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JP2019209358A - Manufacturing method of laminate molding object and laminate molding object - Google Patents

Manufacturing method of laminate molding object and laminate molding object Download PDF

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JP2019209358A
JP2019209358A JP2018107904A JP2018107904A JP2019209358A JP 2019209358 A JP2019209358 A JP 2019209358A JP 2018107904 A JP2018107904 A JP 2018107904A JP 2018107904 A JP2018107904 A JP 2018107904A JP 2019209358 A JP2019209358 A JP 2019209358A
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metal material
bead
ridge
main body
welding
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JP7007237B2 (en
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山田 岳史
Takeshi Yamada
岳史 山田
伸志 佐藤
Shinji Sato
伸志 佐藤
雄幹 山崎
Omiki Yamazaki
雄幹 山崎
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Kobe Steel Ltd
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Abstract

【課題】異種金属同士の接合箇所における強度を高めつつ異種金属を接合して積層造形物を造形することが可能な積層造形物の製造方法及び積層造形物を提供する。【解決手段】第1金属材料の溶加材M1から形成される溶着ビード25を積層させて第1造形体W1の本体部W1aを造形する第1造形体本体部造形工程と、第1造形体W1の本体部W1aに、第1金属材料の溶着ビード25からなる複数の第1突条部W1b及び第2金属材料の溶着ビード25からなる複数の第2突条部W2bを形成し、第1突条部W1bと第2突条部W2bとを交互に配列させた接合部WSを造形する接合部造形工程と、接合部WSに、第2金属材料の溶着ビード25を積層して第2造形体W2の本体部W2aを造形する第2造形体本体部造形工程と、を含む。【選択図】図2PROBLEM TO BE SOLVED: To provide a manufacturing method of a layered product and a layered product capable of manufacturing a layered product by bonding dissimilar metals while increasing strength at a joint portion of dissimilar metals. SOLUTION: A first molded body main body modeling step of stacking a welding bead 25 formed of a filler metal M1 of a first metal material to model a main body W1a of a first molded body W1, and a first molded body. A plurality of first ridges W1b made of the weld bead 25 of the first metal material and a plurality of second ridges W2b made of the weld bead 25 of the second metal material are formed on the main body W1a of W1. A joint part forming step of forming a joint part WS in which the protrusion parts W1b and the second protrusion parts W2b are alternately arranged, and a welding bead 25 of a second metal material is laminated on the joint part WS to form a second part. A second modeling body main body modeling step of modeling the main body W2a of the body W2. [Selection diagram] Figure 2

Description

本発明は、積層造形物の製造方法及び積層造形物に関する。   The present invention relates to a method for manufacturing a layered object and a layered object.

近年、生産手段としての3Dプリンタのニーズが高まっており、特に金属材料への適用については航空機業界等で実用化に向けて研究開発が行われている。金属材料を用いた3Dプリンタは、レーザやアーク等の熱源を用いて、金属粉体や金属ワイヤを溶融させ、溶融金属を積層させて造形物を造形する。   In recent years, the need for 3D printers as production means has increased, and research and development have been conducted for practical application in the aircraft industry and the like, particularly for application to metal materials. A 3D printer using a metal material uses a heat source such as a laser or an arc to melt a metal powder or a metal wire, and laminates the molten metal to form a model.

また、ビードを積層しつつ異種金属を接合して造形物を造形する技術として、特許文献1に記載のものが知られている。この技術では、金属粉末を用いて低入熱でのビード形成を繰り返して異種金属層が順次積層された金属積層構造を形成しており、脆弱な金属間化合物が生成されるような金属の組合せを積層する場合においても、必要な強度の確保を図っている。   Moreover, the thing of patent document 1 is known as a technique which joins a dissimilar metal and shape | molds a molded article, laminating | stacking a bead. In this technology, a metal laminate structure in which dissimilar metal layers are successively laminated by repeating bead formation with low heat input using metal powder, and a combination of metals that generates fragile intermetallic compounds is formed. Even in the case of stacking, the necessary strength is ensured.

特開2017−214635号公報JP 2017-214635 A

ところで、特許文献1では、異種金属の第一のビードと第二のビードの幅や面積を工夫しながら積層することによって必要な強度を確保しようとしているが、機械的な接合力が十分に得られるように積層されておらず、さらなる改善の余地があった。   By the way, in Patent Document 1, an attempt is made to secure the necessary strength by laminating the width and area of the first bead and the second bead of dissimilar metals, but sufficient mechanical joining force is obtained. There was room for further improvement.

本発明は、上記事項に鑑みてなされたものであり、その目的は、異種金属同士の接合箇所における強度を高めつつ、異種金属を接合して積層造形物を造形することが可能な積層造形物の製造方法及び積層造形物を提供することにある。   The present invention has been made in view of the above-described matters, and the purpose thereof is a layered object that can form a layered object by bonding different kinds of metals while increasing the strength at a joining point between different kinds of metals. It is in providing the manufacturing method of this and a layered modeling thing.

本発明の上記目的は下記構成によって達成される。
(1) 第1金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第1造形体と、前記第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第2造形体とを接合して製造される積層造形物の製造方法であって、
前記第1金属材料の前記溶着ビードを積層させて前記第1造形体の本体部を造形する第1造形体本体部造形工程と、
前記第1造形体の前記本体部に、前記第1金属材料の前記溶着ビードからなる複数の第1突条部及び前記第2金属材料の前記溶着ビードからなる複数の第2突条部を形成し、前記第1突条部と前記第2突条部とを交互に配列させた接合部を造形する接合部造形工程と、
前記接合部に、前記第2金属材料の前記溶着ビードを積層して前記第2造形体の本体部を造形する第2造形体本体部造形工程と、
を含み、
前記第1突条部の前記溶着ビードは、積層方向において、前記第2突条部の前記溶着ビード間、又は前記第2突条部の前記溶着ビードと前記第2造形体の本体部の前記溶着ビードとの間で挟持され、且つ、
前記第2突条部の前記溶着ビードは、前記積層方向において、前記第1突条部の前記溶着ビード間、又は前記第1突条部の前記溶着ビードと前記第1造形体の本体部の前記溶着ビードとの間で挟持される積層造形物の製造方法。
(2) 第1金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第1造形体と、前記第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第2造形体とを接合して製造される積層造形物であって、
前記第1金属材料の前記溶着ビードを積層させて造形される前記第1造形体の本体部と、
前記第1造形体の前記本体部に、前記第1金属材料の前記溶着ビードからなる複数の第1突条部及び前記第2金属材料の前記溶着ビードからなる複数の第2突条部を形成し、前記第1突条部と前記第2突条部とを交互に配列させて造形される接合部と、
前記接合部に、前記第2金属材料の前記溶着ビードを積層して造形される前記第2造形体の本体部と、
を含み、
前記第1突条部の前記溶着ビードは、積層方向において、前記第2突条部の前記溶着ビード間、又は前記第2突条部の前記溶着ビードと前記第2造形体の本体部の前記溶着ビードとの間で挟持され、且つ、
前記第2突条部の前記溶着ビードは、前記積層方向において、前記第1突条部の前記溶着ビード間、又は前記第1突条部の前記溶着ビードと前記第1造形体の本体部の前記溶着ビードとの間で挟持される積層造形物。
The above object of the present invention can be achieved by the following constitution.
(1) A first shaped body formed by laminating a weld bead obtained by melting and solidifying a filler metal of a first metal material, and a filler metal of a second metal material different from the first metal material are melted and solidified. A method for producing a layered object manufactured by joining a second modeled body obtained by laminating the weld beads.
A first model body main body modeling step of modeling the main body of the first model by laminating the welding beads of the first metal material;
A plurality of first protrusions made of the welding bead of the first metal material and a plurality of second protrusions made of the welding bead of the second metal material are formed on the main body of the first shaped body. And a joint forming step for forming a joint in which the first protrusions and the second protrusions are alternately arranged,
A second modeling body main body modeling step of modeling the main body of the second modeling body by laminating the welding bead of the second metal material on the joint;
Including
The welding bead of the first ridge is between the welding beads of the second ridge or between the welding bead of the second ridge and the main body of the second shaped body in the stacking direction. Sandwiched between the weld beads and
The weld bead of the second ridge portion is, in the stacking direction, between the weld beads of the first ridge portion or between the weld bead of the first ridge portion and the main body portion of the first shaped body. A method for producing a layered object sandwiched between the weld beads.
(2) melting and solidifying a first shaped body formed by laminating a weld bead obtained by melting and solidifying a filler metal of a first metal material, and a filler metal of a second metal material different from the first metal material; A laminated shaped article manufactured by joining a second shaped body formed by laminating welded beads,
A body portion of the first modeled body that is modeled by laminating the welding beads of the first metal material;
A plurality of first protrusions made of the welding bead of the first metal material and a plurality of second protrusions made of the welding bead of the second metal material are formed on the main body of the first shaped body. And a joint portion formed by alternately arranging the first ridge portions and the second ridge portions;
A main body portion of the second shaped body that is shaped by laminating the weld bead of the second metal material on the joint portion;
Including
The welding bead of the first ridge is between the welding beads of the second ridge or between the welding bead of the second ridge and the main body of the second shaped body in the stacking direction. Sandwiched between the weld beads and
The weld bead of the second ridge portion is, in the stacking direction, between the weld beads of the first ridge portion or between the weld bead of the first ridge portion and the main body portion of the first shaped body. A layered object sandwiched between the weld beads.

本発明によれば、異種金属同士の接合箇所における強度を高めつつ、異種金属を接合して積層造形物を造形することができる。   ADVANTAGE OF THE INVENTION According to this invention, while increasing the intensity | strength in the joining location of dissimilar metals, a dissimilar metal can be joined and a layered modeling thing can be modeled.

積層造形物の製造方法に使用される製造システムの構成図である。It is a block diagram of the manufacturing system used for the manufacturing method of a layered object. 積層造形物の構造を模式的に示す断面図である。It is sectional drawing which shows the structure of an additive-molded article typically. 第1造形体と第2造形体との接合部を示す、図2の部分拡大断面図である。FIG. 3 is a partially enlarged cross-sectional view of FIG. 2 showing a joint portion between a first model body and a second model body. 積層造形物の製造手順を示し、(a)は、第1造形体本体部造形工程の断面図、(b)は、第1造形体本体部造形工程の平面図である。The manufacturing procedure of a layered object is shown, (a) is a cross-sectional view of a first model body main body modeling process, and (b) is a plan view of a first model body main body modeling process. 積層造形物の製造手順を示し、(a)は、接合部造形工程の断面図、(b)は接合部造形工程の平面図である。The manufacturing procedure of a layered object is shown, (a) is a cross-sectional view of a joint portion forming step, and (b) is a plan view of the joint portion forming step. 積層造形物の製造手順を示し、(a)は第2造形体本体部造形工程の断面図、(b)は第2造形体本体部造形工程の平面図である。The manufacturing procedure of a layered object is shown, (a) is a cross-sectional view of a second model body main body part modeling process, and (b) is a plan view of a second model body main body part modeling process. 変形例1を説明する積層造形物を模式的に示す断面図である。It is sectional drawing which shows typically the laminate-molded article explaining the modification 1. FIG. 変形例2を説明する積層造形物を模式的に示す断面図である。It is sectional drawing which shows typically the laminate-molded article explaining the modification 2. FIG.

以下、本発明の一実施形態について、図面を参照して詳細に説明する。図1は本発明の積層造形物の製造方法に使用される製造システムの概略構成図である。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic configuration diagram of a manufacturing system used in the method for manufacturing a layered object of the present invention.

本構成の製造システム100は、積層造形装置11と、積層造形装置11を統括制御するコントローラ15と、を備える。   The manufacturing system 100 having this configuration includes an additive manufacturing apparatus 11 and a controller 15 that performs overall control of the additive manufacturing apparatus 11.

積層造形装置11は、先端軸にトーチ17を有する溶接ロボット19と、トーチ17に溶加材(溶接ワイヤ)Mを供給する溶加材供給部21とを有する。トーチ17は、溶加材Mを先端から突出した状態に保持する。   The additive manufacturing apparatus 11 includes a welding robot 19 having a torch 17 on a tip shaft, and a filler material supply unit 21 that supplies a filler material (welding wire) M to the torch 17. The torch 17 holds the filler material M in a state protruding from the tip.

コントローラ15は、CAD/CAM部31と、軌道演算部33と、記憶部35と、これらが接続される制御部37と、を有する。   The controller 15 includes a CAD / CAM unit 31, a trajectory calculation unit 33, a storage unit 35, and a control unit 37 to which these are connected.

溶接ロボット19は、多関節ロボットであり、先端軸に設けたトーチ17には、溶加材Mが連続供給可能に支持される。トーチ17の位置や姿勢は、ロボットアームの自由度の範囲で3次元的に任意に設定可能となっている。   The welding robot 19 is an articulated robot, and the filler material M is supported on the torch 17 provided on the tip shaft so as to be continuously supplied. The position and orientation of the torch 17 can be arbitrarily set three-dimensionally within the range of the degree of freedom of the robot arm.

トーチ17は、不図示のシールドノズルを有し、シールドノズルからシールドガスが供給される。本構成で用いられるアーク溶接法としては、被覆アーク溶接や炭酸ガスアーク溶接等の消耗電極式、TIG溶接やプラズマアーク溶接等の非消耗電極式のいずれであってもよく、製作する積層造形物Wに応じて適宜選定される。   The torch 17 has a shield nozzle (not shown), and shield gas is supplied from the shield nozzle. The arc welding method used in this configuration may be either a consumable electrode type such as covering arc welding or carbon dioxide arc welding, or a non-consumable electrode type such as TIG welding or plasma arc welding. It is selected appropriately according to.

例えば、消耗電極式の場合、シールドノズルの内部にはコンタクトチップが配置され、溶融電流が給電される溶加材Mがコンタクトチップに保持される。トーチ17は、溶加材Mを保持しつつ、シールドガス雰囲気で溶加材Mの先端からアークを発生する。溶加材Mは、ロボットアーム等に取り付けた不図示の繰り出し機構により、溶加材供給部21からトーチ17に送給される。そして、トーチ17を移動しつつ、連続送給される溶加材Mを溶融及び凝固させると、溶加材Mの溶融凝固体である線状の溶着ビード25が形成される。   For example, in the case of the consumable electrode type, a contact tip is disposed inside the shield nozzle, and a filler material M to which a molten current is fed is held by the contact tip. The torch 17 generates an arc from the tip of the filler material M in a shield gas atmosphere while holding the filler material M. The melt material M is fed from the melt material supply unit 21 to the torch 17 by a feed mechanism (not shown) attached to a robot arm or the like. When the melt material M that is continuously fed is melted and solidified while moving the torch 17, a linear weld bead 25 that is a melt-solidified body of the melt material M is formed.

なお、溶加材Mを溶融させる熱源としては、上記したアークに限らない。例えば、アークとレーザとを併用した加熱方式、プラズマを用いる加熱方式、電子ビームやレーザを用いる加熱方式等、他の方式による熱源を採用してもよい。電子ビームやレーザにより加熱する場合、加熱量を更に細かく制御でき、溶着ビードの状態をより適正に維持して、積層構造物の更なる品質向上に寄与できる。   The heat source for melting the filler material M is not limited to the arc described above. For example, a heat source using other methods such as a heating method using both an arc and a laser, a heating method using plasma, and a heating method using an electron beam or a laser may be adopted. When heating by an electron beam or a laser, the amount of heating can be controlled more finely, the state of the weld bead can be maintained more appropriately, and the quality of the laminated structure can be further improved.

CAD/CAM部31は、製作しようとする積層造形物Wの形状データを作成した後、複数の層に分割して各層の形状を表す層形状データを生成する。軌道演算部33は、生成された層形状データに基づいてトーチ17の移動軌跡を求める。記憶部35は、生成された層形状データやトーチ17の移動軌跡等のデータを記憶する。   The CAD / CAM unit 31 creates shape data of the layered object W to be manufactured, and then generates layer shape data representing the shape of each layer by dividing into a plurality of layers. The trajectory calculation unit 33 obtains the movement trajectory of the torch 17 based on the generated layer shape data. The storage unit 35 stores data such as the generated layer shape data and the movement trajectory of the torch 17.

制御部37は、記憶部35に記憶された層形状データやトーチ17の移動軌跡に基づく駆動プログラムを実行して、溶接ロボット19を駆動する。つまり、溶接ロボット19は、コントローラ15からの指令により、軌道演算部33で生成したトーチ17の移動軌跡に基づき、溶加材Mをアークで溶融させながらトーチ17を移動する。なお、図1においては、板状のベース20の上面に沿ってトーチ17を移動させて溶着ビード25を形成して積層造形物Wを造形する様子を示している。   The control unit 37 drives the welding robot 19 by executing a drive program based on the layer shape data stored in the storage unit 35 and the movement trajectory of the torch 17. That is, the welding robot 19 moves the torch 17 while melting the filler metal M with an arc based on the movement trajectory of the torch 17 generated by the trajectory calculation unit 33 according to a command from the controller 15. FIG. 1 shows a state in which the layered object W is formed by moving the torch 17 along the upper surface of the plate-like base 20 to form the weld bead 25.

上記構成の製造システム100は、設定された層形状データから生成されるトーチ17の移動軌跡に沿って、トーチ17を溶接ロボット19の駆動により移動させながら、溶加材Mを溶融させ、溶融した溶加材Mをベース20上に供給する。これにより、ベース20の上面に複数の線状の溶着ビード25が並べられて積層された積層造形物Wが造形される。   The manufacturing system 100 having the above configuration melts the melt material M while moving the torch 17 by driving the welding robot 19 along the movement trajectory of the torch 17 generated from the set layer shape data. The filler material M is supplied onto the base 20. As a result, a layered object W in which a plurality of linear weld beads 25 are arranged and stacked on the upper surface of the base 20 is formed.

ところで、積層造形では、例えば、鉄とアルミニウムなどの異種金属を接合して積層造形物Wを製造することがある。このような場合、異種金属の接合箇所で脆性的な金属化合物が生成され、強度が低下するおそれがある。   By the way, in the layered modeling, for example, a layered model W may be manufactured by joining different metals such as iron and aluminum. In such a case, a brittle metal compound is generated at the joint portion of the dissimilar metals, and the strength may be reduced.

このため、本実施形態に係る製造方法では、異種金属同士の接合箇所を有する積層造形物Wを製造するにあたり、その接合箇所の機械的強度を高めて製造している。   For this reason, in the manufacturing method according to the present embodiment, when manufacturing the layered object W having joint portions between different metals, the mechanical strength of the joint portions is increased.

以下、図2及び図3を参照して、本実施形態で製造する積層造形物Wについて説明する。
図2に示すように、積層造形物Wは、第1金属材料の溶加材を溶融及び凝固させた溶着ビード25を積層させてなる第1造形体W1と、第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビード25を積層させてなる第2造形体W2とを接合して製造される。
なお、ここでは、第1金属材料を鋼製とし、第2金属材料をアルミニウム製(純アルミ、アルミニウム合金を含む)としているが、これに限らず、第2金属材料をチタン製としてもよい。また、第1金属材料を軟鋼とし、第2金属材料をステンレス鋼やステライト合金、コルモノイ合金などとする組合せや、第1金属材料をステンレス鋼、第2金属材料をステライト合金やコルモノイ合金とするような組合せなど、異なる種類の鋼製同士の組合せであってもよい。
Hereinafter, the layered object W manufactured in the present embodiment will be described with reference to FIGS. 2 and 3.
As shown in FIG. 2, the layered object W includes a first shaped body W1 formed by laminating a weld bead 25 obtained by melting and solidifying a filler metal of the first metal material, and a second shape different from the first metal material. It is manufactured by joining a second shaped body W2 formed by laminating welding beads 25 obtained by melting and solidifying a filler metal material.
Here, the first metal material is made of steel and the second metal material is made of aluminum (including pure aluminum and aluminum alloy). However, the present invention is not limited to this, and the second metal material may be made of titanium. Also, the first metal material is mild steel, the second metal material is stainless steel, stellite alloy, colmonoy alloy, etc., the first metal material is stainless steel, and the second metal material is stellite alloy or colmonoy alloy. It may be a combination of different types of steel, such as a simple combination.

本実施形態では、第1造形体W1及び第2造形体W2は、それぞれ溶着ビード25を同一方向に沿って形成したものを、該溶着ビード25の伸長方向に直交する幅方向に複数配列して各層を形成し、これらの溶着ビード25を積層させることで造形されている。なお、溶着ビード25としては、直径4mm〜5mm程度であることが好ましい。   In the present embodiment, the first modeled body W1 and the second modeled body W2 are each formed by arranging a plurality of weld beads 25 formed along the same direction in the width direction orthogonal to the extension direction of the weld beads 25. Each layer is formed and formed by laminating these welding beads 25. The welding bead 25 preferably has a diameter of about 4 mm to 5 mm.

第1造形体W1は、ベース20の上面に積層された板状の本体部W1aと(図1参照)、この本体部W1aにおける第2造形体W2との接合側に形成された突条からなる複数の第1突条部W1bとを有している。第1突条部W1bは、本体部W1aから突出するように形成され、溶着ビード25の伸長方向に直交する幅方向に間隔をあけて形成されている。   The first shaped body W1 includes a plate-like main body W1a stacked on the upper surface of the base 20 (see FIG. 1), and a protrusion formed on the joint side of the main body W1a with the second shaped body W2. It has a plurality of first protrusions W1b. The first protrusions W1b are formed so as to protrude from the main body W1a, and are formed at intervals in the width direction orthogonal to the extending direction of the weld bead 25.

第2造形体W2は、板状の本体部W2aと、この本体部W2aにおける第1造形体W1との接合側に形成された突条からなる複数の第2突条部W2bとを有している。第2突条部W2bは、本体部W2aから突出するように形成され、溶着ビード25の伸長方向に直交する幅方向に間隔をあけて形成されている。   The second shaped body W2 has a plate-like main body W2a and a plurality of second ridges W2b composed of ridges formed on the side of the main body W2a joined to the first shaped body W1. Yes. The 2nd protrusion part W2b is formed so that it may protrude from the main-body part W2a, and is formed in the width direction orthogonal to the expansion | extension direction of the welding bead 25 at intervals.

接合部WSでは、第1造形体W1の第1突条部W1bは、第2造形体W2の第2突条部W2b同士の間に入り込んでおり、第2造形体W2の第2突条部W2bは、第1造形体W1の第1突条部W1b同士の間に入り込んでいる。そして、第1造形体W1と第2造形体W2とは、第1突条部W1bと第2突条部W2bとが互いに噛み合わされた部分が接合部WSとされて互いに接合されている。また、第1突条部W1b及び第2突条部W2bは配列方向の幅が層ごとに異なるように形成されている。   In the joint WS, the first protrusion W1b of the first modeling body W1 enters between the second protrusions W2b of the second modeling body W2, and the second protrusion of the second modeling body W2. W2b enters between the first protrusions W1b of the first shaped body W1. And the 1st modeling body W1 and the 2nd modeling body W2 are joined mutually by the part by which the 1st protrusion part W1b and the 2nd protrusion part W2b meshed | joined with each other as the junction part WS. Moreover, the 1st protrusion part W1b and the 2nd protrusion part W2b are formed so that the width | variety of an arrangement direction may differ for every layer.

即ち、図3に示すように、第1突条部W1bの溶着ビード25は、積層方向において、第2突条部W2bの溶着ビード25間に挟持され、第2突条部W2bの溶着ビード25は、積層方向において、第1突条部W1bの溶着ビード25間に挟持される。したがって、第1造形体W1の第1突条部W1bと第2造形体W2の第2突条部W2bとの境界部では、互いの溶着ビード25がオーバーラップして積層方向に積み重なっている。
これにより、第1突条部W1bと第2突条部W2bとの境界部においてアンカー効果を持たせることができ、異種金属からなる第1造形体W1と第2造形体W2との接合強度を高めることができる。
That is, as shown in FIG. 3, the welding bead 25 of the first protrusion W1b is sandwiched between the welding beads 25 of the second protrusion W2b in the stacking direction, and the welding bead 25 of the second protrusion W2b. Is sandwiched between the welding beads 25 of the first protrusion W1b in the stacking direction. Therefore, at the boundary between the first ridge W1b of the first modeled body W1 and the second ridge W2b of the second modeled body W2, the weld beads 25 overlap each other and are stacked in the stacking direction.
Thereby, an anchor effect can be given at the boundary portion between the first protrusion W1b and the second protrusion W2b, and the bonding strength between the first structure W1 and the second structure W2 made of different metals can be obtained. Can be increased.

次に、本構成の製造システム100により積層造形物Wを造形する手順について詳述する。
図4〜図6は、積層造形物の製造手順を説明する為、各製造工程での積層造形物を示している。
Next, the procedure for modeling the layered object W by the manufacturing system 100 having this configuration will be described in detail.
4 to 6 show the layered object in each manufacturing process in order to explain the manufacturing procedure of the layered object.

積層造形物Wを製造する際に、製造システム100では、第1造形体W1の造形時には、第1造形体W1の金属材料からなる第1金属材料の溶加材M1をトーチ17へ供給し、第2造形体W2の造形時には、溶加材供給部21から供給する溶加材Mを、溶加材M1から第2造形体W2の金属材料からなる第2金属材料の溶加材M2に切り替えてトーチ17へ供給する(図1参照)。   When manufacturing the layered object W, the manufacturing system 100 supplies the filler metal M1 of the first metal material made of the metal material of the first model W1 to the torch 17 at the time of modeling the first model W1, During modeling of the second model body W2, the filler material M supplied from the filler material supply unit 21 is switched from the filler material M1 to the filler material M2 of the second metal material made of the metal material of the second model body W2. To the torch 17 (see FIG. 1).

(第1造形体本体部造形工程)
図4に示すように、トーチ17へ第1造形体W1の金属材料からなる溶加材M1を供給し、トーチ17によって同一方向に伸長する溶着ビード25を配列方向に並べることで層を形成する。さらに、該層の上に、同様に複数の溶着ビード25を形成することで積層し、これを繰り返すことで、第1造形体W1の本体部W1aを造形する。なお、本実施形態では、溶着ビード25は、下層において、配列方向に隣り合う2つの溶着ビード25の中間位置を狙ってそれぞれ形成される。
(First modeling body body modeling process)
As shown in FIG. 4, a layer is formed by supplying the filler metal M1 made of the metal material of the first shaped body W1 to the torch 17 and arranging the weld beads 25 extending in the same direction by the torch 17 in the arrangement direction. . Furthermore, it laminates | stacks by similarly forming several welding beads 25 on this layer, and the main-body part W1a of the 1st modeling body W1 is modeled by repeating this. In the present embodiment, the weld beads 25 are respectively formed in the lower layer aiming at an intermediate position between two weld beads 25 adjacent in the arrangement direction.

(接合部造形工程)
次に、図5に示すように、第1造形体W1の本体部W1aの上部に、第1造形体W1の第1突条部W1bとなる溶着ビード25及び第2造形体W2の第2突条部W2bとなる溶着ビード25を層ごとに形成し、さらに積層させる。そして、第1突条部W1b及び第2突条部W2bが互いに噛み合わされた接合部WSを造形する。このとき、第1突条部W1bの溶着ビード25は、溶加材M1をトーチ17へ供給して形成し、第2突条部W2bの溶着ビード25は、溶加材M2をトーチ17へ供給して形成する。なお、接合部WSを造形する際には、この接合部WSで必要となる接合強度に応じて第1突条部W1b及び第2突条部W2bの幅寸法や突出寸法を適宜調整するのが好ましい。
特に、本実施形態では、溶着ビード25の中心位置が、上下の層の溶着ビード25の中心位置に対して溶着ビード25の直径の1/2ずつずれているので、第1突条部W1bと第2突条部W2bとの境界部では、互いの溶着ビード25がオーバーラップして積層方向に積み重なっている。
(Joint forming process)
Next, as shown in FIG. 5, the second protrusion of the weld bead 25 and the second shaped body W <b> 2 serving as the first protrusion W <b> 1 b of the first shaped body W <b> 1 on the upper part of the main body W <b> 1 a of the first shaped body W <b> 1. A welding bead 25 to be the strip W2b is formed for each layer and further laminated. And the junction part WS in which the 1st protrusion part W1b and the 2nd protrusion part W2b were mutually meshed | engaged is modeled. At this time, the welding bead 25 of the first ridge W1b is formed by supplying the filler material M1 to the torch 17, and the welding bead 25 of the second ridge W2b is supplying the filler M2 to the torch 17. To form. In addition, when shaping | molding the junction part WS, adjusting the width dimension and protrusion dimension of the 1st protrusion part W1b and the 2nd protrusion part W2b suitably according to the joining intensity | strength required by this junction part WS. preferable.
In particular, in the present embodiment, the center position of the weld bead 25 is shifted by ½ of the diameter of the weld bead 25 with respect to the center position of the upper and lower layers of the weld bead 25. At the boundary with the second protrusion W2b, the weld beads 25 overlap each other and are stacked in the stacking direction.

また、第1突条部W1b及び第2突条部W2bの配列方向の幅を層ごとに異ならせる、即ち、配列方向の溶着ビード25の本数を層ごとに異ならせ、各突状部W1b、W2bの形状が線対称となっているので、各突状部W1b、W2bの配列方向両側での境界部に作用するせん断力F(図3参照)が等しくなる。   Also, the width in the arrangement direction of the first protrusion W1b and the second protrusion W2b is made different for each layer, that is, the number of the welding beads 25 in the arrangement direction is made different for each layer, and each protrusion W1b, Since the shape of W2b is axisymmetric, the shearing force F (see FIG. 3) acting on the boundary portions on both sides in the arrangement direction of the protruding portions W1b and W2b becomes equal.

なお、本実施形態では、配列方向の幅を1層ごとに異ならせているが、本発明は、これに限らず、複数層ごとに異ならせてもよい。即ち、第1突条部W1bの溶着ビード25が、積層方向において、第2突条部W2bの溶着ビード25間に挟持され、第2突条部W2bの溶着ビード25が、積層方向において、第1突条部W1bの溶着ビード25間に挟持される構成となればよい。   In this embodiment, the width in the arrangement direction is varied for each layer, but the present invention is not limited to this, and may be varied for a plurality of layers. That is, the welding bead 25 of the first protrusion W1b is sandwiched between the welding beads 25 of the second protrusion W2b in the stacking direction, and the welding bead 25 of the second protrusion W2b is the first in the stacking direction. What is necessary is just to become the structure clamped between the welding beads 25 of 1 protrusion part W1b.

(第2造形体本体部造形工程)
そして、図6に示すように、接合部WSを造形したら、トーチ17へ第2造形体W2の金属材料からなる溶加材M2を供給し、接合部WS上にトーチ17によって同一方向に伸長する溶着ビード25を配列方向に並べることで層を形成する。さらに、該層の上に、同様に、複数の溶着ビード25を形成することで積層して、これを繰り返すことで、第2造形体W2の本体部W2aを造形する。したがって、異種金属からなる第1造形体W1と第2造形体W2とが接合部WSで接合された積層造形物Wが製造される。
(Second modeling body body modeling process)
Then, as shown in FIG. 6, when the joint portion WS is formed, the filler material M <b> 2 made of the metal material of the second shaped body W <b> 2 is supplied to the torch 17, and extends in the same direction by the torch 17 on the joint portion WS. A layer is formed by arranging the welding beads 25 in the arrangement direction. Furthermore, similarly, by laminating a plurality of welding beads 25 on the layer and repeating this, the main body portion W2a of the second shaped body W2 is shaped. Therefore, the layered object W is manufactured in which the first model body W1 and the second model body W2 made of different metals are joined at the joint part WS.

以上、説明したように、本実施形態に係る積層造形物Wの製造方法及び積層造形物Wによれば、異種金属からなる第1造形体W1と第2造形体W2との接合部WSを、複数の第1突条部W1bと第2突条部W2bとを交互に配列させ、第1突条部W1bの溶着ビード25は、積層方向において、第2突条部W2bの溶着ビード25間で挟持され、且つ、第2突条部W2bの溶着ビード25は、積層方向において、第1突条部W1bの溶着ビード25間で挟持される。これにより、異種金属からなる第1造形体W1と第2造形体W2とが、高い強度で接合された積層造形物Wを製造することができる。特に、接合部WSにおける第1突条部W1bと第2突条部W2bとの境界部では、互いの溶着ビード25が入り込んで噛み込んだ状態となり、アンカー効果を持たせることができる。したがって、第1突条部W1bと第2突条部W2bとの境界部に作用するせん断力F(図3参照)に対する強度を高めることができ、第1造形体W1と第2造形体W2との接合強度を高めることができる。   As described above, according to the manufacturing method of the layered object W and the layered object W according to the present embodiment, the joint WS between the first model body W1 and the second model body W2 made of different metals is provided. A plurality of first protrusions W1b and second protrusions W2b are alternately arranged, and the welding beads 25 of the first protrusions W1b are between the welding beads 25 of the second protrusions W2b in the stacking direction. The weld bead 25 of the second ridge W2b is sandwiched between the weld beads 25 of the first ridge W1b in the stacking direction. Thereby, the 1st modeling body W1 and the 2nd modeling body W2 which consist of a dissimilar metal can manufacture the laminate-molded article W joined with high intensity | strength. In particular, at the boundary between the first ridge W1b and the second ridge W2b in the joint WS, the weld bead 25 enters and is engaged, and an anchor effect can be provided. Therefore, the strength against the shearing force F (see FIG. 3) acting on the boundary between the first ridge W1b and the second ridge W2b can be increased, and the first model W1 and the second model W2. It is possible to increase the bonding strength.

(変形例1)
図7は変形例1を説明する積層造形物の断面図である。変形例1では、接合部造形工程において、各第1突条部W1bの積層方向への突出長さが、配列方向において交互に異なり、同様に、各第2突条部W2bの積層方向への突出長さが、配列方向において交互に異なるようにして、接合部WSが造形される。
(Modification 1)
FIG. 7 is a cross-sectional view of a layered object illustrating the first modification. In the modified example 1, in the bonding portion forming step, the protruding lengths of the first protrusions W1b in the stacking direction are alternately different in the arrangement direction, and similarly, the protrusions of the second protrusions W2b in the stacking direction. The joints WS are shaped so that the protruding lengths are alternately different in the arrangement direction.

これにより、第1造形体W1の第1突条部W1bと第2造形体W2の本体部W2aとの突き合わせ箇所を通るラインL1及び第2造形体W2の第2突条部W2bと第1造形体W1の本体部W1aとの突き合わせ箇所を通るラインL2が直線状とならず、凹凸状となる。   Accordingly, the line L1 passing through the abutting portion between the first protrusion W1b of the first modeling body W1 and the main body W2a of the second modeling body W2 and the second protrusion W2b of the second modeling body W2 and the first modeling. The line L2 passing through the abutting portion of the body W1 with the main body W1a is not linear but is uneven.

例えば、上記実施形態では、第1造形体W1の第1突条部W1bと第2造形体W2の本体部W2aとの突き合わせ箇所を通るラインL1及び第2造形体W2の第2突条部W2bと第1造形体W1の本体部W1aとの突き合わせ箇所を通るラインL2は直線状となる(図2参照)。   For example, in the said embodiment, the line L1 which passes along the butting | matching location of the 1st protrusion W1b of the 1st modeling body W1 and the main-body part W2a of the 2nd modeling body W2, and the 2nd protrusion W2b of the 2nd modeling body W2. And the line L2 passing through the abutting portion between the first modeled body W1 and the main body W1a is linear (see FIG. 2).

ここで、例えば、第1造形体W1の強度が第2造形体W2の強度よりも低い場合では、ラインL2が破断ラインとして想定されるが、該変形例1のように、ラインL2を凹凸状とすることで、破断ラインが長くなり、第1造形体W1と第2造形体W2との接合部WSでの破断強度を高めることができる。   Here, for example, when the strength of the first modeled body W1 is lower than the strength of the second modeled body W2, the line L2 is assumed as a fracture line, but the line L2 is uneven as in the first modification. By doing so, the breaking line becomes longer, and the breaking strength at the joint WS between the first shaped body W1 and the second shaped body W2 can be increased.

なお、この変形例1では、各第1突条部W1bと各第2突条部W2bの両方の積層方向への突出長さを、配列方向において交互に異なられせているが、強度が高い側の造形体の突状部の積層方向への突出長さのみを長くするようにしても、本変形例の効果を発揮することができる。   In addition, in this modification 1, although the protrusion length to the lamination direction of both the 1st protrusion part W1b and each 2nd protrusion part W2b is made to change alternately in the sequence direction, its intensity | strength is high. Even if only the projecting length in the stacking direction of the projecting portion of the molded body on the side is increased, the effect of this modification can be exhibited.

(変形例2)
図8は変形例2を説明する積層造形物の断面図である。変形例2では、接合部造形工程において、第1造形体W1の第1突条部W1bが積層方向へ向かって次第に幅広とされ、代わりに、第2造形体W2の突条部W2bが積層方向へ向かって次第に幅狭となるように接合部WSが造形される。
この場合、第1突条部W1bの溶着ビード25は、積層方向において、第2突条部W2bの溶着ビード25と第2造形体W2の本体部W2aの溶着ビード25との間で挟持され、且つ、第2突条部W2bの溶着ビード25は、積層方向において、第1突条部W1bの溶着ビード25と第1造形体W1の本体部W1aの溶着ビード25との間で挟持される。
(Modification 2)
FIG. 8 is a cross-sectional view of a layered object for explaining the second modification. In the modified example 2, in the joint forming process, the first protrusion W1b of the first structure W1 is gradually widened in the stacking direction, and instead, the protrusion W2b of the second structure W2 is stacked in the stacking direction. The joint WS is shaped so as to gradually become narrower toward the front.
In this case, the welding bead 25 of the first protrusion W1b is sandwiched between the welding bead 25 of the second protrusion W2b and the welding bead 25 of the main body W2a of the second shaped body W2 in the stacking direction. And the welding bead 25 of the 2nd protrusion part W2b is clamped between the welding bead 25 of the 1st protrusion part W1b and the welding bead 25 of the main-body part W1a of the 1st modeling body W1 in the lamination direction.

したがって、この変形例2においても、接合部WSにおける第1突条部W1bと第2突条部W2bとのアンカー効果をより高めることができ、第1造形体W1と第2造形体W2との接合強度が高められた積層造形物Wを製造することができる。   Therefore, also in this modification 2, the anchor effect of the 1st protrusion part W1b and the 2nd protrusion part W2b in the junction part WS can be improved more, and the 1st modeling body W1 and the 2nd modeling body W2 A layered object W with increased bonding strength can be manufactured.

なお、本発明は上記実施形態に限定されるものではなく、実施形態の各構成を相互に組み合わせることや、明細書の記載、並びに周知の技術に基づいて、当業者が変更、応用することも本発明の予定するところであり、保護を求める範囲に含まれる。   It should be noted that the present invention is not limited to the above-described embodiment, and those skilled in the art can modify or apply the configurations of the embodiments to each other, based on the description of the specification, and well-known techniques. The present invention is intended to be included in the scope for which protection is sought.

例えば、上記実施形態の製造システム100では、溶加材M1及び溶加材M2を切り替えて溶加材供給部21からトーチ17へ供給して第1造形体W1及び第2造形体W2を造形したが、製造システム100としては、他の構成としてもよい。例えば、溶加材M1によって溶着ビード25を形成するトーチ17及び溶加材M2によって溶着ビード25を形成するトーチ17を設け、これらの二つのトーチ17によって溶着ビード25を形成して第1造形体W1及び第2造形体W2を造形してもよい。   For example, in the manufacturing system 100 of the said embodiment, the filler material M1 and the filler material M2 were switched and supplied to the torch 17 from the filler material supply part 21, and the 1st modeling body W1 and the 2nd modeling body W2 were modeled. However, the manufacturing system 100 may have other configurations. For example, a torch 17 for forming the weld bead 25 with the filler material M1 and a torch 17 for forming the weld bead 25 with the filler material M2 are provided, and the weld bead 25 is formed with these two torches 17 to form the first shaped body. You may model W1 and the 2nd modeling body W2.

また、上記実施形態では、第1突条部W1b及び第2突条部W2bを直線状の複数の溶着ビード25によって形成される構成としたが、本発明は、これに限らず、例えば、円形や矩形などの環状の溶着ビードや螺旋状の溶着ビードを中心から離れる方向に交互に配列するようにして各層を構成してもよい。この場合も、第1突条部の溶着ビードが、積層方向において、第2突条部の溶着ビード間、又は第2突条部の溶着ビードと第2造形体の本体部の溶着ビードとの間で挟持され、且つ、第2突条部の溶着ビードが、積層方向において、第1突条部の溶着ビード間、又は第1突条部の溶着ビードと第1造形体の本体部の溶着ビードとの間で挟持されることで、接合部WSにおける接合強度を高めることができる。   Moreover, in the said embodiment, although the 1st protrusion part W1b and the 2nd protrusion part W2b were set as the structure formed with the linear some welding bead 25, this invention is not limited to this, For example, circular Alternatively, each layer may be configured such that annular weld beads such as rectangular or rectangular or spiral weld beads are alternately arranged in a direction away from the center. Also in this case, the welding bead of the 1st protrusion part is between the welding beads of the 2nd protrusion part, or the welding bead of the 2nd protrusion part, and the welding bead of the main part of the 2nd modeling object in the lamination direction. And the weld bead of the second ridge portion is welded between the weld beads of the first ridge portion or between the weld bead of the first ridge portion and the main body portion of the first shaped body in the stacking direction. By being sandwiched between the beads, the bonding strength at the bonding portion WS can be increased.

以上の通り、本明細書には次の事項が開示されている。
(1) 第1金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第1造形体と、前記第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第2造形体とを接合して製造される積層造形物の製造方法であって、
前記第1金属材料の前記溶着ビードを積層させて前記第1造形体の本体部を造形する第1造形体本体部造形工程と、
前記第1造形体の前記本体部に、前記第1金属材料の前記溶着ビードからなる複数の第1突条部及び前記第2金属材料の前記溶着ビードからなる複数の第2突条部を形成し、前記第1突条部と前記第2突条部とを交互に配列させた接合部を造形する接合部造形工程と、
前記接合部に、前記第2金属材料の前記溶着ビードを積層して前記第2造形体の本体部を造形する第2造形体本体部造形工程と、
を含み、
前記第1突条部の前記溶着ビードは、積層方向において、前記第2突条部の前記溶着ビード間、又は前記第2突条部の前記溶着ビードと前記第2造形体の本体部の前記溶着ビードとの間で挟持され、且つ、
前記第2突条部の前記溶着ビードは、前記積層方向において、前記第1突条部の前記溶着ビード間、又は前記第1突条部の前記溶着ビードと前記第1造形体の本体部の前記溶着ビードとの間で挟持される積層造形物の製造方法。
これにより、異種金属からなる第1造形体と第2造形体とが、高い強度で接合された積層造形物を製造することができる。特に、第1突条部と第2突条部との境界部におけるせん断強度を高めることができ、第1造形体と第2造形体との接合強度を高めることができる。
As described above, the following items are disclosed in this specification.
(1) A first shaped body formed by laminating a weld bead obtained by melting and solidifying a filler metal of a first metal material, and a filler metal of a second metal material different from the first metal material are melted and solidified. A method for producing a layered object manufactured by joining a second modeled body obtained by laminating the weld beads.
A first model body main body modeling step of modeling the main body of the first model by laminating the welding beads of the first metal material;
A plurality of first protrusions made of the welding bead of the first metal material and a plurality of second protrusions made of the welding bead of the second metal material are formed on the main body of the first shaped body. And a joint forming step for forming a joint in which the first protrusions and the second protrusions are alternately arranged,
A second modeling body main body modeling step of modeling the main body of the second modeling body by laminating the welding bead of the second metal material on the joint;
Including
The welding bead of the first ridge is between the welding beads of the second ridge or between the welding bead of the second ridge and the main body of the second shaped body in the stacking direction. Sandwiched between the weld beads and
The welding bead of the second ridge is formed between the welding bead of the first ridge or between the welding bead of the first ridge and the main body of the first modeled body in the stacking direction. A method for producing a layered object sandwiched between the weld beads.
As a result, it is possible to manufacture a layered object in which the first modeled body and the second modeled body made of different metals are joined with high strength. In particular, the shear strength at the boundary between the first protrusion and the second protrusion can be increased, and the bonding strength between the first structure and the second structure can be increased.

(2) 前記接合部造形工程において、前記第1突条部及び前記第2突条部が配列方向の幅が層ごとに異なるように、前記第1金属材料の前記溶着ビード及び前記第2金属材料の前記溶着ビードを形成する(1)に記載の積層造形物の製造方法。
これにより、接合部における第1突条部と第2突条部との境界部では、互いの溶着ビードが入り込んで噛み込んだ状態となり、アンカー効果を持たせることができる。
(2) In the joint forming step, the weld bead and the second metal of the first metal material are arranged such that the first protrusion and the second protrusion have different widths in the arrangement direction for each layer. The method for producing a layered object according to (1), wherein the weld bead of material is formed.
Thereby, in the boundary part of the 1st protrusion part and the 2nd protrusion part in a junction part, it will be in the state which the mutual weld bead entered and it was able to have, and can have an anchor effect.

(3) 前記接合部造形工程において、前記各第1突条部と前記各第2突条部の少なくとも一方の積層方向への突出長さは、前記配列方向において交互に異なる(1)または(2)に記載の積層造形物の製造方法。
これにより、第1造形体の第1突条部と第2造形体の本体部との突き合わせ箇所を通るライン及び第2造形体の第2突条部と第1造形体の本体部との突き合わせ箇所を通るラインの少なくとも一方を凹凸状にでき、該ラインを長くして、第1造形体と第2造形体との接合部での破断強度を高めることができる。
(3) In the joint forming step, at least one protruding length in the stacking direction of each of the first protruding portions and each of the second protruding portions is alternately different in the arrangement direction (1) or ( The manufacturing method of the layered product as described in 2).
Thereby, the line which passes along the butting | matching location of the 1st protrusion part of a 1st modeling body, and the main-body part of a 2nd modeling body, and the butting | matching of the 2nd protrusion part of a 2nd modeling body, and the main-body part of a 1st modeling body At least one of the lines passing through the location can be made uneven, and the line can be lengthened to increase the breaking strength at the joint between the first modeled body and the second modeled body.

(4) 前記接合部造形工程において、前記第1突条部が、前記積層方向へ向かって次第に幅広となるように、前記第1金属材料の前記溶着ビード及び前記第2金属材料の前記溶着ビードを形成する(1)〜(3)のいずれか1項に記載の積層造形物の製造方法。
これにより、接合部における第1突条部と第2突条部とのアンカー効果をより高めることができ、第1造形体と第2造形体との接合強度がさらに高められた積層造形物を製造することができる。
(4) In the bonding part forming step, the welding bead of the first metal material and the welding bead of the second metal material so that the first protrusion is gradually widened in the stacking direction. The manufacturing method of the layered object according to any one of (1) to (3).
Thereby, the anchor effect of the 1st ridge part and the 2nd ridge part in a junction part can be raised more, and the layered product in which the joint strength of the 1st model object and the 2nd model object was raised further. Can be manufactured.

(5) 第1金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第1造形体と、前記第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第2造形体とを接合して製造される積層造形物であって、
前記第1金属材料の前記溶着ビードを積層させて造形される前記第1造形体の本体部と、
前記第1造形体の前記本体部に、前記第1金属材料の前記溶着ビードからなる複数の第1突条部及び前記第2金属材料の前記溶着ビードからなる複数の第2突条部を形成し、前記第1突条部と前記第2突条部とを交互に配列させて造形される接合部と、
前記接合部に、前記第2金属材料の前記溶着ビードを積層して造形される前記第2造形体の本体部と、
を含み、
前記第1突条部の前記溶着ビードは、積層方向において、前記第2突条部の前記溶着ビード間、又は前記第2突条部の前記溶着ビードと前記第2造形体の本体部の前記溶着ビードとの間で挟持され、且つ、
前記第2突条部の前記溶着ビードは、前記積層方向において、前記第1突条部の前記溶着ビード間、又は前記第1突条部の前記溶着ビードと前記第1造形体の本体部の前記溶着ビードとの間で挟持される積層造形物。
これにより、異種金属からなる第1造形体と第2造形体とが、高い強度で接合された積層造形物を製造することができる。特に、第1突条部と第2突条部との境界部におけるせん断強度を高めることができ、第1造形体と第2造形体との接合強度を高めることができる。
(5) A first shaped body formed by laminating a weld bead obtained by melting and solidifying a filler metal of the first metal material, and a filler metal of a second metal material different from the first metal material are melted and solidified. A laminated shaped article manufactured by joining a second shaped body formed by laminating welded beads,
A body portion of the first modeled body that is modeled by laminating the welding beads of the first metal material;
A plurality of first protrusions made of the welding bead of the first metal material and a plurality of second protrusions made of the welding bead of the second metal material are formed on the main body of the first shaped body. And a joint portion formed by alternately arranging the first ridge portions and the second ridge portions;
A main body portion of the second shaped body that is shaped by laminating the weld bead of the second metal material on the joint portion;
Including
The welding bead of the first ridge is between the welding beads of the second ridge or between the welding bead of the second ridge and the main body of the second shaped body in the stacking direction. Sandwiched between the weld beads and
The weld bead of the second ridge portion is, in the stacking direction, between the weld beads of the first ridge portion or between the weld bead of the first ridge portion and the main body portion of the first shaped body. A layered object sandwiched between the weld beads.
As a result, it is possible to manufacture a layered object in which the first modeled body and the second modeled body made of different metals are joined with high strength. In particular, the shear strength at the boundary between the first protrusion and the second protrusion can be increased, and the bonding strength between the first structure and the second structure can be increased.

(6) 前記第1突条部及び前記第2突条部が配列方向の幅が層ごとに異なる(5)に記載の積層造形物。
これにより、接合部における第1突条部と第2突条部との境界部では、互いの溶着ビードが入り込んで噛み込んだ状態となり、アンカー効果を持たせることができる。
(6) The layered object according to (5), wherein the first protrusions and the second protrusions have different widths in the arrangement direction for each layer.
Thereby, in the boundary part of the 1st protrusion part and the 2nd protrusion part in a junction part, it will be in the state which the mutual weld bead entered and it was able to have, and can have an anchor effect.

(7) 前記各第1突条部と前記各第2突条部の少なくとも一方の積層方向への突出長さは、前記配列方向において交互に異なる(5)または(6)に記載の積層造形物。
これにより、第1造形体の第1突条部と第2造形体の本体部との突き合わせ箇所を通るライン及び第2造形体の第2突条部と第1造形体の本体部との突き合わせ箇所を通るラインの少なくとも一方を凹凸状にでき、該ラインを長くして、第1造形体と第2造形体との接合部での破断強度を高めることができる。
(7) The layered manufacturing according to (5) or (6), wherein projecting lengths in the stacking direction of at least one of the first projecting ridges and the second projecting ridges are alternately different in the arrangement direction. Stuff.
Thereby, the line which passes along the butting | matching location of the 1st protrusion part of a 1st modeling body, and the main-body part of a 2nd modeling body, and the butting | matching of the 2nd protrusion part of a 2nd modeling body, and the main-body part of a 1st modeling body At least one of the lines passing through the location can be made uneven, and the line can be lengthened to increase the breaking strength at the joint between the first modeled body and the second modeled body.

(8) 前記第1突条部が、前記積層方向へ向かって次第に幅広となる(5)〜(7)のいずれかに記載の積層造形物。
これにより、接合部における第1突条部と第2突条部とのアンカー効果をより高めることができ、第1造形体と第2造形体との接合強度がさらに高められた積層造形物を製造することができる。
(8) The layered object according to any one of (5) to (7), wherein the first protrusion is gradually widened in the stacking direction.
Thereby, the anchor effect of the 1st ridge part and the 2nd ridge part in a junction part can be raised more, and the layered product in which the joint strength of the 1st model object and the 2nd model object was raised further. Can be manufactured.

25 溶着ビード
M,M1,M2 溶加材
W 積層造形物
W1 第1造形体
W2 第2造形体
W1a,W2a 本体部
W1b 第1突条部
W2b 第2突条部
WS 接合部
25 welding bead M, M1, M2 filler material W laminate model W1 first model W2 second model W1a, W2a main body W1b first ridge W2b second ridge WS joint

Claims (8)

第1金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第1造形体と、前記第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第2造形体とを接合して製造される積層造形物の製造方法であって、
前記第1金属材料の前記溶着ビードを積層させて前記第1造形体の本体部を造形する第1造形体本体部造形工程と、
前記第1造形体の前記本体部に、前記第1金属材料の前記溶着ビードからなる複数の第1突条部及び前記第2金属材料の前記溶着ビードからなる複数の第2突条部を形成し、前記第1突条部と前記第2突条部とを交互に配列させた接合部を造形する接合部造形工程と、
前記接合部に、前記第2金属材料の前記溶着ビードを積層して前記第2造形体の本体部を造形する第2造形体本体部造形工程と、
を含み、
前記第1突条部の前記溶着ビードは、積層方向において、前記第2突条部の前記溶着ビード間、又は前記第2突条部の前記溶着ビードと前記第2造形体の本体部の前記溶着ビードとの間で挟持され、且つ、
前記第2突条部の前記溶着ビードは、前記積層方向において、前記第1突条部の前記溶着ビード間、又は前記第1突条部の前記溶着ビードと前記第1造形体の本体部の前記溶着ビードとの間で挟持される積層造形物の製造方法。
A first shaped body formed by laminating a weld bead obtained by melting and solidifying a filler metal of a first metal material, and a weld bead obtained by melting and solidifying a filler metal of a second metal material different from the first metal material. A method for producing a layered object manufactured by joining a second modeled body obtained by laminating
A first model body main body modeling step of modeling the main body of the first model by laminating the welding beads of the first metal material;
A plurality of first protrusions made of the welding bead of the first metal material and a plurality of second protrusions made of the welding bead of the second metal material are formed on the main body of the first shaped body. And a joint forming step for forming a joint in which the first protrusions and the second protrusions are alternately arranged,
A second modeling body main body modeling step of modeling the main body of the second modeling body by laminating the welding bead of the second metal material on the joint;
Including
The welding bead of the first ridge is between the welding beads of the second ridge or between the welding bead of the second ridge and the main body of the second shaped body in the stacking direction. Sandwiched between the weld beads and
The weld bead of the second ridge portion is, in the stacking direction, between the weld beads of the first ridge portion or between the weld bead of the first ridge portion and the main body portion of the first shaped body. A method for producing a layered object sandwiched between the weld beads.
前記接合部造形工程において、前記第1突条部及び前記第2突条部が配列方向の幅が層ごとに異なるように、前記第1金属材料の前記溶着ビード及び前記第2金属材料の前記溶着ビードを形成する請求項1に記載の積層造形物の製造方法。   In the joint forming step, the weld bead of the first metal material and the second metal material of the second metal material are arranged such that the first protrusion and the second protrusion have different widths in the arrangement direction for each layer. The method for producing a layered object according to claim 1, wherein a weld bead is formed. 前記接合部造形工程において、前記各第1突条部と前記各第2突条部の少なくとも一方の積層方向への突出長さは、前記配列方向において交互に異なる請求項1または2に記載の積層造形物の製造方法。   3. The protrusion length in the stacking direction of at least one of the first protrusions and the second protrusions is alternately different in the arrangement direction in the joint forming step. Manufacturing method of layered object. 前記接合部造形工程において、前記第1突条部が、前記積層方向へ向かって次第に幅広となるように、前記第1金属材料の前記溶着ビード及び前記第2金属材料の前記溶着ビードを形成する請求項1〜3のいずれか1項に記載の積層造形物の製造方法。   In the joint forming step, the weld bead of the first metal material and the weld bead of the second metal material are formed so that the first protrusion is gradually widened in the stacking direction. The method for manufacturing a layered object according to any one of claims 1 to 3. 第1金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第1造形体と、前記第1金属材料と異なる第2金属材料の溶加材を溶融及び凝固させた溶着ビードを積層させてなる第2造形体とを接合して製造される積層造形物であって、
前記第1金属材料の前記溶着ビードを積層させて造形される前記第1造形体の本体部と、
前記第1造形体の前記本体部に、前記第1金属材料の前記溶着ビードからなる複数の第1突条部及び前記第2金属材料の前記溶着ビードからなる複数の第2突条部を形成し、前記第1突条部と前記第2突条部とを交互に配列させて造形される接合部と、
前記接合部に、前記第2金属材料の前記溶着ビードを積層して造形される前記第2造形体の本体部と、
を含み、
前記第1突条部の前記溶着ビードは、積層方向において、前記第2突条部の前記溶着ビード間、又は前記第2突条部の前記溶着ビードと前記第2造形体の本体部の前記溶着ビードとの間で挟持され、且つ、
前記第2突条部の前記溶着ビードは、前記積層方向において、前記第1突条部の前記溶着ビード間、又は前記第1突条部の前記溶着ビードと前記第1造形体の本体部の前記溶着ビードとの間で挟持される積層造形物。
A first shaped body formed by laminating a weld bead obtained by melting and solidifying a filler metal of a first metal material, and a weld bead obtained by melting and solidifying a filler metal of a second metal material different from the first metal material. A layered object manufactured by joining a second modeled body formed by laminating,
A body portion of the first modeled body that is modeled by laminating the welding beads of the first metal material;
A plurality of first protrusions made of the welding bead of the first metal material and a plurality of second protrusions made of the welding bead of the second metal material are formed on the main body of the first shaped body. And a joint portion formed by alternately arranging the first ridge portions and the second ridge portions;
A main body portion of the second shaped body that is shaped by laminating the weld bead of the second metal material on the joint portion;
Including
The welding bead of the first ridge is between the welding beads of the second ridge or between the welding bead of the second ridge and the main body of the second shaped body in the stacking direction. Sandwiched between the weld beads and
The weld bead of the second ridge portion is, in the stacking direction, between the weld beads of the first ridge portion or between the weld bead of the first ridge portion and the main body portion of the first shaped body. A layered object sandwiched between the weld beads.
前記第1突条部及び前記第2突条部は配列方向の幅が層ごとに異なる請求項5に記載の積層造形物。   The layered object according to claim 5, wherein the first protrusions and the second protrusions have different widths in the arrangement direction for each layer. 前記各第1突条部と前記各第2突条部の少なくとも一方の積層方向への突出長さは、前記配列方向において交互に異なる請求項5または6に記載の積層造形物。   The layered object according to claim 5 or 6, wherein projecting lengths in the stacking direction of at least one of the first projecting ridges and the second projecting ridges are alternately different in the arrangement direction. 前記第1突条部が、前記積層方向へ向かって次第に幅広となる請求項5〜7のいずれか1項に記載の積層造形物。   The layered object according to any one of claims 5 to 7, wherein the first protrusion is gradually widened in the stacking direction.
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