JP2019188361A - Recovery method of supported metal from on-vehicle catalyst - Google Patents
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Abstract
【課題】回収率が高く簡易で低コストの車載用触媒からの担持金属の回収方法を提供する。【解決手段】担体上に担持金属を担持した車載用触媒のハニカム構造の孔に、酸溶液を導入すること、前記酸溶液を導入した車載用触媒にマイクロ波照射を行い、前記担持金属を溶出させること、前記担持金属が溶出した溶液に還元剤を加えること、前記還元剤を加えた溶液にマイクロ波照射を行い、前記担持金属を析出させること、及び前記析出した担持金属をろ過して、回収することを含む、車載用触媒からの担持金属の回収方法。【選択図】図1PROBLEM TO BE SOLVED: To provide a method for recovering a supported metal from an on-vehicle catalyst which has a high recovery rate and is simple and low cost. SOLUTION: An acid solution is introduced into a hole of a honeycomb structure of an on-vehicle catalyst in which a supported metal is supported on a carrier, and the on-vehicle catalyst introduced with the acid solution is subjected to microwave irradiation to elute the supported metal. By, adding a reducing agent to the solution in which the supported metal is eluted, microwave irradiation to the solution containing the reducing agent, depositing the supported metal, and filtering the deposited supported metal, A method for recovering a supported metal from an on-vehicle catalyst, including recovering. [Selection diagram] Figure 1
Description
本開示は、車載用触媒からの担持金属の回収方法に関する。 The present disclosure relates to a method for recovering a supported metal from a vehicle-mounted catalyst.
Pd、Pt、Rh等の貴金属は、耐熱性,耐食性に優れることから多くの製品に使用されている。中でも車載用触媒(排気ガスを浄化する装置)にはPd、Pt、Rh等の貴金属が担持金属として多量に用いられており、リサイクルすることが望まれている。 Precious metals such as Pd, Pt, and Rh are used in many products because of their excellent heat resistance and corrosion resistance. In particular, noble metals such as Pd, Pt, and Rh are used in large amounts as supported metals for in-vehicle catalysts (devices that purify exhaust gas), and it is desired to recycle them.
車載用触媒中の貴金属の従来の回収方法として、銅製錬を利用した高炉や電解工程によって貴金属の回収を行う乾式分解法、及び王水を用いてスクラップから貴金属を回収する湿式分解法がある(非特許文献1、非特許文献2)。 Conventional methods for recovering precious metals in in-vehicle catalysts include a dry cracking method in which precious metals are recovered by a blast furnace using copper smelting and an electrolysis process, and a wet cracking method in which precious metals are recovered from scrap using aqua regia ( Non-patent document 1, Non-patent document 2).
これらの従来の方法で車載用触媒から貴金属を回収する際には、粉砕が必要である。しかしながら、粉砕工程を経るために、担体等の担持金属以外の材料も回収されてしまうため、担持金属の回収率が低い。粉砕工程に加えて、担持金属とそれ以外の材料の選別工程も必要であり、工程が多く、時間及びコストもかかる。そのため、回収率が高く簡易で低コストの車載用触媒からの担持金属の回収方法が求められている。 When recovering the noble metal from the vehicle-mounted catalyst by these conventional methods, pulverization is necessary. However, since the material other than the supported metal such as the carrier is recovered due to the pulverization step, the recovery rate of the supported metal is low. In addition to the pulverization process, a selection process of the supported metal and other materials is also necessary, which involves many processes and takes time and costs. Therefore, there is a need for a method for recovering a supported metal from a vehicle-mounted catalyst that has a high recovery rate and is simple and low cost.
本発明者は上記課題に鑑みて鋭意研究を行い、車載用触媒を粉砕することなく、酸化剤及び還元剤を用いてマイクロ波照射を行う担持金属の回収方法を見出した。 The present inventor has intensively studied in view of the above problems, and has found a method for recovering a supported metal in which microwave irradiation is performed using an oxidizing agent and a reducing agent without pulverizing a vehicle-mounted catalyst.
本開示は、担体上に担持金属を担持した車載用触媒のハニカム構造の孔に、酸溶液を導入すること、前記酸溶液を導入した車載用触媒にマイクロ波照射を行い、前記担持金属を溶出させること、前記担持金属が溶出した溶液に還元剤を加えること、前記還元剤を加えた溶液にマイクロ波照射を行い、前記担持金属を析出させること、及び前記析出した担持金属をろ過して、回収することを含む、車載用触媒からの担持金属の回収方法を対象とする。 In the present disclosure, an acid solution is introduced into the pores of a honeycomb structure of a vehicle-mounted catalyst having a supported metal supported on a carrier, and the vehicle-mounted catalyst into which the acid solution is introduced is irradiated with microwaves to elute the supported metal. Adding a reducing agent to the solution from which the supported metal is eluted, irradiating the solution containing the reducing agent with microwaves, precipitating the supported metal, and filtering the deposited supported metal, A method for recovering a supported metal from a vehicle-mounted catalyst, including recovery, is targeted.
本開示の回収方法によれば、簡易でコストを抑えて、車載用触媒から担持金属を高い回収率で回収することができる。 According to the recovery method of the present disclosure, the supported metal can be recovered from the vehicle-mounted catalyst at a high recovery rate with a simple cost reduction.
本開示の車載用触媒からの担持金属の回収方法は、担体上に担持金属を担持した車載用触媒のハニカム構造の孔に、酸溶液を導入すること、前記酸溶液を導入した車載用触媒にマイクロ波照射を行い、前記担持金属を溶出させること、前記担持金属が溶出した溶液に還元剤を加えること、前記還元剤を加えた溶液にマイクロ波照射を行い、前記担持金属を析出させること、及び前記析出した担持金属をろ過して、回収することを含む。 The method for recovering a supported metal from a vehicle-mounted catalyst according to the present disclosure includes: introducing an acid solution into the pores of the honeycomb structure of the vehicle-mounted catalyst having a supported metal supported on a carrier; and introducing the acid solution into the vehicle-mounted catalyst Performing microwave irradiation to elute the supported metal, adding a reducing agent to the solution from which the supported metal is eluted, performing microwave irradiation on the solution to which the reducing agent is added, and depositing the supported metal; And filtering and recovering the deposited supported metal.
本開示の方法によれば、酸溶液、還元剤、及びマイクロ波照射を用いて、担持金属を溶出、析出させて、車載用触媒を粉砕せずに、担持金属を回収することができ、回収率が高く、簡易且つ低コストで担持金属の回収が可能になる。本開示の方法によれば、車載用触媒に含まれる担持金属の回収率は、好ましくは97%以上、より好ましくは99%以上である。 According to the method of the present disclosure, the supported metal can be recovered without using an acid solution, a reducing agent, and microwave irradiation to elute and deposit the supported metal and pulverize the on-vehicle catalyst. The rate is high, and the supported metal can be recovered easily and at low cost. According to the method of the present disclosure, the recovery rate of the supported metal contained in the vehicle-mounted catalyst is preferably 97% or more, more preferably 99% or more.
また、本開示の方法によれば、従来方法の粉砕工程や担持金属とそれ以外の材料の選別工程が不要であり、特殊な設備を必要とせず、運送コストもかけずに、自動車の解体現場の近くで迅速に担持金属の回収を行うことができる。 In addition, according to the method of the present disclosure, the pulverization process of the conventional method and the selection process of the supported metal and other materials are unnecessary, no special equipment is required, and the transportation cost is not increased. It is possible to quickly recover the supported metal in the vicinity.
また、本開示の方法によれば、車載用触媒を粉砕する必要がないだけでなく、車載用触媒の担体部分の溶出を少なく抑えつつ、ハニカム構造の内壁表面に存在する担持金属を選択的に溶解することができる。そのため、担持金属の再利用だけでなく、担体部分の再利用も可能となる。 In addition, according to the method of the present disclosure, not only the in-vehicle catalyst does not need to be pulverized but also the supported metal existing on the inner wall surface of the honeycomb structure is selectively suppressed while suppressing the elution of the support portion of the in-vehicle catalyst. Can be dissolved. Therefore, it is possible not only to reuse the supported metal but also to reuse the carrier part.
車載用触媒は、自動車等の排気ガス中の有害ガスを無害なガスに変換する機能を有するものである。本開示の回収方法に用いられる車載用触媒は、担体上に担持金属を担持したものであれば、特に限定されない。 The in-vehicle catalyst has a function of converting harmful gas in exhaust gas of an automobile or the like into harmless gas. The vehicle-mounted catalyst used in the recovery method of the present disclosure is not particularly limited as long as it carries a supported metal on a carrier.
車載用触媒の一例としては、以下のものが挙げられる。例えば、車載用触媒は、シリカ、アルミナ、及びマグネシアを主成分とするコーディエライトハニカム担体構造を有し、ハニカム構造の内壁表面に、直径が10nm程度のセリア等の助触媒粒子(担体部分)及び直径が1〜2nm程度の触媒活性点であるPd、Rh、Pt等の担持金属の粒子が分散して配置されている。 The following are mentioned as an example of a vehicle-mounted catalyst. For example, an in-vehicle catalyst has a cordierite honeycomb carrier structure mainly composed of silica, alumina , and magnesia , and cocatalyst particles (carrier part) such as ceria having a diameter of about 10 nm on the inner wall surface of the honeycomb structure. In addition, particles of supported metal such as Pd, Rh, and Pt, which are catalytic active points having a diameter of about 1 to 2 nm, are arranged in a dispersed manner.
酸溶液は、好ましくは、塩酸、王水、硝酸、または硫酸であり、より好ましくは塩酸または王水である。Pd、Pt、Rh等の貴金属を溶解するためには、Cl-イオンを含む塩酸または王水がより好ましく、王水がさらに好ましい。 The acid solution is preferably hydrochloric acid, aqua regia, nitric acid, or sulfuric acid, more preferably hydrochloric acid or aqua regia. In order to dissolve noble metals such as Pd, Pt, and Rh, hydrochloric acid or aqua regia containing Cl - ions is more preferred, and aqua regia is even more preferred.
酸溶液は、好ましくは50〜100℃に加温されている。加温された酸溶液を用いることにより、マイクロ波の照射時間を短縮することができる。 The acid solution is preferably heated to 50 to 100 ° C. By using the heated acid solution, the microwave irradiation time can be shortened.
塩酸は好ましくは濃塩酸であり、濃度は好ましくは実質的に35〜36%である。王水は、濃塩酸と濃硝酸とが体積比で実質的に3:1で構成され、このときの濃塩酸の濃度は、好ましくは実質的に35〜36%であり、濃硝酸濃度の濃度は、好ましくは実質的に60〜70%である。硝酸は好ましくは濃硝酸であり、濃度は好ましくは実質的に60〜70%である。硫酸は好ましくは濃硫酸であり、濃度は好ましくは実質的に90〜98%である。 The hydrochloric acid is preferably concentrated hydrochloric acid, and the concentration is preferably substantially 35-36%. The aqua regia is composed of concentrated hydrochloric acid and concentrated nitric acid in a volume ratio of substantially 3: 1, and the concentration of concentrated hydrochloric acid is preferably substantially 35 to 36%. Is preferably substantially 60-70%. The nitric acid is preferably concentrated nitric acid, and the concentration is preferably substantially 60-70%. The sulfuric acid is preferably concentrated sulfuric acid, and the concentration is preferably substantially 90-98%.
車載用触媒のハニカム構造の孔に酸溶液を任意の方法で導入することができる。例えば、車載用触媒を酸溶液に浸漬するか、車載用触媒のハニカム構造の孔の開口部上に酸溶液を配置するか、または各孔に酸溶液を注入してもよい。 The acid solution can be introduced into the pores of the honeycomb structure of the vehicle-mounted catalyst by any method. For example, the vehicle-mounted catalyst may be immersed in the acid solution, the acid solution may be disposed on the opening of the honeycomb structure of the vehicle-mounted catalyst, or the acid solution may be injected into each hole.
図1に示すように、酸溶液は毛細管現象で車載用触媒のハニカム構造の孔に入るので、酸溶液の使用量は少量でよい。酸溶液は毛細管現象によって、ハニカム構造の孔に入り内壁表面に添着されている担持金属に到達するので、マイクロ波照射で酸溶液及び担持金属粒子を加熱することができる。 As shown in FIG. 1, since the acid solution enters the pores of the honeycomb structure of the vehicle-mounted catalyst by capillary action, the amount of the acid solution used may be small. The acid solution enters the pores of the honeycomb structure and reaches the supported metal attached to the inner wall surface by capillary action, so that the acid solution and the supported metal particles can be heated by microwave irradiation.
酸溶液を導入した車載用触媒に照射するマイクロ波の波長は、好ましくは300MHz〜4GHz、より好ましくは2〜3GHzである。このように波長範囲のマイクロ波を照射することによって、車載用触媒から効率的に担持金属を溶出させることができる。 The wavelength of the microwave irradiated to the vehicle-mounted catalyst into which the acid solution is introduced is preferably 300 MHz to 4 GHz, more preferably 2 to 3 GHz. By irradiating microwaves in the wavelength range in this way, the supported metal can be efficiently eluted from the on-vehicle catalyst.
酸溶液を導入した車載用触媒に照射するマイクロ波の出力は、好ましくは500W以上、より好ましくは700W以上、さらに好ましくは1000W以上である。マイクロ波の出力の上限は特に限定されないが、例えば3000W以下にしてもよい。 The output of the microwave applied to the vehicle-mounted catalyst into which the acid solution is introduced is preferably 500 W or more, more preferably 700 W or more, and further preferably 1000 W or more. The upper limit of the microwave output is not particularly limited, but may be, for example, 3000 W or less.
酸溶液を導入した車載用触媒に照射するマイクロ波の照射時間は、好ましくは0.5〜5分である。本開示の方法によれば、短時間で車載用触媒から担持金属を溶出させることができる。 The microwave irradiation time for irradiating the vehicle-mounted catalyst into which the acid solution is introduced is preferably 0.5 to 5 minutes. According to the method of the present disclosure, the supported metal can be eluted from the in-vehicle catalyst in a short time.
酸溶液を導入した車載用触媒に照射するマイクロ波は、マイクロ波を照射可能な装置で照射され、好ましくは電子レンジを用いて照射することができる。マイクロ波の照射装置として電子レンジを用いることができるので、自動車の解体現場の近くで運送コストをかけずに迅速且つ低コストで、車載用触媒から容易に担持金属を溶出させることが可能となる。 The microwave irradiated to the vehicle-mounted catalyst into which the acid solution is introduced is irradiated by a device that can irradiate the microwave, and preferably can be irradiated using a microwave oven. Since a microwave oven can be used as a microwave irradiation device, the supported metal can be easily eluted from the vehicle-mounted catalyst quickly and at low cost without incurring transportation costs near the dismantling site of the automobile. .
酸溶液を導入した車載用触媒にマイクロ波照射を行うことは、好ましくは窒素雰囲気中または希ガス雰囲気中で行われ、より好ましくは希ガス雰囲気中で行われ、さらに好ましくはアルゴン雰囲気中で行われる。 The microwave irradiation of the on-vehicle catalyst into which the acid solution is introduced is preferably performed in a nitrogen atmosphere or a rare gas atmosphere, more preferably in a rare gas atmosphere, and further preferably in an argon atmosphere. Is called.
酸溶液を導入しマイクロ波照射を行って担持金属を溶出させる際に、担持金属が金属酸化物になると溶解性が低下する。上記雰囲気中で酸溶液を導入した車載用触媒にマイクロ波照射を行うことにより、担持金属の酸化物形成を抑制することができ、車載用触媒からの担持金属の溶出率をより向上することができる。 When an acid solution is introduced and microwave irradiation is performed to elute the supported metal, the solubility decreases if the supported metal becomes a metal oxide. By irradiating the vehicle-mounted catalyst introduced with the acid solution in the atmosphere with microwaves, the formation of oxide of the supported metal can be suppressed, and the dissolution rate of the supported metal from the vehicle-mounted catalyst can be further improved. it can.
酸溶液を導入しマイクロ波照射を行って車載用触媒から担持金属を溶出させた後、車載用触媒を水中に浸漬させるか、または車載用触媒内に水を導入して、溶出した担持金属を含む溶液として、車載用触媒の外に取り出すことができる。 After the acid solution is introduced and microwave irradiation is performed to elute the supported metal from the in-vehicle catalyst, the in-vehicle catalyst is immersed in water or water is introduced into the in-vehicle catalyst to remove the eluted supported metal. As a solution containing, it can take out out of a vehicle-mounted catalyst.
本開示の方法においては、担持金属が溶出した溶液に還元剤を加え、還元剤を加えた溶液にマイクロ波照射を行う。担持金属が溶出した溶液に還元剤を加え、マイクロ波照射を行うことにより、溶解した担持金属を短時間で析出させることができる。 In the method of the present disclosure, a reducing agent is added to the solution from which the supported metal is eluted, and microwave irradiation is performed on the solution to which the reducing agent is added. By adding a reducing agent to the solution from which the supported metal is eluted and performing microwave irradiation, the dissolved supported metal can be precipitated in a short time.
還元剤は、好ましくは、水素化ホウ素ナトリウム(テトラホウ酸ナトリウム)、水素化ホウ素リチウム、トリエチルシラン、またはこれらの組み合わせであり、好ましくは水酸化ナトリウムが共存するアルカリ条件下で用いられる。 The reducing agent is preferably sodium borohydride (sodium tetraborate), lithium borohydride, triethylsilane, or a combination thereof, and is preferably used under alkaline conditions in which sodium hydroxide coexists.
担持金属が溶出した溶液への還元剤の添加量は、好ましくは溶液の質量に対して0.1〜10質量%である。 The amount of the reducing agent added to the solution from which the supported metal is eluted is preferably 0.1 to 10% by mass with respect to the mass of the solution.
還元剤を添加した担持金属が溶出した溶液に照射するマイクロ波の波長は、好ましくは300MHz〜4GHz、より好ましくは2〜3GHzである。このような波長範囲のマイクロ波を照射することによって、溶解した担持金属をより短時間で析出させることができる。 The wavelength of the microwave irradiated to the solution from which the supported metal added with the reducing agent is eluted is preferably 300 MHz to 4 GHz, more preferably 2 to 3 GHz. By irradiating microwaves in such a wavelength range, the dissolved supported metal can be deposited in a shorter time.
還元剤を添加した担持金属が溶出した溶液に照射するマイクロ波の出力は、好ましくは500W以上、より好ましくは700W以上、さらに好ましくは1000W以上である。マイクロ波の出力の上限は特に限定されないが、例えば3000W以下にしてもよい。 The output of the microwave applied to the solution from which the supported metal added with the reducing agent is eluted is preferably 500 W or more, more preferably 700 W or more, and further preferably 1000 W or more. The upper limit of the microwave output is not particularly limited, but may be, for example, 3000 W or less.
還元剤を添加した担持金属が溶出した溶液に照射するマイクロ波の照射時間は、好ましくは15分以内、より好ましくは12分以内、さらにより好ましくは9分以内である。本開示の方法によれば、溶解した担持金属を短時間で析出させることができる。 The irradiation time of the microwave applied to the solution from which the supported metal to which the reducing agent is added is eluted is preferably within 15 minutes, more preferably within 12 minutes, and even more preferably within 9 minutes. According to the method of the present disclosure, the dissolved supported metal can be deposited in a short time.
理論に束縛されるものではないが、還元剤を加えマイクロ波を照射することで担持金属粒子が局所的に加熱され、加熱された金属微粒子同士が凝集し、析出が促進すると考えられる。また、マイクロ波を照射することで溶媒の温度が上昇するため、例えば、次の金属析出反応が促進すると考えられる。 Without being bound by theory, it is considered that by adding a reducing agent and irradiating microwaves, the supported metal particles are locally heated, and the heated metal fine particles are aggregated to promote precipitation. Moreover, since the temperature of a solvent rises by irradiating a microwave, it is thought that the following metal precipitation reaction accelerates | stimulates, for example.
BH4-+3H2O→BO3+7H++8e-
Pt2++2e-→Pt
Pd2++2e-→Pd
Rh2++2e-→Rh
BH 4 + + 3H 2 O → BO 3 + 7H + + 8e −
Pt 2+ + 2e − → Pt
Pd 2+ + 2e − → Pd
Rh 2+ + 2e - → Rh
還元剤を添加した担持金属が溶出した溶液に照射するマイクロ波は、マイクロ波を照射可能な装置で照射され、好ましくは電子レンジを用いて照射することができる。マイクロ波の照射装置として電子レンジを用いることができるので、自動車の解体現場の近くで運送コストをかけずに迅速且つ低コストで、溶解した担持金属を容易に析出させることができる。 The microwave irradiated to the solution from which the supported metal to which the reducing agent is added is eluted is irradiated by a device that can irradiate the microwave, and can be preferably irradiated using a microwave oven. Since a microwave oven can be used as the microwave irradiation device, the dissolved supported metal can be easily deposited quickly and at low cost without incurring transportation costs near the dismantling site of the automobile.
還元剤を添加した担持金属が溶出した溶液にマイクロ波照射を行うことは、好ましくは窒素雰囲気中または希ガス雰囲気中で行われ、より好ましくは希ガス雰囲気中で行われ、さらに好ましくはアルゴン雰囲気中で行われる。 The microwave irradiation of the solution from which the supported metal added with the reducing agent is eluted is preferably performed in a nitrogen atmosphere or a rare gas atmosphere, more preferably in a rare gas atmosphere, and still more preferably an argon atmosphere. Done in.
還元剤を添加しマイクロ波照射を行って担持金属を析出させる際に、担持金属が金属酸化物になると析出性が低下する。上記雰囲気中で、還元剤を添加した担持金属が溶出した溶液にマイクロ波照射を行うことにより、担持金属の酸化物形成を抑制することができ、担持金属の析出率を向上することができる。 When adding a reducing agent and performing microwave irradiation to deposit the supported metal, if the supported metal becomes a metal oxide, the deposition property is lowered. By performing microwave irradiation on the solution from which the supported metal added with the reducing agent is eluted in the above atmosphere, oxide formation of the supported metal can be suppressed, and the deposition rate of the supported metal can be improved.
溶液中で担持金属を析出させた後、析出した担持金属をろ過して、回収する。ろ過には、ろ紙や吸引ろ過を用いることができる。 After depositing the supported metal in the solution, the deposited supported metal is filtered and recovered. For the filtration, filter paper or suction filtration can be used.
担持金属は好ましくは白金族元素であり、より好ましくはPd、Rh、及びPtからなる群から選択される少なくとも一種の金属である。 The supported metal is preferably a platinum group element, more preferably at least one metal selected from the group consisting of Pd, Rh, and Pt.
(実施例1)
(車載用触媒の含有成分及び含有量の分析)
使用済みの車載用触媒を粉砕し、2.0gの粉砕した車載用触媒をメノウ乳鉢を用いて、200メッシュ以下までさらに粉砕した。200メッシュ以下に粉砕した試料について、エネルギー分散型蛍光X線分析装置(XRF、Rigaku,EDXL300)を用いて、含有元素の定性分析及び定量分析を行った。車載用触媒は、10万キロ走行した自動車を解体して取り出したものであり、XRFによって定性した結果、シリカ、アルミナ、マグネシア、及びセリアを主成分としたコーディエライトハニカム担体構造であった。表1に、車載用触媒の含有成分及び含有量を示す。
(Example 1)
(Analysis of components and content of automotive catalyst)
The used vehicle-mounted catalyst was pulverized, and 2.0 g of the crushed vehicle-mounted catalyst was further pulverized to 200 mesh or less using an agate mortar. About the sample grind | pulverized to 200 mesh or less, the qualitative analysis and quantitative analysis of the contained element were performed using the energy dispersive X-ray fluorescence analyzer (XRF, Rigaku, EDXL300). The in-vehicle catalyst was obtained by dismantling and taking out an automobile that had traveled 100,000 km, and as a result of qualification by XRF, it had a cordierite honeycomb carrier structure mainly composed of silica, alumina, magnesia, and ceria. Table 1 shows the components and contents of the in-vehicle catalyst.
(車載用触媒から担持金属の溶出)
濃度36%の濃塩酸(関東化学株式会社製)と濃度61%の濃硝酸(関東化学株式会社製)とを体積比で3:1で混合し王水を調製した。試験のために1.0gの立方体になるように裁断した上記使用済みの車載用触媒と、常温の王水10mLと、フッ素樹脂容器とを、グローブボックス内に配置した。グローブボックス内の雰囲気をArガスで置換した。グローブボックス内で、フッ素樹脂(ポリテトラフルオロエチレン)容器に車載用触媒と王水10mLとを入れて車載用触媒のハニカム構造の孔に王水を導入し、フッ素樹脂容器を密封した。密封したフッ素樹脂容器をグローブボックスから取り出し、出力が500Wで波長が2.45GHzの電子レンジ(Panasonic製、NE−EH224)に入れて、10秒照射及び1分放置のマイクロ波照射を5回繰り返し行った。
(Elution of supported metal from in-vehicle catalyst)
Aqua regia was prepared by mixing a concentrated hydrochloric acid with a concentration of 36% (manufactured by Kanto Chemical Co., Ltd.) and concentrated nitric acid with a concentration of 61% (manufactured by Kanto Chemical Co., Ltd.) at a volume ratio of 3: 1. The above-mentioned used vehicle-mounted catalyst cut into a 1.0 g cube for the test, 10 mL of room temperature aqua regia, and a fluororesin container were placed in a glove box. The atmosphere in the glove box was replaced with Ar gas. In the glove box, the on-vehicle catalyst and 10 mL of aqua regia were placed in a fluororesin (polytetrafluoroethylene) container, aqua regia was introduced into the holes in the honeycomb structure of the on-vehicle catalyst, and the fluorine resin container was sealed. Remove the sealed fluororesin container from the glove box, put it in a microwave oven (manufactured by Panasonic, NE-EH224) with an output of 500 W and a wavelength of 2.45 GHz, and repeat microwave irradiation for 10 seconds and for 1 minute. went.
マイクロ波照射を行ったフッ素樹脂容器内で、車載用触媒内に純水を導入して、溶出した担持金属を、溶出した担持金属を含む溶液として車載用触媒の外に取り出した。溶出した担持金属を含む溶液を5Cろ紙(ADVANTEC、110mm)を用いてろ過し、ろ過した溶液中のPd、Pt、及びRhの濃度を誘導結合プラズマ質量分析計(ICP−MS、Perkin Elmer製、ELAN DRCII)で測定し、溶出量を求めた。 In a fluororesin container subjected to microwave irradiation, pure water was introduced into the in-vehicle catalyst, and the eluted supported metal was taken out of the in-vehicle catalyst as a solution containing the eluted supported metal. The solution containing the eluted supported metal was filtered using 5C filter paper (ADVANTEC, 110 mm), and the concentrations of Pd, Pt, and Rh in the filtered solution were determined by inductively coupled plasma mass spectrometer (ICP-MS, manufactured by Perkin Elmer, ELAN DRCII) to determine the elution amount.
(実施例2〜6)
実施例2〜6においては、10秒照射及び1分放置のマイクロ波照射を1回、2回、3回、10回、及び20回、繰り返し行ったこと以外は、実施例1と同様の方法で溶出量を測定した。
(Examples 2 to 6)
In Examples 2 to 6, the same method as in Example 1 except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated once, twice, three times, ten times, and twenty times. The amount of elution was measured with
(実施例7)
酸溶液として、濃度が36%の濃塩酸(関東化学株式会社製)を用いたこと以外は、実施例1と同様の方法で溶出量を測定した。
(Example 7)
The elution amount was measured in the same manner as in Example 1 except that concentrated hydrochloric acid having a concentration of 36% (manufactured by Kanto Chemical Co., Inc.) was used as the acid solution.
(実施例8〜12)
実施例8〜12においては、10秒照射及び1分放置のマイクロ波照射を1回、2回、3回、10回、及び20回、繰り返し行ったこと以外は、実施例7と同様の方法で溶出量を測定した。
(Examples 8 to 12)
In Examples 8 to 12, the same method as in Example 7 except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated once, twice, three times, ten times, and twenty times. The amount of elution was measured with
(実施例13)
酸溶液として、濃度が61%の濃硝酸(関東化学株式会社製)を用いたこと以外は、実施例1と同様の方法で溶出量を測定した。
(Example 13)
The amount of elution was measured in the same manner as in Example 1 except that concentrated nitric acid having a concentration of 61% (manufactured by Kanto Chemical Co., Inc.) was used as the acid solution.
(実施例14〜18)
実施例14〜18においては、10秒照射及び1分放置のマイクロ波照射を1回、2回、3回、10回、及び20回、繰り返し行ったこと以外は、実施例13と同様の方法で溶出量を測定した。
(Examples 14 to 18)
In Examples 14 to 18, the same method as in Example 13 except that 10 second irradiation and 1 minute microwave irradiation were repeated once, twice, three times, ten times, and twenty times. The amount of elution was measured with
(実施例19)
酸溶液として、濃度が96%の濃硫酸(関東化学株式会社製)を用いたこと以外は、実施例1と同様の方法で溶出量を測定した。
(Example 19)
The elution amount was measured in the same manner as in Example 1 except that 96% concentrated sulfuric acid (manufactured by Kanto Chemical Co., Inc.) was used as the acid solution.
(実施例20〜24)
実施例20〜24においては、10秒照射及び1分放置のマイクロ波照射を1回、2回、3回、10回、及び20回、繰り返し行ったこと以外は、実施例19と同様の方法で溶出量を測定した。
(Examples 20 to 24)
In Examples 20 to 24, the same method as in Example 19 except that 10 second irradiation and 1 minute microwave irradiation were repeated once, twice, three times, ten times, and twenty times. The amount of elution was measured with
(比較例1)
車載用触媒中の貴金属の従来の回収方法である湿式分解法を用いて、担持金属から担持金属を溶出させて溶出量を測定した。
(Comparative Example 1)
The amount of elution was measured by elution of the supported metal from the supported metal using a wet decomposition method, which is a conventional method for recovering noble metals in the vehicle-mounted catalyst.
具体的には、次の方法で行った。車載用触媒を粉砕して、1.0gの粉砕物を得た。空気中にて、ホットプレート上に配置したフッ素樹脂容器中に王水を入れ80℃に加温し、粉砕物を加温した王水中に浸漬し、1時間静置して、粉砕物を溶解させた。粉砕物を溶解させた溶液を5Cろ紙(ADVANTEC、110mm)を用いてろ過し、ろ過した溶液中のPd、Pt、及びRhの濃度を誘導結合プラズマ質量分析計(ICP−MS、Perkin Elmer製、ELAN DRCII)で測定し、溶出量を求めた。 Specifically, the following method was used. The in-vehicle catalyst was pulverized to obtain 1.0 g of a pulverized product. In air, aqua regia is placed in a fluororesin container placed on a hot plate and heated to 80 ° C. The crushed product is immersed in the heated aqua regia and allowed to stand for 1 hour to dissolve the crushed product. I let you. The solution in which the pulverized product was dissolved was filtered using 5C filter paper (ADVANTEC, 110 mm), and the concentrations of Pd, Pt, and Rh in the filtered solution were determined by inductively coupled plasma mass spectrometer (ICP-MS, manufactured by Perkin Elmer, ELAN DRCII) to determine the elution amount.
(比較例2〜3)
比較例2〜3においては、王水を100℃、150℃に加温したこと以外は、比較例1と同様の方法で溶出量を測定した。
(Comparative Examples 2-3)
In Comparative Examples 2-3, the amount of elution was measured by the same method as Comparative Example 1 except that the aqua regia was heated to 100 ° C and 150 ° C.
(比較例4)
酸溶液として、濃度が36%の濃塩酸(関東化学株式会社製)を用いたこと以外は、比較例1と同様の方法で、担持金属の溶出量を測定した。
(Comparative Example 4)
The elution amount of the supported metal was measured in the same manner as in Comparative Example 1 except that concentrated hydrochloric acid having a concentration of 36% (manufactured by Kanto Chemical Co., Ltd.) was used as the acid solution.
(比較例5〜6)
比較例5〜6においては、濃塩酸を100℃、150℃に加温したこと以外は、比較例4と同様の方法で溶出量を測定した。
(Comparative Examples 5-6)
In Comparative Examples 5-6, the elution amount was measured by the same method as Comparative Example 4 except that concentrated hydrochloric acid was heated to 100 ° C and 150 ° C.
(比較例7)
酸溶液として、濃度が61%の濃硝酸(関東化学株式会社製)を用いたこと以外は、比較例1と同様の方法で溶出量を測定した。
(Comparative Example 7)
The amount of elution was measured by the same method as in Comparative Example 1 except that concentrated nitric acid having a concentration of 61% (manufactured by Kanto Chemical Co., Inc.) was used as the acid solution.
(比較例8〜9)
比較例8〜9においては、濃硝酸を100℃、150℃に加温したこと以外は、比較例7と同様の方法で溶出量を測定した。
(Comparative Examples 8-9)
In Comparative Examples 8 to 9, the amount of elution was measured by the same method as Comparative Example 7 except that concentrated nitric acid was heated to 100 ° C. and 150 ° C.
(比較例10)
酸溶液として、濃度が96%の濃硫酸(関東化学株式会社製)を用いたこと以外は、比較例1と同様の方法で溶出量を測定した。
(Comparative Example 10)
The amount of elution was measured in the same manner as in Comparative Example 1 except that 96% concentrated sulfuric acid (manufactured by Kanto Chemical Co., Inc.) was used as the acid solution.
(比較例11〜12)
比較例11〜12においては、濃硫酸を100℃、150℃に加温したこと以外は、比較例10と同様の方法で溶出量を測定した。
(Comparative Examples 11-12)
In Comparative Examples 11-12, the elution amount was measured by the same method as Comparative Example 10 except that concentrated sulfuric acid was heated to 100 ° C. and 150 ° C.
図2〜4に、実施例1〜24におけるマイクロ波照射時間とPd、Pt、及びRhの溶出量との関係を表すグラフを示す。図5〜7に、比較例1〜12におけるホットプレート上温度とPd、Pt、及びRhの溶出量との関係を表すグラフを示す。 FIGS. 2-4 shows the graph showing the relationship between the microwave irradiation time in Examples 1-24, and the elution amount of Pd, Pt, and Rh. The graph showing the relationship between the hot-plate temperature in Comparative Examples 1-12 and the elution amount of Pd, Pt, and Rh in Comparative Examples 1-12 is shown in FIGS.
(実施例25)
酸溶液として、60℃に加温した王水10mLを用いたこと以外は、実施例1と同様の方法でPd、Pt、及びRhの溶出量を測定した。また、担体成分であるAl及びMgの溶出率についても測定した。
(Example 25)
The elution amounts of Pd, Pt, and Rh were measured in the same manner as in Example 1 except that 10 mL of aqua regia warmed to 60 ° C. was used as the acid solution. In addition, the elution rates of Al and Mg as carrier components were also measured.
(実施例26〜27)
実施例26〜27においては、10秒照射及び1分放置のマイクロ波照射を1回及び3回、繰り返し行ったこと以外は、実施例25と同様の方法で溶出量及び溶出率を測定した。
(Examples 26 to 27)
In Examples 26 to 27, the elution amount and elution rate were measured in the same manner as in Example 25 except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated once and three times.
(実施例28)
グローブボックス内の雰囲気を空気にしたこと以外は、実施例25と同様の方法で溶出量及び溶出率を測定した。
(Example 28)
The elution amount and elution rate were measured in the same manner as in Example 25 except that the atmosphere in the glove box was changed to air.
(実施例29〜30)
実施例29〜30においては、10秒照射及び1分放置のマイクロ波照射を1回及び3回、繰り返し行ったこと以外は、実施例28と同様の方法で溶出量及び溶出率を測定した。
(Examples 29 to 30)
In Examples 29 to 30, the elution amount and elution rate were measured in the same manner as in Example 28 except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated once and three times.
(実施例31)
グローブボックス内の雰囲気をN2にしたこと以外は、実施例25と同様の方法で溶出量及び溶出率を測定した。
(Example 31)
Except that the atmosphere in the glove box was N 2, was measured elution amount and dissolution rate in the same manner as in Example 25.
(実施例32〜33)
実施例32〜33においては、10秒照射及び1分放置のマイクロ波照射を1回及び3回、繰り返し行ったこと以外は、実施例31と同様の方法で溶出量及び溶出率を測定した。
(Examples 32-33)
In Examples 32-33, the elution amount and elution rate were measured in the same manner as in Example 31 except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated once and three times.
図8〜10に、実施例25〜33におけるマイクロ波照射時間及び雰囲気ガスとPd、Pt、及びRhの溶出量との関係を表すグラフを示す。 The graph showing the relationship between the microwave irradiation time in Examples 25-33, atmospheric gas, and the elution amount of Pd, Pt, and Rh in FIGS. 8-10 is shown.
図11〜13に、実施例25〜33におけるマイクロ波照射時間及び雰囲気ガスとAl及びMgの溶出率との関係を表すグラフを示す。 In FIGS. 11-13, the graph showing the relationship between the microwave irradiation time in Example 25-33, atmospheric gas, and the elution rate of Al and Mg is shown.
(マイクロ波照射法によるパラジウム黒粉末及び白金黒粉末の溶出)
正確な溶解率及び回収率を求めるため、白金黒粉末及びパラジウム黒粉末を用いて溶解実験を行った。
(Elution of palladium black powder and platinum black powder by microwave irradiation method)
In order to obtain an accurate dissolution rate and recovery rate, dissolution experiments were performed using platinum black powder and palladium black powder.
(実施例34)
実施例1と同様にArガスで置換したグローブボックス内でパラジウム黒粉末(和光純薬工業製、純度97%以上)と60℃に加温した王水10mLとをフッ素樹脂(ポリテトラフルオロエチレン)容器に入れ密封した。その後、出力が500Wで波長が2.45GHzの電子レンジ(Panasonic製、NE−EH224)を用いて、10秒照射、1分放置のマイクロ波照射を5回行った。溶解したPdを含む溶液を5Cろ紙(ADVANTEC、110mm)を用いてろ過し、ろ過した溶液中のPdの濃度を誘導結合プラズマ質量分析計(ICP−MS、Perkin Elmer製、ELAN DRCII)で測定し、溶解率を求めた。
(Example 34)
Fluorine resin (polytetrafluoroethylene) containing palladium black powder (manufactured by Wako Pure Chemical Industries, purity 97% or more) and aqua regia 10 mL heated to 60 ° C. in a glove box substituted with Ar gas as in Example 1. Sealed in a container. Then, using a microwave oven (manufactured by Panasonic, NE-EH224) having an output of 500 W and a wavelength of 2.45 GHz, microwave irradiation was performed 5 times for 10 seconds and 1 minute. The solution containing dissolved Pd is filtered using 5C filter paper (ADVANTEC, 110 mm), and the concentration of Pd in the filtered solution is measured with an inductively coupled plasma mass spectrometer (ICP-MS, manufactured by Perkin Elmer, ELAN DRCII). The dissolution rate was determined.
(実施例35)
10秒照射及び1分放置のマイクロ波照射を10回、繰り返し行ったこと以外は、実施例34と同様の方法で溶解率を測定した。
(Example 35)
The dissolution rate was measured in the same manner as in Example 34, except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated 10 times.
(実施例36)
パラジウム黒粉末に代えて白金黒粉末(田中貴金属製、純度98%以上,粒度74μm以下)を溶解したこと以外は、実施例34と同様の方法で溶解率を測定した。
(Example 36)
The dissolution rate was measured in the same manner as in Example 34 except that platinum black powder (made by Tanaka Kikinzoku, purity 98% or more, particle size 74 μm or less) was dissolved instead of palladium black powder.
(実施例37)
10秒照射及び1分放置のマイクロ波照射を10回、繰り返し行ったこと以外は、実施例36と同様の方法で溶解率を測定した。
(Example 37)
The dissolution rate was measured in the same manner as in Example 36 except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated 10 times.
表2に、実施例34及び36のマイクロ波50秒照射時のAr雰囲気におけるパラジウム黒粉末及び白金黒粉末の溶解率を示す。 Table 2 shows the dissolution rates of palladium black powder and platinum black powder in an Ar atmosphere when the microwaves of Examples 34 and 36 were irradiated for 50 seconds.
表3に、実施例35及び37のマイクロ波100秒照射時のAr雰囲気におけるパラジウム黒粉末及び白金黒粉末の溶解率を示す。 Table 3 shows the dissolution rates of palladium black powder and platinum black powder in an Ar atmosphere when the microwaves of Examples 35 and 37 were irradiated for 100 seconds.
(マイクロ波照射法によるパラジウム黒粉末及び白金黒粉末の回収) (Recovery of palladium black powder and platinum black powder by microwave irradiation method)
(実施例38)
実施例34と同様の方法でパラジウム黒粉末を王水に溶解させて得られたパラジウム黒粉末溶解液20mLに、還元剤として1.25M水酸化ナトリウムと1Mテトラヒドロホウ酸ナトリウムとの混合液1.5mLを滴下し、出力が500Wで波長が2.45GHzの電子レンジ(Panasonic製、NE−EH224)を用いて、10秒照射1分放置のマイクロ波照射を5回繰り返し行い、Pdを析出させた。
(Example 38)
A mixed solution of 1.25 M sodium hydroxide and 1 M sodium tetrahydroborate as a reducing agent was added to 20 mL of a palladium black powder solution obtained by dissolving palladium black powder in aqua regia in the same manner as in Example 34. 5 mL was dropped, and microwave irradiation was performed 5 times by using a microwave oven (manufactured by Panasonic, NE-EH224) having an output of 500 W and a wavelength of 2.45 GHz to deposit Pd. .
Pdが析出した溶液をメンブレンフィルター(ADVANTEC、0.45μm、25mm)で吸引ろ過し、残ったろ液に塩酸:硝酸=1:1の混酸を加え、ホットプレート上で全量が25mLになるまで溶解した後、ICP−MSにて測定を行い残存量を差し引いて、Pdの回収率を測定した。 The solution in which Pd was precipitated was suction filtered with a membrane filter (ADVANTEC, 0.45 μm, 25 mm), and a mixed acid of hydrochloric acid: nitric acid = 1: 1 was added to the remaining filtrate, and dissolved on the hot plate until the total amount became 25 mL. Thereafter, measurement was performed by ICP-MS, and the residual amount was subtracted to measure the recovery rate of Pd.
(実施例39〜41)
10秒照射及び1分放置のマイクロ波照射を0回、3回、及び10回、繰り返し行ったこと以外は、実施例38と同様の方法で回収率を測定した。
(Examples 39 to 41)
The recovery rate was measured in the same manner as in Example 38, except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated 0 times, 3 times, and 10 times.
(実施例42)
電子レンジの出力を700Wとしたこと以外は実施例38と同様の方法で回収率を測定した。
(Example 42)
The recovery rate was measured in the same manner as in Example 38 except that the output of the microwave oven was set to 700 W.
(実施例43〜44)
10秒照射及び1分放置のマイクロ波照射を3回及び7回、繰り返し行ったこと以外は、実施例42と同様の方法で回収率を測定した。
(Examples 43 to 44)
The recovery rate was measured in the same manner as in Example 42, except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated 3 times and 7 times.
(実施例45)
白金黒粉末を溶解させて得られた白金黒粉末溶解液を用いたこと以外は、実施例38と同様の方法でPtの回収率を測定した。
(Example 45)
The recovery rate of Pt was measured in the same manner as in Example 38 except that a platinum black powder solution obtained by dissolving platinum black powder was used.
(実施例46〜47)
10秒照射及び1分放置のマイクロ波照射を0回及び3回繰り返し行ったこと以外は、実施例45と同様の方法で回収率を測定した。
(Examples 46 to 47)
The recovery rate was measured in the same manner as in Example 45, except that 10 seconds of irradiation and 1 minute of microwave irradiation were repeated 0 times and 3 times.
(実施例48〜49)
電子レンジの出力を700Wとし、10秒照射及び1分放置のマイクロ波照射を1回及び2回、繰り返し行ったこと以外は実施例45と同様の方法で回収率を測定した。
(Examples 48 to 49)
The recovery rate was measured in the same manner as in Example 45 except that the output of the microwave oven was 700 W, and the microwave irradiation was allowed to stand for 10 seconds and left for 1 minute, once and twice.
表4に、実施例38〜41において、出力500Wのマイクロ波と還元剤を用いた場合のパラジウム黒粉末の回収率を示す。 Table 4 shows the recovery rate of palladium black powder in Examples 38 to 41 when using a microwave with an output of 500 W and a reducing agent.
表5に、実施例42〜44において、出力700Wのマイクロ波と還元剤を用いた場合のパラジウム黒粉末の回収率を示す。 Table 5 shows the recovery rate of palladium black powder in Examples 42 to 44 when using a microwave with an output of 700 W and a reducing agent.
表6に、実施例45〜47において、出力500Wのマイクロ波と還元剤を用いた場合の白金黒粉末の回収率を示す。 Table 6 shows the recovery rate of platinum black powder in Examples 45 to 47 when a microwave with an output of 500 W and a reducing agent are used.
表7に、実施例48〜49において、出力700Wのマイクロ波と還元剤を用いた場合の白金黒粉末の回収率を示す。 Table 7 shows the recovery rate of platinum black powder in Examples 48 to 49 when a microwave with an output of 700 W and a reducing agent were used.
(従来法によるパラジウム黒粉末及び白金粉末の回収)
(比較例13)
マイクロ波照射を行わずに、還元剤を添加したパラジウム黒粉末溶解液を、室温で24時間放置したこと以外は実施例38と同様の方法で、Pdの回収率を測定した。
(Recovery of palladium black powder and platinum powder by conventional method)
(Comparative Example 13)
The recovery rate of Pd was measured in the same manner as in Example 38 except that the palladium black powder solution to which the reducing agent was added without microwave irradiation was allowed to stand at room temperature for 24 hours.
(比較例14)
マイクロ波照射を行わずに、還元剤を添加した白金黒粉末溶解液を、室温で24時間放置したこと以外は実施例45と同様の方法で、Ptの回収率を測定した。
(Comparative Example 14)
The recovery rate of Pt was measured in the same manner as in Example 45 except that the platinum black powder solution to which the reducing agent was added without microwave irradiation was allowed to stand at room temperature for 24 hours.
表8に、比較例13におけるPdの回収率を示す。 Table 8 shows the recovery rate of Pd in Comparative Example 13.
表9に、比較例14におけるPtの回収率を示す。 Table 9 shows the recovery rate of Pt in Comparative Example 14.
図14に、本開示の方法で車載用触媒から担持金属を溶出させる前後の、担持金属であるPtのX線強度を表すグラフを示す。図15に、本開示の方法で車載用触媒から担持金属を溶出させる前後の、担持金属であるPd及びRh、並びに助触媒金属であるCeのX線強度を表すグラフを示す。本開示の方法によれば、車載用触媒の担体部分であるCeの溶出を少なく抑えつつ、担持金属を選択的に溶解することができることが示された。 FIG. 14 shows a graph representing the X-ray intensity of Pt, which is a supported metal, before and after the supported metal is eluted from the in-vehicle catalyst by the method of the present disclosure. FIG. 15 is a graph showing the X-ray intensity of Pd and Rh, which are supported metals, and Ce, which is a promoter metal, before and after the supported metals are eluted from the vehicle-mounted catalyst by the method of the present disclosure. According to the method of the present disclosure, it was shown that the supported metal can be selectively dissolved while suppressing the elution of Ce, which is the carrier portion of the vehicle-mounted catalyst, to a small amount.
Claims (4)
前記酸溶液を導入した車載用触媒にマイクロ波照射を行い、前記担持金属を溶出させること、
前記担持金属が溶出した溶液に還元剤を加えること、
前記還元剤を加えた溶液にマイクロ波照射を行い、前記担持金属を析出させること、及び
前記析出した担持金属をろ過して、回収すること
を含む、車載用触媒からの担持金属の回収方法。 Introducing an acid solution into the pores of the honeycomb structure of an in-vehicle catalyst carrying a supported metal on a carrier;
Performing microwave irradiation on the vehicle-mounted catalyst into which the acid solution is introduced, and eluting the supported metal;
Adding a reducing agent to the solution from which the supported metal is eluted;
A method for recovering a supported metal from an in-vehicle catalyst, comprising: irradiating a solution containing the reducing agent with microwaves to precipitate the supported metal; and filtering and recovering the deposited supported metal.
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