JP2019047108A - Method for evaluating silicon wafer and method for manufacturing silicon wafer - Google Patents
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Abstract
【課題】 結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた、研磨等の加工起因の欠陥のみを評価することができるシリコンウェーハの評価方法を提供する。【解決手段】 シリコンウェーハの評価方法であって、前記シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程と、前記シリコンウェーハに対して、オゾン水による酸化処理と、前記シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、該洗浄工程後の前記シリコンウェーハに対して表面欠陥測定を行い、前記前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程とを有し、前記洗浄工程と前記増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の前記増加欠陥の測定結果に基づいて前記シリコンウェーハを評価することを特徴とするシリコンウェーハの評価方法。【選択図】図1PROBLEM TO BE SOLVED: To provide a silicon wafer evaluation method capable of evaluating only defects caused by processing such as polishing, excluding defects caused by crystals and particles generated by cleaning and the like. A method of evaluating a silicon wafer, comprising: a front surface defect measuring step of measuring a surface defect in advance on the silicon wafer; an oxidation treatment of the silicon wafer with ozone water; A cleaning step of alternately repeating the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface is not completely removed, and performing surface defect measurement on the silicon wafer after the cleaning step, It has an increased defect measurement step of measuring increased defects increased with respect to the defects measured in the front surface defect measurement step, and the cleaning step and the increased defect measurement step are alternately repeated a plurality of times, after each cleaning step. 2. A method of evaluating a silicon wafer, comprising: evaluating the silicon wafer based on the measurement result of the increased defect. [Selection diagram] Figure 1
Description
本発明は、シリコンウェーハの評価方法及びシリコンウェーハの製造方法に関する。 The present invention relates to a silicon wafer evaluation method and a silicon wafer manufacturing method.
研磨後のウェーハ品質は日々改善しており、研磨洗浄後のウェーハの品質を確認する上で、確認された異常が研磨起因、洗浄起因、又は結晶起因のものかを切り分けることが難しくなってきている。 The quality of wafers after polishing is improving day by day, and when checking the quality of wafers after polishing and cleaning, it has become difficult to distinguish whether the identified abnormality is due to polishing, cleaning or crystals. There is.
現在、研磨状態の品質を評価するには、大量のウェーハを研磨して品質のトレンドを追うしか方法がなく、その品質の差が様々な外的要因により変わってしまうため評価が難しい。また、従来は、研磨後のウェーハを一回測定するだけであり、膨大な量のウェーハを製造するなかで従来のように抜き取り検査を行っても、研磨品質の異常を検出することは非常に難しかった。また異常値がはっきりと分かる段階では既に手遅れになることが多かった。 At present, in order to evaluate the quality of the polished state, it is only possible to polish a large number of wafers and follow the trend of the quality, and the evaluation is difficult because the difference in the quality changes due to various external factors. Also, conventionally, it is only necessary to measure the wafer after polishing once, and it is very difficult to detect an abnormality in the polishing quality even if a sampling inspection is conventionally performed while manufacturing a huge amount of wafers. was difficult. Moreover, it was often too late when the outliers were clearly understood.
従来からある表面品質の評価方法としてSC1−RT法があるが、これはシリコン結晶起因の欠陥や金属汚染の評価を行うための方法であり、研磨等の加工起因の欠陥(加工欠陥)を評価する方法ではなかった(特許文献1)。 Although there is SC1-RT method as a conventional evaluation method of surface quality, this is a method for evaluating defects caused by silicon crystals and metal contamination, and defects (processing defects) caused by processing such as polishing are evaluated. It is not a method to do it (patent document 1).
また、SC1−RT法はアルカリ水溶液を使用しているため、原理上Si、SiO2ともにエッチングを行ってしまうためウェーハ表面粗さの悪化が著しい。 In addition, since the SC1-RT method uses an alkaline aqueous solution, both Si and SiO 2 are etched in principle, so that the wafer surface roughness is significantly deteriorated.
また、従来のオゾン水とHF処理によるウェーハの品質評価方法は、自然酸化膜を全て除去する(剥離する)工程を含んでおり(特許文献2)、このように酸化膜の完全除去を行ってしまうと、結晶起因の欠陥の顕在化が起きてしまい、研磨等の加工欠陥を評価することができなかった。 In addition, the conventional method for evaluating the quality of a wafer by ozone water and HF treatment includes a step of removing (stripping) all natural oxide films (Patent Document 2), and thus completely removing the oxide film Then, crystal-induced defects would occur, and processing defects such as polishing could not be evaluated.
本発明は、上記問題点に鑑みてなされたものであって、結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた、研磨等の加工起因の欠陥のみを評価することができるシリコンウェーハの評価方法を提供することを目的とする。 The present invention has been made in view of the above problems, and it is a silicon wafer that can evaluate only defects caused by processing such as polishing excluding defects caused by crystal and particles generated by cleaning and the like. The purpose is to provide an evaluation method.
上記課題を解決するために、本発明は、シリコンウェーハの評価方法であって、
前記シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程と、
前記シリコンウェーハに対して、オゾン水による酸化処理と、前記シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、
該洗浄工程後の前記シリコンウェーハに対して表面欠陥測定を行い、前記前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程とを有し、
前記洗浄工程と前記増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の前記増加欠陥の測定結果に基づいて前記シリコンウェーハを評価することを特徴とするシリコンウェーハの評価方法を提供する。
In order to solve the above problems, the present invention is a method for evaluating a silicon wafer,
A front surface defect measurement step of performing surface defect measurement in advance on the silicon wafer;
A cleaning step of alternately repeating the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer is not completely removed from the silicon wafer;
The surface defect measurement is performed on the silicon wafer after the cleaning step, and the increase defect measurement step of measuring an increase defect increased with respect to the defect measured in the front surface defect measurement step,
A method of evaluating a silicon wafer is provided, wherein the cleaning step and the increase defect measuring step are alternately repeated plural times, and the silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning step. .
このようなシリコンウェーハの評価方法であれば、洗浄工程で結晶起因の欠陥を顕在化させずに加工欠陥のみを顕在化させることができ、各洗浄工程後に測定される増加欠陥の増加傾向を見ることで、結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた加工欠陥のみを評価することが可能となり、研磨等の加工品質を評価することができる。 With such a silicon wafer evaluation method, it is possible to reveal only processing defects without revealing crystal-induced defects in the cleaning step, and see an increasing tendency of increased defects measured after each cleaning step. As a result, it becomes possible to evaluate only processing defects excluding defects caused by crystals and particles generated in cleaning and the like, and processing quality such as polishing can be evaluated.
またこの場合、前記酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理を、フッ酸濃度0.1〜1.0%とし、処理時間を2秒〜20秒として行うことが好ましい。 In this case, it is preferable to perform the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film is not completely removed, with a hydrofluoric acid concentration of 0.1 to 1.0% and a treatment time of 2 seconds to 20 seconds. .
このようなフッ酸による酸化膜除去処理とすれば、自然酸化膜厚さを制御することができるため、より確実に、酸化膜を完全に除去せずに、酸化膜除去を行うことができる。 With such an oxide film removing process using hydrofluoric acid, the natural oxide film thickness can be controlled, so that the oxide film can be removed more reliably without completely removing the oxide film.
またこの場合、前記洗浄工程を、前記オゾン水による酸化処理と前記フッ酸による酸化膜除去処理とを交互に5回以上繰り返して行うことが好ましい。 In this case, it is preferable that the cleaning process is alternately repeated five times or more by the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid.
このように、オゾン水による酸化処理とフッ酸による酸化膜除去処理を5回以上繰り返すことにより、確実に、加工欠陥を顕在化させることができるので、より正確に加工品質を評価することができる。 As described above, by repeating the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid five times or more, since processing defects can be surely made to appear, the processing quality can be evaluated more accurately. .
またこの場合、前記シリコンウェーハとして、鏡面研磨後のものを用いることが好ましい。 Further, in this case, it is preferable to use a mirror-polished wafer as the silicon wafer.
本発明のシリコンウェーハの評価方法では、鏡面研磨後のシリコンウェーハを用いることで、研磨品質の評価を行うことができる。 In the evaluation method of a silicon wafer according to the present invention, the quality of polishing can be evaluated by using the silicon wafer after mirror polishing.
また、本発明のシリコンウェーハの評価方法では、前記各洗浄工程後の前記増加欠陥の測定結果に基づいて、前記シリコンウェーハの加工起因の欠陥を評価することができる。 Further, in the silicon wafer evaluation method of the present invention, it is possible to evaluate defects caused by processing of the silicon wafer based on the measurement results of the increased defects after the cleaning steps.
本発明のシリコンウェーハの評価方法では、洗浄工程で研磨等の加工欠陥のみを顕在化させることができ、また各洗浄工程後に測定される増加欠陥の増加傾向を見ることで、加工起因の欠陥のみを評価することができるため、加工品質の評価をすることが可能である。 In the method for evaluating a silicon wafer according to the present invention, only processing defects such as polishing can be made apparent in the cleaning step, and only defects due to processing can be observed by observing the increasing tendency of increased defects measured after each cleaning step. It is possible to evaluate the processing quality because it can be evaluated.
また、本発明は、鏡面研磨前のシリコンウェーハに対して鏡面研磨を行って製品となるシリコンウェーハを製造する方法であって、
鏡面研磨前の実験用シリコンウェーハを準備する工程と、
前記鏡面研磨前の実験用シリコンウェーハに対して、所定の鏡面研磨条件で鏡面研磨を行う工程と、
前記実験用シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程と、
前記実験用シリコンウェーハに対して、オゾン水による酸化処理と、前記実験用シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、
該洗浄工程後の前記実験用シリコンウェーハに対して表面欠陥測定を行い、前記前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程とを有し、
前記洗浄工程と前記増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の前記増加欠陥の測定結果に基づいて前記実験用シリコンウェーハを評価し、
前記実験用シリコンウェーハの評価に基づいて、前記鏡面研磨前のシリコンウェーハに対して鏡面研磨を行った後の研磨品質が所望の研磨品質となるような前記鏡面研磨における鏡面研磨条件を特定し、
前記特定した鏡面研磨条件で、前記鏡面研磨前のシリコンウェーハに対して鏡面研磨を行って前記製品となるシリコンウェーハを製造することを特徴とするシリコンウェーハの製造方法を提供する。
Further, the present invention is a method of manufacturing a silicon wafer to be a product by mirror-polishing a silicon wafer before mirror-polishing,
Preparing an experimental silicon wafer before mirror polishing;
Mirror-polishing the experimental silicon wafer before mirror-polishing under predetermined mirror-polishing conditions;
A front surface defect measurement step of performing surface defect measurement in advance on the experimental silicon wafer;
Cleaning the silicon wafer for the experiment alternately by the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer for experiment is not completely removed Process,
Carrying out surface defect measurement on the experimental silicon wafer after the cleaning step and measuring an increase defect for the defects measured in the front surface defect measurement step;
The cleaning step and the increase defect measuring step are alternately repeated plural times, and the experimental silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning step,
Based on the evaluation of the experimental silicon wafer, the mirror polishing condition in the mirror polishing is specified such that the polishing quality after the mirror polishing is performed on the silicon wafer before the mirror polishing becomes a desired polishing quality,
According to the present invention, there is provided a method of manufacturing a silicon wafer, wherein the silicon wafer before mirror polishing is mirror-polished under the mirror polishing conditions specified above to produce a silicon wafer as the product.
このようなシリコンウェーハの製造方法であれば、実験用シリコンウェーハについて洗浄工程で結晶起因の欠陥を顕在化させずに加工欠陥のみを顕在化させることができ、各洗浄工程後に測定される増加欠陥の増加傾向を見ることで、結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた加工欠陥のみを評価することが可能となる。この実験により、鏡面研磨前のシリコンウェーハに対して、どのような鏡面研磨条件で鏡面研磨を行えば、所望の研磨品質が得られるかを特定することができる。そのように特定した鏡面研磨条件でシリコンウェーハを製造することにより、所望の研磨品質を有する鏡面研磨シリコンウェーハを製造することができる。 With such a method for manufacturing a silicon wafer, only processing defects can be made apparent in the experimental silicon wafer without causing crystal-induced defects in the cleaning step, and increased defects measured after each cleaning step It becomes possible to evaluate only the processing defects excluding the defects caused by the crystal, the particles generated in the cleaning, and the like by observing the increasing tendency of. By this experiment, it is possible to specify under what mirror polishing conditions the mirror polishing is performed on a silicon wafer before mirror polishing to obtain desired polishing quality. By producing a silicon wafer under the mirror polishing conditions thus specified, it is possible to produce a mirror-polished silicon wafer having a desired polishing quality.
本発明のシリコンウェーハの評価方法では、洗浄工程で結晶起因の欠陥を顕在化させずに加工欠陥のみを顕在化させることができ、また、各洗浄工程後に測定される増加欠陥の増加傾向を見ることで、結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた、研磨等による加工欠陥のみを評価することができる。また、本発明ではウェーハの表面粗さを悪化させずに洗浄を行うことができ、微小粒径での測定が可能となる。また、本発明のシリコンウェーハの製造方法では、加工欠陥のみを評価した実験用シリコンウェーハの評価に基づいて鏡面研磨条件を特定することにより、所望の研磨品質を有する鏡面研磨シリコンウェーハを製造することができる。 According to the evaluation method of a silicon wafer of the present invention, only processing defects can be revealed in the cleaning step without revealing crystal-induced defects, and the increasing tendency of increase defects measured after each cleaning step is observed. Thus, it is possible to evaluate only processing defects due to polishing or the like excluding crystal-induced defects and particles and the like generated in cleaning and the like. Further, in the present invention, cleaning can be performed without deteriorating the surface roughness of the wafer, and measurement with a small particle diameter can be performed. Further, in the method for producing a silicon wafer according to the present invention, a mirror-polished silicon wafer having desired polishing quality is manufactured by specifying mirror-polishing conditions based on the evaluation of the experimental silicon wafer in which only processing defects are evaluated. Can.
上述したように、従来のシリコンウェーハの評価方法では、結晶起因の欠陥の顕在化が起きてしまい、研磨等の加工欠陥を評価することができないという問題があった。 As described above, in the conventional evaluation method of a silicon wafer, there is a problem that a crystal-induced defect occurs and a processing defect such as polishing can not be evaluated.
そして、本発明者らは上記の問題を解決するために鋭意検討を重ねた結果、オゾン水による酸化処理と、シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、該洗浄工程後の前記シリコンウェーハに対して表面欠陥測定を行い、前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程と交互に複数回繰り返し、各洗浄工程後の増加欠陥の測定結果に基づいてシリコンウェーハを評価すれば、洗浄工程で結晶起因の欠陥を顕在化させずに加工起因の欠陥のみを顕在化させることができ、研磨等の加工起因の欠陥のみを評価することができることを見出し、本発明に到達した。 The inventors of the present invention have conducted intensive studies to solve the above problems, and as a result, oxidation treatment with ozone water and hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer is not completely removed. A cleaning process alternately repeating oxide film removal processing and surface defect measurement are performed on the silicon wafer after the cleaning process to measure an increase defect increased with respect to a defect measured in the front surface defect measurement process. If the silicon wafer is evaluated on the basis of the measurement results of the increase defects after each cleaning step by repeating the increase defect measurement step a plurality of times alternately, only defects due to processing are not revealed in the cleaning step but crystal defects are apparent. It has been found that the present invention can be realized and only defects caused by processing such as polishing can be evaluated.
即ち、本発明は、シリコンウェーハの評価方法であって、
前記シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程と、
前記シリコンウェーハに対して、オゾン水による酸化処理と、前記シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、
該洗浄工程後の前記シリコンウェーハに対して表面欠陥測定を行い、前記前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程とを有し、
前記洗浄工程と前記増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の前記増加欠陥の測定結果に基づいて前記シリコンウェーハを評価することを特徴とするシリコンウェーハの評価方法を提供する。
That is, the present invention is a method of evaluating a silicon wafer,
A front surface defect measurement step of performing surface defect measurement in advance on the silicon wafer;
A cleaning step of alternately repeating the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer is not completely removed from the silicon wafer;
The surface defect measurement is performed on the silicon wafer after the cleaning step, and the increase defect measurement step of measuring an increase defect increased with respect to the defect measured in the front surface defect measurement step,
A method of evaluating a silicon wafer is provided, wherein the cleaning step and the increase defect measuring step are alternately repeated plural times, and the silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning step. .
以下、本発明のシリコンウェーハの評価方法を説明する。図1は、本発明のシリコンウェーハの評価方法の一実施形態を示す工程フロー図である。 Hereinafter, the evaluation method of the silicon wafer of the present invention will be described. FIG. 1 is a process flow diagram showing an embodiment of a silicon wafer evaluation method of the present invention.
評価対象となるシリコンウェーハとしては、特に限定されないが、鏡面研磨後のシリコンウェーハが好ましい。鏡面研磨後のシリコンウェーハを用いれば、PID(Polishing Induced Defect)等の研磨起因の欠陥を評価することができ、研磨品質の評価を行うことができる。 The silicon wafer to be evaluated is not particularly limited, but a mirror-polished silicon wafer is preferable. If a silicon wafer after mirror polishing is used, defects caused by polishing such as PID (Polishing Induced Defect) can be evaluated, and the quality of polishing can be evaluated.
まず、評価するシリコンウェーハに対して予め表面欠陥測定をする前表面欠陥測定工程を行う(図1(a))。例えば、KLA−Tencor社製Surfscan SP5を用いて行うことができる。加工欠陥は40nmより大きな粒径はほとんどないため、測定粒径は40nm以下で十分である。 First, a front surface defect measurement step of performing surface defect measurement in advance on the silicon wafer to be evaluated is performed (FIG. 1 (a)). For example, it can carry out using Surfscan SP5 by KLA-Tencor. Since the processing defects hardly have a particle size larger than 40 nm, a measured particle size of 40 nm or less is sufficient.
次いで、オゾン水による酸化処理と、シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程を行う(図1(b))。この洗浄工程は、枚葉式洗浄装置で行うことが好ましい。 Next, a cleaning step is performed by alternately repeating the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer is not completely removed (FIG. 1 (b)) . It is preferable to perform this washing step with a single wafer type washing apparatus.
洗浄工程(b)は、研磨等の加工欠陥を顕在化させる工程である。酸化膜を完全に除去せずにフッ酸による酸化膜除去と、オゾン水によるウェーハ表面の再酸化を行うことによって、結晶起因の欠陥を顕在化させずに、研磨等の加工欠陥のみを顕在化させることができる。 The cleaning step (b) is a step of eliciting processing defects such as polishing. By removing the oxide film with hydrofluoric acid without completely removing the oxide film and re-oxidizing the wafer surface with ozone water, only the processing defects such as polishing become apparent without revealing the defects caused by the crystal. It can be done.
従来のSC1−RT法(例えば、特開2000−208578号公報)や、従来のオゾン水とHF処理によるウェーハの品質評価方法では、研磨等の加工欠陥を評価することはできないが、本発明では酸化膜を完全に除去しないで、オゾン水とフッ酸を用いた繰り返しによる洗浄を行うことによって、結晶起因の欠陥を顕在化させずに、加工起因の欠陥のみを顕在化させて評価することが可能となる。また、ウェーハの表面粗さを悪化させずに洗浄を行うことができ、微小粒径での測定が可能となる。 According to the conventional SC1-RT method (for example, JP-A-2000-208578) or the conventional method for evaluating the quality of a wafer by ozone water and HF treatment, processing defects such as polishing can not be evaluated, but in the present invention, By performing cleaning repeatedly by using ozone water and hydrofluoric acid without completely removing the oxide film, it is possible to reveal and evaluate only defects caused by processing without revealing defects caused by crystals. It becomes possible. In addition, cleaning can be performed without deteriorating the surface roughness of the wafer, and measurement with a small particle diameter is possible.
このように研磨等の加工欠陥のみを顕在化させることで、加工欠陥のみを評価することが可能となる。 Thus, it becomes possible to evaluate only a processing defect by making only a processing defect such as polishing or the like apparent.
尚、本発明における洗浄工程(b)で結晶起因の欠陥を顕在化させずに、研磨等の加工欠陥のみを顕在させることができる理由は以下の通りである。加工欠陥は、研磨等の加工時にウェーハにひずみが発生し変質層となっている。フッ酸によってウェーハの酸化膜は除去されるが、加工変質層の部分の酸化膜は周りの酸化膜と異なるエッチングレートとなり、オゾン水による処理とフッ酸による処理とを交互に繰り返し行うことで顕在化していく。これは、フッ酸による酸化膜を残すエッチング処理を行うことによって、加工変質層と周りの箇所の酸化膜厚さに差が生じ(加工変質層の部分の酸化膜が厚い)、オゾン水により酸化膜を再形成させる(酸化膜厚さを均一に戻す)処理を繰り返し行うことによって、より差が顕著になっていくためである。酸化膜を完全に除去した場合、加工変質層の酸化膜部分も除去されてしまうために繰り返しオゾン水処理とフッ酸処理を行っても酸化膜がないために酸化膜厚さに差が生じず顕在化が起きなくなり、加工起因の欠陥評価が不可能となる。 The reason why only processing defects such as polishing can be revealed without revealing defects caused by crystals in the cleaning step (b) in the present invention is as follows. The processing defects are distorted layers in the wafer at the time of processing such as polishing and become a deteriorated layer. The oxide film of the wafer is removed by hydrofluoric acid, but the oxide film in the process-deteriorated area has an etching rate different from that of the surrounding oxide film, and it is manifested by alternately repeating the treatment with ozone water and the treatment with hydrofluoric acid. Will be This is because by performing an etching process to leave an oxide film with hydrofluoric acid, a difference occurs between the oxide film thickness of the process-altered layer and the surrounding area (the oxide film of the process-altered layer is thick), and it is oxidized by ozone water. This is because the difference becomes more remarkable by repeatedly performing the process of re-forming the film (returning the oxide film thickness uniformly). When the oxide film is completely removed, the oxide film portion of the damaged layer is also removed, and even if the ozone water treatment and the hydrofluoric acid treatment are repeated, there is no oxide film, so there is no difference in the oxide film thickness. The actualization does not occur and the defect evaluation due to processing becomes impossible.
また、本発明のように酸化膜を完全に除去せずに、オゾン水とフッ酸処理を繰り返し行うことで、エッチング量を少なくし酸化膜を常に残すことで酸素析出物などの結晶欠陥や金属汚染によるピットなどの欠陥を顕在化させることはない。 In addition, as in the present invention, the etching amount can be reduced by repeating the ozone water and hydrofluoric acid treatment without removing the oxide film completely, so that the oxide film is always left and the crystal defects such as oxygen precipitates and metals can be reduced. It does not reveal defects such as pits due to contamination.
一方、従来のSC1−RT法では、エッチングを多量に行うことによる顕在化で、加工欠陥だけではなく酸素析出物などの結晶欠陥も顕在化させることとなる。 On the other hand, in the conventional SC 1 -RT method, not only processing defects but also crystal defects such as oxygen precipitates become apparent as a result of the realization by performing a large amount of etching.
また、従来のオゾン水とHF処理によるウェーハの品質評価方法は自然酸化膜を全て除去する(剥離する)工程を含んでおり、オゾン水とフッ酸を用いて酸化膜を完全に除去することで表面粗さを悪化させずに評価することは可能であるが、この手法ではHFにより自然酸化膜を除去する際に結晶欠陥も顕在化してしまう。 Also, the conventional quality evaluation method for wafers by ozone water and HF treatment includes the step of removing (stripping) all natural oxide films, and by completely removing the oxide films using ozone water and hydrofluoric acid. It is possible to evaluate without deteriorating the surface roughness, but with this method, crystal defects also become apparent when the natural oxide film is removed by HF.
本発明におけるオゾン水のオゾン濃度は特に限定されないが、5ppm〜30ppmとすることが好ましい。自然酸化膜を生成するためには5ppm以上とすることが好ましく、実質的実行濃度の観点からは、30ppm以下とすることが好ましい。また、1回当たりのオゾン水による処理時間は、自然酸化膜を生成するためには10秒以上の時間とすることが好ましい。 The ozone concentration of the ozone water in the present invention is not particularly limited, but is preferably 5 ppm to 30 ppm. In order to form a natural oxide film, the concentration is preferably 5 ppm or more, and preferably 30 ppm or less from the viewpoint of substantially practical concentration. Moreover, it is preferable to set the processing time by ozone water per time to 10 seconds or more, in order to produce | generate a natural oxide film.
フッ酸濃度は特に限定されないが、0.1〜1.0%とすることが好ましい。0.1%以上であれば、濃度制御を正確に行うことができるために好ましい。また、自然酸化膜の膜厚を制御するためには、1.0%以下とすることが好ましい。また、1回当たりのフッ酸処理時間は2秒〜20秒程度が好ましい。2秒以上であれば、ウェーハへ供給されたフッ酸が行き渡り、20秒以下であれば、確実に酸化膜を残して酸化膜除去処理を行うことができるために好ましい。 The hydrofluoric acid concentration is not particularly limited, but preferably 0.1 to 1.0%. If it is 0.1% or more, it is preferable because concentration control can be performed accurately. Further, in order to control the film thickness of the natural oxide film, it is preferable to be 1.0% or less. Further, the hydrofluoric acid treatment time per one operation is preferably about 2 seconds to 20 seconds. If it is 2 seconds or more, the hydrofluoric acid supplied to the wafer is common, and if it is 20 seconds or less, it is preferable because the oxide film can be surely removed and the oxide film removing process can be performed.
オゾン水による酸化処理と、フッ酸による酸化膜除去処理の繰り返し回数は、5回〜50回程度が好ましい。繰り返し回数が5回以上であれば、確実に加工欠陥を顕在化させることができる。また、50回以下であれば、洗浄工程時間を抑えることができ、スループットが上がるため好ましい。さらに、50回以下であれば、シリコンウェーハの表面粗さを悪化させることなく評価ができるために好ましい。また、50回より多く繰り返さずとも、ウェーハの加工品質傾向を把握することができるために十分である。 The number of repetitions of the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid is preferably about 5 to about 50 times. If the number of repetitions is five or more, processing defects can be made to appear reliably. Moreover, if it is 50 times or less, since a washing | cleaning process time can be restrained and a throughput goes up, it is preferable. Furthermore, if it is 50 times or less, since it can evaluate, without deteriorating the surface roughness of a silicon wafer, it is preferable. Also, it is sufficient to be able to grasp the processing quality trend of the wafer without repeating it more than 50 times.
次いで、洗浄工程(b)後のシリコンウェーハに対して表面欠陥測定を行い、前表面欠陥測定工程(a)で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程(c)を行う。 Subsequently, surface defect measurement is performed on the silicon wafer after the cleaning step (b), and an increase defect measuring step (c) for measuring an increased defect relative to the defect measured in the front surface defect measuring step (a) I do.
この増加欠陥測定工程(c)では、前表面欠陥測定工程(a)で測定された欠陥に対する増加した欠陥のみの数を測定する。測定は、例えば、前表面欠陥測定工程と同様にKLA−Tencor社製Surfscan SP5を用い、同点座標測定を行うことで、増加した欠陥のみの増加数を測定することができる。 In this increased defect measuring step (c), the number of only increased defects relative to the defects measured in the front surface defect measuring step (a) is measured. The measurement can be carried out, for example, by measuring the same point coordinates using Surfscan SP5 manufactured by KLA-Tencor as in the front surface defect measurement step, to measure the increased number of only the increased defects.
その後、再度洗浄工程(b)と増加欠陥測定工程(c)を行う。これを複数回行い、各洗浄工程後の増加欠陥の測定結果、例えば、増加欠陥の増加傾向(傾き)、又は、増加欠陥の増加量に基づいて、シリコンウェーハを評価する。 Thereafter, the cleaning step (b) and the increase defect measuring step (c) are performed again. This is performed a plurality of times, and the silicon wafer is evaluated based on the measurement results of the increase defects after each cleaning step, for example, the increase tendency (inclination) of the increase defects or the increase amount of the increase defects.
このように、洗浄工程(b)と増加欠陥測定工程(c)とを交互に複数回行い、増加欠陥の測定結果(増加欠陥の傾きまたは増加欠陥数)に基づいてシリコンウェーハを評価することで、結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた、研磨等の加工欠陥のみを評価することができる。 As described above, the cleaning step (b) and the increase defect measurement step (c) are alternately performed a plurality of times, and the silicon wafer is evaluated based on the measurement result of the increase defect (the inclination of the increase defect or the number of increase defects). Only processing defects such as polishing can be evaluated, excluding crystal-induced defects and particles generated in cleaning and the like.
研磨等の加工条件の良好なものでは、加工起因の欠陥は発生しない(少ない)ので洗浄工程(b)と増加欠陥測定工程(c)を繰り返しても、増加欠陥の増加の傾きは小さく、増加欠陥数は少ない。一方で、研磨加工品質が悪いと、加工起因の欠陥が発生するので洗浄と表面欠陥測定を繰り返すと増加欠陥の増加の傾きが大きくなり増加欠陥数は多くなる。この傾き又は増加欠陥数に基づいて研磨加工品質を評価することで、その時点での加工状態を確認することができる。 Under favorable processing conditions such as polishing, defects due to processing are not generated (less), so even if the cleaning step (b) and the increase defect measurement step (c) are repeated, the increase slope of increase defects is small and increases The number of defects is small. On the other hand, if the quality of the polishing process is poor, defects resulting from the processing occur, so if the cleaning and the surface defect measurement are repeated, the inclination of the increase in the increase of defects increases and the number of increase defects increases. By evaluating the polishing processing quality based on the inclination or the number of increased defects, it is possible to confirm the processing state at that time.
即ち、増加欠陥の線形近似をとった時、傾きの大きいもの、又は増加欠陥数が大きいものほど、潜在的な加工欠陥を含んでおり、加工品質が悪いこととなる。 That is, when the linear approximation of the increase defect is taken, the larger the inclination or the increase in the number of increase defects, the more the potential defect is included and the processing quality becomes worse.
以上のように、本発明では、オゾン水とフッ酸を用いて酸化膜を完全に除去せずに洗浄を繰り返し行う事によって、ウェーハの表面粗さの悪化やパーティクル等の付着を抑制するだけでなく、結晶起因の欠陥を顕在化させずに、研磨等の加工欠陥のみを顕在化させることができる。また、各洗浄工程後に測定される増加欠陥の増加傾向を見ることで、結晶起因の欠陥や洗浄等で発生するパーティクル等を除いた、研磨等の加工起因の欠陥のみを評価することができる。また今までにない微小領域での欠陥評価が可能になった。 As described above, according to the present invention, the deterioration of the surface roughness of the wafer and the adhesion of particles and the like are suppressed only by repeatedly performing cleaning without completely removing the oxide film using ozone water and hydrofluoric acid. Instead, only processing defects such as polishing can be revealed without revealing defects caused by crystals. Further, by observing the increasing tendency of the increased defects measured after each cleaning step, it is possible to evaluate only defects caused by processing such as polishing excluding particles caused by crystal-induced defects and particles generated by cleaning and the like. In addition, it has become possible to evaluate defects in micro areas that have never been available.
また、上記のシリコンウェーハの評価方法は、鏡面研磨前のシリコンウェーハに対して鏡面研磨を行って製品となるシリコンウェーハを製造する方法に応用することができる。このシリコンウェーハの製造方法では、製品となるシリコンウェーハを製造する前に、実験用シリコンウェーハに対して上記シリコンウェーハの評価方法に沿った実験を行って、鏡面研磨における鏡面研磨条件を予め特定し、特定した鏡面研磨条件で鏡面研磨を行って製品となるシリコンウェーハの製造を行う。具体的には、以下のようにしてシリコンウェーハの製造を行う。 Moreover, the evaluation method of the above-mentioned silicon wafer can be applied to a method of mirror-polishing the silicon wafer before mirror-polishing to produce a silicon wafer as a product. In this method of manufacturing a silicon wafer, before manufacturing a silicon wafer to be a product, an experiment according to the evaluation method of the silicon wafer is performed on the experimental silicon wafer to specify in advance mirror polishing conditions in mirror polishing. Mirror polishing is performed under specified mirror polishing conditions to manufacture a silicon wafer as a product. Specifically, the silicon wafer is manufactured as follows.
まず、鏡面研磨前の実験用シリコンウェーハを準備する。次に、この鏡面研磨前の実験用シリコンウェーハに対して、所定の鏡面研磨条件で鏡面研磨を行う。このようにして鏡面研磨を行った実験用シリコンウェーハに対して、上記のシリコンウェーハの評価方法と同様、前表面欠陥測定工程、洗浄工程、増加欠陥測定工程を行う(図1(a)〜(c)参照)。具体的には、以下のように各工程を行う。まず、鏡面研磨を行った実験用シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程を行う。次に、実験用シリコンウェーハに対して、オゾン水による酸化処理と、実験用シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程を行う。次に、洗浄工程後の実験用シリコンウェーハに対して表面欠陥測定を行い、前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程を行う。 First, a test silicon wafer before mirror polishing is prepared. Next, mirror polishing is performed on the experimental silicon wafer before mirror polishing under predetermined mirror polishing conditions. The front surface defect measurement step, the cleaning step, and the increase defect measurement step are performed on the experimental silicon wafer mirror-polished in this manner, as in the evaluation method of the silicon wafer described above (FIG. 1 (a) c) see Specifically, each process is performed as follows. First, a front surface defect measurement step of performing surface defect measurement in advance is performed on the experimental silicon wafer subjected to mirror polishing. Next, for the experimental silicon wafer, the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the experimental silicon wafer is not completely removed are alternately repeated. Perform the washing process. Next, surface defect measurement is performed on the experimental silicon wafer after the cleaning step, and an increase defect measurement step is performed to measure an increase defect of the defects measured in the front surface defect measurement step.
上記の洗浄工程と増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の増加欠陥の測定結果に基づいて実験用シリコンウェーハを評価する。さらに、この実験用シリコンウェーハの評価に基づいて、鏡面研磨前のシリコンウェーハに対して鏡面研磨を行った後の研磨品質が所望の研磨品質となるような鏡面研磨における鏡面研磨条件を特定する。ここで特定した鏡面研磨条件で、鏡面研磨前のシリコンウェーハに対して鏡面研磨を行って製品となるシリコンウェーハを製造する。 The above cleaning step and the increase defect measuring step are alternately repeated plural times, and the experimental silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning step. Furthermore, based on the evaluation of the experimental silicon wafer, mirror-polishing conditions in mirror-polishing such that the polishing quality after mirror-polishing the silicon wafer before mirror-polishing becomes desired polishing quality are specified. Under the mirror polishing conditions specified here, the silicon wafer before mirror polishing is mirror-polished to manufacture a silicon wafer as a product.
鏡面研磨後の加工欠陥が発生しない(少ない)研磨条件で研磨された鏡面研磨シリコンウェーハは、洗浄工程(b)と増加欠陥測定工程(c)を繰り返しても、増加欠陥の増加の傾きは小さく、増加欠陥数は少ない。一方で、研磨加工品質が悪いと、加工起因の欠陥が発生するので洗浄と表面欠陥測定を繰り返すと増加欠陥の増加の傾きが大きくなり増加欠陥数は多くなる。この傾き又は増加欠陥数に基づいて実験用シリコンウェーハにおける研磨加工品質を評価することで、鏡面研磨前のシリコンウェーハに対して、どのような鏡面研磨条件で鏡面研磨を行えば、所望の研磨品質が得られるかを特定することができる。 In mirror-polished silicon wafers polished under the polishing conditions (less) where no processing defects occur after mirror polishing, the slope of the increase in increased defects is small even if the cleaning step (b) and the increase defect measurement step (c) are repeated. , The number of increased defects is small. On the other hand, if the quality of the polishing process is poor, defects resulting from the processing occur, so if the cleaning and the surface defect measurement are repeated, the inclination of the increase in the increase of defects increases and the number of increase defects increases. By evaluating the polishing quality of the experimental silicon wafer based on the inclination or the number of defects increased, the desired polishing quality can be obtained by performing mirror polishing under any mirror polishing condition on the silicon wafer before mirror polishing. Can be identified.
より具体的には、増加欠陥の線形近似をとった時、傾きがないか小さくなるような鏡面研磨条件を選ぶことができる。例えば、図1に示すフローでフッ酸→オゾン水の繰り返し回数10回辺り増加欠陥数が平均して10個以下、5個以下、又は1個以下になるようにして鏡面研磨条件を設定することができる。 More specifically, it is possible to select a mirror polishing condition such that there is no or small inclination when linear approximation of increasing defects is taken. For example, mirror polishing conditions should be set so that the number of defects increasing per 10 repetitions of hydrofluoric acid → ozone water in the flow shown in FIG. 1 averages 10 or less, 5 or less, or 1 or less. Can.
以下、実施例及び比較例を示して本発明をより具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 EXAMPLES The present invention will be more specifically described below with reference to examples and comparative examples, but the present invention is not limited to these examples.
(実施例)
異なる研磨条件(研磨条件1〜4)で最終研磨され、洗浄が終了したシリコンウェーハを用いて、前表面欠陥測定を行った(図1(a))。前表面欠陥測定を行ったウェーハに対して、オゾン水による酸化処理とフッ酸による酸化膜除去処理とを交互に繰り返すことによって洗浄を行った(図1(b))。
(Example)
The front surface defect measurement was performed using the silicon wafer which was finally polished under different polishing conditions (polishing conditions 1 to 4) and the cleaning was completed (FIG. 1 (a)). The wafer whose front surface defect was measured was cleaned by alternately repeating the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid (FIG. 1 (b)).
洗浄条件は、オゾン水濃度10ppm、1回当たりのオゾン水処理時間を20秒、フッ酸濃度0.3%、1回当たりのフッ酸処理時間5秒とし、図1に示すフローでフッ酸→オゾン水の繰り返し回数を5回として洗浄を行い、その後乾燥した。尚、いずれのフッ酸処理も、ウェーハ表面に厚さを残して酸化膜除去を行った。 The cleaning conditions are: ozone water concentration 10 ppm, ozone water treatment time per time 20 seconds, hydrofluoric acid concentration 0.3%, hydrofluoric acid treatment time per time 5 seconds, and the flow shown in FIG. Washing was performed with the number of repetitions of ozone water being five times, and then dried. In any hydrofluoric acid treatment, the oxide film was removed while leaving the thickness on the wafer surface.
次いで、洗浄工程後のシリコンウェーハに対して表面欠陥測定を行い、前表面欠陥測定工程(a)で測定された欠陥に対して増加した増加欠陥を測定した(図1(c))。尚、前表面欠陥測定及び増加欠陥測定は、KLA−Tencor社製Surfscan SP5を用いて粒径19nm以上で測定を行い、同点座標測定を行うことによって、増加した増加欠陥のみを測定した。 Subsequently, surface defect measurement was performed on the silicon wafer after the cleaning step, and an increase defect increased with respect to the defect measured in the front surface defect measurement step (a) was measured (FIG. 1 (c)). In the front surface defect measurement and the increase defect measurement, measurement was performed with a particle diameter of 19 nm or more using Surfscan SP5 manufactured by KLA-Tencor, and by measuring the same point coordinates, only the increase defect was measured.
洗浄工程と増加欠陥測定工程を、オゾン水による処理→フッ酸による処理の合計繰り返し回数が50回となるまで(即ち、洗浄工程と増加欠陥測定工程の繰り返し回数が10回となるまで)、繰り返し行った。 Repeat the cleaning process and the increase defect measurement process until the total number of repetitions of the treatment with ozone water → the treatment with hydrofluoric acid is 50 times (that is, until the number of repetitions of the cleaning process and the increase defect measurement process is 10) went.
各洗浄工程後の、前表面欠陥測定の結果に対して増加した欠陥のみの個数を増加欠陥数として、オゾン水による処理→フッ酸による処理の合計繰り返し回数と増加欠陥数をまとめて表1に示した。また、オゾン水による処理→フッ酸による処理の合計繰り返し回数と増加欠陥数との関係をグラフにプロットしたものを図2に示す。表1及び図2に基づいて、増加欠陥の増加の傾きまたは欠陥の増加量を評価した。 The total number of repetitions of treatment with ozone water → treatment with hydrofluoric acid and the number of increased defects are summarized in Table 1 with the number of defects increased as the number of increased defects with respect to the result of front surface defect measurement after each cleaning step. Indicated. In addition, the relationship between the total number of repetitions of the treatment with ozone water → the treatment with hydrofluoric acid and the number of increased defects is plotted in a graph in FIG. Based on Table 1 and FIG. 2, the increase slope of the increase defect or the increase amount of the defect was evaluated.
また、洗浄後のウェーハ表面をSEMで観察したところ、ウェーハ表面に結晶欠陥は顕在化しておらず、図3(A)に示すような加工欠陥のみが顕在化していることが判り、加工品質の評価が可能であることが判った。 In addition, when the wafer surface after cleaning was observed by SEM, it was found that no crystal defects were apparent on the wafer surface, and only the processing defects as shown in FIG. It turned out that evaluation is possible.
図2に示されるように、研磨条件1〜4では、研磨条件ごとに増加欠陥の増加の傾きが異なっており、研磨条件1は増加の傾きがほぼ無いため、加工起因の欠陥は発生していない、即ち研磨品質が良いことが判った。また、研磨条件2〜4では、増加の傾きが大きいほど、即ち研磨条件4、研磨条件3、研磨条件2の順で、研磨品質が悪いことが判った。 As shown in FIG. 2, under the polishing conditions 1 to 4, the inclination of the increase in the increase in defects is different for each of the polishing conditions, and since the inclination of the increase in the polishing condition 1 is almost zero, defects due to processing occur. It was found that the polishing quality was good. Further, it was found that in the polishing conditions 2 to 4, as the inclination of the increase is larger, that is, the polishing quality is worse in the order of the polishing condition 4, the polishing condition 3 and the polishing condition 2.
(比較例)
特開2000−208578号に記載のSC1−RT法による評価方法で、シリコンウェーハの評価を行った。具体的には、アンモニア、過酸化水素、水よりなる処理液を用い、シリコンウェーハ表面にエッチング処理を施して欠陥を検出した。しかしながら、当該処理で検出したのは、主に図3(B)に示すようなパーティクルや結晶欠陥であった。また、KLA−Tencor社製Surfscan SP5を用いても、粒径19nm以上では表面粗さが悪化しているために、測定不可能であった。
(Comparative example)
The silicon wafer was evaluated by the evaluation method according to SC1-RT method described in JP-A-2000-208578. Specifically, using a processing solution consisting of ammonia, hydrogen peroxide and water, the silicon wafer surface was etched to detect defects. However, it was the particles and crystal defects mainly as shown in FIG. 3 (B) that were detected by the processing. Further, even if Surfscan SP5 manufactured by KLA-Tencor Co., Ltd. was used, measurement could not be made at particle diameters of 19 nm or more because the surface roughness was deteriorated.
なお、本発明は、上記実施形態に限定されるものではない。上記実施形態は、例示であり、本発明の特許請求の範囲に記載された技術的思想と実質的に同一な構成を有し、同様な作用効果を奏するものは、いかなるものであっても本発明の技術的範囲に包含される。 The present invention is not limited to the above embodiment. The above embodiment is an exemplification, and it has substantially the same configuration as the technical idea described in the claims of the present invention, and any one having the same function and effect can be used. It is included in the technical scope of the invention.
Claims (6)
前記シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程と、
前記シリコンウェーハに対して、オゾン水による酸化処理と、前記シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、
該洗浄工程後の前記シリコンウェーハに対して表面欠陥測定を行い、前記前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程とを有し、
前記洗浄工程と前記増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の前記増加欠陥の測定結果に基づいて前記シリコンウェーハを評価することを特徴とするシリコンウェーハの評価方法。 It is an evaluation method of a silicon wafer, and
A front surface defect measurement step of performing surface defect measurement in advance on the silicon wafer;
A cleaning step of alternately repeating the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer is not completely removed from the silicon wafer;
The surface defect measurement is performed on the silicon wafer after the cleaning step, and the increase defect measurement step of measuring an increase defect increased with respect to the defect measured in the front surface defect measurement step,
A method of evaluating a silicon wafer, comprising alternately repeating the cleaning step and the increase defect measurement step a plurality of times, and evaluating the silicon wafer based on the measurement result of the increase defect after each cleaning step.
鏡面研磨前の実験用シリコンウェーハを準備する工程と、
前記鏡面研磨前の実験用シリコンウェーハに対して、所定の鏡面研磨条件で鏡面研磨を行う工程と、
前記実験用シリコンウェーハに対して、予め表面欠陥測定をする前表面欠陥測定工程と、
前記実験用シリコンウェーハに対して、オゾン水による酸化処理と、前記実験用シリコンウェーハ表面に形成されている酸化膜を完全に除去しない条件でのフッ酸による酸化膜除去処理とを交互に繰り返す洗浄工程と、
該洗浄工程後の前記実験用シリコンウェーハに対して表面欠陥測定を行い、前記前表面欠陥測定工程で測定された欠陥に対して増加した増加欠陥を測定する増加欠陥測定工程とを有し、
前記洗浄工程と前記増加欠陥測定工程を交互に複数回繰り返し行い、各洗浄工程後の前記増加欠陥の測定結果に基づいて前記実験用シリコンウェーハを評価し、
前記実験用シリコンウェーハの評価に基づいて、前記鏡面研磨前のシリコンウェーハに対して鏡面研磨を行った後の研磨品質が所望の研磨品質となるような前記鏡面研磨における鏡面研磨条件を特定し、
前記特定した鏡面研磨条件で、前記鏡面研磨前のシリコンウェーハに対して鏡面研磨を行って前記製品となるシリコンウェーハを製造することを特徴とするシリコンウェーハの製造方法。 A method of manufacturing a silicon wafer to be a product by mirror-polishing a silicon wafer before mirror-polishing,
Preparing an experimental silicon wafer before mirror polishing;
Mirror-polishing the experimental silicon wafer before mirror-polishing under predetermined mirror-polishing conditions;
A front surface defect measurement step of performing surface defect measurement in advance on the experimental silicon wafer;
Cleaning the silicon wafer for the experiment alternately by the oxidation treatment with ozone water and the oxide film removal treatment with hydrofluoric acid under the condition that the oxide film formed on the surface of the silicon wafer for experiment is not completely removed Process,
Carrying out surface defect measurement on the experimental silicon wafer after the cleaning step and measuring an increase defect for the defects measured in the front surface defect measurement step;
The cleaning step and the increase defect measuring step are alternately repeated plural times, and the experimental silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning step,
Based on the evaluation of the experimental silicon wafer, the mirror polishing condition in the mirror polishing is specified such that the polishing quality after the mirror polishing is performed on the silicon wafer before the mirror polishing becomes a desired polishing quality,
A method of manufacturing a silicon wafer, comprising: performing mirror polishing on the silicon wafer before the mirror polishing under the specified mirror polishing conditions to manufacture a silicon wafer to be the product.
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