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JP2019061897A - Manufacturing method of wire, and wire - Google Patents

Manufacturing method of wire, and wire Download PDF

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JP2019061897A
JP2019061897A JP2017186831A JP2017186831A JP2019061897A JP 2019061897 A JP2019061897 A JP 2019061897A JP 2017186831 A JP2017186831 A JP 2017186831A JP 2017186831 A JP2017186831 A JP 2017186831A JP 2019061897 A JP2019061897 A JP 2019061897A
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JP6989329B2 (en
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英訓 小林
Hidenori Kobayashi
英訓 小林
憲三 長澤
Kenzo Nagasawa
憲三 長澤
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Yazaki Energy System Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

To provide a manufacturing method of a wire capable of manufacturing a wire securing good flexibility and cut-off performance while suppressing cost, and excellent in convenience and workability during use, and the wire.SOLUTION: A manufacturing method of a wire 1 has a process for forming a wire core twisted body 10, a process for spirally winding a band-shaped first holding member 41 having self fusion property around an outer periphery of the wire core twisted body 10 so that a gap is formed spirally, a process for spirally winding a band-shaped secondary holding member 42 having self fusion property around the outer periphery of the wire core twisted body 10 around which the first holding member 41 is wound by overlapping both sides in a width direction to the first holding member 41 to cover the spiral gap, and a process for forming a sheath 50 by extrusion processing a sheath material to have a tube shape covering the wire core twisted body 10 around which the first holding member 41 and the second holding member 42 are wound.SELECTED DRAWING: Figure 1

Description

本発明は、撚り合わされた複数の絶縁線心を含む線心撚体とその線心撚体を覆うシースとを備えた電線の製造方法、及び、電線、に関する。   The present invention relates to a method of manufacturing an electric wire including a cored strand including a plurality of stranded insulated wires and a sheath covering the cored core, and a wire.

従来から、複数の絶縁線心を有する電線の製造方法が提案されている。例えば、従来の電線の製造方法の一つは、複数の絶縁線心を撚り合わせて線心撚体を形成する工程と、その線心撚体の外周に密着するように紐やテープからなる押え巻きを巻き付ける工程と、その押え巻きを覆うようにシースを形成する工程と、を備えている(例えば、特許文献1〜3を参照)。   Conventionally, a method of manufacturing a wire having a plurality of insulated wire cores has been proposed. For example, one of the conventional methods of manufacturing an electric wire is a step of twisting a plurality of insulated wires to form a twisted core and a press made of a string or a tape so as to be in close contact with the outer periphery of the twisted core. The process of winding a winding and the process of forming a sheath so that the press-rolling may be covered are provided (for example, refer patent documents 1-3).

更に、従来の電線の製造方法の他の一つは、架橋ポリエチレン絶縁電力ケーブルの外部半導電層の外周面に、未加硫ゴムが主成分の第1のテープを縦添えする工程と、第1のテープを縦添えした外周面に、未加硫ゴムを含ませた繊維を基布にした第2のテープを1/4〜1/2ラップで巻きつける工程と、第2のテープを巻きつけた外周面に、未加硫ゴムが主成分の第3のテープを縦添えする工程とを、を備えている(例えば、特許文献4を参照)。   Furthermore, another one of the conventional methods for producing an electric wire comprises the steps of: longitudinally attaching a first tape containing unvulcanized rubber as a main component to the outer circumferential surface of the outer semiconductive layer of the crosslinked polyethylene insulated power cable; A step of winding a second tape based on a fiber containing unvulcanized rubber on the outer peripheral surface to which the tape of 1 is vertically attached with a 1/4 to 1/2 wrap, and winding the second tape And a step of longitudinally attaching a third tape mainly composed of unvulcanized rubber to the attached outer peripheral surface (see, for example, Patent Document 4).

特開昭57−136725号公報JP-A-57-136725 特開2013−235687号公報JP, 2013-235687, A 特開2017−103176号公報JP, 2017-103176, A 特開2003−168328号公報JP 2003-168328 A

特許文献1〜3の製造方法によって製造した電線は、例えば、地中に埋設する場合、止水性を確保するために金属製のコルゲート管や電線管などに挿通させて外装しなければならなかった。このため、電線の重量化、可撓性の低下及びコストアップを招いてしまう。   For example, when the electric wire manufactured by the manufacturing method of Patent Documents 1 to 3 is buried in the ground, it has to be inserted into a metal corrugate pipe, electric conduit or the like to ensure waterproofness. . As a result, the weight and flexibility of the wire may be reduced and the cost may be increased.

特許文献4の製造方法によって製造した電線は、止水性を備えるものの、螺旋状に巻き付ける第2のテープの内周側と外周側に、第1のテープ及び第3のテープを縦添えして製造するため、可撓性の低下及び製造コストの嵩張りを招いてしまう。   The electric wire manufactured according to the manufacturing method of Patent Document 4 is manufactured by vertically attaching the first tape and the third tape on the inner peripheral side and the outer peripheral side of the second tape wound in a spiral though it is waterproof. As a result, the flexibility is reduced and the manufacturing cost is increased.

しかも、特許文献1〜4の製造方法によって製造した電線は、線心撚体を束ねる紐やテープなどの保持部材を、使用時にシースと一括して切断して一纏めに除去することが困難であるため、シースと保持部材とを別々に切断・除去しなければならず、廃棄物の処理にも手間を要する。   In addition, it is difficult for the electric wires manufactured by the manufacturing methods of Patent Documents 1 to 4 to cut together and hold together with the sheath at the time of use and remove them together as a holding member such as a cord or a tape for bundling wire core twisted bodies. Therefore, it is necessary to cut and remove the sheath and the holding member separately, which also takes time and effort to process waste.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、コストを抑えつつ、良好な可撓性及び止水性が確保され、しかも、使用時の利便性・作業性に優れた電線を製造可能な電線の製造方法、及び、電線、を提供することにある。   The present invention has been made in view of the above-described circumstances, and the object thereof is to ensure good flexibility and water repellency while suppressing costs, and to be excellent in convenience and workability at the time of use. It is providing the manufacturing method of the electric wire which can manufacture an electric wire, and an electric wire.

前述した目的を達成するために、本発明に係る「電線の製造方法」は、下記(1)〜(3)を特徴としている。
(1)
撚り合わされた複数の絶縁線心を含む線心撚体と、前記線心撚体を覆うシースと、を備えた電線の製造方法であって、
前記線心撚体を形成する工程と、
前記線心撚体の外周に、自己融着性を有する帯状の第一保持部材を螺旋状に隙間が形成されるように螺旋巻きする工程と、
前記第一保持部材が巻き付けられた前記線心撚体の外周に、幅方向の両側を前記第一保持部材に重ねて前記螺旋状の隙間を覆うように、自己融着性を有する帯状の第二保持部材を螺旋巻きする工程と、
シース材料を、前記第一保持部材及び前記第二保持部材が巻き付けられた前記線心撚体を覆う管形状を有するように押出加工することによって前記シースを形成する工程と、を備える、
電線の製造方法であること。
(2)
上記(1)に記載の製造方法において、
前記第一保持部材に対する前記第二保持部材の両側の重ね代を、前記第二保持部材の幅の1/3とする、
電線の製造方法であること。
(3)
上記(1)または上記(2)に記載の製造方法において、
前記絶縁線心を介在物とともに交互撚りにて撚り合わせて前記線心撚体を形成する、
電線の製造方法であること。
In order to achieve the objective mentioned above, the "manufacturing method of electric wire" concerning the present invention is characterized by following (1)-(3).
(1)
What is claimed is: 1. A method of manufacturing an electric wire, comprising: a core strand including a plurality of insulated cores twisted together; and a sheath covering the core strand,
Forming the cored core;
A step of spirally winding a band-shaped first holding member having a self-bonding property in a spiral shape so as to form a gap on the outer circumference of the cored core;
A band shape having a self-bonding property so that both sides in the width direction are superimposed on the first holding member and the spiral gap is covered on the outer periphery of the cored core around which the first holding member is wound. Spirally winding the two holding members;
Forming the sheath by extruding a sheath material to have a tubular shape covering the core strand around which the first and second retaining members are wound.
It is a manufacturing method of electric wire.
(2)
In the manufacturing method according to the above (1),
The overlapping margin of both sides of the second holding member with respect to the first holding member is 1/3 of the width of the second holding member,
It is a manufacturing method of electric wire.
(3)
In the production method described in the above (1) or (2),
The insulated wire core is twisted together with inclusions by alternate twisting to form the twisted core.
It is a manufacturing method of electric wire.

上記(1)の構成の電線の製造方法によれば、自己融着性を有する帯状の第一保持部材を線心撚体に螺旋巻きし、さらに、第一保持部材が巻き付けられた線心撚体の外周に、幅方向の両側を第一保持部材に重ねて螺旋状の隙間を覆うように、自己融着性を有する帯状の第二保持部材を螺旋巻きする。これにより、重なり部分で確実に自己融着される第一保持部材と第二保持部材とで、線心撚線の外周側が良好に止水された電線を得ることができる。したがって、止水のためのコルゲート管や電線管を外装させることなく、直接地中に埋設することができる。   According to the method of manufacturing the electric wire of the configuration of the above (1), the first holding member having a self-bonding property is spirally wound around a core twist body, and further, a core center twist on which the first holding member is wound. A self-adhesive band-like second holding member is spirally wound on the outer periphery of the body so that both sides in the width direction overlap the first holding member and the spiral gap is covered. As a result, it is possible to obtain an electric wire in which the outer peripheral side of the twisted cored wire is favorably waterproofed by the first holding member and the second holding member that are reliably self-fused at the overlapping portion. Therefore, it is possible to embed directly in the ground without covering the corrugated pipe or the electric pipe for water blocking.

更に、自己融着性を有する第一保持部材及び第二保持部材を巻き付けて線心撚体の絶縁線心の撚りを保持するので、シース形成後には、第一保持部材、第二保持部材及びこれらの第一保持部材及び第二保持部材が自己融着したシースによって線心撚体の撚りが保持されることになる。そのため、電線の使用時(皮剥きを行う際)には、第一保持部材、第二保持部材及びシースを一括して切断して一纏めに除去すればよいことになる。よって、自己融着性のない保持紐やテープを使用することで、電線の使用時に別々に切断・除去しなければならないものと比較し、切断・除去(皮剥き)が容易になり且つ廃棄物の取り扱いも容易になる。   Furthermore, since the first holding member and the second holding member having self-bonding property are wound to hold the twist of the insulating core of the twisted core, after forming the sheath, the first holding member, the second holding member and The twist of the cored strand is held by the sheath in which the first holding member and the second holding member are self-fused. Therefore, when using the electric wire (when peeling off the skin), the first holding member, the second holding member, and the sheath may be cut together and removed together. Therefore, the use of non-self-adhesive retaining cords and tapes facilitates cutting and removing (peeling) and waste compared to those which must be cut and removed separately when using the electric wire. Handling of

更に、螺旋状に巻き付ける第2のテープの内周側と外周側に、第1のテープ及び第3のテープを縦添えして製造して得られる電線と比較し、良好な可撓性が得られ、しかも製造コストを抑えることができる。   Furthermore, compared with the electric wire obtained by vertically attaching the first tape and the third tape on the inner circumferential side and the outer circumferential side of the second tape wound spirally, good flexibility is obtained. And the manufacturing cost can be reduced.

このように、上記構成の電線の製造方法によれば、コストを抑えつつ良好な可撓性及び止水性が確保され、しかも、使用時の利便性・作業性に優れた電線を容易に製造することができる。   As described above, according to the method of manufacturing the electric wire of the above configuration, good flexibility and water-retaining property are ensured while suppressing the cost, and moreover, the electric wire excellent in convenience and workability at the time of use is easily manufactured. be able to.

更に、上記構成の電線の製造方法は、更に別の効果も有する。具体的には、本製造方法において用いられる第一保持部材及び第二保持部材は帯状の形状を有するため、糸状(ひも状)の形状を有する保持部材(例えば、保持糸)を用いる場合に比べ、シースの表面に保持部材に起因する凹凸が目立ち難い(又は、保持部材が十分に薄ければ、凹凸が生じない)。また、第一保持部材及び第二保持部材が線心撚体に食い込み難く、線心撚体が設計通りの形状を維持し易い。   Furthermore, the method of manufacturing the electric wire of the above configuration also has another effect. Specifically, since the first holding member and the second holding member used in the present manufacturing method have a belt-like shape, compared to the case of using a holding member (for example, holding yarn) having a thread-like (string-like) shape Irregularities due to the holding member on the surface of the sheath are less noticeable (or no unevenness occurs if the holding member is sufficiently thin). In addition, the first holding member and the second holding member are less likely to bite into the cored core, and the cored core tends to maintain the designed shape.

ところで、上記「線心撚体」は、絶縁線心とは別の構造物を含んでもよい。例えば、線心撚体は、絶縁線心の間に設けられる介在物を含んでもよい。更に、上記「線心撚体の外周に第一保持部材及び第二保持部材を巻き付ける工程」では、あらかじめ形成しておいた線心撚体の外周に第一保持部材及び第二保持部材を巻き付けてもよく、線心撚体の形成と、第一保持部材及び第二保持部材の巻き付けとを一括して行ってもよい(例えば、線心撚体を形成しながら、第一保持部材及び第二保持部材を巻き付けてもよい)。即ち、線心撚体の形成と、第一保持部材及び第二保持部材の巻き付けとは、別々の工程として行われてもよく、一つの工程として行われてもよい。   By the way, the above-mentioned "core twist" may include a structure other than an insulation core. For example, the cored body may include inclusions provided between the insulated cores. Furthermore, in the above-mentioned “step of winding the first holding member and the second holding member around the outer periphery of the core twisting body”, the first holding member and the second holding member are wound around the outer periphery of the core center twisting body formed in advance. Alternatively, the formation of the core twisting body and the winding of the first holding member and the second holding member may be performed at once (for example, while forming the core twisting body, the first holding member and the second holding member may be Two holding members may be wound). That is, the formation of the cored core and the winding of the first holding member and the second holding member may be performed as separate steps or may be performed as one step.

上記(2)の構成の電線の製造方法によれば、第一保持部材に対する第二保持部材の両側の重ね代を、第二保持部材の幅の1/3とすることで、第一保持部材と第二保持部材との重ね合わせ部分における確実な止水性を確保できる。   According to the method of manufacturing the electric wire of the configuration of (2), the overlapping margin of both sides of the second holding member with respect to the first holding member is set to 1/3 of the width of the second holding member, the first holding member As a result, it is possible to ensure reliable water blocking in the overlapping portion of the second holding member and the second holding member.

上記(3)の構成の電線の製造方法によれば、絶縁線心を介在物とともに交互撚りにて撚り合わせた線心撚体は、撚りの反転部分で絶縁線心の撚りが戻りやすい。しかし、線心撚体の外周に巻き付けた自己融着性を有する第一保持部材及び第二保持部材によって、絶縁線心の撚りを確実に保持することができる。   According to the method of manufacturing the electric wire of the configuration of (3), in the wire core twisted body obtained by twisting the insulating wire core with the inclusions by alternate twisting, the twist of the insulating wire core is likely to be returned at the reverse portion of the twist. However, the twist of the insulating wire core can be reliably held by the first holding member and the second holding member having self-welding property wound around the outer periphery of the cored core.

更に、前述した目的を達成するために、本発明に係る「電線」は、下記(4)〜(6)を特徴としている。
(4)
撚り合わされた複数の絶縁線心を含む線心撚体と、
前記線心撚体の外周に、螺旋状の隙間をあけて螺旋巻きされた自己融着性を有する帯状の第一保持部材と、
前記第一保持部材が巻き付けられた前記線心撚体の外周に、幅方向の両側が前記第一保持部材に重ねられて前記第一保持部材の隙間を覆うように螺旋巻きされた自己融着性を有する帯状の第二保持部材と、
前記第一保持部材及び前記第二保持部材が巻き付けられた前記線心撚体を覆うシースと、を有する、
電線であること。
(5)
上記(4)に記載の電線において、
前記第一保持部材に対する前記第二保持部材の両側の重ね代が、前記第二保持部材の幅の1/3とされている、
電線であること。
(6)
上記(4)または上記(5)に記載の電線において、
前記線心撚体が、前記絶縁線心が介在物とともに交互撚りにて撚り合わされて形成されている、
電線であること。
Furthermore, in order to achieve the objective mentioned above, the "electric wire" which concerns on this invention is characterized by following (4)-(6).
(4)
A twisted core comprising a plurality of insulated cores twisted together,
A self-adhesive band-shaped first holding member spirally wound with a spiral gap on the outer periphery of the cored core;
Self-fusion bonding in which both sides in the width direction are overlapped on the first holding member and spirally wound so as to cover the gap of the first holding member, on the outer periphery of the cored core around which the first holding member is wound. Belt-shaped second holding member having elasticity;
A sheath covering the core strand around which the first holding member and the second holding member are wound;
Be a wire.
(5)
In the electric wire described in the above (4),
The overlapping margin on both sides of the second holding member with respect to the first holding member is set to 1/3 of the width of the second holding member.
Be a wire.
(6)
In the electric wire according to (4) or (5),
The cored strand is formed by twisting the insulated core with inclusions by alternate twisting,
Be a wire.

上記(4)の構成の電線によれば、自己融着性を有する帯状の第一保持部材が線心撚体に螺旋巻きされ、さらに、第一保持部材が巻き付けられた線心撚体の外周に、幅方向の両側を第一保持部材に重ねて螺旋状の隙間を覆うように、自己融着性を有する帯状の第二保持部材が螺旋巻きされている。これにより、重なり部分で確実に自己融着される第一保持部材と第二保持部材とで、線心撚線の外周側を良好に止水することができる。したがって、止水のためのコルゲート管や電線管を外装させることなく、直接地中に埋設することができる。また、螺旋状に巻き付ける第2のテープの内周側と外周側に、第1のテープ及び第3のテープを縦添えして製造して得られる電線と比較し、良好な可撓性が得られ、しかも製造コストを抑えることができる。
このように、上記構成の電線によれば、コストを抑えつつ良好な可撓性及び止水性を確保することができる。
また、自己融着性を有する第一保持部材及び第二保持部材が巻き付けられて線心撚体の絶縁線心の撚りが保持されているので、第一保持部材、第二保持部材及びこれらの第一保持部材及び第二保持部材が自己融着したシースによって線心撚体の撚りが保持されることになる。そのため、電線の使用時(皮剥きを行う際)には、第一保持部材、第二保持部材及びシースを一括して切断して一纏めに除去すればよいことになる。よって、自己融着性のない保持紐やテープを使用することで、電線の使用時に別々に切断・除去しなければならないものと比較し、切断・除去(皮剥き)が容易になり且つ廃棄物の取り扱いも容易になる。
上記(5)の構成の電線によれば、第一保持部材に対する第二保持部材の両側の重ね代が、第二保持部材の幅の1/3とされているので、第一保持部材と第二保持部材との重ね合わせ部分における確実な止水性を確保できる。
上記(6)の構成の電線によれば、絶縁線心を介在物とともに交互撚りにて撚り合わせた線心撚体は、撚りの反転部分で絶縁線心の撚りが戻りやすい。しかし、線心撚体の外周に巻き付けられた自己融着性を有する第一保持部材及び第二保持部材によって、絶縁線心の撚りを確実に保持することができる。
According to the electric wire of the configuration of the above (4), the band-shaped first holding member having self-bonding property is spirally wound around the core twist body, and further, the outer periphery of the core core twist body around which the first holding member is wound A band-like second holding member having self-adhesiveness is spirally wound so that both sides in the width direction may be overlapped with the first holding member to cover the spiral gap. As a result, the outer peripheral side of the stranded twisted core can be favorably stopped by the first holding member and the second holding member which are reliably self-fused at the overlapping portion. Therefore, it is possible to embed directly in the ground without covering the corrugated pipe or the electric pipe for water blocking. In addition, compared with the electric wire obtained by vertically attaching the first tape and the third tape on the inner peripheral side and the outer peripheral side of the second tape wound in a spiral shape, good flexibility is obtained. And the manufacturing cost can be reduced.
Thus, according to the electric wire of the above-mentioned configuration, it is possible to secure good flexibility and water fastness while suppressing the cost.
In addition, since the first holding member and the second holding member having self-bonding property are wound to hold the twist of the insulating core of the twisted core, the first holding member, the second holding member, and those The twist of the cored strand is held by the sheath in which the first holding member and the second holding member are self-fused. Therefore, when using the electric wire (when peeling off the skin), the first holding member, the second holding member, and the sheath may be cut together and removed together. Therefore, the use of non-self-adhesive retaining cords and tapes facilitates cutting and removing (peeling) and waste compared to those which must be cut and removed separately when using the electric wire. Handling of
According to the electric wire of the configuration of (5), the overlapping margin of both sides of the second holding member with respect to the first holding member is 1/3 of the width of the second holding member. It is possible to ensure a certain water-proofness in the overlapping portion with the second holding member.
According to the electric wire of the structure of said (6), the wire core twisted body twisted together by an alternate twist with an insulation wire core tends to return the twist of an insulating wire core in the inversion part of a twist. However, the twist of the insulating wire core can be reliably held by the first holding member and the second holding member having self-welding property wound around the outer periphery of the cored core.

本発明によれば、コストを抑えつつ、良好な可撓性及び止水性が確保され、しかも、使用時の利便性・作業性に優れた電線を製造可能な電線の製造方法、及び、電線、を提供できる。   According to the present invention, a method of manufacturing an electric wire capable of manufacturing an electric wire excellent in convenience and workability in use while ensuring good flexibility and waterproofness while suppressing costs, and electric wire, Can provide

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Furthermore, the details of the present invention will be further clarified by reading the modes for carrying out the invention described below (hereinafter referred to as "embodiments") with reference to the attached drawings.

図1は、本発明に係る電線の製造方法を例示する一連の工程図である。図1(a)は線心撚体を形成する工程を示し、図1(b)は線心撚体に第一保持部材を巻き付ける工程を示し、図1(c)は線心撚体に第二保持部材を巻き付ける工程を示し、図1(d)は線心撚体、第一保持部材及び第二保持部材を覆うシースを形成する工程を示している。FIG. 1 is a series of process drawings illustrating a method of manufacturing a wire according to the present invention. Fig.1 (a) shows the process of forming a core twist, FIG.1 (b) shows the process of winding a 1st holding member around a core twist, FIG.1 (c) is a core twist. The process of winding the second holding member is shown, and FIG. 1 (d) shows the step of forming a sheath covering the core strand, the first holding member and the second holding member. 図2は、図1に示される第一保持部材、第二保持部材の構造を例示する概略図である。図2(a)は第一保持部材を巻き付けた状態を示し、図2(b)は第二保持部材を巻き付けた状態を示している。FIG. 2 is a schematic view illustrating the structure of the first holding member and the second holding member shown in FIG. FIG. 2A shows a state in which the first holding member is wound, and FIG. 2B shows a state in which the second holding member is wound. 図3は、図1の製造方法により製造された電線のシースの一部を取り除いた状態を表す概略図である。FIG. 3 is a schematic view showing a state in which a part of the sheath of the electric wire manufactured by the manufacturing method of FIG. 1 is removed. 図4は、図1の製造方法により電線を製造する製造装置の構成を例示する概略図である。FIG. 4 is a schematic view illustrating the configuration of a manufacturing apparatus for manufacturing an electric wire by the manufacturing method of FIG. 1. 図5は、参考例に係る電線の構造を示す概略図である。FIG. 5 is a schematic view showing the structure of the electric wire according to the reference example.

以下、図面を参照しながら、本発明に係る電線(以下「電線1」という。)の製造方法及び電線について説明する。   Hereinafter, with reference to the drawings, a method of manufacturing an electric wire (hereinafter referred to as "electric wire 1") according to the present invention and the electric wire will be described.

<電線の製造方法>
本実施形態に係る電線1は、図1(a)、図1(b)、図1(c)及び図1(d)に示す一連の工程により製造される。
<Method of manufacturing wire>
The electric wire 1 which concerns on this embodiment is manufactured by a series of processes shown to Fig.1 (a), FIG.1 (b), FIG.1 (c) and FIG.1 (d).

図1(a)に示す工程は、線心撚体10を形成する工程である。線心撚体10は、複数の絶縁線心20と、介在物30と、を交互撚り(SZ撚り)にて撚り合わせることにより形成される。絶縁線心20は、導体21と、導体21を覆う絶縁体22と、を有している(図3を参照)。線心撚体10に含まれる絶縁線心20の本数は、特に制限されないが、2本〜4本であることが好ましい。なお、本例では、線心撚体10は、導体21のサイズが1.25〜38sqの3本の絶縁線心20を有している。   The process shown in FIG. 1A is a process of forming a cored core 10. The cored core 10 is formed by twisting a plurality of insulated cores 20 and the inclusions 30 by alternate twisting (SZ). The insulated core 20 has a conductor 21 and an insulator 22 covering the conductor 21 (see FIG. 3). Although the number in particular of the insulation core 20 contained in the core twist object 10 is not restrict | limited, It is preferable that it is two to four. In the present example, the cored core 10 has three insulated cores 20, each of which has a size of the conductor 21 of 1.25 to 38sq.

具体的には、線心撚体10は、3本の絶縁線心20と介在物30とを、一方向(S方向)への撚り及び他方向(Z方向)への撚りを交互に繰り返すことによって交互撚りし(SZ撚りを行い)、一つの線心撚体10として束ねられる。これにより、線心撚体10は、長手方向に沿って、S撚り部Ts及びZ撚り部Tzが交互に設けられた状態となっている。なお、線心撚体10を構成する一線心(複数の絶縁線心20のうちの一つの線心)が1回転する際に進む長手方向の距離は、「撚り合わせピッチ長」と称呼される。   Specifically, the cored core 10 alternately repeats twisting in one direction (S direction) and twisting in the other direction (Z direction) of the three insulated wire cores 20 and the inclusions 30. According to (SZ twisting) and bundled as a single cored strand 10. Thereby, the core twist body 10 is in the state in which the S twist parts Ts and the Z twist parts Tz are alternately provided along the longitudinal direction. In addition, the distance of the longitudinal direction which advances when one core (one core of a plurality of insulation cores 20) which constitutes core twisting object 10 rotates one round is called "twist pitch length". .

図1(b)に示す工程は、線心撚体10に第一保持部材41を巻き付ける工程である。本工程において、図1(a)の工程にて形成された線心撚体10の外周には、図2(a)に示すように、帯状の第一保持部材41が直接接触するように螺旋状に巻き付けられる。   The process shown in FIG. 1 (b) is a process of winding the first holding member 41 around the cored core 10. In this step, as shown in FIG. 2 (a), a spiral of the band-like first holding member 41 is in direct contact with the outer periphery of the cored core 10 formed in the step of FIG. 1 (a). Wrapped around the

第一保持部材41は、例えば、ブチルゴム等の合成ゴムをテープ状に形成したもので、自己融着性を有している。図2(a)に示すように、第一保持部材41は、その幅W1が10〜25mm、厚さT1が0.4〜0.6mmとされている。第一保持部材41は、後述する保持部材巻付部64によって線心撚体10に巻き付ける際に張力が付与されて1.5〜2.5倍程度に引き伸ばされて巻き付けられる。第一保持部材41の幅W1は、線心撚体10の外周に第一保持部材41を螺旋状に巻き付けるとき、線心撚体10の軸線方向に対する第一保持部材41の傾き(巻き付け角度)が55〜65°となるように定められることが好ましい。なお、線心撚体10の直径が約7〜23mmである場合、第一保持部材41の幅W1が10〜25mmであれば、上述した巻き付け角度での巻き付けが可能となる。   The first holding member 41 is, for example, a tape-shaped synthetic rubber such as butyl rubber, and has self-adhesiveness. As shown in FIG. 2A, the first holding member 41 has a width W1 of 10 to 25 mm and a thickness T1 of 0.4 to 0.6 mm. When the first holding member 41 is wound around the twisted core body 10 by a holding member winding portion 64 described later, a tension is applied, and the first holding member 41 is stretched by about 1.5 to 2.5 times and wound. When the first holding member 41 is spirally wound around the outer periphery of the core twist body 10, the inclination (winding angle) of the first holding member 41 with respect to the axial direction of the core center twist body 10 Is preferably set to be 55 to 65 °. In addition, when the diameter of the core center twist body 10 is about 7-23 mm, if the width W1 of the 1st holding member 41 is 10-25 mm, winding by the winding angle mentioned above is attained.

第一保持部材41の螺旋ピッチ長P1(図1(b)を参照)は、例えば、10〜25mmである。第一保持部材41は、線心撚体10の外周に螺旋状に巻き付けた際に、螺旋状の巻き付け方向と直交する方向に、幅W1の約1/3の隙間G1をあけながら線心撚体10の外周に螺旋状に巻き付けられる。   The helical pitch length P1 (see FIG. 1B) of the first holding member 41 is, for example, 10 to 25 mm. When the first holding member 41 is spirally wound around the outer periphery of the core twist body 10, while the gap G1 of about 1/3 of the width W1 is opened in the direction orthogonal to the spiral winding direction It is helically wound around the outer periphery of the body 10.

図1(c)に示す工程は、線心撚体10に第二保持部材42を巻き付ける工程である。本工程において、図1(b)の工程にて第一保持部材41が巻き付けられた線心撚体10の外周には、帯状の第二保持部材42が第一保持部材41の隙間G1を塞ぐように螺旋状に巻き付けられる。   The step shown in FIG. 1 (c) is a step of winding the second holding member 42 around the cored core 10. In the present step, a band-like second holding member 42 closes the gap G1 of the first holding member 41 on the outer periphery of the twisted core body 10 on which the first holding member 41 is wound in the step of FIG. As it is spirally wound.

第二保持部材42は、第一保持部材41と同様に、例えば、ブチルゴム等の合成ゴムをテープ状に形成したもので、自己融着性を有している。図2(b)に示すように、第二保持部材42は、その幅W2が10〜25mm、厚さT2が0.4〜0.6mmとされている。第二保持部材42は、後述する保持部材巻付部64によって線心撚体10に巻き付ける際に張力が付与されて1.5〜2.5倍程度に引き伸ばされて巻き付けられる。第二保持部材42の幅W2も、上述した第一保持部材41の幅W1と同様、巻き付け角度が55〜65°となるように定められることが好ましい。   Like the first holding member 41, the second holding member 42 is, for example, a tape-shaped synthetic rubber such as butyl rubber, and has self-adhesiveness. As shown in FIG. 2B, the second holding member 42 has a width W2 of 10 to 25 mm and a thickness T2 of 0.4 to 0.6 mm. When the second holding member 42 is wound around the cored core 10 by a holding member winding portion 64 described later, a tension is applied, and the second holding member 42 is stretched by about 1.5 to 2.5 times and wound. Similarly to the width W1 of the first holding member 41 described above, the width W2 of the second holding member 42 is preferably determined so that the winding angle is 55 to 65 °.

第二保持部材42の螺旋ピッチ長P2(図1(c)を参照)は、例えば、10〜25mmである。第二保持部材42は、第一保持部材41が巻き付けられた線心撚体10の外周に螺旋状に巻き付けた際に、螺旋状の巻き付け方向に直交する方向に、幅W2の約1/3の隙間G2をあけながら線心撚体10の外周に螺旋状に巻き付けられる。第二保持部材42は、その両側を第一保持部材41に重ね合わせながら巻き付けられる。第一保持部材41に対する第二保持部材42の両側の重ね代は、第一保持部材41の幅W2の1/3とする。   The helical pitch length P2 (see FIG. 1C) of the second holding member 42 is, for example, 10 to 25 mm. When the second holding member 42 is spirally wound around the outer periphery of the core twist body 10 on which the first holding member 41 is wound, the second holding member 42 has about 1/3 of the width W2 in the direction orthogonal to the spiral winding direction. The spiral wound around the outer periphery of the cored core 10 while leaving a gap G2 of The second holding member 42 is wound while being superimposed on the first holding member 41 on both sides thereof. The overlapping margin on both sides of the second holding member 42 with respect to the first holding member 41 is set to 1/3 of the width W 2 of the first holding member 41.

本例では、第一保持部材41及び第二保持部材42として、同一の素材から形成された同一寸法の保持部材を用いている。したがって、第一保持部材41の幅W1及び厚さT1は、第二保持部材42の幅W2及び厚さT2と同一寸法であり、第二保持部材42を巻き付ける際の螺旋ピッチ長P2及び隙間G2を、第一保持部材41を巻き付ける際の螺旋ピッチ長P1及び隙間G1と同一にしている。   In the present embodiment, holding members of the same dimension and made of the same material are used as the first holding member 41 and the second holding member 42. Therefore, the width W1 and the thickness T1 of the first holding member 41 are the same as the width W2 and the thickness T2 of the second holding member 42, and the helical pitch length P2 and the gap G2 when winding the second holding member 42. Is the same as the helical pitch length P1 and the gap G1 when the first holding member 41 is wound.

図1(d)に示す工程は、線心撚体10の外側にシース50を形成する工程である。本工程において、図1(b)及び図1(c)に示す工程にて第一保持部材41及び第二保持部材42が巻かれた線心撚体10の外周がシース50によって覆われる。シース50は、例えば、ポリ塩化ビニル及びポリエチレン等の合成樹脂から形成される。シース50は、外周に第一保持部材41及び第二保持部材42が巻かれた線心撚体10の外周に、加熱溶融されたシース材料を管形状を有するように押出加工することにより形成される。これにより、線心撚体10、第一保持部材41及び第二保持部材42がシース50によって保護される。シース50には、その外周面に防食層が設けられている。防食層は、例えば、シース50の外周面にコーティング等によって設けられる。   The step shown in FIG. 1D is a step of forming a sheath 50 on the outer side of the cored strand 10. In this step, the sheath 50 covers the outer periphery of the cored core 10 on which the first holding member 41 and the second holding member 42 are wound in the steps shown in FIGS. 1 (b) and 1 (c). The sheath 50 is formed of, for example, a synthetic resin such as polyvinyl chloride and polyethylene. The sheath 50 is formed by extruding the heat-melted sheath material so as to have a tubular shape on the outer periphery of the core twist body 10 in which the first holding member 41 and the second holding member 42 are wound around the outer periphery. Ru. As a result, the core strand 10, the first holding member 41 and the second holding member 42 are protected by the sheath 50. The sheath 50 is provided with an anticorrosive layer on the outer peripheral surface thereof. The anticorrosive layer is provided, for example, on the outer peripheral surface of the sheath 50 by coating or the like.

<製造される電線の構造>
電線1(結果物としての電線1)は、線心撚体10と、第一保持部材41と、第二保持部材42と、シース50と、を備えることになる。線心撚体10は、撚り合わされた複数の絶縁線心20を含む撚体であり、第一保持部材41は、線心撚体10の外周を螺旋状に周回して線心撚体10の外周面に自己融着によって融着している。第二保持部材42は、線心撚体10の外周を螺旋状に周回して線心撚体10の外周面及び第一保持部材41に自己融着によって融着している。第二保持部材42は、第一保持部材41の螺旋に沿って形成された第一保持部材41の隙間G1を塞ぐように、かつ両側が第一保持部材41に重なるように巻き付けられている。第一保持部材41に対する第二保持部材42の両側の重ね代は、第一保持部材41の幅W2の1/3とされている。シース50は、線心撚体10、第一保持部材41及び第二保持部材42を覆うように設けられ、その内周面には、第一保持部材41及び第二保持部材42が自己融着によって融着されている。なお、図3において、シース50の一部を取り除いた領域では、第一保持部材41及び第二保持部材42がシース50の内周面に密着(融着)している様子が見えるように、線心撚体10を取り除いた状態が示されている。
<Structure of manufactured wire>
The electric wire 1 (the electric wire 1 as a product) includes the wire core twister 10, the first holding member 41, the second holding member 42, and the sheath 50. The core twisting body 10 is a twisting body including a plurality of twisted insulation cores 20, and the first holding member 41 spirals around the outer circumference of the core twisting body 10 to make the core center twisting body 10 It is fusion-bonded to the outer peripheral surface by self-fusion. The second holding member 42 spirals around the outer periphery of the core twist body 10 and fuses to the outer peripheral surface of the core twist body 10 and the first holding member 41 by self-fusion. The second holding member 42 is wound so as to close the gap G1 of the first holding member 41 formed along the spiral of the first holding member 41 and so that both sides thereof overlap the first holding member 41. The overlapping margin on both sides of the second holding member 42 with respect to the first holding member 41 is set to 1/3 of the width W 2 of the first holding member 41. The sheath 50 is provided to cover the core strand 10, the first holding member 41, and the second holding member 42, and the first holding member 41 and the second holding member 42 are self-fused on the inner peripheral surface thereof. Are fused by In FIG. 3, in a region where a part of the sheath 50 is removed, it can be seen that the first holding member 41 and the second holding member 42 are in close contact (fusion) with the inner circumferential surface of the sheath 50, A state in which the cored core 10 is removed is shown.

<製造装置>
次いで、上記の製造方法により電線1を製造する製造装置について説明する。
<Manufacturing equipment>
Then, the manufacturing apparatus which manufactures the electric wire 1 by said manufacturing method is demonstrated.

図4に示すように、電線1を製造する製造装置60は、絶縁線心供給部61及び介在物供給部62を備えている。絶縁線心供給部61は一般的なリール等であり、絶縁線心供給部61から複数の絶縁線心20が繰り出される。介在物供給部62から、介在物30が繰り出される。   As shown in FIG. 4, the manufacturing apparatus 60 for manufacturing the electric wire 1 includes the insulated wire core supply unit 61 and the inclusion supply unit 62. The insulated wire core supply unit 61 is a general reel or the like, and a plurality of insulated wire cores 20 are drawn out from the insulated wire core supply unit 61. The inclusions 30 are fed out from the inclusion supply unit 62.

絶縁線心供給部61及び介在物供給部62の下流側には、SZ撚り部63が設けられている。SZ撚り部63には、絶縁線心供給部61から繰り出される複数の絶縁線心20及び介在物供給部62から繰り出される介在物30が送り込まれる。SZ撚り部63は、一般的なSZ撚り機構を有し、複数の絶縁線心20と介在物30とを交互撚り(SZ撚り)にて撚り合わせ、線心撚体10を形成するようになっている。   On the downstream side of the insulated wire core supply unit 61 and the inclusion supply unit 62, an SZ twist unit 63 is provided. The plurality of insulated wire cores 20 drawn out from the insulated wire core supply unit 61 and the inclusions 30 drawn out from the inclusion supply unit 62 are fed to the SZ twist unit 63. The SZ twisting portion 63 has a general SZ twisting mechanism, and twists a plurality of insulating wire cores 20 and inclusions 30 by alternate twisting (SZ twisting) to form a wire core twisting body 10 ing.

SZ撚り部63の下流側には、保持部材巻付部64及びシース形成部65が順に設けられている。保持部材巻付部64は、一般的な巻き付け機構を有し、SZ撚り部63から送り込まれる線心撚体10の周りに第一保持部材41及び第二保持部材42を螺旋状に巻き付ける。保持部材巻付部64は、線心撚体10の周りに、隙間G1が形成されるように、第一保持部材41を螺旋状に巻き付けると略同時に、第一保持部材41の隙間G1を塞ぐように、かつ両側が第一保持部材41に重なるように、隙間G2をあけて第二保持部材42を螺旋状に巻き付ける。シース形成部65は、一般的なシース形成機構を有し、第一保持部材41及び第二保持部材42が巻き付けられた線心撚体10の周囲を覆うようにシース50を形成する。   On the downstream side of the SZ twist portion 63, a holding member winding portion 64 and a sheath forming portion 65 are provided in order. The holding member winding portion 64 has a general winding mechanism, and helically winds the first holding member 41 and the second holding member 42 around the wire core strand 10 fed from the SZ twist portion 63. The holding member winding portion 64 closes the gap G1 of the first holding member 41 substantially at the same time as the first holding member 41 is spirally wound so that the gap G1 is formed around the core twist body 10. As described above, the second holding member 42 is spirally wound with the gap G2 opened so that both sides thereof overlap the first holding member 41. The sheath forming portion 65 has a general sheath forming mechanism, and forms a sheath 50 so as to cover the periphery of the cored core 10 around which the first holding member 41 and the second holding member 42 are wound.

ここで、参考例に係る電線について説明する。
図5は、参考例に係る電線の構造を示す概略図である。
Here, the electric wire which concerns on a reference example is demonstrated.
FIG. 5 is a schematic view showing the structure of the electric wire according to the reference example.

図5に示すように、参考例に係る電線1Aは、第一保持部材41及び第二保持部材42に代えて、ポリエステル製の保持紐70が螺旋状に巻き付けられている。絶縁線心20と介在物30とを交互撚り(SZ撚り)した線心撚体10は、絶縁線心20及び介在物30が軸方向に沿うために、撚りが戻りやすい撚りの反転部分(約200〜300mm)が形成される。保持紐70は、線心撚体10の反転部分においても撚りを保持することができるが、電線1Aに止水性を持たせることができない。このため、この電線1Aを地中に埋設する場合、金属製のコルゲート管や電線管などに挿通させて外装しなければならず、重量化、可撓性の低下及びコストアップを招いてしまう。しかも、この電線1Aでは、使用時に、保持紐70をシース50と一括して切断して一纏めに除去することができない。このため、シース50と保持紐70とを別々に切断・除去しなければならず、廃棄物の処理にも手間を要する。   As shown in FIG. 5, in the electric wire 1A according to the reference example, in place of the first holding member 41 and the second holding member 42, a polyester holding cord 70 is spirally wound. In the core strand twisting body 10 in which the insulating core 20 and the inclusions 30 are alternately twisted (SZ twisting), the twisting is likely to occur because the insulating core 20 and the inclusions 30 are along the axial direction. 200-300 mm) is formed. The holding cord 70 can hold the twist also in the inverted portion of the cored core 10, but the electric wire 1A can not be made waterproof. Therefore, when the electric wire 1A is buried in the ground, it has to be inserted into a metal corrugated pipe or electric wire pipe and the like to be sheathed, resulting in weight reduction, flexibility decrease and cost increase. Moreover, in the electric wire 1A, the holding cord 70 can not be cut together and removed together with the sheath 50 at the time of use. Therefore, it is necessary to separately cut and remove the sheath 50 and the holding cord 70, which also takes time and effort to process waste.

これに対して、本実施形態によれば、自己融着性を有する帯状の第一保持部材41を線心撚体10に螺旋巻きし、さらに、第一保持部材41が巻き付けられた線心撚体10の外周に、幅方向の両側を第一保持部材41に重ねて螺旋状の隙間G1を覆うように、自己融着性を有する帯状の第二保持部材42を螺旋巻きする。これにより、重なり部分で確実に自己融着される第一保持部材41と第二保持部材42とで、線心撚体10の外周側が良好に止水された電線1を得ることができる。したがって、止水のためのコルゲート管や電線管を外装させることなく、直接地中に埋設することができる。   On the other hand, according to the present embodiment, the first holding member 41 having a self-bonding property is spirally wound around the core twist body 10, and further, a wire core twist in which the first holding member 41 is wound. A band-like second holding member 42 having self-adhesiveness is spirally wound around the outer periphery of the body 10 so that both sides in the width direction are overlapped with the first holding member 41 and the spiral gap G1 is covered. Thereby, the electric wire 1 by which the outer peripheral side of the core-center twisting body 10 was favorably water-stopped by the 1st holding member 41 and the 2nd holding member 42 which self-fuse in an overlap part reliably can be obtained. Therefore, it is possible to embed directly in the ground without covering the corrugated pipe or the electric pipe for water blocking.

また、自己融着性を有する第一保持部材41及び第二保持部材42を巻き付けて線心撚体10の絶縁線心20の撚りを保持するので、シース形成後には、第一保持部材41、第二保持部材42及びこれらの第一保持部材41及び第二保持部材42が自己融着したシース50によって線心撚体10の撚りが保持されることになる。そのため、電線1の使用時(皮剥きを行う際)には、第一保持部材41、第二保持部材42及びシース50を一括して切断して一纏めに除去すればよいことになる。よって、自己融着性のない保持紐やテープを使用することで、電線の使用時に別々に切断・除去しなければならないものと比較し、切断・除去(皮剥き)が容易になり且つ廃棄物の取り扱いも容易になる。   Further, since the first holding member 41 and the second holding member 42 having self-bonding property are wound to hold the twist of the insulating core 20 of the twisted core body 10, after forming the sheath, the first holding member 41, The twist of the cored core 10 is held by the sheath 50 in which the second holding member 42 and the first holding member 41 and the second holding member 42 are self-fused. Therefore, when using the electric wire 1 (when peeling off the skin), the first holding member 41, the second holding member 42, and the sheath 50 may be cut together and removed collectively. Therefore, the use of non-self-adhesive retaining cords and tapes facilitates cutting and removing (peeling) and waste compared to those which must be cut and removed separately when using the electric wire. Handling of

また、螺旋状に巻き付ける第2のテープの内周側と外周側に、第1のテープ及び第3のテープを縦添えして製造して得られる電線と比較し、良好な可撓性が得られ、しかも製造コストを抑えることができる。   In addition, compared with the electric wire obtained by vertically attaching the first tape and the third tape on the inner peripheral side and the outer peripheral side of the second tape wound in a spiral shape, good flexibility is obtained. And the manufacturing cost can be reduced.

このように、上記構成の電線の製造方法によれば、コストを抑えつつ良好な可撓性及び止水性が確保され、しかも、使用時の利便性・作業性に優れた電線を容易に製造することができる。   As described above, according to the method of manufacturing the electric wire of the above configuration, good flexibility and water-retaining property are ensured while suppressing the cost, and moreover, the electric wire excellent in convenience and workability at the time of use is easily manufactured. be able to.

また、第一保持部材41に対する第二保持部材42の両側の重ね代を、第二保持部材42の幅W2の1/3とすることで、第一保持部材41と第二保持部材42との重ね合わせ部分における確実な止水性を確保できる。   Further, by setting the overlapping margin on both sides of the second holding member 42 with respect to the first holding member 41 to 1⁄3 of the width W 2 of the second holding member 42, the overlap between the first holding member 41 and the second holding member 42 is It is possible to secure a certain level of water blocking in the overlapping portion.

また、上記構成の電線の製造方法は、更に別の効果も有する。具体的には、本製造方法において用いられる第一保持部材41及び第二保持部材42は帯状の形状を有するため、糸状(ひも状)の形状を有する保持部材(例えば、保持糸)を用いる場合に比べ、シース50の表面に保持部材に起因する凹凸が目立ち難い(又は、保持部材が十分に薄ければ、凹凸が生じない)。また、第一保持部材41及び第二保持部材42が線心撚体10に食い込み難く、線心撚体10が設計通りの形状を維持し易い。   In addition, the method of manufacturing the electric wire of the above configuration also has another effect. Specifically, since the first holding member 41 and the second holding member 42 used in the present manufacturing method have a belt-like shape, when using a holding member (for example, holding yarn) having a thread-like (string-like) shape Compared to the above, unevenness due to the holding member is less noticeable on the surface of the sheath 50 (or when the holding member is sufficiently thin, the unevenness does not occur). Further, the first holding member 41 and the second holding member 42 are less likely to bite into the wire core twisting body 10, and the wire center twisting body 10 can easily maintain the designed shape.

<他の態様>
なお、本発明は上記各実施形態に限定されることはなく、本発明の範囲内において種々の変形例を採用できる。例えば、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
<Other aspects>
The present invention is not limited to the above embodiments, and various modifications can be adopted within the scope of the present invention. For example, the present invention is not limited to the embodiments described above, and appropriate modifications, improvements, etc. are possible. In addition, the material, shape, size, number, arrangement location, and the like of each component in the embodiment described above are arbitrary and not limited as long as the present invention can be achieved.

例えば、本実施形態(図1)では、線心撚体10がSZ撚りされている。しかし、線心撚体10はS撚りされてもよく、Z撚りされてもよい。更に、本実施形態(図4)では、線心撚体10の形成と、この線心撚体10への第一保持部材41及び第二保持部材42の巻き付けは、別々の工程でもよく、また、3これら工程を一つにまとめ、線心撚体10の形成と第一保持部材41及び第二保持部材42の巻き付けとを一括して行ってもよい。   For example, in the present embodiment (FIG. 1), the cored core 10 is SZ twisted. However, the cored core 10 may be S-twisted or Z-twisted. Furthermore, in the present embodiment (FIG. 4), the formation of the cored strand 10 and the winding of the first holding member 41 and the second holding member 42 around the cored core 10 may be separate steps, and 3) These steps may be combined into one, and the formation of the cored core 10 and the winding of the first holding member 41 and the second holding member 42 may be performed collectively.

ここで、上述した本発明に係る電線の製造方法、及び、電線の実施形態の特徴をそれぞれ以下(1)〜(6)に簡潔に纏めて列記する。
(1)
撚り合わされた複数の絶縁線心(20)を含む線心撚体(10)と、前記線心撚体(10)を覆うシース(50)と、を備えた電線(1)の製造方法であって、
前記線心撚体(10)を形成する工程と、
前記線心撚体(10)の外周に、自己融着性を有する帯状の第一保持部材(41)を螺旋状に隙間(G1)が形成されるように螺旋巻きする工程と、
前記第一保持部材(41)が巻き付けられた前記線心撚体(10)の外周に、幅方向の両側を前記第一保持部材(41)に重ねて前記螺旋状の隙間(G1)を覆うように、自己融着性を有する帯状の第二保持部材(42)を螺旋巻きする工程と、
シース材料を、前記第一保持部材(41)及び前記第二保持部材(42)が巻き付けられた前記線心撚体(10)を覆う管形状を有するように押出加工することによって前記シース(50)を形成する工程と、を備える、
電線の製造方法。
(2)
(1)に記載の製造方法において、
前記第一保持部材(41)に対する前記第二保持部材(42)の両側の重ね代を、前記第二保持部材(42)の幅(W2)の1/3とする、
電線の製造方法。
(3)
(1)または(2)に記載の製造方法において、
前記絶縁線心(20)を介在物(30)とともに交互撚りにて撚り合わせて前記線心撚体(10)を形成する、
電線の製造方法。
(4)
撚り合わされた複数の絶縁線心(20)を含む線心撚体(10)と、
前記線心撚体(10)の外周に、螺旋状の隙間(G1)をあけて螺旋巻きされた自己融着性を有する帯状の第一保持部材(41)と、
前記第一保持部材(41)が巻き付けられた前記線心撚体(10)の外周に、幅方向の両側が前記第一保持部材(41)に重ねられて前記第一保持部材(41)の隙間(G1)を覆うように螺旋巻きされた自己融着性を有する帯状の第二保持部材(42)と、
前記第一保持部材(41)及び前記第二保持部材(42)が巻き付けられた前記線心撚体(10)を覆うシース(50)と、を有する、
電線。
(5)
(4)に記載の電線(1)において、
前記第一保持部材(41)に対する前記第二保持部材(42)の両側の重ね代が、前記第二保持部材(42)の幅(W2)の1/3とされている、
電線。
(6)
(4)または(5)に記載の電線(1)において、
前記線心撚体(10)が、前記絶縁線心(20)が介在物(30)とともに交互撚りにて撚り合わされて形成されている、
電線。
Here, the manufacturing method of the electric wire concerning the present invention mentioned above, and the feature of the embodiment of an electric wire are briefly summarized and listed to the following (1)-(6), respectively.
(1)
A manufacturing method of an electric wire (1) comprising a core strand twisting body (10) including a plurality of insulated core strands (20) twisted together and a sheath (50) covering the core core twisting body (10). ,
Forming the cored core (10);
A step of spirally winding a band-shaped first holding member (41) having a self-bonding property in a spiral shape so as to form a gap (G1) on the outer periphery of the core center twist body (10);
The spiral holding gap (G1) is covered by overlapping both sides in the width direction on the first holding member (41) on the outer periphery of the twisted core body (10) around which the first holding member (41) is wound. Spirally winding the band-like second holding member (42) having self-bonding property;
The sheath (50) is extruded by extruding a sheath material so as to have a tubular shape covering the twisted core (10) wound with the first holding member (41) and the second holding member (42). And b) forming
How to make a wire.
(2)
In the manufacturing method described in (1),
The overlapping margin on both sides of the second holding member (42) with respect to the first holding member (41) is set to 1/3 of the width (W2) of the second holding member (42).
How to make a wire.
(3)
In the manufacturing method according to (1) or (2),
The insulating core (20) is twisted together with the inclusions (30) by alternate twisting to form the core twisted body (10).
How to make a wire.
(4)
A twisted core (10) comprising a plurality of insulated cores (20) twisted together;
A band-shaped first holding member (41) having self-adhesiveness, which is spirally wound with a spiral gap (G1) opened around the outer periphery of the cored core (10);
Both sides in the width direction are overlapped with the first holding member (41) on the outer periphery of the twisted core body (10) around which the first holding member (41) is wound, and the first holding member (41) A self-adhesive band-like second holding member (42) spirally wound so as to cover the gap (G1);
A sheath (50) covering the core strand (10) around which the first holding member (41) and the second holding member (42) are wound;
Electrical wire.
(5)
In the electric wire (1) described in (4),
The overlapping margin on both sides of the second holding member (42) with respect to the first holding member (41) is set to 1/3 of the width (W2) of the second holding member (42).
Electrical wire.
(6)
In the electric wire (1) described in (4) or (5),
The cored strand (10) is formed by twisting the insulated core (20) together with the inclusions (30) by alternate twisting.
Electrical wire.

1 電線
10 線心撚体
20 絶縁線心
30 介在物
41 第一保持部材
42 第二保持部材
50 シース
DESCRIPTION OF SYMBOLS 1 electric wire 10 wire core twisted body 20 insulated wire core 30 inclusion 41 first holding member 42 second holding member 50 sheath

Claims (6)

撚り合わされた複数の絶縁線心を含む線心撚体と、前記線心撚体を覆うシースと、を備えた電線の製造方法であって、
前記線心撚体を形成する工程と、
前記線心撚体の外周に、自己融着性を有する帯状の第一保持部材を螺旋状に隙間が形成されるように螺旋巻きする工程と、
前記第一保持部材が巻き付けられた前記線心撚体の外周に、幅方向の両側を前記第一保持部材に重ねて前記螺旋状の隙間を覆うように、自己融着性を有する帯状の第二保持部材を螺旋巻きする工程と、
シース材料を、前記第一保持部材及び前記第二保持部材が巻き付けられた前記線心撚体を覆う管形状を有するように押出加工することによって前記シースを形成する工程と、を備える、
電線の製造方法。
What is claimed is: 1. A method of manufacturing an electric wire, comprising: a core strand including a plurality of insulated cores twisted together; and a sheath covering the core strand,
Forming the cored core;
A step of spirally winding a band-shaped first holding member having a self-bonding property in a spiral shape so as to form a gap on the outer circumference of the cored core;
A band shape having a self-bonding property so that both sides in the width direction are superimposed on the first holding member and the spiral gap is covered on the outer periphery of the cored core around which the first holding member is wound. Spirally winding the two holding members;
Forming the sheath by extruding a sheath material to have a tubular shape covering the core strand around which the first and second retaining members are wound.
How to make a wire.
請求項1に記載の製造方法において、
前記第一保持部材に対する前記第二保持部材の両側の重ね代を、前記第二保持部材の幅の1/3とする、
電線の製造方法。
In the manufacturing method according to claim 1,
The overlapping margin of both sides of the second holding member with respect to the first holding member is 1/3 of the width of the second holding member,
How to make a wire.
請求項1または請求項2に記載の製造方法において、
前記絶縁線心を介在物とともに交互撚りにて撚り合わせて前記線心撚体を形成する、
電線の製造方法。
In the manufacturing method according to claim 1 or 2,
The insulated wire core is twisted together with inclusions by alternate twisting to form the twisted core.
How to make a wire.
撚り合わされた複数の絶縁線心を含む線心撚体と、
前記線心撚体の外周に、螺旋状の隙間をあけて螺旋巻きされた自己融着性を有する帯状の第一保持部材と、
前記第一保持部材が巻き付けられた前記線心撚体の外周に、幅方向の両側が前記第一保持部材に重ねられて前記第一保持部材の隙間を覆うように螺旋巻きされた自己融着性を有する帯状の第二保持部材と、
前記第一保持部材及び前記第二保持部材が巻き付けられた前記線心撚体を覆うシースと、を有する、
電線。
A twisted core comprising a plurality of insulated cores twisted together,
A self-adhesive band-shaped first holding member spirally wound with a spiral gap on the outer periphery of the cored core;
Self-fusion bonding in which both sides in the width direction are overlapped on the first holding member and spirally wound so as to cover the gap of the first holding member, on the outer periphery of the cored core around which the first holding member is wound. Belt-shaped second holding member having elasticity;
A sheath covering the core strand around which the first holding member and the second holding member are wound;
Electrical wire.
請求項4に記載の電線において、
前記第一保持部材に対する前記第二保持部材の両側の重ね代が、前記第二保持部材の幅の1/3とされている、
電線。
In the electric wire according to claim 4,
The overlapping margin on both sides of the second holding member with respect to the first holding member is set to 1/3 of the width of the second holding member.
Electrical wire.
請求項4または請求項5に記載の電線において、
前記線心撚体が、前記絶縁線心が介在物とともに交互撚りにて撚り合わされて形成されている、
電線。
In the electric wire according to claim 4 or claim 5,
The cored strand is formed by twisting the insulated core with inclusions by alternate twisting,
Electrical wire.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012138187A (en) * 2010-12-24 2012-07-19 Sumitomo Wiring Syst Ltd Shield wire and method of manufacturing the same
JP2017103176A (en) * 2015-12-04 2017-06-08 矢崎エナジーシステム株式会社 Power cable and method of manufacturing power cable

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012138187A (en) * 2010-12-24 2012-07-19 Sumitomo Wiring Syst Ltd Shield wire and method of manufacturing the same
JP2017103176A (en) * 2015-12-04 2017-06-08 矢崎エナジーシステム株式会社 Power cable and method of manufacturing power cable

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