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JP2018178681A - Steel pipe pile joint structure - Google Patents

Steel pipe pile joint structure Download PDF

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Publication number
JP2018178681A
JP2018178681A JP2017092667A JP2017092667A JP2018178681A JP 2018178681 A JP2018178681 A JP 2018178681A JP 2017092667 A JP2017092667 A JP 2017092667A JP 2017092667 A JP2017092667 A JP 2017092667A JP 2018178681 A JP2018178681 A JP 2018178681A
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joint
steel pipe
pipe pile
parallel key
surface joint
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JP2018178681A5 (en
JP6893614B2 (en
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次男 板垣
Tsugio Itagaki
次男 板垣
板垣 淳
Atsushi Itagaki
淳 板垣
義久 渡邉
Yoshihisa Watanabe
義久 渡邉
光一 渡邉
Koichi Watanabe
光一 渡邉
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Abstract

PROBLEM TO BE SOLVED: To provide a steel pipe pile joint structure that securely transmits a pressing-in load and a normal-reverse rotational load occurring in construction work of steel pipe piles, and that includes sufficient rigidity for pulling and bending loads.SOLUTION: In a steel pipe pile joint structure joining the upper end of a lower steel pipe pile and the lower end of an upper steel pipe pile, when the convex part of an inner surface joint (I) of the upper steel pipe pile is inserted into the concave part of an outer surface joint (II) of the lower steel pipe pile, a flange 5 of the inner surface joint is joined to a flange contact part 3 of the outer surface joint in a loading manner and a parallel key slot 3 of the inner surface joint is fitted to a parallel key insertion hole 4 of the outer surface joint. A parallel key 5 in a cuboid shape is inserted into the fitting hole, and the parallel key is fixed to a female screw part 2 of the inner surface joint with a bolt 2. In addition, the parallel key, which is fixed to the inner surface joint, has a mechanism of moving in response to a rotation of the inner surface joint. This causes the concave and convex parts of inner and outer joints to securely contact with each other so that a rotational torque load is transmitted.SELECTED DRAWING: Figure 1

Description

本発明は、鋼管杭や杭状地盤補強体の上側鋼管杭と下側鋼管杭を接合する鋼管杭継手構造に関するものである。  The present invention relates to a steel pipe pile joint structure in which an upper steel pipe pile and a lower steel pipe pile of a steel pipe pile or a pile-like ground reinforcing body are joined.

軟弱地盤を補強するため、鋼管杭を地中深く打込む場合が増えてきている。鋼管杭の継ぎ足しは、鋼管端部同士の溶接による連結や現場溶接を必要とせずより簡単に鋼管杭の継ぎ足しのできる機械式継手を用いて接合されている。  In order to reinforce soft ground, steel pipe piles are often drilled deep in the ground. The joining of the steel pipe piles is joined using a mechanical joint that can join the steel pipe piles more easily without requiring connection by welding of the steel pipe ends or field welding.

現場での溶接連結は手間が掛かる上、現場環境や天候に左右され品質が安定しないなどの問題がある。また、従来の機械式継手では施工時に発生する圧縮、ねじり、引抜きおよび曲げ方向の応力荷重など全てに対応している製品が少なく、現場での組み立て時間も掛かっている上に価格も高かった。  In addition to the time-consuming welding connection at the site, there are problems such as unstable quality depending on the site environment and the weather. Moreover, in the conventional mechanical joint, there are few products which correspond to all the stress load such as compression, torsion, drawing and bending direction generated at the time of construction, and it takes time for assembling in the field, and the price is also high.

特許文献1(特開2016−050606号公報)は、下側鋼管杭と上側鋼管杭を連通する円錐台形状のロック穴を6カ所持つ、ロック穴に対応した円錐台形状のテーパロックを通し、このテーパロックをボルトとワッシャおよびナットで固定する方式の鋼管杭継手構造を開示している。  Patent document 1 (Unexamined-Japanese-Patent No. 2016-050606) passes the truncated cone-shaped taper lock corresponding to a lock hole which has six truncated cone-shaped lock holes which connect a lower side steel pipe pile and an upper steel pipe pile. The steel pipe pile joint structure of the system which fixes this taper lock with a bolt, a washer, and a nut is disclosed.

特許文献1(特開2006−144415号公報)は、従来よりも曲げ力と共にひねり力に対しても強い抗力を発揮することを課題とし、第1の鋼管杭の後端と第2の鋼管杭の前端とを繋ぐ鋼管杭継手において、第1の鋼管杭継手が第2の鋼管杭継手に挿入され、径方向に互いに直交する2方向の各対向する位置に設けられた2対の貫通孔があり、この貫通孔に座金部材を取り付け、それぞれ対向する座金部材同士を一本以上の通しボルトで十字状に固定される方式の鋼管杭継手を開示する。  Patent Document 1 (Japanese Patent Application Laid-Open No. 2006-144415) has an object to exert a stronger resistance against a twisting force as well as a bending force as compared with the prior art, and the rear end of the first steel pipe pile and the second steel pipe pile The first steel pipe pile joint is inserted into the second steel pipe pile joint, and two pairs of through holes are provided at two opposing positions in two directions orthogonal to each other in the radial direction. There is disclosed a steel pipe pile joint of a type in which a washer member is attached to the through hole and the facing washer members are fixed in a cross shape with one or more through bolts.

特許文献1(特開2006−144415号公報)は、杭と下杭とを容易にジョイントでき、上杭への打込み正回転と引抜き逆回転のいずれをも下杭に確実に伝えることができ、加えて、曲げに対する上下杭のジョイント部の剛性をしっかりとしたものを課題とし、雌継ぎ手に円形ガイド孔部と太鼓状断面の回転係合雌孔部を備え、雄継ぎ手に太鼓状断面の回転係合雄部と外周円形雄部を備え、回転係合雄部と回転係合雌孔部及び円形ガイド孔部と外周円形雄部が嵌合され、その嵌合状態でピンが差し込まれるようになされている回転圧入杭における上下杭のジョイント構造を開示している。  Patent document 1 (Unexamined-Japanese-Patent No. 2006-144415) can join a pile and a lower pile easily, and can certainly transmit both the driving | running forward rotation to an upper pile and drawing-out reverse rotation to a lower pile, In addition, the rigidity of the joints of the upper and lower piles against bending is a problem, and the female joint is provided with a circular guide hole and a rotary engaging female hole with a drum-shaped cross section, and the male joint is rotated with a drum-shaped cross section. An engaging male part and an outer peripheral circular male part are provided, and the rotary engaging male part, the rotary engaging female hole part, the circular guide hole part and the outer peripheral circular male part are fitted, and the pin is inserted in the fitted state It discloses a joint structure of upper and lower piles in a rotary press-fit pile that is being made.

特開2016−050606号公報JP, 2016-050606, A 特開2006−144415号公報JP, 2006-144415, A 特開2005−105618号公報JP, 2005-105618, A

上述した継手機構では、現場溶接を必要としないため接合部の品質管理も容易でその施工時間を短縮することができるという効果も有しているが、施工における圧縮、ねじり、引抜きおよび曲げ応力など全ての負荷荷重に対して十分対応していると言いがたい点があり、特に正逆の繰返しねじり回転の耐久性には弱点がある。  The joint mechanism described above has an effect that the quality control of the joint is easy and the construction time can be shortened since the on-site welding is not required, but compression, torsion, drawing and bending stress in construction etc. There is a point that it can not be said that it corresponds sufficiently to all load loads, and in particular there is a weakness in the durability of forward and reverse repetitive twisting rotation.

このため本発明は、短時間での着脱が可能で、上側鋼管杭の圧入荷重や正逆回転トルクを下側鋼管杭に、確実に伝達可能な構造を有する上、施工時などに発生する曲げ応力や引抜き応力に十分対応した鋼管杭継手機構を提供することを課題の一つとする。  For this reason, the present invention has a structure capable of reliably transmitting the press-fit load and forward and reverse rotational torque of the upper steel pipe pile to the lower steel pipe pile, which can be detached in a short time, and generates bending during construction. It is an object of the present invention to provide a steel pipe pile joint mechanism sufficiently corresponding to stress and drawing stress.

上記の課題を解決するため、上側鋼管杭下端用の内面継手を下側鋼管杭の外面継手に挿入されたときにストッパの役割と上下の接触面が密着接触出来る場所として内面継手につば部を作り、このつば部が平行キーの差し込み位置を気にすることなく外面継手の上部端面に被さるまで差し込むことが出来る上に上側鋼管杭の圧入荷重が下側鋼管杭にロス無く伝達するようになっている。  In order to solve the above problems, when the inner joint for the lower end of the upper steel pipe pile is inserted into the outer joint of the lower steel pipe pile, the flange part is formed on the inner joint as a place where the role of the stopper and the upper and lower contact surfaces can be in close contact. It can be inserted until the flange part covers the upper end face of the external joint without worrying about the insertion position of the parallel key, and the press fit load of the upper steel pipe pile is transmitted to the lower steel pipe pile without loss. ing.

内面継手の外側と外面継手の内側には、凹凸溝が付けられている。この凹凸溝は内面継手を外面継手に差し込むときにガイドの役割となり継手同士の差込みも容易に行うことができ、施工時間も大幅に短縮可能となった。また、正逆回転トルクの伝達では凹凸溝の端面が正逆回転時に確実に接触してせん断面と支圧面となり上側鋼管杭の正・逆回転トルク荷重が下側鋼管杭に確実に伝達される  An uneven groove is provided on the outside of the inner joint and the inner of the outer joint. The uneven groove serves as a guide when the inner surface joint is inserted into the outer surface joint, and the insertion of the joints can be easily performed, and the construction time can be significantly shortened. Further, in the transmission of the forward and reverse rotational torque, the end face of the concave and convex groove reliably contacts during the forward and reverse rotation, and the shear surface and the bearing surface are formed and the forward and reverse rotational torque load of the upper steel pipe pile is reliably transmitted to the lower steel pipe pile

また、内外面継手の凹凸溝端面が正逆回転時に確実に接触してせん断面と支圧面となる様に下側鋼管杭下端の外面継手に周方向が凹凸境界面となるような平行キー差し込み孔を開けてある。  In addition, parallel key insertion so that the circumferential direction is a concavo-convex boundary surface in the external joint on the lower end of the lower steel pipe pile so that the concavo-convex groove end face of the inner and outer joints will contact reliably during forward and reverse rotation and become a sheared surface and a bearing surface. The hole is open.

内面継手の広幅凸部に平行キー溝と雌ねじ孔を、外面継手の広幅凹部に長方形の平行キー差し込み孔を加工し、平行キーを差し込み、六角穴付きボルトで内面継手に固定できるようにした。  A parallel key groove and a female screw hole were made in the wide convex part of the inner joint, a rectangular parallel key insertion hole was made in the wide concave of the outer joint, a parallel key was inserted, and it could be fixed to the inner joint with a hexagon socket head bolt.

本発明により、上側鋼管杭に溶接された内面継手が下側鋼管杭に溶接された外面面継手のつば部や凹凸溝により短時間で取り付け、取り外しが出来る様になり、また上側鋼管杭から伝達される回転圧入荷重や回転トルク荷重をロスなく確実に下側鋼管杭の外面継手に伝達出来る様になった。  According to the present invention, the inner joint welded to the upper steel pipe pile can be attached and detached in a short time by the flange portion and the uneven groove of the outer surface joint welded to the lower steel pipe pile, and transmission from the upper steel pipe pile Can be transmitted to the outer joint of the lower steel pipe pile reliably without any loss.

また、内面継手にボルトで固定された平行キーにより引抜き耐力や曲げ耐力が大幅に向上し、鋼管杭で使用する鋼管性能と同等程度の性能を有することができた。  In addition, due to the parallel key fixed to the inner joint by bolts, the pullout resistance and the bending resistance were significantly improved, and the performance equivalent to that of the steel pipe used in the steel pipe pile was able to be obtained.

また、内面継手と外面継手が密着固定された構造でないため、地震振動などを吸収することができ、耐震性能の大幅な向上も期待できる  In addition, since the inner and outer joints are not in a tightly fixed structure, it is possible to absorb earthquake vibration and the like, and significant improvement in seismic performance can also be expected.

実施形態を示すもので、内面継手、外面継手、平行キーおよびボルトを分離状態にして示す斜視図である。It is an perspective view which shows embodiment and shows an inner surface coupling, an external surface coupling, a parallel key, and a bolt in a separated state. 継手を構成する部品と組み立てイメージを示す。The parts that constitute the joint and the assembly image are shown. 内面継手と外面継手のねじりトルクが伝達されるイメージ図である。It is an image figure to which the twisting torque of an inner surface coupling and an external surface coupling is transmitted.

図を用いて本発明に係る鋼管杭継手構造を説明する。The steel pipe pile joint structure according to the present invention will be described using the drawings.

図1の右図は、上側鋼管杭の内面継手と下側鋼管杭の外面継手が工場溶接され現場で組み立てられるときのイメージである。  The right figure of FIG. 1 is an image when the inner joint of an upper steel pipe pile and the outer joint of a lower steel pipe pile are factory-welded and assembled on site.

右図は、内面継手(イ)、外面継手(ロ)を分離状態にした斜視図である。  The right view is a perspective view in which the inner surface joint (a) and the outer surface joint (b) are separated.

内面継手(イ)の上部には、外面継手の上部端面3に載せるつば部1が付いており、このつば部と外面継手の上部端面3の接触により、上側鋼管杭の圧入荷重が下側鋼管杭に伝達されるとともに差し込みときのストッパの役割も果たしている。  At the upper part of the inner joint (a), there is a flange 1 to be placed on the upper end face 3 of the outer joint, and the contact of the flange and the upper end face 3 of the outer joint causes the press fit load of the upper steel pipe pile to be lower steel pipe It also acts as a stopper when it is transmitted to the pile and inserted.

内面継手の外側には幅の異なる6本の凹溝6と凸溝7が付いており、この凹溝は外面継手の凸溝7に凸溝は凹溝8に差し込まれ、両継手の溝端面5,9が接触して上側継手の回転トルクを下側鋼管杭に伝達する。  On the outside of the inner joint are six concave grooves 6 and convex grooves 7 having different widths. The concave grooves are inserted into the convex grooves 7 of the outer joint into the concave grooves 8, and the groove end faces of both joints 5, 9 contact and transmit the rotational torque of the upper joint to the lower steel pipe pile.

内面継手の広幅凸溝4には平行キー(ロ)1を差し込むキー溝があり、この溝の中心には平行キーをボルト固定するためのネジ孔2が加工されている。外面継手の広幅凹溝には平行キーを挿入する平行キー差込み孔4があり、内面継手を外面継手に差し込むと外面継手の平行キー差込み孔が内面継手のキー溝孔に重なる仕組みとなっている。  The wide convex groove 4 of the inner joint has a key groove into which the parallel key 1 is inserted, and a screw hole 2 for bolting the parallel key is machined at the center of this groove. The wide groove of the outer joint has a parallel key insertion hole 4 for inserting a parallel key, and when the inner joint is inserted into the outer joint, the parallel key insertion hole of the outer joint overlaps with the key groove of the inner joint. .

外面継手の差し込み孔に挿入された平行キー(ロ)1は、内面継手のキー溝3に差し込まれ六角穴付きボルト2で内面継手に加工されている雌ねじ部2に締め付け固定される。外面継手に挿入された平行キーは外面継手の表面に飛び出さない長さとなっている。また平行キーに差し込まれた六角穴付きボルト2の頭部も平行キーのボルト頭部収納孔5に収まる構造となっている。これは鋼管杭の周辺摩擦係数を阻害しない構造としているためである。  The parallel key (b) 1 inserted into the insertion hole of the outer surface joint is inserted into the key groove 3 of the inner surface joint and fastened and fixed to the internal thread portion 2 processed into the inner surface joint by the hexagonal holed bolt 2. The parallel key inserted into the outer joint is of a length that does not project to the surface of the outer joint. Further, the head of the hexagonal socket bolt 2 inserted into the parallel key is also structured to be accommodated in the bolt head storage hole 5 of the parallel key. This is because the structure does not inhibit the peripheral friction coefficient of the steel pipe pile.

外面継手のキー孔は内面継手のキー溝より周方向に広く開けられた長方形の開口部であるこれは、上側鋼管杭に溶接された内面継手にボルトで固定された平行キーが鋼管杭の回転に合わせて左右に動き、内面および外面継手の凹凸溝の端面が確実に接触し平行キーに回転トルク荷重が負荷しない様にするためである。  The keyhole of the outer joint is a rectangular opening that is circumferentially wider than the keyway of the inner joint. This is the rotation of the steel pipe pile with the parallel key bolted to the inner joint welded to the upper steel pipe pile. In order to ensure that the end faces of the concave and convex grooves of the inner and outer joints are in contact with each other and the parallel key is not loaded with a rotational torque load.

内面継手の端面には溶接開先8が外面継手の端面には溶接開先6が加工されている。  A weld groove 8 is formed on the end face of the inner joint, and a weld groove 6 is formed on the end face of the outer joint.

図2は内面および外面継手を構成する部品イメージと継手を組み合わせた時の継手外面と内部の概念を模式化した図である。この継手の組み立てでは、未経験の作業者でも30〜60秒ほどで組み立てを完了出来る。また引き抜いた後でも平行キーが外面継手を締め付けていないため簡単に取り外すことができる。  FIG. 2 is a view schematically showing the concept of the outer surface and the interior of the joint when the image of the parts constituting the inner and outer joints and the joint are combined. With this joint assembly, even an inexperienced worker can complete the assembly in about 30 to 60 seconds. Also, even after being pulled out, the parallel key does not tighten the outer joint and can be easily removed.

図3は内面継手から伝わるねじりトルク荷重が外面継手に伝達されるイメージ図である。内面継手の溶接された上側鋼管杭の回転トルク荷重が内面および外面継手の凹凸溝の端面接触により伝達されるイメージである。また、写真の様に外面継手の平行キー差し込み孔は内面継手のキー溝より広く加工されており内面継手と外面継手の端面が確実に接触出来る様になっている。  FIG. 3 is an image diagram in which the torsional torque load transmitted from the inner joint is transmitted to the outer joint. It is an image to which the rotational torque load of the welded upper steel pipe pile of an inner surface joint is transmitted by the end surface contact of the uneven groove of an inner surface and an external surface joint. Also, as shown in the picture, the parallel key insertion holes of the outer surface joint are processed wider than the key grooves of the inner surface joint so that the end faces of the inner surface joint and the outer surface joint can be reliably contacted.

(イ)1内面継手のつばリング部
(イ)2内面継手の雌ねじ部
(イ)3内面継手の平行キー溝孔
(イ)4内面継手の広幅凸溝
(イ)5内面継手の凹凸溝端面
(イ)6内面継手の凹溝
(イ)7内面継手の凸溝
(イ)8内面継手の溶接開先加工部
(ロ)1平行キー
(ロ)2六角穴付きボルト
(ロ)5ボルト頭部収納孔
(ロ)3外面継手の頭部端面
(ロ)4外面継手の平行キー差込み孔
(ロ)6外面継手の溶接開先加工部
(ロ)7外面継手の凸溝
(ロ)8外面継手の凹溝
(A) 1 Collar of inner surface joint (A) 2 Female thread of inner surface joint (A) 3 Parallel key groove hole of inner surface joint (A) 4 Wide convex groove of inner surface joint (A) 5 Irregular groove end face of inner surface joint (A) Recess 6 of inner surface joint (A) 7 Convex groove of inner surface joint (A) 8 Weld grooved portion of inner surface joint (B) 1 Parallel key (B) 2 Hexagon socket head bolt (B) 5 bolt head Part storage hole (ii) 3 Head end face of outer joint (4) Parallel key insertion hole of outer joint (ii) 6 Weld groove processed part of outer joint (ii) 7 Convex groove of outer joint (ii) 8 Outer surface Fitting groove

Claims (5)

最初に設置される下側鋼管杭の上端部に外面継手が備えられると共に、上側鋼管杭の下端に内面継手が備えられ、内面継手を外面継手に挿入する事で接合される鋼管杭継手構造において、外側に歯車状の凹凸溝と外面継手に載せるつば構造と外側凸部に平行キーを挿入固定する正方形の溝穴と平行キーをボルトで固定するため、ナット機能のあるボルト穴を有する内面継手と、頭部に内面継手を支える平面と内側に歯車状の凹凸溝と内側凹部に平行キーを通す長方形の貫通穴を有する外面継手と、ボルトの頭部が収納されるボルト穴を持つ長方体の平行キーと、平行キーを内面継手に固定するためのボルトを備え、上側鋼管杭下端の内面継手は下側鋼管杭上端部の外面継手に歯車状の凹凸溝に沿って挿入され、内面継手のつばが外面継手の頭部にかぶせられる。外面継手の貫通穴に長方体の平行キーを挿入し、ボルトで平行キーを内面継手固定し、上下鋼管杭が固定されることを特徴とする鋼管杭継手構造。  In the steel pipe pile joint structure in which an outer surface joint is provided at the upper end of the lower steel pipe pile initially installed and an inner surface joint is provided at the lower end of the upper steel pipe pile and the inner surface joint is inserted into the outer surface joint The inner joint has a bolt hole with a nut function in order to bolt the square groove and parallel key to insert and fix the parallel key to the flange structure and outer convex part to put on the gear-like uneven groove and outer surface joint And an external joint having a flat surface for supporting the inner joint on the head and a rectangular through hole through which the gear-like concavo-convex groove and the parallel key pass in the inner recess on the inner side and a long hole having the bolt hole in which the head of the bolt is accommodated The parallel joint of the body and a bolt for fixing the parallel key to the inner joint are provided, and the inner joint at the lower end of the upper steel pipe pile is inserted into the outer joint of the upper end of the lower steel pipe pile along the gear-like uneven groove, Joint collar is the head of the external joint It is put on. A steel pipe pile joint structure in which a rectangular parallel key is inserted into a through hole of an outer joint, the parallel key is fixed to the inner joint with a bolt, and upper and lower steel pipe piles are fixed. 上側鋼管杭の回転圧入の圧入荷重が下側鋼管杭に伝達されるためのつば構造となっていることを特徴とする請求項1に記載の鋼管杭継手構造。  The steel pipe pile joint structure according to claim 1, characterized in that it has a flange structure for transmitting the press fit load of the rotational press fit of the upper steel pipe pile to the lower steel pipe pile. 上側鋼管杭の回転荷重が下側鋼管杭に伝達されるための凹凸溝を有していることを特徴とする請求項1に記載の鋼管杭継手構造。  The steel pipe pile joint structure according to claim 1, characterized by having an uneven groove for transmitting the rotational load of the upper steel pipe pile to the lower steel pipe pile. 内面継手と外面継手を固定し、鋼管杭の引抜き時に継手の抜け落ちを防止する平行キーを有していることを特徴とする請求項1に記載の鋼管杭継手構造。  The steel pipe pile joint structure according to claim 1, further comprising a parallel key for fixing the inner and outer joints and preventing the joint from falling off when pulling out the steel pipe pile. 外面継手の平行キー穴が横長の長方形であることを特徴とする請求項1に記載の鋼管杭継手構造。  The steel pipe pile joint structure according to claim 1, wherein the parallel keyhole of the outer joint is a horizontally-long rectangle.
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JP2016050606A (en) * 2014-08-29 2016-04-11 株式会社東部 Steel pipe pile joint structure
JP2017031590A (en) * 2015-07-30 2017-02-09 新日鐵住金株式会社 Steel pipe pile joint rotation deterrent structure
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US4668119A (en) * 1984-06-29 1987-05-26 Innse Innocenti Santeustacchio S.P.A. Coupling for connecting metal tubes end-to-end, particularly in marine pilings
JP2001241038A (en) * 1999-12-24 2001-09-04 Okamoto Kensetsu Yohin Seisakusho:Kk Joint construction for steel pipe
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JP2005105618A (en) * 2003-09-30 2005-04-21 Daiwa House Ind Co Ltd Joint structure of upper and lower piles in rotary press-fit piles
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