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JP2018124001A - Air conditioner - Google Patents

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JP2018124001A
JP2018124001A JP2017015427A JP2017015427A JP2018124001A JP 2018124001 A JP2018124001 A JP 2018124001A JP 2017015427 A JP2017015427 A JP 2017015427A JP 2017015427 A JP2017015427 A JP 2017015427A JP 2018124001 A JP2018124001 A JP 2018124001A
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fin
air conditioner
led
titanium oxide
light
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勲 大澤
Isao Osawa
勲 大澤
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Mihama Corp
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  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Catalysts (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an air conditioner that makes it possible to have a sufficient deodorization effect, reduce the material cost, and reduce wasteful space.SOLUTION: An air conditioner has a heat exchanger. The heat exchanger has a fin that performs heat exchange, and an LED that applies light to the fin. To that surface of the fin that receives light from the LED, directly bonded is titanium oxide as a photocatalyst.SELECTED DRAWING: Figure 1

Description

本発明は、空気調和機に関する。   The present invention relates to an air conditioner.

従来、空気調和機や空気清浄器の脱臭・殺菌は、フィルター等の部材や、イオン発生器、プラズマ発生器等により行われている。特に、近年では、空気調和機の室内機において、光触媒とLEDを組み合わせたものが開発されてきている。例えば、特許文献1のような、所定の波長領域の光が照射されることにより空気に浮遊する浮遊物を分解、死滅、または不活化させる浮遊物分解等部と、光を発するLEDとを備える空気調和機の室内機がある。この特許文献1では、浮遊物分解等部として酸化チタン等の光半導体触媒が用いられている。しかしながら、特許文献1のように、空気調和機の室内機において光触媒とLEDを組み合わせたものは実用化には至っていない。   Conventionally, deodorization and sterilization of an air conditioner and an air purifier are performed by a member such as a filter, an ion generator, a plasma generator, and the like. In particular, in recent years, a combination of a photocatalyst and an LED has been developed for an indoor unit of an air conditioner. For example, as in Patent Document 1, a floating substance decomposition unit that decomposes, kills, or inactivates a floating substance floating in the air when irradiated with light in a predetermined wavelength region, and an LED that emits light. There is an air conditioner indoor unit. In Patent Document 1, an optical semiconductor catalyst such as titanium oxide is used as the suspended matter decomposition part. However, like patent document 1, what combined the photocatalyst and LED in the indoor unit of an air conditioner has not reached practical use.

一方、特許文献2のような、内部に冷媒を流す銅パイプと、多数枚並べて銅パイプを貫通させ且つアルミ素材の上に親水層を形成したアルミフィンとを備えた熱交換器において、酸化チタンに亜鉛を担持させたナノ粒子の脱臭抗菌材を親水層の中にアルミ素材側よりも表面側が密に分布するように添加した熱交換器も提案されている。   On the other hand, in a heat exchanger such as Patent Document 2, which includes a copper pipe for flowing a refrigerant inside, and aluminum fins in which a large number of copper pipes are lined through the copper pipe and a hydrophilic layer is formed on an aluminum material, titanium oxide There has also been proposed a heat exchanger in which a nanoparticle deodorizing antibacterial material supporting zinc is added to the hydrophilic layer so that the surface side is more densely distributed than the aluminum material side.

また、特許文献3のように、熱交換器に向けて波長254nm〜280nmの紫外線を照射する紫外線LEDを備えた空気調和機も提案されている。   Further, as in Patent Document 3, an air conditioner including an ultraviolet LED that irradiates ultraviolet rays having a wavelength of 254 nm to 280 nm toward a heat exchanger has been proposed.

特開2005−300110号公報JP 2005-300110 A 特開2006−138567号公報JP 2006-138567 A 特開2014−126303号公報JP 2014-126303 A

しかしながら、近年では、熱交換器や空気調和機として、十分な脱臭効果に加え、材料費やスペースをさらに低減できるものが求められてきている。   However, in recent years, there has been a demand for heat exchangers and air conditioners that can further reduce material costs and space in addition to a sufficient deodorizing effect.

本発明は、上記事情に鑑みなされたもので、十分な脱臭効果を得ることができるとともに、材料費を低減させることができ、かつ無駄なスペースを低減させることができる空気調和機を提供することを目的とする。   The present invention has been made in view of the above circumstances, and provides an air conditioner capable of obtaining a sufficient deodorizing effect, reducing material costs, and reducing useless space. With the goal.

上記課題を解決するために、本発明では、熱交換器を有する空気調和機であって、前記熱交換器は、熱交換を行うフィンと、該フィンに向けて光を照射するLEDとを具備し、前記フィンには、前記LEDから光が照射される表面に光触媒である酸化チタンが直接結合されている空気調和機を提供する。   In order to solve the above problems, in the present invention, an air conditioner having a heat exchanger, the heat exchanger includes a fin that performs heat exchange, and an LED that emits light toward the fin. And the fin provides the air conditioner by which the titanium oxide which is a photocatalyst is directly couple | bonded with the surface irradiated with light from said LED.

このような空気調和機であれば、十分な脱臭効果を得ることができる。また、フィンに酸化チタンが直接結合されており、バインダーを不要とすることができることから材料費を低減させることができる。また、脱臭は熱交換器のフィンの表面で行われるため、別の部材を必要とせず、無駄なスペースを低減させることができる。さらに、圧力損失が発生するフィルターも不要であるので、フィルターレスでの脱臭・殺菌が可能となり、省電力化やメンテナンスフリーを実現することができる。   With such an air conditioner, a sufficient deodorizing effect can be obtained. In addition, since titanium oxide is directly bonded to the fin, and a binder can be dispensed with, the material cost can be reduced. Moreover, since deodorization is performed on the surface of the fin of the heat exchanger, a separate member is not required, and a useless space can be reduced. Furthermore, since a filter that generates pressure loss is not necessary, deodorization and sterilization can be performed without a filter, and power saving and maintenance-free can be realized.

このとき、前記酸化チタンの前記フィンへの直接結合は、溶射又は融着でなされているものであることが好ましい。   At this time, the direct bonding of the titanium oxide to the fin is preferably performed by thermal spraying or fusion.

このように、本発明において、酸化チタンのフィンへの直接結合は、例えば溶射又は融着でなされているものとすることができる。   Thus, in this invention, the direct coupling | bonding of the titanium oxide to the fin can be made | formed by thermal spraying or melt | fusion, for example.

またこのとき、前記LEDから照射される光は、可視光、紫外光、又は深紫外光であることが好ましい。   At this time, the light emitted from the LED is preferably visible light, ultraviolet light, or deep ultraviolet light.

このように、本発明の空気調和機において光源として用いるLEDとしては、可視光、紫外光、又は深紫外光を照射するものとすることができる。従って、単なる脱臭効果を得るために、可視光や紫外光を照射するLEDを光源として用いることもできるし、脱臭効果に加えて殺菌効果も得るために、深紫外光を照射するLEDを光源として用いることもできる。   Thus, as LED used as a light source in the air conditioner of this invention, visible light, ultraviolet light, or deep ultraviolet light can be irradiated. Therefore, in order to obtain a simple deodorizing effect, an LED that emits visible light or ultraviolet light can be used as a light source. In addition to a deodorizing effect, an LED that emits deep ultraviolet light is used as a light source. It can also be used.

またこのとき、前記フィンは、アルミフィン、銅フィン、及びステンレスフィンのいずれかであることが好ましい。   At this time, the fin is preferably an aluminum fin, a copper fin, or a stainless steel fin.

このように、本発明においては、フィンとして例えば上記のようなものを使用することができる。   Thus, in the present invention, the above-described fins can be used, for example.

本発明の空気調和機であれば、十分な脱臭効果を得ることができるとともに、材料費を低減させることができ、かつ無駄なスペースを低減させることができる。また、フィルターレスでの脱臭・殺菌が可能となるため、省電力化やメンテナンスフリーを実現することができる。   If it is the air conditioner of this invention, while being able to acquire sufficient deodorizing effect, material cost can be reduced and a useless space can be reduced. Moreover, since deodorization and sterilization can be performed without a filter, power saving and maintenance-free can be realized.

本発明の空気調和機の一例を示す概略図である。It is the schematic which shows an example of the air conditioner of this invention. 図1の室内機の横方向の断面図である。It is sectional drawing of the horizontal direction of the indoor unit of FIG. 図2のフィンを拡大した断面図である。It is sectional drawing to which the fin of FIG. 2 was expanded.

以下、本発明の実施の形態について図面を参照して説明するが、本発明はこれらに限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited thereto.

図1は本発明の空気調和機の一例を示す概略図であり、図2は図1の室内機の横方向の断面図であり、図3は図2のフィンを拡大した断面図である。   FIG. 1 is a schematic view showing an example of an air conditioner according to the present invention, FIG. 2 is a cross-sectional view in the lateral direction of the indoor unit in FIG. 1, and FIG. 3 is an enlarged cross-sectional view of the fins in FIG.

図1に示すように、空気調和機1は、室内の壁面に取り付けられる壁掛け型の室内機2と、室外に設置される室外機3とが、接続配管4で繋がれて構成されている。   As shown in FIG. 1, the air conditioner 1 is configured by connecting a wall-mounted indoor unit 2 attached to an indoor wall surface and an outdoor unit 3 installed outdoors by a connection pipe 4.

室内機2は、図2に示すように、上端に吸込み口5、下端に吹出し口6を具備する筐体7を有する。筐体7の内部には、熱交換器8と送風ファン9が配置されており、熱交換器8は、熱交換を行うフィン10と、フィン10に向けて光を照射するLED11とを具備する。フィン10はパイプ12により複数箇所が貫通されている。   As shown in FIG. 2, the indoor unit 2 includes a housing 7 having a suction port 5 at the upper end and a blowout port 6 at the lower end. A heat exchanger 8 and a blower fan 9 are arranged inside the housing 7, and the heat exchanger 8 includes a fin 10 that performs heat exchange and an LED 11 that emits light toward the fin 10. . The fin 10 is penetrated by a pipe 12 at a plurality of locations.

フィン10は、特に限定されないが、アルミフィン、銅フィン、及びステンレスフィンのいずれかであることが好ましく、特にアルミフィンであることが好ましい。   The fin 10 is not particularly limited, but is preferably any one of an aluminum fin, a copper fin, and a stainless steel fin, and particularly preferably an aluminum fin.

LED11の数は、特に限定されず、1つ用いてもよいし、複数用いてもよい。   The number of LED11 is not specifically limited, One may be used and multiple may be used.

LED11から照射される光は、可視光、紫外光、又は深紫外光であることが好ましい。このように、本発明では、光源として用いるLEDを、可視光、紫外光、又は深紫外光を照射するものとすることができる。従って、単なる脱臭効果を得るために、可視光や紫外光を照射するLEDを光源として用いることもできるし、脱臭効果に加えて殺菌効果も得るために、深紫外光を照射するLEDを光源として用いることもできる。特に、深紫外光を照射するLEDを組み合わせることでフィンにおけるカビ類等の発生を抑制できることから、フィンの洗浄頻度を減らすことができ、また熱交換器の効率を高く保つことができる。   The light emitted from the LED 11 is preferably visible light, ultraviolet light, or deep ultraviolet light. Thus, in this invention, LED used as a light source shall be irradiated with visible light, ultraviolet light, or deep ultraviolet light. Therefore, in order to obtain a simple deodorizing effect, an LED that emits visible light or ultraviolet light can be used as a light source. In addition to a deodorizing effect, an LED that emits deep ultraviolet light is used as a light source. It can also be used. In particular, by combining LEDs that irradiate deep ultraviolet light, generation of molds and the like in the fins can be suppressed, so that the frequency of fin cleaning can be reduced and the efficiency of the heat exchanger can be kept high.

室内機2においては、図2中に矢印で示すように、まず、送風ファン9を回転させることにより、空気を上端の吸込み口5から取り込み、熱交換器8を通過させることにより熱交換を行うとともに、空気の脱臭や殺菌を行う。その後、下端の吹出し口6から、熱交換され、かつ脱臭・殺菌された状態の空気を取り出すことができる。   In the indoor unit 2, as indicated by an arrow in FIG. 2, first, the blower fan 9 is rotated to take in air from the suction port 5 at the upper end and perform heat exchange by passing through the heat exchanger 8. At the same time, the air is deodorized and sterilized. Thereafter, air that has been heat-exchanged and deodorized and sterilized can be taken out from the outlet 6 at the lower end.

この場合、フィン10の表面には、図3に示すように、LEDから光が照射される表面に光触媒である酸化チタン13が直接結合されている。本発明の空気調和機では、LEDからフィンの表面上に結合されている酸化チタンに光を照射して光触媒反応を起こすことで脱臭を行うことができる。また、本発明では、フィンに酸化チタンが直接結合されているため、酸化チタンのフィンへの結合にバインダーを不要とすることができる。これにより材料費の節約のみならず、光触媒を空気調和機中に配置するのにほとんどスペースを要しない。しかも、全く空気の流れの妨げも生じない。   In this case, as shown in FIG. 3, titanium oxide 13 as a photocatalyst is directly bonded to the surface of the fin 10 on the surface irradiated with light from the LED. In the air conditioner of this invention, deodorization can be performed by irradiating light to the titanium oxide currently couple | bonded on the surface of the fin from LED, and causing a photocatalytic reaction. In the present invention, since titanium oxide is directly bonded to the fin, a binder can be made unnecessary for bonding titanium oxide to the fin. This not only saves material costs, but also requires little space to place the photocatalyst in the air conditioner. Moreover, there is no obstruction of the air flow.

フィン10の表面には酸化チタン13が直接結合されているが、酸化チタン13のフィン10への直接結合は、溶射又は融着でなされているものであることが好ましい。   Although the titanium oxide 13 is directly bonded to the surface of the fin 10, it is preferable that the titanium oxide 13 is directly bonded to the fin 10 by thermal spraying or fusion.

なお、本発明においては、熱交換器8にレンズや反射板を設けてもよい。レンズや反射板を設けることで、フィンの表面上の酸化チタンに対し、極力広い範囲に数少ないLEDで光を当てることができるようになるため、より高い脱臭効果を得ることができる。   In the present invention, the heat exchanger 8 may be provided with a lens or a reflector. By providing a lens and a reflecting plate, light can be applied to a titanium oxide on the surface of the fin with a few LEDs in a wide range as much as possible, so that a higher deodorizing effect can be obtained.

また、本発明では、熱交換器のフィンで脱臭や殺菌を行うことができるので、圧力損失が発生するフィルターを不要とすることができる。そのため、ここでは、室内機にフィルターを設けない態様を例に挙げて説明したが、もちろん、フィルターを設けた態様としてもよい。   Moreover, in this invention, since it can deodorize and sterilize with the fin of a heat exchanger, the filter which generate | occur | produces a pressure loss can be made unnecessary. For this reason, the embodiment in which the filter is not provided in the indoor unit has been described as an example, but it is needless to say that the filter may be provided.

以上説明したような本発明の空気調和機であれば、十分な脱臭効果を得ることができるとともに、材料費を低減させることができ、かつ無駄なスペースを低減させることができる。また、フィルターレスでの脱臭・殺菌が可能となるため、省電力化やメンテナンスフリーを実現することができる。   With the air conditioner of the present invention as described above, a sufficient deodorizing effect can be obtained, material costs can be reduced, and wasted space can be reduced. Moreover, since deodorization and sterilization can be performed without a filter, power saving and maintenance-free can be realized.

ここで、酸化チタンをフィンに溶射によって直接結合させる場合について一例を挙げて説明する。以下に説明する通り、プラズマ溶射によって酸化チタンをアルミフィンに直接結合させることができる。   Here, an example is given and demonstrated about the case where a titanium oxide is directly couple | bonded with a fin by thermal spraying. As described below, titanium oxide can be directly bonded to the aluminum fins by plasma spraying.

まず、アルミフィンの基材として、ロール状のアルミ板を用意する。   First, a roll-shaped aluminum plate is prepared as a base material for an aluminum fin.

次に、アルミ板に酸化チタン粒子を用いて、プラズマ溶射を行う。用いる酸化チタン粒子の平均粒径としては10〜70μmが好ましい。また、プラズマ溶射の条件としては、プラズマガスとして水素を含むものを用いることが好ましく、電力は40kW以上とすることが好ましい。   Next, plasma spraying is performed on the aluminum plate using titanium oxide particles. The average particle size of the titanium oxide particles used is preferably 10 to 70 μm. Moreover, it is preferable to use what contains hydrogen as plasma gas as conditions for plasma spraying, and it is preferable that electric power shall be 40 kW or more.

このような条件でプラズマ溶射を行うことにより、高い活性の酸化チタン粒子が生成し、しかもその酸化チタン粒子が高速で基材の表面に放出されるため、酸化チタン粒子がアルミ板に衝突して食い込み、アルミ板に強固に結合する。このように形成される酸化チタン粒子の被膜は、単に金属表面を持つ金属製基材の上に形成された酸化チタン粒子の被膜よりも結合力は数段大きくなる。   By performing plasma spraying under such conditions, highly active titanium oxide particles are generated, and the titanium oxide particles are released to the surface of the substrate at a high speed, so that the titanium oxide particles collide with the aluminum plate. It bites in and bonds firmly to the aluminum plate. The coating film of titanium oxide particles formed in this way has a bonding strength that is several steps greater than the coating film of titanium oxide particles simply formed on a metal substrate having a metal surface.

このようにして得られたアルミ板をアルミフィンに仕上げることで、酸化チタンが溶射により表面に直接結合したアルミフィンを得ることができる。   By finishing the aluminum plate thus obtained into aluminum fins, aluminum fins in which titanium oxide is directly bonded to the surface by thermal spraying can be obtained.

なお、本発明は、上記実施形態に限定されるものではない。上記実施形態は例示であり、本発明の特許請求の範囲に記載された技術的思想と実質的に同一な構成を有し、同様な作用効果を奏するものは、いかなるものであっても本発明の技術的範囲に包含される。   The present invention is not limited to the above embodiment. The above-described embodiment is an exemplification, and the present invention has any configuration that has substantially the same configuration as the technical idea described in the claims of the present invention and that exhibits the same effects. Are included in the technical scope.

1…空気調和機、 2…室内機、 3…室外機、 4…接続配管、
5…吸込み口、 6…吹出し口、 7…筐体、 8…熱交換器、
9…送風ファン、 10…フィン、 11…LED、
12…パイプ、 13…酸化チタン。
DESCRIPTION OF SYMBOLS 1 ... Air conditioner, 2 ... Indoor unit, 3 ... Outdoor unit, 4 ... Connection piping,
5 ... Suction port, 6 ... Outlet port, 7 ... Housing, 8 ... Heat exchanger,
9 ... Blower fan, 10 ... Fin, 11 ... LED,
12 ... pipe, 13 ... titanium oxide.

Claims (4)

熱交換器を有する空気調和機であって、
前記熱交換器は、熱交換を行うフィンと、該フィンに向けて光を照射するLEDとを具備し、
前記フィンには、前記LEDから光が照射される表面に光触媒である酸化チタンが直接結合されているものであることを特徴とする空気調和機。
An air conditioner having a heat exchanger,
The heat exchanger includes a fin that performs heat exchange, and an LED that emits light toward the fin.
An air conditioner characterized in that titanium oxide, which is a photocatalyst, is directly bonded to the fin on the surface irradiated with light from the LED.
前記酸化チタンの前記フィンへの直接結合は、溶射又は融着でなされているものであることを特徴とする請求項1に記載の空気調和機。   The air conditioner according to claim 1, wherein the titanium oxide is directly bonded to the fin by thermal spraying or fusion. 前記LEDから照射される光は、可視光、紫外光、又は深紫外光であることを特徴とする請求項1又は請求項2に記載の空気調和機。   The air conditioner according to claim 1 or 2, wherein light emitted from the LED is visible light, ultraviolet light, or deep ultraviolet light. 前記フィンは、アルミフィン、銅フィン、及びステンレスフィンのいずれかであることを特徴とする請求項1から請求項3のいずれか一項に記載の空気調和機。   The air conditioner according to any one of claims 1 to 3, wherein the fin is any one of an aluminum fin, a copper fin, and a stainless steel fin.
JP2017015427A 2017-01-31 2017-01-31 Air conditioner Pending JP2018124001A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112944488A (en) * 2021-01-29 2021-06-11 刘东明 Deep ultraviolet LED air conditioner
WO2025216328A1 (en) * 2024-04-12 2025-10-16 Innovidea合同会社 Heat exchanger and air conditioner using same

Citations (5)

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