JP2019511652A - 防水組立体および防水組立体を含むプレハブ式壁パネル - Google Patents
防水組立体および防水組立体を含むプレハブ式壁パネル Download PDFInfo
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- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
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Abstract
Description
本願は、2016年3月7日に出願された米国仮特許出願第62/304,858号に対する優先権を主張し、その出願は、あらゆる目的のためにその全体が参照により組み込まれる。
従来の建設は、建築現場のフィールドで行われる。様々な職種の人々(例えば、大工、電気技師および配管工)は、あたかも各ユニットが固有のものであるかのように材料を計測、切断および設置する。さらに、職人によって実施される作業は、リニアな順序で設定される。結果的に、工程に時間がかかり、廃棄、設置の不完性、及び費用超過のリスクが増すことになる。建物建設における効率の向上のための1つのアプローチは、モジュール工法であり得る。複数の住居ユニットを備える場合(例えば、アパート、ホテル、学生寮など)、住居ユニット(モジュールと呼ばれる)全体は、工場において現場から離れて組み立てられ、次いで現場へトラックで運ぶことができる。モジュールは、次いで積み重ねられ、互いに接続され、一般に、低層建築(例えば、1〜6階)ができあがる。他のモジュール工法の技術は、現場での全体的な建設の労力を減らすために、現場から離れての(例えば、工場での)個々のユニットの大きいコンポーネントの建築、および現場での大きいコンポーネントの組立を伴うことができ、それにより建物を建てる時間全体を減らす。しかしながら、既知のモジュール工法に伴う欠点が存在することがあり、その改良が望ましい場合がある。
建物建設に関連する、より具体的には建物エンベロープのシーリングに関するシステムおよび方法を含む技術が概して説明される。
本開示の前述のおよび他の特徴は、添付図面と併せて、以下の説明および添付の請求項からより完全に明らかになる。これらの図面が本開示によるいくつかの実施形態のみを示し、したがって、その範囲の限定と見なされないことを理解したうえで、本開示は、添付図面の使用を通じて追加的な具体性および詳細を伴って説明される。
以下の詳細な説明では、その一部を形成する添付図面が参照される。図面では、同様の符号は、文脈がそうではないことを指示しない限り、典型的には同様のコンポーネントを示す。詳細な説明、図面および請求項で説明された例示的な実施形態は、限定することを意味するものではない。本明細書で提示された主題の趣旨および範囲から逸脱することなく、他の実施形態も用いられ得、および他の変形形態もなされ得る。本開示の態様は、本明細書で概略的に説明され、図面に示されたとおり幅広い種類の異なる構成で配置され、置換され、組み合わせられ、分離され、かつ設計されることができ、その全てが本明細書で暗示的に想定されることが容易に理解される。
Claims (35)
- 予め組み立てられた壁パネルであって、
パネルフレームであって、前記パネルフレームの外周側を画定する外周部材を含むパネルフレームと、
前記壁パネルの第1および第2の主側を画定するために前記パネルフレームの両側に取り付けられた第1および第2の壁ボードであって、前記第1および第2の壁ボードの各々は、不燃性材料を含む、第1および第2の壁ボードと、
前記パネルフレームの前記外周側を取り囲み、かつ前記外周側の全長に沿って延在する防水組立体であって、前記第1および第2の壁ボードのそれぞれの外面に対して配置された第1および第2の対向フランジを含む非金属長尺状部材を含み、前記第1および第2の対向フランジは、前記外周部材に取り付けられる、防水組立体と
を含む、予め組み立てられた壁パネル。 - 前記防水組立体は、繊維強化プラスチック(FRP)で形成された長尺状部材を含む、請求項1に記載の建物。
- 前記防水組立体は、前記パネルフレームの第1の外周側に沿って延在する第1の防水組立体であり、前記壁パネルは、前記パネルフレームの第2の反対側の外周側に近接する第2の防水組立体をさらに含む、請求項1に記載の壁パネル。
- 前記第1の防水組立体は、前記第1および第2の壁ボードの前記外面間の距離に実質的に対応する全幅を有し、前記第2の防水組立体は、前記第1および第2の壁ボードの前記外面間の距離より大きい全幅を有する、請求項3に記載の壁パネル。
- 前記第1の防水組立体は、第1の長尺状部材と、前記第1の長尺状部材によって画定された空洞内に移動可能に受け入れられた第2の長尺状部材とを含み、前記第2の長尺状部材は、シーリング部材に取り外し可能に係合するように構成される、請求項3に記載の壁パネル。
- 前記第1の長尺状部材および前記第2の長尺状部材の少なくとも一方は、FRP引抜成形であり、シーリング部材は、弾性材料で形成される、請求項3に記載の壁パネル。
- 前記第1および前記第2の防水組立体の各々は、第1の長尺状部材と、前記第1の長尺状部材によって画定された空洞内に移動可能に受け入れられた第2の長尺状部材とを含み、前記予め組み立てられた壁パネルは、前記第1または前記第2の防水組立体の一方の前記第2の長尺状部材に結合されたシーリング部材をさらに含む、請求項3に記載の壁パネル。
- 前記第1の防水組立体の前記空洞の開口は、前記第2の防水組立体の前記空洞の開口に直交する、請求項7に記載の壁パネル。
- 前記防水組立体は、長尺状部材を含み、前記長尺状部材は、前記パネルフレームの外周部材に対向しかつ当該外周部材から離間された第1の壁と、第2および第3の壁であって、前記第1の壁に隣接し、かつそれらの間に空洞を画定する第2および第3の壁とを有し、前記防水組立体は、前記壁の少なくとも2つに沿って絶縁材料をさらに含む、請求項1に記載の壁パネル。
- 前記第1の防水組立体に直交するように延在する別の防水組立体をさらに含む、請求項1に記載の壁パネル。
- 前記壁パネルは、1つのみの外周側に沿って防水組立体を含む、請求項1に記載の壁パネル。
- 前記防水組立体は、前記壁パネルに取り付けられたダクトに接続された孔を含む、請求項1に記載の壁パネル。
- 前記防水組立体は、長尺状部材を含み、前記長尺状部材は、前記長尺状部材の内部を少なくとも第1の空洞および第2の空洞に分離する壁を含み、前記空洞の各々は、前記壁パネルのそれぞれの側に提供されたそれぞれのダクトに接続される、請求項1に記載の壁パネル。
- 前記防水組立体は、前記壁パネルの両側に位置付けられ、かつ互いに当接する2つの長尺状部材で形成され、2つの長尺状部材の各々は、前記壁パネルに取り付けられたダクトに流体接続される、請求項1に記載の壁パネル。
- 多層建物であって、
構造フレームであって、前記建物の下階と関連する第1の水平ビームと、前記建物の上階と関連する第2の水平ビームとを含む構造フレームと、
前記第1および第2の水平ビーム間において前記構造フレームに取り付けられた予め組み立てられた壁パネルであって、パネルフレームと前記パネルフレームの両側に取り付けられた壁ボードとを含み、前記パネルフレームの垂直外周側に沿って延在する非金属防水組立体をさらに含み、前記防水組立体は、前記垂直外周側と前記壁ボードの各々の垂直縁とを取り囲む、予め組み立てられた壁パネルと
を含む多層建物。 - 前記予め組み立てられた壁パネルは、前記建物の前記下階の全高および下階ユニットの全長にわたる、請求項15に記載の建物。
- 前記防水組立体は、繊維強化プラスチック(FRP)で形成された長尺状部材を含む、請求項15に記載の建物。
- 前記長尺状部材は、FRP引抜成形である、請求項17に記載の建物。
- 前記防水組立体は、前記長尺状部材の内部空洞壁に沿って断熱材料をさらに含む、請求項17に記載の建物。
- 前記防水組立体は、弾性材料で形成されたガスケットに係合するように構成される、請求項15に記載の建物。
- 前記防水組立体は、空洞を画定する第1のFRPコンポーネントと、前記空洞内に少なくとも部分的に受け入れられた第2のFRPコンポーネントとを含み、前記第2のFRPコンポーネントは、前記ガスケットと相互係止するように構成される、請求項20に記載の建物。
- 前記防水組立体は、第1の防水組立体であり、前記壁パネルは、前記壁パネルの隣接する側または反対の側に沿って少なくとも1つの追加的な防水組立体を含む、請求項15に記載の建物。
- 前記第2の水平ビームの上に配置され、かつ前記建物の前記上階の全高および上階ユニットの全長にわたる第2の予め組み立てられた壁パネルをさらに含み、前記第2の予め組み立てられた壁パネルは、前記壁パネルの長さまたは高さにわたる少なくとも1つの非金属防水組立体を含む、請求項15に記載の建物。
- 前記建物の前記下階の高さの少なくとも一部および前記上階の高さの少なくとも一部にわたる別の予め組み立てられた壁パネルをさらに含む、請求項15に記載の建物。
- 前記第1および第2の水平ビームの少なくとも一方の端部を少なくとも部分的に覆う非金属防水組立体をさらに含み、前記防水組立体は、前記ビームと、前記ビームに取り付けられた柱との間に配置される、請求項15に記載の建物。
- 前記防水組立体は、前記ビームから分離可能であり、かつ内側防水組立体に断熱材料を含む、請求項15に記載の建物。
- 建物のための壁システムを建設する方法であって、
第1の予め組み立てられた壁パネルを建物の構造フレームに取り付けることであって、前記構造フレームは、第1のビームと、前記第1のビームに対向しかつ前記第1のビームから離間された第2のビームとを含み、前記第1の予め組み立てられた壁パネルは、少なくとも部分的に前記第1のビームの上に配置される、取り付けることと、
第2の予め組み立てられた壁パネルを、前記第1の予め組み立てられた壁パネルに対向させてかつ前記第1の予め組み立てられた壁パネルから離間させて前記構造フレームに取り付けることであって、前記第2の予め組み立てられた壁パネルは、少なくとも部分的に前記第2のビームの上に配置される、取り付けることと
を含み、
前記第1および第2の予め組み立てられた壁パネルの各々は、前記第1または第2の予め組み立てられた壁パネルのそれぞれの1つの外周側に沿って少なくとも1つの非金属防水組立体を含む、方法。 - 前記第1および第2の予め組み立てられた壁パネルの各々は、前記建物のユニットの全長に延在する、請求項27に記載の方法。
- 前記第1の予め組み立てられた壁パネルは、第1の垂直側に沿って延在する第1の防水組立体と、前記第1の垂直側に対向する第2の垂直側に沿って延在する第2の防水組立体と、前記第1および第2の垂直側間において水平側に沿って延在する第3の防水組立体とを含む、請求項27に記載の方法。
- 前記第1および第2の予め組み立てられた壁パネルの各々は、それぞれの垂直外周側に沿って延在する防水組立体を含み、前記方法は、前記第1および第2の予め組み立てられた壁パネル間に窓壁を形成することと、前記第1および第2の予め組み立てられた壁パネルの各々の前記防水組立体と前記窓壁のそれぞれの側との間に非構造的シールを提供することとをさらに含む、請求項27に記載の方法。
- 前記第1の予め組み立てられた壁パネルは、建物の外壁を画定し、前記第2の予め組み立てられた壁パネルは、前記建物の内壁を画定し、前記方法は、別の予め組み立てられた壁パネルを、前記第1の予め組み立てられた壁パネルに対向する側において前記第2の予め組み立てられた壁パネルから離間させて前記構造フレームに接合することをさらに含み、前記別の予め組み立てられた壁パネルは、前記建物の別の外壁を画定する、請求項27に記載の方法。
- 建物の下階を形成することと、前記建物の上階を形成するために追加的な構造部材を前記構造フレームに接合することと、追加的な予め組み立てられた壁パネルを前記構造フレームおよび前記第1の予め組み立てられた壁パネルに取り付けることとをさらに含み、前記追加的な予め組み立てられた壁パネルは、前記建物の前記下階の少なくとも一部および前記上階の少なくとも一部にわたる、請求項27に記載の方法。
- 前記追加的な予め組み立てられた壁パネルを取り付けることは、前記追加的な予め組み立てられた壁パネルを前記第1の予め組み立てられた壁パネルに直交するように位置付けることと、ガスケットの相互係止特徴を、前記第1のおよび前記追加的な予め組み立てられた壁パネルのそれぞれの防水組立体のそれぞれの相互係止特徴に係合させるために、前記追加的な予め組み立てられた壁パネルを前記第1の予め組み立てられた壁パネルに向かって押すこととを含む、請求項32に記載の方法。
- 前記追加的な予め組み立てられた壁パネルは、第1のユーティリティ壁パネルであり、前記方法は、第2のユーティリティ壁パネルを前記第1のユーティリティ壁パネルに接合することをさらに含み、前記第1および第2のユーティリティ壁パネルの各々は、前記第1および第2のユーティリティ壁パネルのそれぞれの1つの第1の垂直外周側に沿った第1の防水組立体と、第2の反対側の垂直外周側に沿った第2の防水組立体とを含み、前記第1および第2の防水組立体の各々は、前記第1および第2のユーティリティ壁パネル間に位置付けられたガスケットと相互係止するように構成されたインサートを含む、請求項33に記載の方法。
- 前記第1のユーティリティ壁パネルは、前記ユーティリティ壁パネルを前記第1の予め組み立てられた壁パネルに接合する前に、前記第2のユーティリティ壁パネルに接合される、請求項34に記載の方法。
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| US62/304,858 | 2016-03-07 | ||
| PCT/US2017/021177 WO2017156014A1 (en) | 2016-03-07 | 2017-03-07 | Waterproofing assemblies and prefabricated wall panels including the same |
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| KR20180121567A (ko) | 2018-11-07 |
| JP6936240B2 (ja) | 2021-09-15 |
| AU2017229471A1 (en) | 2018-09-06 |
| US10676923B2 (en) | 2020-06-09 |
| CA3015813A1 (en) | 2017-09-14 |
| US20190100911A1 (en) | 2019-04-04 |
| CA3015813C (en) | 2020-08-25 |
| CN109072607A (zh) | 2018-12-21 |
| EP3426853A1 (en) | 2019-01-16 |
| EP3426853A4 (en) | 2019-11-13 |
| WO2017156014A1 (en) | 2017-09-14 |
| EP3426853B1 (en) | 2023-09-13 |
| SG11201807202UA (en) | 2018-09-27 |
| AU2017229471B2 (en) | 2019-08-08 |
| CN109072607B (zh) | 2021-01-12 |
| MX2018010275A (es) | 2019-02-11 |
| KR102195716B1 (ko) | 2020-12-29 |
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