158B2 (en) | Heat exchanger and hot water apparatus | |
| JP6579468B2 (en) | U tube heat exchanger | |
| CN106796050B (en) | heat exchanger | |
| KR101685795B1 (en) | Heat exchanger unit | |
| JP6831206B2 (en) | Fin tube type heat exchanger and combustion device equipped with this heat exchanger | |
| KR101967273B1 (en) | Shell and tube type heat exchanger | |
| US11306943B2 (en) | Tube assembly for tubular heat exchanger, and tubular heat exchanger comprising same | |
| JP2020060319A (en) | Small once-through boiler | |
| KR20180112823A (en) | A deflector for a condensing heat exchanger, and an exchange having such a deflector | |
| US5915468A (en) | High-temperature generator | |
| JP4400921B2 (en) | Multi-pipe once-through boiler | |
| JP2001248980A (en) | Multitubular heat exchanger | |
| KR20200042424A (en) | Heat transfer fin | |
| JP6247541B2 (en) | Multi-pipe once-through boiler | |
| JP2005164119A (en) | Boiler with heat absorbing fin intersecting combustion gas flow | |
| JPH0630603U (en) | Multi-tube once-through boiler | |
| US20260022901A1 (en) | Sieve element of a tubular heat exchanger and its use in a tubular heat exchanger | |
| KR101672092B1 (en) | Heat exchange tube module | |
| JP4130171B2 (en) | Boiler with heat-absorbing fins intersecting the combustion gas flow. | |
| JP3666777B2 (en) | Boiler with heat-absorbing fins that intersect the combustion gas flow | |
| EP3377826B1 (en) | Improved fire tube | |
| JP4405652B2 (en) | Boiler with horizontal heat absorption fins in the combustion gas passage | |
| KR102583907B1 (en) | Heat exchange pipe and boiler including the same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20210913 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20220623 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20220706 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20220826 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20221005 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20221014 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 7161366 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |