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JP2019143758A - Cylindrical rolling bearing and manufacturing method of cage - Google Patents

Cylindrical rolling bearing and manufacturing method of cage Download PDF

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JP2019143758A
JP2019143758A JP2018030537A JP2018030537A JP2019143758A JP 2019143758 A JP2019143758 A JP 2019143758A JP 2018030537 A JP2018030537 A JP 2018030537A JP 2018030537 A JP2018030537 A JP 2018030537A JP 2019143758 A JP2019143758 A JP 2019143758A
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diameter side
cylindrical
cage
outer diameter
axial
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Inventor
悠介 山田
Yusuke Yamada
悠介 山田
径生 堀
Michio Hori
径生 堀
誠 静内
Makoto SHIZUUCHI
誠 静内
光洋 森内
Mitsuhiro Moriuchi
光洋 森内
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Abstract

To provide a cylindrical rolling bearing which can increase the number of pieces of rollers without enlarging a bearing size, is high in the stiffness of a cage, and can prevent the damage of a raceway surface and the shortage of an oil film, and a manufacturing method of the cage.SOLUTION: A cylindrical rolling bearing 1 comprises an inner ring 2, a plurality of cylindrical rollers 3 and a cage 4, and assembled into an internal periphery of an outside-diameter side member 5. The inner ring 2 has inside-diameter side collars 2b protruding to an outside-diameter side at both sides of an inner raceway surface 2a in an axial line. The cage 4 has a roller holding part 6 located at an inside-diameter side rather than a pitch circle in an alignment row of the cylindrical rollers 3, and a flange part 7 extending to an outside-diameter side from an axial end of the roller holding part 6. In the roller holding part 6, two cylindrical guided parts 6b located at both sides in the axial direction are connected to each other by a plurality of column parts 6c which are aligned in a circumferential direction. The guided parts 6b at both the sides in the axial direction are guided by external peripheral faces of the inside-diameter side collars 2b.SELECTED DRAWING: Figure 1

Description

この発明は、外輪を有しない形式の円筒ころ軸受、例えば風力発電装置の増速機等に用いられる円筒ころ軸受、およびこの円筒ころ軸受用の保持器の製造方法に関する。   The present invention relates to a cylindrical roller bearing of a type having no outer ring, for example, a cylindrical roller bearing used for a speed increaser of a wind power generator, and a method of manufacturing a cage for the cylindrical roller bearing.

風力発電装置の増速機には、一般的に遊星歯車装置が用いられている。遊星歯車装置の遊星歯車を支持する軸受としては、主にラジアル荷重の負荷能力が高い円筒ころ軸受が用いられる。   Generally, a planetary gear device is used for a speed increaser of a wind power generator. As a bearing for supporting the planetary gear of the planetary gear device, a cylindrical roller bearing having a high load capacity for radial load is mainly used.

図13は、円筒ころ軸受を用いた遊星歯車支持部の一例を示す。この遊星歯車支持部は、コンパクト化を図るために、外輪を有さない外輪レス構造の円筒ころ軸受100が使用されている。具体的には、円筒ころ軸受100は、内輪101と、複数の円筒ころ102と、これら円筒ころ102を保持する保持器103とを備え、遊星歯車105が外輪の代わりとなっている。この例では、上記外輪レス構造の2個の円筒ころ軸受100が、一つの遊星歯車105の内周に組み込まれている。   FIG. 13 shows an example of a planetary gear support using a cylindrical roller bearing. In order to reduce the size of the planetary gear support, a cylindrical roller bearing 100 having an outer ring-less structure without an outer ring is used. Specifically, the cylindrical roller bearing 100 includes an inner ring 101, a plurality of cylindrical rollers 102, and a cage 103 that holds the cylindrical rollers 102, and the planetary gear 105 serves as an outer ring. In this example, the two cylindrical roller bearings 100 having the outer ring-less structure are incorporated in the inner periphery of one planetary gear 105.

ところで、風力発電装置が大型化する中にあっても、増速機はコンパクト化・軽量化が求められている。増速機のサイズを決めるファクターとして遊星歯車装置用の円筒ころ軸受のサイズが大きく関係している。このため、円筒ころ軸受を高負荷容量化することで、円筒ころ軸受の小型化が可能となり、増速機のコンパクト化・軽量化を実現できる。   By the way, even if the wind turbine generator is increasing in size, the speed increaser is required to be compact and lightweight. The size of the cylindrical roller bearing for the planetary gear device is greatly related as a factor for determining the size of the speed increaser. For this reason, by increasing the load capacity of the cylindrical roller bearing, it is possible to reduce the size of the cylindrical roller bearing, and it is possible to achieve a reduction in the size and weight of the speed increaser.

しかし、図13の例のように、保持器103の柱部103aが円筒ころ102の配列のピッチ円(直径PCD)上に位置していると、柱部103aが配置されるスペースの分だけ円筒ころ102を配置するためのスペースが狭くなる。そのため、円筒ころ102の径を大きくしたり、円筒ころ102の数を増やしたりすることができず、高負荷容量化を達成することが難しい。   However, as shown in the example of FIG. 13, when the column portion 103a of the cage 103 is positioned on the pitch circle (diameter PCD) of the arrangement of the cylindrical rollers 102, a cylinder corresponding to the space in which the column portion 103a is disposed. Space for disposing the rollers 102 is reduced. Therefore, it is difficult to increase the diameter of the cylindrical roller 102 or increase the number of the cylindrical rollers 102, and it is difficult to achieve a high load capacity.

そこで、円筒ころ軸受や保持器付きころの高負荷容量化を目的に、保持器の柱部の径方向位置をころ配列のピッチ円から内径側または外径側にずらすことで、ころ径の増大化、ころ本数の増加させることが行われている(例えば特許文献1〜4)。   Therefore, for the purpose of increasing the load capacity of cylindrical roller bearings and rollers with cages, the roller diameter is increased by shifting the radial position of the cage pillars from the pitch circle of the roller arrangement to the inner diameter side or outer diameter side. The number of rollers has been increased (for example, Patent Documents 1 to 4).

特開2005−98365号公報JP 2005-98365 A 特開2006−38088号公報JP 2006-38088 A 特開2009−41642号公報JP 2009-41642 A 特開2013−185640号公報JP 2013-185640 A

柱部の径方向位置をころ配列のピッチ円からずらした構成では、一般に、ずらし量が大きい場合、保持器が軌道輪の軌道面に案内される(特許文献1,2,4)。しかし、保持器が軌道輪の軌道面に案内されると、軌道面の損傷や油膜切れが懸念される。   In a configuration in which the radial position of the column portion is shifted from the pitch circle of the roller arrangement, generally, when the shift amount is large, the cage is guided to the raceway surface of the raceway (Patent Documents 1, 2, and 4). However, when the cage is guided to the raceway surface of the raceway, there is a concern that the raceway surface is damaged or the oil film is cut.

また、柱部の径方向位置をころ配列のピッチ円からずらした構成は、相対的に保持器の柱部の断面積が狭いため、柱部自体ならびに保持器全体の剛性が低くなりがちである。特に、ポケットを有する円筒状部分のみからなる保持器(特許文献2,3)の場合、より一層剛性が低くなりやすい。柱部の剛性が低いと、円筒ころのスキューが起こり易く、また柱部の根元に発生する応力によって、柱部が正常な形状を維持できなくなる可能性がある。   In addition, the configuration in which the radial position of the column part is shifted from the pitch circle of the roller arrangement tends to reduce the rigidity of the column part itself and the entire cage because the sectional area of the column part of the cage is relatively narrow. . In particular, in the case of a cage composed of only a cylindrical portion having a pocket (Patent Documents 2 and 3), the rigidity is likely to be further lowered. If the rigidity of the column portion is low, skew of the cylindrical roller is likely to occur, and there is a possibility that the column portion cannot maintain a normal shape due to the stress generated at the base of the column portion.

特許文献4の図1に、柱部の強度向上のために、柱部の軸方向片側にフランジ状のリング部を設けた保持器が図示されている。しかし、この保持器は、柱部がリング部から軸方向に延びる片持ち状であるため、柱部の剛性が高めることが難しく、円筒ころのスキューを抑制する力は小さいと考えられる。   FIG. 1 of Patent Document 4 shows a cage in which a flange-shaped ring portion is provided on one side in the axial direction of the column portion in order to improve the strength of the column portion. However, this retainer has a cantilever shape in which the column portion extends in the axial direction from the ring portion, so that it is difficult to increase the rigidity of the column portion, and the force for suppressing the skew of the cylindrical roller is considered to be small.

この発明の目的は、軸受サイズを大きくすることなく、ころ本数を増加させることができ、保持器の剛性が高く、軌道面の損傷や油膜切れを防止できる円筒ころ軸受を提供することである。
また、この発明の他の目的は、上記円筒ころ軸受に用いられる保持器を効率良く、かつ安価に製造することができる製造方法を提供することである。
An object of the present invention is to provide a cylindrical roller bearing which can increase the number of rollers without increasing the bearing size, has high cage rigidity, and can prevent raceway surface damage and oil film breakage.
Another object of the present invention is to provide a manufacturing method capable of efficiently and inexpensively manufacturing a cage used in the cylindrical roller bearing.

この発明の円筒ころ軸受は、外周面に内輪軌道面が形成された内輪と、前記内輪軌道面を転走する複数の円筒ころと、これら複数の円筒ころを保持する保持器とを備え、
内周面に外径側軌道面が形成され、この外径側軌道面の軸方向片側から内径側に突出する外径側つばを有する外径側部材の内周に、前記外径側軌道面を前記複数の円筒ころが転走し、かつ前記外径側つばにより前記円筒ころの軸方向位置が規制されるように組み込まれる。
この円筒ころ軸受において、
前記内輪は、前記内輪軌道面の軸方向両側に外径側へ突出する内径側つばをそれぞれ有し、
前記保持器は、前記円筒ころの配列のピッチ円よりも内径側に位置するころ保持部と、このころ保持部の軸方向端から外径側に延びるフランジ部とを有し、
前記ころ保持部は、軸方向両側に位置する二つの円筒状の被案内部が、円周方向に並ぶ複数の柱部によって互いに連結され、前記各柱部間が前記複数の円筒ころがそれぞれ収容されるポケットとなる形状であり、
前記軸方向両側の被案内部が前記各内径側つばの外周面によりそれぞれ案内されることを特徴とする。
A cylindrical roller bearing according to the present invention includes an inner ring having an inner ring raceway surface formed on an outer peripheral surface, a plurality of cylindrical rollers that roll on the inner ring raceway surface, and a cage that holds the plurality of cylindrical rollers.
An outer diameter side raceway surface is formed on the inner circumference surface, and the outer diameter side raceway surface is formed on the inner circumference of an outer diameter side member having an outer diameter side collar protruding from one axial side of the outer diameter side raceway surface to the inner diameter side. The plurality of cylindrical rollers are rolled so that the axial position of the cylindrical rollers is regulated by the outer diameter side collar.
In this cylindrical roller bearing,
Each of the inner rings has an inner diameter side collar that protrudes to the outer diameter side on both axial sides of the inner ring raceway surface,
The cage has a roller holding portion located on the inner diameter side of the pitch circle of the arrangement of the cylindrical rollers, and a flange portion extending from the axial end of the roller holding portion to the outer diameter side,
In the roller holding portion, two cylindrical guided portions located on both sides in the axial direction are connected to each other by a plurality of columns arranged in the circumferential direction, and the plurality of cylindrical rollers are accommodated between the columns. It is a shape that becomes a pocket,
The guided portions on both sides in the axial direction are respectively guided by the outer peripheral surfaces of the inner diameter side collars.

この円筒ころ軸受は、内輪、円筒ころ、および保持器で構成され、軸受部品として独立した外輪を有しないため、外輪を有する形式の円筒ころ軸受と比べて外径が小さい。このため、円筒ころ軸受が組み込まれる外径側部材、例えば遊星歯車を小型化することができる。また、保持器のころ保持部を円筒ころの配列のピッチ円よりも内径側に位置させたため、ころ保持部が前記ピッチ円上に位置する場合と比べて、ころ間を狭くして、ころ本数を増加させることができる。これにより、負荷容量の増加を図りつつ、軸受サイズを小さくすることができる。   This cylindrical roller bearing is composed of an inner ring, a cylindrical roller, and a cage, and does not have an independent outer ring as a bearing component. Therefore, the outer diameter of the cylindrical roller bearing is smaller than that of a cylindrical roller bearing having an outer ring. For this reason, the outer diameter side member in which the cylindrical roller bearing is incorporated, for example, a planetary gear can be reduced in size. In addition, since the roller holding portion of the cage is positioned on the inner diameter side of the pitch circle of the cylindrical roller arrangement, the number of rollers can be reduced by reducing the distance between the rollers as compared with the case where the roller holding portion is positioned on the pitch circle. Can be increased. Thereby, the bearing size can be reduced while increasing the load capacity.

この円筒ころ軸受の保持器は、運転時、ころ保持部におけるポケットの軸方向両側の被案内部が、内輪の、内径側軌道面とは離れた各内径側つばの外周面によりそれぞれ案内される。つまり、柱部が内輪の内径側軌道面と接触しない。このため、内径側軌道面の損傷や油膜切れを防止できる。   In the cage of this cylindrical roller bearing, during operation, guided portions on both axial sides of the pocket in the roller holding portion are respectively guided by the outer peripheral surface of each inner diameter side collar of the inner ring that is separated from the inner diameter side raceway surface. . That is, the column portion does not contact the inner race side raceway surface of the inner ring. For this reason, damage to the inner diameter side raceway surface and oil film breakage can be prevented.

この保持器は、柱部の両端が被案内部に繋がっており、柱部が片持ち支持でない。また、ころ保持部の軸方向端に、外径側に延びるフランジ部が設けられている。これらのことから、保持器全体の剛性が高い。   In this cage, both ends of the column part are connected to the guided part, and the column part is not cantilevered. Moreover, the flange part extended in the outer-diameter side is provided in the axial direction end of the roller holding | maintenance part. For these reasons, the overall rigidity of the cage is high.

この発明の円筒ころ軸受において、前記保持器の前記フランジ部は、前記ころ保持部の両側の軸方向端に設けられていてもよい。
この場合、保持器全体の剛性がさらに高くなると共に、前記柱部の剛性も高くなる。それにより、円筒ころのスキューを抑制することができる。
In the cylindrical roller bearing of the present invention, the flange portion of the cage may be provided at axial ends on both sides of the roller holding portion.
In this case, the rigidity of the entire cage is further increased, and the rigidity of the column portion is also increased. Thereby, the skew of a cylindrical roller can be suppressed.

この発明の円筒ころ軸受において、前記保持器の前記フランジ部における前記ポケット間の周方向位置に、外径側に開口する切欠きが形成されていてもよい。
この場合、保持器の軸方向外側の油が、切欠きを通って隣り合う2個の円筒ころの間に入り込み、内輪の内径側軌道面と円筒ころとの接触部に良好に行き渡る。
The cylindrical roller bearing of this invention WHEREIN: The notch opened to the outer-diameter side may be formed in the circumferential direction position between the said pockets in the said flange part of the said holder | retainer.
In this case, the oil on the outer side in the axial direction of the cage enters between two adjacent cylindrical rollers through the notch, and spreads well to the contact portion between the inner ring side raceway surface of the inner ring and the cylindrical roller.

この発明の円筒ころ軸受において、前記保持器の前記被案内部が、軸方向外側に行くに従い前記内輪の前記内径側つばの前記外周面とのすきまが広くなるように傾斜していてもよい。
この場合、保持器の軸方向外側の油が、内輪の内径側つばと保持器の被案内部とのすきまから、内径側つばの軸方向内側に入り込みやすく、内径側軌道面と円筒ころとの接触部の潤滑性能を向上させることができる。
In the cylindrical roller bearing according to the present invention, the guided portion of the cage may be inclined so that a clearance between the inner ring side flange of the inner ring and the outer peripheral surface becomes wider as going outward in the axial direction.
In this case, the oil on the outer side in the axial direction of the cage is likely to enter the inner side in the axial direction of the inner brim from the inner ring side collar of the inner ring and the guided portion of the cage. The lubrication performance of the contact portion can be improved.

この発明の円筒ころ軸受において、前記柱部は、軸方向に垂直な平面で切断した断面形状が、外径面を上辺とし内径面を下辺とする台形形状であってもよい。
この場合、円筒ころと柱部とが面で接触するため、接触部の応力が低減され摩耗が抑制される。
In the cylindrical roller bearing according to the present invention, the column portion may have a trapezoidal shape in which a cross-section cut by a plane perpendicular to the axial direction has an outer diameter surface as an upper side and an inner diameter surface as a lower side.
In this case, since the cylindrical roller and the column portion are in contact with each other on the surface, the stress at the contact portion is reduced and wear is suppressed.

この発明の保持器の製造方法は、円周方向に並ぶ複数のポケットが形成された円筒状のころ保持部と、このころ保持部の軸方向端から外径側に延びるフランジ部とを有する保持器に適用され、
素材となる板材を円筒体に成形する過程と、
前記円筒体における前記フランジ部となる軸方向端部を、へら絞り加工により外径側に広げてフランジ状に成形する過程と、
前記円筒体における前記ころ保持部となる軸方向中央部の所定箇所に、レーザ加工により前記ポケットを加工する過程と、
を含む。
The cage manufacturing method according to the present invention includes a cylindrical roller holding portion in which a plurality of pockets arranged in the circumferential direction are formed, and a flange portion that extends from the axial end of the roller holding portion to the outer diameter side. Applied to the vessel
The process of forming a plate material as a material into a cylindrical body,
A process of forming an end portion in the axial direction that becomes the flange portion in the cylindrical body on the outer diameter side by a spatula drawing process and forming a flange shape,
A process of machining the pocket by laser machining at a predetermined position in the axial central portion that becomes the roller holding portion in the cylindrical body;
including.

この保持器の製造方法によると、円筒体の軸方向端部をフランジ状に成形する過程でへら絞り加工を採用するため、金型が不要である。そのため、大きな設計変更でなければ特別な製造治具なしに保持器の設計変更をすることができる。また、金型が不要であることから、コスト低減が可能となる。特に、保持器が少量生産である場合に有利である。さらに、レーザ加工によりポケットを加工することで、ポケットの形状を自由にかつ容易に加工することができる。なお、削り加工によって保持器を製造することも可能であるが、削り加工では、削り量が多く、材料費、加工費共に高くなる。   According to this cage manufacturing method, a spatula drawing process is employed in the process of forming the end of the cylindrical body in the axial direction into a flange shape, thus eliminating the need for a mold. For this reason, if the design is not greatly changed, the design of the cage can be changed without a special manufacturing jig. In addition, since no mold is required, cost can be reduced. In particular, it is advantageous when the cage is produced in small quantities. Furthermore, by processing the pocket by laser processing, the shape of the pocket can be processed freely and easily. Although the cage can be manufactured by shaving, the amount of shaving is large and both material cost and processing cost are high.

この発明の保持器の製造方法において、前記円筒体における前記へら絞り加工が行われる前記軸方向端部を、他よりも肉厚が薄くなるように加工する過程を含んでいてもよい。
円筒体の軸方向端部の肉厚が薄いと、へら絞り加工時にローラを押し付ける力が小さくて済み、へら絞り加工を容易に行うことができる。
The method for manufacturing a cage according to the present invention may include a step of processing the axial end portion of the cylindrical body, on which the spatula drawing is performed, so that the thickness is thinner than others.
If the axial end portion of the cylindrical body is thin, the force for pressing the roller during spatula drawing may be small, and spatula drawing can be performed easily.

この発明の円筒ころ軸受は、外周面に内輪軌道面が形成された内輪と、前記内輪軌道面を転走する複数の円筒ころと、これら複数の円筒ころを保持する保持器とを備え、内周面に外径側軌道面が形成され、この外径側軌道面の軸方向片側から内径側に突出する外径側つばを有する外径側部材の内周に、前記外径側軌道面を前記複数の円筒ころが転走し、かつ前記外径側つばにより前記円筒ころの軸方向位置が規制されるように組み込まれ、前記内輪は、前記内輪軌道面の軸方向両側に外径側へ突出する内径側つばをそれぞれ有し、前記保持器は、前記円筒ころの配列のピッチ円よりも内径側に位置するころ保持部と、このころ保持部の軸方向端から外径側に延びるフランジ部とを有し、前記ころ保持部は、軸方向両側に位置する二つの円筒状の被案内部が、円周方向に並ぶ複数の柱部によって互いに連結され、前記各柱部間が前記複数の円筒ころがそれぞれ収容されるポケットとなる形状であり、前記軸方向両側の被案内部が前記各内径側つばの外周面によりそれぞれ案内されるため、軸受サイズを大きくすることなく、ころ本数を増加させることができ、保持器の剛性が高く、軌道面の損傷や油膜切れを防止できる。   A cylindrical roller bearing of the present invention includes an inner ring having an inner ring raceway surface formed on an outer peripheral surface, a plurality of cylindrical rollers that roll on the inner ring raceway surface, and a cage that holds the plurality of cylindrical rollers. An outer diameter side raceway surface is formed on the peripheral surface, and the outer diameter side raceway surface is disposed on the inner circumference of an outer diameter side member having an outer diameter side collar protruding from one axial side of the outer diameter side raceway surface to the inner diameter side. The plurality of cylindrical rollers are incorporated so that the cylindrical rollers roll and the axial positions of the cylindrical rollers are regulated by the outer diameter side collars, and the inner rings are moved to the outer diameter sides on both axial sides of the inner ring raceway surface. Each of the cages has a protruding inner diameter side collar, and the cage includes a roller holding portion positioned on the inner diameter side of the pitch circle of the arrangement of the cylindrical rollers, and a flange extending from the axial end of the roller holding portion to the outer diameter side. And the roller holding part has two cylindrical shapes located on both sides in the axial direction. The guided portions are connected to each other by a plurality of column portions arranged in the circumferential direction, and the shape between each of the column portions is a pocket for accommodating the plurality of cylindrical rollers, and the guided portions on both sides in the axial direction. Are guided by the outer peripheral surface of each of the inner diameter side collars, the number of rollers can be increased without increasing the bearing size, the rigidity of the cage is high, and damage to the raceway surface and oil film breakage can be prevented. .

この発明の保持器の製造方法は、円周方向に並ぶ複数のポケットが形成された円筒状のころ保持部と、このころ保持部の軸方向端から外径側に延びるフランジ部とを有する保持器に適用され、素材となる板材を円筒体に成形する過程と、前記円筒体における前記フランジ部となる軸方向端部を、へら絞り加工により外径側に広げてフランジ状に成形する過程と、前記円筒体における前記ころ保持部となる軸方向中央部の所定箇所に、レーザ加工により前記ポケットを加工する過程とを含むため、前記円筒ころ軸受に用いられる保持器を効率良く安価に製造することができる。   The cage manufacturing method according to the present invention includes a cylindrical roller holding portion in which a plurality of pockets arranged in the circumferential direction are formed, and a flange portion that extends from the axial end of the roller holding portion to the outer diameter side. A process of forming a plate material used as a material into a cylindrical body, and a process of forming an axial end portion serving as the flange portion of the cylindrical body on the outer diameter side by a spatula drawing to form a flange shape; And a process of machining the pockets by laser machining at a predetermined position in the axial central portion that becomes the roller holding portion in the cylindrical body, and thus the cage used for the cylindrical roller bearing is efficiently and inexpensively manufactured. be able to.

この発明の第1の実施形態に係る円筒ころ軸受の使用状態を示す断面図である。It is sectional drawing which shows the use condition of the cylindrical roller bearing which concerns on 1st Embodiment of this invention. 同円筒ころ軸受の斜視図である。It is a perspective view of the cylindrical roller bearing. (A)は同円筒ころ軸受の保持器の断面図、(B)はそのIIIB−IIIB断面図である。(A) is sectional drawing of the holder | retainer of the cylindrical roller bearing, (B) is the IIIB-IIIB sectional drawing. 図3(B)の部分拡大図である。FIG. 4 is a partially enlarged view of FIG. 同保持器の斜視図である。It is a perspective view of the retainer. 保持器の製造方法の一例を示す説明図である。It is explanatory drawing which shows an example of the manufacturing method of a holder | retainer. 保持器の一製造過程における円筒体の一部の断面形状を示す図である。It is a figure which shows the cross-sectional shape of a part of cylindrical body in one manufacture process of a holder | retainer. へら絞り加工の説明図である。It is explanatory drawing of a spatula drawing process. (A)はこの発明の第2の実施形態に係る円筒ころ軸受の保持器の断面図、(B)はそのIXB−IXB断面図である。(A) is sectional drawing of the holder | retainer of the cylindrical roller bearing which concerns on 2nd Embodiment of this invention, (B) is the IXB-IXB sectional drawing. この発明の第3の実施形態に係る円筒ころ軸受の使用状態を示す断面図である。It is sectional drawing which shows the use condition of the cylindrical roller bearing which concerns on 3rd Embodiment of this invention. 円筒ころ軸受が用いられた風力発電装置の増速機の断面図である。It is sectional drawing of the step-up gear of the wind power generator using the cylindrical roller bearing. 図11のXII-XII断面図である。It is XII-XII sectional drawing of FIG. 一般的な円筒ころ軸受を用いた遊星歯車支持部の断面図である。It is sectional drawing of the planetary gear support part using a general cylindrical roller bearing.

この発明の実施形態を図面と共に説明する。
[第1の実施形態]
図1はこの発明の一実施形態に係る円筒ころ軸受の使用状態を示す断面図、図2は同円筒ころ軸受の斜視図である。この円筒ころ軸受1は、外周面に内輪軌道面2a(図1)が形成された内輪2と、前記内輪軌道面2aを転走する複数の円筒ころ3と、これら複数の円筒ころ3を保持する保持器4とを備える。内輪2は、内輪軌道面2aの軸方向両側に、外径側へ突出する内径側つば2b(図1)をそれぞれ有する。
An embodiment of the present invention will be described with reference to the drawings.
[First Embodiment]
FIG. 1 is a sectional view showing a use state of a cylindrical roller bearing according to an embodiment of the present invention, and FIG. 2 is a perspective view of the cylindrical roller bearing. The cylindrical roller bearing 1 holds an inner ring 2 having an inner ring raceway surface 2a (FIG. 1) formed on the outer peripheral surface, a plurality of cylindrical rollers 3 that roll on the inner ring raceway surface 2a, and the plurality of cylindrical rollers 3. The retainer 4 is provided. The inner ring 2 has inner diameter side collars 2b (FIG. 1) projecting to the outer diameter side on both sides in the axial direction of the inner ring raceway surface 2a.

図1に示すように、円筒ころ軸受1は、外径側部材5の内周に組み込まれる。外径側部材5は、例えば風力発電装置の増速機に用いられる遊星歯車である。外径側部材5の内周面には外径側軌道面5aが形成されており、この外径側軌道面5aを円筒ころ軸受1の各円筒ころ3が転走する。また、外径側部材5の軸方向片側には、内周面から内径側に突出するつば5bが設けられている。このつば5bは、円筒ころ3の片側の端面に当接することで、円筒ころ3の軸方向位置を規制する。   As shown in FIG. 1, the cylindrical roller bearing 1 is incorporated in the inner periphery of the outer diameter side member 5. The outer diameter side member 5 is a planetary gear used for a speed increaser of a wind power generator, for example. An outer diameter side raceway surface 5a is formed on the inner peripheral surface of the outer diameter side member 5, and each cylindrical roller 3 of the cylindrical roller bearing 1 rolls on the outer diameter side raceway surface 5a. A flange 5b is provided on one side in the axial direction of the outer diameter side member 5 so as to protrude from the inner peripheral surface to the inner diameter side. The collar 5 b abuts on one end face of the cylindrical roller 3, thereby regulating the axial position of the cylindrical roller 3.

図3(A)は保持器4の断面図、図3(B)はそのIIIB−IIIB断面図、図4は図3(B)の部分拡大図である。なお、図3(A)は図3(B)のIIIA−IIIA断面を示している。また、図5は保持器の斜視図である。
保持器4は、円筒ころ3を収容する複数のポケット6aを有する円筒状のころ保持部6と、このころ保持部6の軸方向両端から外径側に延びる一対の円環状のフランジ部7とを有する。各フランジ部7は、ころ保持部6の軸方向端から外径側へ、円筒ころ3の配列のピッチ円PC(ピッチ円直径PCD)を越えて拡がっている。
3A is a cross-sectional view of the cage 4, FIG. 3B is a IIIB-IIIB cross-sectional view thereof, and FIG. 4 is a partially enlarged view of FIG. 3B. 3A shows a cross section taken along the line IIIA-IIIA of FIG. FIG. 5 is a perspective view of the cage.
The cage 4 includes a cylindrical roller holding portion 6 having a plurality of pockets 6a for accommodating the cylindrical rollers 3, and a pair of annular flange portions 7 extending from both axial ends of the roller holding portion 6 to the outer diameter side. Have Each flange portion 7 extends from the axial end of the roller holding portion 6 to the outer diameter side beyond the pitch circle PC (pitch circle diameter PCD) of the arrangement of the cylindrical rollers 3.

図3(A)に示すように、前記ころ保持部6は、互いに軸方向に離れて対面する二つの被案内部6bと、これら被案内部6bを連結するように円周方向の複数箇所に設けられた柱部6cとからなる。隣合う柱部6cと両被案内部6bとで囲まれた開口部が前記ポケット6aとなる。ポケット6aの形状は長方形である。ころ保持部6は、全体が前記ピッチ円PCよりも内径側に位置している。
図4に示すように、柱部6cは、軸方向に垂直な平面で切断した断面形状が、外径面を上辺とし内径面を下辺とする台形形状である。
As shown in FIG. 3A, the roller holding portion 6 includes two guided portions 6b facing each other in the axial direction and a plurality of locations in the circumferential direction so as to connect the guided portions 6b. It consists of the provided column part 6c. An opening surrounded by the adjacent column part 6c and both guided parts 6b becomes the pocket 6a. The shape of the pocket 6a is a rectangle. The roller holding portion 6 is entirely located on the inner diameter side of the pitch circle PC.
As shown in FIG. 4, the pillar portion 6c has a trapezoidal shape in which a cross-sectional shape cut by a plane perpendicular to the axial direction has an outer diameter surface as an upper side and an inner diameter surface as a lower side.

[保持器の製造方法]
次に、保持器4の製造方法の一例を、図6〜図8と共に説明する。
保持器4の素材としては、図6(A)に示す、中央部に孔10aを有する円形の板材10が用いられる。板材10は、例えば鋼板である。鋼板は、炭素量が少ない(0.3%以下)鋼材からなっているのが望ましい。
[Manufacturing method of cage]
Next, an example of a method for manufacturing the cage 4 will be described with reference to FIGS.
As a material of the cage 4, a circular plate material 10 having a hole 10 a at the center shown in FIG. 6A is used. The plate material 10 is, for example, a steel plate. The steel plate is preferably made of a steel material having a small amount of carbon (0.3% or less).

まず、上記板材10を、図6(B)に示すように、例えば深絞り加工により円筒体11により成形する。   First, as shown in FIG. 6B, the plate member 10 is formed from the cylindrical body 11 by, for example, deep drawing.

次に、図6(C)に示すように、円筒体11を、軸方向中央部11aよりも両側の軸方向端部11bの肉厚が薄くなるように、旋盤等により段付け加工する。図6(C)の例では、軸方向端部11bのうちの先端部分11baの肉厚をさらに薄く加工してある。図7は段付け加工された円筒体11の一部の断面図である。なお、前記軸方向端部11bは、保持器4として完成したときにフランジ部7となる部分である。   Next, as shown in FIG. 6C, the cylindrical body 11 is stepped by a lathe or the like so that the thickness of the axial end portions 11b on both sides is thinner than the axial central portion 11a. In the example of FIG. 6C, the tip portion 11ba of the axial end portion 11b is further thinned. FIG. 7 is a cross-sectional view of a part of the cylindrical body 11 that has been stepped. The axial end portion 11b is a portion that becomes the flange portion 7 when the cage 4 is completed.

上記のように加工した円筒体11の軸方向端部11bを、へら絞り加工により外径側へ屈曲させて、図6(D)に示すようにフランジ部7を成形する。へら絞り加工は、図8に示すように、回転させた円筒体11の軸方向端部11bに対してローラRを押し付けて行う。軸方向端部11bの肉厚が薄いので、ローラRを押し付ける力が小さくて済み、へら絞り加工を容易に行うことができる。この例のように、軸方向端部11bの先端部分11baの肉厚をさらに薄く加工してあると、へら絞り加工をより一層容易に行うことができる。   The flange portion 7 is formed as shown in FIG. 6D by bending the axial end portion 11b of the cylindrical body 11 processed as described above toward the outer diameter side by a spatula drawing process. As shown in FIG. 8, the spatula drawing process is performed by pressing a roller R against the axial end portion 11 b of the rotated cylindrical body 11. Since the axial end portion 11b is thin, the force for pressing the roller R is small, and the spatula drawing process can be easily performed. If the thickness of the tip end portion 11ba of the axial end portion 11b is further reduced as in this example, the spatula drawing process can be performed more easily.

その後、円筒体11の軸方向中央部11aに、レーザ加工により周方向に並ぶ複数のポケット6aを加工する。その際、柱部6cの断面が前記台形形状となるように加工する。これにより、保持器4が完成する。素材となる鋼材の炭素量が少ないため、レーザ加工によって焼きが入らない。このレーザ加工によるポケット6aの加工は、へら絞り加工を行う過程の前の段階(図6(C)に示す状態)で行ってもよい。   Thereafter, a plurality of pockets 6a aligned in the circumferential direction are processed by laser processing in the axial center portion 11a of the cylindrical body 11. In that case, it processes so that the cross section of the column part 6c may become the said trapezoid shape. Thereby, the retainer 4 is completed. Since the steel material is low in carbon content, laser processing does not cause burning. The processing of the pocket 6a by this laser processing may be performed in a stage before the process of spatula drawing (state shown in FIG. 6C).

この保持器4の製造方法によると、円筒体11の軸方向側部11bをフランジ状に成形する過程でへら絞り加工を採用するため、金型が不要である。そのため、大きな設計変更でなければ特別な製造治具なしに保持器4の設計変更をすることができる。また、金型が不要であることから、コスト低減が可能となる。特に、風力発電装置の増速機に用いられる円筒ころ軸受用のように、保持器4が少量生産である場合に有利である。さらに、レーザ加工によりポケット6aを加工することで、ポケット6aの形状を自由にかつ容易に加工することができる。なお、削り加工によって保持器4を製造することも可能であるが、削り加工では、削り量が多く、材料費、加工費共に高くなる。   According to the method for manufacturing the cage 4, a spatula drawing process is employed in the process of forming the axial side portion 11b of the cylindrical body 11 into a flange shape, so that a mold is not necessary. Therefore, if the design is not greatly changed, the design of the cage 4 can be changed without a special manufacturing jig. In addition, since no mold is required, cost can be reduced. In particular, it is advantageous when the cage 4 is produced in a small quantity as in the case of a cylindrical roller bearing used in a speed increaser of a wind power generator. Furthermore, by processing the pocket 6a by laser processing, the shape of the pocket 6a can be processed freely and easily. It is possible to manufacture the cage 4 by shaving, but in the shaving, the amount of shaving is large, and both the material cost and the processing cost are high.

[作用・効果]
この円筒ころ軸受1は、内輪2、円筒ころ3、および保持器4で構成され、軸受部品として独立した外輪を有しないため、外輪を有する形式の円筒ころ軸受と比べて外径が小さい。このため、円筒ころ軸受1が組み込まれる外径側部材、例えば遊星歯車5を小型化することができる。また、保持器4のころ保持部6を円筒ころ3の配列のピッチ円PCよりも内径側に位置させたため、ころ保持部6が前記ピッチ円PC上に位置する場合と比べて、ころ間を狭くして、ころ本数を増加させることができる。これにより、負荷容量の増加を図りつつ、軸受サイズを小さくすることができる。
[Action / Effect]
The cylindrical roller bearing 1 includes an inner ring 2, a cylindrical roller 3, and a cage 4, and does not have an independent outer ring as a bearing part. Therefore, the outer diameter of the cylindrical roller bearing 1 is smaller than that of a cylindrical roller bearing having an outer ring. For this reason, the outer diameter side member in which the cylindrical roller bearing 1 is incorporated, for example, the planetary gear 5 can be reduced in size. Further, since the roller holding portion 6 of the cage 4 is positioned on the inner diameter side with respect to the pitch circle PC of the arrangement of the cylindrical rollers 3, the distance between the rollers is smaller than when the roller holding portion 6 is positioned on the pitch circle PC. The number of rollers can be increased by narrowing. Thereby, the bearing size can be reduced while increasing the load capacity.

この円筒ころ軸受1の保持器4は、運転時、ころ保持部6におけるポケット6aの軸方向両側の被案内部6bが、内輪2の、内径側軌道面2aとは離れた各内径側つば2bの外周面によりそれぞれ案内される。つまり、柱部6cが内輪2の内径側軌道面2aと接触しない。このため、内径側軌道面2aの損傷や油膜切れを防止できる。また、柱部6cの断面形状を前記台形形状としたことで、円筒ころ3と柱部6cとが面で接触する。このため、円筒ころ3と柱部6cとの間の接触応力が低減し、柱部6cの摩耗を抑制できる。   When the cage 4 of the cylindrical roller bearing 1 is in operation, the guided portions 6b on both sides in the axial direction of the pocket 6a in the roller holding portion 6 have inner diameter side ribs 2b separated from the inner diameter side raceway surface 2a. Are respectively guided by the outer peripheral surface of the. That is, the column portion 6 c does not contact the inner diameter side raceway surface 2 a of the inner ring 2. For this reason, damage to the inner diameter side raceway surface 2a and oil film breakage can be prevented. Moreover, the cylindrical roller 3 and the pillar part 6c contact on the surface by making the cross-sectional shape of the pillar part 6c into the said trapezoid shape. For this reason, the contact stress between the cylindrical roller 3 and the column part 6c is reduced, and wear of the column part 6c can be suppressed.

この保持器4は、柱部6cの両端が被案内部6bに繋がっており、柱部6cが片持ち支持でない。また、ころ保持部6の両側の軸方向端に、外径側に延びるフランジ部7が設けられている。これらのことから、保持器4全体の剛性が高く、かつ柱部6cの剛性も高い。それにより、円筒ころ3のスキューを抑制することができる。   In the retainer 4, both ends of the column portion 6c are connected to the guided portion 6b, and the column portion 6c is not cantilevered. Further, flange portions 7 extending to the outer diameter side are provided at axial ends on both sides of the roller holding portion 6. From these things, the rigidity of the whole holder | retainer 4 is high, and the rigidity of the pillar part 6c is also high. Thereby, the skew of the cylindrical roller 3 can be suppressed.

[第2の実施形態]
図9はこの発明の第2の実施形態を示す。この実施形態は、第1の実施形態と比べて保持器4が異なる。この実施形態の保持器4は、フランジ部7におけるポケット6a間の周方向位置に、外径側に開口する複数の切欠き7aが形成されている。このように切欠き7aが形成されていると、保持器4の軸方向外側の油が、切欠き7aを通って隣り合う2個の円筒ころ3の間に入り込み、内輪2の内輪軌道面2aと円筒ころ3との接触部に良好に行き渡る。
[Second Embodiment]
FIG. 9 shows a second embodiment of the present invention. In this embodiment, the cage 4 is different from that in the first embodiment. In the retainer 4 of this embodiment, a plurality of notches 7 a that open to the outer diameter side are formed at circumferential positions between the pockets 6 a in the flange portion 7. When the notch 7a is formed in this way, the oil on the outside in the axial direction of the cage 4 enters between the two adjacent cylindrical rollers 3 through the notch 7a, and the inner ring raceway surface 2a of the inner ring 2 is obtained. And reaches the contact portion between the cylindrical roller 3 well.

[第3の実施形態]
図10はこの発明の第3の実施形態を示す。この実施形態は、第1の実施形態と異なり、保持器4の被案内部6bが、軸方向外側に行くに従い外径寸法が大きくなるテーパ状に傾斜している。つまり、軸方向外側に行くに従い、内径側つば2bの外周面と保持器4の被案内部6bとのすきまSが広くなっている。これにより、保持器4の軸方向外側の油が、前記すきまSを通って内径側つば2bの軸方向内側に入り込みやすく、円筒ころ3の潤滑性能を向上させることができる。
[Third Embodiment]
FIG. 10 shows a third embodiment of the present invention. In this embodiment, unlike the first embodiment, the guided portion 6b of the retainer 4 is inclined in a tapered shape in which the outer diameter dimension increases toward the outer side in the axial direction. That is, the clearance S between the outer peripheral surface of the inner diameter side collar 2b and the guided portion 6b of the cage 4 becomes wider as it goes outward in the axial direction. Thereby, the oil on the axially outer side of the cage 4 easily enters the axially inner side of the inner diameter side collar 2b through the clearance S, and the lubricating performance of the cylindrical roller 3 can be improved.

上記各実施形態は円筒ころ3が単列の円筒ころ軸受1を示すが、この発明は、円筒ころ3が2列または3列以上並ぶ複列の円筒ころ軸受にも適用できる。
また、上記各実施形態の保持器4は、ころ保持部6の軸方向両側にフランジ部7が設けられているが、場合によっては、ころ保持部6の軸方向片側にだけフランジ部7が設けられている構成としてもよい。
Although each said embodiment shows the cylindrical roller bearing 1 in which the cylindrical roller 3 is a single row, this invention is applicable also to the double row cylindrical roller bearing in which the cylindrical roller 3 arranges 2 rows or 3 rows or more.
Further, in the cage 4 of each of the above embodiments, the flange portions 7 are provided on both sides in the axial direction of the roller holding portion 6, but in some cases, the flange portion 7 is provided only on one axial side of the roller holding portion 6. It is good also as a structure currently provided.

次に、上記各実施形態のうちのいずれかの実施形態の円筒ころ軸受1が使用された風力発電装置の増速機について説明する。
図11に示すように、風力発電装置の増速機30は、入力軸31の回転を増速して低速軸32に伝達する遊星歯車装置33と、低速軸32の回転を増速して出力軸34に伝達する二次増速装置35とを備える。入力軸31は、風車の主軸に接続され、出力軸34は発電機に接続される。
Next, the speed increaser of the wind power generator in which the cylindrical roller bearing 1 according to any one of the above embodiments is used will be described.
As shown in FIG. 11, the speed increaser 30 of the wind turbine generator increases the rotation of the input shaft 31 and transmits it to the low-speed shaft 32, and increases the rotation of the low-speed shaft 32 and outputs it. And a secondary speed increasing device 35 that transmits to the shaft 34. The input shaft 31 is connected to the main shaft of the windmill, and the output shaft 34 is connected to the generator.

図11、図12に示すように、遊星歯車装置33は、旋回自在なキャリア37の周方向複数箇所に支持軸38が設けられ、各支持軸38の遊星歯車39が円筒ころ軸受1を介して回転自在に支持されている。遊星歯車39は、図1、図10における外径側部材5である。キャリア37は、前記入力軸31と一体に回転するように設けられ、軸受41,42(図11)を介してケーシング43に旋回自在に支持されている。キャリア37に支持された各遊星歯車39は、ケーシング43に設けられた内歯のリングギヤ44に噛み合い、かつ、このリングギヤ44と同心位置に設けられた外歯の太陽歯車45と噛み合う。太陽歯車45は、前記低速軸32に設けられている。低速軸32は軸受47,48(図11)を介してケーシング43に回転自在に支持されている。   As shown in FIGS. 11 and 12, the planetary gear device 33 is provided with support shafts 38 at a plurality of locations in the circumferential direction of a rotatable carrier 37, and the planetary gears 39 of the support shafts 38 are interposed via the cylindrical roller bearing 1. It is supported rotatably. The planetary gear 39 is the outer diameter side member 5 in FIGS. 1 and 10. The carrier 37 is provided so as to rotate integrally with the input shaft 31 and is rotatably supported by the casing 43 via bearings 41 and 42 (FIG. 11). Each planetary gear 39 supported by the carrier 37 meshes with an internal ring gear 44 provided in the casing 43 and meshes with an external sun gear 45 provided concentrically with the ring gear 44. The sun gear 45 is provided on the low speed shaft 32. The low speed shaft 32 is rotatably supported by the casing 43 through bearings 47 and 48 (FIG. 11).

図11に示すように、二次増速装置35は、ギヤ列により構成されている。図11の例では、二次増速装置35は、低速軸32に固定されたギヤ50が中間軸51の小径側ギヤ52に噛み合い、中間軸51に設けられた大径側ギヤ53が出力軸34のギヤ54に噛み合うギヤ列とされている。中間軸51および出力軸34は、それぞれ軸受55,56および軸受57,58によってケーシング43に回転自在に支持されている。   As shown in FIG. 11, the secondary speed increasing device 35 is constituted by a gear train. In the example of FIG. 11, in the secondary speed increasing device 35, the gear 50 fixed to the low speed shaft 32 meshes with the small diameter side gear 52 of the intermediate shaft 51, and the large diameter side gear 53 provided on the intermediate shaft 51 is the output shaft. The gear train meshes with the 34 gears 54. The intermediate shaft 51 and the output shaft 34 are rotatably supported by the casing 43 by bearings 55 and 56 and bearings 57 and 58, respectively.

上記構成の増速機30の動作を説明する。入力軸31が回転すると、入力軸31と一体のキャリア37が旋回し、キャリア37の複数箇所に支持された遊星歯車39が公転移動する。このとき遊星歯車39は、固定のリングギヤ44に噛み合いながら公転することで、自転を生じる。この公転しながら自転する遊星歯車39に噛み合う太陽歯車45は、入力軸31に対して増速されて回転する。この太陽歯車45の回転が二次増速装置35で増速されて出力軸34に伝えられる。   The operation of the speed increaser 30 configured as described above will be described. When the input shaft 31 rotates, the carrier 37 integral with the input shaft 31 rotates, and the planetary gears 39 supported at a plurality of locations of the carrier 37 revolve. At this time, the planetary gear 39 revolves while revolving while meshing with the fixed ring gear 44 to cause rotation. The sun gear 45 that meshes with the planetary gear 39 that rotates while revolving rotates at an increased speed relative to the input shaft 31. The rotation of the sun gear 45 is accelerated by the secondary speed increasing device 35 and transmitted to the output shaft 34.

以上の説明では、円筒ころ軸受1を風力発電装置の増速機30に使用する例を示したが、この円筒ころ軸受1は他の機械にも使用することができる。その場合、外径側部材5は、遊星歯車39以外の回転部材または非回転部材となる。   Although the example which uses the cylindrical roller bearing 1 for the step-up gear 30 of a wind power generator was shown in the above description, this cylindrical roller bearing 1 can be used also for another machine. In that case, the outer diameter side member 5 is a rotating member or a non-rotating member other than the planetary gear 39.

以上、実施形態に基づいてこの発明を実施するための形態を説明したが、今回開示された実施の形態はすべての点で例示であって制限的なものではない。この発明の範囲は上記した説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。   As mentioned above, although the form for implementing this invention based on embodiment was demonstrated, embodiment disclosed this time is an illustration and restrictive at no points. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

1…円筒ころ軸受
2…内輪
2a…内径側軌道面
2b…内径側つば
3…円筒ころ
4…保持器
5…外径側部材
5a…外径側軌道面
5b…外径側つば
6…ころ保持部
6a…ポケット
6b…被案内部
6c…柱部
7…フランジ部
7a…切欠き
10…板材
11…円筒体
11b…軸方向端部
PC…ピッチ円
S…すきま
DESCRIPTION OF SYMBOLS 1 ... Cylindrical roller bearing 2 ... Inner ring 2a ... Inner diameter side raceway surface 2b ... Inner diameter side collar 3 ... Cylindrical roller 4 ... Cage 5 ... Outer diameter side member 5a ... Outer diameter side raceway surface 5b ... Outer diameter side collar 6 ... Roller holding Part 6a ... Pocket 6b ... Guided part 6c ... Column 7 ... Flange 7a ... Notch 10 ... Plate material 11 ... Cylindrical body 11b ... Axial end PC ... Pitch circle S ... Clearance

Claims (7)

外周面に内輪軌道面が形成された内輪と、前記内輪軌道面を転走する複数の円筒ころと、これら複数の円筒ころを保持する保持器とを備え、
内周面に外径側軌道面が形成され、この外径側軌道面の軸方向片側から内径側に突出する外径側つばを有する外径側部材の内周に、前記外径側軌道面を前記複数の円筒ころが転走し、かつ前記外径側つばにより前記円筒ころの軸方向位置が規制されるように組み込まれる円筒ころ軸受において、
前記内輪は、前記内輪軌道面の軸方向両側に外径側へ突出する内径側つばをそれぞれ有し、
前記保持器は、前記円筒ころの配列のピッチ円よりも内径側に位置するころ保持部と、このころ保持部の軸方向端から外径側に延びるフランジ部とを有し、
前記ころ保持部は、軸方向両側に位置する二つの円筒状の被案内部が、円周方向に並ぶ複数の柱部によって互いに連結され、前記各柱部間が前記複数の円筒ころがそれぞれ収容されるポケットとなる形状であり、
前記軸方向両側の被案内部が前記各内径側つばの外周面によりそれぞれ案内されることを特徴とする円筒ころ軸受。
An inner ring having an inner ring raceway surface formed on the outer peripheral surface, a plurality of cylindrical rollers that roll on the inner ring raceway surface, and a cage that holds the plurality of cylindrical rollers,
An outer diameter side raceway surface is formed on the inner circumference surface, and the outer diameter side raceway surface is formed on the inner circumference of an outer diameter side member having an outer diameter side collar protruding from one axial side of the outer diameter side raceway surface to the inner diameter side. In the cylindrical roller bearing incorporated so that the plurality of cylindrical rollers roll and the axial position of the cylindrical rollers is regulated by the outer diameter side collar,
Each of the inner rings has an inner diameter side collar that protrudes to the outer diameter side on both axial sides of the inner ring raceway surface,
The cage has a roller holding portion located on the inner diameter side of the pitch circle of the arrangement of the cylindrical rollers, and a flange portion extending from the axial end of the roller holding portion to the outer diameter side,
In the roller holding portion, two cylindrical guided portions located on both sides in the axial direction are connected to each other by a plurality of columns arranged in the circumferential direction, and the plurality of cylindrical rollers are accommodated between the columns. It is a shape that becomes a pocket,
A cylindrical roller bearing characterized in that guided portions on both sides in the axial direction are respectively guided by outer peripheral surfaces of the inner diameter side collars.
請求項1に記載の円筒ころ軸受において、前記保持器の前記フランジ部は、前記ころ保持部の両側の軸方向端に設けられている円筒ころ軸受。   The cylindrical roller bearing according to claim 1, wherein the flange portion of the cage is provided at axial ends on both sides of the roller holding portion. 請求項1または請求項2に記載の円筒ころ軸受において、前記保持器の前記フランジ部における前記ポケット間の周方向位置に、外径側に開口する切欠きが形成された円筒ころ軸受。   3. The cylindrical roller bearing according to claim 1, wherein a notch that opens to an outer diameter side is formed at a circumferential position between the pockets in the flange portion of the retainer. 請求項1ないし請求項3のいずれか1項に記載の円筒ころ軸受において、前記保持器の前記被案内部が、軸方向外側に行くに従い前記内輪の前記内径側つばの前記外周面とのすきまが広くなるように傾斜している円筒ころ軸受。   The cylindrical roller bearing according to any one of claims 1 to 3, wherein the guided portion of the cage is a clearance with the outer peripheral surface of the inner diameter side collar of the inner ring as it goes outward in the axial direction. Cylindrical roller bearing that is inclined so that it becomes wider. 請求項1ないし請求項4のいずれか1項に記載の円筒ころ軸受において、前記柱部は、軸方向に垂直な平面で切断した断面形状が、外径面を上辺とし内径面を下辺とする台形形状である円筒ころ軸受。   5. The cylindrical roller bearing according to claim 1, wherein the pillar portion has a cross-sectional shape cut along a plane perpendicular to the axial direction, the outer diameter surface being an upper side and the inner diameter surface being a lower side. A cylindrical roller bearing with a trapezoidal shape. 円周方向に並ぶ複数のポケットが形成された円筒状のころ保持部と、このころ保持部の軸方向端から外径側に延びるフランジ部とを有する保持器の製造方法であって、
素材となる板材を円筒体に成形する過程と、
前記円筒体における前記フランジ部となる軸方向端部を、へら絞り加工により外径側に広げてフランジ状に成形する過程と、
前記円筒体における前記ころ保持部となる軸方向中央部の所定箇所に、レーザ加工により前記ポケットを加工する過程と、
を含む保持器の製造方法。
A method of manufacturing a cage having a cylindrical roller holding portion formed with a plurality of pockets arranged in the circumferential direction, and a flange portion extending from the axial end of the roller holding portion to the outer diameter side,
The process of forming a plate material as a material into a cylindrical body,
A process of forming an end portion in the axial direction that becomes the flange portion in the cylindrical body on the outer diameter side by a spatula drawing process and forming a flange shape,
A process of machining the pocket by laser machining at a predetermined position in the axial central portion that becomes the roller holding portion in the cylindrical body;
A method for manufacturing a cage.
請求項6に記載の保持器の製造方法において、前記円筒体における前記へら絞り加工が行われる前記軸方向端部を、他よりも肉厚が薄くなるように加工する過程を含む保持器の製造方法。   The method for manufacturing a cage according to claim 6, comprising a step of processing the axial end portion of the cylindrical body on which the spatula drawing is performed so that the thickness thereof is thinner than others. Method.
JP2018030537A 2018-02-23 2018-02-23 Cylindrical rolling bearing and manufacturing method of cage Pending JP2019143758A (en)

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