JP2019049425A - Measuring instrument, collision retreat mechanism used for the same, and collision retreat method - Google Patents
Measuring instrument, collision retreat mechanism used for the same, and collision retreat method Download PDFInfo
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Abstract
【課題】測定器が測定対象等に衝突する等の異常事象を生じても、測定器を損傷することなく迅速に該事象が生じた場所から退避させるとともに、退避後の測定において、測定器を元の位置に正確に復旧させて高精度な測定を可能にする。【解決手段】測定器80は、測定子81a、81bを有する測定部とこの測定部に近接して配設された検出部を有するセンサ・プローブ部110と、センサ・プローブ部110の軸方向に延在する部分であってセンサ・プローブ部110に付設された衝突退避機構200を備える。衝突退避機構200は、入れ子構造の内側テーパ軸230と外側テーパ軸250を有する。内側テーパ軸230と外側テーパ軸250の各々は、中間部に設けられたテーパ状の係止部218、256とテーパ状の係止部218、256の両軸方向端側に設けられた大径円筒部216、258および小径円筒部220、254を有する。【選択図】図2PROBLEM TO BE SOLVED: To quickly evacuate a measuring instrument from a place where the event occurs without damaging the measuring instrument even if an abnormal event such as a collision with a measuring object or the like occurs, and to move the measuring instrument in the measurement after the evacuation. Accurately restores to the original position and enables highly accurate measurement. A measuring instrument 80 has a measuring unit having measuring elements 81a and 81b, a sensor probe unit 110 having a detection unit arranged close to the measuring unit, and an axial direction of the sensor probe unit 110. A collision evacuation mechanism 200, which is an extending portion and is attached to the sensor / probe portion 110, is provided. The collision evacuation mechanism 200 has an inner tapered shaft 230 and an outer tapered shaft 250 having a nested structure. Each of the inner tapered shaft 230 and the outer tapered shaft 250 has a large diameter provided on both axial end sides of the tapered locking portions 218 and 256 provided in the intermediate portion and the tapered locking portions 218 and 256. It has a cylindrical portion 216, 258 and a small diameter cylindrical portion 220, 254. [Selection diagram] Fig. 2
Description
本発明は、内径等を測定する測定器及びそれに用いる衝突退避機構並びに衝突退避方法に係り、特に自動で連続して測定するものに用いて好適な測定器及びそれに用いる衝突退避機構並びに衝突退避方法に関する。 The present invention relates to a measuring instrument for measuring an inner diameter and the like, a collision evacuation mechanism used therefor, and a collision evacuation method, and in particular, a measuring instrument suitably used for automatic continuous measurement, a collision evacuation mechanism used therefor, and a collision evacuation method About.
マシニングセンタ等の工作機械において、無人化または省力化の目的から加工後におけるワークの加工部の測定を自動化することが一般的に採用されている。例えば、オートチェンジャを用いてツールが取り付けてあったスピンドル部に測定器を自動で取り付け、予めプログラミングされた手順で加工位置に測定具を自動で移動させる。その際無人測定が原則であるので、何らかの理由でワークやワークを保持する保持手段に意図せずに測定器が触れるまたは衝突することをも想定しておく必要がある。このような、ワーク等に測定器が衝突した際に測定器を迅速に退避(リリービング)させて測定器を保護する例が、特許文献1に記載されている。 In a machine tool such as a machining center or the like, it is generally adopted to automate measurement of a processing part of a work after processing for the purpose of unmanned operation or labor saving. For example, the measuring instrument is automatically attached to the spindle unit to which the tool has been attached using an autochanger, and the measuring tool is automatically moved to the processing position according to a preprogrammed procedure. At that time, since unmanned measurement is the principle, it is necessary to also assume that the measuring instrument unintentionally touches or collides with the holding means for holding the work or the work for some reason. Patent Document 1 describes an example of protecting a measuring instrument by rapidly retracting (relying) the measuring instrument when the measuring instrument collides with a work or the like.
特許文献1では、衝突時における測定ヘッドの破損を回避することができる内径測定器の測定ヘッド安全機構を提供するために、内径測定器がホルダに保持された状態でケーシング内に収納されている。そして、ホルダは引っ張りばねによりケーシングの先端部に取り付けられた台座に押し付けられている。測定ヘッドが前方からの衝突を受けると、ホルダが引っ張りばねの付勢力に抗して台座から退避し、これにより衝突の衝撃による測定ヘッドの破損を回避している。 In Patent Document 1, in order to provide a measuring head safety mechanism for an inner diameter measuring device capable of avoiding breakage of the measuring head at the time of a collision, the inner diameter measuring device is housed in a casing while being held by a holder. . The holder is pressed by a tension spring against a pedestal attached to the front end of the casing. When the measuring head receives a frontal collision, the holder retracts from the pedestal against the biasing force of the tension spring, thereby avoiding breakage of the measuring head due to the impact of the collision.
上記特許文献1に記載の測定ヘッド構造においては、測定ヘッドと一体になった測定機本体をホルダに保持し、ホルダ全体を筒状のケーシング内に遊嵌している。そしてケーシングに一端側が固定されたばねの他端側を遊嵌したホルダに取り付け、ばねの引っ張り力を軸方向に作用させている。また、周方向および半径方向の位置決めを、ホルダの軸直角面に形成した周方向3個の接点の接続状態で決定している。 In the measuring head structure described in Patent Document 1, the measuring machine main body integrated with the measuring head is held in a holder, and the entire holder is loosely fitted in a cylindrical casing. Then, the other end side of the spring whose one end side is fixed to the casing is attached to the holder which is loosely fitted, and the tensile force of the spring is applied in the axial direction. Further, the positioning in the circumferential direction and the radial direction is determined by the connection state of three circumferential contact points formed on the plane perpendicular to the axis of the holder.
この公報に記載の測定ヘッドでは、一旦測定ヘッドが測定対象の穴の縁等に接触すると、ばね力にだけ抗してホルダ全体が軸方向に移動するので、小さな力しか必要としない迅速な退避動作を期待できる。しかしながら、ホルダの保持力が小さいため、ホルダが軽量の場合や短い場合には有効な方法と考えられるが、ホルダが長い場合や重い場合に高速なオートツールチェンジが困難になる。 In the measuring head described in this publication, once the measuring head contacts the edge or the like of the hole to be measured, the entire holder moves in the axial direction against the spring force only, so a quick retraction requiring only a small force You can expect the operation. However, since the holding power of the holder is small, it is considered to be an effective method when the holder is lightweight or short, but high-speed auto tool change becomes difficult when the holder is long or heavy.
すなわち、測定ヘッドの退避動作においてはばね力に抗してホルダ全体が動くので、衝突により測定ヘッドの軸に垂直方向の力が作用し、ホルダ全体が軸方向とともに力の作用する方向にも変位する。衝突退避動作でこのように変位した後、衝突力が喪失されると、引張ばね力によりホルダ全体に復元力が作用する。ところで、ホルダに大きな加速度が加わると、慣性力の影響でホルダが斜めに浮き上がる恐れがある。その場合、ホルダを保持することが困難になるとともに、誤検出が生じる可能性もある。この現象は、ホルダの長さが長くなればなるほど、また重くなればなるほど顕著になり、最悪の場合にはオートツールチェンジを実行できなくなる。また、接点が摩耗等によりその形状を変化させると当然ながら接点の接触状況が変化し、初期の位置決めを達成し得なくなる。 That is, since the entire holder moves against the spring force in the retraction operation of the measuring head, a force in the vertical direction acts on the axis of the measuring head due to a collision, and the entire holder is displaced in the axial direction as well as in the force acting direction. Do. After such displacement in the collision retraction operation, when the collision force is lost, a restoring force acts on the entire holder by the tension spring force. By the way, when a large acceleration is applied to the holder, the holder may be lifted obliquely due to the influence of the inertial force. In that case, it becomes difficult to hold the holder, and false detection may occur. This phenomenon becomes more pronounced as the holder length increases and the weight increases, and in the worst case, auto tool change can not be performed. In addition, when the contact changes its shape due to wear or the like, the contact condition of the contact naturally changes, making it impossible to achieve initial positioning.
この不具合を解消するために、測定ヘッドの軸方向動を軸受で支持することも考えられる。例えば測定ヘッドを転がり軸受で支持する場合、測定ヘッドの衝突時の衝撃に耐えること及び測定時の穴との接触時に測定ヘッドの振動等を発生しないことのためには、測定ヘッドの支持部を含めた剛性を高くする必要があり、転がり軸受が大型化する。これは測定ヘッド自体の大型化や測定器の高価化を引き起こす。また、測定ヘッドを滑り軸受で支持すると、滑り軸受では軸受隙間が必要なので、この隙間がガタつきとなり、このガタつきのため通常の測定においても測定誤差が生じてしまう。 In order to eliminate this problem, it is also conceivable to support the axial movement of the measuring head by means of bearings. For example, when the measuring head is supported by a rolling bearing, the support of the measuring head should be used to withstand the impact of the measuring head on impact and not to cause vibration etc. of the measuring head at the time of contact with the hole at the time of measurement. It is necessary to increase the rigidity included, and the size of the rolling bearing increases. This causes the size of the measuring head itself to be increased and the cost of the measuring instrument to be increased. In addition, when the measuring head is supported by a slide bearing, a bearing gap is necessary in the slide bearing, and this gap is rattling, and this rattling causes a measurement error in normal measurement as well.
本発明は、上記従来技術の不具合に鑑みなされたものであり、その目的は、測定器に測定対象等へ衝突する等の異常事象が発生しても、測定器を損傷することなく迅速に該事象が生じた場所から測定器を退避させ、それとともに、退避後の測定において、測定器を元の位置に正確に復旧させて、測定器の傾きや偏心等を生じさせずに高精度な復帰測定を可能にすることにある。 The present invention has been made in view of the above-mentioned problems of the prior art, and the object of the present invention is to rapidly measure the measuring instrument without damaging it even if an abnormal event such as collision with the measuring object occurs. Evacuate the measuring instrument from the place where the event occurred, and at the same time, in the measurement after withdrawal, accurately restore the measuring instrument to its original position, and return with high accuracy without causing the inclination or eccentricity of the measuring instrument It is about making measurement possible.
上記目的を達成するための本発明の特徴は、測定対象物の少なくとも内径、外径、深さおよび厚さのいずれかを測定する測定器において、前記測定器は、測定子を有する測定部とこの測定部に近接して配設された検出部を有するセンサ・プローブ部と、該センサ・プローブ部の軸方向に延在する部分であってセンサ・プローブ部に付設された衝突退避機構を備え、前記衝突退避機構は入れ子構造の内側テーパ軸と外側テーパ軸を有し、内側テーパ軸と外側テーパ軸の各々は、中間部に設けられたテーパ状の係止部とこのテーパ状の係止部の両軸方向端側に設けられた大径および小径の円筒部を有することにある。 A feature of the present invention for achieving the above object is a measuring device for measuring at least one of an inner diameter, an outer diameter, a depth and a thickness of an object to be measured, wherein the measuring device comprises a measuring unit having a measuring element It has a sensor probe unit having a detection unit disposed close to the measurement unit, and a collision evacuation mechanism attached to the sensor probe unit as a portion extending in the axial direction of the sensor probe unit. The collision / retraction mechanism has a nested structure inner tapered shaft and an outer tapered shaft, and each of the inner tapered shaft and the outer tapered shaft has a tapered locking portion provided at an intermediate portion and the tapered locking. It has a large diameter and a small diameter cylindrical portion provided on both axial direction end sides of the portion.
そしてこの特徴において、前記内側テーパ軸の大径および小径の円筒部と、前記外側テーパ軸の大径および小径の円筒部を互いに対向させ、それらをそれぞれ滑り軸受として構成することが好ましく、前記外側テーパ軸は拡大管状に形成されており、この拡大管状の大径側にベース板を取り付け、一方前記内側テーパ軸も拡大管状に形成されており、前記ベース板と前記内側テーパ軸の大径側との間に圧縮ばねを配設し、該圧縮ばねが、通常使用時に前記センサ・プローブ部を前記衝突退避機構から軸方向に離れるように付勢することが望ましい。 And in this feature, it is preferable that the large diameter and small diameter cylindrical portions of the inner tapered shaft and the large diameter and small diameter cylindrical portions of the outer tapered shaft are made to face each other and configured as slide bearings, respectively; The tapered shaft is formed in an enlarged tubular shape, and the base plate is attached to the large diameter side of the enlarged tubular, while the inner tapered shaft is also formed in the enlarged tubular shape, and the large diameter side of the base plate and the inner tapered shaft Preferably, a compression spring is provided between the sensor and the probe, and the compression spring biases the sensor / probe portion axially away from the collision / retraction mechanism during normal use.
また上記特徴において、前記内側テーパ軸のテーパ状係止部と小径円筒部の接続部および前記外側テーパ軸のテーパ状係止部と大径円筒部の接続部に、それぞれ軸方向に延びる逃げ部を形成するのがよく、前記センサ・プローブ部に連結する接点と前記ベース板に連結する接点を有するスイッチを設け、該スイッチの動作により前記測定器の軸方向動を停止する信号をこの測定器が取り付けられた工作機械等の制御部に送信可能としてもよい。 Further, in the above-mentioned feature, the relief portion extending in the axial direction to the connecting portion between the tapered locking portion of the inner tapered shaft and the small diameter cylindrical portion and the connecting portion between the tapered locking portion of the outer tapered shaft and the large diameter cylindrical portion And a switch having a contact point connected to the sensor / probe portion and a contact point connected to the base plate, and a signal for stopping an axial movement of the measuring means by the operation of the switch. It may be possible to transmit to a control unit such as a machine tool or the like to which is attached.
上記目的を達成する本発明の他の特徴は、測定器のセンサ・プローブ部に取り付けられ、該センサ・プローブ部がワーク等に接触または衝突した際にセンサ・プローブ部をその軸方向に移動させて接触または衝突位置から退避させる衝突退避機構において、入れ子構造の内側テーパ軸と外側テーパ軸を有し、内側テーパ軸と外側テーパ軸の各々は、中間部に設けられたテーパ状の係止部とこのテーパ状の係止部の両軸方向端側に設けられた大径および小径の円筒部を有し、前記内側テーパ軸の係止部と前記外側テーパ軸の係止部は通常状態では実質的に密着接触して係止し、前記内側テーパ軸の大径、小径の円筒部と前記外側テーパ軸の大径、小径の円筒部は互いに対向しており、かつ退避動作時に滑り軸受を形成することにある。 Another feature of the present invention for achieving the above object is that it is attached to a sensor probe portion of a measuring instrument, and moves the sensor probe portion in its axial direction when the sensor probe portion contacts or collides with a work or the like. Collision retracting mechanism for retracting from the contact or collision position, having a nested inner tapered shaft and an outer tapered shaft, each of the inner tapered shaft and the outer tapered shaft being a tapered locking portion provided at an intermediate portion And a large diameter and a small diameter cylindrical portion provided on both axial ends of the tapered locking portion, the locking portion of the inner tapered shaft and the locking portion of the outer tapered shaft in a normal state The large-diameter, small-diameter cylindrical portion of the inner tapered shaft and the large-diameter, small-diameter cylindrical portion of the outer tapered shaft of the inner tapered shaft face each other, and the sliding bearing is It is about forming.
上記目的を達成する本発明のさらに他の特徴は、測定器のセンサ・プローブ部に取り付けられ、中間部に設けられたテーパ状の係止部とこのテーパ状の係止部の両軸方向端側に設けられた大径および小径の円筒部を有する、入れ子構造の内側テーパ軸と外側テーパ軸、および前記内側テーパ軸と前記外側テーパ軸間に配設した圧縮ばねを備えた衝突退避機構を使用する方法において、前記センサ・プローブ部がワーク等の外部物体に接触または衝突したら、互いに対向する前記内側テーパ軸の大径、小径の円筒部と前記外側テーパ軸の大径、小径の円筒部が滑り軸受を形成して前記内側テーパ軸を前記外側テーパ軸側へ軸方向に退避動作させ、前記センサ・プローブが外部物体に接触も衝突もしないときには、前記圧縮ばねが伸長して前記内側テーパ軸を前記外側テーパ軸に対して軸方向に離れるように付勢し、前記内側テーパ軸のテーパ状の係止部を前記外側テーパ軸のテーパ状係止部に実質的に密着接触させることにある。 Yet another feature of the present invention for achieving the above object is a tapered locking portion provided at the middle portion and attached to the sensor probe portion of the measuring instrument, and both axial ends of the tapered locking portion. Collision retracting mechanism comprising a nested inner and outer tapered shaft having a large diameter and a small diameter cylindrical portion provided on the side, and a compression spring disposed between the inner tapered shaft and the outer tapered shaft In the method of use, when the sensor probe portion contacts or collides with an external object such as a workpiece, the large and small diameter cylindrical portions of the inner tapered shaft and the large and small diameter cylindrical portions of the outer tapered shaft face each other. Forms a sliding bearing to retract the inner tapered shaft axially toward the outer tapered shaft, and when the sensor / probe does not contact or collide with an external object, the compression spring extends and the inner The tapered shaft is biased axially away from the outer tapered shaft, and the tapered locking portion of the inner tapered shaft is brought into substantially close contact with the tapered locking portion of the outer tapered shaft. It is in.
本発明によれば、テーパ軸の両端に滑り軸受部を有する軸を測定器に設けたので、測定器が測定対象等に衝突する等の異常事象を生じても、測定器を損傷することなく迅速に該事象が生じた場所から退避させることができる。また、退避後の復帰測定においては、テーパ軸をガイドにして測定ヘッドを軸方向移動させるので測定器の傾きや偏心等を生じさせずに、高精度な測定が可能になる。 According to the present invention, since the shaft having the slide bearing portion at both ends of the tapered shaft is provided in the measuring instrument, even if an abnormal event such as the measuring instrument collides with the measuring object occurs, the measuring instrument is not damaged. It can be quickly evacuated from the place where the event occurred. Further, in return measurement after retraction, the measuring head is moved in the axial direction with the tapered shaft as a guide, so that high-precision measurement can be performed without causing inclination or eccentricity of the measuring instrument.
以下、本発明に係る測定器及びそれに用いる衝突退避機構の実施例を、図面を用いて説明する。図1は、本発明に係る測定器80を組み込んだ工作機械50の一実施例の正面図であり、測定器80は内径測定器(ボアゲージ)である。なおこの実施例では内径測定器を測定器80の例として取り上げているが、測定器80は内径測定器に限るものではなく、外径測定器、厚さ測定器、深さ測定器、接触式の三次元測定器、レーザヘッドやカメラ等の非接触式の測定器や観測機等の各種機器に適用できる。 Hereinafter, embodiments of a measuring device according to the present invention and a collision evacuation mechanism used therefor will be described using the drawings. FIG. 1 is a front view of an embodiment of a machine tool 50 incorporating a measuring device 80 according to the present invention, the measuring device 80 being an inside diameter measuring device (bore gauge). In this embodiment, the inner diameter measuring device is taken as an example of the measuring device 80, but the measuring device 80 is not limited to the inner diameter measuring device, and an outer diameter measuring device, a thickness measuring device, a depth measuring device, a contact type The present invention can be applied to various devices such as three-dimensional measuring devices, non-contact measuring devices such as laser heads and cameras, and observation devices.
基礎10上に本体12が固定設置された工作機械50では、スピンドル部16にシャンクが取り付けられ、シャンクには本発明に係る内径測定器であるボアゲージ(測定器)80が取り付けられている。ボアゲージ80は、本体12の上部に取り付けられたモータを含むZ軸駆動手段20によりスピンドル部16とともに上下方向に移動可能になっている。ボアゲージ80の下方には測定対象のワーク40が配置されており、ワーク保持手段36によりX−Yテーブル30上に固定保持されている。 In the machine tool 50 in which the main body 12 is fixedly installed on the foundation 10, a shank is attached to the spindle portion 16, and a bore gauge (measuring device) 80 which is an inner diameter measuring device according to the present invention is attached to the shank. The bore gauge 80 is vertically movable with the spindle portion 16 by Z-axis drive means 20 including a motor attached to the upper portion of the main body 12. A workpiece 40 to be measured is disposed below the bore gauge 80 and fixedly held on the XY table 30 by the workpiece holding means 36.
X−Yテーブル30の、本実施例では上側にあるX軸テーブル32がモータを含むX軸駆動手段22により、下側にあるY軸テーブル34がモータを含むY軸駆動手段24により、それぞれX方向(本図では左右方向)及びY方向(本図では紙面垂直方向)に直線駆動される。したがってボアゲージ80を取り付けたスピンドル部16をZ軸駆動手段20でZ方向に、ワーク40をX−Yテーブル30でX、Y方向にそれぞれ駆動することにより、ボアゲージ80とワーク40の相対位置が位置決めされる。または図示しないが、さらにΘテーブルを備えて、回転移動も可能にする。 In this embodiment, the X-axis table 32 on the upper side of the X-Y table 30 includes the motor by the X-axis drive means 22 and the Y-axis table 34 on the lower side includes the motor by the Y-axis drive means 24 respectively. It is linearly driven in the direction (left and right direction in this figure) and in the Y direction (vertical direction in the figure). Therefore, the relative position of the bore gauge 80 and the work 40 is positioned by driving the spindle unit 16 to which the bore gauge 80 is attached in the Z direction by the Z axis drive means 20 and the work 40 in the X and Y directions by the XY table 30. Be done. Or, although not shown in the drawings, it further comprises a weir table to enable rotational movement.
ここで、工作機械50の適宜個所(図では左側上部)に、工作機械50を制御する制御装置14が配設されている。制御装置14は、制御部(管制部)26と表示部28を備え、制御部26は工作機械50の始動/停止やワーク40に形成された測定穴42とボアゲージ80の相対位置決め等を制御する。 Here, a control device 14 for controlling the machine tool 50 is disposed at an appropriate position (upper left side in the drawing) of the machine tool 50. The control device 14 includes a control unit (control unit) 26 and a display unit 28. The control unit 26 controls start / stop of the machine tool 50 and relative positioning between the measurement hole 42 formed in the work 40 and the bore gauge 80, etc. .
表示部28は、現在座標を表示する。制御部26は、ボアゲージ80の測定に関する制御を実行する内径測定装置用制御部70を含み、この内径測定装置用制御部70とボアゲージ80とが組み合わされて内径測定装置100を構成する。 The display unit 28 displays current coordinates. The control unit 26 includes an inner diameter measuring device control unit 70 that executes control related to the measurement of the bore gauge 80. The inner diameter measuring device control unit 70 and the bore gauge 80 are combined to constitute the inner diameter measuring device 100.
次に、本発明に係る内径測定器としてのボアゲージ80の詳細を、図2ないし図4を用いて詳細に説明する。図2(a)は、本発明に係るボアゲージ80の一実施例の分解図であり、図2(b)は図2(a)におけるA視図である。図3は、図2に示したボアゲージ80の動作状態時の様子を示す一部縦断面図であり、図3(a)は測定対応状態の図であり、図3(b)は退避状態の図である。図3(c)、(d)は、それぞれ図3(a)のD1、D2部の詳細を示す拡大図である。図4はボアゲージ80の測定対応状態と退避状態の間の変遷を説明する図であり、図4(a)はほぼ同軸での退避状態を示す図、図4(b)は曲がって、すなわち同軸ではなく退避した状態を示す図、図4(c)は測定対応状態に復帰した様子を示す図である。 Next, details of the bore gauge 80 as an inner diameter measuring device according to the present invention will be described in detail using FIGS. 2 to 4. Fig.2 (a) is an exploded view of one Example of the bore gauge 80 which concerns on this invention, FIG.2 (b) is an A view in FIG. 2 (a). FIG. 3 is a partial vertical cross-sectional view showing a state of the bore gauge 80 shown in FIG. 2 in the operating state, and FIG. 3 (a) is a view corresponding to measurement, and FIG. 3 (b) is in the retracted state. FIG. Figure 3 (c), (d) is an enlarged view showing the D 1, D 2 parts of details, respectively, of FIG 3 (a). FIG. 4 is a diagram for explaining the transition between the measurement-ready state and the retracted state of the bore gauge 80, and FIG. 4 (a) is a view showing the retracted state substantially coaxially, and FIG. 4 (b) is bent, ie coaxial FIG. 4C is a view showing a state of recovery to the measurement corresponding state.
図2に戻り、ボアゲージ80では測定子を有するセンサ・プローブ部110の反測定側であるスピンドル部への結合側に、衝突退避機構200が設けられている。衝突退避機構200では、センサ・プローブ部110に内側テーパ軸230を図示しない手段を用いて固定している。内側テーパ軸230は、センサ・プローブ部110側から軸方向に拡大する外形を有している。すなわち、内側テーパ軸230は、軸方向中間部に外形がセンサ・プローブ部110側から開放端部にかけて円錐状に広がるテーパ部(係止部)218を備え、テーパ部218の軸方向両端部側には小径の円筒部220と大径の円筒部216が形成されている。内側テーパ軸230の開放端部側であって周方向1か所に、キー溝214が形成されている。キー溝214には、キー212が矢印B1のように半径方向外側から嵌合されている。 Returning to FIG. 2, in the bore gauge 80, a collision evacuation mechanism 200 is provided on the side of the sensor / probe unit 110 having the measuring element connected to the spindle unit which is the counter measurement side. In the collision evacuation mechanism 200, the inner tapered shaft 230 is fixed to the sensor probe portion 110 using a means not shown. The inner tapered shaft 230 has an outer shape that expands in the axial direction from the sensor probe portion 110 side. That is, the inner tapered shaft 230 is provided with a tapered portion (locking portion) 218 whose outer shape conically spreads from the sensor probe portion 110 side to the open end portion in the axially middle portion, and both axial end portions of the tapered portion 218 A small diameter cylindrical portion 220 and a large diameter cylindrical portion 216 are formed in the. A key groove 214 is formed at one open end side of the inner tapered shaft 230 and in one circumferential direction. The keyway 214, the key 212 is fitted from the radially outer side as shown by an arrow B 1.
内側テーパ軸230の内部には貫通する穴が複数の段付きで形成されており、最小径の穴はスイッチ280の接点228を保持する台部226を支持する、軸方向に延びる支柱222を通過させるための貫通穴部236である。スイッチ280にはリード線224の一端部が接続されており、本測定器80が取り付けられるマシニングセンタ等の工作機械50が備える制御部(管制部)26へスイッチ280信号を送信するのに用いられる。 A plurality of stepped holes are formed in the interior of the inner tapered shaft 230, and the smallest diameter holes pass through the axially extending columns 222 supporting the pedestal 226 holding the contacts 228 of the switch 280. Through holes 236 for making the One end of a lead wire 224 is connected to the switch 280 and is used to transmit a switch 280 signal to a control unit (control unit) 26 provided in a machine tool 50 such as a machining center to which the measuring instrument 80 is attached.
貫通穴部236の図2において左側には、この貫通穴部236より外径が大であるばね嵌合穴部234が形成されており、さらに左側にはさらに大径のばね保持穴部232が形成されている。ばね嵌合穴部234は、圧縮ばね262の端部を位置決め保持するためのものであり、ばね262が偏心保持されるのを防止するとともに、ばね262が内側テーパ軸230から脱落するのを防止する。ばね保持穴部232は、ばね262を内側テーパ軸230内に保持するとともに、ばね262が軸方向に変位する際にばね262の外径がわずかに増大するのを吸収する隙間として作用する。 A spring fitting hole 234 having an outer diameter larger than that of the through hole 236 is formed on the left side of the through hole 236 in FIG. 2, and a further large diameter spring holding hole 232 is formed on the left side. It is formed. The spring fitting hole 234 is for positioning and holding the end of the compression spring 262, and prevents the spring 262 from being held eccentrically and prevents the spring 262 from falling off the inner tapered shaft 230. Do. The spring holding hole 232 holds the spring 262 in the inner tapered shaft 230 and acts as a gap that absorbs the slight increase in the outer diameter of the spring 262 when the spring 262 is displaced in the axial direction.
内側テーパ軸230のテーパ部(係止部)218に対応するテーパ部(係止部)256を内径側に有する外形円筒形の外側テーパ軸250は、内径が小径端部側に小径の円筒内面からなる円筒部254を、内径が大径端部側に大径の円筒内面からなる円筒部258を有している。大径の円筒内面の周方向1か所には、内側テーパ軸230のキー溝214に対応するキー溝260が形成されており、キー212の円滑な嵌合を可能にしている。キー212は外側テーパ軸250が内側テーパ軸230に対して周方向に変位するのを防止する、回り止めとして作用する。 The outer cylindrical tapered shaft 250 having a tapered portion (locking portion) 256 corresponding to the tapered portion (locking portion) 218 of the inner tapered shaft 230 on the inner diameter side has a small inner diameter cylindrical inner surface on the small diameter end side. The cylindrical portion 254 is formed of a cylindrical portion 258 having an inner diameter and a large diameter cylindrical inner surface on the large diameter end side. A key groove 260 corresponding to the key groove 214 of the inner tapered shaft 230 is formed in one circumferential direction of the large diameter cylindrical inner surface, and enables the key 212 to be smoothly fitted. The key 212 acts as a detent to prevent circumferential displacement of the outer tapered shaft 250 relative to the inner tapered shaft 230.
外側テーパ軸250の最小内径側には、オイルシールまたはリップシール240を保持するためのオイルシール保持穴部252が形成されている。オイルシール240は、矢印B2のように軸方向からオイルシール保持穴部252に嵌合される。外側テーパ軸250の最左端部には、外側テーパ軸250の軸端部を閉塞する円板状のベース板270が図示しない締結具を用いて締結されている。ベース板270の中心部には、貫通穴272が形成されており、スイッチ280の接点228に一端側が電気的に接続するリード線224が、この貫通穴272を通り抜けることができるようになっている。ベース板270の内面側(図2で右側)には、ばね262の他端側を保持するためのばね嵌合穴268が形成されている。ばね嵌合穴268は、ばね262がベース板270から脱落するのを防止する。嵌合穴268および嵌合穴部234は、外側テーパ軸250に対して内側テーパ軸230が軸方向に変位するときに、ばね262がそれぞれから脱落するのを防止するとともに、ばね262の付勢力が外側テーパ軸250及び内側テーパ軸230の中心軸に沿って働くようにする。 An oil seal holding hole 252 for holding the oil seal or lip seal 240 is formed on the minimum inner diameter side of the outer tapered shaft 250. Oil seal 240 is fitted to the oil seal holding hole portion 252 in the axial direction as shown by an arrow B 2. A disc-like base plate 270 closing the axial end of the outer tapered shaft 250 is fastened to the leftmost end of the outer tapered shaft 250 using a fastener (not shown). A through hole 272 is formed in the center of the base plate 270, and a lead wire 224 whose one end is electrically connected to the contact point 228 of the switch 280 can pass through the through hole 272. . A spring fitting hole 268 for holding the other end side of the spring 262 is formed on the inner surface side (right side in FIG. 2) of the base plate 270. The spring fitting hole 268 prevents the spring 262 from falling off the base plate 270. The fitting hole 268 and the fitting hole 234 prevent the springs 262 from falling off when the inner tapered shaft 230 is axially displaced with respect to the outer tapered shaft 250, and the biasing force of the spring 262 Work along the central axes of the outer tapered shaft 250 and the inner tapered shaft 230.
このように構成した測定器80の衝突退避動作を、図3及び図4を用いて説明する。図3(a)は、測定器80を図示しない工作機械等に取り付けた状態で、測定を開始するため測定器80を測定対象ワーク40へ接近させる状態を示す図である。外側テーパ軸250と内側テーパ軸230の間には、圧縮ばね262が取り付けられており、圧縮ばね262の付勢力が軸方向に作用して、センサ・プローブ部110に取り付けられた内側テーパ軸230のテーパ部218を外側テーパ軸250のテーパ部256に押し付けるように付勢する。その結果、内側テーパ軸230のばね取付け側端面242とベース板270の端面244の間に退避ストロークstが形成される。 The collision evacuation operation of the measuring device 80 configured as described above will be described with reference to FIGS. 3 and 4. FIG. 3A is a diagram showing a state in which the measuring device 80 is brought close to the workpiece 40 to be measured in order to start measurement in a state where the measuring device 80 is attached to a machine tool or the like (not shown). A compression spring 262 is attached between the outer tapered shaft 250 and the inner tapered shaft 230, and the biasing force of the compression spring 262 acts in the axial direction to attach the inner tapered shaft 230 attached to the sensor probe portion 110. Of the tapered portion 218 is urged to press the tapered portion 256 of the outer tapered shaft 250. As a result, a retraction stroke st is formed between the spring attachment side end surface 242 of the inner tapered shaft 230 and the end surface 244 of the base plate 270.
この時、内側テーパ軸230と外側テーパ軸250は、それぞれのテーパ部218、256で実質的に密着接触している。なお、内側テーパ軸230と外側テーパ軸250には、本実施例ではステンレス鋼SUS304を使用している。内側テーパ軸230と外側テーパ軸250が共材であるので、摺動によりかじりつきや摩擦等が発生する恐れがある。そのような不具合を防止するため、内側テーパ軸230の外周面及び外側テーパ軸250の内周面にはグリースが塗布されている。したがって上記各テーパ部218、256が実質的に密着接触しているとは、グリース膜を介した接触をも含む。なお、内側テーパ軸230及び外側テーパ軸250のそれぞれにグリースを塗布しているので、オイルシールまたはリップシール240を外側テーパ軸250の一方の端面に取付けて、グリースの外部への流出を防止している。 At this time, the inner tapered shaft 230 and the outer tapered shaft 250 are in close contact with each other at the respective tapered portions 218 and 256. In the present embodiment, stainless steel SUS304 is used for the inner tapered shaft 230 and the outer tapered shaft 250. Since the inner tapered shaft 230 and the outer tapered shaft 250 are the same material, there is a risk that galling or friction may occur due to the sliding. Grease is applied to the outer peripheral surface of the inner tapered shaft 230 and the inner peripheral surface of the outer tapered shaft 250 in order to prevent such problems. Therefore, the substantially intimate contact between the tapered portions 218 and 256 also includes contact via a grease film. In addition, since grease is applied to each of the inner tapered shaft 230 and the outer tapered shaft 250, the oil seal or lip seal 240 is attached to one end face of the outer tapered shaft 250 to prevent the grease from flowing out. ing.
測定器80を図3(a)の状態で測定対象のワーク40に接近させ測定穴内に挿入したら、測定子81a、81bをセンサ・プローブ部110の軸に直角な方向へ外側に延ばし、内径を測定する。その際、衝突退避機構200は、内側テーパ軸230と外側テーパ軸250のそれぞれのテーパ部218、256が接触し、内側テーパ軸230の端面242と外側テーパ軸250に取り付けたベース板270の端面244間に退避ストロークstが形成されることは上述したとおりである。 When the measuring instrument 80 is brought close to the workpiece 40 to be measured in the state of FIG. 3A and inserted into the measuring hole, the measuring elements 81a and 81b are extended outward in the direction perpendicular to the axis of the sensor probe portion 110 to make the inner diameter taking measurement. At that time, in the collision retraction mechanism 200, the tapered portions 218 and 256 of the inner tapered shaft 230 and the outer tapered shaft 250 are in contact, and the end surface of the inner tapered shaft 230 and the end surface of the base plate 270 attached to the outer tapered shaft 250 As described above, the retraction stroke st is formed between 244.
ところで、測定器80を図3(a)の状態でワークに接近させる際、誤ってワークの測定穴の縁部等に衝突C1して図3(b)の状態になると、センサ・プローブ部110の測定子81a、81bはセンサ・プローブ部110の外径を超えていないので衝突からは保護されているが、センサ・プローブ部110が破損する恐れがある。そこでセンサ・プローブ部110を迅速にワーク40から軸方向に退避させる。 Incidentally, when to close the work the instrument 80 in the state of FIG. 3 (a), when accidentally the edges or the like of the measurement hole of the work by colliding C 1 becomes the state of FIG. 3 (b), the sensor probe portion The probe elements 81a and 81b of 110 are protected from collision because they do not exceed the outer diameter of the sensor probe portion 110, but the sensor probe portion 110 may be damaged. Therefore, the sensor / probe unit 110 is quickly retracted from the workpiece 40 in the axial direction.
すなわち、センサ・プローブ部110に接続されている内側テーパ軸230は、衝突C1によりワーク40から反力を受けて、内側テーパ軸230と外側テーパ軸250間に介在させた圧縮ばね262の付勢力に抗して図3で左側へ移動し、最大、退避ストロークstの手前の位置まで変位する。
このように、退避ストロークstの手前の位置にしたのは、工作機械が停止するまでの安全マージンを見込んだもので、退避ストロークstまで退避させると、その直後には衝突の衝撃がボアゲージおよび工作機械の主軸に伝わり、ボアゲージの破損を生じる恐れがあるためである。
例えば、退避ストロークstが5mmとすれば、0.3mm程度ストロークした時点で、スイッチ280の接点228,266が接触して衝突を検知することが好ましい。これにより、残りのストロークは、衝突を検知してから実際に停止するまでの安全マージンとすることができる。よって、スイッチ280が接触を検知してから実際に停止するまでに少し移動しても退避ストロークstの手前の位置で停止することができる。この時、外側テーパ軸250の内径側と内側テーパ軸230の外径側間には、隙間が形成される。
That is, the inner tapered shaft 230 connected to the sensor probe portion 110 receives a reaction force from the work 40 due to the collision C1, and the biasing force of the compression spring 262 interposed between the inner tapered shaft 230 and the outer tapered shaft 250 3 to the left in FIG. 3 and is displaced up to a position before the retraction stroke st.
As described above, the position before the retraction stroke st is allowing for a safety margin until the machine tool stops. When the retraction stroke st is retracted, the impact of the collision is the bore gauge and the workpiece immediately after that. It is because it may be transmitted to the main shaft of the machine and cause damage to the bore gauge.
For example, if the retraction stroke st is 5 mm, it is preferable that the contacts 228 and 266 of the switch 280 contact and detect a collision when the stroke is about 0.3 mm. In this way, the remaining stroke can be a safety margin from the detection of a collision to the actual stop. Therefore, even if the switch 280 slightly moves from the detection of the contact to the actual stop, it can be stopped at a position before the retraction stroke st. At this time, a gap is formed between the inner diameter side of the outer tapered shaft 250 and the outer diameter side of the inner tapered shaft 230.
内側テーパ軸230が外側テーパ軸250に対して軸方向距離を詰めるように移動するので、それぞれに設けたスイッチ280の接点228、266が接触し、衝突を電気的に検出する。検出された衝突はリード線224を介して工作機械50が備える管制部26に送信され、工作機械50は測定器80全体、すなわちスピンドル部のワーク40への移動を即座に停止する。その結果、内側テーパ軸230の端面242が外側テーパ軸250のベース板270の端面244に接触する前、すなわち退避ストロークstの全ストロークを移動する前に、内側テーパ軸230は衝突退避動作を終了する。 As the inner tapered shaft 230 moves so as to close the axial distance with respect to the outer tapered shaft 250, the contacts 228 and 266 of the switches 280 provided respectively come into contact and electrically detect a collision. The detected collision is transmitted to the control unit 26 provided to the machine tool 50 through the lead wire 224, and the machine tool 50 immediately stops the movement of the entire measuring unit 80, that is, the spindle unit to the workpiece 40. As a result, before the end surface 242 of the inner tapered shaft 230 contacts the end surface 244 of the base plate 270 of the outer tapered shaft 250, that is, before moving the entire stroke of the retraction stroke st, the inner tapered shaft 230 ends the collision retraction operation. Do.
衝突退避の詳細を、図4(a)を用いて説明する。図4(a)は衝突退避機構が作動した状態を示す模式図である。理解を容易にするために隙間等は誇張して図示している。上述したとおり、内側テーパ軸230は必ずしも最大ストロークstだけ変位するわけではなく、スイッチ280の動作により途中で変位を停止する場合が多い。衝突退避動作においては、内側テーパ軸230と外側テーパ軸250は、それぞれのテーパ部(係止部)218、256での接触または係止を解除し、それぞれの大、小径の円筒部216、220;258、254間に隙間304、306を有する滑り軸受を形成する。 Details of the collision evacuation will be described with reference to FIG. 4 (a). FIG. 4A is a schematic view showing a state in which the collision evacuation mechanism is activated. In order to facilitate understanding, the gaps and the like are illustrated exaggeratingly. As described above, the inner tapered shaft 230 is not necessarily displaced by the maximum stroke st, and the displacement is often stopped halfway by the operation of the switch 280. In the collision retraction operation, the inner tapered shaft 230 and the outer tapered shaft 250 release the contact or the locking at the respective tapered portions (locking portions) 218 and 256, and the large and small diameter cylindrical portions 216 and 220, respectively. Forming a sliding bearing with gaps 304, 306 between 258, 254;
つまり、衝突退避動作においては、内側テーパ軸230の小径の円筒部220の外周面と対向する外側テーパ軸250の小径の円筒部254の内周面間に隙間306を有するグリースで潤滑された滑り軸受と、内側テーパ軸230の大径の円筒部216の外周面と対向する外側テーパ軸250の大径の円筒部258の内周面間に隙間304を有するグリースで潤滑された滑り軸受とを、それぞれ形成する。その結果、測定器80の衝突という不測事象が発生すると、内側テーパ軸230は測定器80の移動方向とは逆方向に、滑り軸受を案内として迅速に退避する。滑り軸受を有することになるので退避に伴う抵抗はほとんどなく、衝突によりばね262に抗する力だけ発生されればよいことになる。このとき内側テーパ軸230のテーパ部218の外周面と外側テーパ軸250のテーパ部256の内周面の間の隙間302は、内側テーパ軸230の変位により急速に軸受部の隙間304、306より大きくなるので、内側テーパ軸230が変位する際の抵抗にはならない。 That is, in the collision retraction operation, the slip lubricated by the grease having a gap 306 between the inner peripheral surface of the small diameter cylindrical portion 254 of the outer tapered shaft 250 opposed to the outer peripheral surface of the small diameter cylindrical portion 220 of the inner tapered shaft 230 A bearing and a slide bearing lubricated with grease having a gap 304 between the outer peripheral surface of the large-diameter cylindrical portion 216 of the inner tapered shaft 230 and the inner peripheral surface of the large-diameter cylindrical portion 258 of the outer tapered shaft 250 opposed to each other; , Each form. As a result, when an unexpected event of collision of the measuring device 80 occurs, the inner tapered shaft 230 quickly retracts with the slide bearing as a guide in the direction opposite to the moving direction of the measuring device 80. Since a slide bearing is provided, there is almost no resistance associated with retraction, and it is only required that only a force against the spring 262 be generated by a collision. At this time, the gap 302 between the outer peripheral surface of the tapered portion 218 of the inner tapered shaft 230 and the inner peripheral surface of the tapered portion 256 of the outer tapered shaft 250 is rapidly released from the gaps 304 and 306 of the bearing due to the displacement of the inner tapered shaft 230. Because it becomes large, it does not become resistance when the inner tapered shaft 230 is displaced.
内側テーパ軸230と外側テーパ軸250の各円筒部216、220;254、258が軸受として作用する場合があることから、それらの間の隙間304、306は滑り軸受として適正な隙間にする。通常滑り軸受では支持する軸の直径の数%以下の隙間を形成するようにしているので、本実施例でも隙間304、306は上記範囲内で可能な限り小さくしている。迅速に内側テーパ軸230、すなわち、センサ・プローブ部110を退避させるためには隙間304、306は必要であるが、この隙間が保持されたまま測定状態に入ると隙間304、306が測定器80の剛性を低下させ、測定誤差を生じやすくなる。そのため上述したように、測定時には互いのテーパ部218、256を実質的に直接密着接触させて、内側テーパ軸230と外側テーパ軸250の間に隙間を無くしている。 Since each cylindrical portion 216, 220; 254, 258 of the inner tapered shaft 230 and the outer tapered shaft 250 may act as a bearing, the gaps 304, 306 between them make a proper gap as a sliding bearing. In the normal sliding bearing, a gap of several percent or less of the diameter of the shaft to be supported is formed, so that the gaps 304 and 306 are as small as possible within the above range in this embodiment as well. In order to quickly retract the inner tapered shaft 230, that is, the sensor probe portion 110, the clearances 304, 306 are necessary, but when the measurement state is entered with the clearance held, the clearances 304, 306 become the measuring device 80. Lower the rigidity of the sensor and make it more prone to measurement errors. Therefore, as described above, at the time of measurement, the tapered portions 218 and 256 are substantially in direct contact with each other, thereby eliminating the gap between the inner tapered shaft 230 and the outer tapered shaft 250.
図3に戻って、同図(c)、(d)は、図3(a)のD1部及びD2部を拡大して示す図である。図3(c)は、内側テーパ軸230と外側テーパ軸250のそれぞれの大径側円筒部216、258からテーパ部218、256へ遷移する部分を示した図である。円筒部258からテーパ部256への境界部では凹面が形成される。一般的に凹面を旋削等で形成すると、加工後に境界部には刃物先端Rの影響(刃物先端の半径Rのため角度がついた部分の加工は刃物の先端半径Rの跡が残る)が残る。この刃物先端Rの影響は対応する内側テーパ軸230の円筒部216からテーパ部218への境界の角部と干渉する。そこで、外側テーパ軸250の円筒部258を軸方向にテーパ部256側まで延ばし、円筒部258とテーパ部256との接続部に逃げ部290を形成する。これにより内側テーパ軸230と外側テーパ軸250の干渉を回避する。 Returning to FIG. 3, FIG. (C), (d) is an enlarged view of a D 1 part and D 2 parts of FIG. 3 (a). FIG. 3C is a view showing the transition from the large-diameter cylindrical portions 216 and 258 of the inner tapered shaft 230 and the outer tapered shaft 250 to the tapered portions 218 and 256, respectively. A concave surface is formed at the boundary between the cylindrical portion 258 and the tapered portion 256. Generally, when the concave surface is formed by turning etc., the influence of the blade tip R (the mark of the tip radius R of the blade remains for processing of the angled portion due to the radius R of the blade tip) remains at the boundary after machining . The influence of the blade tip R interferes with the corner of the boundary from the cylindrical portion 216 to the tapered portion 218 of the corresponding inner tapered shaft 230. Therefore, the cylindrical portion 258 of the outer tapered shaft 250 is axially extended to the tapered portion 256 side, and the relief portion 290 is formed at the connection portion between the cylindrical portion 258 and the tapered portion 256. This avoids interference between the inner tapered shaft 230 and the outer tapered shaft 250.
内側テーパ軸230のテーパ部218から小径の円筒部220への遷移部でも外表面が凹部、すなわち断面形状が180°未満の角部が形成されるので、旋削加工による刃物Rによる干渉を防止するため、当該部分で円筒部220を軸方向に延ばし、円筒部220とテーパ部218との接続部に逃げ部292を形成する。これにより、内側テーパ軸230と外側テーパ軸250の干渉を回避する。 Even at the transition from the tapered portion 218 of the inner tapered shaft 230 to the small diameter cylindrical portion 220, the outer surface is recessed, that is, a corner with a cross-sectional shape of less than 180 ° is formed, thereby preventing interference by the cutter R by turning. Therefore, the cylindrical portion 220 is axially extended at this portion, and the relief portion 292 is formed at the connection portion between the cylindrical portion 220 and the tapered portion 218. Thereby, the interference of the inner tapered shaft 230 and the outer tapered shaft 250 is avoided.
図4に進み、同図(a)、(b)は衝突退避機構200が動作した図であり、同図(a)は上述した軸受を利用して内側テーパ軸230が測定器80の長手軸にほぼ沿って退避した場合である。一方、内側テーパ軸230の対比動作は瞬間的な動作であるから、測定器80とワーク40の衝突状態により内側テーパ軸230は軸受隙間の範囲内で軸が傾きまたは偏心して退避することが想定される。図4(b)は、そのような芯ずれして退避した例を示すものである。内側テーパ軸230の中心軸はもはや外側テーパ軸250の中心軸とは一致していない。 4 (a) and 4 (b) show the operation of the collision retraction mechanism 200, and FIG. 4 (a) shows the longitudinal axis of the measuring device 80 by using the above-mentioned bearing. When it is evacuated along almost On the other hand, since the relative movement of the inner tapered shaft 230 is an instantaneous operation, it is assumed that the inner tapered shaft 230 retreats by tilting or eccentrically within the range of the bearing gap due to the collision state of the measuring device 80 and the work 40 Be done. FIG. 4 (b) shows an example in which such misalignment and retraction are performed. The central axis of the inner tapered shaft 230 is no longer coincident with the central axis of the outer tapered shaft 250.
このような状態から、測定のために圧縮ばね262を伸展させた結果が同図(c)である。退避時には軸受隙間の範囲内で内側テーパ軸230は傾いたものの、圧縮ばね262の伸展時に内側テーパ軸230のテーパ部218と外側テーパ軸250のテーパ部256がガイドとなり内側テーパ軸230の傾きが矯正され、最終的に外側テーパ軸250の軸心と軸心が一致した状態で、各テーパ部(係止部)218、256が実質的に密着接触する。これにより測定器80の軸心の曲がりやずれに起因する測定時の測定誤差の発生を防止できる。 The result of extending the compression spring 262 for measurement from such a state is shown in FIG. At the time of retraction, although the inner tapered shaft 230 is inclined within the range of the bearing gap, when the compression spring 262 is extended, the tapered portion 218 of the inner tapered shaft 230 and the tapered portion 256 of the outer tapered shaft 250 become guides and the inclination of the inner tapered shaft 230 The tapered portions (locking portions) 218 and 256 come into substantially close contact with each other with the axial center of the outer tapered shaft 250 being aligned with the axial center of the outer tapered shaft 250 after correction. As a result, it is possible to prevent the occurrence of measurement error at the time of measurement caused by bending or deviation of the axial center of the measuring device 80.
図1に示した工作機械50で使用するボアゲージ(測定器)80のセンサ・プローブ部110の一例を、図5に示す。この図はセンサ・プローブ部110の一部断面正面図であり、上部を省略した図である。センサ・プローブ部110は、内径測定用である。なお図5では、左側の部分のみを断面図で示しているが右側の部分も同様であるので、右側の部分については説明を省略する。したがって、右側の部分については、左側の部品の説明における各部品の添え字aをbに置き換えればよい。 An example of the sensor probe portion 110 of the bore gauge (measuring device) 80 used in the machine tool 50 shown in FIG. 1 is shown in FIG. This figure is a partial cross-sectional front view of the sensor probe portion 110, and is a view with the upper portion omitted. The sensor / probe unit 110 is for measuring the inner diameter. In FIG. 5, only the left part is shown in a cross-sectional view, but the same applies to the right part, so the description of the right part will be omitted. Therefore, for the right part, the suffix a of each part in the description of the left part may be replaced with b.
センサ・プローブ部110は、ワーク40の測定穴(または中空部)42の内径に応じた外径を有し、その下部に後述の測定子81a、81bが半径方向に移動可能に設けられた、円筒形状の下側に長く延びた測定部78を有する。測定部78の上方には、測定子81a、81bの移動量を電気信号に変換する内径検出部79を備える。 The sensor / probe unit 110 has an outer diameter corresponding to the inner diameter of the measurement hole (or hollow portion) 42 of the work 40, and below the below-described measurer 81a, 81b is provided movably in the radial direction It has a measuring section 78 which is extended to the lower side of the cylindrical shape. Above the measurement unit 78, an inner diameter detection unit 79 is provided that converts the amount of movement of the tracing styluses 81a and 81b into an electrical signal.
すなわち、測定用アーム82aがセンサ・プローブ部110の軸に沿って下方に長く延びており、検出部79に配設された支点83aで回動可能に支持されている。測定用アーム82aの一方の先端部近傍には、円柱形であってその先端が半球面状に形成された測定子(コンタクタ)81aが設けられており、測定子81aの軸は測定用アーム82aの延在方向に対して直角に取り付けられている。ただし、センサ・プローブ部110の中心軸に直交する方向の変位が測定できるのであれば、斜めに取り付けてもよい。測定用アーム82aの他端側は検出用腕84aとなっており、検出用腕84aは測定子81aの変位を拡大するために、測定用アーム82aの軸線方向にほぼ直角である方向に延びている。 That is, the measuring arm 82 a extends long downward along the axis of the sensor / probe unit 110, and is rotatably supported by the fulcrum 83 a disposed in the detection unit 79. A probe (contactor) 81a which is cylindrical and has a hemispherical tip is provided in the vicinity of one end of the measurement arm 82a, and the axis of the probe 81a is the measurement arm 82a. It is attached at right angles to the direction of extension of. However, as long as the displacement in the direction orthogonal to the central axis of the sensor / probe unit 110 can be measured, it may be attached obliquely. The other end of the measurement arm 82a is a detection arm 84a, and the detection arm 84a extends in a direction substantially perpendicular to the axial direction of the measurement arm 82a in order to expand the displacement of the probe 81a. There is.
検出用腕84aのほぼ先端に対向しかつ上方に、変位部材85aを先端部に有するリニアセンサ等の変位検出器86aが配設されている。検出用腕84aの支点83a部の上方には、支柱93aが配設されている。支柱93aは、センサ・プローブ部110の検出部79の外形を構成するベース87の下面側に設けた支柱94aに、ばね88を介して接続されている。ベース87の下面には、支柱94aの一端部の他に変位検出器86aが取り付けられている。 A displacement sensor 86a such as a linear sensor having a displacement member 85a at its tip end is disposed opposite to and substantially at the tip of the detection arm 84a. A support 93a is disposed above the fulcrum 83a of the detection arm 84a. The support 93 a is connected via a spring 88 to a support 94 a provided on the lower surface side of the base 87 which forms the outer shape of the detection unit 79 of the sensor / probe unit 110. A displacement detector 86a is attached to the lower surface of the base 87 in addition to one end of the support 94a.
測定部78および検出部79の外周側は、有底の保護部材92で保護されている。なお保護部材92の底部は、測定子81a、81bが配設された位置の外径よりも大径に構成されている。本センサ・プローブ部110をワーク40内に位置決めする際は、測定子81a、81bをセンサ・プローブ部110の内側に退避させる。これにより、測定子81a、81bが底部径を超えて外径側へ位置することによる、意図しないセンサ・プローブ部110の外部の物体との接触等を防止できる。 The outer peripheral sides of the measurement unit 78 and the detection unit 79 are protected by a bottomed protection member 92. The bottom of the protective member 92 is larger in diameter than the outer diameter of the position at which the probes 81a and 81b are disposed. When the sensor / probe unit 110 is positioned in the workpiece 40, the probes 81 a and 81 b are retracted inside the sensor / probe unit 110. As a result, it is possible to prevent contact with an object outside the sensor probe unit 110 which is not intended due to the measurement elements 81a and 81b being positioned to the outer diameter side beyond the bottom diameter and the like.
上記実施例においてはてこ式の内径測定器を例に取説明したが、内径測定器はこれに限るものではなく、種々の形式のものを使用できる。さらに測定器は内径測定器に限るものではなく、接触型または非接触型でワークの近傍に配設される内径測定装置、外径測定装置、深さ測定装置、厚さ測定装置、三次元測定器等の形状測定器に適用できる。また、内側テーパ軸と外側テーパ軸の間に圧縮ばねを配設して、内側テーパ軸と外側テーパ軸の間の軸方向距離を伸ばすようにしているが、軸方向距離を伸ばすのは、圧縮ばねに限らず引っ張りばねや油圧、空圧等の流体圧であってもよい。さらに、内側テーパ軸と外側テーパ軸のテーパの向きは逆向きであってもよい。その場合でも圧縮ばね等により内側テーパ軸と外側テーパ軸は、衝突事象が発生したら迅速に退避し、通常時には互いの間の軸方向距離を伸ばすよう押圧されていることが必要である。 In the above embodiment, the lever-type internal diameter measuring device has been described as an example, but the internal diameter measuring device is not limited to this, and various types can be used. Furthermore, the measuring device is not limited to the inner diameter measuring device, and an inner diameter measuring device, an outer diameter measuring device, a depth measuring device, a thickness measuring device, and a three-dimensional measurement which are arranged in the vicinity of a work in contact or non-contact type. It can be applied to shape measuring instruments such as In addition, a compression spring is disposed between the inner tapered shaft and the outer tapered shaft so as to extend the axial distance between the inner tapered shaft and the outer tapered shaft, but it is necessary to extend the axial distance by compression. Not only the spring but also a fluid pressure such as a tension spring, oil pressure or air pressure may be used. Furthermore, the tapers of the inner and outer tapered shafts may be in opposite directions. Even in this case, the inner tapered shaft and the outer tapered shaft need to be quickly retracted by a compression spring or the like in the event of a collision event, and normally be extended to extend the axial distance between each other.
また内側テーパ軸と外側テーパ軸間にグリースを塗布しているが、内側テーパ軸及び外側テーパ軸の双方の接触面を表面硬化処理してグリース等を省くこともできる。退避動作の発生はまれであるから、両テーパ軸間でかじりつきが起こらない表面処理をすればよい。 Although grease is applied between the inner tapered shaft and the outer tapered shaft, the contact surfaces of both the inner tapered shaft and the outer tapered shaft can be surface-hardened to eliminate grease and the like. Since the occurrence of the retracting operation is rare, it is sufficient to perform a surface treatment that does not cause galling between both taper shafts.
10…基礎、12…本体、14…制御装置、16…スピンドル部、20…Z軸駆動手段、22…X軸駆動手段、24…Y軸駆動手段、26…制御部(管制部)、28…表示部、30…X−Yテーブル、32…X軸テーブル、34…Y軸テーブル、36…ワーク保持手段、40…ワーク(測定対象)、42…測定穴、50…工作機械(専用機)、70…内径測定装置用制御部、78…測定部、79…検出部、80…ボアゲージ(測定器)、81a、81b…測定子(コンタクタ)、82a、82b…測定用アーム、83a…支点、84a…検出用腕、85a…変位部材、86a…変位検出器、87…ベース、88…ばね、91…変位検出器、92…保護部材、100…内径測定装置、110…センサ・プローブ部、200…衝突退避機構、212…キー(回り止め)、214…キー溝、216…円筒部(滑り軸受)、218…テーパ部(係止部)、220…円筒部(滑り軸受)、222…支柱、224…リード線、226…台部、228…接点、230…内側テーパ軸、232…ばね保持穴部、234…ばね嵌合穴部、236…貫通穴部、240…オイルシール、250…外側テーパ軸、252…オイルシール保持穴部、254…円筒部(滑り軸受)、256…テーパ部(係止部)、258…円筒部(滑り軸受)、260…キー溝、262…圧縮ばね、264…支柱、266…接点、268…ばね嵌合穴、270…ベース板、272…貫通穴、280…スイッチ、290、292…逃げ部、302、302a…テーパ部隙間、304、304a…軸受部隙間(大径側)、306、306a…軸受部隙間(小径側)、st…退避ストローク DESCRIPTION OF SYMBOLS 10 ... Foundation, 12 ... Main body, 14 ... Control device, 16 ... Spindle part, 20 ... Z-axis drive means, 22 ... X-axis drive means, 24 ... Y-axis drive means, 26 ... Control part (control part), 28 ... Display unit, 30: XY table, 32: X axis table, 34: Y axis table, 36: work holding means, 40: work (measurement object), 42: measurement hole, 50: machine tool (special machine), 70 Control unit for inner diameter measuring device 78 Measurement unit 79 Detection unit 80 Bore gauge (measuring device) 81a, 81b Measuring element (contactor) 82a, 82b Measuring arm 83a fulcrum 84a ... detection arm, 85a ... displacement member, 86a ... displacement detector, 87 ... base, 88 ... spring, 91 ... displacement detector, 92 ... protection member, 100 ... inside diameter measuring device, 110 ... sensor probe unit, 200 ... ... Collision evacuation mechanism, 21 ... Key (rotational stop), 214 ... Key groove, 216 ... Cylindrical part (slide bearing), 218 ... Tapered part (locking part), 220 ... Cylindrical part (slide bearing), 222 ... Post, 224 ... Lead wire, 226 ... stand portion, 228 ... contact point, 230 ... inner tapered shaft, 232 ... spring holding hole, 234 ... spring fitting hole, 236 ... through hole, 240 ... oil seal, 250 ... outer tapered shaft, 252 ... oil seal Holding hole portion 254: cylindrical portion (slide bearing) 256: tapered portion (locking portion) 258: cylindrical portion (slide bearing) 260: key groove 262: compression spring 264: support column 266: contact point 268: spring fitting hole, 270: base plate, 272: through hole, 280: switch, 290, 292: relief portion, 302, 302a: taper portion gap, 304, 304a: bearing portion gap (large diameter side), 306 , 30 a ... bearing portion gap (small diameter side), st ... retracting stroke
Claims (7)
前記測定器は、測定子を有する測定部とこの測定部に近接して配設された検出部とを有するセンサ・プローブ部と、該センサ・プローブ部の軸方向に延在する部分であってセンサ・プローブ部に付設された衝突退避機構を備え、
前記衝突退避機構は入れ子構造の内側テーパ軸と外側テーパ軸とを有し、内側テーパ軸と外側テーパ軸の各々は、中間部に設けられたテーパ状の係止部とこのテーパ状の係止部の両軸方向端側に設けられた大径および小径の円筒部を有することを特徴とする測定器。 In a measuring instrument that measures at least one of an inner diameter, an outer diameter, a depth and a thickness of an object to be measured,
The measuring instrument is a sensor / probe section having a measuring section having a measuring element and a detecting section disposed close to the measuring section, and an axially extending section of the sensor / probe section. It has a collision evacuation mechanism attached to the sensor probe section,
The collision / retraction mechanism has a nested inner tapered shaft and an outer tapered shaft, and each of the inner tapered shaft and the outer tapered shaft has a tapered locking portion provided at an intermediate portion and the tapered locking. A measuring instrument characterized by having a large diameter and a small diameter cylindrical portion provided on both axial direction end sides of the portion.
入れ子構造の内側テーパ軸と外側テーパ軸を有し、
内側テーパ軸と外側テーパ軸の各々は、中間部に設けられたテーパ状の係止部とこのテーパ状の係止部の両軸方向端側に設けられた大径および小径の円筒部とを有し、
前記内側テーパ軸の係止部と前記外側テーパ軸の係止部とは通常状態では実質的に密着接触して係止し、前記内側テーパ軸の大径、小径の円筒部と前記外側テーパ軸の大径、小径の円筒部はそれぞれ互いに対向しており、かつ退避動作時に滑り軸受を形成することを特徴とする衝突退避機構。 A collision / evacuation mechanism attached to a sensor / probe unit of a measuring instrument, and when the sensor / probe unit contacts or collides with a workpiece or the like, moves the sensor / probe unit in its axial direction and withdraws from the contact or collision position.
With nested inner and outer tapered shafts,
Each of the inner tapered shaft and the outer tapered shaft has a tapered locking portion provided at the middle portion and a large diameter and a small diameter cylindrical portion provided on both axial direction end sides of the tapered locking portion. Have
The locking portion of the inner taper shaft and the locking portion of the outer taper shaft are substantially in close contact and locked in a normal state, and the large diameter, small diameter cylindrical portion of the inner taper shaft and the outer taper shaft What is claimed is: 1. A collision retracting mechanism characterized in that the large diameter, small diameter cylindrical portions of each face each other, and form a sliding bearing during retraction operation.
前記センサ・プローブ部がワーク等の外部物体に接触または衝突したら、互いに対向する前記内側テーパ軸の大径、小径の円筒部と、前記外側テーパ軸の大径、小径の円筒部とがそれぞれ滑り軸受を形成して、前記内側テーパ軸を前記外側テーパ軸側へ軸方向に退避動作させ、
前記センサ・プローブが外部物体に接触も衝突もしないときには、前記圧縮ばねが伸長して前記内側テーパ軸を前記外側テーパ軸に対して軸方向に離れるように付勢し、前記内側テーパ軸のテーパ状の係止部を前記外側テーパ軸のテーパ状係止部に実質的に密着接触させることを特徴とする衝突退避方法。 It is attached to the sensor probe section of the measuring instrument, and has a tapered locking section provided in the middle section, and a large diameter and a small diameter cylindrical section provided on both axial end sides of the tapered locking section. A collision retracting method using a collision retracting mechanism comprising a nested tapered inner and outer tapered shafts, and a compression spring disposed between the inner and outer tapered shafts;
When the sensor / probe unit contacts or collides with an external object such as a workpiece, the large and small diameter cylindrical portions of the inner tapered shaft and the large and small diameter cylindrical portions of the outer tapered shaft slide against each other. Forming a bearing to axially retract the inner tapered shaft toward the outer tapered shaft;
When the sensor probe does not contact or collide with an external object, the compression spring extends and biases the inner tapered shaft axially away from the outer tapered shaft to taper the inner tapered shaft 4. A collision retracting method characterized in that a hook-shaped locking portion is substantially in close contact with the tapered locking portion of the outer tapered shaft.
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